1324958 九、發明說明： 【發明所屬之技術領域】 本發明涉及一種竹型材與竹型材或木質型材等粘結的 竹製複合型材領域》 【先前技術】 竹子由外層的竹青層、內層的竹黃層以及中間的纖維 層組成’竹青層含有大量的臘質，竹黃層含有大量的有機 矽*因而無法與其他型材粘結，所以在與其他型材粘結時， ® 都要將竹青層、竹黃層剖去，用纖維層進行粘結，這種方 法粘結性好，相對強度較高，但材料浪費嚴重，同時工序 多’加工成本高不易於產業化。在中國專利200510038523 中提供了 一種利用異氰酸酯膠進行竹青層與木質單板的粘 結工藝’正如該發明本身所說的，異氰酸酯膠不但價格高， 而且含毒性較大’操作時防護要求也高，儘管它的用量少， 但給操作者帶來的危害是顯而易見的，同時，這種複合板 材也不能順應無毒環保的發展要求。 ®【發明內容】 本發明所要解決的技術問題是針對上述現有技術的不 足’而提供一種保留竹青層竹黃層進行粘結且膠合強度高 的竹製複合型材及製造方法。 爲解決上述技術問題，本發明採用如下技術方案：包 括相互粘結的至少2層型材和中間的膠合劑層，在所述的 竹型材的粘結面竹青層或竹黃層設置有分散的導膠眼，該 導膠眼深及竹型的材纖維層，所述的膠合劑層滲入所述的 1324958 導膠眼與竹型材形成立體嵌入式膠合劑層。 導膠眼的數量爲70000 — 90000個/m2，導膠眼的深度 爲竹型材厚度的60 — 80%。 所述的導膠眼的形狀爲長方體形，當竹型材的厚度< 6mm時，導膠眼的長度爲2— 2.5mm，寬1-1.2mm;當竹 型材厚度26mm，導膠眼的長度爲2.5— 3mm，寬度爲1.5 -2mm。 所述的膠合劑層爲不織布與膠水複合層、紙與膠水複 Φ 合層或膠水層。 所述的膠水爲白乳膠、木膠粉或樹脂。 ' 在竹型材的外表面也設置有所述的導膠眼，一塑膠層 通過導膠眼與竹材層外表面複合。 製作所述複合型材的方法，其步驟爲：1)選取竹型材； 2)在竹型材的粘結面加工深及竹型材纖維層的導膠眼；3) 粘結面施加膠合劑層：4)組胚放置另一粘結型材然後成型。 與現有技術相比，本發明在保留竹型材竹青層和竹黃 ^ 層的基礎上，實現了竹型材與竹型材的膠合，與去除竹青 竹黃層的竹型材相比，提高了竹資源利用率的30-50% ’大 大的節省了原材料，避免了對竹材的浪費*並在竹型材的 粘結面設置深及纖維層的導膠眼’相比較竹青層和竹黃 層*纖維層與膠水具有良好的膠合性能’膠合劑層渗入導 膠眼與纖維層粘結，膠水與竹型材形成立體嵌入式膠合劑 層，從而大大地提高了膠合強度’同時保留竹青層和竹黃 層，保留了原竹強度最好的材質’因而膠合後的複合型材 1324958 的自身強度也高。 導膠眼的數量爲70000 — 90000個/m2，導膠眼的深度 爲竹型材厚度的60-80%，經過大量的試驗，當導膠眼的 數量大於90000個/m2，導膠眼的密度過大，竹型材易裂， 其強度反而有所降低，當導膠眼的數量小於700 0 0個/m2， 密度又較小，影響膠合，因此導膠眼在70000— 90000個/m2 範圍內，不但大大地提高了膠合的強度，同時竹型材不開 裂，不降低自身強度。 導膠眼的形狀爲長方體形，長方體形有良好的戳眼 性，不會使竹材竹青或竹黃表面形成裂紋，從而在保證膠 合強度的同時，也防止了裂紋的產生，降低竹型材自身的 強度。 爲了進一步提高膠合的強度，膠合層爲不織布與膠水 複合層或紙與膠水複合層，在提高膠合強度的同時，也改 善了複合型材的整體性能。 【實施方式】 下面結合附圖，對本發明作詳細說明。 實施例一：選平面板材爲例，如第1圖所示，下層爲 竹板材1，中間層爲膠合劑層2，上層爲木板材3，在竹板 材1與木板材3粘結的面上設置有深入竹板材內部的導膠 眼11，導膠眼11的數量爲70000-90000個/ m2,所述的導 膠眼Π的形狀可以爲長方體形，也可以是錐形或其他形 狀，當竹型材的厚度<6mm時，長方體形的長度爲2 -2.5mm，寬爲1— 1.2mm;當竹型材厚度26mm，長方體形的 1324958 形的深度爲 1 1在木板材 膠合劑層2 強度和柔韋刃 紙與膠水複 脂。 先選取2塊 粘結的竹角 /ιβ2 ’導膠眼 •5mm，寬爲 度爲竹材深 :然後組胚， 成型，將組 3小時成型。 構如第3圖 含劑層6，以 加工有導膠 噴塗一層塑 在竹材層1 0 :範本用整竹[Technical Field] The present invention relates to a field of bamboo composite profiles in which bamboo profiles are bonded to bamboo profiles or wood profiles, etc. [Prior Art] Bamboo is composed of an outer layer of bamboo green layer and an inner layer. The bamboo yellow layer and the middle fiber layer are composed of 'the bamboo green layer contains a large amount of wax, and the bamboo yellow layer contains a large amount of organic 矽* and thus cannot be bonded to other profiles, so when bonding with other profiles, ® must be bamboo The green layer and the bamboo yellow layer are cut off and bonded by the fiber layer. This method has good adhesion and high relative strength, but the material waste is serious. At the same time, the process is high and the processing cost is high and it is not easy to industrialize. In Chinese Patent No. 200510038523, a process for bonding a bamboo cyan layer to a wood veneer using an isocyanate glue is provided. As the invention itself claims, the isocyanate rubber is not only expensive but also contains a large toxicity. Although it is used in a small amount, the harm to the operator is obvious. At the same time, the composite sheet cannot meet the development requirements of non-toxic and environmental protection. SUMMARY OF THE INVENTION The technical problem to be solved by the present invention is to provide a bamboo composite profile which retains