TWI580860B - Air pressure control gas flow diesel / liquefied petroleum gas mixed with energy saving and carbon reduction system - Google Patents
Air pressure control gas flow diesel / liquefied petroleum gas mixed with energy saving and carbon reduction system Download PDFInfo
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本發明涉及柴油/液化石油氣混燒領域,尤指一種以機械式空壓閉迴路來控制燃氣流量的混燒型節能減碳系統。 The invention relates to the field of diesel/liquefied petroleum gas co-firing, in particular to a co-firing type energy-saving carbon reduction system which uses a mechanical air-pressure closed circuit to control gas flow.
眾所周知,車輛深入你我的生活中,成為不可或缺的一環,帶來交通便利的同時,也會污染週遭環境,對人體健康造成不良的影響。而且,國際油價高漲,成為省能及低污染型環保車輛研發的推手,尤以瓦斯車、油電混合車及柴油/液化石油氣(又稱瓦斯)混燒車的發展最為成功。 As we all know, vehicles penetrate into your life and become an indispensable part, which brings convenience to traffic and pollutes the surrounding environment, which has a negative impact on human health. Moreover, the international oil price is rising, becoming the driving force for the development of energy-saving and low-pollution environmentally-friendly vehicles, especially the development of gas vehicles, hybrid electric vehicles and diesel/liquefied petroleum gas (also known as gas) hybrid burning vehicles.
從環境污染的分析不難發現,任何一具柴油引擎的發動機,是依狄塞爾循環(Diesel Cycle)的四個行程而運行。因此,汽缸內的活塞上行壓縮至上死點前,位於汽缸頭的高壓噴嘴噴出適時適量的柴油,壓縮點火,使汽缸內高壓高溫的油氣燃燒爆炸。氣體爆炸後,打擊活塞作功而下行至下死點,完成膨脹行程,再排出廢氣。 From the analysis of environmental pollution, it is not difficult to find that any engine with a diesel engine is operated by four cycles of Diesel Cycle. Therefore, before the piston in the cylinder is compressed upward to the top dead center, the high pressure nozzle located at the cylinder head ejects a proper amount of diesel oil, and the ignition is ignited, so that the high pressure and high temperature oil and gas in the cylinder are burned and exploded. After the gas explosion, the piston is struck to work and descends to the bottom dead center, and the expansion stroke is completed, and the exhaust gas is discharged.
由於柴油的閃火點(Flash Point)高約52℃,在活塞下行至下死點時,通常有20至25%油氣來不及完全燃燒,反而排放至外界,形成大量濃郁的黑煙及顆粒狀物質,對週遭環境造成嚴重污染。 Since the flash point of diesel is about 52 °C, when the piston goes down to the bottom dead center, usually 20 to 25% of the oil and gas is not completely burned, but it is discharged to the outside, forming a large amount of rich black smoke and particulate matter. , causing serious pollution to the surrounding environment.
已知的柴油/液化石油氣混燒系統,則在引擎的空氣進氣行程閥門即將關閉的瞬間,將液化石油氣噴入汽缸中。因為液化石油氣的閃火點較低(約-74℃),在活 塞下行至下死點前,幫助汽缸內尚未點燃的油氣加速燃燒至幾近於完全燃燒為止,以致汽缸只剩下約2至5%的油氣尚未燃燒。如此,便有20至23%未被燃燒的能量被回收利用,相對提升20至23%引擎熱效率的同時,消除黑煙及顆粒狀物質。所以,柴油/液化石油氣混燒系統確實能獲得節能減碳的功效。 The known diesel/liquefied petroleum gas co-firing system injects liquefied petroleum gas into the cylinder at the moment the engine's air intake stroke valve is about to close. Because the liquefied petroleum gas has a low flash point (about -74 ° C), it is alive. Before the plug goes down to the bottom dead center, the unburned oil and gas in the cylinder is accelerated to nearly complete combustion, so that only about 2 to 5% of the oil remains in the cylinder. In this way, 20 to 23% of the unburned energy is recycled, which increases the thermal efficiency of the engine by 20 to 23% while eliminating black smoke and particulate matter. Therefore, the diesel/liquefied petroleum gas co-firing system can indeed achieve the effect of energy saving and carbon reduction.
這也就是電子控制燃氣流量式柴油/液化石油氣混燒系統,聲稱可以達到20%省油效果,降低50%黑煙及粒狀污染物質排放量的理由。 This is the electronically controlled gas flow diesel/liquefied petroleum gas co-firing system, which claims to achieve 20% fuel economy and reduce the emissions of 50% black smoke and particulate pollutants.
電子式柴油/液化石油氣混燒系統最佳化設計流程,一般是針對柴油引擎進行馬力與扭矩動力圖測試(轉速約為500~3000rpm),並量出NOx,CO及HC各項的污染值,同時量出油耗,利用煙度計進行黑煙度測試,在不同扭矩負載及不同引擎轉速下,透過電子開關訊號控制的噴嘴,將液化石油氣從進氣歧管與進氣閥門鄰近部位噴進汽缸內,逐點建立最佳的液化石油氣噴氣量圖。 Electronic diesel / LPG mixture combustion system to optimize the design process is generally carried out with the torque power horsepower FIG test (speed is about 500 ~ 3000rpm) for a diesel engine, and measure out NO x, CO and HC of contamination The value, while measuring the fuel consumption, using the smoke meter for the black smoke test, under different torque loads and different engine speeds, through the electronic switch signal control nozzle, the liquefied petroleum gas from the intake manifold and the inlet valve adjacent parts Spray into the cylinder and establish the best LPG jet map point by point.
