TWI585800B - Protective components and battery pack - Google Patents

Protective components and battery pack Download PDF

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Publication number
TWI585800B
TWI585800B TW102127204A TW102127204A TWI585800B TW I585800 B TWI585800 B TW I585800B TW 102127204 A TW102127204 A TW 102127204A TW 102127204 A TW102127204 A TW 102127204A TW I585800 B TWI585800 B TW I585800B
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Taiwan
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electrode
heating element
insulating substrate
thin
heating
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TW102127204A
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Chinese (zh)
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TW201419349A (en
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Takeo Kimura
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Dexerials Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/74Switches in which only the opening movement or only the closing movement of a contact is effected by heating or cooling
    • H01H37/76Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material
    • H01H37/761Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material with a fusible element forming part of the switched circuit
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4207Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4257Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/574Devices or arrangements for the interruption of current
    • H01M50/581Devices or arrangements for the interruption of current in response to temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2200/00Safety devices for primary or secondary batteries
    • H01M2200/10Temperature sensitive devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Combustion & Propulsion (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fuses (AREA)
  • Protection Of Static Devices (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Description

保護元件及電池組 Protection component and battery pack

本發明係關於一種保護元件,其藉由熔斷電流路徑來保護連接於電流路徑上之電路。本申請案係以2012年8月1日於日本提出申請之日本專利申請編號特願2012-171332為基礎而主張優先權者,該申請案係藉由參照而引用於本申請案中。 The present invention relates to a protection element that protects a circuit connected to a current path by blowing a current path. The present application claims priority on the basis of Japanese Patent Application No. 2012-171332, filed on Jan.

可充電而重複利用之二次電池之多數被加工成電池組而提供給使用者。尤其是,於重量能量密度較高之鋰離子二次電池中,為了確保使用者及電子機器之安全,一般而言,將過充電保護、過放電保護等多個保護電路內置於電池組中,且具有於特定之情況下阻斷電池組之輸出之功能。 Most of the rechargeable and reusable secondary batteries are processed into a battery pack and supplied to the user. In particular, in a lithium ion secondary battery having a high weight and energy density, in order to secure the safety of the user and the electronic device, in general, a plurality of protection circuits such as overcharge protection and overdischarge protection are built in the battery pack. And has the function of blocking the output of the battery pack under certain circumstances.

於多數之使用有鋰離子二次電池之電子裝置中,藉由使用內置於電池組中之FET(Field Effect Transistor,場效電晶體)開關進行輸出之ON/OFF(導通/斷開),而進行電池組之過充電保護或過放電保護動作。然而,即便於FET開關因某種原因而短路破壞之情形時,於施加雷電電湧(lightning surge)等,瞬間流動大電流之情形時,或者因電池單元之壽命而輸出電壓異常地降低,或相反輸出過大異常電壓之情形時,亦必需保護電池組或電子機器免遭著火等事故之影響。因此,於此種可假定之任何異常狀態中,為了安全地阻斷電池單元之輸出,使用由具有藉由來自外部之訊 號而阻斷電流路徑之功能之保險絲元件所構成的保護元件。 In most electronic devices using lithium ion secondary batteries, ON/OFF (on/off) of the output is performed by using a FET (Field Effect Transistor) switch built in the battery pack. Perform overcharge protection or overdischarge protection of the battery pack. However, even when the FET switch is short-circuited by some reason, the output voltage is abnormally lowered when a large current flows instantaneously due to a lightning surge or the like, or the output voltage is abnormally lowered due to the life of the battery unit, or On the contrary, when the output of excessive abnormal voltage is exceeded, it is necessary to protect the battery pack or the electronic device from accidents such as fire. Therefore, in any abnormal state that can be assumed, in order to safely block the output of the battery unit, the use has A protective element consisting of a fuse element that blocks the function of the current path.

作為此種適用於鋰離子二次電池等之保護電路之保護元件,如專利文獻1所記載般,一般使用如下構造:於保護元件內部具有發熱體,且藉由該發熱體的發熱而熔斷電流路徑上之可熔導體。 As a protective element applied to a protective circuit for a lithium ion secondary battery or the like, as described in Patent Document 1, generally, a structure is provided in which a heat generating body is provided inside the protective element, and a current is blown by heat generation of the heat generating body. A fusible conductor on the path.

【專利文獻1】日本特開2010-3665號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-3665

於專利文獻1所記載之保護元件中,為了用於行動電話、個人電腦般之電流容量較低之用途,可熔導體(保險絲)係具有最大亦僅15A左右之電流容量。鋰離子二次電池之用途近年正在擴大,且更大電流之用途例如研究採用至電動螺絲起子等電動工具、油電混合車、電動汽車、電動輔助自行車等輸送機器,並開始部份採用。於該等用途中,尤其於啟動時等,有超過數10A~100A般之大電流流通之情形。期望實現有對應此種大電流容量之保護元件。 In the protective element described in Patent Document 1, the meltable conductor (fuse) has a current capacity of at most about 15 A in order to be used for a mobile phone or a personal computer having a low current capacity. The use of lithium ion secondary batteries has been expanding in recent years, and the use of larger currents, for example, has been carried out using power tools such as electric screwdrivers, hybrid electric vehicles, electric vehicles, and electric auxiliary bicycles. In such applications, especially at the time of startup, there are cases where a large current of more than 10A to 100A is circulated. It is desirable to have a protective element that corresponds to such a large current capacity.

為了實現對應大電流之保護元件,只要增大可熔導體之截面積即可。若使用成型為1.6mmΦ之線狀之Sn/Ag/Cu系焊料,可獲得50A左右之電流容量。然而,保護元件係於藉由過電流狀態而使之熔斷之情形以外,亦需要檢測電池單元之過電壓狀態,電流流通至以電阻體形成之發熱體,藉由其發熱切斷可熔導體。然而,於「厚」可熔導體之情形有如下問題:自發熱體之熱傳導下降,變得難以穩定地使可熔導體熔斷。 In order to realize a protection element corresponding to a large current, it is only necessary to increase the cross-sectional area of the fusible conductor. When a Sn/Ag/Cu solder which is formed into a line shape of 1.6 mmφ is used, a current capacity of about 50 A can be obtained. However, in addition to the case where the protective element is blown by the overcurrent state, it is also necessary to detect the overvoltage state of the battery cell, and the current flows to the heat generating body formed of the resistor body, and the meltable conductor is cut by the heat generation. However, in the case of the "thick" fusible conductor, there is a problem in that the heat conduction from the heating element is lowered, and it becomes difficult to stably melt the fusible conductor.

因此,目的在於獲得一種保護元件,其確保過電流保護時之電流容量,且亦可藉由因發熱體之發熱而使其穩定地熔斷。 Therefore, it is an object to obtain a protective element which ensures the current capacity at the time of overcurrent protection, and which can be stably blown by heat generation of the heat generating body.