a bamboo-green layer of bamboo-yellow layer and which has high bonding strength and a manufacturing method in view of the above-mentioned prior art. In order to solve the above technical problem, the present invention adopts the following technical solutions: including at least two layers of profiles and an intermediate glue layer bonded to each other, and a bamboo cyan layer or a bamboo yellow layer is disposed on the bonding surface of the bamboo profiles. The rubber eye, the rubber eye layer and the bamboo fiber material layer, the glue layer penetrates into the 1324958 rubber eye and the bamboo profile to form a three-dimensional embedded glue layer. The number of rubber eyes is 70,000 - 90000 / m2, and the depth of the rubber eye is 60 - 80% of the thickness of the bamboo profile. The shape of the guiding rubber eye is a rectangular parallelepiped shape. When the thickness of the bamboo profile is < 6 mm, the length of the guiding rubber eye is 2 - 2.5 mm, the width is 1-1.2 mm; when the thickness of the bamboo profile is 26 mm, the length of the guiding rubber eye It is 2.5-3 mm and the width is 1.5-2 mm. The glue layer is a non-woven fabric and a glue composite layer, a paper and glue complex layer or a glue layer. The glue is white latex, wood glue or resin. 'The outer surface of the bamboo profile is also provided with the rubber guide eye, and a plastic layer is composited with the outer surface of the bamboo layer through the rubber guide. The method for preparing the composite profile comprises the steps of: 1) selecting a bamboo profile; 2) processing the rubber film on the bonding surface of the bamboo profile and guiding the rubber layer of the bamboo profile fiber layer; 3) applying a glue layer on the bonding surface: 4 The embryo is placed in another bonded profile and then formed. Compared with the prior art, the invention realizes the bonding of the bamboo profile and the bamboo profile on the basis of retaining the bamboo profile bamboo layer and the bamboo yellow layer, and improves the bamboo resource compared with the bamboo profile which removes the bamboo green bamboo yellow layer. 30-50% utilization rate greatly saves raw materials, avoids waste of bamboo* and sets the rubber film of the deep and fiber layer on the bonding surface of the bamboo profile. Compared with the bamboo green layer and the bamboo yellow layer* fiber The layer and the glue have good gluing performance. The glue layer penetrates into the rubber eye to bond with the fiber layer, and the glue and the bamboo material form a three-dimensional embedded glue layer, thereby greatly improving the bonding strength while retaining the bamboo green layer and bamboo yellow. The layer retains the best material of the original bamboo', and thus the laminated composite 1324958 has a high strength. The number of rubber eyes is 70,000 - 90000 / m2, and the depth of the rubber eye is 60-80% of the thickness of the bamboo profile. After a large number of tests, when the number of rubber eyes is more than 90,000 / m2, the density of the rubber eye If the bamboo profile is too large, the bamboo profile will be cracked, but its strength will be reduced. When the number of rubber guide eyes is less than 