這樣的噴氣量圖,以平面的縱軸為油門開度,橫軸為引擎轉速,垂直高度相當於噴氣量(通常是以若干微秒來表現)。此處所稱噴氣量,以該點產生的制動比油耗(BSFC)為佳;亦即,燃料用量除以馬力乘以小時的最小值為準。此一歷經長時間調校的三維噴氣圖軟體,都會以保密且安全的技術內建於混燒系統的電子控制器中。 Such a jet map has a throttle opening on the vertical axis of the plane, an engine speed on the horizontal axis, and a jet velocity (usually expressed in several microseconds). The jet volume referred to here is preferably the brake specific fuel consumption (BSFC) generated at this point; that is, the fuel usage divided by the horsepower multiplied by the minimum value of hours. This long-running 3D jet graphics software is built into the electronic controller of the co-firing system with confidential and secure technology.
但是,電子式柴油/液化石油氣混燒系統,需要安裝精密的電控噴氣噴嘴及噴氣控制單元,不僅製作成本昂貴,還要專門的技術人員才能執行調校作業,以致回廠維修相當耗時。 However, the electronic diesel/liquefied petroleum gas co-firing system requires the installation of sophisticated electronically controlled jet nozzles and jet control units, which are not only expensive to manufacture, but also require specialized technicians to perform the adjustment operations, so that it is time-consuming to return to the factory for repairs. .
因此,想要取得節能減碳的功效,又不必安裝昂貴的電控噴氣噴嘴及噴氣控制單元,就成為本發明亟待解決的課題。 Therefore, in order to achieve the effect of energy saving and carbon reduction, it is not necessary to install an expensive electronically controlled air jet nozzle and a jet control unit, which is an urgent problem to be solved by the present invention.
為了瞭解電子控制式柴油/液化石油氣混燒系統節能減碳之實際效能,本發明人按照下列步驟進行長期的調校測試:遵循前述電子控制式柴油/液化石油氣混燒系統的方法,先求得最佳噴氣量圖、相對省油率及各式污染排放量與黑煙濃度改善率,確定可以節省能源20%且具污染排放改善的能力;然後,在測量取最佳噴氣量圖的同時,分別測量取得純柴油引擎與混燒系統之引擎,在各個不同的負載與引擎轉速點所產生的增壓壓力,深入探究噴氣量與增壓壓力及油門踏板開度的關係;最後,測量取得柴油/液化石油氣混燒引擎系統中,空氣流動系統與燃氣噴入系統各關鍵處的流量與壓力,充分瞭解整個系統的即時全域流場,作為機械式空壓閉迴路控制的發展策略與構造設計的基礎。 In order to understand the practical efficiency of energy-saving and carbon reduction of the electronically controlled diesel/liquefied petroleum gas co-firing system, the inventors performed long-term calibration tests according to the following steps: following the above-mentioned electronically controlled diesel/liquefied petroleum gas co-firing system method, Find the best jet map, relative fuel economy and various pollution emissions and black smoke concentration improvement rate, determine the ability to save energy by 20% and improve pollution emissions; then, while measuring the best jet map The engine that obtains the pure diesel engine and the co-firing system is separately measured. The supercharging pressure generated by the different load and engine speed points is used to deeply investigate the relationship between the jet volume and the boost pressure and the accelerator pedal opening degree. Finally, the measurement is obtained. In the diesel/liquefied petroleum gas co-firing engine system, the flow and pressure of the air flow system and the gas injection system at each key point, fully understand the instantaneous global flow field of the whole system, as the development strategy of mechanical air pressure closed loop control The basis of the structural design.
終於,根據增壓壓力與引擎轉速關係,以指數形式推導下列公式:Mlpg=K[Bdsl]×θ×(Bddf+1)-----------(1) Finally, according to the relationship between supercharging pressure and engine speed, the following formula is derived exponentially: Mlpg=K[Bdsl]×θ×(Bddf+1)-----------(1)
而ddf=υ×Mlpg/θ=υ×K[Bdsl]×(Bddf+1)-------(2) and Ddf=υ×Mlpg/θ=υ×K[Bdsl]×(Bddf+1)-------(2)
公式(1)中,Mlpg代表燃氣噴射量,Bdsl係指柴油引擎增壓壓力,K[Bdsl]為一隨柴油增壓壓力而改變的常數,θ表示油門踏板開度,Bddf意為混燒引擎增壓壓力。 In formula (1), Mlpg represents the gas injection amount, Bdsl refers to the diesel engine boost pressure, K[Bdsl] is a constant that changes with the diesel boost pressure, θ represents the accelerator pedal opening, and Bddf means co-firing. Engine boost pressure.
由公式(1)瞭解,液化石油氣的噴射量與油門踏板開度成正比;亦即,扭矩負載越大,則油門踏板開度越大,以致於噴入柴油引擎的液化石油氣量也就越多。 It is understood by the formula (1) that the injection quantity of the liquefied petroleum gas is proportional to the accelerator pedal opening degree; that is, the larger the torque load, the larger the accelerator pedal opening degree, so that the amount of liquefied petroleum gas injected into the diesel engine is increased. many.
同時還發現,液化石油氣的噴入量與增壓壓力加上大氣壓力值成正比。乃因噴入引擎的液化石油氣需要 更多的空氣,要得到適切的空燃比,才能獲致高效率的燃燒。柴油引擎要得到充足的空氣,只有提高增壓壓力,再經中間冷卻器降低壓縮空氣的溫度,則空氣密度提高可以增加引擎空氣進入量。 It has also been found that the amount of LPG injected is proportional to the boost pressure plus atmospheric pressure. Because of the need to inject liquefied petroleum gas into the engine More air, in order to get a proper air-fuel ratio, can achieve high efficiency combustion. For diesel engines to get enough air, only increase the boost pressure, and then reduce the temperature of the compressed air through the intercooler, the increase in air density can increase the engine air intake.