作為用以解決上述問題之手段,本發明之保護元件係具備: 絕緣基板;發熱體,其積層於絕緣基板;絕緣構件,其以至少包覆發熱體之方式積層於絕緣基板;第1及第2電極;發熱體引出電極,其以與發熱體重疊之方式積層於絕緣構件之上方,與第1及第2電極之間之電流路徑及發熱體之一端子電性連接;可熔導體,其以自發熱體引出電極橫跨至第1及第2電極的方式積層,經加熱會熔斷第1電極與第2電極之間的電流路徑。而且,可熔導體係重疊位於發熱體之部分呈凹狀之厚度較薄的薄壁部,且其他部分為厚度厚於薄壁部,並與薄壁部具有大致相同之電流容量之厚壁部;薄壁部可藉由發熱體之發熱容易地熔斷。 As means for solving the above problems, the protective element of the present invention has: An insulating substrate; a heating element laminated on the insulating substrate; and an insulating member laminated on the insulating substrate so as to cover at least the heating element; the first and second electrodes; and the heating element extraction electrode stacked in a manner overlapping the heating element Above the insulating member, the current path between the first and second electrodes and one of the terminals of the heating element are electrically connected; and the fusible conductor is formed by the self-heating element extracting electrode to the first and second electrodes The layer is laminated, and the current path between the first electrode and the second electrode is blown by heating. Further, the fusible conductive system overlaps the thin portion having a small thickness in a concave portion of the heating element, and the other portion is a thick portion having a thickness thicker than the thin portion and having substantially the same current capacity as the thin portion. The thin portion can be easily melted by the heat of the heating element.

本發明之保護元件較佳為進而具備支撐構件,該支撐構件以對絕緣基板支撐接近薄壁部之厚壁部之至少部分的方式配設,至少於表面具有金屬層,並對絕緣基板熱絕緣。 Preferably, the protective element of the present invention further includes a support member disposed to support at least a portion of the thick portion of the thin portion adjacent to the insulating substrate, having a metal layer at least on the surface, and thermally insulating the insulating substrate .

本發明之保護元件較佳為進而具備:熔融焊料排出電極,其與可熔導體之薄壁部接觸,通過絕緣構件,而到達絕緣基板;收容電極,其形成於絕緣基板上,連接有熔融焊料排出電極。 Preferably, the protective element of the present invention further includes: a molten solder discharge electrode that is in contact with the thin portion of the soluble conductor and reaches the insulating substrate through the insulating member; and the receiving electrode is formed on the insulating substrate and is connected with the molten solder Drain the electrode.

本發明之電池組係具備一個以上之電池單元;以阻斷流通於電池單元之電流的方式連接之保護元件;檢測電池單元各自之電壓值而控制加熱保護元件之電流的電流控制元件。而且,保護元件具有如下構件:絕緣基板;發熱體,其積層於絕緣基板;絕緣構件,以至少包覆發熱體之方式積層於絕緣基板;第1及第2電極;發熱體引出電極,其以與發熱體重疊之方式積層於絕緣構件之上方,與第1及第2電極之間之電流路徑及發熱體之一端子電性連接;可熔導體,其以自發熱體引出電極橫跨至第1及第2電極的方式積層,經加熱會熔斷第1電極與第2電極之間的電流路 徑;且可熔導體係由厚壁部與薄壁部所構成,該薄壁部係重疊位於發熱體之部分成型成凹狀且厚度較薄而扁平。 The battery pack of the present invention includes one or more battery cells; a protection element connected to block a current flowing through the battery cells; and a current control element that detects a current value of the battery cells and controls a current of the heat protection elements. Further, the protective element has an insulating substrate, a heat generating body laminated on the insulating substrate, an insulating member laminated on the insulating substrate so as to cover at least the heat generating body, first and second electrodes, and a heat generating body lead electrode Superimposed on the insulating member, laminated on the upper surface of the insulating member, electrically connected to the current path between the first and second electrodes and one of the terminals of the heating element; and the fusible conductor which leads to the electrode from the heating element 1 and the second electrode are layered, and the current path between the first electrode and the second electrode is blown by heating The fusible guiding system is composed of a thick portion and a thin portion which are formed in a concave shape and are thin and flat in a portion overlapping the heating element.

本發明係可熔導體為重疊位於發熱體之部分呈凹狀之厚度較薄的薄壁部,而其他部分為厚度厚於薄壁部,且與薄壁部具有大致相同之電流容量之厚壁部,因此無可熔導體之電流容量下降之情形,而可藉由發熱體之發熱容易地熔斷可熔導體。 In the present invention, the fusible conductor is a thin portion having a thin thickness which is concave in a portion of the heat generating body, and the other portion is a thick wall having a thickness thicker than the thin portion and having substantially the same current capacity as the thin portion. Therefore, the current capacity of the non-fusible conductor is lowered, and the fusible conductor can be easily blown by the heat of the heating element.

又,因為具備至少於表面具有金屬層,並對絕緣基板熱絕緣之支撐構件,而使發熱體產生之熱集中於可熔導體之薄壁部,促進可熔導體之熔斷,進而藉由支撐構件之潤濕性而引導且收容藉由發熱體之發熱而熔融之焊料,因此可實現穩定之熔斷特性。 Further, since the support member having the metal layer at least on the surface and thermally insulating the insulating substrate is provided, the heat generated by the heat generating body is concentrated on the thin portion of the soluble conductor, and the melting of the fusible conductor is promoted, and the support member is further supported by the support member. The wettability is guided and the solder melted by the heat generation of the heating element is accommodated, so that stable melting characteristics can be achieved.

又,可藉由熔融焊料排出電極之潤濕性來引導因發熱體之發熱而熔融之焊料且收容於收容電極,因此可實現穩定之熔斷特性。 Moreover, the solder melted by the heat generated by the heat generating body can be guided by the wettability of the molten solder discharge electrode and can be accommodated in the storage electrode, so that stable melting characteristics can be achieved.

2‧‧‧獨立電極 2‧‧‧Separate electrodes

3‧‧‧支撐構件 3‧‧‧Support members

4‧‧‧收容電極 4‧‧‧ receiving electrode

5‧‧‧熔融焊料排出電極 5‧‧‧ molten solder discharge electrode

8‧‧‧空間 8‧‧‧ Space

10‧‧‧保護元件 10‧‧‧Protection components

11‧‧‧絕緣基板 11‧‧‧Insert substrate

12(A1)、12(A2)‧‧‧第1及第2電極 12 (A1), 12 (A2) ‧ ‧ 1st and 2nd electrodes

13‧‧‧可熔導體 13‧‧‧Solid conductor

13a‧‧‧厚壁部 13a‧‧‧ Thick Wall

13b‧‧‧薄壁部 13b‧‧‧thin wall

13c‧‧‧邊界位置 13c‧‧‧Boundary position

13d‧‧‧中央部 13d‧‧‧Central Department

14‧‧‧發熱體 14‧‧‧heating body

15‧‧‧絕緣構件 15‧‧‧Insulating components

16‧‧‧發熱體引出電極 16‧‧‧heating body extraction electrode

18(P1)、18(P2)‧‧‧發熱體電極 18 (P1), 18 (P2) ‧ ‧ heating body electrodes

18a(P1)、18a(P2)‧‧‧電極 18a (P1), 18a (P2) ‧ ‧ electrodes

20‧‧‧電池組 20‧‧‧Battery Pack

20a‧‧‧正極端子 20a‧‧‧positive terminal

20b‧‧‧負極端子 20b‧‧‧Negative terminal

21~24‧‧‧電池單元 21~24‧‧‧ battery unit

25‧‧‧電池堆 25‧‧‧Battery stack

26‧‧‧檢測電路 26‧‧‧Detection circuit

27、31、32‧‧‧電流控制元件 27, 31, 32‧‧‧ Current Control Components

30‧‧‧充放電控制電路 30‧‧‧Charge and discharge control circuit

33‧‧‧控制部 33‧‧‧Control Department

35‧‧‧充電裝置 35‧‧‧Charging device

40‧‧‧按壓銷 40‧‧‧Pushing pin

圖1(A)係應用本發明之保護元件之俯視圖。圖1(B)係於圖1(A)之AA’線之剖面圖。圖1(C)係表示可熔導體經熔斷之狀態的剖面圖。 Figure 1 (A) is a plan view of a protective element to which the present invention is applied. Fig. 1(B) is a cross-sectional view taken along line AA' of Fig. 1(A). Fig. 1(C) is a cross-sectional view showing a state in which a fusible conductor is blown.

