CN212097798U - A non-deformable composite plate - Google Patents

A non-deformable composite plate Download PDF

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CN212097798U
CN212097798U CN202020102417.XU CN202020102417U CN212097798U CN 212097798 U CN212097798 U CN 212097798U CN 202020102417 U CN202020102417 U CN 202020102417U CN 212097798 U CN212097798 U CN 212097798U
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solid wood
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wood core
core layer
stress
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吴元新
徐贵学
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Hangzhou Huanlin Technology Co ltd
Youyou New Material Co ltd
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Hangzhou Huanlin Technology Co ltd
Linyi Youyou Wood Industry Co ltd
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Abstract

本实用新型公开了一种不易变形的复合板材,包括实木芯层,实木芯层的上表面和下表面分别复合有平衡层,两层平衡层的外表面均复合有饰面层,实木芯层上开设有复数个从实木芯层上表面向下延伸的上应力槽,实木芯层上开设有复数个从实木芯层下表面向上延伸的下应力槽,上应力槽之间相互平行,下应力槽之间相互平行,上应力槽与下应力槽之间有夹角,上应力槽与下应力槽交汇处形成应力孔。本实用新型提供的不易变形的复合板材,通过上应力槽、下应力槽和应力孔释放应力,可以保证板材在生产和使用过程中两面受力均可以释放应力,因此板材不易变形,而且不包含甲醛,健康环保,使用过程中不会对身体造成损伤,具有广阔的应用前景。

Figure 202020102417

The utility model discloses a non-deformable composite board, which comprises a solid wood core layer, the upper surface and the lower surface of the solid wood core layer are respectively compounded with a balance layer, the outer surfaces of the two balance layers are both compounded with a finishing layer, and the solid wood core layer There are a plurality of upper stress grooves extending downward from the upper surface of the solid wood core layer, and a plurality of lower stress grooves extending upward from the lower surface of the solid wood core layer are opened on the solid wood core layer. The grooves are parallel to each other, an angle is formed between the upper stress groove and the lower stress groove, and a stress hole is formed at the intersection of the upper stress groove and the lower stress groove. The non-deformable composite plate provided by the utility model can release the stress through the upper stress groove, the lower stress groove and the stress hole, which can ensure that the plate can be stressed on both sides during production and use. Therefore, the plate is not easily deformed, and does not contain Formaldehyde, healthy and environmentally friendly, will not cause damage to the body during use, and has broad application prospects.

Figure 202020102417

Description

一种不易变形的复合板材A non-deformable composite plate

技术领域technical field

本实用新型涉及一种板材,尤其涉及一种不易变形的复合板材。The utility model relates to a plate, in particular to a composite plate that is not easily deformed.

背景技术Background technique

应用于地板、门板等领域的板材,为了提升性能,多采用多层的复合板材。实木板相对于其他材质的板材,具有坚固耐用、纹路自然、吸湿性好、透气性好等优点,而且具有天然木材特有的芳香,有利于人体健康,不会造成环境污染,是制作高档家具、装修房屋的优质板材。在实木板材的表面,一般需要粘贴饰面层,以形成多层的实木复合板材。现有的实木板材具有如下缺点:1.饰面层所用的材料含有甲醛;2.板材在生产和使用过程中易变形。In order to improve the performance of the boards used in floors, door panels and other fields, multi-layer composite boards are often used. Compared with other materials, solid wood board has the advantages of sturdiness and durability, natural texture, good hygroscopicity, good air permeability, etc., and has the unique aroma of natural wood, which is beneficial to human health and will not cause environmental pollution. High-quality panels for home furnishing. On the surface of the solid wood board, it is generally necessary to paste the veneer layer to form a multi-layer solid wood composite board. The existing solid wood boards have the following disadvantages: 1. The materials used for the veneer layer contain formaldehyde; 2. The boards are easily deformed during production and use.

实用新型内容Utility model content

为解决上述技术问题,本实用新型提出一种不易变形的复合板材,其目的是解决实木地板在生产和使用过程中易变形的问题。In order to solve the above-mentioned technical problems, the present utility model proposes a composite board that is not easily deformed, the purpose of which is to solve the problem that solid wood floors are easily deformed during production and use.