然而,公式(1)的可變常數K[Bdsl]必需由引擎測試中依不同的轉速,相對於不同的增壓壓力而測得。以排氣量7.5公升的柴油引擎為例,在扭矩負載為50%的液化石油氣噴入量:在低轉速(即1200rpm以下),增壓壓力較小時,K[Bdsl]=1;最高負載扭矩(轉速為1700rpm),混燒引擎熱效率最高增壓壓力達0.37kg/cm2時,K[Bdsl]=1.245。倘若,再加大踏板開度,增壓壓力提升至0.71kg/cm2時,K[Bdsl]反降為1.163。 However, the variable constant K[Bdsl] of equation (1) must be measured by engine speeds at different rotational speeds with respect to different boost pressures. Taking a diesel engine with a displacement of 7.5 liters as an example, the amount of liquefied petroleum gas injected at a torque load of 50%: at a low rotational speed (ie, below 1200 rpm), when the supercharging pressure is small, K[Bdsl]=1; The load torque (rotation speed is 1700 rpm), and the co-firing engine has the highest thermal efficiency when the supercharging pressure reaches 0.37 kg/cm 2 , K[Bdsl]=1.245. If the pedal opening is increased and the boost pressure is increased to 0.71 kg/cm 2 , K[Bdsl] is reduced to 1.163.
公式(2)中,ddf表示混燒引擎省油率,與混燒引擎增壓壓力(Bddf)息息相關,υ為液化石油氣熱值/柴油熱值之係數,其數值大致為1.237。 In formula (2), Ddf indicates that the fuel-saving rate of the co-firing engine is closely related to the co-firing engine boost pressure (Bddf), which is the coefficient of the liquefied petroleum gas calorific value/diesel calorific value, which is approximately 1.237.
從公式(2)可知:混燒引擎相較於柴油引擎的省油率與液化石油氣的噴入量成正比,但必須兼顧各種不同扭矩負載於不同轉速下的增壓壓力,以便得到較高的燃燒反應,達到最佳熱效率。 It can be known from formula (2) that the fuel-saving rate of the co-firing engine is proportional to the injection rate of the liquefied petroleum gas compared to the diesel engine, but the pressure of the different torque loads at different speeds must be taken into account in order to obtain a higher Combustion reaction to achieve optimum thermal efficiency.
因此,公式(1)關於常數K[Bdsl]的部份,本發明人分成兩部分來考慮:以扭矩負載50%的燃氣噴入量(取K[Bdsl]=1)為主,加上油門踏板開度控制的燃氣噴入量(取K[Bdsl]=0至0.245)為輔,採用兩個空壓式燃氣流量控制閥,實施在柴油/液化石油氣混燒系統。 Therefore, the part of the formula (1) with respect to the constant K[Bdsl] is considered by the inventor in two parts: the gas injection amount of 50% of the torque load (take K[Bdsl]=1), plus The gas injection amount of the accelerator pedal opening control (taken K[Bdsl]=0 to 0.245) is supplemented by two air pressure type gas flow control valves, which are implemented in the diesel/liquefied petroleum gas co-firing system.
這些空壓式燃氣流量控制閥之一,是由引擎的增壓壓力為回饋致動參數,以閉迴路式調控燃氣噴入量。另一個空壓式燃氣流量控制閥,是由油門踏板開度為開迴路式之主動致動參數,透過空壓控制凸輪改變油門踏板空壓控制閥的壓力,將調壓後的空氣導入燃氣流量控制閥, 使燃氣噴入引擎進氣歧管。所以,本發明只要通過兩個空壓流量控制閥產生最佳燃氣噴入量,獲得優異的柴油/液化石油氣混燒效果,達到節能減碳的功效。 One of these air-pressure gas flow control valves is a feed-in parameter that is controlled by the supercharging pressure of the engine to regulate the gas injection amount in a closed loop manner. Another air-pressure gas flow control valve is an active actuation parameter in which the accelerator pedal opening degree is an open circuit type, and the pressure of the accelerator pedal air pressure control valve is changed by the air pressure control cam, and the regulated air is introduced into the combustion. Air flow control valve, Inject gas into the engine intake manifold. Therefore, the present invention only obtains the optimal gas injection amount through two air pressure flow control valves, and obtains an excellent diesel/liquefied petroleum gas co-firing effect, thereby achieving the effect of energy saving and carbon reduction.
其次,本發明控制燃氣噴入量的空壓閉迴路屬於機械結構,勿庸安裝電控噴氣噴嘴及噴氣控制單元,不僅構造比較簡單,而且製作成本還比一般電子式控制系統低約七、八成。 Secondly, the air-pressure closed circuit for controlling the gas injection amount belongs to a mechanical structure, and it is not necessary to install an electronically controlled air jet nozzle and a jet control unit, which is not only relatively simple in construction, but also has a manufacturing cost lower than that of a general electronic control system. Eighty percent.
再者,本發明的閉迴路控制方法,採用增壓壓力為回饋致動參數,故噴入的液化石油氣更能得到精準的控制,獲致較佳的空燃比,提高混燒引擎的熱效率,達到比一般電子式開迴路控制混燒系統更為優良的節能減碳效果。因此,本發明的混燒系統,誠屬節省柴油引擎燃料費用比較經濟實惠的新利器。 Furthermore, the closed loop control method of the present invention uses the supercharging pressure as the feedback actuation parameter, so that the injected liquefied petroleum gas can be accurately controlled, the better air-fuel ratio is obtained, and the thermal efficiency of the co-firing engine is improved. More energy-saving and carbon-reducing effect than the general electronic open circuit control co-firing system. Therefore, the co-firing system of the present invention is a new weapon for saving the fuel cost of the diesel engine.