圖2係表示應用本發明之保護元件之應用例的方塊圖。 Fig. 2 is a block diagram showing an application example of a protective element to which the present invention is applied.

圖3係表示應用本發明之保護元件之電路構成例之圖。 Fig. 3 is a view showing an example of a circuit configuration of a protective element to which the present invention is applied.

圖4(A)係本發明之其他實施形態之保護元件之俯視圖。圖4(B)係於圖4(A)之AA’線之剖面圖。圖4(C)係表示可熔導體為熔融狀態之剖面圖。 Fig. 4 (A) is a plan view showing a protective element according to another embodiment of the present invention. Fig. 4(B) is a cross-sectional view taken along line AA' of Fig. 4(A). Fig. 4(C) is a cross-sectional view showing the meltable conductor in a molten state.

圖5(A)~(C)係用以說明本發明之其他實施形態之保護元件之製造 程序的俯視圖。 5(A) to (C) are diagrams for explaining the manufacture of a protective element according to another embodiment of the present invention. Top view of the program.

圖6(A)係組合本發明之兩個實施形態之保護元件之俯視圖。圖6(B)係於圖6(A)之AA’線之剖面圖。 Fig. 6(A) is a plan view showing the combination of the protective elements of the two embodiments of the present invention. Fig. 6(B) is a cross-sectional view taken along line AA' of Fig. 6(A).

圖7(A)係本發明之變形例之保護元件之俯視圖。圖7(B)係圖7(A)之AA’線之剖面圖。 Fig. 7(A) is a plan view showing a protective element according to a modification of the present invention. Fig. 7(B) is a cross-sectional view taken along line AA' of Fig. 7(A).

圖8係概念性地表示本發明之變形例之保護元件之可熔導體熔斷之樣子。圖8(A)係表示可熔導體之薄壁部開始熔融之狀態,且經熔融之焊料朝箭頭方向流動之樣子之圖;圖8(B)係表示薄壁部經熔斷之狀態之圖。 Fig. 8 is a view conceptually showing a state in which a fusible conductor of a protective element according to a modification of the present invention is blown. Fig. 8(A) is a view showing a state in which the thin portion of the fusible conductor starts to be melted, and the molten solder flows in the direction of the arrow; and Fig. 8(B) is a view showing a state in which the thin portion is melted.

圖9(A)~(C)係用以說明製作用於本發明之變形例之保護元件之可熔導體的順序。 9(A) to (C) are views for explaining the order of making a fusible conductor for a protective element of a modified example of the present invention.

以下,一面參照圖式一面對用以實施本發明之形態詳細地進行說明。再者,當然本發明並不僅限於以下之實施形態,可於不脫離本發明之主旨之範圍內進行各種變更。 Hereinafter, the form for carrying out the present invention will be described in detail with reference to the drawings. It is a matter of course that the present invention is not limited to the embodiments described below, and various modifications can be made without departing from the spirit and scope of the invention.

[保護元件之構成] [Composition of protective components]

如圖1(A)及圖1(B)所示,保護元件10係具備:絕緣基板11;發熱體14,其積層於絕緣基板11,且被絕緣構件15包覆;第1及第2電極12(A1)、12(A2),其形成於絕緣基板11之兩端;發熱體引出電極16,其以與發熱體14重疊之方式積層於絕緣構件15上;可熔導體13,其兩端連接於第1及第2電極12(A1)、12(A2),且中央部連接於發熱體引出電極。為了使電流於發熱體流動並使之發熱,連接電源之發熱體電極18(P1)、18(P2)連接於發熱體14之兩端。可熔導體13係例如由1.6mmΦ之圓線狀之 厚壁部13a與薄壁部13b所構成,該薄壁部13b為發熱體14對向之部分在重疊於發熱體14之位置,以厚度成為大致均勻之方式且薄於厚壁部13a而扁平地成型。薄壁部13b之厚度例如為厚壁部13a之厚度(粗度)的1/2。再者,厚壁部13a及薄壁部13b之截面積較佳為大致相同。可熔導體13之薄壁部13b係與發熱體引出電極16電性連接。 As shown in FIG. 1(A) and FIG. 1(B), the protective element 10 includes an insulating substrate 11 and a heat generating body 14 laminated on the insulating substrate 11 and covered with an insulating member 15; first and second electrodes 12 (A1) and 12 (A2) are formed at both ends of the insulating substrate 11; the heating element extraction electrode 16 is laminated on the insulating member 15 so as to overlap the heating element 14; the soluble conductor 13 has both ends The first and second electrodes 12 (A1) and 12 (A2) are connected to each other, and the central portion is connected to the heating element extraction electrode. In order to cause an electric current to flow through the heating element and generate heat, the heating element electrodes 18 (P1) and 18 (P2) connected to the power source are connected to both ends of the heating element 14. The fusible conductor 13 is, for example, a round wire of 1.6 mm Φ. The thick portion 13a is formed by a thin portion 13b which is a portion where the heating element 14 is opposed to the heating element 14, and is thinner than the thick portion 13a so as to be substantially uniform in thickness. Forming. The thickness of the thin portion 13b is, for example, 1/2 of the thickness (thickness) of the thick portion 13a. Further, the cross-sectional areas of the thick portion 13a and the thin portion 13b are preferably substantially the same. The thin portion 13b of the fusible conductor 13 is electrically connected to the heating element extraction electrode 16.

如此,藉由製成可熔導體13之重疊於發熱體14之位置經薄壁化的薄壁部13b,而提高薄壁部13b之厚度方向之熱傳導,因此可藉由發熱體14之發熱而容易地熔斷可熔導體13。又,藉由扁平地成形薄壁部13b,可使與發熱體14之重疊部分的接觸面積增大,可有效地傳遞來自發熱體14之熱,可實現穩定之熔斷特性。再者,於厚壁部13a及薄壁部13b之截面積係大致相同之情形時,可熔導體13之電流容量不變,可流通對應可熔導體13之通電方向之截面積及可熔導體13之材質(比電阻)之電流。 In this manner, by forming the thin portion 13b which is thinned at the position where the meltable conductor 13 is superposed on the heat generating body 14, the heat conduction in the thickness direction of the thin portion 13b is improved, so that the heat generated by the heat generating body 14 can be generated. The fusible conductor 13 is easily blown. Further, by forming the thin portion 13b in a flat shape, the contact area with the overlapping portion of the heating element 14 can be increased, and the heat from the heating element 14 can be efficiently transmitted, and stable melting characteristics can be realized. Further, when the cross-sectional areas of the thick portion 13a and the thin portion 13b are substantially the same, the current capacity of the meltable conductor 13 is constant, and the cross-sectional area and the fusible conductor corresponding to the energizing direction of the fusible conductor 13 can be circulated. 13 material (specific resistance) current.

