TWI595959B - Combination of direct drive indexing disc structure - Google Patents
Combination of direct drive indexing disc structure Download PDFInfo
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- TWI595959B TWI595959B TW104135571A TW104135571A TWI595959B TW I595959 B TWI595959 B TW I595959B TW 104135571 A TW104135571 A TW 104135571A TW 104135571 A TW104135571 A TW 104135571A TW I595959 B TWI595959 B TW I595959B
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Description
本發明係有關於工具機組件之技術領域,特別是以DD馬達作為直驅動力,並提二維角度調整與定位之一種組合直驅式分度盤結構。 The invention relates to the technical field of the machine tool assembly, in particular to a DD motor as a direct driving force, and a combined direct drive indexing disc structure for two-dimensional angle adjustment and positioning.
分度盤係自動化機械中不可或缺之套件,舉凡精密加工、組裝、生產等;皆可用分度盤來產生分度與定位等作用,運用分度盤可精確控制工作台之旋轉,依照加工所需之切削角度,控制工作台產生相對角度上之位移,進而達到精密定位之加工。 The indexing plate is an indispensable kit in the automation machinery, such as precision machining, assembly, production, etc.; the indexing plate can be used to generate the indexing and positioning functions, and the indexing plate can accurately control the rotation of the table, according to the processing The required cutting angle controls the displacement of the table at a relative angle to achieve precise positioning.
習知分度盤多以機械式之蝸桿蝸輪為主,作動時其齒輪的摩擦會產生磨耗,進而形成背隙;故必需經常性的停機保養,以及相關的校正程序。且習知機械式之分度盤多以手動方式調整,無法符合機具自動化的需求。為此,有心人士曾提出以馬達驅動蝸桿蝸輪之教示,但反而衍生出其它缺失。 Conventional indexing discs are mainly made up of mechanical worm and worm gears. When the gears are rubbed, the friction of the gears will cause wear and then form backlash; therefore, frequent maintenance and shutdown procedures and related calibration procedures are required. Moreover, the mechanical indexing discs are mostly adjusted manually, which cannot meet the requirements of machine automation. To this end, people who have the heart have proposed the teaching of a motor-driven worm and worm gear, but instead derived other defects.
例如,馬達驅動蝸桿蝸輪時,必需藉由減速裝置作為中繼,除體積增加及結構複雜外,沿馬達傳動軸作動軸線延伸的軸向長度(體積),必需包含馬達本體、減速裝置、及蝸桿蝸輪等長度,造成佔用加工機台台面及周遭空間等缺失。 For example, when the motor drives the worm gear, it is necessary to use the deceleration device as a relay. In addition to the increase in volume and complexity of the structure, the axial length (volume) extending along the operating axis of the motor drive shaft must include the motor body, the reduction gear, and the worm. The length of the worm wheel is such that it lacks the surface of the processing machine and the surrounding space.
再者,習知分度盤多只能提供一維(垂直或水平)軸向的角度調整,如果欲由垂直軸向改為水平軸向調整時,只能將工件自分度盤取下,重新透過另一軸向的分度盤作定位,其過程不但麻煩且不便。 Furthermore, the conventional indexing plate can only provide one-dimensional (vertical or horizontal) axial angle adjustment. If it is to be changed from vertical axis to horizontal axis adjustment, the workpiece can only be removed from the indexing plate, and then Positioning through another axial indexing plate is not only cumbersome and inconvenient.
因此,如何替換機械式傳動的分度盤,又能精準達成定位、以及縮短軸向長度(體積)等需求,顯為業界所急欲改善的目標。 Therefore, how to replace the indexing disc of the mechanical transmission, and to accurately achieve the positioning, and shorten the axial length (volume) and other requirements, has become an urgent goal of the industry.