10‧‧‧柴油輸送管路 10‧‧‧Diesel delivery line
11‧‧‧柴油噴射泵 11‧‧‧Diesel jet pump
12‧‧‧柴油油箱 12‧‧‧Diesel fuel tank
13‧‧‧柴油引擎 13‧‧‧Diesel engine
14‧‧‧進氣歧管 14‧‧‧Intake manifold
15‧‧‧排氣歧管 15‧‧‧Exhaust manifold
16‧‧‧渦輪增壓器 16‧‧‧ turbocharger
17‧‧‧中冷器 17‧‧‧Intercooler
18‧‧‧水箱 18‧‧‧ water tank
19‧‧‧油門踏板 19‧‧‧Gas pedal
20‧‧‧液化石油氣輸送管路 20‧‧‧Liquid LPG pipeline
21‧‧‧液化石油氣儲氣桶 21‧‧‧Liquified petroleum gas storage tank
22‧‧‧關閉閥 22‧‧‧Close valve
23‧‧‧汽化器 23‧‧‧Vaporizer
24‧‧‧過濾器 24‧‧‧Filter
25‧‧‧電磁閥 25‧‧‧ solenoid valve
26‧‧‧減壓 26‧‧‧Decompression
30‧‧‧油氣轉換開關 30‧‧‧ oil and gas transfer switch
31‧‧‧感知器 31‧‧‧ Sensor
40‧‧‧第一流量控制閥 40‧‧‧First flow control valve
41‧‧‧入口 41‧‧‧ entrance
42‧‧‧進氣口 42‧‧‧air inlet
43‧‧‧上模片 43‧‧‧Upper film
44‧‧‧下模片 44‧‧‧ Lower die
45‧‧‧上氣室 45‧‧‧Upper air chamber
46‧‧‧下氣室 46‧‧‧Air chamber
47‧‧‧供氣閥 47‧‧‧ gas supply valve
48‧‧‧頂針 48‧‧‧ thimble
49‧‧‧油氣室 49‧‧‧ oil and gas room
50‧‧‧第二流量控制閥 50‧‧‧Second flow control valve
51‧‧‧入口 51‧‧‧ entrance
52‧‧‧出口 52‧‧‧Export
53‧‧‧進氣口 53‧‧‧air inlet
54‧‧‧出口 54‧‧‧Export
60‧‧‧油門踏板空壓控制閥 60‧‧‧Gas pedal air pressure control valve
61‧‧‧凸輪 61‧‧‧ cam
62‧‧‧柱塞 62‧‧‧Plunger
63‧‧‧控制室 63‧‧‧Control room
64‧‧‧量測氣囊 64‧‧‧Measurement airbag
65‧‧‧氣體流通區域 65‧‧‧ gas circulation area
66‧‧‧未經調壓供應區 66‧‧‧Unregulated supply area
67‧‧‧供氣閥 67‧‧‧ gas supply valve
68‧‧‧初始壓力模片 68‧‧‧Initial pressure die
69‧‧‧控制模片 69‧‧‧Control module
70‧‧‧初始壓力室 70‧‧‧Initial pressure chamber
71‧‧‧二次壓力室 71‧‧‧Secondary pressure chamber
72‧‧‧穩壓調控壓力區 72‧‧‧Regulated voltage regulation zone
73‧‧‧壓力閥 73‧‧‧pressure valve
74‧‧‧頂針 74‧‧‧ thimble
75‧‧‧安全閥 75‧‧‧Safety valve
76‧‧‧連動桿 76‧‧‧ linkage rod
77‧‧‧進氣口 77‧‧‧air inlet
78‧‧‧出氣口 78‧‧‧ air outlet
第1圖是本發明空壓控制燃氣流量式柴油/液化石油氣混燒節能減碳系統一較佳實施例的架構平面圖。 Fig. 1 is a plan view showing the structure of a preferred embodiment of the air-pressure control gas flow type diesel/liquefied petroleum gas co-firing energy-saving carbon reduction system of the present invention.
第2圖是第1圖油門踏板空壓控制閥之剖面放大平面圖。 Fig. 2 is an enlarged plan view showing the throttle pedal air pressure control valve of Fig. 1.
第3圖是第1圖液化石油氣流量控制閥之剖面放大平面圖。 Figure 3 is a cross-sectional enlarged plan view of the liquefied petroleum gas flow control valve of Figure 1.
為使閱覽者深入瞭解本發明的精髓,配合必要的圖式,就本發明技術內容做詳實而具體的陳述如下:在第1圖中,闡明空壓控制燃氣流量式柴油/液化石油氣混燒節能減碳系統一較佳實施例的具體架構。 In order to give readers a deeper understanding of the essence of the present invention, with the necessary drawings, the technical content of the present invention is described in detail as follows: In the first figure, the air pressure control gas flow type diesel/liquefied petroleum gas mixture is clarified. A specific architecture of a preferred embodiment of the energy-saving carbon reduction system.
這款雙燃料混燒系統包括一柴油輸送管路10與一液化石油氣輸送管路20,通過一油氣轉換開關30切換不同的燃料進行燃燒作業。 The dual fuel co-firing system includes a diesel delivery line 10 and a liquefied petroleum gas delivery line 20 that are switched by a gas-to-oil transfer switch 30 for combustion operations.
該柴油輸送管路10中央是一柴油噴射泵11, 柴油輸送管路10一端連接一柴油油箱12,另端與一柴油引擎13相通。當柴油引擎13啟動後,一使用者踩下一油門踏板19,決定柴油噴射泵11汲取柴油油箱12適量的柴油,進入柴油引擎13內部多道汽缸。 The center of the diesel delivery line 10 is a diesel injection pump 11, One end of the diesel delivery line 10 is connected to a diesel fuel tank 12, and the other end is connected to a diesel engine 13. When the diesel engine 13 is started, a user steps on the accelerator pedal 19, and the diesel injection pump 11 determines that the diesel fuel tank 12 draws an appropriate amount of diesel oil into the multi-cylinders inside the diesel engine 13.