絕緣基板11例如由氧化鋁、玻璃陶瓷、富鋁紅柱石(mullite)、氧化鋯等具有絕緣性之構件形成。另外,亦可使用環氧玻璃基板、酚基板等用於印刷電路板之材料,但必需留意保險絲熔斷時之溫度。 The insulating substrate 11 is formed of, for example, an insulating member such as alumina, glass ceramic, mullite, or zirconia. Further, a material for a printed circuit board such as a glass epoxy substrate or a phenol substrate may be used, but it is necessary to pay attention to the temperature at which the fuse is blown.

兩個電極12(A1)、12(A2)係於保護元件10之內部連接可熔導體13,經由該2個電極12(A1)、12(A2),連接至外部電路。兩個電極12(A1)、12(A2)可形成於絕緣基板11上,或以形成於與絕緣基板11成為一體之由環氧樹脂等所構成之絕緣素材之方式亦可。 The two electrodes 12 (A1) and 12 (A2) are connected to the inside of the protective element 10 to connect the fusible conductor 13, and are connected to an external circuit via the two electrodes 12 (A1) and 12 (A2). The two electrodes 12 (A1) and 12 (A2) may be formed on the insulating substrate 11 or may be formed as an insulating material made of an epoxy resin or the like integrated with the insulating substrate 11.

發熱體14係電阻值相對較高而若通電則會發熱之具有導電性之構件,例如,由W、Mo、Ru等所構成。藉由將該等之合金或組成物、化合物之粉狀體與樹脂黏合劑等混合,將成為糊狀者使用絲網印刷技術圖 案形成於絕緣基板11上並進行焙燒等而形成。 The heating element 14 is a member having a relatively high electric resistance value and which generates heat when energized, and is made of, for example, W, Mo, Ru, or the like. By mixing the alloy or composition, the powder of the compound, the resin binder, etc., the screen printing technique is used as the paste. The case is formed on the insulating substrate 11 and baked or the like.

以包覆發熱體14之方式配置絕緣構件15,以經由該絕緣構件15而與發熱體14對向之方式配置發熱體引出電極16。當然該絕緣構件15亦可係發熱體14於內部一體地積層之積層基板。 The insulating member 15 is disposed so as to cover the heating element 14, and the heating element extraction electrode 16 is disposed to face the heating element 14 via the insulating member 15. Of course, the insulating member 15 may be a laminated substrate in which the heating element 14 is integrally laminated inside.

發熱體引出電極16之一端連接於發熱體電極18(P1)及發熱體14之一端。又,發熱體14之另一端連接於另一個發熱體電極18(P2)。 One end of the heating element extraction electrode 16 is connected to one end of the heating element electrode 18 (P1) and the heating element 14. Further, the other end of the heating element 14 is connected to the other heating element electrode 18 (P2).

可熔導體13只要為藉由過電流狀態、及藉由發熱體14之發熱而熔融且熔斷之導電性之材料即可,例如可使用SnAgCu系之無Pb之焊料、除此以外、可使用BiPbSn合金、BiPb合金、BiSn合金、SnPb合金、PbIn合金、ZnAl合金、InSn合金、PbAgSn合金等。 The fusible conductor 13 may be a material that is melted and melted by an overcurrent state and heat generated by the heating element 14, and for example, SnAgCu-based Pb-free solder may be used, and BiPbSn may be used. Alloy, BiPb alloy, BiSn alloy, SnPb alloy, PbIn alloy, ZnAl alloy, InSn alloy, PbAgSn alloy, and the like.

又,可熔導體13亦可為高熔點金屬與低熔點金屬之積層體,該高熔點金屬為Ag或Cu或由Ag或Cu作為主成分之金屬所構成者,該低熔點金屬為以Sn作為主成分之無Pb焊料等。 Further, the fusible conductor 13 may be a laminate of a high melting point metal composed of Ag or Cu or a metal containing Ag or Cu as a main component, and the low melting point metal is made of Sn. The main component is Pb-free solder or the like.

為了對應較大的電流容量,本發明之保護元件中,使用截面積較大之可熔導體。於可熔導體熔斷之情形時,因熔融焊料之量較多,難以確實地阻斷電路,故必須引導至可收容熔融焊料之空間。又,亦有於可熔導體13設有薄壁部13b,導致應力容易集中於厚壁部13a與薄壁部13b之邊界位置,容易產生機械性損傷之問題。 In order to correspond to a large current capacity, in the protective element of the present invention, a fusible conductor having a large cross-sectional area is used. In the case where the fusible conductor is blown, since the amount of the molten solder is large, it is difficult to reliably block the circuit, and therefore it is necessary to guide to a space in which the molten solder can be accommodated. Further, the thin conductor portion 13b is provided in the fusible conductor 13, and the stress tends to concentrate on the boundary between the thick portion 13a and the thin portion 13b, which causes a problem of mechanical damage.

因此,如圖1(A)~(C)所示,將金屬製之支撐構件3熱迴路地形成於與絕緣基板11之其他部分絕緣之獨立電極2上。藉由支撐構件3,於可熔導體13之厚壁部13a與薄壁部13b之連接部附近以支撐可熔導體13之方式連接。 Therefore, as shown in Figs. 1(A) to (C), the metal support member 3 is formed in a thermal circuit on the individual electrode 2 insulated from the other portions of the insulating substrate 11. The support member 3 is connected to the vicinity of the connection portion between the thick portion 13a of the fusible conductor 13 and the thin portion 13b to support the fusible conductor 13.

