TWI601673B - Package with pasteboard and production method thereof - Google Patents
Package with pasteboard and production method thereof Download PDFInfo
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- TWI601673B TWI601673B TW103102278A TW103102278A TWI601673B TW I601673 B TWI601673 B TW I601673B TW 103102278 A TW103102278 A TW 103102278A TW 103102278 A TW103102278 A TW 103102278A TW I601673 B TWI601673 B TW I601673B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D73/00—Packages comprising articles attached to cards, sheets or webs
- B65D73/0007—Packages comprising articles attached to cards, sheets or webs the articles being attached to the plane surface of a single card
- B65D73/0028—Packages comprising articles attached to cards, sheets or webs the articles being attached to the plane surface of a single card by means of adhesive, heat-seal or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/002—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers in shrink films
- B65D75/004—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers in shrink films with auxiliary packaging elements, e.g. protective pads or frames, trays
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packages (AREA)
- Wrappers (AREA)
- Laminated Bodies (AREA)
Description
本發明是有關於一種具紙板之包裝體及其製造方法。更詳細而言,本發明是有關於一種使用熱熔接著劑所形成的具紙板之包裝體及其製造方法。 The present invention relates to a package having a cardboard and a method of manufacturing the same. More specifically, the present invention relates to a package having a cardboard formed using a hot melt adhesive and a method of manufacturing the same.
作為包裝形態,自先前以來常用泡罩包裝(Blister Packaging)。泡罩包裝是如下的包裝形態:於對熱塑性樹脂的薄板進行加熱來使其軟化,並配合物品的形狀所仿製的比較硬質的透明的塑膠內收容物品,然後將塑膠貼附於印刷有物品名或物品資訊的紙板上。由於是透明的包裝,因此具有可一面包裝物品一面以目視確認內容這一優點。但是,最近就源自包裝材料的CO2排出量的削減、垃圾的減容化的觀點而言,作為代替泡罩包裝的包裝形態的收縮膜包裝(Shrink Film Packaging)正備受矚目。 As a package form, Blister Packaging has been used since. The blister pack is in the form of a package in which a thermoplastic resin sheet is heated to soften it, and a relatively rigid transparent plastic accommodating article is prepared in accordance with the shape of the article, and then the plastic is attached to the printed article name. Or the information on the cardboard. Since it is a transparent package, it has the advantage of visually confirming the contents while packaging the articles. However, Shrink Film Packaging, which is a packaging form that replaces blister packaging, has recently attracted attention from the viewpoint of reduction in the amount of CO 2 discharged from packaging materials and reduction in waste.
作為收縮膜包裝的製造方法,例如於專利文獻1中揭示有一種經過如下步驟來製造具收縮膜之紙板(具可進行熱收縮的膜之紙板)的方法:(a)紙板供給步驟,將紙板1片1片地供給至輸送機上;(b)接著劑塗佈步驟,利用版輥將接著劑塗佈於被 供給至輸送機上並得到搬送的紙板的表面;以及(c)筒狀膜黏貼步驟,對塗佈有接著劑的紙板1片1片地供給可進行熱收縮的筒狀膜並黏貼於該紙板上。另外,於專利文獻2中提出有一種可任意地改變紙板的形狀的具收縮膜之紙板(具可進行熱收縮的膜之紙板)的製造方法。 As a manufacturing method of the shrink film package, for example, Patent Document 1 discloses a method of manufacturing a paperboard having a shrink film (a paperboard having a heat shrinkable film) by the following steps: (a) a paperboard supply step, a cardboard One piece is supplied to the conveyor one by one; (b) an adhesive coating step, and the adhesive is applied to the film by the plate roller a surface of the paperboard which is supplied to the conveyor and which is conveyed; and (c) a step of attaching the tubular film, and supplying the heat-shrinkable tubular film to the cardboard coated with the adhesive and adhering to the cardboard on. Further, Patent Document 2 proposes a method of manufacturing a cardboard having a shrink film (a paperboard having a film capable of heat shrinking) which can arbitrarily change the shape of the paperboard.
於專利文獻3中揭示有如下的構成:為了提供容易定位且收縮後不產生皺褶或角(稜角)的具收縮膜之紙板,而以堵塞收縮膜的上端開口部或下端開口部的一部分的方式設置定位接著部。於該文獻中有如下的記載:作為將收縮膜固定於紙板上的方法,可列舉黏著劑、熱熔接著劑、反應性熱熔接著劑、接著劑以外的固定方法,就耐熱性的觀點而言,「反應性熱熔接著劑」優於「熱熔接著劑」。再者,本說明書中的「熱熔接著劑」是指非反應性的熱熔接著劑,不同於反應性熱熔接著劑。 Patent Document 3 discloses a configuration in which a cardboard having a shrink film which is easy to be positioned and which does not cause wrinkles or corners (edges) after shrinkage is provided to block a portion of the upper end opening portion or the lower end opening portion of the shrink film. The way to set the positioning succeeds. In this document, as a method of fixing a shrink film to a cardboard, a fixing method other than an adhesive, a hot-melt adhesive, a reactive hot-melt adhesive, or an adhesive is mentioned, and it is heat-resistant viewpoint. In other words, "reactive hot melt adhesive" is superior to "hot melt adhesive". Further, the "hot melt adhesive" in the present specification means a non-reactive hot melt adhesive, which is different from the reactive hot melt adhesive.
作為將收縮膜與紙板加以接著的接著劑,於專利文獻4中記載有使用通常用於紙制容器的製造且被稱為膠水(glue)的水系乳液(emulsion)型的接著劑,或熱熔接著劑、反應性熱熔接著劑。另外,於專利文獻5中揭示有一種使用經熔融的反應性熱熔接著劑來製造具紙板之包裝體的方法。 As an adhesive agent for adhering a shrink film to a paperboard, Patent Document 4 describes an aqueous emulsion type adhesive which is generally used for the production of a paper container and is called a glue, or a heat fusion joint. Ingredients, reactive hot melt adhesives. Further, Patent Document 5 discloses a method of producing a package having a cardboard using a molten reactive hot-melt adhesive.
圖7表示繪製非專利文獻1中所記載的胺基甲酸酯系的反應性熱熔接著劑的塗佈後的相對於經過時間的接著強度而成的概念圖(該文獻的圖3)。圖中的實線(RHM)為胺基甲酸酯系的反應性熱熔接著劑,尺寸大的虛線表示熱熔接著劑,尺寸小的虛 線表示反應型接著劑。於該文獻中記載有反應性熱熔接著劑的固化為止的時間通常為幾秒~1分鐘以內,藉由濕氣而完全硬化需要1日~3日。另外,於該文獻中記載有反應性熱熔接著劑因空氣中的濕氣而硬化,變成如反應型接著劑般的三維網狀結構,因此兼具熱熔接著劑的優點與反應型接著劑的優點。 FIG. 7 is a conceptual diagram showing the subsequent strength with respect to the elapsed time after application of the urethane-based reactive hot-melt adhesive described in Non-Patent Document 1 ( FIG. 3 of the document). The solid line (RHM) in the figure is a urethane-based reactive hot-melt adhesive, and the large-sized dotted line indicates a hot-melt adhesive, and the size is small. Lines indicate reactive adhesives. It is described in the literature that the time until the curing of the reactive hot-melt adhesive is usually within a few seconds to one minute, and it takes 1 day to 3 days to completely cure by moisture. Further, in this document, it is described that a reactive hot-melt adhesive is cured by moisture in the air and has a three-dimensional network structure like a reactive adhesive, and therefore has the advantages of a hot melt adhesive and a reactive adhesive. The advantages.
如於引用文獻3中亦提倡積極地利用反應性熱熔接著劑般,於耐熱性方面優異的反應性熱熔接著劑的利用備受期待,迄今為止,針對反應性熱熔接著劑已積極地進行了各種研究。 As in Citation 3, the use of reactive hot melt adhesives excellent in heat resistance, such as reactive hot melt adhesives, has been actively promoted. To date, reactive hot melt adhesives have been actively used. Various studies have been conducted.
再者,雖然與關於具紙板之包裝體的技術不同,但於專利文獻6中揭示有一種關於食品用的隔熱容器的技術,且揭示有將發泡熱熔接著劑用於肋部。另外,於專利文獻7中揭示有一種發泡熱熔製造裝置。 Further, although it differs from the technique relating to a package having a cardboard, Patent Document 6 discloses a technique relating to a heat-insulating container for foods, and discloses a foaming hot-melt adhesive for use in a rib. Further, Patent Document 7 discloses a foaming hot melt manufacturing apparatus.
[現有技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
[專利文獻1]:日本專利特開平8-244832號公報 [Patent Document 1]: Japanese Patent Laid-Open No. Hei 8-244832
[專利文獻2]:日本專利特開平11-208715號公報 [Patent Document 2]: Japanese Patent Laid-Open No. Hei 11-208715
[專利文獻3]:日本專利特開2012-188127號公報 [Patent Document 3]: Japanese Patent Laid-Open Publication No. 2012-188127
[專利文獻4]:日本專利特開2012-166459號公報 [Patent Document 4]: Japanese Patent Laid-Open Publication No. 2012-166459
[專利文獻5]:日本專利特開2012-121590號公報 [Patent Document 5]: Japanese Patent Laid-Open Publication No. 2012-121590
[專利文獻6]:日本專利特開2000-344280號公報 [Patent Document 6]: Japanese Patent Laid-Open Publication No. 2000-344280
[專利文獻7]:日本專利特開平09-173917號公報 [Patent Document 7]: Japanese Patent Laid-Open No. 09-173917
[非專利文獻] [Non-patent literature]
[非專利文獻1]:「國家科技報告(National Technical Report)」第40卷,第1號,1994年2月,第1頁 [Non-Patent Document 1]: "National Technical Report", Vol. 40, No. 1, February, 1994, page 1
根據收縮膜包裝,如上所述,與泡罩包裝相比,可實現成本削減、減容化、源自包裝材料的CO2削減等,故近年來其使用不斷增加。但是,於泡罩包裝中,在配合物品的形狀所仿製的塑膠內收容物品,並藉由接著劑來使塑膠的邊緣部與紙板接合,因此於接合時物品的形狀不會成為問題,相對於此,於收縮膜包裝中,物品與紙板隔著接著劑層及經熱收縮的膜(經熱收縮的收縮膜)而得到固定,因此物品的形狀對接合的影響大。換言之,於作為被包裝物的物品的對象多這一點上,泡罩包裝優於收縮膜包裝,而需要一種於收縮膜包裝中,能夠擴大可應用的物品的對象的技術。 According to the shrink film package, as described above, compared with the blister pack, cost reduction, volume reduction, CO 2 reduction from the packaging material, and the like can be achieved, and the use thereof has been increasing in recent years. However, in the blister pack, the article is accommodated in the plastic imitation of the shape of the article, and the edge portion of the plastic is bonded to the cardboard by the adhesive, so that the shape of the article at the time of joining does not become a problem, as opposed to Therefore, in the shrink film package, the article and the paperboard are fixed via the adhesive layer and the heat-shrinkable film (heat-shrinkable shrink film), and therefore the shape of the article has a large influence on the bonding. In other words, in the point that the object as the article to be packaged has a large number of objects, the blister package is superior to the shrink film package, and a technique for expanding the object of the applicable article in the shrink film package is required.
本發明是鑒於上述背景而完成的發明,其目的在於提供一種於收縮膜包裝中,能夠擴大作為被包裝物的物品的對象的具紙板之包裝體及其製造方法。 The present invention has been made in view of the above circumstances, and an object of the invention is to provide a package having a cardboard and a method for producing the same, which are capable of expanding an object of an article to be packaged in a shrink film package.
本發明者等人反覆努力研究的結果,發現於以下的形態中,可解決本發明的課題,從而完成了本發明。即,本發明的具紙板之包裝體具備紙板、由經熱收縮的膜包裝的物品、以及將上述經熱收縮的膜與上述紙板加以接合的接著劑層,且上述接著劑層包含發泡熱熔接著劑層,該發泡熱熔接著劑層於可藉由熱而可逆地重複熔融與固化的熱熔接著劑中含有氣泡。 As a result of repeated efforts by the inventors of the present invention, it has been found that the subject matter of the present invention can be solved in the following aspects, and the present invention has been completed. That is, the package with paperboard of the present invention comprises paperboard, an article packaged by the heat-shrinkable film, and an adhesive layer which bonds the heat-shrinkable film to the paperboard, and the adhesive layer contains heat of foaming The adhesive layer is provided, and the foamed hot-melt adhesive layer contains bubbles in the hot-melt adhesive which can be reversibly remelted and solidified by heat.
於引用文獻3中強烈提倡的反應性熱熔接著劑就耐熱性的觀點而言優異,但於剛將收縮膜與紙板貼合之後,作為接著劑層的凝聚力小,伴隨硬化反應的進行,凝聚力緩慢地變大。例如,於濕氣硬化型的反應性熱熔接著劑的情況下,硬化需要1日~3日左右的時間(參照非專利文獻1)。因此,於剛貼合之後,存在貼附位置偏移之虞,為了於硬化完成之前不產生位置偏移,必須於避免負荷或摩擦的狀態下靜置。 The reactive hot-melt adhesive agent strongly recommended in Citation 3 is excellent in terms of heat resistance. However, immediately after the shrink film is bonded to the paperboard, the cohesive force as the adhesive layer is small, and the cohesive force is accompanied by the progress of the hardening reaction. Slowly grow bigger. For example, in the case of a moisture-curing type reactive hot-melt adhesive, it takes about 1 to 3 days for curing (see Non-Patent Document 1). Therefore, immediately after the bonding, there is a flaw in the attachment position, and in order to prevent the positional shift from occurring before the hardening is completed, it is necessary to stand still in a state where load or friction is avoided.
相對於此,根據本發明的具紙板之包裝體,因使用發泡熱熔接著劑層作為接著劑層,故於貼附後,迅速地固化。因此,不需要硬化時間,自剛硬化之後起作為接著劑層的凝聚力足夠大,故無需特別的處理。另外,根據本發明的具紙板之包裝體,因使用發泡熱熔接著劑層作為接著劑層,故與未發泡的接著劑層相比,可提高接著劑層的彈力性,並可提昇接著劑層與被接合物(經熱收縮的膜或紙板)及物品的追隨性。因接著劑層變得富有彈力性,故即便是例如耐熱性優異的堅硬的接著劑,亦可藉由發泡來提高彈力性,且於低溫下難以破損。另外,藉由增加追隨性,即便於例如在物品的表面具有微小的凹凸或曲面的情況等下,亦可增大與被接合部的接觸面積,並可提昇接著力。因此,可提供能夠擴大作為被包裝物的物品的對象的具紙板之包裝體。 On the other hand, according to the package with cardboard of the present invention, since the foamed hot-melt adhesive layer is used as the adhesive layer, it is rapidly cured after being attached. Therefore, the hardening time is not required, and since the cohesive force as the adhesive layer from the hardening is sufficiently large, no special treatment is required. Further, according to the package with cardboard of the present invention, since the foamed hot-melt adhesive layer is used as the adhesive layer, the elasticity of the adhesive layer can be improved and the lift can be improved as compared with the unfoamed adhesive layer. Follow-up of the agent layer and the object to be joined (heat-shrinkable film or paperboard) and articles. Since the adhesive layer is elastic, even if it is a hard adhesive agent excellent in heat resistance, it is possible to improve the elasticity by foaming, and it is difficult to break at a low temperature. Further, by increasing the followability, the contact area with the joined portion can be increased and the adhesion can be improved even when the surface of the article has minute irregularities or curved surfaces, for example. Therefore, it is possible to provide a package with cardboard which can enlarge the object of the article to be packaged.