有鑑於上述習知技藝之問題與缺失,本發明之主要目的,乃在於提供一種組合直驅式分度盤結構,藉由電驅方式提供作為分度盤之實施,解決習知技藝會有機械磨耗、軸向體積龐大等缺失外,更可克服習知技藝只能提供一維角度調整的不足。 In view of the above problems and deficiencies of the prior art, the main object of the present invention is to provide a combined direct drive indexing disc structure, which is provided as an indexing disc by an electric drive method, and solves the conventional art. In addition to the loss of wear, large axial volume, etc., it can overcome the shortcomings of conventional techniques that can only provide one-dimensional angle adjustment.
根據本發明上述目的,提出一種組合直驅式分度盤結構,其包括一Y軸分度機構、一X軸分度機構與一連接板件。該Y軸分度機構至少於前端具有一Y軸連接座,並透過該Y軸連接座,輸出一垂直軸向旋轉之位移量。該連接板件具有第一、二端面,透過第二端面與Y軸連接座連接。該X軸分度機構係水平鎖設於連接板件之第一端面,頂端至少具有一X軸連接座,以輸出一水平軸向旋轉之位移量,同時可提供作為工作台之設置或工件夾持。藉由上述構件之組成,可在工件不拆卸的前題下,提供工件進行二維角度的調整與定位,以因應工 件於加工過程中的定位需求。 According to the above object of the present invention, a combined direct drive indexing disc structure is proposed, which comprises a Y-axis indexing mechanism, an X-axis indexing mechanism and a connecting plate. The Y-axis indexing mechanism has a Y-axis connecting seat at least at the front end, and transmits a vertical axial rotation displacement amount through the Y-axis connecting base. The connecting plate member has first and second end faces, and is connected to the Y-axis connecting seat through the second end surface. The X-axis indexing mechanism is horizontally locked on the first end surface of the connecting plate member, and the top end has at least one X-axis connecting seat for outputting a horizontal axial rotation displacement amount, and can be provided as a table setting or a workpiece clamp. hold. By the composition of the above components, the two-dimensional angle adjustment and positioning of the workpiece can be provided under the premise that the workpiece is not disassembled, in order to meet the requirements Positioning requirements in the process.
1‧‧‧Y軸分度機構 1‧‧‧Y-axis indexing mechanism
11‧‧‧Y軸殼座 11‧‧‧Y-axis housing
111‧‧‧Y軸限位槽 111‧‧‧Y-axis limit slot
12‧‧‧Y軸動力機構 12‧‧‧Y-axis power mechanism
121‧‧‧Y軸連接座 121‧‧‧Y-axis connector
13‧‧‧Y軸煞車機構 13‧‧‧Y-axis brake mechanism
2‧‧‧連接板件 2‧‧‧Connecting plates
21‧‧‧第一端面 21‧‧‧ first end face
211‧‧‧第一退讓區 211‧‧‧First Concession Area
22‧‧‧第二端面 22‧‧‧second end face
221‧‧‧第二退讓區 221‧‧‧Second Concession Area
23‧‧‧板件軸孔 23‧‧‧Sheet shaft hole
212‧‧‧板件限位槽 212‧‧‧plate limit slot
241‧‧‧第一鎖孔 241‧‧‧First keyhole
242‧‧‧第二鎖孔 242‧‧‧Second keyhole
243‧‧‧第三鎖孔 243‧‧‧ third keyhole
3‧‧‧X軸分度機構 3‧‧‧X-axis indexing mechanism
31‧‧‧X軸殼座 31‧‧‧X-axis housing
311‧‧‧X軸限位槽 311‧‧‧X-axis limit slot
32‧‧‧X軸動力機構 32‧‧‧X-axis power mechanism
321‧‧‧X軸連接座 321‧‧‧X-axis connector
33‧‧‧X軸煞車機構 33‧‧‧X-axis brake mechanism
4‧‧‧支撐翼片 4‧‧‧Support flaps
5‧‧‧鎖塊 5‧‧‧Lock block
第1圖 係本發明組合直驅式分度盤實施例示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing an embodiment of a combined direct drive indexing disk of the present invention.
第2圖 係第1圖所示實施分解示意圖。 Fig. 2 is a schematic exploded view of the embodiment shown in Fig. 1.