如圖1(C)所示,於可熔導體13之熔融時,因支撐構件3之焊料潤濕性大於絕緣構件15、絕緣基板11,熔融之焊料朝如圖1(C)之箭頭方向引進。可熔導體13下部、與絕緣構件15及絕緣基板11之間有空間8,因此藉由於該空間8配置支撐構件3及獨立電極2,可收容大量之熔融焊料。進而,藉由將支撐構件3配置於容易集中應力之可熔導體13之薄壁部13b與厚壁部13a之邊界部位的附近,而支撐機械性強度之較弱部分以使可熔導體13之強度提高。尤其於保護元件10之製造時可防止可熔導體13之損傷,且可助於保護元件10之製造良率之提高。獨立電極2係例如利用Cu、Ag糊之圖案而形成,但獨立電極2以支撐構件3熱回路地與其他部分絕緣之方式,與其他電路無連接。又,因支撐構件3及收容電極4具有一定之熱容量,故可期待蓄熱效果。於可熔導體13之熔融時,發熱體14產生之熱係經由絕緣構件15到達可熔導體13之薄壁部13b。藉由支撐構件3及獨立電極2之蓄熱效果,產生之熱係流入支撐構件3側,且防止熱流出至連接於薄壁部13b之厚壁部13a。因此,可使發熱體14產生之熱集中於可熔導體13之薄壁部13b,可有助於可熔導體13之熔斷之穩定化。 As shown in Fig. 1(C), when the meltable conductor 13 is melted, the solder wettability of the support member 3 is larger than that of the insulating member 15 and the insulating substrate 11, and the molten solder is introduced in the direction of the arrow as shown in Fig. 1(C). . Since the space 8 is formed between the lower portion of the fusible conductor 13 and the insulating member 15 and the insulating substrate 11, the support member 3 and the individual electrode 2 are disposed in the space 8, so that a large amount of molten solder can be accommodated. Further, by disposing the support member 3 in the vicinity of the boundary portion between the thin portion 13b of the fusible conductor 13 where the stress is easily concentrated and the thick portion 13a, a weak portion of the mechanical strength is supported to make the fusible conductor 13 Increased strength. In particular, the damage of the fusible conductor 13 can be prevented during the manufacture of the protective element 10, and the manufacturing yield of the protective element 10 can be improved. The individual electrode 2 is formed by, for example, a pattern of Cu or Ag paste, but the individual electrode 2 is not connected to other circuits such that the support member 3 is thermally insulated from other portions. Moreover, since the support member 3 and the storage electrode 4 have a constant heat capacity, a heat storage effect can be expected. When the meltable conductor 13 is melted, the heat generated by the heat generating body 14 reaches the thin portion 13b of the soluble conductor 13 via the insulating member 15. By the heat storage effect of the support member 3 and the individual electrodes 2, the generated heat flows into the support member 3 side, and the heat is prevented from flowing out to the thick portion 13a connected to the thin portion 13b. Therefore, the heat generated by the heat generating body 14 can be concentrated on the thin portion 13b of the soluble conductor 13, and the sintering of the meltable conductor 13 can be stabilized.

金屬製之支撐構件3只要為焊料易於潤濕之金屬即可,亦可使用Cu、Ag、Ni等與獨立電極2一體地形成。藉由於支撐構件3使用熔點低於可熔導體13之焊料,可容易地製造。即,於絕緣基板11上使用對準製程(alignment process)以Ag糊同時將獨立電極2與其他電極圖案化,且配置、連接絕緣構件15。其後,於獨立電極2上形成由低熔點焊料構成之支撐構件3,且透過回焊步驟,藉此可容易地連接於可熔導體13。 The metal support member 3 may be a metal that is easily wetted by solder, and may be formed integrally with the individual electrode 2 using Cu, Ag, Ni, or the like. Since the support member 3 uses a solder having a lower melting point than the soluble conductor 13, it can be easily manufactured. That is, the independent electrode 2 and the other electrodes are simultaneously patterned by the Ag paste on the insulating substrate 11 using an alignment process, and the insulating member 15 is placed and connected. Thereafter, the support member 3 composed of the low-melting solder is formed on the individual electrode 2, and is passed through the reflow step, whereby the fusible conductor 13 can be easily connected.

[保護元件之使用方法] [How to use protective components]

如圖2所示,上述之保護元件10係用於鋰離子二次電池之電池組內之電路。 As shown in FIG. 2, the above protective element 10 is used in a circuit in a battery pack of a lithium ion secondary battery.

例如,保護元件10係組入具有由合計4個鋰離子2次電池之電池單元21~24所構成之電池堆25的電池組20中而使用。 For example, the protective element 10 is incorporated into the battery pack 20 having the battery stack 25 composed of the battery cells 21 to 24 of a total of four lithium ion secondary batteries.

電池組20具備:電池堆25;充放電控制電路30,其控制電池堆25之充放電;應用本發明之保護元件10,其保護電池堆25及充放電控制電路30;檢測電路26,其檢測各電池單元21~24之電壓;及電流控制元件27,其根據檢測電路26之檢測結果控制保護元件10之動作。 The battery pack 20 includes a battery stack 25, a charge and discharge control circuit 30 for controlling charge and discharge of the battery stack 25, a protection element 10 of the present invention, which protects the battery stack 25 and the charge and discharge control circuit 30, and a detection circuit 26 for detecting The voltage of each of the battery cells 21 to 24; and the current control element 27 controls the operation of the protection component 10 based on the detection result of the detection circuit 26.

電池堆25係串聯連接有電池單元21~24,該電池單元21~24需要用於保護過充電及過放電狀態之控制者,且經由電池組20之正極端子20a、及負極端子20b而可裝卸地連接於充電裝置35,且被施加來自充電裝置35之充電電壓。將利用充電裝置35而被充電之電池組20之正極端子20a、及負極端子20b連接於藉由電池而進行動作之電子機器,藉此可使該電子機器進行動作。 The battery stack 25 is connected in series with battery cells 21 to 24, and the battery cells 21 to 24 are required to protect the overcharge and overdischarge states, and are detachable via the positive terminal 20a and the negative terminal 20b of the battery pack 20. The ground is connected to the charging device 35, and the charging voltage from the charging device 35 is applied. The positive electrode terminal 20a and the negative electrode terminal 20b of the battery pack 20 that is charged by the charging device 35 are connected to an electronic device that is operated by a battery, whereby the electronic device can be operated.

充放電控制電路30具備:兩個電流控制元件31、32,其等串聯連接於自電池堆25流動至充電裝置35之電流路徑;及控制部33,其控制該等電流控制元件31、32之動作。電流控制元件31、32例如由場效電晶體(以下,稱為FET)構成,且藉由控制部33而控制閘極電壓,藉此控制電池堆25之電流路徑之導通及阻斷。控制部33以如下方式控制電流控制元件31、32之動作:自充電裝置35接收電力供給而進行動作,且根據利用檢測電路26所得之檢測結果,於電池堆25為過放電或過充電時,阻斷電流路徑。 The charge and discharge control circuit 30 includes two current control elements 31 and 32 connected in series to a current path flowing from the battery stack 25 to the charging device 35, and a control unit 33 that controls the current control elements 31 and 32. action. The current control elements 31 and 32 are composed of, for example, field effect transistors (hereinafter referred to as FETs), and the gate voltage is controlled by the control unit 33, thereby controlling the conduction and blocking of the current path of the battery stack 25. The control unit 33 controls the operation of the current control elements 31 and 32 by receiving power supply from the charging device 35 and operating, and when the battery stack 25 is over-discharged or overcharged based on the detection result obtained by the detection circuit 26, Block the current path.

保護元件10例如連接於電池堆25與充放電控制電路30之間之充放電電流路徑上,且藉由電流控制元件27而控制其動作。 The protection element 10 is connected, for example, to a charge and discharge current path between the battery stack 25 and the charge and discharge control circuit 30, and its operation is controlled by the current control element 27.

檢測電路26與各電池單元21~24連接,檢測各電池單元21~24之電壓值,且將各電壓值供給至充放電控制電路30之控制部33。又,檢測電路26於任一個電池單元21~24變為過充電電壓或過放電電壓時,輸出控制電流控制元件27之控制訊號。 The detection circuit 26 is connected to each of the battery cells 21 to 24, detects the voltage values of the battery cells 21 to 24, and supplies the respective voltage values to the control unit 33 of the charge and discharge control circuit 30. Further, when any one of the battery cells 21 to 24 becomes an overcharge voltage or an overdischarge voltage, the detection circuit 26 outputs a control signal for controlling the current control element 27.

