TWI590895B - With automatic horizontal feed and retract the traditional lathe function - Google Patents

With automatic horizontal feed and retract the traditional lathe function Download PDF

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TWI590895B
TWI590895B TW104112496A TW104112496A TWI590895B TW I590895 B TWI590895 B TW I590895B TW 104112496 A TW104112496 A TW 104112496A TW 104112496 A TW104112496 A TW 104112496A TW I590895 B TWI590895 B TW I590895B
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rotating shaft
bed
gear
saddle
virtual
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TW104112496A
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TW201637756A (en
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Ji-Nan Li
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Ji-Nan Li
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Description

具有自動橫向進刀及退刀功能之傳統車床Traditional lathe with automatic lateral feed and retraction

本發明主要係揭示一種車床,尤指具有自動橫向進刀及退刀功能之傳統車床。The invention mainly discloses a lathe, in particular a conventional lathe having an automatic lateral feeding and retracting function.

傳統之加工車床係於車床本體上設有滑動軌道,滑動軌道上設有車刀台座,車刀台座可沿滑動軌道方向平移,且車刀台座上設有橫向滑座,橫向滑座係螺合於具螺桿之橫向手輪上,使用者可藉由轉動橫向手輪以驅動橫向滑座於車刀台座上產生滑移,且橫向滑座上並設有車刀固定座,俾供裝置固定車刀;其中,車刀台座於車床本體之側面更設有一操作台,滑動軌道旁平行設有一排齒,操作台上設有平移手輪,平移手輪係囓合於排齒,且車床本體之側面上設有導螺桿,並於操作台內對應設有半螺帽座,半螺帽座係由車牙把手切換而與導螺桿產生離合作用;再者,操作台側邊設有一與導螺桿相互傳動之車牙指示器,車牙指示器上設有刻度以顯示螺牙旋轉分度;操作台底側設有微動開關,並於車床本體之側面對應設有導桿,導桿上係穿設有至少一限位環,俾以配合微動開關設定並限制車刀台座自動移動之起點與終點。The conventional processing lathe is provided with a sliding track on the lathe body, a turning tool pedestal is arranged on the sliding track, the turning tool pedestal can be translated in the direction of the sliding track, and the horizontal sliding seat is arranged on the turning pedestal, and the horizontal sliding seat is screwed On the lateral hand wheel with the screw, the user can drive the lateral sliding seat to slide on the turning tool pedestal by rotating the lateral hand wheel, and the turning seat is provided with a turning tool fixing seat, and the feeding device is fixed. The knives; wherein the turning pedestal is further provided with a running platform on the side of the lathe body, a row of teeth is arranged in parallel parallel to the sliding track, a panning hand wheel is arranged on the operating table, the panning hand wheel is engaged with the toothing, and the side of the lathe body A lead screw is arranged on the bottom, and a semi-nut seat is arranged in the operation table. The semi-nut seat is switched by the handle of the tooth to be separated from the lead screw; further, the side of the console is provided with a lead screw The tooth indicator of the transmission has a scale on the tooth indicator to indicate the rotation index of the screw; the bottom side of the operation table is provided with a micro switch, and a guide rod is arranged on the side of the lathe body, and the guide rod is disposed on the guide rod Have at least one limit ring, With the micro switch to limit the starting and ending points and the mobile base of the automatic lathe.

使用者進行車螺牙加工時,可預先將加工件固定於驅動主軸之固持機構上,並於車刀固定座上安裝車刀,藉由轉動橫向手輪驅動橫向滑座於車刀台座上產生滑移,且橫向手輪上設有刻度,可供使用者記錄並調整車刀之進刀量,並藉由車牙指示器所顯示螺牙旋轉分度之刻度,扳動車牙把手以使半螺帽座與導螺桿螺合,並藉由轉動之導螺桿帶動車刀台座與車刀往加工件方向移動,並進行螺牙車刀加工者。When the user performs the machining of the screw thread, the workpiece can be fixed to the holding mechanism of the driving spindle in advance, and the turning tool is mounted on the turning tool holder, and the horizontal sliding wheel is driven to drive the horizontal sliding seat on the turning tool base. Sliding, and the horizontal hand wheel is provided with a scale, which allows the user to record and adjust the amount of the tool to be fed, and by means of the scale of the screw rotation index displayed by the tooth indicator, the handle of the tooth is pulled to make the half The nut seat is screwed with the lead screw, and the turning pedestal and the turning tool are moved in the direction of the workpiece by the rotating lead screw, and the screw cutter is processed.

當車刀台座移動至微動閉關觸動至限位環時,車床即自動停止加工動作,使用者需轉動橫向手輪以驅動車刀往外產生退刀動作,再以手動轉動平移手輪或馬達自動驅動之方式,使車刀台座平移至加工起始點,再轉動橫向手輪回初次加工時之刻度再增加進刀量,重復上述之過程數次後,即可逐步完成螺牙車削之加工。When the turning tool pedestal moves to the micro-motion closing and touches the limit ring, the lathe automatically stops the machining action, and the user needs to rotate the horizontal hand wheel to drive the turning tool to generate the retracting motion outward, and then manually rotate the pan wheel or the motor to automatically drive. In the way, the turning tool pedestal is translated to the starting point of the machining, and then the horizontal hand wheel is rotated back to the initial processing time to increase the amount of the feeding. After repeating the above process several times, the machining of the thread turning can be completed step by step.

