TWI596263B - Strengthen plastic composite board - Google Patents

Strengthen plastic composite board Download PDF

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Publication number
TWI596263B
TWI596263B TW105105883A TW105105883A TWI596263B TW I596263 B TWI596263 B TW I596263B TW 105105883 A TW105105883 A TW 105105883A TW 105105883 A TW105105883 A TW 105105883A TW I596263 B TWI596263 B TW I596263B
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sheets
coating layer
sheet
composite panel
wood
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TW105105883A
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TW201730412A (en
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Jia Hao Li
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Jia Hao Li
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Publication of TW201730412A publication Critical patent/TW201730412A/en

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Description

強化塑木複合板 Reinforced wood composite panel

本發明係有關於一種板體結構,尤指一種兼具降低材料成本與結構強度之強化塑木複合板。 The invention relates to a plate structure, in particular to a reinforced wood composite board which has both material cost and structural strength.

按,習知的複合板結構的中間設有至少一完整的原木片,並於原木片的表面貼合有木面板,讓原木片不易受潮與產生變形,但由於該原木的取得不易,且單價高,導致複合板的成本大幅的增加,使普遍大眾的接受度降低,而且大量的盜伐原木亦會造成環境的破壞,另一方面,該原木於生產時若有本體的缺陷、損傷或裂縫等不良部位時,該原木片之缺陷或裂縫若直接夾設於木面板內,將體導致局部空心而有結構強度不足之問題,又若將缺陷、損傷或裂縫處整塊裁切棄置而形成裁切剩料,會造成木料上的浪費,而且受限於原木硬度、變形量、體積大小、品種等條件,該複合板可選用的木材種類會受到限制,因此難以兼具其生產成本與結構強度,此為本創作所欲改善之技術問題點。 According to the conventional composite board structure, at least one complete piece of wood is disposed in the middle, and a wooden panel is attached to the surface of the original wood piece, so that the piece of the wood piece is not easily damp and deformed, but the obtaining of the wood is not easy, and the unit price is obtained. High, resulting in a substantial increase in the cost of composite panels, which reduces the acceptance of the general public, and a large number of illegal logging will also cause environmental damage. On the other hand, if the logs are defective, damaged or cracked in production. If the defects or cracks of the logs are directly sandwiched in the wood panel, the body will be partially hollow and have insufficient structural strength, and if the defects, damage or cracks are cut and discarded, the whole block is formed. Cutting the leftover material will cause waste on the wood, and it is limited by the hardness, deformation, volume, variety and other conditions of the log. The type of wood that can be used for the composite board is limited, so it is difficult to combine its production cost and structure. Strength, this is the technical problem that the creative wants to improve.

詳觀上述習知結構不難發覺其尚存有些許不足之處,主要原因係歸如下: Looking at the above-mentioned conventional structure is not difficult to find that there are still some shortcomings. The main reasons are as follows:

有鑑於此,本發明人於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。 In view of this, the inventors have been engaged in the manufacturing development and design experience of related products for many years, and after detailed design and careful evaluation of the above objectives, the present invention has finally become practical.

本發明所欲解決之技術問題在於針對現有技術存在的上述缺失,提供一種強化塑木複合板。 The technical problem to be solved by the present invention is to provide a reinforced wood composite panel in view of the above-mentioned shortcomings existing in the prior art.

一複合板以複數個板片所拼接而成,且該板片取自於能快速生長的經濟木材,而該板片加工形成有至少一接合面與至少一連接側邊,又該些板片是以複數個膠層黏合該接合面與連接側邊而形成黏合固定,一包覆層以壓出包覆形成於該板片的整體表面,讓包覆層完全遮蔽板片。 A composite panel is formed by splicing a plurality of panels, and the panel is obtained from economical wood capable of rapid growth, and the sheet is formed by forming at least one joint surface and at least one connecting side edge, and the plurality of panels The bonding surface is bonded to the connecting side by a plurality of adhesive layers to form an adhesive bond, and a coating layer is formed by extrusion coating on the entire surface of the plate, so that the covering layer completely shields the plate.