電流控制元件27以如下方式進行控制:藉由自檢測電路26輸出之檢測訊號,於電池單元21~24之電壓值變為超過特定之過放電或過充電狀態之電壓時,使保護元件10動作,無論電流控制元件31、32之開關動作均阻斷電池堆25之充放電電流路徑。 The current control element 27 is controlled by the detection signal outputted from the detection circuit 26 to cause the protection element 10 to operate when the voltage value of the battery cells 21 to 24 becomes a voltage exceeding a specific overdischarge or overcharge state. The switching operation of the current control elements 31, 32 blocks the charge and discharge current path of the battery stack 25.

於由如上之構成所構成之電池組20中,對保護元件10之構成具體地進行說明。 In the battery pack 20 constituted by the above configuration, the configuration of the protective element 10 will be specifically described.

首先,應用本發明之保護元件10例如具有如圖3所示之電路構成。即,保護元件10係由經由發熱體引出電極16而串聯連接之可熔導體13、及經由可熔導體13之連接點通電使之發熱而將可熔導體13熔融之發熱體14所構成之電路構成。又,於保護元件10中,例如可熔導體13串聯連接於充放電電流路徑上,且發熱體14與電流控制元件27連接。保護元件10之兩個電極12、12之中,其中一個連接於A1,另一個連接於A2。又,發熱體引出電極16及與其連接之發熱體電極18連接於P1,另一個發熱體電極18連接於P2。 First, the protective element 10 to which the present invention is applied has, for example, a circuit configuration as shown in FIG. In other words, the protective element 10 is a circuit composed of a fusible conductor 13 connected in series via the heating element extraction electrode 16 and a heating element 14 that is heated by the connection point of the soluble conductor 13 to fuse the soluble conductor 13 Composition. Further, in the protective element 10, for example, the fusible conductor 13 is connected in series to the charge and discharge current path, and the heat generating body 14 is connected to the current control element 27. One of the two electrodes 12, 12 of the protective element 10 is connected to A1 and the other to A2. Further, the heating element extraction electrode 16 and the heating element electrode 18 connected thereto are connected to P1, and the other heating element electrode 18 is connected to P2.

由此種電路構成所構成之保護元件10可實現低背化,並且可藉由發熱體14之發熱而確實地熔斷電流路徑上之可熔導體13。 The protective element 10 constructed by such a circuit configuration can achieve low profile, and can reliably fuse the fusible conductor 13 on the current path by the heat generated by the heat generating body 14.

[其他之實施形態] [Other implementations]

如圖4(A)及圖4(B)所示,本發明之保護元件10係亦可設置熔融焊料排出電極5與收容電極4;該熔融焊料排出電極5以接近於薄壁部13b之方式形成於絕緣構件15上;該收容電極4係將利用熔融焊料排出電極5所引導之熔融焊料收容於絕緣基板11上。藉由設置熔融焊料排出電極5及收容電極4,將用作對應大電流之「厚」焊料之可熔導體的大量熔融焊料進行引導,可有助於確實地分離可熔導體13。 As shown in FIG. 4(A) and FIG. 4(B), the protective element 10 of the present invention may be provided with a molten solder discharge electrode 5 and a housing electrode 4; the molten solder discharge electrode 5 is close to the thin portion 13b. The storage electrode 4 is formed by accommodating the molten solder guided by the molten solder discharge electrode 5 on the insulating substrate 11. By providing the molten solder discharge electrode 5 and the storage electrode 4, a large amount of molten solder serving as a meltable conductor of "thick" solder corresponding to a large current is guided, which contributes to the reliable separation of the meltable conductor 13.

熔融焊料排出電極5係形成在與形成於絕緣構件15上之發熱體引出電極16相同之面。熔融焊料排出電極5係沿著可熔導體13之長度方向而配置,且於絕緣構件15上連接於薄壁部13b,通過絕緣構件15之側面,連接於形成在絕緣基板11上之收容電極4。熔融焊料排出電極5亦可藉由自絕緣構件15之上面朝至背面側之方式形成貫通孔電極而構成。利用焊料而絕緣構件15之側面電極之下面及側面與收容電極4連接。若如此進行,熔融焊料排出電極5及收容電極4之表面係進行焊料處理,而形成焊料填角(solder fillet)。 The molten solder discharge electrode 5 is formed on the same surface as the heat generating body lead-out electrode 16 formed on the insulating member 15. The molten solder discharge electrode 5 is disposed along the longitudinal direction of the soluble conductor 13, and is connected to the thin portion 13b to the insulating member 15, and is connected to the receiving electrode 4 formed on the insulating substrate 11 through the side surface of the insulating member 15. . The molten solder discharge electrode 5 can also be formed by forming a through-hole electrode from the upper surface of the insulating member 15 toward the back surface side. The lower surface and the side surface of the side surface electrode of the insulating member 15 are connected to the storage electrode 4 by solder. In this manner, the surfaces of the molten solder discharge electrode 5 and the storage electrode 4 are subjected to solder treatment to form a solder fillet.

如圖4(C)所示,若可熔導體13之薄壁部13b熔融,則於可熔導體13之薄壁部13b與絕緣構件15之縫隙產生毛細流入,焊料係沿著形成有焊料填角之熔融焊料排出電極5而移動,並被引導至收容電極4的方向。只要大於一定程度地取得配設收容電極4之面積,則因收容電極之潤濕性而熔融焊料會收容於收容電極4上。如此,藉由配設引導經熔融之焊料的路徑與收容部位,即便於使用大量焊料之大電流用之可熔導體13之情形,亦可分離熔融焊料,且確實地進行電路阻斷。 As shown in Fig. 4(C), when the thin portion 13b of the soluble conductor 13 is melted, capillary flow occurs in the gap between the thin portion 13b of the soluble conductor 13 and the insulating member 15, and the solder is formed along the solder. The molten solder of the corners is discharged from the electrode 5 and guided to the direction in which the electrode 4 is housed. When the area in which the storage electrode 4 is disposed is obtained more than a certain degree, the molten solder is accommodated in the storage electrode 4 due to the wettability of the storage electrode. As described above, by arranging the path for guiding the molten solder and the accommodating portion, even when a large amount of the current-soluble conductive conductor 13 is used, the molten solder can be separated and the circuit can be reliably blocked.

如圖5(A)~(C)所示,收容此實施形態中之熔融焊料的路徑係可藉由例如使用印刷技術進行金屬之圖案化而容易地形成。 As shown in FIGS. 5(A) to 5(C), the path for accommodating the molten solder in the embodiment can be easily formed by, for example, patterning a metal using a printing technique.