为了达到上述目的,本实用新型的技术方案如下:一种不易变形的复合板材,包括实木芯层,所述实木芯层的上表面和下表面分别复合有平衡层,两层所述平衡层的外表面均复合有饰面层,所述实木芯层上开设有复数个从所述实木芯层上表面向下延伸的上应力槽,所述实木芯层上开设有复数个从所述实木芯层下表面向上延伸的下应力槽,所述上应力槽之间相互平行,所述下应力槽之间相互平行,所述上应力槽与所述下应力槽之间有夹角,所述上应力槽与所述下应力槽交汇处形成应力孔。In order to achieve the above purpose, the technical scheme of the present utility model is as follows: a non-deformable composite board, comprising a solid wood core layer, the upper surface and the lower surface of the solid wood core layer are respectively compounded with a balance layer, and the two layers of the balance layer are The outer surface is compounded with a veneer layer, the solid wood core layer is provided with a plurality of upper stress grooves extending downward from the upper surface of the solid wood core layer, and the solid wood core layer is provided with a plurality of upper stress grooves extending from the solid wood core layer. A lower stress slot extending upward from the lower surface of the layer, the upper stress slots are parallel to each other, the lower stress slots are parallel to each other, there is an angle between the upper stress slot and the lower stress slot, and the upper stress slot is parallel to each other. A stress hole is formed at the intersection of the stress slot and the lower stress slot.

作为优选,所述实木芯层的厚度为h,所述上应力槽的深度为a,所述下应力槽的深度为b,其中,1/2h<a≤2/3h,1/2h<b≤2/3h。Preferably, the thickness of the solid wood core layer is h, the depth of the upper stress groove is a, and the depth of the lower stress groove is b, wherein 1/2h<a≤2/3h, 1/2h<b ≤2/3h.

作为优选,所述上应力槽与所述下应力槽的宽度不大于3mm。Preferably, the width of the upper stress slot and the lower stress slot is not greater than 3 mm.

作为优选,所述上应力槽和所述下应力槽的深度均为实木芯层厚度的2/3。Preferably, the depths of the upper stress groove and the lower stress groove are both 2/3 of the thickness of the solid wood core layer.

作为优选,所述上应力槽与所述下应力槽之间的夹角为90°,所述上应力槽与所述实木芯层的长度方向平行,所述下应力槽与所述实木芯层的宽度方向平行,相邻所述上应力槽之间的间距为20mm-50mm,相邻所述下应力槽之间的间距为80mm-100mm。Preferably, the angle between the upper stress slot and the lower stress slot is 90°, the upper stress slot is parallel to the length direction of the solid wood core layer, and the lower stress slot is parallel to the solid wood core layer The width direction of the adjacent upper stress grooves is 20mm-50mm, and the distance between adjacent lower stress grooves is 80mm-100mm.

作为优选,所述实木芯层的厚度为8-15mm。Preferably, the thickness of the solid wood core layer is 8-15mm.

作为优选,所述饰面层为石塑SPC装饰面层。Preferably, the decorative layer is a stone-plastic SPC decorative surface layer.

作为优选,所述饰面层包括耐磨树脂膜、印刷彩膜、石塑SPC垫板,所述耐磨树脂膜、印刷彩膜、石塑SPC垫板顺次叠加组坯后热压制成所述饰面层。Preferably, the veneer layer includes a wear-resistant resin film, a printed color film, and a stone-plastic SPC backing plate, and the wear-resistant resin film, the printed color film, and the stone-plastic SPC backing plate are stacked in sequence and then hot-pressed. the facing layer.

作为优选,所述平衡层为木单板,所述平衡层的纤维长度方向与所述实木芯层的纤维长度方向垂直。Preferably, the balance layer is a wood veneer, and the fiber length direction of the balance layer is perpendicular to the fiber length direction of the solid wood core layer.