其中,該板片能於凹陷與裂縫處加工形成有凹槽,並由包覆層填充該凹槽而增加板片與包覆層的結合強度。 Wherein, the plate can be formed with a groove at the recess and the crack, and the groove is filled by the coating layer to increase the bonding strength between the plate and the cladding layer.

其中,該些板片於黏合前進行乾燥處理,並以包覆層阻隔外部水氣。 Wherein, the sheets are dried before being bonded, and the outer moisture is blocked by the coating layer.

其中,該包覆層形成有木紋表面。 Wherein, the coating layer is formed with a wood grain surface.

其中,該板片於連接側邊處形成有齒狀表面,即能提高連接側邊的貼合面積,並兼具有板片的連接定位效果。 Wherein, the plate is formed with a toothed surface at the connecting side, that is, the bonding area of the connecting side can be improved, and the connection positioning effect of the plate is also provided.

其中,該複合板能排列組裝形成天花板、地板或牆面。 Among them, the composite panel can be arranged to form a ceiling, a floor or a wall.

本發明的第一主要目的在於,該板片能以快速生長的經濟木材裁切而成,且該板片構成有至少一接合面與至少一連接側邊,又該板片能配合本體的缺陷、損傷或裂縫等不良部位加工形成凹槽,藉此保留板片的不良部位,進而提升對板片的利用率,亦能增加可選用木料之範圍,將黏合後的整個複合板置入模具中,並以模具於板片的表面加壓覆蓋有包覆層,又該包覆層同時能填充於該板片之凹槽處,藉由填滿凹槽能提高板片與包覆層之結合強度,即能有效的降低其材料成本,俾以提高其實用性。 A first main object of the present invention is that the sheet can be cut from rapidly growing economical wood, and the sheet is formed with at least one joint surface and at least one connecting side edge, and the sheet can be matched with the defect of the body. The defective parts such as damage or cracks are processed to form grooves, thereby retaining the bad parts of the sheets, thereby improving the utilization of the sheets, and increasing the range of the wood to be used, and placing the bonded composite sheets into the mold. And pressing the surface of the sheet with a mold to cover the coating layer, and the coating layer can simultaneously fill the groove of the sheet, and the combination of the sheet and the cladding layer can be improved by filling the groove Strength, which can effectively reduce the cost of materials, to improve its practicality.

本發明的第二主要目的在於,該包覆層能形成有木紋表面, 利用木紋表面達到仿原木外觀之功效,或是表面加工形成不同顏色或紋路,俾以提高其變化性,亦能透過包覆層阻隔水氣而形成板片之防腐效果,藉此能兼具其耐用性與應用性。 A second main object of the present invention is that the coating layer can be formed with a wood grain surface. Use wood grain surface to achieve the effect of imitation wood appearance, or surface processing to form different colors or textures, to improve its variability, and also to prevent the corrosion effect of the plate through the coating layer to block moisture, thereby enabling both Its durability and applicability.

其他目的、優點和本發明的新穎特性將從以下詳細的描述與相關的附圖更加顯明。 Other objects, advantages and novel features of the invention will be apparent from the description and appended claims.

〔本創作〕 [this creation]

10‧‧‧複合板 10‧‧‧Composite board

11‧‧‧板片 11‧‧‧ plates

111‧‧‧接合面 111‧‧‧ joint surface

112‧‧‧連接側邊 112‧‧‧Connected sides

113‧‧‧膠層 113‧‧‧ glue layer

114‧‧‧凹槽 114‧‧‧ Groove

20‧‧‧包覆層 20‧‧‧Cladding

A‧‧‧模具 A‧‧‧Mold

第1圖係本發明之立體圖。 Figure 1 is a perspective view of the present invention.

第2圖係本發明之立體分解圖。 Figure 2 is a perspective exploded view of the present invention.

第3圖係本發明之加工步驟示意圖(一)。 Figure 3 is a schematic view (1) of the processing steps of the present invention.