如圖5(A)所示,形成用以於絕緣基板11上向發熱體14供給電力之發熱體電極18(P1)、18(P2),並同時形成收容電極4。該等電極可形成Cu圖案,亦可利用Ag糊形成。如圖5(B)所示,於絕緣基板11上形成之電極圖案,將積層有發熱體14之絕緣構件(積層基板)15進行焊料連接。於形成有方形狀之絕緣構件15之一對的對向邊,形成用以供給發熱體14電力之電極18a(P1)、18a(P2),於另一對之對向邊形成熔融焊料排出電極5、5。如圖5(C)所示,於被構裝之絕緣構件15上載置可熔導體13。於載置可熔導體13時,以於薄壁部13b連接有發熱體引出電極16與熔融焊料排出電極5之方式配置。 As shown in FIG. 5(A), heat generating body electrodes 18 (P1) and 18 (P2) for supplying electric power to the heat generating body 14 on the insulating substrate 11 are formed, and the receiving electrode 4 is simultaneously formed. The electrodes may form a Cu pattern or may be formed using an Ag paste. As shown in FIG. 5(B), the electrode pattern formed on the insulating substrate 11 is solder-bonded to an insulating member (laminated substrate) 15 in which the heat generating body 14 is laminated. The opposite sides of one pair of the insulating members 15 having the square shape are formed with electrodes 18a (P1), 18a (P2) for supplying electric power to the heating element 14, and molten solder discharge electrodes are formed for the opposite sides of the other pair. 5, 5. As shown in FIG. 5(C), the fusible conductor 13 is placed on the insulating member 15 to be mounted. When the fusible conductor 13 is placed, the heat generating body lead electrode 16 and the molten solder discharge electrode 5 are connected to the thin portion 13b.

於此實施形態,亦可組合於圖1說明之實施形態而構成保護元件。即,如圖6(A)及圖6(B)所示,在形成於絕緣基板11上之獨立電極2上形成支撐構件3,進而於絕緣構件15設置熔融焊料排出電極5,並連接在形成於絕緣基板11上之收容電極4上。於此,環狀地形成收容電極4,只要以於其環之中心部配置獨立電極2之方式圖案化,可有效地活用絕緣基板11上之受限面積。再者,電極之圖案係當然不限於此,可任意設定。 In this embodiment, the protective element may be configured in combination with the embodiment described in FIG. That is, as shown in FIGS. 6(A) and 6(B), the support member 3 is formed on the individual electrode 2 formed on the insulating substrate 11, and further, the molten solder discharge electrode 5 is provided on the insulating member 15, and is connected in formation. It is placed on the housing electrode 4 on the insulating substrate 11. Here, the storage electrode 4 is formed in a ring shape, and the pattern is formed so that the individual electrode 2 is disposed at the center portion of the ring, whereby the limited area on the insulating substrate 11 can be effectively utilized. Further, the pattern of the electrodes is of course not limited to this and can be arbitrarily set.

[變形例] [Modification]

於對應大電流之保護元件之情形,確保用以收容大量之熔融焊料之空間為最大之問題,在此說明關於為其之變形例。 In the case of a protective element corresponding to a large current, the problem of securing a space for accommodating a large amount of molten solder is maximized, and a modification thereof will be described herein.

如圖7(A)及圖7(B)所示,於可熔導體13之薄壁部13b,存在收容搭載於絕緣基板11之絕緣構件15的空間(凹部),但自絕緣構件 15側看擴大此空間,藉此可更容易地收容熔融焊料。即,如圖7(B)所示,以下述方式將可熔導體13之薄壁部13b之形狀彎曲:自薄壁部13b與厚壁部13a之邊界位置13c將大致成為相同距離之中央部13d連接於發熱體引出電極16。然後,可自中央部13d朝邊界位置13c使之彎向上方,以將邊界位置13c與絕緣構件15之垂直方向之距離增大。 As shown in FIG. 7(A) and FIG. 7(B), the thin portion 13b of the soluble conductor 13 has a space (recessed portion) for accommodating the insulating member 15 mounted on the insulating substrate 11, but the self-insulating member The space on the 15 side enlarges this space, whereby the molten solder can be accommodated more easily. That is, as shown in Fig. 7(B), the shape of the thin portion 13b of the fusible conductor 13 is curved in such a manner that the boundary portion 13c from the thin portion 13b and the thick portion 13a will be substantially at the same distance from the center portion. 13d is connected to the heating element extraction electrode 16. Then, the central portion 13d can be bent upward toward the boundary position 13c to increase the distance between the boundary position 13c and the vertical direction of the insulating member 15.

如圖8(A)所示,藉由通電至發熱體14而可熔導體13之薄壁部13b會熔融,且經熔融之焊料利用邊界位置13c與絕緣構件15之距離空下來之空間,同時被引導至焊料潤濕性大之支撐構件3。如圖8(B)所示,經熔融之焊料被引進且收容至兩側之支撐構件3,同時收容於發熱體引出電極16上。 As shown in Fig. 8(A), the thin portion 13b of the meltable conductor 13 is melted by being energized to the heat generating body 14, and the molten solder is separated by the space between the boundary position 13c and the insulating member 15, while It is guided to the support member 3 having a large solder wettability. As shown in FIG. 8(B), the molten solder is introduced and housed in the support members 3 on both sides, and is accommodated in the heat generating body lead-out electrode 16.

具有如此截面成形成「M」字型之薄壁部13b的可熔導體13係可例如以如下方式製造。 The fusible conductor 13 having the thin portion 13b formed in the "M" shape in such a cross section can be manufactured, for example, in the following manner.

如圖9(A)所示,於應形成可熔導體13之薄壁部13b之規定位置配置按壓銷40,並朝箭頭方向使之移動。如圖9(B)所示,若對可熔導體13將按壓銷40以規定之壓力壓上後,藉由金屬之延性及剛性,於除去按壓銷40時,即便薄壁部13b為直線狀,可熔導體13之兩端亦係於受壓力之側彎曲。如圖9(C)所示,若將經彎曲之可熔導體13之兩端以兩側之厚壁部13a成為直線狀之方式於箭頭之方向施加壓力,則薄壁部13b之形狀係成為大致「M」字狀。再者,薄壁部13b之可熔導體13之長度方向之截面形狀係不限於上述之「M」字狀,只要遵照將熔融焊料朝可熔導體13之厚壁部13a方向的收容空間加以擴大之要旨,可為類似之任何形狀亦不言自明。 As shown in Fig. 9(A), the pressing pin 40 is placed at a predetermined position at which the thin portion 13b of the fusible conductor 13 is to be formed, and is moved in the direction of the arrow. As shown in Fig. 9(B), when the pressing pin 40 is pressed against the meltable conductor 13 by a predetermined pressure, the thin portion 13b is linear when the pressing pin 40 is removed by the ductility and rigidity of the metal. Both ends of the fusible conductor 13 are also bent on the side of the pressure. As shown in Fig. 9(C), when the both ends of the curved fusible conductor 13 are pressed in the direction of the arrow so that the thick portions 13a on both sides are linear, the shape of the thin portion 13b becomes It is roughly "M" shaped. In addition, the cross-sectional shape of the meltable conductor 13 of the thin portion 13b in the longitudinal direction is not limited to the above-mentioned "M" shape, and the space for accommodating the molten solder toward the thick portion 13a of the soluble conductor 13 is enlarged. The gist of the matter can be self-evident for any similar shape.

該變形例係當然可併用上述之支撐構件3及/或熔融焊料排出電極5,可進而確保熔融焊料之排出機制,實現穩定之熔斷特性。 In this modification, of course, the above-described support member 3 and/or the molten solder discharge electrode 5 can be used in combination, and the discharge mechanism of the molten solder can be further ensured, and stable fusing characteristics can be realized.