然而,需得注意的是每次扳動半螺帽座與導螺桿螺合時,注意車牙指示器刻度是否相同,否則會造成螺牙加工之失敗;上述習用之車床加工過程中多以人工直接操控,尤其於進行車螺牙加工之過程中,得不斷的重複以人工手動調整進刀量、切換車牙把手與半螺帽座以與該導螺桿離合、手動退刀…等步驟,還得於加工時記錄每次之進刀切削量之大小,以避免進刀量一次調整過大,到成車刀或工件毀損之問題,且進刀時還得注意該車牙指示器之顯示螺牙旋轉分度是否相同,加工過程實為繁雜。However, it should be noted that each time the half nut seat is screwed with the lead screw, pay attention to whether the scale of the tooth indicator is the same, otherwise it will cause the failure of the thread processing; the above-mentioned conventional lathe processing is mostly manual. Direct control, especially in the process of machining the screw teeth, it is necessary to repeat the manual manual adjustment of the feed amount, switching the handle of the tooth and the semi-nut seat to clutch with the lead screw, manually retracting the knife, etc. It is necessary to record the amount of cutting of each infeed during machining, in order to avoid the problem that the infeed amount is adjusted too much, to the problem of damage to the turning tool or the workpiece, and to pay attention to the display thread of the tooth indicator when entering the tool. Whether the rotary indexing is the same or not, the machining process is complicated.

有鑑於上述習知結構之缺失,本發明人乃發明出一種具有自動橫向進刀及退刀功能之傳統車床,其係可克服上述習知結構之所有缺點。In view of the above-described deficiencies in the conventional structure, the inventors have invented a conventional lathe having an automatic lateral feed and retraction function which overcomes all of the disadvantages of the above-described conventional structure.

本發明具有自動橫向進刀及退刀功能之傳統車床其主要目的在於,提供一種包括有一個床座及一個刀具溜座的車床,該床座包括有一個基座及一個床台,該床台設於該基座的頂面且該床台沿該車床的一個虛擬旋轉軸的軸向延伸,該刀具溜座包括有一個床鞍及一個橫向滑板,該床鞍能夠沿該虛擬旋轉軸的軸向相對該床座移動的設於該床台頂面,該橫向滑板能夠沿該虛擬旋轉軸的徑向相對該床鞍移動地設於該床鞍的頂面,該床鞍內沿一個第一虛擬轉軸的軸向設有一個橫向進刀螺桿,該第一虛擬轉軸沿該虛擬旋轉軸的徑向延伸,該橫向進刀螺桿以該第一虛擬轉軸為中心相對該床鞍轉動時能夠同步帶動該橫向滑板沿該虛擬旋轉軸的徑向相對該床鞍移動,該橫向進刀螺桿同步轉動地套設有一個從動齒輪,該床鞍沿一個第二虛擬轉軸的軸向設有一個伺服馬達,該伺服馬達具有一個主動軸,該主動軸沿該第二虛擬轉軸的軸向延伸,該主動軸同步轉動地套設有一個主動齒輪,該主動齒輪能夠以該第二虛擬轉軸為中心轉動,該主動齒輪能夠帶動該從動齒輪轉動,該刀具溜座設有一個控制器,該控制器與該伺服馬達彼此電連接,該控制器能夠控制該伺服馬達轉動或停止,該車床藉由該伺服馬達帶動該橫向進刀螺桿轉動,使該車床能夠透過該控制器使用程式控制的方式控制該車床的橫向進刀。The main purpose of the invention is to provide a lathe comprising a bed base and a cutter slide, the bed base comprising a base and a bed table, the bed base Provided on a top surface of the base and extending along an axial direction of a virtual rotary shaft of the lathe, the cutter slide includes a bed saddle and a transverse slide, the saddle being capable of following the axis of the virtual rotary shaft Provided on a top surface of the bed that moves relative to the bed base, the transverse slide plate is movably disposed on a top surface of the saddle relative to the saddle in a radial direction of the virtual rotating shaft, and the first side of the saddle is along a first The axial direction of the virtual rotating shaft is provided with a transverse infeed screw. The first virtual rotating shaft extends in the radial direction of the virtual rotating shaft, and the transverse infeed screw can be synchronously driven with respect to the saddle rotation centering on the first virtual rotating shaft. The lateral sliding plate moves relative to the saddle in a radial direction of the virtual rotating shaft, and the transverse feeding screw synchronously rotates with a driven gear, and the saddle is provided with a servo motor along an axial direction of a second virtual rotating shaft , The servo motor has a driving shaft, and the driving shaft extends along the axial direction of the second virtual rotating shaft. The driving shaft is synchronously rotatably sleeved with a driving gear, and the driving gear can rotate around the second virtual rotating shaft. The gear can drive the driven gear to rotate, the cutter slide is provided with a controller, the controller and the servo motor are electrically connected to each other, the controller can control the servo motor to rotate or stop, and the lathe is driven by the servo motor The lateral feed screw rotates to enable the lathe to control the lateral feed of the lathe through program control by the controller.

該床鞍沿一個第三虛擬轉軸的軸向設有一個中間軸,該中間軸同步轉動地套設有一個第一惰輪及一個第二惰輪,該第一惰輪與該主動齒輪彼此相嚙合,該第二惰輪與該從動齒輪彼此相嚙合,該主動齒輪能夠透過該第一惰輪及該第二惰輪帶動該從動齒輪轉動。The bed saddle is disposed along an axial direction of a third virtual rotating shaft, and an intermediate shaft is synchronously rotatably sleeved with a first idler gear and a second idler gear. The first idler gear and the driving gear are opposite to each other. Engaging, the second idler gear and the driven gear mesh with each other, and the drive gear can drive the driven gear to rotate through the first idler gear and the second idler gear.

該第二虛擬轉軸與該虛擬旋轉軸彼此平行,該第三虛擬轉軸與該第一虛擬轉軸彼此平行且該第三虛擬轉軸與該第二虛擬轉軸相交,該從動齒輪為正齒輪,該主動齒輪為斜齒輪,該第一惰輪為斜齒輪,該第二惰輪為正齒輪。The second virtual rotating shaft and the virtual rotating shaft are parallel to each other, the third virtual rotating shaft and the first virtual rotating shaft are parallel to each other, and the third virtual rotating shaft intersects with the second virtual rotating shaft, the driven gear is a spur gear, and the active gear The gear is a helical gear, the first idler is a helical gear, and the second idler is a spur gear.