第4圖係本發明之加工步驟示意圖(二)。 Figure 4 is a schematic view (2) of the processing steps of the present invention.

第5圖係本發明於第4圖之局部放大示意圖。 Figure 5 is a partially enlarged schematic view of the present invention in Figure 4.

第6圖係本發明之加工步驟示意圖(三)。 Figure 6 is a schematic view (3) of the processing steps of the present invention.

第7圖係本發明於第6圖之局部放大示意圖。 Figure 7 is a partially enlarged schematic view of the present invention in Figure 6.

第8圖係本發明於包覆層形成有木紋表面之示意圖。 Figure 8 is a schematic view showing the formation of a wood grain surface in the coating layer of the present invention.

第9圖係本發明應用於天花板之示意圖。 Figure 9 is a schematic view of the present invention applied to a ceiling.

第10圖係本發明應用於地板之示意圖。 Figure 10 is a schematic view of the application of the invention to a floor.

第11圖係本發明應用於牆面之示意圖。 Figure 11 is a schematic view showing the application of the present invention to a wall surface.

為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如後: In order to enable your review committee to have a better understanding and understanding of the purpose, features and effects of the present invention, please refer to the following [Simplified Description of the Drawings] for details:

先請由第1圖與第2圖所示觀之,一種強化塑木複合板,其 包括有:一複合板10及一包覆層20,一複合板10以複數個板片11所拼接而成,該板片11取自於能快速生長的經濟木材,且該板片11加工形成有至少一接合面111與至少一連接側邊112,而該些板片11是以複數個膠層113黏合該接合面111與連接側邊112而形成黏合固定,又該板片11於連接側邊112處形成有齒狀表面,即能提高連接側邊112的貼合面積,並兼具有板片11的連接定位效果,另該些板片11於黏合前進行乾燥處理,一包覆層20以壓出包覆形成於該板片11的整體表面,讓包覆層20完全遮蔽板片11,並以包覆層20阻隔外部水氣,該包覆層20能填滿該板片11之凹陷與裂縫,且該板片11能於凹陷與裂縫處加工形成有凹槽114,並由包覆層20填充該凹槽114而增加板片11與包覆層20的結合強度,藉此保留板片11的不良部位,進而提升對板片11的有效利用,俾以降低該複合板10之生產成本並兼具其結構強度。 First, please see the first and second figures, a reinforced wood composite panel, The utility model comprises: a composite board 10 and a cladding layer 20, wherein a composite panel 10 is formed by splicing a plurality of panels 11 which are taken from economical wood capable of rapid growth, and the panel 11 is processed and formed. There are at least one joint surface 111 and at least one joint side 112, and the plurality of adhesive sheets 113 are bonded to the joint surface 111 and the joint side 112 by a plurality of adhesive layers 113 to form an adhesive bond, and the panel 11 is connected to the joint side. A toothed surface is formed at the edge 112, that is, the bonding area of the connecting side 112 can be improved, and the connection and positioning effect of the plate 11 is also provided, and the plates 11 are dried before being bonded, and a coating layer is formed. 20 is formed on the entire surface of the sheet 11 by extrusion coating, so that the coating layer 20 completely shields the sheet 11 and blocks the external moisture by the coating layer 20, and the coating layer 20 can fill the sheet 11 a recess and a crack, and the plate 11 can be formed with a groove 114 at the recess and the crack, and the groove 114 is filled by the cover layer 20 to increase the bonding strength between the plate 11 and the cover layer 20, thereby The defective portion of the sheet 11 is retained, thereby improving the effective utilization of the sheet 11 to reduce the production cost of the composite sheet 10. Both structural strength.