本發明的具紙板之包裝體的較佳的一形態中有如下的形態:上述熱熔接著劑的不含氣泡的狀態下的熔融黏度為1,000mPa.s以上、50,000mPa.s以下。再者,此處所述的「不含氣泡的 狀態」是指進行發泡處理之前,將於發泡處理前極微量地含有的氣泡等設為「不含氣泡的狀態」。 In a preferred embodiment of the package with paperboard of the present invention, the hot melt adhesive has a melt viscosity of 1,000 mPa in a bubble-free state. Above s, 50,000mPa. s below. Furthermore, the "bubble-free" described here The state is a state in which bubbles or the like which are contained in a very small amount before the foaming treatment is "bubble-free" before the foaming treatment.
另外,本發明的具紙板之包裝體的較佳的一形態中有如下的形態:上述發泡熱熔接著劑層的根據下述式(1)所求出的發泡倍率為1.1以上、10以下。 In a preferred embodiment of the package having a cardboard according to the present invention, the foaming heat-fusible adhesive layer has a foaming ratio of 1.1 or more and 10 in accordance with the following formula (1). the following.
<數1>V1/V2…式(1) <number 1> V 1 /V 2 (1)
式中,V1為自上述具紙板之包裝體所回收的上述發泡熱熔接著劑層的體積,V2為對自上述具紙板之包裝體所回收的上述發泡熱熔接著劑層進行加熱熔融來消泡後的體積。 Wherein V 1 is the volume of the foamed hot-melt adhesive layer recovered from the package of the above-mentioned cardboard, and V 2 is the foamed hot-melt adhesive layer recovered from the package of the above-mentioned cardboard. The volume after defoaming by heating and melting.
另外,本發明的具紙板之包裝體的較佳的一形態中有如下的形態:使用上述發泡熱熔接著劑層,將作為由上述經熱收縮的膜包裝的上述物品的膜包裝物品貼附於上述紙板上而形成具紙板之包裝體。 Further, in a preferred aspect of the package having a cardboard according to the present invention, the film-wrapped article as the article packaged by the heat-shrinkable film is attached by using the foamed hot-melt adhesive layer. Attached to the above-mentioned cardboard to form a package with cardboard.
本發明的第1形態的具紙板之包裝體的製造方法是包括紙板、由經熱收縮的膜包裝的物品、以及將上述經熱收縮的膜與上述紙板加以接合的發泡熱熔接著劑層的具紙板之包裝體的製造方法,上述具紙板之包裝體的製造方法包括:利用可進行熱收縮的膜包覆上述物品,並使上述膜進行熱收縮的步驟;準備可藉由熱而可逆地重複熔融與固化的熱熔接著劑,並使上述熱熔接著劑中含有氣泡而形成發泡熱熔接著劑的步驟;於上述紙板及上述經 熱收縮的膜的至少任一者上形成發泡熱熔接著劑層的步驟;以及隔著上述發泡熱熔接著劑層來將上述紙板與上述經熱收縮的膜加以接合的接合步驟。 A method for producing a package having a cardboard according to a first aspect of the present invention includes a paperboard, an article packaged by the heat-shrinkable film, and a foamed hot-melt adhesive layer which bonds the heat-shrinkable film to the paperboard. The method for manufacturing a package having a cardboard, the method for manufacturing the package having the cardboard includes a step of coating the article with a film capable of heat shrinkage, and thermally shrinking the film; and preparing for reversible by heat Repeating the steps of melting and solidifying the hot-melt adhesive, and containing the bubbles in the hot-melt adhesive to form a foaming hot-melt adhesive; a step of forming a foamed hot-melt adhesive layer on at least one of the heat-shrinkable films; and a bonding step of joining the paperboard to the heat-shrinkable film via the foamed heat-fusible adhesive layer.
本發明的第2形態的具紙板之包裝體的製造方法是包括紙板、由經熱收縮的膜包裝的物品、以及將上述經熱收縮的膜與上述紙板加以接合的發泡熱熔接著劑層的具紙板之包裝體的製造方法,上述具紙板之包裝體的製造方法包括:準備可藉由熱而可逆地重複熔融與固化的熱熔接著劑,並使上述熱熔接著劑中含有氣泡而形成發泡熱熔接著劑的步驟;使用上述發泡熱熔接著劑,於上述紙板及可進行熱收縮的膜的至少任一者上形成發泡熱熔接著劑層的步驟;隔著上述發泡熱熔接著劑層來將上述紙板與上述可進行熱收縮的膜加以接合,而獲得具可進行熱收縮的膜之紙板的接合步驟;以及利用上述可進行熱收縮的膜包覆上述物品,並使上述膜進行熱收縮並製成上述經熱收縮的膜的步驟。 A method for producing a package having a cardboard according to a second aspect of the present invention includes a paperboard, an article packaged by the heat-shrinkable film, and a foamed hot-melt adhesive layer which bonds the heat-shrinkable film to the paperboard. The method for manufacturing a package having a cardboard, the method for producing the package having the cardboard includes: preparing a hot-melt adhesive which can be reversibly remelted and solidified by heat, and containing the air bubbles in the hot-melt adhesive; a step of forming a foaming hot melt adhesive; a step of forming a foamed hot-melt adhesive layer on at least one of the paperboard and the heat-shrinkable film using the foaming hot melt adhesive; a heat-fusible adhesive layer for bonding the paperboard to the heat-shrinkable film to obtain a bonding step of a paperboard having a heat-shrinkable film; and coating the article with the heat-shrinkable film The above film is subjected to heat shrinkage and formed into the above heat-shrinkable film.
另外,本發明的第1形態或第2形態的具紙板之包裝體的製造方法的較佳的一形態中有如下的形態:上述熱熔接著劑的不含氣泡的狀態下的熔融黏度為1,000mPa.s以上、50,000mPa.s以下。 In a preferred aspect of the method for producing a package having a cardboard according to the first aspect or the second aspect of the present invention, the hot-melt adhesive has a melt viscosity of 1,000 in a state of containing no bubbles. mPa. Above s, 50,000mPa. s below.
另外,本發明的第1形態或第2形態的具紙板之包裝體的製造方法的較佳的一形態中有如下的形態:上述發泡熱熔接著劑的根據式(2)所求出的發泡倍率為1.1以上、10以下。 In a preferred aspect of the method for producing a package having a cardboard according to the first aspect or the second aspect of the present invention, the foamed hot-melt adhesive is obtained from the formula (2). The expansion ratio is 1.1 or more and 10 or less.
<數2>V3/V4…式(2) <number 2> V 3 /V 4 (2)
式中,V3為發泡前的上述熱熔接著劑的每100cc的質量,V4為上述發泡熱熔接著劑的每100cc的質量。 In the formula, V 3 is a mass per 100 cc of the above-mentioned hot-melt adhesive before foaming, and V 4 is a mass per 100 cc of the above-mentioned foamed hot-melt adhesive.
另外,本發明的第1形態或第2形態的具紙板之包裝體的製造方法的較佳的一形態中有如下的形態:維持上述發泡熱熔接著劑的熔融狀態而連續地進行上述形成發泡熱熔接著劑層的步驟、以及上述接合步驟。 Further, in a preferred aspect of the method for producing a package having a cardboard according to the first aspect or the second aspect of the present invention, the method further comprises: maintaining the molten state of the foaming hot-melt adhesive to continuously perform the formation. a step of foaming the hot melt adhesive layer, and the above bonding step.
根據本發明,而取得如下的優異的效果:可提供一種於收縮膜包裝中,能夠擴大作為被包裝物的物品的對象的具紙板之包裝體及其製造方法。 According to the present invention, it is possible to obtain an excellent effect of being able to expand a package of a cardboard which is an object of an article to be packaged in a shrink film package, and a method for producing the same.
1‧‧‧具紙板之包裝體 1‧‧‧Package with cardboard
2‧‧‧具可進行熱收縮的膜之紙板 2‧‧‧Cardboard with heat shrinkable film
10‧‧‧可進行熱收縮的膜 10‧‧‧Fixed film
11‧‧‧經熱收縮的膜 11‧‧‧Heat-shrinkable film
12‧‧‧紙板 12‧‧‧ cardboard
13‧‧‧接著劑層 13‧‧‧ adhesive layer
14‧‧‧掛孔 14‧‧‧ hanging holes
15‧‧‧穿孔 15‧‧‧Perforation
16‧‧‧開封口 16‧‧‧Opening
20‧‧‧物品 20‧‧‧ Items
21‧‧‧膜包裝物品 21‧‧‧film packaging items
圖1A是表示第1實施形態的具紙板之包裝體的一例的概略說明圖。 Fig. 1A is a schematic explanatory view showing an example of a package body of a cardboard according to the first embodiment.
圖1B是圖1A的IB-IB切斷部剖面圖。 Fig. 1B is a cross-sectional view of the IB-IB cut portion of Fig. 1A.
圖2A是表示第1實施形態的具紙板之包裝體的製造方法的示意說明圖。 Fig. 2A is a schematic explanatory view showing a method of manufacturing a package with a cardboard according to the first embodiment;
圖2B是表示第1實施形態的具紙板之包裝體的製造方法的示意說明圖。 Fig. 2B is a schematic explanatory view showing a method of manufacturing a package with a cardboard according to the first embodiment;
圖2C是表示第1實施形態的具紙板之包裝體的製造方法的示意說明圖。 Fig. 2C is a schematic explanatory view showing a method of manufacturing a package with a cardboard according to the first embodiment.
圖3是具紙板之包裝體的製造方法中的第1實施形態或第2實施形態的流程圖。 Fig. 3 is a flow chart showing a first embodiment or a second embodiment in a method of manufacturing a package having a cardboard.
圖4A是表示第2實施形態的具紙板之包裝體的一例的概略說明圖。 Fig. 4A is a schematic explanatory view showing an example of a package body of a cardboard according to a second embodiment.
圖4B是圖4A的IVB-IVB切斷部剖面圖。 Fig. 4B is a cross-sectional view of the cut portion of IVB-IVB of Fig. 4A.
圖5A是表示第3實施形態中具紙板之包裝體的製造方法的示意說明圖。 Fig. 5A is a schematic explanatory view showing a method of manufacturing a package having a cardboard according to a third embodiment;
圖5B是表示第3實施形態中具紙板之包裝體的製造方法的示意說明圖。 Fig. 5B is a schematic explanatory view showing a method of manufacturing a package having a cardboard according to a third embodiment;
圖5C是表示第3實施形態中具紙板之包裝體的製造方法的示意說明圖。 Fig. 5C is a schematic explanatory view showing a method of manufacturing a package having a cardboard according to a third embodiment;
圖6是具紙板之包裝體的製造方法中的第3實施形態或第4實施形態的流程圖。 Fig. 6 is a flow chart showing a third embodiment or a fourth embodiment of the method for producing a package having a cardboard.
圖7是繪製非專利文獻1中所記載的反應性熱熔接著劑的塗佈後的相對於經過時間的接著強度而成的概念圖。 FIG. 7 is a conceptual diagram in which the adhesive strength with respect to the elapsed time after application of the reactive hot-melt adhesive described in Non-Patent Document 1 is plotted.
本發明的具紙板之包裝體是包裝物品而成的經熱收縮的膜與紙板隔著接著劑層接合而成者。該接著劑層的特徵在於:其為包含可藉由熱而可逆地重複熔融與固化的熱熔接著劑、且含有氣泡的發泡熱熔接著劑層。以下,對本發明的具紙板之包裝體及其製造方法的具體的實施形態進行說明。再者,只要符合本發明的主旨,則其他實施形態當然亦包含於本發明的範疇中。另外, 本發明的實施中所需的除本說明書中特別提及的事項以外的事項可作為根據該領域中的現有技術的本領域從業人員的設計事項來掌握。另外,下述的實施形態可相互適宜地組合。 The package with cardboard of the present invention is obtained by joining a heat-shrinkable film obtained by packaging articles and a paperboard through an adhesive layer. The adhesive layer is characterized in that it is a foamed hot-melt adhesive layer containing a hot-melt adhesive which can be reversibly melted and cured by heat and contains bubbles. Hereinafter, specific embodiments of the package with paperboard of the present invention and a method for producing the same will be described. Furthermore, other embodiments are of course included in the scope of the present invention as long as they conform to the gist of the present invention. In addition, Matters other than those specifically mentioned in the present specification required for the implementation of the present invention can be grasped as design matters of those skilled in the art according to the prior art in the field. Further, the following embodiments can be combined with each other as appropriate.
[第1實施形態] [First Embodiment]
圖1A表示第1實施形態的具紙板之包裝體的概略說明圖,圖1B表示圖1A的IB-IB切斷部剖面圖。具紙板之包裝體1中,膜包裝物品21是隔著接著劑層13而貼附於紙板12上的包裝物品,且為使經熱收縮的膜11隔著接著劑層13而與紙板12接合者。於不脫離本發明的主旨的範圍內,具紙板之包裝體1亦可具有其他構件。例如可例示:用以防止商品受到衝擊的緩衝材料,用以防止物品受到形成接著劑層13時的熱的隔熱構件、散熱構件等。另外,接著劑層13是將經熱收縮的膜11與紙板12加以接合者,但並不限定於經熱收縮的膜11及紙板12與接著劑層13直接接合的形態,亦包括隔著與經熱收縮的膜11及/或紙板12一體地形成的其他片材等構件而與接著劑層13接合的形態。 Fig. 1A is a schematic explanatory view showing a package body of a cardboard according to a first embodiment, and Fig. 1B is a cross-sectional view showing a IB-IB cutting portion of Fig. 1A. In the cardboard package 1, the film package article 21 is a packaged article attached to the paperboard 12 via the adhesive layer 13, and is bonded to the paperboard 12 by the heat-shrinkable film 11 via the adhesive layer 13. By. The package 1 having a cardboard may have other members without departing from the gist of the invention. For example, a cushioning material for preventing the impact of the product, a heat insulating member for preventing the heat from being received when the adhesive layer 13 is formed, a heat radiating member, and the like can be exemplified. Further, the adhesive layer 13 is a method in which the heat-shrinkable film 11 and the paperboard 12 are joined, but is not limited to the form in which the heat-shrinkable film 11 and the paperboard 12 are directly joined to the adhesive layer 13, and includes a barrier layer. A member such as another sheet formed of the heat-shrinkable film 11 and/or the cardboard 12 integrally joined to the adhesive layer 13.