該刀具溜座包括有一個床帷,該床帷連接於該床鞍且該床帷位於該基座的正面,該床帷相異於該床座的一側設有一個螺紋切削半合螺帽控制桿及一個自動進刀控制桿,該螺紋切削半合螺帽控制桿連接有一個第一流體壓力裝置,該第一流體壓力裝置能夠帶動該螺紋切削半合螺帽控制桿移動,該自動進刀控制桿連接有一個第二流體壓力裝置,該第二流體壓力裝置能夠帶動該自動進刀控制桿移動,該控制器同時與該第一流體壓力裝置及該第二流體壓力裝置電連接。The cutter slide comprises a mattress, the mattress is connected to the bed and the mattress is located on the front side of the base, and the mattress is provided with a thread cutting half-nut on a side different from the bed a control rod and an automatic feed control rod, the thread cutting half-nut control rod is connected with a first fluid pressure device, and the first fluid pressure device can drive the thread cutting half-nut control rod to move, the automatic feed The knife control lever is coupled to a second fluid pressure device that is configured to move the automatic feed control lever, the controller being electrically coupled to the first fluid pressure device and the second fluid pressure device.

該基座的正面沿該虛擬旋轉軸的軸向設有一個進刀極限桿,該進刀極限桿設有一個第一擋塊及一個第二擋塊,該第一擋塊及該第二擋塊能夠沿該虛擬旋轉軸的軸向相對該進刀極限桿移動,該床帷連接有一個第一極限開關及一個第二極限開關,該第一極限開關與該第二極限開關位於該第一擋塊及該第二擋塊之間,該控制器同時與該第一極限開關及該第二極限開關電連接。The front surface of the base is provided with a feed limit rod along an axial direction of the virtual rotary shaft, and the feed limit rod is provided with a first stop and a second stop, the first stop and the second block The block is movable relative to the feed limit rod along an axial direction of the virtual rotary shaft, the bed is connected with a first limit switch and a second limit switch, and the first limit switch and the second limit switch are located at the first The controller is electrically connected to the first limit switch and the second limit switch at the same time between the block and the second block.

該第一流體壓力裝置與該第二流體壓力裝置為氣壓缸。The first fluid pressure device and the second fluid pressure device are pneumatic cylinders.

該控制器固定連接於該床鞍的頂面。The controller is fixedly attached to the top surface of the saddle.

其他目的、優點和本發明之新穎性將從以下詳細的描述與相關的附圖更加明顯。Other objects, advantages and novel features of the invention will become apparent from the description and appended claims.

有關本發明所採用之技術、手段及其功效,茲舉一較佳實施例並配合圖式詳述如後,此僅供說明之用,在專利申請上並不受此種結構之限制。The technology, means and functions of the present invention are described in detail with reference to the accompanying drawings.

參照圖1及圖2所示,為本發明具有自動橫向進刀及退刀功能之傳統車床之立體外觀圖及前視圖。本發明車床10包括有一個床座20及一個刀具溜座30;其中:1 and 2, a perspective view and a front view of a conventional lathe having an automatic lateral feeding and retracting function are provided. The lathe 10 of the present invention includes a bed base 20 and a cutter slide 30; wherein:

該床座20包括有一個基座21及一個床台22,該床台22設於該基座21的頂面且該床台22沿該車床10的一個虛擬旋轉軸L的軸向延伸,該基座21的正面沿該虛擬旋轉軸L的軸向設有一個進刀極限桿23,該進刀極限桿23設有一個第一擋塊24及一個第二擋塊25,該第一擋塊24及該第二擋塊25能夠沿該虛擬旋轉軸L的軸向相對該進刀極限桿23移動。The bed base 20 includes a base 21 and a bed 22. The bed 22 is disposed on a top surface of the base 21 and extends along an axial direction of a virtual rotation axis L of the lathe 10. The front surface of the base 21 is provided with a feed limit rod 23 along the axial direction of the virtual rotary shaft L. The feed limit rod 23 is provided with a first stop 24 and a second stop 25, the first stop The second stopper 25 and the second stopper 25 are movable relative to the feed limit rod 23 in the axial direction of the virtual rotary shaft L.

參照圖3至圖6所示,為本發明具有自動橫向進刀及退刀功能之傳統車床床鞍之立體分解圖及剖面結構圖。該刀具溜座30包括有一個床鞍31、一個床帷32及一個橫向滑板33,該床鞍31能夠沿該虛擬旋轉軸L的軸向相對該床座20移動的設於該床台22頂面,該床帷32連接於該床鞍31且該床帷32位於該基座21的正面,該橫向滑板33能夠沿該虛擬旋轉軸L的徑向相對該床鞍31移動地設於該床鞍31的頂面。3 to FIG. 6 is a perspective exploded view and a cross-sectional structural view of a conventional lathe bed saddle with automatic lateral feeding and retracting functions according to the present invention. The cutter slide 30 includes a bed saddle 31, a mattress 32 and a lateral slide 33, and the saddle 31 is movable on the bed 22 along the axial direction of the virtual rotary axis L. The mattress 32 is coupled to the bed saddle 31 and the mattress 32 is located on the front surface of the base 21, and the lateral slider 33 is movable in the radial direction of the virtual rotation axis L relative to the bed saddle 31. The top surface of the saddle 31.

該床鞍31內沿一個第一虛擬轉軸L1的軸向設有一個橫向進刀螺桿311,該第一虛擬轉軸L1沿該虛擬旋轉軸L的徑向延伸,該橫向進刀螺桿311以該第一虛擬轉軸L1為中心相對該床鞍31轉動時能夠同步帶動該橫向滑板33沿該虛擬旋轉軸L的徑向相對該床鞍31移動,該橫向進刀螺桿311同步轉動地套設有一個從動齒輪312,該從動齒輪312為正齒輪。A lateral feed screw 311 is disposed in the axial direction of the first virtual rotary shaft L1. The first virtual rotary shaft L1 extends in a radial direction of the virtual rotary shaft L. The transverse feed screw 311 is When the virtual rotating shaft L1 is rotated with respect to the bed saddle 31, the lateral sliding plate 33 can be synchronously moved along the radial direction of the virtual rotating shaft L relative to the saddle 31. The transverse feeding screw 311 is synchronously rotated to provide a slave The moving gear 312 is a spur gear.