其結構之組合,再請由第1圖連續至第7圖所示觀之,本創作之板片11能以快速生長的經濟木材裁切而成,且該板片11構成有至少一接合面111與至少一連接側邊112,又該連接側邊112形成有齒狀表面,且該板片11能配合本體的缺陷、損傷或裂縫等不良部位加工形成凹槽114,藉此保留板片11的不良部位,進而提升對板片11的利用率,亦能增加可選用木料之範圍,加工後的板片11以乾燥處理去除其內部水份,當複合板10進行組合時,先以膠層113設於兩板片11的連接側邊112處,藉此形成複合板10的面積,同時利用齒狀表面提高連接側邊112的貼合面積,並兼具有板片11的連接定位效果,再將膠層113設於板片11之接合面111處,使板片11能互相堆疊黏合形成複合板10的厚度,再進一步將黏合後的整個複 合板10置入模具A中,並以模具A於板片11的表面加壓覆蓋有包覆層20,藉此讓複數個板片11形成有整體的表面外觀,又該包覆層20同時能填充於該板片11之凹槽114處,藉由填滿凹槽114能提高板片11與包覆層20之結合強度,而本創作利用板片11取代原木,且能有效利用原木的裁切剩料,亦可採用能快速生長的經濟木材裁切形成板片11,即能有效的降低其材料成本,俾以提高其實用性。 The combination of the structures can be viewed from the first figure to the seventh figure. The sheet 11 of the present invention can be cut from the economical wood which grows rapidly, and the sheet 11 is formed with at least one joint surface. 111 and at least one connecting side 112, and the connecting side 112 is formed with a toothed surface, and the plate 11 can be processed to form a groove 114 with a defect such as a defect, a damage or a crack of the body, thereby retaining the plate 11 The bad part, thereby improving the utilization rate of the sheet 11, can also increase the range of the optional wood, and the processed sheet 11 is dried to remove the internal moisture. When the composite board 10 is combined, the adhesive layer is first used. 113 is disposed at the connecting side 112 of the two plates 11, thereby forming the area of the composite plate 10, and simultaneously increasing the bonding area of the connecting side 112 by using the toothed surface, and also having the connection positioning effect of the plate 11. Then, the glue layer 113 is disposed on the joint surface 111 of the plate 11, so that the plates 11 can be stacked and bonded to each other to form the thickness of the composite plate 10, and further the entire composite after bonding. The ply 10 is placed in the mold A, and the surface of the plate 11 is press-coated with the coating layer 20 by the mold A, thereby allowing the plurality of sheets 11 to have an overall surface appearance, and the coating layer 20 can simultaneously Filled in the groove 114 of the plate 11, the bonding strength between the plate 11 and the cladding layer 20 can be improved by filling the groove 114, and the creation uses the plate 11 to replace the log, and can effectively utilize the cutting of the log. By cutting the leftover material, it is also possible to cut the sheet 11 by economical wood which can grow rapidly, which can effectively reduce the material cost and improve its practicability.

其實際使用之情況,續請配合第8圖至第11圖所示觀之,該包覆層20能形成有木紋表面,利用木紋表面達到仿原木外觀之功效,或是表面加工形成不同顏色或紋路,俾以提高其變化性,亦能透過包覆層20阻隔水氣而形成板片11之防腐效果,藉此能兼具其耐用性與應用性,又該複合板10能排列組裝形成天花板、地板或牆面,俾以提供裝潢使用之目的。 For the actual use, the coating layer 20 can be formed with a wood grain surface, and the wood grain surface can be used to achieve the appearance of the original wood, or the surface processing can be formed differently, as shown in Fig. 8 to Fig. 11 . The color or texture, in order to improve the variability, can also form the anti-corrosion effect of the sheet 11 through the moisture barrier of the coating layer 20, thereby being capable of both durability and applicability, and the composite panel 10 can be arranged and assembled. Form a ceiling, floor or wall for the purpose of decorating.

綜上所述,本發明確實已達突破性之結構設計,而具有改良之發明內容,同時又能夠達到產業上之利用性與進步性,且本發明未見於任何刊物,亦具新穎性,當符合專利法相關法條之規定,爰依法提出發明專利申請,懇請 鈞局審查委員授予合法專利權,至為感禱。 In summary, the present invention has indeed achieved a breakthrough structural design, and has improved invention content, and at the same time, can achieve industrial utilization and progress, and the present invention is not found in any publication, but also novel, when In accordance with the provisions of the relevant laws and regulations of the Patent Law, the application for invention patents is filed according to law, and the examination authority of the bureau is required to grant legal patent rights.