經熱收縮的膜11是承擔包覆物品20的至少一部分來包裝物品20的作用者,且為使所謂的收縮膜進行熱收縮而成的膜。如圖1A的例子般,可例示如下的形態:藉由經熱收縮的膜11來包裝物品20的整個側面部、或僅將物品的中央部包裝成帶狀、或包裝整個物品。為了可確認包裝部位的物品的狀態,經熱收縮的膜11較佳為無色透明或有色透明,但亦可為不透明。另外,於經熱收縮的膜11上可印有能夠辨認的文字資訊等,亦可印刷有各種 圖像。 The heat-shrinkable film 11 is a film which is responsible for packaging the article 20 by at least a part of the coated article 20, and is a film obtained by thermally shrinking a so-called shrink film. As in the example of FIG. 1A, a configuration may be exemplified in which the entire side surface portion of the article 20 is packaged by the heat-shrinkable film 11, or only the central portion of the article is packaged in a strip shape or the entire article is packaged. In order to confirm the state of the article at the packaging portion, the heat-shrinkable film 11 is preferably colorless or transparent, but may be opaque. In addition, rewritable text information can be printed on the heat-shrinkable film 11, and various types of printing can be printed. image.
經熱收縮的膜11只要是使延伸膜等具有熱收縮性的膜進行熱收縮而成者即可,可無限制地使用通常所使用的膜。例如可例示:聚苯乙烯、聚乙烯、聚丙烯、聚氯乙烯。另外,作為考慮到環境的生物降解性膜(biodegradable film),以聚乳酸為基礎的熱塑性樹脂(聚酯系樹脂等)等亦合適。對應於需求,於經熱收縮的膜11上亦可設置如圖1A所示的穿孔(perforation)15或形成有2列以上的穿孔的開封口16等。 The heat-shrinkable film 11 may be any one that heat-shrinks a film having heat shrinkability such as a stretched film, and a film that is generally used can be used without limitation. For example, polystyrene, polyethylene, polypropylene, and polyvinyl chloride can be exemplified. In addition, as a biodegradable film in consideration of the environment, a thermoplastic resin (polyester-based resin or the like) based on polylactic acid is also suitable. Corresponding to the demand, a perforation 15 as shown in FIG. 1A or an opening 16 formed with two or more perforations may be provided on the heat-shrinkable film 11.
紙板12主要承擔作為包裝物品20的基材的作用、及作為物品名或物品資訊等的資訊提供部的作用。於紙板12中,亦可設置掛孔14等作為物品20的陳列手段。紙板12的原材料只要是於貼附物品20時不變形的原材料即可,並無特別限定。作為適宜的例子,可例示:聚酯膜、尼龍膜、偏二氯乙烯、聚乙烯或聚丙烯等聚烯烴系膜、或包含該些的積層體的塑膠片、或紙、金屬片、包含複合材料的複合片材、以及該些的積層體。例如,亦可為塑膠膜與鋁箔的積層體等。只要對應於物品20的質量或尺寸等,適宜選定紙板12的厚度或原材料等即可。另外,紙板12除平板形狀以外,亦可具有曲面形狀或彎曲形狀等。另外,亦可為L字型或U字型的紙板。進而,為了自具紙板之包裝體1中容易地取出物品20,亦可於紙板12的背面側的與物品20的抵接部或其附近等設置穿孔或開封口。 The cardboard 12 mainly functions as a base material of the packaged article 20, and as an information providing unit such as an article name or article information. In the cardboard 12, a hanging hole 14 or the like may be provided as a display means of the article 20. The material of the cardboard 12 is not particularly limited as long as it is a material that does not deform when the article 20 is attached. As a suitable example, a polyester film such as a polyester film, a nylon film, a vinylidene chloride, a polyethylene or a polypropylene, or a plastic sheet containing the laminate, or a paper, a metal sheet, or a composite may be exemplified. A composite sheet of material, and a laminate of the same. For example, it may be a laminate of a plastic film and an aluminum foil. The thickness of the cardboard 12, the raw material, and the like may be appropriately selected in accordance with the quality, size, and the like of the article 20. Further, the cardboard 12 may have a curved shape, a curved shape, or the like in addition to the flat plate shape. In addition, it may be an L-shaped or U-shaped cardboard. Further, in order to easily take out the article 20 from the package 1 having the cardboard, a perforation or a slit may be provided in the vicinity of the contact portion of the article 20 on the back side of the cardboard 12 or the vicinity thereof.
接著劑層13承擔使經熱收縮的膜11與紙板12貼合的 作用,包含使可藉由熱而可逆地重複熔融與固化的高溫熔融型的顯示出熱塑性的熱熔接著劑中含有氣泡而成的發泡熱熔接著劑層。本發明中所使用的接著劑層13是如下的接著劑層:於常溫下為固體,藉由加熱而熔融後可塗佈於被接合部上,且藉由在塗佈後恢復成常溫來使被接合部固化而發揮與被接合部的接著力。即,本發明的接著劑層13中所使用的接著劑是與以下的接著劑不同的接著劑:將經熱收縮的膜11與紙板12加以接合後,需要用於接著的後處理步驟(用於使利用濕氣或熱的硬化進行的老化處理或紫外線(Ultraviolet,UV)硬化處理等)的反應性熱熔接著劑,或高黏度型的被稱為所謂的密封劑(sealant)的接著劑。再者,接著劑層13亦可為感壓性接著劑層。 The subsequent agent layer 13 is responsible for bonding the heat-shrinkable film 11 to the cardboard 12. The action includes a high-temperature melt-type foamed hot-melt adhesive layer containing a bubble in a hot-melt adhesive which exhibits reversible melting and solidification by heat. The adhesive layer 13 used in the present invention is an adhesive layer which is solid at normal temperature, can be applied to the joined portion after being melted by heating, and is returned to normal temperature after coating. The joined portion is cured to exert an adhesive force with the joined portion. That is, the adhesive used in the adhesive layer 13 of the present invention is an adhesive different from the following adhesive: after the heat-shrinkable film 11 is bonded to the paperboard 12, it is required to be used in the subsequent post-treatment step (using a reactive hot-melt adhesive for aging treatment by ultraviolet or thermal hardening or ultraviolet (UV) curing treatment, or a high-viscosity adhesive called so-called sealant . Further, the adhesive layer 13 may be a pressure-sensitive adhesive layer.
本發明中所使用的熱熔接著劑至少含有熱塑性樹脂、黏著賦予樹脂。另外,熱熔接著劑較佳為含有蠟(wax)。進而,視需要可於熱熔接著劑中含有填充劑、軟化劑、塑化劑、著色劑、抗結塊劑、抗氧化劑、紫外線吸收劑、矽烷偶合劑、觸變賦予劑、發泡劑等。熱熔接著劑較佳為不含溶劑。只要不脫離本發明的主旨,則熱熔接著劑的材料並無特別限制,作為適宜的例子,可列舉以下的例子。 The hot-melt adhesive used in the present invention contains at least a thermoplastic resin and an adhesion-imparting resin. Further, the hot melt adhesive preferably contains a wax. Further, if necessary, a filler, a softener, a plasticizer, a colorant, an anti-caking agent, an antioxidant, an ultraviolet absorber, a decane coupling agent, a thixotropic agent, a foaming agent, etc. may be contained in the hot melt adhesive. . The hot melt adhesive is preferably free of solvent. The material of the hot-melt adhesive is not particularly limited as long as it does not deviate from the gist of the present invention, and the following examples are mentioned as suitable examples.
作為熱塑性樹脂,可例示:苯乙烯系聚合物、乙烯-乙酸乙烯酯(Ethylene Vinyl Acetate,EVA)、乙烯-不飽和酯共聚物、聚醯胺、聚酯、聚烯烴等的熱熔接著劑。該些亦可為嵌段共聚物。作為苯乙烯系聚合物,可例示:苯乙烯-乙烯.丁烯-苯乙烯嵌段聚 合物(Styrene-Ethylene-Butylene-Styrene,SEBS)、苯乙烯-乙烯.丙烯-苯乙烯嵌段聚合物(Styrene-Ethylene-Propylene-Styrene,SEPS)、苯乙烯-異戊二烯-苯乙烯嵌段聚合物(Styrene-Isoprene-Styrene,SIS)、苯乙烯-丁烯.丁二烯-苯乙烯嵌段聚合物(Styrene-Butylene-Butadiene-Styrene,SBBS)等。熱塑性樹脂可單獨使用、或將2種以上組合使用。 The thermoplastic resin may, for example, be a hot-melt adhesive such as a styrene polymer, an ethylene vinyl acetate (EVA), an ethylene-unsaturated ester copolymer, a polyamide, a polyester, or a polyolefin. These may also be block copolymers. As the styrene-based polymer, styrene-ethylene can be exemplified. Butene-styrene block polymerization Styrene-Ethylene-Butylene-Styrene (SEBS), styrene-ethylene. Styrene-Ethylene-Propylene-Styrene (SEPS), styrene-isoprene-styrene block polymer (Styrene-Isoprene-Styrene, SIS), styrene-butene. Butadiene-Butylene-Butadiene-Styrene (SBBS) and the like. The thermoplastic resin may be used singly or in combination of two or more.
所使用的熱塑性樹脂的熔體流動速率(Melt Flow Rate,MFR)(JIS K7210 200℃/5kg)較佳為0.01g~100g(包括下限值、上限值。以下相同)。藉由將MFR設為100g以下,而容易取得添加其他成分來製作熱熔接著劑時的耐熱性與接著性的平衡。另一方面,藉由將MFR設為0.01g以上,而容易維持低溫環境下的接著性。再者,於本發明中,所謂MFR,是指藉由利用JIS K7210中所規定的方法,並將(溫度200℃、荷重5kg)作為條件所求出的熱塑性樹脂的質量。熱塑性樹脂的MFR的更佳的範圍為0.1g~80g,進而更佳的範圍為1g~70g。 The melt flow rate (MFR) (JIS K7210 200 ° C / 5 kg) of the thermoplastic resin to be used is preferably 0.01 g to 100 g (including the lower limit value and the upper limit value. The same applies hereinafter). By setting the MFR to 100 g or less, it is easy to obtain a balance between heat resistance and adhesion when a hot-melt adhesive is added by adding another component. On the other hand, by setting the MFR to 0.01 g or more, it is easy to maintain the adhesion in a low temperature environment. In the present invention, the term "MFR" refers to the mass of the thermoplastic resin obtained by using the method specified in JIS K7210 and using (temperature: 200 ° C, load: 5 kg) as a condition. The MFR of the thermoplastic resin is more preferably in the range of 0.1 g to 80 g, and more preferably in the range of 1 g to 70 g.
作為黏著賦予樹脂,可列舉:酚樹脂、改質酚樹脂、萜烯酚樹脂、二甲苯酚樹脂、環戊二烯-酚樹脂、二甲苯樹脂。另外,脂肪族系、脂環族系、芳香族系等的石油樹脂;經氫化的脂肪族系、脂環族系、芳香族系等的石油樹脂;苯酚-改質石油樹脂亦合適。另外,松香酯樹脂、經氫化的松香酯樹脂等松香系樹脂亦合適。進而,亦可例示低分子量聚苯乙烯系樹脂、萜烯樹脂、經氫化的萜烯樹脂等。黏著賦予樹脂可單獨使用、或將2種以上組合 使用。 Examples of the adhesion-imparting resin include a phenol resin, a modified phenol resin, a terpene phenol resin, a xylenol resin, a cyclopentadiene-phenol resin, and a xylene resin. Further, petroleum resins such as aliphatic, alicyclic, and aromatic; petroleum resins such as hydrogenated aliphatic, alicyclic, and aromatic; and phenol-modified petroleum resins are also suitable. Further, a rosin-based resin such as a rosin ester resin or a hydrogenated rosin ester resin is also suitable. Further, a low molecular weight polystyrene resin, a terpene resin, a hydrogenated terpene resin, or the like can also be exemplified. The adhesion-imparting resin may be used singly or in combination of two or more kinds. use.
所使用的黏著賦予樹脂的軟化點較佳為80℃~160℃。藉由將軟化點設為80℃以上,即便於高溫下,亦難以使發泡後的熱熔接著劑中的氣泡破裂,且可使接著力變得良好。另一方面,藉由將軟化點設為160℃以下,而可使低溫環境下的黏性變得良好,且可良好地保持接著性。再者,於本發明中,所謂軟化點,是指藉由JIS K 6863中所規定的方法所求出的溫度。就取得接著性、耐熱性、耐寒性的平衡的觀點而言,黏著賦予樹脂的軟化點的更佳的範圍為90℃~140℃,進而更佳的範圍為100℃~130℃。 The softening point of the adhesion-imparting resin to be used is preferably from 80 ° C to 160 ° C. By setting the softening point to 80 ° C or higher, even at a high temperature, it is difficult to break the bubbles in the hot-melt adhesive after foaming, and the adhesion can be improved. On the other hand, by setting the softening point to 160 ° C or lower, the viscosity in a low-temperature environment can be improved, and the adhesion can be favorably maintained. In the present invention, the softening point means a temperature determined by a method defined in JIS K 6863. From the viewpoint of achieving a balance between adhesion, heat resistance and cold resistance, a more preferable range of the softening point of the adhesion-imparting resin is from 90 ° C to 140 ° C, and more preferably in the range of from 100 ° C to 130 ° C.
作為蠟,可列舉:棕櫚蠟、堪地里拉蠟(Candelilla wax)、褐煤蠟、石蠟、微晶蠟(micro wax)、費托蠟(Fischer-Tropsch wax)、聚乙烯蠟、聚丙烯蠟、該些蠟的氧化物、乙烯-丙烯酸共聚物、乙烯-甲基丙烯酸共聚物等。蠟可單獨使用、或將2種以上組合使用。蠟的150℃下的熔融黏度較佳為10mPa.s~2,000mPa.s,更佳為15mPa.s~1,000mPa.s,進而更佳為15mPa.s~500mPa.s。藉由使用蠟,可降低熱熔接著劑的黏度,而使塗佈變得容易。 As the wax, palm wax, Candelilla wax, montan wax, paraffin wax, micro wax, Fischer-Tropsch wax, polyethylene wax, polypropylene wax, and the like are mentioned. Some wax oxides, ethylene-acrylic acid copolymers, ethylene-methacrylic acid copolymers, and the like. The wax may be used singly or in combination of two or more. The melt viscosity of the wax at 150 ° C is preferably 10 mPa. s~2,000mPa. s, more preferably 15mPa. s~1,000mPa. s, and more preferably 15mPa. s~500mPa. s. By using a wax, the viscosity of the hot melt adhesive can be lowered to facilitate coating.