該床鞍31沿一個第二虛擬轉軸L2的軸向設有一個伺服馬達313,該第二虛擬轉軸L2與該虛擬旋轉軸L彼此平行,該伺服馬達313具有一個主動軸314,該主動軸314沿該第二虛擬轉軸L2的軸向延伸,該主動軸314同步轉動地套設有一個主動齒輪315,該主動齒輪315能夠以該第二虛擬轉軸L2為中心轉動,該主動齒輪315為斜齒輪。The bed saddle 31 is provided with a servo motor 313 along the axial direction of a second virtual rotating shaft L2. The second virtual rotating shaft L2 and the virtual rotating shaft L are parallel to each other. The servo motor 313 has a driving shaft 314, and the driving shaft 314 Along the axial direction of the second virtual rotating shaft L2, the driving shaft 314 is sleeved with a driving gear 315, and the driving gear 315 is rotatable about the second virtual rotating shaft L2. The driving gear 315 is a helical gear. .

該床鞍31沿一個第三虛擬轉軸L3的軸向設有一個中間軸316,該第三虛擬轉軸L3與該第一虛擬轉軸L1彼此平行且該第三虛擬轉軸L3與該第二虛擬轉軸L2相交,該中間軸316同步轉動地套設有一個第一惰輪317及一個第二惰輪318,該第一惰輪317與該主動齒輪315彼此相嚙合,該第二惰輪318與該從動齒輪312彼此相嚙合,該第一惰輪317為斜齒輪,該第二惰輪318為正齒輪,該主動齒輪315能夠透過該第一惰輪317及該第二惰輪318帶動該從動齒輪312轉動。The bed saddle 31 is provided with an intermediate shaft 316 along the axial direction of a third virtual rotating shaft L3. The third virtual rotating shaft L3 and the first virtual rotating shaft L1 are parallel to each other, and the third virtual rotating shaft L3 and the second virtual rotating shaft L2 are parallel to each other. The intermediate shaft 316 is synchronously rotatably sleeved with a first idler pulley 317 and a second idler pulley 318. The first idler pulley 317 and the drive gear 315 are engaged with each other, and the second idler pulley 318 and the slave The moving gears 312 are meshed with each other. The first idler gear 317 is a helical gear, and the second idler gear 318 is a spur gear. The driving gear 315 can drive the driven wheel through the first idler gear 317 and the second idler gear 318. Gear 312 rotates.

該床帷32相異於該床座20的一側設有一個螺紋切削半合螺帽控制桿321及一個自動進刀控制桿322,該螺紋切削半合螺帽控制桿321連接有一個第一流體壓力裝置323,該第一流體壓力裝置323能夠帶動該螺紋切削半合螺帽控制桿321移動,該自動進刀控制桿322連接有一個第二流體壓力裝置324,該第二流體壓力裝置324能夠帶動該自動進刀控制桿322移動,該第一流體壓力裝置323與該第二流體壓力裝置324為氣壓缸。The bed 32 is different from the side of the bed 20 with a thread cutting half-nut control lever 321 and an automatic feed control lever 322. The thread cutting half-nut control lever 321 is connected with a first The fluid pressure device 323 can drive the thread cutting half-nut control rod 321 to be connected. The automatic feed control rod 322 is connected with a second fluid pressure device 324. The second fluid pressure device 324 is connected. The automatic feed control lever 322 can be moved, and the first fluid pressure device 323 and the second fluid pressure device 324 are pneumatic cylinders.

該床帷32連接有一個第一極限開關325及一個第二極限開關326,該第一極限開關325與該第二極限開關326位於該第一擋塊24及該第二擋塊25之間。The bed 32 is connected to a first limit switch 325 and a second limit switch 326. The first limit switch 325 and the second limit switch 326 are located between the first stop 24 and the second stop 25.

該刀具溜座30還設有一個控制器34,該控制器34固定連接於該床鞍31的頂面,該控制器34與該伺服馬達313彼此電連接,該控制器34能夠控制該伺服馬達313轉動或停止,該控制器34同時與該第一流體壓力裝置323、該第二流體壓力裝置324、該第一極限開關325及該第二極限開關326電連接。The tool slide 30 is further provided with a controller 34 fixedly connected to the top surface of the saddle 31. The controller 34 and the servo motor 313 are electrically connected to each other, and the controller 34 can control the servo motor. The controller 314 is rotated or stopped, and the controller 34 is simultaneously electrically connected to the first fluid pressure device 323, the second fluid pressure device 324, the first limit switch 325, and the second limit switch 326.

請繼續參照圖7至圖10所示,為本發明具有自動橫向進刀及退刀功能之傳統車床之使用狀態圖。該車床10切削工件90時,能夠操作該控制器34啟動該伺服馬達313帶動該橫向進刀螺桿311轉動,使該橫向滑板33移動而完成橫向進刀的動作。Please refer to FIG. 7 to FIG. 10 for further use of the conventional lathe having the functions of automatic lateral feeding and retracting. When the lathe 10 cuts the workpiece 90, the controller 34 can be operated to activate the servo motor 313 to rotate the lateral feed screw 311, and the lateral slide 33 is moved to complete the lateral feed operation.