柴油引擎13外部聯結一進氣歧管14與一排氣歧管15。進氣歧管14一端界定為A端,另端視為B端且連接一渦輪增壓器16。該渦輪增壓器16抽取氣體,途經一中冷器17轉入柴油引擎13的汽缸,混合柴油一起燃燒致生車輛行駛所需的動能,並將廢氣從排氣歧管15輸送到一排氣管(圖中未示)。另外,一水箱18貯存適量的液體(通常是指水),採用水冷方式對柴油引擎13進行散熱作用。 The diesel engine 13 is externally coupled to an intake manifold 14 and an exhaust manifold 15. The intake manifold 14 is defined at one end as the A end and the other end as the B end and connected to a turbocharger 16. The turbocharger 16 draws gas, passes through an intercooler 17 and transfers to the cylinder of the diesel engine 13, and the mixed diesel fuel is combusted to generate the kinetic energy required for the vehicle to travel, and the exhaust gas is sent from the exhaust manifold 15 to an exhaust gas. Tube (not shown). In addition, a water tank 18 stores an appropriate amount of liquid (generally referred to as water), and heat-dissipates the diesel engine 13 by water cooling.
該液化石油氣輸送管路20一端連接一液化石油氣儲氣桶21,另端形成二段分岔的管路用以銜接進氣歧管14相應的部位:一段管路通往進氣歧管14的A端,管路上安排一空壓式第一流量控制閥40;另段管路經過一空壓式第二流量控制閥50而與進氣歧管14的B端相連。在液化石油氣輸送管路20介於液化石油氣儲氣桶21與二流量控制閥40、50之間,依序安裝一決定液化石油氣輸出的關閉閥22,一將液化石油氣汽化為細小分子的汽化器23,以及一用以濾除石油氣中雜質的過濾器24。 The liquefied petroleum gas delivery pipeline 20 is connected at one end to a liquefied petroleum gas storage tank 21, and the other end forms a two-stage branching pipeline for connecting the corresponding portion of the intake manifold 14: a section of the pipeline leading to the intake manifold At the A end of the 14th, a first air pressure type first flow control valve 40 is arranged on the pipeline; the other line is connected to the B end of the intake manifold 14 via a pneumatic second flow control valve 50. A liquefied petroleum gas delivery line 20 is interposed between the liquefied petroleum gas storage tank 21 and the two flow control valves 40, 50, and a shut-off valve 22 for determining the output of the liquefied petroleum gas is sequentially installed, and the liquefied petroleum gas is vaporized into small A molecular vaporizer 23, and a filter 24 for filtering out impurities in the petroleum gas.
其中,關閉閥22平時為開啟狀態,其兩端分別組裝一位於液化石油氣輸送管路20的電磁閥25,每個電磁閥25以關閉為常態。汽化器23亦採用水箱18的液體來獲得水冷式散熱效果。 The closing valve 22 is normally in an open state, and a solenoid valve 25 located in the liquefied petroleum gas delivery line 20 is assembled at both ends thereof, and each of the solenoid valves 25 is normally closed. The vaporizer 23 also uses the liquid of the water tank 18 to obtain a water-cooled heat dissipation effect.
所述的油氣轉換開關30有一組感知器31,感知器31可安裝於柴油引擎13,用以偵測扭矩負載或是轉速。打開油氣轉換開關30,使電磁閥25來到開啟狀態,允許液化石油氣儲氣桶21將內部壓力達10kg/cm2的燃氣 導入汽化器23裏,減壓26後成為2kg/cm2的流體,經由過濾器24分流至流量控制閥40、50相應的入口41、51。 The oil and gas transfer switch 30 has a set of sensors 31, and the sensor 31 can be mounted on the diesel engine 13 for detecting a torque load or a rotational speed. The oil-gas transfer switch 30 is turned on, and the electromagnetic valve 25 is brought to the open state, and the liquefied petroleum gas storage tank 21 is allowed to introduce the gas having an internal pressure of 10 kg/cm 2 into the vaporizer 23, and after decompressing 26, it becomes a fluid of 2 kg/cm 2 . Diverted to the respective inlets 41, 51 of the flow control valves 40, 50 via the filter 24.
在各種不同的扭矩負載與轉速下,用油門踏板19帶動一凸輪61偏心轉動,根據非圓形輪廓曲線到輪軸的距離不一致的構造,壓迫一柱塞62深入一油門踏板空壓控制閥60中。 Under various torque loads and rotational speeds, a cam 61 is eccentrically rotated by the accelerator pedal 19, and a plunger 62 is pressed into an accelerator pedal air pressure control valve 60 according to a configuration in which the distance from the non-circular contour curve to the axle is inconsistent. .
如第2圖所示,該油門踏板空壓控制閥60內部中空,被控制閥60內壁區分為二:一間控制室63與一塊氣體流通區域65。其中,該控制室63屬於控制閥60內部偏向柱塞62的空間,用以容納一量測氣囊64。量測氣囊64局部突出柱塞62陷於控制室63部位的外圍,剩餘部位深入柱塞62內部。 As shown in Fig. 2, the accelerator pedal air pressure control valve 60 is hollow inside, and is divided into two by the inner wall of the control valve 60: a control chamber 63 and a gas flow region 65. The control chamber 63 belongs to a space inside the control valve 60 that is biased toward the plunger 62 for accommodating a measurement air bag 64. The measurement airbag 64 partially protrudes from the periphery of the portion of the control chamber 63 by the plunger 62, and the remaining portion penetrates the inside of the plunger 62.