700×0/m2, the density is small, which affects the gluing. Therefore, the rubber eye is in the range of 70,000 to 90000/m2. Not only greatly improves the strength of the glue, but the bamboo profile does not crack and does not reduce its strength. The shape of the rubber eye is a rectangular parallelepiped shape, and the rectangular shape has a good eye-catching property, which does not cause cracks on the surface of bamboo bamboo or bamboo yellow, thereby preventing the occurrence of cracks and reducing the bamboo profile itself while ensuring the bonding strength. Strength of. In order to further improve the strength of the gluing, the gluing layer is a non-woven fabric and a glue composite layer or a paper and glue composite layer, which improves the overall strength of the composite profile while improving the bonding strength. [Embodiment] Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. Embodiment 1: Taking a flat plate as an example, as shown in FIG. 1 , the lower layer is a bamboo plate 1 , the middle layer is a glue layer 2 , and the upper layer is a wood plate 3 , and the surface of the bamboo plate 1 and the wood plate 3 are bonded. The guide rubber 11 is provided deep inside the bamboo plate, and the number of the rubber guide 11 is 70000-90000/m2, and the shape of the rubber eyelid may be a rectangular parallelepiped shape, or may be a cone or other shape. When the thickness of the bamboo profile is <6mm, the length of the rectangular parallelepiped is 2 -2.5mm and the width is 1 - 1.2mm; when the thickness of the bamboo profile is 26mm, the depth of the rectangular shape of the 1324958 is 1 1 in the strength of the wood veneer layer 2 And soft Wei edge paper and glue reconstituted. First select 2 bonded bamboo corners / ιβ2 'guide rubber eye • 5mm, width is bamboo depth: then set the embryo, shape, and form the group for 3 hours. As shown in Figure 3, the agent layer 6 is processed to have a conductive coating. A layer of plastic is sprayed on the bamboo layer. 1 0: The whole bamboo is used in the template.
長度爲2.5— 3mm，.寬度爲1.5_2mm，長方鬅 竹材厚度的60 — 80%。膠合劑層2滲入導膠眼 3與竹板材1之間形成立體嵌入式膠合劑層’ 可以是簡單的膠水，但爲了進一步增加粘結的 性，膠合劑層也可以是不織布與膠水複合層、 合層或膠水層，膠水選用白乳膠、木膠粉或樹 實施例二：以三層結構的角鋼材爲例，首 竹角鋼材和一塊中間的木板材；其次，在需要 鋼面上加工導膠眼，導膠眼的數量爲80000個 的形狀爲長方體形，長方體形的長度爲 2 1.2 mm，導膠眼深入竹青層或者竹黃層，其深 度的70%。接著，在粘結面塗布塗布膠合劑層 依次放置木板材和另外一塊竹角鋼；最後高壓 胚好的角鋼放入壓機，壓力爲3 Mp a，時間2—： 成型後還可以通風乾燥裁邊保存。成型後的結 所7F，包括第一竹材層4，中間木板層5，膠节 及第二竹材層7，在與木板材膠合的竹材面上 眼。 實施例三：在複合的型材竹表面，還可以 膠層，如第4圖所示，10爲竹材層，9爲加工 外表面的導膠眼9，8爲塑膠層。 實施例四：幅面爲2400X1200X12MM建箋 膠合板、托盤面板的製造方法，見第5圖，其中，601爲 竹材層，602竹黃層，603竹青層，604膠合層。 1324958 1) 選擇：選擇展平寬達標的片材，表面無裂紋或少裂紋的 竹片作爲整竹膠合板的面板和底板。其他全部截斷爲 125 OMM作爲整竹膠合板的芯板。 2) 使竹展平片放入工作流程線：展平片自動經過施導膠眼 施膠、整平、鋼刷清理、塗膠，導膠眼的數量爲8 0000 個/m2，深度爲竹材厚度的75%。 3) 人工組坯：將底板、芯板、面板三層組坯，底板青朝下， 芯板黃朝下，面板青朝上，三板相互正交。 鲁 4)高壓：將組坯板放入壓機，壓力爲2.5-3Mpa ，時間2-3 ' 小時裝卸板。· ' 【圖式簡單說明】 第1圖是本發明複合型材的結構示意圖。 第2圖是本發明方法的製程流程圖。 第3圖是本發明角鋼複合材結構示意圖。 第4圖是本發明複合型材的表面塗膠結構示意圖。 第5圖是竹板材與竹板材正交膠合示意圖。 ^ 【元件符號說明】 1 竹板材 2 膠合劑層 3 木板材 4 第一竹材層 5 木板層 6 膠合劑層 7 第二竹材層 1324958 8 塑 膠 層 9 導 膠 眼 10 竹 材 層 11 導 膠 眼 60 1 竹 材 層 602 竹 黃 層 603 竹 青 層 604 膠 合 層The length is 2.5-3 mm, the width is 1.5_2 mm, and the thickness of the bamboo is 60-80%. The glue layer 2 penetrates into the three-dimensional embedded glue layer between the rubber guide 3 and the bamboo plate 1 'can be a simple glue, but in order to further increase the adhesion, the glue layer can also be a non-woven fabric and a glue composite layer, Layer or glue layer, glue used white latex, wood glue powder or tree Example 2: Take the three-layer angle steel as an example, Shouzhujiao steel and a middle wood plate; Secondly, in the steel surface The number of plastic eyes, the number of conductive eyes is 80,000, and the length of the rectangular shape is 2 1.2 mm. The diameter of the rubber film is deep into the bamboo green layer or the bamboo yellow layer, and the depth is 70%. Then, coating the coating adhesive layer on the bonding surface to place the wood board and another bamboo angle steel in turn; finally, the high-pressure embryo good angle steel is placed in the press, the pressure is 3 Mp a, time 2:: After the molding, the air can be dried and trimmed save. The formed knot 7F comprises a first bamboo layer 4, an intermediate wood layer 5, a rubber joint and a second bamboo layer 7, on the surface of the bamboo material glued to the wood board. Embodiment 3: On the surface of the composite profile bamboo, a glue layer may also be used. As shown in Fig. 4, 10 is a bamboo layer, and 9 is a plastic film layer 9 and 8 which are outer surfaces of the processing. Embodiment 4: The frame is 2400X1200X12MM. The manufacturing method of the plywood and the tray panel is shown in Fig. 5, wherein 601 is a bamboo layer, 602 bamboo yellow layer, 603 bamboo green layer, and 604 glue layer. 1324958 1) Selection: Select the flat sheet with the flatness and the flatness, and the bamboo without cracks or cracks on the surface is used as the panel and bottom plate of the whole bamboo plywood. All other cuts were 125 OMM as the core of the whole bamboo plywood. 2) Put the bamboo flat film into the workflow line: the flat film is automatically glued, leveled, brushed and glued by the glued eye. The number of rubber eyes is 80000/m2, and the depth is bamboo. 75% of the thickness. 3) Artificial blank: The bottom plate, core plate and panel are three-layered, the bottom plate is facing down, the core plate is facing downward, the panel is facing upwards, and the three plates are orthogonal to each other. Lu 4) High pressure: put the blanking board into the press, the pressure is 2.5-3Mpa, and the time is 2-3 'hour loading and unloading board. · ' [Simple description of the drawings] Fig. 1 is a schematic view showing the structure of the composite profile of the present invention. Figure 2 is a process flow diagram of the method of the present invention. Figure 3 is a schematic view showing the structure of the angle steel composite of the present invention. Fig. 4 is a schematic view showing the surface coating structure of the composite profile of the present invention. Figure 5 is a schematic view of the orthogonal bonding of bamboo and bamboo plates. ^ [Description of component symbols] 1 Bamboo plate 2 Adhesive layer 3 Wood plate 4 First bamboo layer 5 Wood layer 6 Adhesive layer 7 Second bamboo layer 1324958 8 Plastic layer 9 Guide rubber eye 10 Bamboo layer 11 Guide rubber eye 60 1 Bamboo layer 602 bamboo yellow layer 603 bamboo green layer 604 glue layer