當使用者要進行切削螺紋的作業時,能夠先將該第一擋塊24及該第二擋塊25移動至適當位置以控制切削行程長度,並在該控制器34輸入控制程式,該控制器34能夠控制該車床10進行切削螺紋的作業,控制程式運作時,該控制器34啟動該伺服馬達313帶動該橫向滑板33使刀具91進行橫向進刀,當刀具91到達預定深度後,該控制器34停止該伺服馬達313並控制該第一流體壓力裝置323帶動該螺紋切削半合螺帽控制桿321移動至嚙合位置(如圖9所示),該床鞍31沿該虛擬旋轉軸L的軸向往靠近工件90的方向移動,使刀具91開始進行切削螺紋的行程(如圖10所示)。When the user wants to perform the work of cutting the thread, the first block 24 and the second block 25 can be first moved to the appropriate position to control the cutting stroke length, and the control program is input to the controller 34, the controller 34 can control the lathe 10 to perform the cutting thread. When the control program is operated, the controller 34 activates the servo motor 313 to drive the lateral slide 33 to make the tool 91 perform the lateral feed. When the cutter 91 reaches the predetermined depth, the controller 34 stopping the servo motor 313 and controlling the first fluid pressure device 323 to move the thread cutting half-nut control lever 321 to the engaged position (as shown in FIG. 9), the saddle 31 along the axis of the virtual rotation axis L Moving forward in the direction of the workpiece 90 causes the cutter 91 to begin the stroke of the cutting thread (as shown in Figure 10).

請繼續參照圖11至圖14所示,為本發明具有自動橫向進刀及退刀功能之傳統車床之使用狀態圖。當該第一極限開關325接觸到第一擋塊24,該控制器34控制該第一流體壓力裝置323帶動該螺紋切削半合螺帽控制桿321移動至釋放位置(如圖11所示),且該控制器34啟動該伺服馬達313帶動該橫向滑板33使刀具91退刀(如圖12所示),該橫向滑板33退到預定位置後,該控制器34控制該第二流體壓力裝置324帶動該自動進刀控制桿322移動至退刀位置,該床鞍31沿該虛擬旋轉軸L的軸向往遠離工件90的方向移動(如圖13所示)。Please refer to FIG. 11 to FIG. 14 for further use of the conventional lathe having the functions of automatic lateral feeding and retracting. When the first limit switch 325 contacts the first block 24, the controller 34 controls the first fluid pressure device 323 to move the thread cutting half-nut control lever 321 to the release position (as shown in FIG. 11). And the controller 34 activates the servo motor 313 to drive the lateral slide 33 to retract the cutter 91 (as shown in FIG. 12). After the lateral slide 33 is retracted to the predetermined position, the controller 34 controls the second fluid pressure device 324. The automatic feed control lever 322 is moved to the retracting position, and the saddle 31 is moved in the direction away from the workpiece 90 in the axial direction of the virtual rotary shaft L (as shown in FIG. 13).

當該第二極限開關326接觸到第二擋塊25,該控制器34控制該第二流體壓力裝置324帶動該自動進刀控制桿322移動至自由位置,該床鞍31停止移動,使該車床10回復到原始狀態(如圖14所示),若工件90仍未切削完成,該控制器34再次啟動該伺服馬達313帶動該橫向滑板33使刀具91進行橫向進刀,如此循環直至工件90切削完成。When the second limit switch 326 contacts the second stop 25, the controller 34 controls the second fluid pressure device 324 to move the automatic feed control lever 322 to the free position, and the bed saddle 31 stops moving to make the lathe 10 returns to the original state (as shown in FIG. 14). If the workpiece 90 has not been cut yet, the controller 34 activates the servo motor 313 to drive the transverse slide 33 to cause the cutter 91 to perform the lateral feed, and thus the cycle until the workpiece 90 is cut. carry out.

該車床10藉由該伺服馬達313透過該第一惰輪317及該第二惰輪318帶動該橫向進刀螺桿311轉動,使該車床10能夠透過該控制器34使用程式控制的方式控制該車床10的橫向進刀,相當方便,且該車床10的控制系統能夠直接應用於傳統車床,使傳統車床獲得利用程式控制的功能。The lathe 10 drives the transverse feed screw 311 to rotate by the servo motor 313 through the first idler pulley 317 and the second idler 318, so that the lathe 10 can control the lathe through the controller 34 in a program controlled manner. The lateral feed of 10 is quite convenient, and the control system of the lathe 10 can be directly applied to a conventional lathe, so that the conventional lathe can be controlled by a program.

且該車床10同時配合該第一流體壓力裝置323、該第二流體壓力裝置324、該第一極限開關325及該第二極限開關326,當該控制器34設定完成後,該車床10能夠直接進行切削螺紋的作業,直至螺紋完成,具有自動車牙的功能。The lathe 10 simultaneously cooperates with the first fluid pressure device 323, the second fluid pressure device 324, the first limit switch 325 and the second limit switch 326. When the controller 34 is set, the lathe 10 can directly The thread cutting operation is performed until the thread is completed, and the function of the automatic tooth is provided.

就以上所述可以歸納出本發明具有以下優點:As far as the above is concerned, it can be concluded that the present invention has the following advantages:

1.為本發明具有自動橫向進刀及退刀功能之傳統車床,其中車床包括有一個床座及一個刀具溜座,該床座包括有一個基座及一個床台,該床台設於該基座的頂面且該床台沿該車床的一個虛擬旋轉軸的軸向延伸,該刀具溜座包括有一個床鞍及一個橫向滑板,該床鞍能夠沿該虛擬旋轉軸的軸向相對該床座移動的設於該床台頂面,該橫向滑板能夠沿該虛擬旋轉軸的徑向相對該床鞍移動地設於該床鞍的頂面,該床鞍內沿一個第一虛擬轉軸的軸向設有一個橫向進刀螺桿,該第一虛擬轉軸沿該虛擬旋轉軸的徑向延伸,該橫向進刀螺桿以該第一虛擬轉軸為中心相對該床鞍轉動時能夠同步帶動該橫向滑板沿該虛擬旋轉軸的徑向相對該床鞍移動,該橫向進刀螺桿同步轉動地套設有一個從動齒輪,該床鞍沿一個第二虛擬轉軸的軸向設有一個伺服馬達,該伺服馬達具有一個主動軸,該主動軸沿該第二虛擬轉軸的軸向延伸,該主動軸同步轉動地套設有一個主動齒輪,該主動齒輪能夠以該第二虛擬轉軸為中心轉動,該主動齒輪能夠帶動該從動齒輪轉動,該刀具溜座設有一個控制器,該控制器與該伺服馬達彼此電連接,該控制器能夠控制該伺服馬達轉動或停止,該車床藉由該伺服馬達帶動該橫向進刀螺桿轉動,使該車床能夠透過該控制器使用程式控制的方式控制該車床的橫向進刀。1. The conventional lathe having the functions of automatic lateral feeding and retracting according to the invention, wherein the lathe comprises a bed base and a cutter slide seat, the bed base comprises a base and a bed set, wherein the bed set is provided a top surface of the base and the bed extends axially along a virtual axis of rotation of the lathe, the tool slide including a bed saddle and a transverse slide, the saddle being capable of opposing the axial direction of the virtual axis of rotation a bed seat is disposed on a top surface of the bed, and the horizontal sliding plate is movable along a radial direction of the virtual rotating shaft relative to the bed saddle on a top surface of the saddle, the saddle is along a first virtual rotating shaft a transverse feed screw is axially disposed, the first virtual rotating shaft extends in a radial direction of the virtual rotating shaft, and the transverse feeding screw can synchronously drive the horizontal sliding plate with respect to the first virtual rotating shaft. Moving along the radial direction of the virtual axis of rotation relative to the saddle, the transverse infeed screw is synchronously rotatably sleeved with a driven gear, the saddle is provided with a servo motor in the axial direction of a second virtual rotating shaft, the servo Motor has one a driving shaft extending along an axial direction of the second virtual rotating shaft, wherein the driving shaft is synchronously rotatably sleeved with a driving gear, and the driving gear is rotatable about the second virtual rotating shaft, and the driving gear can drive the driving shaft The driven gear rotates, the cutter slide is provided with a controller, the controller and the servo motor are electrically connected to each other, the controller can control the servo motor to rotate or stop, and the lathe drives the transverse feed by the servo motor The rotation of the screw allows the lathe to control the lateral feed of the lathe through program control by the controller.

惟上所述者,僅為本發明之較佳實施例而已,當不能以之限定本發明實施之範圍,故舉凡數值之變更或等效元件之置換,或依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵蓋之範疇。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, so that the numerical value is changed or the equivalent element is replaced, or the equivalent of the scope of the patent application of the present invention. Changes and modifications are still within the scope of the invention patent.

10‧‧‧車床
20‧‧‧床座
21‧‧‧基座
22‧‧‧床台
23‧‧‧進刀極限桿
24‧‧‧第一擋塊
25‧‧‧第二擋塊
30‧‧‧刀具溜座
31‧‧‧床鞍
311‧‧‧橫向進刀螺桿
312‧‧‧從動齒輪
313‧‧‧伺服馬達
314‧‧‧主動軸
315‧‧‧主動齒輪
316‧‧‧中間軸
317‧‧‧第一惰輪
318‧‧‧第二惰輪
32‧‧‧床帷
321‧‧‧螺紋切削半合螺帽控制桿
322‧‧‧自動進刀控制桿
323‧‧‧第一流體壓力裝置
324‧‧‧第二流體壓力裝置
325‧‧‧第一極限開關
326‧‧‧第二極限開關
33‧‧‧橫向滑板
34‧‧‧控制器
90‧‧‧工件
91‧‧‧刀具
L‧‧‧虛擬旋轉軸
L1‧‧‧第一虛擬轉軸
L2‧‧‧第二虛擬轉軸
L3‧‧‧第三虛擬轉軸
10‧‧‧ lathe
20‧‧‧ Bed seat
21‧‧‧Base
22‧‧‧ Beds
23‧‧‧Infeed limit rod
24‧‧‧First stop
25‧‧‧second stop
30‧‧‧Tools slide
31‧‧‧ bed saddle
311‧‧‧Horizontal feed screw
312‧‧‧ driven gear
313‧‧‧Servo motor
314‧‧‧Active shaft
315‧‧‧Drive gear
316‧‧‧Intermediate axis
317‧‧‧First idler
318‧‧‧Second idler
32‧‧‧ Beds
321‧‧‧Thread cutting semi-closed nut lever
322‧‧‧Automatic feed control lever
323‧‧‧First fluid pressure device
324‧‧‧Second fluid pressure device
325‧‧‧First limit switch
326‧‧‧second limit switch
33‧‧‧ Horizontal skateboarding
34‧‧‧ Controller
90‧‧‧Workpiece
91‧‧‧Tools
L‧‧‧Virtual Rotary Axis
L1‧‧‧The first virtual shaft
L2‧‧‧Second virtual shaft
L3‧‧‧ third virtual shaft