所使用的蠟的軟化點較佳為70℃~120℃。藉由軟化點變成70℃以上,而不存在高溫下蠟熔融且接著力下降之虞。另一方面,藉由將軟化點設為120℃以下,熱熔接著劑的加熱熔融的溫度下降,因此可確保熱熔接著劑的塗佈性。再者,於本發明中,所謂軟化點,是指藉由JIS K 6863中所規定的方法所求出的溫度。蠟的軟化點的更佳的範圍為80℃~140℃,進而更佳的範圍為90℃ ~130℃。 The softening point of the wax used is preferably from 70 ° C to 120 ° C. By the softening point becoming 70 ° C or more, there is no possibility that the wax melts at a high temperature and then the force is lowered. On the other hand, by setting the softening point to 120 ° C or lower, the temperature at which the hot melt adhesive is heated and melted is lowered, so that the coatability of the hot melt adhesive can be ensured. In the present invention, the softening point means a temperature determined by a method defined in JIS K 6863. A more preferable range of the softening point of the wax is from 80 ° C to 140 ° C, and a more preferred range is 90 ° C. ~130 °C.
作為著色劑,可列舉氧化鈦等。 As a coloring agent, a titanium oxide etc. are mentioned.
作為抗結塊劑,可列舉:矽酮、芥酸醯胺或油酸醯胺等不飽和脂肪酸醯胺、硬脂酸醯胺或二十二酸醯胺等飽和脂肪酸醯胺等。 Examples of the anti-caking agent include saturated fatty acid guanamine such as anthrone, erucic acid amide or oleic acid amide, saturated fatty acid guanamine such as decyl stearate or decyl phthalate.
作為抗氧化劑,可列舉:高分子量受阻多酚、三嗪衍生物、高分子量受阻苯酚、二烷基.苯酚.硫化物、2,2-亞甲基-雙-(4-甲基-6-第三丁基苯酚)、4,4-亞甲基-雙-(2,6-二-第三丁基苯酚)、2,6-二-第三丁基苯酚-對甲酚、2,5-二-第三丁基對苯二酚、2,2,4-三甲基-1,2-二對苯二酚、2,2,4-三甲基-1,2-二對苯二酚、二丁基.二硫代胺基甲酸鎳、1-氧基-3-甲基-4-異丙基苯、4,4-亞丁基雙-(3-甲基-6-第三丁基苯酚)、2-巰基苯并咪唑等。 Examples of the antioxidant include high molecular weight hindered polyphenols, triazine derivatives, high molecular weight hindered phenols, and dialkyl groups. phenol. Sulfide, 2,2-methylene-bis-(4-methyl-6-tert-butylphenol), 4,4-methylene-bis-(2,6-di-t-butylphenol , 2,6-di-t-butylphenol-p-cresol, 2,5-di-t-butyl hydroquinone, 2,2,4-trimethyl-1,2-di-p-benzene Diphenol, 2,2,4-trimethyl-1,2-dihydrobenzene, dibutyl. Nickel dithiocarbamate, 1-oxy-3-methyl-4-isopropylbenzene, 4,4-butylenebis-(3-methyl-6-tert-butylphenol), 2- Mercaptobenzimidazole and the like.
本發明中所使用的熱熔接著劑中,就提高耐熱性的觀點而言,於熱熔接著劑100質量份中,熱塑性樹脂較佳為處於30質量份~80質量份的範圍內,就提昇接著力的觀點而言,較佳為於40質量份~80質量份的範圍內含有黏著賦予樹脂。另外,就適當地調整黏度的觀點而言,較佳為使用蠟。 In the hot-melt adhesive used in the present invention, the thermoplastic resin is preferably in the range of 30 parts by mass to 80 parts by mass in 100 parts by mass of the hot-melt adhesive, from the viewpoint of improving heat resistance. From the viewpoint of the force, it is preferred to contain the adhesion-imparting resin in the range of 40 parts by mass to 80 parts by mass. Further, from the viewpoint of appropriately adjusting the viscosity, it is preferred to use a wax.
本發明中所使用的熱熔接著劑的軟化點可根據使用環境溫度而變動,但若亦考慮用於室外,則較佳為80℃~160℃。藉由軟化點變成80℃以上,而容易取得接著力與凝聚力的平衡。另一方面,藉由將軟化點設為160℃以下,即便於低溫環境下,亦容易維持黏性。再者,於本發明中,所謂軟化點,是指藉由JIS K 6863中所規定的方法所求出的溫度。本發明的熱熔接著劑的軟化點的 更佳的範圍為90℃~140℃,進而更佳的範圍為100℃~130℃。 The softening point of the hot-melt adhesive used in the present invention may vary depending on the temperature of use, but it is preferably 80 to 160 ° C if it is also considered to be used outdoors. By changing the softening point to 80 ° C or higher, it is easy to obtain a balance between the adhesion force and the cohesive force. On the other hand, by setting the softening point to 160 ° C or lower, it is easy to maintain the viscosity even in a low temperature environment. In the present invention, the softening point means a temperature determined by a method defined in JIS K 6863. Softening point of the hot melt adhesive of the present invention A more preferred range is from 90 ° C to 140 ° C, and a more preferred range is from 100 ° C to 130 ° C.
就有效地保持接著力或追隨性的觀點而言,接著劑層13的根據以下的式(1)所求出的發泡倍率較佳為1.1~10的範圍。藉由設為該範圍,而可更有效地引導出高溫使用時的接著性與追隨性。更佳為1.5~5,進而更佳為1.5~3。 The foaming ratio determined by the following formula (1) of the adhesive layer 13 is preferably in the range of 1.1 to 10 from the viewpoint of effectively maintaining the adhesion or the followability. By setting it as this range, the adhesiveness and followability at the time of high temperature use can be guided more effectively. More preferably 1.5 to 5, and even more preferably 1.5 to 3.
<數3>V1/V2…式(1) <Number 3> V 1 /V 2 (1)
式中,V1為自具紙板之包裝體所回收的發泡熱熔接著劑層的體積,V2為對自具紙板之包裝體所回收的發泡熱熔接著劑層進行加熱熔融來消泡後的體積。 Wherein V 1 is the volume of the foamed hot-melt adhesive layer recovered from the package having the cardboard, and V 2 is the heating and melting of the foamed hot-melt adhesive layer recovered from the package with the cardboard. The volume after soaking.
例如,可藉由如下方式算出:收集每1cm2的發泡熱熔接著劑層來求出體積,其後,求出進行加熱熔融來使氣泡完全地消泡後的接著劑的體積。再者,回收後、及消泡後的接著劑的體積可使用如測量粉體的空隙度的比重瓶等測定器具來求出。即,可將任意的量的熱熔接著劑單離,並將熱熔接著劑加入至已知容器容積的測定器具中,然後測量質量,根據與以無空隙的方式加入水後的質量的差,基於水比重來求出熱熔接著劑的體積。 For example, it can be calculated by collecting the foamed hot-melt adhesive layer per 1 cm 2 to obtain a volume, and thereafter, determining the volume of the adhesive after heat-melting to completely defoam the bubbles. Further, the volume of the adhesive after the recovery and the defoaming can be determined by using a measuring instrument such as a pycnometer for measuring the porosity of the powder. That is, any amount of the hot melt adhesive can be detached, and the hot melt adhesive is added to the measuring device of the known container volume, and then the mass is measured, according to the difference in mass after adding water in a void-free manner. The volume of the hot melt adhesive is determined based on the specific gravity of the water.
物品20只要是適合由經熱收縮的膜11包裝者即可,並無特別限制。例如可例示:化妝品、藥品、食品、電池、玩具、衣服、文具用品、雜貨等。進行包裝的物品20的數量可為單數,亦可為複數。另外,包裝的目的以作為商品而陳列於店面的形態為首,可用於運輸包裝等各種目的。 The article 20 is not particularly limited as long as it is suitable for being packaged by the heat-shrinkable film 11. For example, cosmetics, medicines, foods, batteries, toys, clothes, stationery, groceries, and the like can be exemplified. The number of articles 20 to be packaged may be singular or plural. In addition, the purpose of packaging is first displayed in the form of a product as a product, and can be used for various purposes such as transportation and packaging.
其次,一面使用圖2A~圖2C及圖3一面對第1實施形態的具紙板之包裝體的製造方法的一例進行說明。第1實施形態的具紙板之包裝體的製造方法藉由如下方式來製造具紙板之包裝體:利用可進行熱收縮的膜10包覆物品20,並對可進行熱收縮的膜10進行加熱來製造由經熱收縮的膜11包裝的膜包裝物品21,然後隔著接著劑層13而將該膜包裝物品21貼合於紙板12上。以下,進行詳細說明。 Next, an example of a method of manufacturing a package having a cardboard according to the first embodiment will be described with reference to FIGS. 2A to 2C and FIG. In the method for producing a package having a cardboard according to the first embodiment, a package having a cardboard is produced by coating the article 20 with a film 10 capable of heat shrinkage, and heating the film 10 capable of heat shrinkage. The film package article 21 packaged by the heat shrinkable film 11 is produced, and then the film package article 21 is attached to the cardboard 12 via the adhesive layer 13. The details will be described below.
首先,利用可進行熱收縮的膜10包裝物品20,而獲得由經熱收縮的膜11包裝的膜包裝物品21(步驟1)。於圖2A~圖2C的例中,將物品20插入至圓筒狀的可進行熱收縮的膜10中(參照圖2A),繼而,藉由對可進行熱收縮的膜進行加熱來使可進行熱收縮的膜收縮,而使經熱收縮的膜11貼合(密接)於物品20上(參照圖2B)。對可進行熱收縮的膜10進行加熱來使其熱收縮的方法可任意地應用常規使用的方法。藉由該些步驟,而獲得由經熱收縮的膜11包覆的膜包裝物品21。可進行熱收縮的膜10可使用事先個別地裁剪而成者,亦可於即將熱收縮之前對捲取成卷狀的可進行熱收縮的膜10進行裁剪。 First, the article 20 is wrapped with the film 10 which is heat-shrinkable, and the film packaged article 21 packaged by the heat-shrinkable film 11 is obtained (step 1). In the example of FIGS. 2A to 2C, the article 20 is inserted into a cylindrical heat-shrinkable film 10 (see FIG. 2A), and then heated by a film capable of heat shrinking. The heat-shrinkable film shrinks, and the heat-shrinkable film 11 is attached (closed) to the article 20 (refer to FIG. 2B). The method of heating the film 10 which can be heat-shrinked to cause heat shrinkage can be arbitrarily applied to a conventionally used method. By these steps, the film packaged article 21 covered by the heat-shrinkable film 11 is obtained. The film 10 which can be heat-shrinked can be cut by using it individually beforehand, or can be cut by the heat-shrinkable film 10 wound up in a roll shape just before heat shrinking.
可進行熱收縮的膜10視需要進行印刷或形成穿孔15、狹縫、折印、開封口16等,並準備所期望的尺寸或形狀者。另外,可進行熱收縮的膜10視需要選定收縮率根據方向而不同者。再者,圖2A等的例為一例,可進行各種變形。例如,亦可將片狀的可進行熱收縮的膜10捲繞於物品20上並藉由接著劑來將重疊部 分彼此加以接合。或者,亦可不使用接著劑而直接使用片狀的可進行熱收縮的膜10、或將帶狀的可進行熱收縮的膜10捲繞於物品20上。作為直接使用片狀的可進行熱收縮的膜10的方法,例如可例示如下的方法:利用可進行熱收縮的膜10於物品20的側周圍(軀幹部)捲繞一周以上,迅速地進行加熱,使可進行熱收縮的膜10熱收縮,而使經熱收縮的膜11貼合(密接)於物品20上。於帶狀的可進行熱收縮的膜10的情況下,亦可例示相同的方法。 The heat-shrinkable film 10 is printed as necessary or formed into perforations 15, slits, embossing, opening 16 and the like, and is prepared in a desired size or shape. Further, the film 10 which can be thermally contracted is selected as needed depending on the direction. In addition, the example of FIG. 2A and the like is an example, and various modifications are possible. For example, a sheet-like heat-shrinkable film 10 may be wound around the article 20 and the overlap portion may be used to bond the overlap portion. They are joined to each other. Alternatively, the sheet-like heat-shrinkable film 10 or the strip-shaped heat-shrinkable film 10 may be directly wound around the article 20 without using an adhesive. As a method of directly using the sheet-like heat-shrinkable film 10, for example, a method in which the heat-shrinkable film 10 is wound around the side (body portion) of the article 20 for one or more times and heated rapidly is exemplified. The heat-shrinkable film 10 is heat-shrinked, and the heat-shrinkable film 11 is bonded (closed) to the article 20. In the case of a strip-shaped heat-shrinkable film 10, the same method can also be exemplified.
膜包裝物品21的製造可藉由製造具紙板之包裝體1的步驟來進行,亦可於製造物品20的工廠等中與完成製品的同時進行包裝。當與完成製品的同時進行包裝時,可於運輸或保管時適當地保護物品。 The film package article 21 can be manufactured by the step of manufacturing the package 1 having a cardboard, or can be packaged at the same time as the finished product in a factory or the like for manufacturing the article 20. When the package is packaged at the same time as the finished product, the article can be properly protected during transportation or storage.
其次,於紙板12或/及經熱收縮的膜11上形成接著劑層13(步驟2)。於第1實施形態中,對在紙板12上形成接著劑層13的例子進行說明。紙板12視需要進行印刷、裝飾、形成掛孔14等。於紙板12側,亦可設置用於容易取出物品20的穿孔或用於開封的切口等。紙板12可事先根據每個製品進行裁剪,亦可於接著劑塗佈前後進行裁剪。另外,於貼附膜包裝物品21後的最終階段,亦可使紙板12分離。就使製造步驟有效率的觀點而言,可例示如下的方法:先將紙板12捲取成卷狀,於製造具紙板之包裝體1的步驟中進行裁剪。 Next, an adhesive layer 13 is formed on the paperboard 12 or/and the heat-shrinkable film 11 (step 2). In the first embodiment, an example in which the adhesive layer 13 is formed on the cardboard 12 will be described. The cardboard 12 is printed, decorated, formed into a hanging hole 14, and the like as needed. On the side of the cardboard 12, a perforation for easily taking out the article 20 or a slit for unsealing or the like may be provided. The cardboard 12 can be cut according to each product in advance, or can be cut before and after the application of the adhesive. Further, the cardboard 12 can be separated at the final stage after the film package article 21 is attached. From the viewpoint of making the manufacturing steps efficient, the following method can be exemplified: the paperboard 12 is first wound into a roll, and is cut in the step of manufacturing the package 1 having the cardboard.