作为优选,所述平衡层与所述实木芯层胶接,所述平衡层与所述饰面层胶接。Preferably, the balance layer is glued to the solid wood core layer, and the balance layer is glued to the veneer layer.

本实用新型的有益效果:本实用新型提供的不易变形的复合板材,通过上应力槽、下应力槽和应力孔释放应力,可以保证板材在生产和使用过程中两面受力均可以释放应力,因此板材不易变形,而且不包含甲醛,健康环保,使用过程中不会对身体造成损伤,具有广阔的应用前景。The beneficial effects of the present utility model: the non-deformable composite plate provided by the present utility model can release the stress through the upper stress groove, the lower stress groove and the stress hole, which can ensure that the plate can be stressed on both sides during production and use. The board is not easy to deform, and does not contain formaldehyde, which is healthy and environmentally friendly, and will not cause damage to the body during use, and has broad application prospects.

附图说明Description of drawings

图1为本实用新型每层的分解图;Fig. 1 is the exploded view of each layer of the present utility model;

图2为实木芯层的结构示意图和局部放大图;Fig. 2 is a structural schematic diagram and a partial enlarged view of a solid wood core layer;

其中:1.饰面层,2.平衡层,3.实木芯层,4.上应力槽,5.下应力槽,6.应力孔。Among them: 1. Finishing layer, 2. Balance layer, 3. Solid wood core layer, 4. Upper stress slot, 5. Lower stress slot, 6. Stress hole.

具体实施方式Detailed ways

下面结合具体实施方式对本实用新型作进一步详细的说明。The present utility model will be described in further detail below in conjunction with the specific embodiments.

在本实用新型的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the It is described, rather than indicated or implied, that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. Specific circumstances understand the specific meanings of the above terms in the present invention.

如图1和图2所示,本实施例提供了一种不易变形的复合板材,包括实木芯层3,实木芯层3的上表面和下表面分别复合有平衡层2,两层平衡层2的外表面均复合有饰面层1。即从上到下依次形成了饰面层1、平衡层2、实木芯层3、平衡层2、饰面层1的五层复合结构。该复合板材的整体为长方体,可根据具体需求延续其长度和宽度。As shown in FIG. 1 and FIG. 2 , the present embodiment provides a composite board that is not easily deformed, including a solid wood core layer 3 , the upper surface and the lower surface of the solid wood core layer 3 are respectively compounded with a balance layer 2 , and two layers of balance layers 2 The outer surfaces are all compounded with a finishing layer 1. That is, from top to bottom, a five-layer composite structure of facing layer 1, balance layer 2, solid wood core layer 3, balance layer 2, and facing layer 1 is formed in sequence. The whole of the composite board is a cuboid, and its length and width can be extended according to specific needs.

实木芯层3上开设有复数个从实木芯层3上表面向下延伸的上应力槽4。实木芯层3上开设有复数个从实木芯层3下表面向上延伸的下应力槽5。上应力槽4之间相互平行,下应力槽5之间相互平行。上应力槽4与下应力槽5之间有夹角,上应力槽4与下应力槽5交汇处形成应力孔6。上应力槽4和下应力槽5的作用是释放该不易变形的复合板材受力时的应力,该复合板材的两个面受力均可以释放应力。而应力孔6则进一步释放了该复合板材的应力。因此,该复合板材在制作和使用过程中不易变形。The solid wood core layer 3 is provided with a plurality of upper stress grooves 4 extending downward from the upper surface of the solid wood core layer 3 . The solid wood core layer 3 is provided with a plurality of lower stress grooves 5 extending upward from the lower surface of the solid wood core layer 3 . The upper stress grooves 4 are parallel to each other, and the lower stress grooves 5 are parallel to each other. There is an included angle between the upper stress slot 4 and the lower stress slot 5 , and a stress hole 6 is formed at the intersection of the upper stress slot 4 and the lower stress slot 5 . The functions of the upper stress slot 4 and the lower stress slot 5 are to release the stress when the non-deformable composite plate is subjected to stress, and the stress on both surfaces of the composite plate can be relieved. The stress hole 6 further relieves the stress of the composite plate. Therefore, the composite board is not easily deformed during production and use.