該氣體流通區域65屬於控制閥60內部遠離柱塞62的空間,同樣被控制閥60內壁區分為二:一塊未經調壓供應區66與一塊連接控制室63的流體區。此流體區被一對模片68、69隔成一間初始壓力室70、一間二次壓力室71與一塊穩壓調控壓力區72。 The gas flow area 65 belongs to the space inside the control valve 60 away from the plunger 62, and is also divided into two by the inner wall of the control valve 60: an unregulated supply zone 66 and a fluid zone connected to the control chamber 63. The fluid zone is separated by a pair of dies 68, 69 into an initial pressure chamber 70, a secondary pressure chamber 71 and a regulated pressure zone 72.
其中,該穩壓調控壓力區72與未經調壓供應區66相通,用一供氣閥67堵住二區66、72相通處。圖中的供氣閥67由一彈簧與一顆鋼珠組成,鋼珠靠著彈簧的彈性作用力,堵塞未經調壓供應區66與穩壓調控壓力區72相通處。 The voltage regulation regulating pressure zone 72 is in communication with the unregulated supply area 66, and is blocked by a gas supply valve 67 at the junction of the two zones 66 and 72. The air supply valve 67 in the figure is composed of a spring and a steel ball, and the steel ball is blocked by the elastic force of the spring to block the unregulated supply area 66 and the pressure regulating pressure zone 72.
該初始壓力室70位於初始壓力模片68與控制室63之間,藉由一壓力閥73自動堵塞二室63、70彼此相通處。圖中的壓力閥73同樣是由鋼珠與彈簧組成,鋼珠透過一根頂針74連著柱塞62端部,二者能夠同步作動,彈簧提供彈性作用力,推動鋼珠堵塞控制室63與初始壓力室70相通處。 The initial pressure chamber 70 is located between the initial pressure die 68 and the control chamber 63, and a pressure valve 73 automatically blocks the two chambers 63, 70 from communicating with each other. The pressure valve 73 in the figure is also composed of a steel ball and a spring. The steel ball is connected to the end of the plunger 62 through a thimble 74, and the two can be synchronously actuated. The spring provides an elastic force to push the steel ball to block the control chamber 63 and the initial pressure chamber. 70 junctions.
該二次壓力室71隔著初始壓力模片68與初始 壓力室70毗鄰,二室70、71彼此不相連。該二次壓力室71與穩壓調控壓力區72的分界線是控制模片69。 The secondary pressure chamber 71 is interposed between the initial pressure die 68 and the initial pressure chamber The pressure chambers 70 are adjacent, and the two chambers 70, 71 are not connected to each other. The boundary between the secondary pressure chamber 71 and the regulated pressure zone 72 is the control die 69.
該穩壓調控壓力區72與二次壓力室71相通處被一安全閥75塞住。圖中的安全閥75是顆鋼珠,其與供氣閥67的鋼珠之間銜接一根連動桿76,以致安全閥75隨著供氣閥67同步運動。 The regulator regulating pressure zone 72 is plugged with a safety valve 75 at the communication with the secondary pressure chamber 71. The safety valve 75 in the figure is a steel ball which engages a linkage rod 76 with the steel ball of the air supply valve 67, so that the safety valve 75 moves synchronously with the air supply valve 67.
從上述說明不難發現,柱塞62受力朝向控制室63深處位移,連帶量測氣囊64及頂針74同向運動,讓控制室63與初始壓力室70相通,迫使初始壓力膜片68因為壓力強度改變而彎曲。同時,提高二次壓力室71內部的壓力強度,壓迫控制膜片69發生形變而彎曲,足以推開安全閥75,經由連動桿76帶動供氣閥67離開原來的堵塞位置。 It is not difficult to find from the above description that the plunger 62 is displaced deep toward the control chamber 63, and the measurement air bag 64 and the ejector pin 74 are moved in the same direction, so that the control chamber 63 communicates with the initial pressure chamber 70, forcing the initial pressure diaphragm 68 because The pressure intensity changes and bends. At the same time, the pressure intensity inside the secondary pressure chamber 71 is increased, and the compression control diaphragm 69 is deformed and bent, which is sufficient to push the safety valve 75 upward, and the supply valve 67 is driven away from the original blocking position via the linkage rod 76.
此時,未經調壓供應區66與穩壓調控壓力區72相通,以進氣口77引導壓力值約2kg/cm2的空氣進入穩壓調控壓力區72,執行氣壓值範圍在0~1.5kg/cm2的調整,再由出氣口78將調整後的空氣輸送到第一流量控制閥40的進氣口42。 At this time, the unregulated supply area 66 communicates with the regulated pressure regulating zone 72, and the air having a pressure value of about 2 kg/cm 2 is introduced into the regulated pressure regulating zone 72 by the air inlet 77, and the air pressure value ranges from 0 to 1.5. The adjustment of kg/cm 2 is followed by the air outlet 78 to deliver the conditioned air to the air inlet 42 of the first flow control valve 40.
接著看到第3圖,該第一流量控制閥40構造大致上相同於油門踏板空壓控制閥,都是靠著二安排於第一流量控制閥40的模片43、44將其中空的內部隔成多個空間°自第一流量控制閥40內壁到上模片43之間形成一間上氣室45,上氣室45與外界隔離,只能通過進氣口42來連接油門踏板空壓控制閥,用以導入氣壓值調整後的氣體,提升上氣室45室壓,迫使上模片43變形彎曲。 Next, as seen in Fig. 3, the first flow control valve 40 is constructed substantially the same as the accelerator pedal air pressure control valve, and is placed against the inner portion of the first flow control valve 40 by the die 43, 44. Separating into a plurality of spaces, an upper air chamber 45 is formed from the inner wall of the first flow control valve 40 to the upper mold piece 43. The upper air chamber 45 is isolated from the outside, and the accelerator pedal can only be connected through the air inlet 42. The pressure control valve is used to introduce the gas with the adjusted air pressure value, and raise the pressure of the upper chamber 45 chamber, forcing the upper mold piece 43 to deform and bend.