接著劑層13如上所述包含發泡熱熔接著劑層,該發泡熱熔接著劑層於可藉由熱而可逆地重複熔融與固化的熱熔接著劑 中含有氣泡。使熱熔接著劑發泡的時間點(timing)並無特別限定,但就提高生產性的觀點及高精度地管理品質的觀點而言,合適的是於即將形成接著劑層13之前、塗佈時、或剛塗佈之後使熱熔接著劑發泡。該些之中,更佳為於即將塗佈之前或塗佈時使熱熔接著劑發泡。接著劑層13可藉由將經熔融的熱熔接著劑塗佈於紙板12的規定的位置上來獲得。 The subsequent layer 13 comprises a foamed hot-melt adhesive layer as described above, the foamed hot-melt adhesive layer being reversibly melted and cured by heat reversibly. Contains bubbles. The timing at which the hot-melt adhesive is foamed is not particularly limited. However, from the viewpoint of improving productivity and managing quality with high precision, it is suitable to apply immediately before the formation of the adhesive layer 13. The hot melt adhesive is foamed at or just after application. Among these, it is more preferable to foam the hot-melt adhesive just before or during coating. The subsequent agent layer 13 can be obtained by applying a molten hot melt adhesive to a prescribed position of the cardboard 12.
使熱熔接著劑中含有氣泡的方法或裝置並無特別限定,但合適的是藉由吹入氣體來使熱熔接著劑發泡的方法。另外,亦可先將加熱分解型發泡劑添加至熱熔接著劑中,於形成接著劑層13時使微細的氣泡產生。 The method or apparatus for containing the bubbles in the hot-melt adhesive is not particularly limited, but a method of foaming the hot-melt adhesive by blowing a gas is suitable. Further, the heat-decomposable foaming agent may be added to the hot-melt adhesive first to form fine bubbles when the adhesive layer 13 is formed.
向熱熔接著劑中吹入氣體來使其發泡的裝置例如可例示如下的裝置,其包括:於常壓或加壓下對熱熔接著劑進行熔融加熱的加熱攪拌容器、將氣體等揮發性物質導入至加熱攪拌容器內的揮發性物質供給裝置、監視(monitor)加熱攪拌容器內的溫度或黏度的感測器、設置於加熱攪拌容器內的攪拌裝置、以及可對應於熱熔接著劑的黏度等來控制攪拌條件(轉速等)的控制部等。揮發性物質並無特別限定,可例示氮氣或氬氣等惰性氣體,可適宜地使用氮氣。 The apparatus which blows a gas into a hot-melt adhesive agent and foams, for example, can be exemplified by the following apparatus, including the heating-stirding container which melt-heats a hot-melt adhesive agent under normal pressure or pressure, and volatil a volatile substance supply device introduced into the heating and agitating vessel, a sensor for monitoring the temperature or viscosity in the agitating vessel, a stirring device disposed in the heating and agitating vessel, and a heat-fusible adhesive The control unit or the like for controlling the stirring condition (rotation speed, etc.) such as the viscosity. The volatile matter is not particularly limited, and an inert gas such as nitrogen or argon may be exemplified, and nitrogen gas may be suitably used.
另外,亦可使用在分子間與接著劑的成分相互作用而可保持於接著劑層內部的氣體。雖然取決於接著劑層的種類,但可例示二氧化碳作為此種例子。氣體可於常壓下導入,但有效率的是於加壓下進行導入。另外,亦可使用超臨界二氧化碳等。 Further, a gas which can be held inside the adhesive layer by interacting with a component of the adhesive between the molecules can also be used. Although depending on the kind of the adhesive layer, carbon dioxide can be exemplified as such an example. The gas can be introduced under normal pressure, but it is efficient to introduce it under pressure. In addition, supercritical carbon dioxide or the like can also be used.
就有效率地導入氣泡的觀點而言,吹入氣體時的熱熔接著劑的熔融黏度較佳為包含於1,000mPa.s~50,000mPa.s以下的範圍內,更佳為5,000mPa.s~20,000mPa.s的範圍,特佳為5,000mPa.s~15,000mPa.s的範圍。使熱熔接著劑發泡的溫度雖然取決於所使用的熱熔接著劑的種類,但通常為120℃~180℃,較佳為120℃~150℃。於形成發泡熱熔接著劑後,通常恢復成常溫。藉此,接著劑固化,發泡部亦得到固定。 From the viewpoint of efficiently introducing bubbles, the melt viscosity of the hot melt adhesive when blowing a gas is preferably included in 1,000 mPa. s~50,000mPa. In the range below s, more preferably 5,000 mPa. s~20,000mPa. The range of s is particularly good at 5,000mPa. s~15,000mPa. The scope of s. The temperature at which the hot-melt adhesive is foamed is usually from 120 ° C to 180 ° C, preferably from 120 ° C to 150 ° C, depending on the type of hot-melt adhesive to be used. After the foaming hot melt adhesive is formed, it is usually returned to normal temperature. Thereby, the adhesive is cured, and the foamed portion is also fixed.
熱熔接著劑的適當的發泡倍率是可對應於用途或需求而變動者,可任意地設定。就提高對於物品的形狀的通用性的觀點而言,以於熔融狀態下填充至100cc的容器中時的質量的比計,較佳為於以下的式(2)中設為1.1~10的範圍。更佳為1.5~5,特佳為1.5~3的範圍。 The appropriate expansion ratio of the hot-melt adhesive can be changed depending on the use or demand, and can be arbitrarily set. From the viewpoint of improving the versatility of the shape of the article, the ratio of the mass when filled in a container of 100 cc in a molten state is preferably in the range of 1.1 to 10 in the following formula (2). . More preferably 1.5 to 5, and particularly preferably 1.5 to 3.
<數4>V3/V4…式(2) <Number 4> V 3 /V 4 (2)
式中,V3為未發泡的熱熔接著劑的100cc的質量,V4為發泡熱熔接著劑的100cc的質量。 In the formula, V 3 is a mass of 100 cc of the unfoamed hot-melt adhesive, and V 4 is a mass of 100 cc of the foamed hot-melt adhesive.
繼而,使由經熱收縮的膜11包裝的膜包裝物品21與紙板12隔著接著劑層(發泡熱熔接著劑層)13而貼合(步驟3,參照圖2C)。於接合時,需要已熔融的接著劑層13與被接合部接觸,其後使接著劑層13固化。因此,就生產性的觀點而言,較佳為於維持接著劑層13的熔融狀態的狀態下,連續地進行步驟2的接著 劑層13的形成步驟、及步驟3的膜包裝物品21與紙板12的接合步驟。作為較佳例,例如可例示如下的方法:一面使熔融狀態的接著劑發泡一面將其塗佈於紙板12的規定位置上,而製成熔融.發泡狀態的接著劑層13,一面維持該狀態一面迅速地接觸由經熱收縮的膜包裝的膜包裝物品21後,藉由自然冷卻而一面保持發泡狀態一面使接著劑層13固化來進行貼合。 Then, the film packaged article 21 packaged by the heat-shrinkable film 11 and the paperboard 12 are bonded together via an adhesive layer (foamed hot-melt adhesive layer) 13 (step 3, see FIG. 2C). At the time of bonding, the molten adhesive layer 13 is required to be in contact with the joined portion, and thereafter the adhesive layer 13 is cured. Therefore, from the viewpoint of productivity, it is preferable to continuously carry out the step 2 in a state in which the molten state of the adhesive layer 13 is maintained. The step of forming the agent layer 13 and the step of bonding the film package article 21 of the step 3 to the paperboard 12. As a preferable example, for example, a method in which a binder in a molten state is foamed while being applied to a predetermined position of the cardboard 12 to be melted can be exemplified. The adhesive layer 13 in a foamed state is rapidly contacted with the film-packaged article 21 packaged by the heat-shrinkable film while maintaining the state, and then the adhesive layer 13 is cured while being naturally cooled, and the adhesive layer 13 is cured. fit.
膜包裝物品21與紙板12的接合方法並不限定於上述方法,可進行各種變形。例如,亦可於將熔融.發泡狀態的熱熔接著劑塗佈於紙板12的規定的位置上後,暫時對接著劑層13進行冷卻,於膜包裝物品21與紙板12的貼附時,再次加熱至可維持接著劑層13的發泡狀態的程度,而使膜包裝物品21貼合於熔融.發泡狀態的接著劑層13上。根據該方法,可於不同的時間點或場所進行具接著劑層13之紙板12、膜包裝物品21、具紙板之包裝體1的各製造步驟。用於使用以將膜包裝物品21與紙板12加以接合的接著劑層13熔融的加熱除自接著劑層13的表面進行以外,亦可自紙板12的背面側或側面進行加熱。例如,可自紙板12的背面側起,藉由熱風來使接著劑層13熔融至可維持發泡狀態的程度,而將膜包裝物品21與紙板12加以接合。另外,亦可使用燈等進行加熱。另外,於紙板12為塑膠的情況下,亦可利用蒸氣來進行。 The joining method of the film package article 21 and the cardboard 12 is not limited to the above method, and various modifications can be made. For example, it can also be melted. After the hot-melt adhesive in a foamed state is applied to a predetermined position of the cardboard 12, the adhesive layer 13 is temporarily cooled, and when the film-packaged article 21 and the paperboard 12 are attached, it is heated again to maintain the adhesive layer. The degree of foaming of 13 is such that the film package article 21 is attached to the melt. On the adhesive layer 13 in a foamed state. According to this method, the respective manufacturing steps of the cardboard 12 having the adhesive layer 13, the film package article 21, and the package 1 having the cardboard can be carried out at different points in time or places. Heating for melting the adhesive layer 13 for joining the film package article 21 and the paperboard 12 may be performed from the back side or the side surface of the paperboard 12 in addition to the surface of the adhesive layer 13. For example, the film package article 21 and the paperboard 12 can be joined from the back side of the paperboard 12 by the hot air to melt the adhesive layer 13 to a state where the foamed state can be maintained. Further, it is also possible to heat using a lamp or the like. Further, in the case where the cardboard 12 is made of plastic, it may be carried out by using steam.
具紙板之包裝體1中的接著劑層13可於目視下確認發泡。但是,發泡倍率通常小於上述式(2)的值。其原因在於:於 由經熱收縮的膜11包覆的膜包裝物品21與紙板12的貼附步驟時,接著劑層13中的氣泡減少。另外,其原因在於:氣泡彼此因物品20的質量等而接合,或因接著劑層13本身的接著特性而導致接合力變強,因此有時氣泡破裂而導致表觀上的發泡倍率變少。因此,於製造步驟或經時過程中,發泡倍率變得略小於初期。就有效地保持接著力或追隨性的觀點而言,如上所述,具紙板之包裝體1中的接著劑層13的發泡倍率較佳為上述式(1)中所求出的值處於上述規定範圍內。 The adhesive layer 13 in the cardboard package 1 can be visually confirmed to be foamed. However, the expansion ratio is usually smaller than the value of the above formula (2). The reason is: When the film package article 21 covered with the heat-shrinkable film 11 and the paperboard 12 are attached, the air bubbles in the adhesive layer 13 are reduced. In addition, the reason is that the bubbles are joined to each other due to the mass of the article 20 or the like, or the bonding force is increased by the adhesive properties of the adhesive layer 13 itself, so that the bubble may be broken and the apparent expansion ratio may be reduced. . Therefore, in the manufacturing step or the elapsed time, the expansion ratio becomes slightly smaller than the initial stage. From the viewpoint of effectively maintaining the adhesion or the followability, as described above, the expansion ratio of the adhesive layer 13 in the package 1 having a cardboard is preferably such that the value obtained in the above formula (1) is at the above Within the prescribed range.
根據於將可進行熱收縮的膜10貼附在紙板12上後插入物品,然後進行加熱而變換成經熱收縮的膜11的方法,尤其於欲包裝平衡差的形狀的物品、容易移動的物品、多個物品的情況等下,存在產生物品20的位置偏移之虞。另一方面,根據第1實施形態的具紙板之包裝體的製造方法,因採用先形成膜包裝物品21,然後將其貼附於紙板12上的方式,故可防止相對於紙板12產生物品的位置偏移。尤其,亦可適宜地應用於物品20為平衡差的形狀的情況、或物品20為容易移動的物品的情況、或欲包裝多個物品的情況等。 According to the method of attaching the film 10 which is heat-shrinkable to the paperboard 12, inserting the article, and then heating and converting it into the heat-shrinkable film 11, in particular, an article to be packaged in a poorly balanced shape, an article that is easy to move In the case of a plurality of articles or the like, there is a possibility that the positional deviation of the article 20 is generated. On the other hand, according to the method for manufacturing a package with a cardboard according to the first embodiment, since the film-packed article 21 is formed first and then attached to the cardboard 12, it is possible to prevent the article from being produced with respect to the cardboard 12. Position offset. In particular, it can be suitably applied to the case where the article 20 has a poor balance shape, the case where the article 20 is an article that is easy to move, or the case where a plurality of articles are to be packaged.
然而,為了提昇接著劑層的耐熱性,通常使用不易於高溫下軟化的接著劑。但是,當使用不易於高溫下軟化的接著劑時,接著劑層具有於低溫下堅硬、容易破損這一缺點。另外,當使用不易於高溫下軟化的接著劑時,接著劑層對於微小的凹凸面的追隨性惡化,曲面追隨性亦惡化。另外,根據近年來正積極地進行 開發的反應性熱熔接著劑,於隔著接著劑來使可進行熱收縮的膜與紙板貼合後,需要用於濕氣硬化的時間或UV硬化處理。藉由該些硬化處理,可想像提高接著劑層的硬化性且耐熱性變高的優點。但是,雖然耐熱性因硬化而提昇,但相應地,接著劑層的彈力性下降,且追隨性下降。追隨性的下降尤其於低溫時成為問題。再者,作為增大接著力的方法,有如下的方法:藉由使接著劑的溫度變得更高來使其低黏度化,而提昇對於經熱收縮的膜或紙板的潤濕性。但是,若單純地使接著劑的溫度變高,則無法忽視對於物品的熱損害。 However, in order to improve the heat resistance of the adhesive layer, an adhesive which is not easily softened at a high temperature is generally used. However, when an adhesive which is not easily softened at a high temperature is used, the adhesive layer has a drawback that it is hard at a low temperature and is easily broken. Further, when an adhesive which is not easily softened at a high temperature is used, the followability of the adhesive layer to a minute uneven surface is deteriorated, and the surface followability is also deteriorated. In addition, it is active actively in recent years The developed reactive hot-melt adhesive is required to be used for moisture hardening or UV hardening treatment after the film which is heat-shrinkable is bonded to the paperboard via an adhesive. By these hardening treatments, it is conceivable that the hardenability of the adhesive layer is improved and the heat resistance is increased. However, although heat resistance is improved by hardening, correspondingly, the elasticity of the adhesive layer is lowered, and the followability is lowered. The decline in follow-up is especially problematic at low temperatures. Further, as a method of increasing the adhesion force, there is a method of improving the wettability to the heat-shrinkable film or paperboard by making the temperature of the adhesive higher to lower the viscosity. However, if the temperature of the adhesive is simply increased, thermal damage to the article cannot be ignored.