第3圖 係第2圖所示實施例部份構件示意圖。 Figure 3 is a schematic view of some of the components of the embodiment shown in Figure 2.
第4圖 係第3圖所示實施例另一視角示意圖。 Figure 4 is a schematic view of another embodiment of the embodiment shown in Figure 3.
第5圖 係第1圖所示實施例局部剖面示意圖。 Figure 5 is a partial cross-sectional view of the embodiment shown in Figure 1.
以下請參照相關圖式進一步說明本發明組合直驅 式分度盤結構實施例,為便於理解本發明實施方式,以下相同元件係採相同符號標示說明。 Hereinafter, the direct combination of the present invention will be further described with reference to the related drawings. For the purpose of understanding the embodiments of the present invention, the same components are denoted by the same reference numerals.
請參閱第1至5圖所示,有關組合直驅式分度盤 其包括一Y軸分度機構1、一連接板件2、一X軸分度機構3、至少一支撐翼片4、以及複數鎖塊5;其中,Y軸分度機構1與X軸分度機構3分別鎖設於連接板件2兩端面,透過Y軸分度機構1對X軸分度機構3與連接板件2,提供垂直軸向的旋轉運動,配合X軸分度機構2所提供之水平軸向旋轉運動,使設置於X軸分度機構2上之工作台或工件(圖中未示),可選擇性的進行二維角度的調整與定位,因應加工過程中角度的調整需求。 Please refer to Figures 1 to 5 for the combined direct drive indexing plate. The utility model comprises a Y-axis indexing mechanism 1, a connecting plate member 2, an X-axis indexing mechanism 3, at least one supporting flap 4, and a plurality of locking blocks 5; wherein the Y-axis indexing mechanism 1 and the X-axis indexing The mechanism 3 is respectively locked on both end faces of the connecting plate member 2, and provides a vertical axial rotational motion to the X-axis indexing mechanism 3 and the connecting plate member 2 through the Y-axis indexing mechanism 1, and is provided by the X-axis indexing mechanism 2 The horizontal axial rotation movement enables the table or workpiece (not shown) disposed on the X-axis indexing mechanism 2 to selectively adjust and position the two-dimensional angle, in response to the adjustment of the angle during the processing .
上述Y軸分度機構1,包含有一Y軸殼座11、一 Y軸動力機構12、一Y軸煞車機構13。所述Y軸殼座11底部朝下端面具有一Y軸限位槽111。所述Y軸動力機構12係容置於Y軸殼座11內,前端至少具有一Y軸連接座121,透過Y軸連接座121提供一垂直軸向旋轉之位移量。所述Y軸煞車機構13係同心串接於Y軸動力機構12後端,選擇性的約束Y軸動力機構12之作動。 The Y-axis indexing mechanism 1 includes a Y-axis housing 11 and a Y-axis power mechanism 12 and a Y-axis brake mechanism 13. The Y-axis housing 11 has a Y-axis limiting slot 111 at the bottom end surface. The Y-axis power mechanism 12 is housed in the Y-axis housing 11, and the front end has at least one Y-axis connecting seat 121, and the Y-axis connecting seat 121 provides a vertical axial rotation displacement amount. The Y-axis brake mechanism 13 is concentrically connected in series with the rear end of the Y-axis power mechanism 12 to selectively restrict the actuation of the Y-axis power mechanism 12.