二模片43、44配合第一流量控制閥40內壁圍成一間下氣室46,下氣室46與一間油氣室49被第一流量控制閥40部份內壁與下模片44隔開,用安全閥堵塞下氣室46與油氣室49相通處,以致下氣室46保持封閉狀態。 如此,變形的上模片43就會提升下氣室46的室壓,迫使下模片44彎曲變形。 The two die 43 and 44 cooperate with the inner wall of the first flow control valve 40 to define a lower air chamber 46, and the lower air chamber 46 and one oil chamber 49 are partially inner and lower die 44 of the first flow control valve 40. Separated, the lower air chamber 46 is in communication with the oil and gas chamber 49 by a safety valve so that the lower air chamber 46 remains closed. Thus, the deformed upper mold piece 43 raises the chamber pressure of the lower air chamber 46, forcing the lower mold piece 44 to be bent and deformed.
圖中的安全閥就像是一根頂針48,在另一組安裝在入口41與出口52之間的供氣閥47支撐下,以頂針48前端塞住下氣室46與油氣室49相通處為常態。一旦,下氣室46室壓大於供氣閥47施予頂針48的作用力,就能反推頂針48洩壓,連帶供氣閥47同步退開。此時,液化石油氣由入口41湧入第一流量控制閥40內部,經過供氣閥47轉向油氣室49,通過出口52流向進氣歧管14(詳閱第1圖)A端。 The safety valve in the figure is like a thimble 48, and under the support of another set of air supply valves 47 installed between the inlet 41 and the outlet 52, the front end of the ejector pin 48 is plugged into the lower air chamber 46 to communicate with the oil and gas chamber 49. It is the normal state. Once the chamber pressure of the lower air chamber 46 is greater than the force applied by the air supply valve 47 to the ejector needle 48, the ejector pin 48 can be reversely depressurized, and the air supply valve 47 is simultaneously retracted. At this time, the liquefied petroleum gas flows into the first flow control valve 40 from the inlet 41, passes through the supply valve 47 to the oil and gas chamber 49, and flows through the outlet 52 to the intake manifold 14 (see Fig. 1).
回頭看到第1圖,關於第二流量控制閥50的構造與第一流量控制閥40完全一致,差異處在於:第二流量控制閥50的進氣口53導入渦輪增壓氣體。因為柴油引擎13啟動後,渦輪增壓器16在任何扭矩負載下都會產生增壓的壓力,此壓力值範圍約為0~0.8kg/cm2,透過進氣口53注入第二流量控制閥50中。 Referring back to Fig. 1, the configuration of the second flow control valve 50 is identical to that of the first flow control valve 40, the difference being that the intake port 53 of the second flow control valve 50 introduces turbocharged gas. Since the diesel engine 13 is started, the turbocharger 16 generates a pressurized pressure under any torque load, and the pressure value ranges from about 0 to 0.8 kg/cm 2 , and is injected into the second flow control valve 50 through the intake port 53. in.
後續流程與第一流量控制閥40相似:亦即增壓氣體提升上氣室的室壓,以致上模片變形彎曲,迫使下氣室增壓來推擠下膜片,從而推開頂針連帶供氣閥處於開啟狀態,引導液化石油氣經由第二流量控制閥50的出口54流入進氣歧管14的B端。 The subsequent process is similar to the first flow control valve 40: that is, the pressurized gas raises the chamber pressure of the upper air chamber, so that the upper die is deformed and bent, forcing the lower air chamber to pressurize to push the lower diaphragm, thereby pushing the thimble together. The gas valve is in an open state, and the liquefied petroleum gas is directed to flow into the B end of the intake manifold 14 via the outlet 54 of the second flow control valve 50.
因此,柴油引擎13以低轉速約1200rpm運行時,低油門開度下,增壓壓力很小,所以A端/B端的液化石油氣噴入量很小,幾乎為零。 Therefore, when the diesel engine 13 is operated at a low rotation speed of about 1200 rpm, the supercharging pressure is small at a low accelerator opening, so that the amount of liquefied petroleum gas injected at the A end/B end is small, almost zero.
當油門開度漸大,引擎轉速約為1700rpm時,增壓壓力增至0.37kg/cm2,此時A端/B端的液化石油氣噴入量約為24.5%。 When the throttle opening is gradually increased and the engine speed is about 1700 rpm, the supercharging pressure is increased to 0.37 kg/cm 2 , and the amount of liquefied petroleum gas injected at the A end/B end is about 24.5%.
當油門大開,引擎轉速高達2400rpm時,增壓壓力增至0.71kg/cm2,A端/B端的液化石油氣噴入量 降為1.163。 When the throttle is opened and the engine speed is as high as 2400 rpm, the supercharging pressure is increased to 0.71 kg/cm 2 , and the liquefied petroleum gas injection amount at the A end/B end is lowered to 1.163.
當油門再加大引擎轉速接近2700rpm時,液化石油氣的總噴入量即為B端的噴入量,約為扭矩負載50%時的噴入量。因此,A端/B端的液化石油氣噴入量均隨凸輪61的輪廓曲線(依油門開度)而自動控制,構成一個以增壓壓力為致動器的閉迴路氣控主系統,加上以油門踏板開度為致動器的開迴路輔系統,主輔二系統充分協調便可建立一個最佳燃氣噴氣系統。 When the throttle increases the engine speed to nearly 2700 rpm, the total injection amount of the liquefied petroleum gas is the injection amount at the B end, which is about the injection amount at 50% of the torque load. Therefore, the amount of liquefied petroleum gas injected at the A end/B end is automatically controlled according to the contour curve of the cam 61 (according to the throttle opening degree), and constitutes a closed loop air control main system with a boost pressure as an actuator, plus With the accelerator pedal opening as the actuator's open circuit auxiliary system, the main and auxiliary systems can be fully coordinated to establish an optimal gas jet system.