圖1:為本發明具有自動橫向進刀及退刀功能之傳統車床之立體外觀圖。 圖2:為為本發明具有自動橫向進刀及退刀功能之傳統車床之前視圖。 圖3:為本發明具有自動橫向進刀及退刀功能之傳統車床床鞍之立體分解圖。 圖4:為本發明具有自動橫向進刀及退刀功能之傳統車床床鞍之立體分解圖。 圖5:為本發明具有自動橫向進刀及退刀功能之傳統車床床鞍之剖面結構圖。 圖6:為本發明具有自動橫向進刀及退刀功能之傳統車床床鞍之局部放大剖面結構圖。 圖7:為本發明具有自動橫向進刀及退刀功能之傳統車床之使用狀態圖。 圖8:為本發明具有自動橫向進刀及退刀功能之傳統車床之使用狀態圖。 圖9:為本發明具有自動橫向進刀及退刀功能之傳統車床切削過程中之使用狀態圖。 圖10:為本發明具有自動橫向進刀及退刀功能之傳統車床切削過程中之使用狀態圖。 圖11:為本發明具有自動橫向進刀及退刀功能之傳統車床退刀過程中之使用狀態圖。 圖12:為本發明具有自動橫向進刀及退刀功能之傳統車床退刀過程中之使用狀態圖。 圖13:為本發明具有自動橫向進刀及退刀功能之傳統車床退刀過程中之使用狀態圖。 圖14:為本發明具有自動橫向進刀及退刀功能之傳統車床退刀過程中之使用狀態圖。Figure 1 is a perspective view of a conventional lathe having an automatic lateral feed and retraction function according to the present invention. Fig. 2 is a front view of a conventional lathe having an automatic lateral feed and retraction function according to the present invention. Fig. 3 is a perspective exploded view of a conventional lathe bed saddle with automatic lateral feeding and retracting functions according to the present invention. Fig. 4 is a perspective exploded view of a conventional lathe bed saddle with automatic lateral feeding and retracting functions according to the present invention. Figure 5 is a cross-sectional structural view of a conventional lathe bed saddle with automatic lateral feeding and retracting functions according to the present invention. Fig. 6 is a partially enlarged sectional structural view showing a conventional lathe bed saddle having an automatic lateral feeding and retracting function according to the present invention. Fig. 7 is a view showing the state of use of the conventional lathe having the functions of automatic lateral feeding and retracting according to the present invention. Fig. 8 is a view showing the state of use of the conventional lathe having the functions of automatic lateral feeding and retracting according to the present invention. Fig. 9 is a view showing the state of use of the conventional lathe cutting process with automatic lateral feeding and retracting functions according to the present invention. Fig. 10 is a view showing the state of use of the conventional lathe cutting process with automatic lateral feeding and retracting functions according to the present invention. Figure 11 is a view showing the state of use of the conventional lathe retracting process with automatic lateral feeding and retracting functions according to the present invention. Fig. 12 is a view showing the state of use of the conventional lathe retracting process with automatic lateral feeding and retracting functions according to the present invention. Figure 13 is a view showing the state of use of the conventional lathe retracting process with automatic lateral feeding and retracting functions according to the present invention. Figure 14 is a view showing the state of use of the conventional lathe retracting process with automatic lateral feeding and retracting functions according to the present invention.

31‧‧‧床鞍 31‧‧‧ bed saddle

311‧‧‧橫向進刀螺桿 311‧‧‧Horizontal feed screw

312‧‧‧從動齒輪 312‧‧‧ driven gear

313‧‧‧伺服馬達 313‧‧‧Servo motor

314‧‧‧主動軸 314‧‧‧Active shaft

315‧‧‧主動齒輪 315‧‧‧Drive gear

317‧‧‧第一惰輪 317‧‧‧First idler

318‧‧‧第二惰輪 318‧‧‧Second idler

L1‧‧‧第一虛擬轉軸 L1‧‧‧The first virtual shaft

L2‧‧‧第二虛擬轉軸 L2‧‧‧Second virtual shaft

L3‧‧‧第三虛擬轉軸 L3‧‧‧ third virtual shaft

Claims (5)