唯以上所述者,僅為本發明之一較佳實施例而已,當不能以之限定本發明實施之範圍;即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 The above is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto; that is, the equivalent variations and modifications made by the scope of the present invention should still belong to the present invention. Within the scope of the patent.

10‧‧‧複合板 10‧‧‧Composite board

11‧‧‧板片 11‧‧‧ plates

111‧‧‧接合面 111‧‧‧ joint surface

112‧‧‧連接側邊 112‧‧‧Connected sides

114‧‧‧凹槽 114‧‧‧ Groove

20‧‧‧包覆層 20‧‧‧Cladding

Claims (4)

一種強化塑木複合板,其包括有:一複合板,該複合板以複數個板片所拼接而成,且該板片取自於能快速生長的經濟木材,而該板片加工形成有至少一接合面與至少一連接側邊,又該些板片是以複數個膠層黏合該接合面與連接側邊而形成黏合固定;以及一包覆層,該包覆層以壓出包覆形成於該板片的整體表面,讓包覆層完全遮蔽板片,該些板片於黏合前進行乾燥處理,並以包覆層阻隔外部水氣,又該包覆層能填滿該板片之凹陷與裂縫,藉此保留板片的不良部位,進而提升對板片的有效利用,俾以降低該複合板之生產成本並兼具其結構強度,該板片能於凹陷與裂縫處加工形成有凹槽,並由包覆層填充該凹槽而增加板片與包覆層的結合強度。 A reinforced wood composite panel comprising: a composite panel formed by splicing a plurality of panels, and the slab is taken from an economical wood capable of rapid growth, and the slab is processed to form at least a bonding surface and at least one connecting side edge, wherein the plurality of bonding layers are bonded to the bonding surface and the connecting side by a plurality of adhesive layers to form an adhesive bond; and a coating layer formed by extrusion coating On the entire surface of the sheet, the covering layer completely shields the sheets, and the sheets are dried before being bonded, and the outer layer of moisture is blocked by the coating layer, and the coating layer can fill the sheet. Depressions and cracks, thereby retaining the bad parts of the sheets, thereby improving the effective use of the sheets, thereby reducing the production cost of the composite sheets and having the structural strength thereof. The sheets can be formed in the depressions and cracks. The groove is filled with a coating layer to increase the bonding strength between the sheet and the cladding layer. 根據申請專利範圍第1項所述之強化塑木複合板,其中,該包覆層形成有木紋表面。 The reinforced wood composite panel according to claim 1, wherein the coating layer is formed with a wood grain surface. 根據申請專利範圍第1項所述之強化塑木複合板,其中,該板片於連接側邊處形成有齒狀表面,即能提高連接側邊的貼合面積,並兼具有板片的連接定位效果。 The reinforced wood composite panel according to the first aspect of the invention, wherein the slab is formed with a toothed surface at the side of the joint, that is, the joint area of the joint side can be improved, and the sheet has the same Connect the positioning effect. 根據申請專利範圍第1項所述之強化塑木複合板,其中,該複合板能排列組裝形成天花板、地板或牆面。 The reinforced wood composite panel according to claim 1, wherein the composite panel can be arranged to form a ceiling, a floor or a wall.
TW105105883A 2016-02-26 2016-02-26 Strengthen plastic composite board TWI596263B (en)

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CN204894151U (en) * 2015-03-19 2015-12-23 福建省雅康工贸有限公司 Zero public hazards do not have gluey bamboo matter and/or wooden reorganization material

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TWM295670U (en) * 2006-01-11 2006-08-11 Jian-Jung Jang Structure of composite sheet
CN204894151U (en) * 2015-03-19 2015-12-23 福建省雅康工贸有限公司 Zero public hazards do not have gluey bamboo matter and/or wooden reorganization material

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