根據第1實施形態的具紙板之包裝體1,藉由使接著劑層13發泡,與未發泡的接著劑層相比,彈力性及接著力變得優異。因接著劑層13變得富有彈力性,故即便是耐熱性優異的堅硬的接著劑,亦可藉由發泡來提高彈力性,且於低溫下難以破損。而且,藉由彈力性的提昇,於紙板12與膜包裝物品21的貼合時,會提高接著劑層13的追隨性,而使接著劑層13良好地追隨紙板12或經熱收縮的膜11或者物品的表面的微小凹凸。考察出接著力變大的原因在於接著劑層13與被接合部的接著面積增加。 According to the package 1 having a cardboard according to the first embodiment, the adhesive layer 13 is foamed, and the elastic property and the adhesive force are superior to those of the unfoamed adhesive layer. Since the adhesive layer 13 is elastic, even a hard adhesive excellent in heat resistance can be used to improve the elasticity by foaming, and it is difficult to break at a low temperature. Moreover, by the improvement of the elastic property, when the paperboard 12 and the film package article 21 are bonded together, the followability of the adhesive layer 13 is improved, and the adhesive layer 13 follows the cardboard 12 or the heat-shrinkable film 11 well. Or tiny irregularities on the surface of the item. It is considered that the reason why the adhesion force becomes large is that the adhesion area of the adhesive layer 13 and the joined portion is increased.
於收縮膜包裝中,如上所述,要求擴大包裝物品的對象。作為包裝對象的物品的形狀多種多樣,存在有以下形狀:物品的側面的一部分具有由中間變細等所產生的曲面形狀的形狀。此種曲面部分於膜包裝物品21與紙板12的接合時,容易浮起。根據第1實施形態的具紙板之包裝體1,於此種物品的情況下,藉 由使用富有彈力性的接著劑層,亦可藉由將上述中間變細部分按壓於紙板12上來增加接合面積,而充分地提高接著力。因此,可擴大作為被包裝物的物品20的應用對象。 In the shrink wrap packaging, as described above, it is required to enlarge the object of the packaged article. The article to be packaged has various shapes, and has a shape in which a part of the side surface of the article has a curved shape which is formed by thinning in the middle. Such a curved surface portion is easily floated when the film packaged article 21 is joined to the paperboard 12. According to the package 1 having a cardboard according to the first embodiment, in the case of such an article, By using a resilient adhesive layer, it is also possible to increase the bonding area by pressing the above-mentioned intermediate tapered portion against the cardboard 12, thereby sufficiently improving the adhesion. Therefore, the application target of the article 20 as the packaged object can be expanded.
另外,藉由使用已發泡的接著劑層13,與使用未發泡熱熔接著劑的情況相比,可減少對於物品20的熱損害。考察出其原因在於:藉由存在於已發泡的接著劑層13中的氣泡而使導熱性下降,因此可抑制對於物品20的熱的傳播,另外,藉由使接著劑層13中含有氣泡而可提高加熱熔融後的冷卻效率,並減少接合時的熱負荷。即,亦可一面抑制熱損害,一面利用溫度高且黏度低的接著劑層13,提昇對於經熱收縮的膜11或紙板12的潤濕性。進而,藉由潤濕性的提昇,而可擴大包裝對象物品的種類。 In addition, by using the foamed adhesive layer 13, heat damage to the article 20 can be reduced as compared with the case of using an unfoamed hot melt adhesive. The reason for this is that the thermal conductivity is lowered by the bubbles existing in the foamed adhesive layer 13, so that the heat transfer to the article 20 can be suppressed, and the bubble is contained in the adhesive layer 13 Moreover, the cooling efficiency after heating and melting can be improved, and the heat load at the time of joining can be reduced. In other words, the wettability of the heat-shrinkable film 11 or the paperboard 12 can be improved by using the adhesive layer 13 having a high temperature and a low viscosity while suppressing thermal damage. Further, by increasing the wettability, the type of the article to be packaged can be expanded.
另外,根據第1實施形態的具紙板之包裝體,因使用發泡熱熔接著劑層,故可降低比重,並削減接著劑的使用量。其結果,可使每1個製品略微輕量化,當運輸大量的製品等時,可削減亦包含運輸費等的總成本。進而,根據本發明的具紙板之包裝體,因使用可藉由熱而可逆地重複熔融與固化的熱熔接著劑,故具有以下優點:可進行熱收縮的膜與紙板的接合僅藉由隔著熔融狀態的接著劑層而貼合的步驟來完成(不需要後處理步驟)。 Further, according to the package with a cardboard according to the first embodiment, since the foamed hot-melt adhesive layer is used, the specific gravity can be lowered and the amount of the adhesive used can be reduced. As a result, each product can be slightly lighter, and when a large number of products are transported, the total cost including transportation costs can be reduced. Further, according to the package with cardboard of the present invention, since the hot-melt adhesive which can be reversibly melted and solidified by heat is used, there is an advantage that the film which can be heat-shrinked and the paperboard are joined by only the separation. The step of bonding in the molten state is carried out (the post-processing step is not required).
[第2實施形態] [Second Embodiment]
其次,對與上述實施形態不同的具紙板之包裝體的製造方法的一例進行說明。第2實施形態的具紙板之包裝體的製造方法除以下這一點以外,基本的製造方法與第1實施形態相同。即,第2 實施形態中,於在膜包裝物品21上形成接著劑層13,然後將其貼合於紙板12上這一點上,與在紙板12上形成接著劑層13,然後將其貼合於膜包裝物品21上的第1實施形態的製造方法不同。 Next, an example of a method of manufacturing a package having a cardboard different from the above embodiment will be described. The method for producing a package having a cardboard according to the second embodiment is the same as the first embodiment except for the following points. That is, the second In the embodiment, the adhesive layer 13 is formed on the film package article 21, and then attached to the paperboard 12, and the adhesive layer 13 is formed on the paperboard 12, and then bonded to the film packaged article. The manufacturing method of the first embodiment on 21 is different.
根據第2實施形態的具紙板之包裝體的製造方法,於獲得如圖2B所示的由經熱收縮的膜11包裝的膜包裝物品21後,將熔融.發泡狀態的接著劑層13設置於膜包裝物品21的規定位置上,然後使其與紙板12接合。 According to the method for producing a package having a cardboard according to the second embodiment, after the film-packed article 21 packaged by the heat-shrinkable film 11 as shown in Fig. 2B is obtained, it is melted. The adhesive layer 13 in a foamed state is placed at a predetermined position of the film package article 21, and then joined to the cardboard 12.
根據第2實施形態的方法,可獲得與上述第1實施形態相同的效果。另外,因於膜包裝物品21上形成接著劑層13,故當將膜包裝物品21與紙板12加以接合時,可更確實地防止接著劑層13的位置與接合位置偏移。若考慮熱對於經熱收縮的膜11或物品20的影響,則較佳為熔融.發泡狀態的接著劑層13如圖2C所示般形成於紙板12側的第1實施形態。但是,例如於如圖4A~圖4B所示般,物品為牙刷等寬度細的情況等容易因些許的位置偏移而導致接合不良的情況等下,第2實施形態的方法有用。另外,於欲使一張紙板與多個膜包裝物品21接合的情況、或欲包裝具有凹部等的複雜的形狀的物品的情況等下,第2實施形態的方法亦有用。 According to the method of the second embodiment, the same effects as those of the first embodiment described above can be obtained. Further, since the adhesive layer 13 is formed on the film package article 21, when the film package article 21 and the paperboard 12 are joined, the position of the adhesive layer 13 and the joint position can be more reliably prevented from shifting. If heat is considered for the heat-shrinkable film 11 or article 20, it is preferably melted. The adhesive layer 13 in a foamed state is formed on the cardboard 12 side as shown in Fig. 2C. However, for example, as shown in FIG. 4A to FIG. 4B, the method of the second embodiment is useful when the article is a case where the width of the toothbrush is small or the like, and the joint is likely to be defective due to a slight positional deviation. Further, the method of the second embodiment is also useful when a sheet of cardboard is to be joined to a plurality of film-wrapped articles 21 or when an article having a complicated shape such as a concave portion is to be packaged.
[第3實施形態] [Third embodiment]
第3實施形態的具紙板之包裝體的製造方法除以下這一點以外,基本的構成、製造方法與第1實施形態相同。即,第3實施形態的製造方法是如下的方法:製造具可進行熱收縮的膜之紙 板,其後將物品插入至可進行熱收縮的膜10內,然後使可進行熱收縮的膜10熱收縮來製造具紙板之包裝體。即,該第3實施形態於在包覆物品的步驟之前,使紙板12與可進行熱收縮的膜10貼合這一點上,與第1實施形態不同。一面參照圖5A~圖5C及圖6一面對該第3實施形態進行說明。 The method for producing a package having a cardboard according to the third embodiment is the same as the first embodiment except for the following points. That is, the manufacturing method of the third embodiment is a method of producing a paper having a film capable of heat shrinkage. The board is then inserted into the film 10 which is heat-shrinkable, and then the heat-shrinkable film 10 is heat-shrinked to manufacture a package having a cardboard. In other words, the third embodiment differs from the first embodiment in that the cardboard 12 is bonded to the heat-shrinkable film 10 before the step of coating the article. The third embodiment will be described with reference to Figs. 5A to 5C and Fig. 6 .
於第3實施形態中,首先,如圖5A所示,於紙板12上形成接著劑層13(步驟1a)。如上所述,接著劑層13為使可藉由熱而可逆地重複熔融與固化的熱熔接著劑中含有氣泡而成的發泡熱熔接著劑層。使熱熔接著劑發泡的方法可列舉與第1實施形態相同的方法。 In the third embodiment, first, as shown in FIG. 5A, an adhesive layer 13 is formed on the cardboard 12 (step 1a). As described above, the adhesive layer 13 is a foamed hot-melt adhesive layer in which bubbles are contained in a hot-melt adhesive which can be reversibly melted and cured by heat reversibly. The method of foaming a hot melt adhesive agent is the same as that of the first embodiment.
其後,隔著熔融.發泡狀態的接著劑層13使可進行熱收縮的膜10接觸紙板12的規定位置後以規定的壓力按壓,藉此使可進行熱收縮的膜10與紙板12貼合,而獲得具可進行熱收縮的膜之紙板2(步驟2a,參照圖5B)。例如,可利用2根按壓輥以所期望的壓力使可進行熱收縮的膜10與紙板12滾動(rolling)。就製造步驟的效率化的觀點而言,步驟1a與步驟2a較佳為於塗佈接著劑層13後,在維持發泡熱熔接著劑已熔融的狀態的期間內,立即使可進行熱收縮的膜10與紙板12貼合。再者,於圖5A、圖5B中,作為可進行熱收縮的膜10,表示圓筒狀的膜,但與第1實施形態的情況相同,亦可使用將例如片狀的可進行熱收縮的膜10捲成圓筒狀,並藉由接著劑來使重疊的部分接合而成者。 After that, it is melted through. The adhesive layer 13 in a foamed state contacts the heat-shrinkable film 10 at a predetermined position of the cardboard 12 and then presses it at a predetermined pressure, thereby bonding the heat-shrinkable film 10 to the paperboard 12 to obtain a mold. Heat-shrinkable film paperboard 2 (step 2a, see Figure 5B). For example, the film 10 that can be thermally contracted can be rolled with the paperboard 12 at a desired pressure using two pressing rolls. From the viewpoint of the efficiency of the production step, the steps 1a and 2a preferably provide heat shrinkage immediately after the application of the adhesive layer 13 while maintaining the molten hot-melt adhesive in a molten state. The film 10 is bonded to the cardboard 12. In addition, in FIG. 5A and FIG. 5B, the film 10 which can be heat-shrink|circulated is a cylindrical film, However, as for the case of 1st Embodiment, it can also use the sheet| The film 10 is wound into a cylindrical shape, and the overlapping portions are joined by an adhesive.
較佳為於隔著熔融.發泡狀態的接著劑層13而使可進行 熱收縮的膜10與紙板12貼合後,以接著劑層13固化的方式進行冷卻。冷卻可為自然冷卻,亦可強制地進行冷卻。藉由該步驟來使可進行熱收縮的膜10與紙板12貼合,而獲得具可進行熱收縮的膜之紙板2(參照圖5B)。 It is preferably melted through the membrane. The adhesive layer 13 in a foamed state enables After the heat-shrinkable film 10 is bonded to the cardboard 12, it is cooled by curing the adhesive layer 13. Cooling can be either natural cooling or forced cooling. By this step, the heat-shrinkable film 10 is bonded to the paperboard 12, and a paperboard 2 having a heat-shrinkable film is obtained (see Fig. 5B).
繼而,將作為被包裝物的物品20插入至圓筒狀的可進行熱收縮的膜10內(參照圖5C),然後使可進行熱收縮的膜10熱收縮,藉此獲得例如圖1A般的將由經熱收縮的膜11進行了包裝的物品21固定於紙板12上而成的具紙板之包裝體(步驟3a)。再者,亦可事先製作塗佈有接著劑層13的紙板12,於將可進行熱收縮的膜10與紙板12加以接合時,再次對接著劑層13進行加熱熔融來將紙板12與可進行熱收縮的膜10加以接合。 Then, the article 20 as a packaged object is inserted into a cylindrical heat-shrinkable film 10 (refer to FIG. 5C), and then the heat-shrinkable film 10 is heat-shrinked, thereby obtaining, for example, FIG. 1A. A package of cardboard having the article 21 packaged by the heat-shrinkable film 11 is fixed to the cardboard 12 (step 3a). Further, the paperboard 12 coated with the adhesive layer 13 may be prepared in advance, and when the heat-shrinkable film 10 and the paperboard 12 are joined together, the adhesive layer 13 may be heated and melted again to carry out the paperboard 12 and the paperboard 12 The heat shrinkable film 10 is joined.
第3實施形態的具可進行熱收縮的膜之紙板2中的接著劑層13可於目視下確認發泡。但是,發泡倍率通常小於上述式(2)的值。其原因在於:於可進行熱收縮的膜10與紙板12的貼附步驟,或將物品20插入至可進行熱收縮的膜10中後,使可進行熱收縮的膜10熱收縮的膜步驟時,接著劑層13中的氣泡減少。另外,因接著劑層13本身的接著特性而導致接合力變強,因此有時氣泡破裂而導致表觀上的發泡倍率變少。另外,亦存在於插入物品後,氣泡彼此因物品的質量等而接合的情況。因此,於製造步驟或經時過程中,發泡倍率變得略小於初期。就有效地保持接著力或追隨性的觀點而言,如上所述,具可進行熱收縮的膜之紙板中的接著劑層的發泡倍率、及插入物品後的具紙板之包裝體的接 著劑層的發泡倍率較佳為根據上述式(1)所求出的值處於上述規定範圍內。 In the adhesive layer 13 of the paperboard 2 having a heat shrinkable film according to the third embodiment, foaming can be visually confirmed. However, the expansion ratio is usually smaller than the value of the above formula (2). The reason for this is that the film step of thermally shrinking the heat-shrinkable film 10 after the step of attaching the film 10 and the paperboard 12 which can be heat-shrinked or after inserting the article 20 into the heat-shrinkable film 10 The bubbles in the adhesive layer 13 are reduced. Further, the bonding force is increased by the subsequent characteristics of the adhesive layer 13 itself, and therefore the bubble may be broken to cause an apparent expansion ratio to decrease. Further, there is a case where the air bubbles are joined to each other due to the quality of the articles or the like after the article is inserted. Therefore, in the manufacturing step or the elapsed time, the expansion ratio becomes slightly smaller than the initial stage. From the viewpoint of effectively maintaining the adhesion or followability, as described above, the expansion ratio of the adhesive layer in the paperboard of the film which can be heat-shrinked, and the package of the cardboard after the insertion of the article The expansion ratio of the coating layer is preferably such that the value obtained by the above formula (1) is within the above-specified range.