一種具有自動橫向進刀及退刀功能之傳統車床,其包括有:一個床座,該床座包括有一個基座及一個床台,該床台設於該基座的頂面且該床台沿該車床的一個虛擬旋轉軸的軸向延伸,該基座的正面沿該虛擬旋轉軸的軸向設有一個進刀極限桿,該進刀極限桿設有一個第一擋塊及一個第二擋塊,該第一擋塊及該第二擋塊能夠沿該虛擬旋轉軸的軸向相對該進刀極限桿移動;一個刀具溜座,該刀具溜座包括有一個床鞍、一個床帷及一個橫向滑板,該床鞍能夠沿該虛擬旋轉軸的軸向相對該床座移動的設於該床台頂面,該床帷連接於該床鞍且該床帷位於該基座的正面,該橫向滑板能夠沿該虛擬旋轉軸的徑向相對該床鞍移動地設於該床鞍的頂面,該床鞍內沿一個第一虛擬轉軸的軸向設有一個橫向進刀螺桿,該第一虛擬轉軸沿該虛擬旋轉軸的徑向延伸,該橫向進刀螺桿以該第一虛擬轉軸為中心相對該床鞍轉動時能夠同步帶動該橫向滑板沿該虛擬旋轉軸的徑向相對該床鞍移動,該橫向進刀螺桿同步轉動地套設有一個從動齒輪,該床鞍沿一個第二虛擬轉軸的軸向設有一個伺服馬達,該伺服馬達具有一個主動軸,該主動軸沿該第二虛擬轉軸的軸向延伸,該主動軸同步轉動地套設有一個主動齒輪,該主動齒輪能夠以該第二虛擬轉軸為中心轉動,該主動齒輪能夠帶動該從動齒輪轉動,該床帷相異於該床座的一側設有一個螺紋切削半合螺帽控制桿及一個自動進刀控制桿,該螺紋切削半合螺帽控制桿連接有一個第一流體壓力裝置,該第一流體壓力裝置能夠帶動該螺紋切削半合螺帽控制桿移動,該自動進刀控制桿連接有一個第二流體壓力裝置,該第二流體壓力裝置能夠帶動該自動進刀控制桿移動,該床帷連接有一個第一極限開關及一個第二極限開關,該第一極限開關與該第二極限開關位於該第一擋塊及該第二擋 塊之間,該刀具溜座設有一個控制器,該控制器與該伺服馬達彼此電連接,該控制器能夠控制該伺服馬達轉動或停止,該控制器同時與該第一流體壓力裝置及該第二流體壓力裝置電連接,該控制器同時與該第一極限開關及該第二極限開關電連接;該車床能夠依序執行下列動作並重複循環,該控制器啟動該伺服馬達帶動該橫向滑板前進,該控制器控制該第一流體壓力裝置帶動該螺紋切削半合螺帽控制桿移動至嚙合位置,當該第一極限開關接觸到第一擋塊,該控制器控制該第一流體壓力裝置帶動該螺紋切削半合螺帽控制桿移動至釋放位置,該控制器啟動該伺服馬達帶動該橫向滑板後退,該控制器控制該第二流體壓力裝置帶動該自動進刀控制桿移動至退刀位置,當該第二極限開關接觸到第二擋塊,該控制器控制該第二流體壓力裝置帶動該自動進刀控制桿移動至自由位置。 A conventional lathe having an automatic lateral feeding and retracting function includes: a bed base including a base and a bed set, the bed set is disposed on a top surface of the base and the bed Along the axial extension of a virtual rotating shaft of the lathe, the front surface of the base is provided with a feed limit rod along the axial direction of the virtual rotary shaft, and the feed limit rod is provided with a first stop and a second a stop block, the first stop block and the second stop block are movable relative to the feed limit rod along an axial direction of the virtual rotary shaft; a cutter slide, the cutter slide includes a bed saddle, a mattress and a lateral sliding plate, the saddle is movable on the top surface of the bed relative to the bed in the axial direction of the virtual rotating shaft, the bed is connected to the bed and the bed is located on the front of the base, a lateral sliding plate is movably disposed on a top surface of the saddle in a radial direction of the virtual rotating shaft relative to the saddle, and a lateral feeding screw is disposed in the saddle in a direction of a first virtual rotating shaft, the first a virtual axis extending along a radial direction of the virtual axis of rotation When the rod rotates relative to the saddle with the first virtual rotating shaft as a center, the horizontal sliding plate can be synchronously moved along the radial direction of the virtual rotating shaft relative to the saddle, and the transverse feeding screw synchronously rotates with a driven gear The saddle is provided with a servo motor in the axial direction of a second virtual rotating shaft. The servo motor has a driving shaft extending along the axial direction of the second virtual rotating shaft, and the driving shaft is synchronously rotated and sleeved. a driving gear, the driving gear is rotatable about the second virtual rotating shaft, the driving gear can drive the driven gear to rotate, and the bed is provided with a thread cutting half-joint nut on a side different from the bed seat a control rod and an automatic feed control rod, the thread cutting half-nut control rod is connected with a first fluid pressure device, and the first fluid pressure device can drive the thread cutting half-nut control rod to move, the automatic feed The knife control rod is connected with a second fluid pressure device, and the second fluid pressure device can drive the automatic feed control rod to move, and the mattress is connected with a first pole A limit switch and a second switch, the first limit switch located between the first stopper and the second stopper and the second limit switch Between the blocks, the tool slide is provided with a controller electrically connected to the servo motor, the controller can control the servo motor to rotate or stop, and the controller simultaneously and the first fluid pressure device The second fluid pressure device is electrically connected, the controller is electrically connected to the first limit switch and the second limit switch at the same time; the lathe can perform the following actions in sequence and repeat the cycle, the controller starts the servo motor to drive the horizontal slide plate Advancing, the controller controls the first fluid pressure device to move the thread cutting half-nut control lever to the meshing position, and when the first limit switch contacts the first block, the controller controls the first fluid pressure device Driving the thread cutting half-nut control lever to move to the release position, the controller starts the servo motor to drive the lateral sliding plate to retreat, and the controller controls the second fluid pressure device to move the automatic feeding control rod to the retracting position When the second limit switch contacts the second block, the controller controls the second fluid pressure device to drive the automatic feed control lever Scroll to the free position. 如請求項1所述之具有自動橫向進刀及退刀功能之傳統車床,其中該床鞍沿一個第三虛擬轉軸的軸向設有一個中間軸,該中間軸同步轉動地套設有一個第一惰輪及一個第二惰輪,該第一惰輪與該主動齒輪彼此相嚙合,該第二惰輪與該從動齒輪彼此相嚙合,該主動齒輪能夠透過該第一惰輪及該第二惰輪帶動該從動齒輪轉動。 The conventional lathe according to claim 1, wherein the saddle is provided with an intermediate shaft along an axial direction of a third virtual rotating shaft, and the intermediate shaft is synchronously rotated to have a first An idler pulley and a second idler gear, the first idler gear and the drive gear mesh with each other, the second idler gear and the driven gear mesh with each other, the drive gear can pass through the first idler gear and the first idler gear The two idlers drive the driven gear to rotate. 如請求項2所述之具有自動橫向進刀及退刀功能之傳統車床,其中該第二虛擬轉軸與該虛擬旋轉軸彼此平行,該第三虛擬轉軸與該第一虛擬轉軸彼此平行且該第三虛擬轉軸與該第二虛擬轉軸相交,該從動齒輪為正齒輪,該主動齒輪為斜齒輪,該第一惰輪為斜齒輪,該第二惰輪為正齒輪。 The conventional lathe having the automatic lateral feeding and retracting functions according to claim 2, wherein the second virtual rotating shaft and the virtual rotating shaft are parallel to each other, the third virtual rotating shaft and the first virtual rotating shaft are parallel to each other and the first The three virtual rotating shaft intersects the second virtual rotating shaft, the driven gear is a spur gear, the driving gear is a helical gear, the first idler gear is a helical gear, and the second idler gear is a spur gear. 如請求項1至3中任一項所述之具有自動橫向進刀及退刀功能之傳統車床,其中該第一流體壓力裝置與該第二流體壓力裝置為氣壓缸。 A conventional lathe having an automatic lateral feed and retraction function according to any one of claims 1 to 3, wherein the first fluid pressure device and the second fluid pressure device are pneumatic cylinders. 如請求項4所述之具有自動橫向進刀及退刀功能之傳統車床,其中該控制器固定連接於該床鞍的頂面。 A conventional lathe having the automatic lateral feed and retract function as claimed in claim 4, wherein the controller is fixedly coupled to the top surface of the saddle.
TW104112496A 2015-04-17 2015-04-17 With automatic horizontal feed and retract the traditional lathe function TWI590895B (en)

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