进一步的,上应力槽4与下应力槽5之间的夹角为90°,机上应力槽4与下应力槽5之间垂直。Further, the angle between the upper stress slot 4 and the lower stress slot 5 is 90°, and the upper stress slot 4 and the lower stress slot 5 are vertical.

上应力槽4与实木芯层3的长度方向平行,下应力槽5与实木芯层3的宽度方向平行,相邻上应力槽4之间的间距为20mm-50mm,相邻下应力槽5之间的间距为80mm-100mm。The upper stress slot 4 is parallel to the length direction of the solid wood core layer 3, the lower stress slot 5 is parallel to the width direction of the solid wood core layer 3, the spacing between the adjacent upper stress slots 4 is 20mm-50mm, and the distance between the adjacent lower stress slots 5 is 20mm-50mm. The spacing between them is 80mm-100mm.

实木芯层3的厚度为h,上应力槽4的深度为a,下应力槽5的深度为b,其中,1/2h<a≤2/3h,1/2h<b≤2/3h。如此,可以保证实木芯层3整体强度的同时,可以释放应力以防止受力时变形。The thickness of the solid wood core layer 3 is h, the depth of the upper stress groove 4 is a, and the depth of the lower stress groove 5 is b, where 1/2h<a≤2/3h, 1/2h<b≤2/3h. In this way, while ensuring the overall strength of the solid wood core layer 3, the stress can be released to prevent deformation under force.

作为上述技术方案的进一步优选,上应力槽4和下应力槽5的深度均为实木芯层3厚度的2/3。As a further preference of the above technical solution, the depths of the upper stress grooves 4 and the lower stress grooves 5 are both 2/3 of the thickness of the solid wood core layer 3 .

上应力槽4与下应力槽5的宽度不大于3mm。上应力槽4与下应力槽5的距离过大会导致无法完全释放应力,而且会减少应力孔6的数量,起不到防止变形的作用。The width of the upper stress slot 4 and the lower stress slot 5 is not greater than 3 mm. If the distance between the upper stress slot 4 and the lower stress slot 5 is too large, the stress cannot be completely relieved, and the number of stress holes 6 is reduced, which cannot prevent deformation.

实木芯层3的厚度为8-15mm。The thickness of the solid wood core layer 3 is 8-15mm.

饰面层1为石塑SPC装饰面层。饰面层1包括耐磨树脂膜、印刷彩膜、石塑SPC垫板,耐磨树脂膜、印刷彩膜、石塑SPC垫板顺次叠加组坯后热压制成饰面层1。耐磨树脂膜的材质包含耐磨粉、三氧化二铝。印刷彩膜具体为在聚丙烯PP膜或PVC膜上印刷获得。石塑SPC垫板的材质按照质量百分比包括25%的25%聚合物和75%碳酸钙。其中,聚合物可以为聚氯乙烯、聚丙乙烯、聚氯乙烯和聚丙乙烯的混合物,聚氯乙烯和聚丙乙烯的混合物中聚氯乙烯和聚丙乙烯的比例可根据需求进行调整。由于石塑SPC垫板不使用交联剂,因此不会产生甲醛,清洁无污染,不会对人体造成损伤。The decorative layer 1 is a stone plastic SPC decorative surface layer. The facing layer 1 includes a wear-resistant resin film, a printed color film, and a stone-plastic SPC backing plate. The material of the wear-resistant resin film includes wear-resistant powder and aluminum oxide. The printed color film is obtained by printing on polypropylene PP film or PVC film. The material of the stone plastic SPC backing plate includes 25% of 25% polymer and 75% of calcium carbonate according to the mass percentage. Wherein, the polymer can be polyvinyl chloride, polypropylene, a mixture of polyvinyl chloride and polypropylene, and the ratio of polyvinyl chloride and polypropylene in the mixture of polyvinyl chloride and polypropylene can be adjusted according to requirements. Since the stone plastic SPC backing plate does not use cross-linking agent, it will not generate formaldehyde, clean and pollution-free, and will not cause damage to the human body.