根據第3實施形態的具紙板之包裝體及其製造方法,因使用發泡熱熔接著劑層,故可獲得與上述第1實施形態相同的效果。 According to the package with a cardboard of the third embodiment and the method for producing the same, since the foamed hot-melt adhesive layer is used, the same effects as those of the first embodiment described above can be obtained.
[第4實施形態] [Fourth embodiment]
其次,對與第3實施形態不同的具紙板之包裝體的製造方法的一例進行說明。第4實施形態的具紙板之包裝體的製造方法除以下這一點以外,基本的製造方法與第3實施形態相同。即,第4實施形態中,於當製造具可進行熱收縮的膜之紙板時,在可進行熱收縮的膜10上形成接著劑層13,然後將其貼合於紙板12上這一點上,與在紙板12上形成接著劑層13,然後使其與可進行熱收縮的膜10貼合的第3實施形態的製造方法不同。 Next, an example of a method of manufacturing a package having a cardboard different from the third embodiment will be described. The method for producing a package having a cardboard according to the fourth embodiment is the same as the third embodiment except for the following points. That is, in the fourth embodiment, when a paperboard having a film capable of heat shrinkage is produced, the adhesive layer 13 is formed on the heat-shrinkable film 10, and then bonded to the paperboard 12, The manufacturing method of the third embodiment in which the adhesive layer 13 is formed on the cardboard 12 and then bonded to the heat-shrinkable film 10 is different.
於第4實施形態中,首先,於可進行熱收縮的膜10上形成接著劑層13(步驟1a)。繼而,將其貼合於紙板12上,藉此獲得如圖5B所示的具可進行熱收縮的膜之紙板。其後,如圖5C所示,可將作為包裝對象的物品20插入至可進行熱收縮的膜10內,並進行加熱處理,藉此使可進行熱收縮的膜10熱收縮,而密接於物品20,從而獲得如圖1所示的具紙板之包裝體。 In the fourth embodiment, first, the adhesive layer 13 is formed on the film 10 which can be thermally contracted (step 1a). Then, it is attached to the cardboard 12, whereby a paperboard having a heat shrinkable film as shown in Fig. 5B is obtained. Thereafter, as shown in FIG. 5C, the article 20 to be packaged can be inserted into the heat-shrinkable film 10 and heat-treated, whereby the heat-shrinkable film 10 is thermally shrunk and adhered to the article. 20, thereby obtaining a package with cardboard as shown in FIG.
根據第4實施形態的方法,可獲得與上述第3實施形態相同的效果。 According to the method of the fourth embodiment, the same effects as those of the third embodiment described above can be obtained.
《實施例》 "Embodiment"
以下,藉由實施例來更具體且詳細地說明本發明,但該些實施例僅為本發明的一形態,本發明並不由該些例子限定。再者,實施例中,「份」表示「質量份」,「%」表示「質量%」。 Hereinafter, the present invention will be described in more detail and by way of examples, but these examples are only one embodiment of the invention, and the invention is not limited by the examples. Further, in the examples, "parts" means "parts by mass", and "%" means "mass%".
[製造例(發泡熱熔接著劑的製造例)] [Production Example (Production Example of Foaming Hot Melt Adhesive)]
<製造例1> <Manufacturing Example 1>
向具備加熱裝置的台式捏合機(入江商會製造的PNV-1H)中添加480g的黏著賦予樹脂1、160g的熱塑性彈性體(以下,簡稱為「彈性體」)1、8g的抗氧化劑,並於120℃~140℃下加熱攪拌3小時。攪拌過程中利用真空泵進行減壓來防止熱劣化。確認不存在彈性體的溶解殘留,而獲得製造例1的熱熔接著劑。 480 g of a thermoplastic elastomer (hereinafter, simply referred to as "elastomer") and 8 g of an antioxidant are added to a table kneading machine (PNV-1H manufactured by Izumi Chamber of Commerce) equipped with a heating device, and The mixture was heated and stirred at 120 ° C to 140 ° C for 3 hours. The vacuum pump is used to reduce the pressure during the stirring to prevent thermal deterioration. It was confirmed that there was no dissolution residue of the elastomer, and the hot-melt adhesive of Production Example 1 was obtained.
<製造例2~製造例8> <Production Example 2 to Production Example 8>
除根據表1變更黏著賦予樹脂、彈性體的種類、份數、攪拌條件以外,以與上述製造例1相同的方法獲得製造例2~製造例8的熱熔接著劑。 The hot-melt adhesives of Production Examples 2 to 8 were obtained in the same manner as in Production Example 1 except that the type, the number of parts, and the stirring conditions of the adhesion-imparting resin and the elastomer were changed according to Table 1.
以下表示表1中所記載的黏著賦予樹脂、彈性體、抗氧化劑的略號。 The abbreviations of the adhesion-imparting resin, the elastomer, and the antioxidant described in Table 1 are shown below.
黏著賦予樹脂1:芳香族部分氫化樹脂,軟化點為100℃ Adhesive imparting resin 1: aromatic partial hydrogenated resin, softening point is 100 ° C
黏著賦予樹脂2:芳香族氫化樹脂,軟化點為100℃ Adhesive imparting resin 2: aromatic hydrogenated resin, softening point is 100 ° C
黏著賦予樹脂3:部分氫化萜烯樹脂,軟化點為105℃ Adhesive imparting resin 3: partially hydrogenated terpene resin, softening point is 105 ° C
黏著賦予樹脂4:氫化萜烯樹脂,軟化點為105℃ Adhesive imparting resin 4: hydrogenated terpene resin, softening point is 105 ° C
黏著賦予樹脂5:松香酯,軟化點為108℃ Adhesive imparting resin 5: rosin ester, softening point is 108 ° C
黏著賦予樹脂6:氫化松香酯,軟化點為105℃ Adhesive imparting resin 6: hydrogenated rosin ester, softening point is 105 ° C
彈性體1:苯乙烯-異戊二烯-苯乙烯共聚物 Elastomer 1: Styrene-isoprene-styrene copolymer
MFR為15g/10min(JISK7210 200℃/10kg) MFR is 15g/10min (JISK7210 200°C/10kg)
彈性體2:苯乙烯-乙烯/聚異戊二烯-苯乙烯共聚物 Elastomer 2: Styrene-ethylene/polyisoprene-styrene copolymer
MFR為100g/10min(JISK7210 200℃/10kg) MFR is 100g/10min (JISK7210 200°C/10kg)
彈性體3:苯乙烯-丁二烯-苯乙烯共聚物 Elastomer 3: styrene-butadiene-styrene copolymer
MFR為20g/10min(JISK7210 200℃/5kg) MFR is 20g/10min (JISK7210 200°C/5kg)
彈性體4:苯乙烯-乙烯/丁烯-苯乙烯共聚物 Elastomer 4: Styrene-ethylene/butylene-styrene copolymer
MFR為8g/10min(JISK7210 200℃/5kg) MFR is 8g/10min (JISK7210 200°C/5kg)
彈性體5:苯乙烯-異戊二烯/丁二烯-苯乙烯共聚物 Elastomer 5: styrene-isoprene/butadiene-styrene copolymer
MFR為11g/10min(JISK7210 200℃/5kg) MFR is 11g/10min (JISK7210 200°C/5kg)
彈性體6:苯乙烯-氫化聚(異戊二烯/丁二烯)-苯乙烯共聚物 Elastomer 6: Styrene-hydrogenated poly(isoprene/butadiene)-styrene copolymer
MFR<0.1g/10min(JISK7210 200℃/10kg) MFR<0.1g/10min (JISK7210 200°C/10kg)
抗氧化劑:磷系加工穩定劑+受阻酚系抗氧化劑,密度為1.1g/cm2(20℃) Antioxidant: Phosphorus processing stabilizer + hindered phenolic antioxidant with a density of 1.1g/cm 2 (20°C)
<軟化點> <softening point>
藉由環球法來進行測定。向規定的環中填充試樣,然後水平地保持於甘油浴中。於試樣的中央放置規定的球(JIS B 1501),並以規定的速度使甘油的溫度上昇,將試樣軟化且藉由球的重量而使試樣或球接觸環台的底板時的溫度設為軟化點(JIS K 6863)。 The measurement was carried out by a ring and ball method. The sample was filled into a prescribed ring and then kept horizontally in a glycerin bath. A predetermined ball (JIS B 1501) is placed in the center of the sample, and the temperature of the glycerin is raised at a predetermined speed to soften the sample, and the temperature of the ball or the ball is brought into contact with the bottom plate of the ring table by the weight of the ball. Set to softening point (JIS K 6863).
<黏度> <viscosity>
向500mL容量的罐中加入不含氣泡的狀態下的熱熔接著劑300g。於使熱熔接著劑的溫度變成180℃後,將轉子(rotor)M4設置於B型旋轉黏度計(RB80L型黏度計)中,並浸在熱熔接著 劑中直至轉子標線為止。而且,將以12rpm的轉速旋轉30秒時的值設為黏度(JIS K 6862)。 300 g of a hot-melt adhesive in a state without bubbles was added to a 500 mL-capacity can. After the temperature of the hot melt adhesive is changed to 180 ° C, the rotor M4 is placed in a B-type rotational viscometer (RB80L type viscometer), and immersed in hot melt. In the agent up to the rotor marking. Further, the value at the time of rotation at 12 rpm for 30 seconds was defined as viscosity (JIS K 6862).
<實施例1~實施例8(試樣製作1)> <Example 1 to Example 8 (sample preparation 1)>
向發泡熱熔塗佈裝置(善持樂(Suntool)公司製造的CF-03)的熔融槽中加入製造例1~製造例8的熱熔接著劑500g,並加熱至180℃。將軟管(hose)、噴嘴設定為180℃。將發泡倍率設為2.5,將約0.4g的接著劑塗佈於寬度約為5mm、長度約為10cm的紙板上。將換算塗佈量設為4g/m。 500 g of the hot-melt adhesives of Production Examples 1 to 8 was placed in a melting tank of a foaming hot melt coating apparatus (CF-03 manufactured by Suntool Co., Ltd.), and heated to 180 °C. Set the hose and nozzle to 180 °C. The expansion ratio was set to 2.5, and about 0.4 g of the adhesive was applied to a paperboard having a width of about 5 mm and a length of about 10 cm. The conversion coating amount was set to 4 g/m.
另外,準備加入有防曬凝膠120mL的橢圓圓筒狀的塑膠瓶(總質量為140g)作為物品,利用具穿孔之可進行熱收縮的膜包裹該物品後,利用乾燥機吹附熱風,而獲得使上述可進行熱收縮的膜收縮而成的包裝物品(由經熱收縮的膜包裝的物品)。 In addition, an elliptical cylindrical plastic bottle (total mass: 140 g) having a sunscreen gel of 120 mL is prepared as an article, and the article is wrapped with a film which is heat-shrinkable with a perforation, and then hot air is blown by a dryer to obtain A packaged article (an article wrapped by a heat-shrinkable film) obtained by shrinking the heat-shrinkable film described above.
於紙板上形成發泡熱熔接著劑層,於晾置時間(open time)8秒後使上述包裝物品的經熱收縮的膜與紙板貼合,藉此獲得實施例1~實施例8的試樣(具紙板之包裝體)。 A foamed hot-melt adhesive layer was formed on the paperboard, and the heat-shrinkable film of the packaged article was bonded to the paperboard after an open time of 8 seconds, thereby obtaining the tests of Examples 1 to 8. Sample (package with cardboard).
<比較例1~比較例8(試樣製作1)> <Comparative Example 1 to Comparative Example 8 (sample preparation 1)>
除不對製造例1~製造例8的熱熔接著劑進行發泡處理(為便於說明,亦稱為「發泡倍率1」)以外,以與上述實施例1~實施例8相同的方式獲得比較例1~比較例8的試樣(具紙板之包裝體)。 The comparison was made in the same manner as in the above-described Examples 1 to 8 except that the hot-melt adhesives of Production Examples 1 to 8 were not subjected to a foaming treatment (also referred to as "foaming magnification 1" for convenience of explanation). Samples of Examples 1 to 8 (packages with cardboard).
對使用製造例1~製造例8的熱熔接著劑所製作的試樣的經熱收縮的膜(以下,亦稱為「收縮膜」)進行熱損害試驗、接 著性試驗。另外,為了評價熱熔接著劑的取決於有無發泡的接著力,針對製造例1~製造例8的熱熔接著劑,對發泡,未發泡的各樣品求出同一體積時的接著力。將評價結果示於表2。 The heat-shrinkable film (hereinafter also referred to as "shrink film") of the sample produced by using the hot-melt adhesives of Production Examples 1 to 8 was subjected to a heat damage test and connected. Sexual test. In addition, in order to evaluate the adhesion of the hot-melt adhesive depending on the presence or absence of foaming, the heat-melting adhesives of Production Examples 1 to 8 were used to obtain the adhesion force in the same volume for each of the foamed and unfoamed samples. . The evaluation results are shown in Table 2.
<對於收縮膜的熱損害試驗> <Thermal damage test for shrink film>
自穿孔剝離試樣製作1中所獲得的試樣(具紙板之包裝體)的收縮膜,並去除上述作為物品的塑膠瓶,確認與發泡熱熔接著劑層(實施例)及未發泡熱熔接著劑層(比較例)接觸的收縮膜(經熱收縮的膜)的熱收縮的狀態,並按以下的基準來評價對於收縮膜的熱損害。 The shrink film of the sample (package of cardboard) obtained in the sample 1 was peeled off from the perforated sample, and the plastic bottle as the article was removed, and the foamed hot-melt adhesive layer (Example) and unfoamed were confirmed. The state of heat shrinkage of the shrink film (heat-shrinkable film) which the hot-melt adhesive layer (comparative example) contacted was evaluated, and the thermal damage to the shrink film was evaluated on the following basis.
○:於收縮膜中未看到皺褶、收縮。 ○: No wrinkles or shrinkage were observed in the shrink film.
×:於收縮膜中看到皺褶、收縮。 ×: wrinkles and shrinkage were observed in the shrink film.
<接著性試驗> <adhesion test>
藉由目視並按以下的基準來評價試樣製作1中所獲得的各實施例、比較例的試樣中的接著劑層的接著性的狀態。 The state of the adhesiveness of the adhesive layer in the samples of the respective examples and the comparative examples obtained in the sample preparation 1 was evaluated by visual observation and according to the following criteria.