上述連接板件2係為一片狀體,具有一第一、二 端面21、22、一第一退讓區211、一板件軸孔23、一第二退讓區221、一板件限位槽212與複數第一、二、三鎖孔241、242、243。所述第一、二端面21、22係分別形成於連接板件2之前、後端面。所述第一退讓區211係凹陷形成於第一端面21上段部。所述板件軸孔23係貫穿連接板件2形成於第一退讓區211,並與Y軸動力機構1之Y軸連接座121連接。所述第二退讓區221係沿板件軸孔23形成於第二端面22。所述第一、二鎖孔241、242係分別貫穿連接板件2,形成於第一退讓區211(第二退讓區221)與第一端面21(第二端面22)下段部,且第一鎖孔241之位置,更沿板件軸孔23繞圍。所述板件限位槽212係形成於第一端面21下段部,頂端與板件軸孔23連通,且板件限位槽212頂端延伸之方向經過該板件軸孔23孔心。所述第三鎖孔243則貫穿連接板件2形成於板件限位槽212槽底。 The connecting plate member 2 is a one-piece body having a first and second The end faces 21, 22, a first retracting zone 211, a plate shaft hole 23, a second retreating zone 221, a plate limiting slot 212 and a plurality of first, second and third locking holes 241, 242, 243. The first and second end faces 21 and 22 are respectively formed on the front and rear end faces of the connecting plate member 2. The first retreating area 211 is formed in a recessed portion of the first end surface 21 . The plate shaft hole 23 is formed in the first retracting zone 211 through the connecting plate member 2, and is connected to the Y-axis connecting seat 121 of the Y-axis power mechanism 1. The second retreat zone 221 is formed on the second end face 22 along the plate axial hole 23. The first and second locking holes 241 and 242 are respectively penetrated through the connecting plate 2, and are formed in the first retreating area 211 (the second retreating area 221) and the lower end part of the first end surface 21 (the second end surface 22), and first The position of the keyhole 241 is further wound around the plate shaft hole 23. The plate limiting groove 212 is formed on the lower end portion of the first end surface 21, and the top end communicates with the plate member shaft hole 23, and the direction in which the top end of the plate member limiting groove 212 extends passes through the hole of the plate member shaft hole 23. The third locking hole 243 is formed in the groove bottom of the plate limiting groove 212 through the connecting plate member 2 .
上述X軸分度機構3,包含有一X軸殼座31、一 X軸動力機構32、一X軸煞車機構33。所述X軸殼座31底部 朝下端面具有一X軸限位槽311。所述X軸動力機構32係容置於X軸殼座31,頂端至少具有一X軸連接座321,透過X軸連接座321,提供一水平軸向旋轉之位移量。所述X軸煞車機構33係同心串接於X軸動力機構32底端,選擇性的約束X軸動力機構32之作動。 The X-axis indexing mechanism 3 includes an X-axis housing 31 and a The X-axis power mechanism 32 and the X-axis brake mechanism 33. The bottom of the X-axis housing 31 The lower end surface has an X-axis limiting groove 311. The X-axis power mechanism 32 is housed in the X-axis housing 31, and the top end has at least one X-axis connection seat 321 which is transmitted through the X-axis connection seat 321 to provide a horizontal axial rotation displacement amount. The X-axis brake mechanism 33 is concentrically connected to the bottom end of the X-axis power mechanism 32 to selectively restrain the actuation of the X-axis power mechanism 32.
上述各支撐翼片4,一端係分別鎖固於連接板件2 底部朝下端面,俾提供X軸分度機構3鎖接連接板件2時,透過各支撐翼片4進一步提供作為支撐X軸分度機構3。 Each of the support fins 4 is fastened to the connecting plate member 2 at one end. The bottom-down end surface, when the X-axis indexing mechanism 3 is provided to lock the connecting plate member 2, is further provided as a supporting X-axis indexing mechanism 3 through the respective supporting flaps 4.
上述各鎖塊5係滑設於連接板件2之板件限位槽 212與X軸分度機構3之X軸限位槽311,得以限位X軸分度機構3校準連接板件2之板件軸孔23,並配合鎖固元件穿伸鎖固。 Each of the lock blocks 5 is slidably disposed on the plate limiting slot of the connecting plate member 2 The X-axis limiting groove 311 of the 212 and the X-axis indexing mechanism 3 is used to limit the X-axis indexing mechanism 3 to align the plate shaft hole 23 of the connecting plate member 2, and to lock and lock with the locking member.
是以,上述即為本發明所提供一較佳實施例組合 直驅式分度盤,各部構件及組裝方式之介紹,茲再將本發明之實施例作動特點介紹如下。 Therefore, the above is a combination of a preferred embodiment of the present invention. The direct drive indexing plate, the various components and the assembly method are introduced. The operating characteristics of the embodiment of the present invention are further described below.