2‧‧‧獨立電極 2‧‧‧Separate electrodes

3‧‧‧支撐構件 3‧‧‧Support members

10‧‧‧保護元件 10‧‧‧Protection components

11‧‧‧絕緣基板 11‧‧‧Insert substrate

12(A1)、12(A2)‧‧‧第1及第2電極 12 (A1), 12 (A2) ‧ ‧ 1st and 2nd electrodes

13‧‧‧可熔導體 13‧‧‧Solid conductor

13a‧‧‧厚壁部 13a‧‧‧ Thick Wall

13b‧‧‧薄壁部 13b‧‧‧thin wall

14‧‧‧發熱體 14‧‧‧heating body

15‧‧‧絕緣構件 15‧‧‧Insulating components

16‧‧‧發熱體引出電極 16‧‧‧heating body extraction electrode

18(P1)、18(P2)‧‧‧發熱體電極 18 (P1), 18 (P2) ‧ ‧ heating body electrodes

18a(P1)、18a(P2)‧‧‧電極 18a (P1), 18a (P2) ‧ ‧ electrodes

Claims (11)

一種保護元件,其具備:絕緣基板;發熱體,其積層於該絕緣基板,並具有發熱體電極;絕緣構件,其以至少包覆該發熱體之方式積層於該絕緣基板;第1及第2電極;可熔導體,其以自發熱體引出電極橫跨至該第1及第2電極的方式積層,成為該第1電極與第2電極之間之電流路徑,經加熱會熔斷該第1電極與該第2電極之間的電流路徑;發熱體引出電極,其以與該發熱體重疊之方式積層於該絕緣構件之上方,並分別與該第1及第2電極之間之電流路徑及該發熱體之一發熱體電極電性連接;該可熔導體係由厚壁部與薄壁部所構成,該薄壁部係重疊位於該發熱體之部分成型成凹狀且厚度較薄而扁平。 A protective element comprising: an insulating substrate; a heating element laminated on the insulating substrate and having a heating element electrode; and an insulating member laminated on the insulating substrate so as to cover at least the heating element; first and second An electrode; a fusible conductor laminated so as to extend across the first and second electrodes from the heating element lead-out electrode, forming a current path between the first electrode and the second electrode, and melting the first electrode by heating a current path between the second electrode and the heating element extraction electrode stacked on the insulating member so as to overlap the heating element, and a current path between the first and second electrodes and the current One of the heating elements is electrically connected to the heating element; the fusible guiding system is composed of a thick portion and a thin portion, and the thin portion is formed in a concave shape and is thin and flat in a portion of the heating element. 如申請專利範圍第1項之保護元件,其進而具備支撐構件,該支撐構件係於接近該薄壁部之該厚壁部之至少部分對該絕緣基板支撐,並以於該可熔導體與該絕緣基板間形成收容經熔融之該可熔導體之空間之方式配設,且至少於表面具有金屬層。 The protective element of claim 1, further comprising a support member supported by the insulating substrate at least a portion of the thick portion adjacent to the thin portion, and the fusible conductor and the The insulating substrate is disposed to receive a space in which the meltable conductive conductor is housed, and has a metal layer at least on the surface. 如申請專利範圍第2項之保護元件,該支撐構件對該絕緣基板熱絕緣。 The support member is thermally insulated from the insulating substrate as claimed in claim 2 of the patent. 如申請專利範圍第1項之保護元件,其進而具備熔融焊料排出電極,該熔融焊料排出電極係接近於該可熔導體之薄壁部,通過該絕緣構件而到 達該絕緣基板。 A protective element according to claim 1, further comprising a molten solder discharge electrode which is close to a thin portion of the soluble conductor and which is passed through the insulating member The insulating substrate is reached. 如申請專利範圍第4項之保護元件,其進而具備收容電極,該收容電極係形成於該絕緣基板上,連接有該熔融焊料排出電極。 A protective element according to claim 4, further comprising a storage electrode formed on the insulating substrate and connected to the molten solder discharge electrode. 如申請專利範圍第1項之保護元件,該可熔導體係於該薄壁部之中間部分與該發熱體引出電極連接,自該連接之部分向該薄壁部及該厚壁部之邊界位置形成經熔融之焊料流動之路徑。 The protective element of claim 1, wherein the fusible guiding system is connected to the heating element lead-out electrode in an intermediate portion of the thin-walled portion, and a position from the connecting portion to a boundary between the thin-walled portion and the thick-walled portion A path through which molten solder flows is formed. 如申請專利範圍第6項之保護元件,該薄壁部係可熔導體之長度方向且積層方向之截面的形狀成型為M字狀。 According to the protective element of the sixth aspect of the invention, the thin-walled portion is formed in an M-shape in a longitudinal direction of the fusible conductor and a cross-sectional shape in the laminating direction. 如申請專利範圍第2項或第3項之保護元件,該支撐構件至少於表面具有熔點低於該可熔導體之金屬材料。 The protective member has a protective material of item 2 or 3 of the patent scope, the support member having a metal material having a melting point lower than the soluble conductor at least on the surface. 如申請專利範圍第8項之保護元件,該低熔點之金屬材料係低熔點焊料。 The low melting point metal material is a low melting point solder as claimed in claim 8 of the patent application. 如申請專利範圍第1項之保護元件,該薄壁部及該厚壁部之通電方向之截面積相同。 According to the protective element of the first aspect of the patent application, the cross-sectional area of the thin-walled portion and the thick-walled portion is the same. 一種電池組,其具備:一個以上之電池單元;保護元件,其以阻斷於該電池單元流通之電流之方式連接;電流控制元件,其檢測該電池單元各自之電壓值而控制加熱該保護元件之電流;該保護元件具有如下構件:絕緣基板;發熱體,其積層於該絕緣基板,並具有發熱體電極; 絕緣構件,其以至少包覆該發熱體之方式積層於該絕緣基板;第1及第2電極;可熔導體,其以自發熱體引出電極橫跨至該第1及第2電極的方式積層,成為該第1電極與第2電極之間之電流路徑,經加熱會熔斷該第1電極與該第2電極之間的電流路徑;發熱體引出電極,其以與該發熱體重疊之方式積層於該絕緣構件之上方,並分別與該第1及第2電極之間之電流路徑及該發熱體之一發熱體電極電性連接;該可熔導體係由厚壁部與薄壁部所構成,該薄壁部係重疊位於該發熱體之部分成型成凹狀且厚度較薄而扁平。 A battery pack comprising: one or more battery cells; a protection element connected in a manner blocking a current flowing through the battery cells; and a current control component detecting a voltage value of the battery cells to control heating of the protection component The protective element has the following members: an insulating substrate; a heating element laminated on the insulating substrate and having a heating body electrode; An insulating member laminated on the insulating substrate so as to cover at least the heating element; first and second electrodes; and a fusible conductor laminated to the first and second electrodes by the self-heating body extraction electrode a current path between the first electrode and the second electrode, which fuses a current path between the first electrode and the second electrode by heating; and a heating element extraction electrode that is laminated so as to overlap the heating element Above the insulating member, a current path between the first and second electrodes and a heating element electrode of the heating element are electrically connected; the fusible guiding system is composed of a thick portion and a thin portion. The thin portion is formed in a concave shape and is thin and flat in a portion of the heat generating body.
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