平衡层2为木单板,平衡层2的纤维长度方向与实木芯层3的纤维长度方向垂直。The balance layer 2 is a wood veneer, and the fiber length direction of the balance layer 2 is perpendicular to the fiber length direction of the solid wood core layer 3 .

平衡层2与实木芯层3胶接,平衡层2与饰面层1胶接。The balance layer 2 is glued with the solid wood core layer 3, and the balance layer 2 is glued with the veneer layer 1.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.

Claims (10)

1. A composite board which is not easy to deform is characterized by comprising a solid wood core layer (3), the upper surface and the lower surface of the solid wood core layer (3) are respectively compounded with a balance layer (2), the outer surfaces of the two balance layers (2) are respectively compounded with a decorative surface layer (1), the solid wood core layer (3) is provided with a plurality of upper stress grooves (4) which extend downwards from the upper surface of the solid wood core layer (3), a plurality of lower stress grooves (5) extending upwards from the lower surface of the solid wood core layer (3) are arranged on the solid wood core layer (3), the upper stress grooves (4) are parallel to each other, the lower stress grooves (5) are parallel to each other, an included angle is formed between the upper stress groove (4) and the lower stress groove (5), and stress holes (6) are formed at the intersection of the upper stress groove (4) and the lower stress groove (5).
2. The composite board material which is not easy to deform as claimed in claim 1, wherein the thickness of the solid wood core layer (3) is h, the depth of the upper stress groove (4) is a, and the depth of the lower stress groove (5) is b, wherein 1/2h is more than a and less than 2/3h, and 1/2h is more than b and less than 2/3 h.
3. The composite board as claimed in claim 1 or 2, wherein the width of the upper stress groove (4) and the width of the lower stress groove (5) are not more than 3 mm.
4. The composite board material not easy to deform according to claim 2, wherein the depth of the upper stress groove (4) and the depth of the lower stress groove (5) are both 2/3 of the thickness of the solid wood core layer (3).
5. The composite board material as claimed in claim 1, wherein the included angle between the upper stress groove (4) and the lower stress groove (5) is 90 °, the upper stress groove (4) is parallel to the length direction of the solid wood core layer (3), the lower stress groove (5) is parallel to the width direction of the solid wood core layer (3), the distance between adjacent upper stress grooves (4) is 20mm-50mm, and the distance between adjacent lower stress grooves (5) is 80mm-100 mm.
6. A non-deformable composite board as claimed in claim 5, characterised in that the thickness of the solid wood core (3) is 8-15 mm.
7. Non-deformable composite board according to claim 1, characterized in that the finishing layer (1) is a stone-plastic SPC finishing layer.
8. The composite board not prone to deformation as claimed in claim 7, wherein the facing layer (1) comprises a wear-resistant resin film, a printed color film and a stone-plastic SPC liner plate, and the wear-resistant resin film, the printed color film and the stone-plastic SPC liner plate are sequentially stacked and assembled and then hot-pressed into the facing layer (1).
9. A non-deformable composite board as claimed in claim 1, wherein the balancing layer (2) is a wood veneer, and the fiber length direction of the balancing layer (2) is perpendicular to the fiber length direction of the solid wood core layer (3).
10. The composite board material not easy to deform as claimed in claim 1, wherein the balance layer (2) is glued to the solid wood core layer (3), and the balance layer (2) is glued to the veneer layer (1).
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CN111136972A (en) * 2020-01-17 2020-05-12 临沂优优木业股份有限公司 A non-deformable composite plate
CN115637468A (en) * 2022-10-13 2023-01-24 西安泰金工业电化学技术有限公司 A steel core winding copper wire method that can improve the stress distribution of the titanium cylinder of the cathode roller

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111136972A (en) * 2020-01-17 2020-05-12 临沂优优木业股份有限公司 A non-deformable composite plate
CN115637468A (en) * 2022-10-13 2023-01-24 西安泰金工业电化学技术有限公司 A steel core winding copper wire method that can improve the stress distribution of the titanium cylinder of the cathode roller

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