◎:收縮膜與紙板接著、且對於曲面的追隨性優異。 ◎: The shrink film and the paperboard were followed by and excellent in followability to the curved surface.
○:收縮膜與紙板接著。 ○: The shrink film and the paperboard are next.
×:收縮膜與紙板的接著存在接著不良部。 X: The shrink film and the paperboard were subsequently adhered to the defective portion.
<同一體積時的接著力> <Adhesion force at the same volume>
於紙板上,將6mL的熱熔接著劑(發泡倍率為2.5的發泡熱熔接著劑、未發泡(發泡倍率為1)的熱熔接著劑)塗佈成寬度約為10mm、厚度約為5mm的珠(bead)狀,於晾置時間10秒後貼合可進行熱收縮的膜,藉此製作試樣。然後,於熱熔接著劑充分冷卻後,在23℃恆溫室中調溫10分鐘,然後測定於23℃環境下,以剝離角度180°並以300mm/min的條件剝離可進行熱收縮的膜時的接著力。按以下的基準對所獲得的接著力進行評價。 On a paperboard, 6 mL of a hot-melt adhesive (foamed hot-melt adhesive with a foaming ratio of 2.5, a non-foamed (foaming ratio of 1) hot-melt adhesive) was applied to a width of about 10 mm and a thickness. It was about 5 mm in a bead shape, and after 10 seconds of the open time, a film which can be heat-shrinked was bonded, and a sample was produced. Then, after the hot-melt adhesive was sufficiently cooled, the temperature was adjusted in a constant temperature room at 23 ° C for 10 minutes, and then measured under a 23 ° C environment at a peeling angle of 180 ° and peeled off at a temperature of 300 mm / min. The force of the next. The obtained adhesion was evaluated on the basis of the following criteria.
○:剝離強度為20N以上。 ○: The peel strength was 20 N or more.
×:剝離強度未滿20N。 ×: The peel strength was less than 20N.
<實施例9~實施例14、比較例9(試樣製作2)> <Examples 9 to 14 and Comparative Example 9 (sample preparation 2)>
除使用表1中所示的製造例4的熱熔接著劑,並將發泡倍率適宜設定為1~10以外,以與實施例1、比較例1相同的方式獲得實施例9~實施例14、比較例9的試樣(具紙板之包裝體)。 In the same manner as in Example 1 and Comparative Example 1, except that the hot-melt adhesive of Production Example 4 shown in Table 1 was used, and the expansion ratio was appropriately set to 1 to 10, Examples 9 to 14 were obtained in the same manner as in Example 1 and Comparative Example 1. The sample of Comparative Example 9 (package with cardboard).
對使用所獲得的熱熔接著劑所製作的試樣進行50℃中 的剝落試驗、23℃及0℃中的接著力試驗。將其評價結果示於表3。 The sample prepared using the obtained hot melt adhesive was subjected to 50 ° C Exfoliation test, adhesion test at 23 ° C and 0 ° C. The evaluation results are shown in Table 3.
<50℃中的剝落> <Exfoliation in 50 ° C>
將試樣製作2中所獲得的試樣懸掛於以50℃進行了調溫的烘箱中,並按以下的基準來評價保存了72小時時的試樣的狀態。 The sample obtained in the sample preparation 2 was hung in an oven adjusted to temperature at 50 ° C, and the state of the sample stored at 72 hours was evaluated according to the following criteria.
○:無包裝物品的剝落、且亦無貼附位置的位置偏移。 ○: The peeling of the unpackaged article and the positional offset of the unattached position.
△:無包裝物品的剝落,但於貼附位置上看到未滿10mm的偏移。 △: peeling of the unpackaged article, but an offset of less than 10 mm was observed at the attached position.
×:有包裝物品的剝落、或/及於貼附位置上看到10mm以上的偏移。 ×: There is peeling of the packaged article, or/and an offset of 10 mm or more is seen at the attached position.
<23℃中的接著力> <24°C adhesion force>
自穿孔剝離試樣製作2中所獲得的試樣的收縮膜並去除上述塑膠瓶,於23℃的恆溫室內調溫10分鐘後,測定於23℃環境下以剝離角度180°、300mm/min進行剝離時的接著力,並按以下的基準來評價23℃中的接著力。 The shrink film of the sample obtained in 2 was peeled off from the sample, and the plastic bottle was removed, and the temperature was adjusted in a constant temperature room at 23 ° C for 10 minutes, and then measured at a peeling angle of 180° and 300 mm/min in an environment of 23° C. The adhesion at the time of peeling was evaluated, and the adhesion force at 23 ° C was evaluated according to the following criteria.
○:剝離強度為10N以上。 ○: The peel strength was 10 N or more.
△:剝離強度為5N以上、未滿10N。 △: The peel strength was 5 N or more and less than 10 N.
×:剝離強度未滿5N。 ×: The peel strength was less than 5N.
<0℃中的接著力> <4°C in the adhesion>
自穿孔剝離試樣製作2中所獲得的試樣的收縮膜並去除上述塑膠瓶,於0℃的環境下調溫10分鐘後,測定於0℃環境下以剝離角度180°、300mm/min剝離時的接著力,並按以下的基準來進行評價。 The shrink film of the sample obtained in 2 was peeled off from the sample, and the plastic bottle was removed, and the temperature was adjusted in an environment of 0 ° C for 10 minutes, and then measured at a peeling angle of 180° and 300 mm/min in a 0° C. environment. The adhesion is based on the following criteria.
○:剝離強度為5N以上。 ○: The peel strength was 5 N or more.
△:剝離強度為1N以上、未滿5N。 △: The peel strength was 1 N or more and less than 5 N.
×:剝離強度未滿1N。 ×: The peel strength was less than 1 N.
可知:使用發泡倍率為2.5的發泡熱熔接著劑的實施例1~實施例8(參照表2)與使用相同的熱熔接著劑的未發泡(發泡倍率為1.0)的熱熔接著劑的比較例1~比較例8相比,可獲得優異的接著力。另外,可知藉由使熱熔接著劑發泡,與未發泡相比,對於收縮膜的熱損害亦小。 It can be seen that Examples 1 to 8 (see Table 2) of a foamed hot-melt adhesive having a foaming ratio of 2.5 and an unexpanded (foaming ratio of 1.0) using the same hot-melt adhesive were thermally welded. In comparison with Comparative Example 1 to Comparative Example 8 of the primer, excellent adhesion was obtained. Further, it is understood that the thermal damage to the shrink film is also small as compared with the unfoamed by foaming the hot melt adhesive.
進而,根據表3的實施例9~實施例14的結果可知,於發泡倍率為1.5~5的情況下可獲得更優異的接著力。再者,針對實施例9~實施例14,於製造具紙板之包裝體後,在23℃保管3個月,然後確認發泡熱熔接著劑層的發泡狀態,結果確認到包含於式(1)的發泡倍率為1.1~10的範圍內。 Further, from the results of Examples 9 to 14 of Table 3, it was found that a more excellent adhesion can be obtained when the expansion ratio is 1.5 to 5. In addition, in the case of producing the package having the cardboard, the package was stored at 23 ° C for 3 months, and then the foamed state of the foamed hot-melt adhesive layer was confirmed, and it was confirmed that it was included in the formula ( 1) The expansion ratio is in the range of 1.1 to 10.
<附記> <attachment>
本說明書亦揭示根據上述實施形態而掌握的以下所示的技術 思想的發明。 The present specification also discloses the following techniques that are grasped according to the above embodiments. The invention of thought.
(附記1) (Note 1)
一種具可進行熱收縮的膜之紙板,其包括紙板;用於包裝物品的可進行熱收縮的膜;以及將上述可進行熱收縮的膜與上述紙板加以接合的接著劑層,且上述接著劑層為於可藉由熱而可逆地重複熔融與固化的熱熔接著劑中含有氣泡的發泡熱熔接著劑層。 A paperboard having a film capable of heat shrinkage, comprising paperboard; a heat shrinkable film for packaging articles; and an adhesive layer for bonding the heat shrinkable film to the paperboard, and the above adhesive The layer is a foamed hot-melt adhesive layer containing bubbles in a hot-melt adhesive which can be reversibly melted and cured by heat reversibly.
(附記2) (Note 2)
一種具可進行熱收縮的膜之紙板的製造方法,其是包括紙板;可進行熱收縮的膜;以及將上述可進行熱收縮的膜與上述紙板加以接合的接著劑層的具可進行熱收縮的膜之紙板的製造方法,上述具可進行熱收縮的膜之紙板的製造方法包括:準備可藉由熱而可逆地重複熔融與固化的熱熔接著劑,形成含有氣泡的發泡熱熔接著劑的步驟;使用上述發泡熱熔接著劑,於上述紙板及上述可進行熱收縮的膜的至少任一者上形成接著劑層的步驟;以及隔著上述發泡熱熔接著劑層來將上述紙板與上述可進行熱收縮的膜加以接合的接合步驟。 A method for producing a paperboard having heat-shrinkable film, comprising: a paperboard; a film capable of heat shrinking; and an adhesive layer for bonding the heat-shrinkable film to the paperboard to be heat-shrinkable The method for producing a paperboard of a film, the method for producing a paperboard having a heat shrinkable film, comprising: preparing a hot melt adhesive which can be reversibly remelted and solidified by heat to form a foamed hot melt containing bubbles a step of forming an adhesive layer on at least one of the paperboard and the heat-shrinkable film, and using the foaming hot-melt adhesive; and A bonding step of bonding the paperboard to the heat-shrinkable film described above.
本申請主張以2013年1月22日所申請的日本申請特願2013-9604為基礎的優先權,並將其所揭示的全部內容編入至本申請中。 The present application claims priority based on Japanese Patent Application No. 2013-9604, filed on Jan. 22, 2013, the entire disclosure of which is incorporated herein.
[產業上之可利用性] [Industrial availability]
本發明的具紙板之包裝體適合於例如以化妝品、藥品、食品、電池、玩具、衣服、文具、雜貨等為首的各種物品的收縮膜包裝的用途。 The package with paperboard of the present invention is suitable for use in shrink film packaging of various articles such as cosmetics, pharmaceuticals, foods, batteries, toys, clothes, stationery, groceries, and the like.
1‧‧‧具紙板之包裝體 1‧‧‧Package with cardboard
11‧‧‧經熱收縮的膜 11‧‧‧Heat-shrinkable film
12‧‧‧紙板 12‧‧‧ cardboard
14‧‧‧掛孔 14‧‧‧ hanging holes
15‧‧‧穿孔 15‧‧‧Perforation
16‧‧‧開封口 16‧‧‧Opening
20‧‧‧物品 20‧‧‧ Items
21‧‧‧膜包裝物品 21‧‧‧film packaging items
Claims (9)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2013009604A JP5719856B2 (en) | 2013-01-22 | 2013-01-22 | Manufacturing method of packaging with mount |
Publications (2)
Publication Number | Publication Date |
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TW201437111A TW201437111A (en) | 2014-10-01 |
TWI601673B true TWI601673B (en) | 2017-10-11 |
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TW103102278A TWI601673B (en) | 2013-01-22 | 2014-01-22 | Package with pasteboard and production method thereof |
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JP (1) | JP5719856B2 (en) |
KR (1) | KR102026846B1 (en) |
CN (1) | CN105008240B (en) |
HK (1) | HK1211909A1 (en) |
TW (1) | TWI601673B (en) |
WO (1) | WO2014115535A1 (en) |
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JP2017013822A (en) * | 2015-06-30 | 2017-01-19 | シグマ紙業株式会社 | Manufacturing method for display suspension package |
JP6728693B2 (en) * | 2016-01-14 | 2020-07-22 | 大日本印刷株式会社 | Package with mount |
WO2021015263A1 (en) * | 2019-07-24 | 2021-01-28 | 王子ホールディングス株式会社 | Base paper for product packaged with base paper, product packaged with base paper, device for manufacturing product packaged with base paper, and method for manufacturing product packaged with base paper. |
CN114621702B (en) * | 2022-03-31 | 2024-03-12 | 杭州福斯特应用材料股份有限公司 | Packaging adhesive film |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6197152A (en) * | 1984-10-16 | 1986-05-15 | ヘキスト合成株式会社 | Rebound dust reducing agent for spray concrete and dry sprayart thereby |
JPH09173917A (en) * | 1995-12-21 | 1997-07-08 | Mitsubishi Heavy Ind Ltd | Apparatus for producing hot melt foam |
JP2000344280A (en) * | 1999-06-02 | 2000-12-12 | Fuji Seal Inc | Heat-insulating container for food |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS6197152U (en) * | 1984-11-30 | 1986-06-21 | ||
JP3106083B2 (en) | 1995-03-06 | 2000-11-06 | 株式会社トービ | Method and apparatus for manufacturing mount with shrink film |
JP3300272B2 (en) | 1998-01-23 | 2002-07-08 | 株式会社資生堂 | Manufacturing method of mount with shrink film |
US7726480B2 (en) * | 2005-08-24 | 2010-06-01 | Winterborne, Inc. | Display pack and packaging method and apparatus |
JP2012121590A (en) | 2010-12-07 | 2012-06-28 | Toppan Printing Co Ltd | Packaging body and method for manufacturing board with shrink film used for packaging body |
JP2012166459A (en) | 2011-02-15 | 2012-09-06 | Toppan Printing Co Ltd | Method for producing mount with shrink film |
JP2012188127A (en) * | 2011-03-09 | 2012-10-04 | Toppan Printing Co Ltd | Mount with shrink film |
-
2013
- 2013-01-22 JP JP2013009604A patent/JP5719856B2/en active Active
-
2014
- 2014-01-21 CN CN201480005616.6A patent/CN105008240B/en active Active
- 2014-01-21 WO PCT/JP2014/000273 patent/WO2014115535A1/en active Application Filing
- 2014-01-21 KR KR1020157021751A patent/KR102026846B1/en active IP Right Grant
- 2014-01-22 TW TW103102278A patent/TWI601673B/en active
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2016
- 2016-01-04 HK HK16100015.3A patent/HK1211909A1/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6197152A (en) * | 1984-10-16 | 1986-05-15 | ヘキスト合成株式会社 | Rebound dust reducing agent for spray concrete and dry sprayart thereby |
JPH09173917A (en) * | 1995-12-21 | 1997-07-08 | Mitsubishi Heavy Ind Ltd | Apparatus for producing hot melt foam |
JP2000344280A (en) * | 1999-06-02 | 2000-12-12 | Fuji Seal Inc | Heat-insulating container for food |
Also Published As
Publication number | Publication date |
---|---|
CN105008240B (en) | 2017-03-08 |
CN105008240A (en) | 2015-10-28 |
JP5719856B2 (en) | 2015-05-20 |
WO2014115535A1 (en) | 2014-07-31 |
HK1211909A1 (en) | 2016-06-03 |
KR102026846B1 (en) | 2019-09-30 |
TW201437111A (en) | 2014-10-01 |
KR20150117269A (en) | 2015-10-19 |
JP2014141264A (en) | 2014-08-07 |
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