首先,Y軸分度機構1係立設於一加工機台的鎖 座上(圖中未示),使Y軸分度機構1相對於加工機台具有一高度差,而X軸分度機構3以X軸連接座311朝上的形態,將X軸分度機構3水平鎖設於連接板件2之第一端面21下段部,再將連接板件2之第二退讓區221對應Y軸分度機構1之Y軸連接座121進行鎖接。透過第二退讓區221方便連接板件2定位鎖接於Y軸連接座121上。 First, the Y-axis indexing mechanism 1 is a lock that is set up on a processing machine. On the seat (not shown), the Y-axis indexing mechanism 1 has a height difference with respect to the processing machine, and the X-axis indexing mechanism 3 has the X-axis connecting seat 311 facing upward, and the X-axis indexing mechanism 3 horizontally locked to the lower end portion of the first end surface 21 of the connecting plate member 2, and then the second retracting portion 221 of the connecting plate member 2 is locked corresponding to the Y-axis connecting seat 121 of the Y-axis indexing mechanism 1. Through the second retreat area 221, the connecting plate 2 is conveniently positioned and locked to the Y-axis connecting base 121.
實施時,X軸連接座321可作為工作台設置,或 直接提供工件夾持,並在分度調整時;透過Y軸分度機構1對X軸分度機構3與連接板件2,同步進行垂直軸向的旋轉運動,配合X軸分度機構3藉由X軸連接座321所提供之水平軸向旋轉運動,使設於X軸連接座321上之工作台或工件,可在不拆卸的前題下,進行二維角度的調整(即X軸與Y軸),因應加工過程中對工作不同角度的調整需求。 When implemented, the X-axis connector 321 can be set as a workbench, or The workpiece clamping is directly provided, and during the indexing adjustment; the X-axis indexing mechanism 3 and the connecting plate member 2 are synchronously subjected to the vertical axial rotation motion through the Y-axis indexing mechanism 1, and the X-axis indexing mechanism 3 is used. The horizontal axial rotary motion provided by the X-axis connecting base 321 enables the table or workpiece provided on the X-axis connecting base 321 to be adjusted in two dimensions without disassembly (ie, the X-axis and Y-axis), in response to the need to adjust the different angles of the work during the machining process.
另外,連接板件2透過結構設計所形成之第一退 讓區211,更可避免X軸分度機構3之X軸連接座321,連動鎖接之工作台或工件進行水平軸向旋轉運動時,不會與連接板件2形成卡阻或干涉。 In addition, the first retreat formed by the structural design of the connecting plate 2 In the zone 211, the X-axis connecting seat 321 of the X-axis indexing mechanism 3 can be avoided, and when the horizontally-rotating movement of the table or the workpiece is interlocked, the connecting plate 2 does not form a jam or interference.
以上所述說明,僅為本發明的較佳實施方式而 已,意在明確本發明的特徵,並非用以限定本發明實施例的範圍,本技術領域內的一般技術人員根據本發明所作的均等變化,以及本領域內技術人員熟知的改變,仍應屬本發明涵蓋的範圍。 The above description is only a preferred embodiment of the present invention. The features of the present invention are intended to be illustrative, and not to limit the scope of the embodiments of the present invention. The scope of the invention is covered.
1‧‧‧Y軸分度機構 1‧‧‧Y-axis indexing mechanism
11‧‧‧Y軸殼座 11‧‧‧Y-axis housing
13‧‧‧Y軸煞車機構 13‧‧‧Y-axis brake mechanism
2‧‧‧連接板件 2‧‧‧Connecting plates
3‧‧‧X軸分度機構 3‧‧‧X-axis indexing mechanism
31‧‧‧X軸殼座 31‧‧‧X-axis housing
32‧‧‧X軸動力機構 32‧‧‧X-axis power mechanism
321‧‧‧X軸連接座 321‧‧‧X-axis connector
33‧‧‧X軸煞車機構 33‧‧‧X-axis brake mechanism
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TW201714700A (en) | 2017-05-01 |
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