最後,經由油門踏板空壓控制閥與空壓式流量控制閥的設計分析,求得最佳燃氣噴射機制以確保最高熱效率而獲致接近20%省油率的節能減碳目標。 Finally, through the design and analysis of the accelerator pedal air pressure control valve and the air pressure type flow control valve, the optimal gas injection mechanism is obtained to ensure the highest thermal efficiency and achieve the energy saving and carbon reduction target of nearly 20% fuel economy.
假設,油門踏板空壓控制閥以油門踏板驅動凸輪行程Sp(約2~3mm)往下壓,使得初壓力膜片中央產生δ p1的變形,導致二次壓力室產生壓力Pp,再對控制膜片加壓於供氣閥的彈簧(常數Kp2)產生δ p2的位移,即為供氣閥打開的空隙程度。當Sp為最大(約3mm)時,δ p2值亦為最大,即供氣閥門全開,未調壓力空氣以最大量進入穩壓調控壓力區。參酌高等材料力學應力分析得知:δ p1=Ep×Pp(Rp2)2/Etp3--------------(3) Assume that the accelerator pedal air pressure control valve is pressed down by the accelerator pedal driving cam stroke Sp (about 2~3 mm), so that the deformation of the center of the initial pressure diaphragm is δ p 1 , which causes the pressure in the secondary pressure chamber to be Pp, and then the control is performed. The diaphragm is pressurized to the spring of the air supply valve (constant Kp 2 ) to produce a displacement of δ p 2 , which is the degree of clearance of the air supply valve. When Sp is the maximum (about 3mm), the value of δ p 2 is also the largest, that is, the gas supply valve is fully open, and the unregulated pressure air enters the pressure regulation and pressure zone at the maximum amount. According to the mechanical stress analysis of higher materials, δ p 1 =Ep×Pp(Rp 2 ) 2 /Etp 3 --------------(3)
公式(3)中,E為膜片材料之揚式係數(Youngs Modulus),tp為膜片之厚度,而常數Ep的數值隨Rp/rp的值而變,詳如下表:
當柱塞受到由凸輪的指定位移負載Sp時,對量測氣囊(彈力模數Kpa可由實驗測出)產生作用力Fp,導致初壓力膜片產生位移量δ p1,由力的平衡得知Sp×Kpa=Kp1×δ p1。只要設定專用於油門踏板空壓控制閥的壓力閥的彈簧常數值Kp1,δ p1便可求出。再選擇適當的 膜片材質E,外半徑Rp,厚度tp及中心硬片半徑rp後,將δ p1代入公式(3)即可求得Pp,再經由控制膜片與供氣閥彈簧的力平衡,亦即Pp׶×R2p2=Kp2×δp2,其中的¶=3.1416,可求得運用在油門踏板空壓控制閥的供氣閥的彈簧的彈力模數Kp2。 When the plunger is subjected to the specified displacement load Sp by the cam, the force Fp is generated for the measuring airbag (the elastic modulus Kpa can be experimentally measured), resulting in the displacement amount δ p 1 of the initial pressure diaphragm, which is known from the balance of the force. Sp × Kpa = Kp 1 × δ p 1 . As long as the spring constant value Kp 1 , δ p 1 of the pressure valve dedicated to the accelerator pedal air pressure control valve is set, it can be obtained. After selecting the appropriate diaphragm material E, outer radius Rp, thickness tp and center hard piece radius rp, δ p 1 is substituted into formula (3) to obtain Pp, and then the force of the diaphragm and the supply valve spring is controlled. Balance, that is, Pp × ¶ × R 2 p 2 = Kp 2 × δp 2 , where ¶ = 3.1416, the spring modulus Kp 2 of the spring applied to the air supply valve of the accelerator pedal air pressure control valve can be obtained.
如此,從油門踏板開始,經過特別設計的凸輪,產生Sp行程,經過各個氣囊、初始壓力室與二次壓力室所有膜片尺寸,以及各個彈簧的彈力模數均可精確設計製造,最後可調控空壓至穩壓壓力Pc2而得到預定的流量及壓力以進入空壓式流量控制閥,達成由進氣歧管A端進入引擎的液化石油氣噴氣量。 In this way, starting from the accelerator pedal, a specially designed cam generates a Sp stroke, and all the diaphragm sizes of the respective airbags, the initial pressure chamber and the secondary pressure chamber, and the elastic modulus of each spring can be accurately designed and manufactured, and finally can be adjusted. The air pressure is applied to the regulated pressure Pc 2 to obtain a predetermined flow rate and pressure to enter the air pressure type flow control valve to achieve the amount of liquefied petroleum gas jet entering the engine from the intake manifold A end.
在空壓式流量控制閥中,來自渦輪增壓壓力Pb1或經由油門踏板控制閥調控壓力Pc2,通訂為Pl1。同樣用前述高等材料力學應力分析,則供氣閥打開的位移δ l2可由下列公式求得:δl2=El×Pl1×(Rl2 2)2/Etl3×Rl1 2/Rl2 2=El×(Pl1×Rl2 2×Rl1 2)/Etl3------------(4) In the air pressure type flow control valve, the pressure Pc 1 is regulated from the turbo boost pressure Pb 1 or via the accelerator pedal control valve, and is designated as Pl 1 . Also using the aforementioned mechanical stress analysis of the higher material, the displacement δ l 2 of the supply valve opening can be obtained by the following formula: δl 2 = El × Pl 1 × (Rl 2 2 ) 2 / Etl 3 × Rl 1 2 / Rl 2 2 =El×(Pl 1 ×Rl 2 2 ×Rl 1 2 )/Etl 3 ------------(4)
上式中,E為膜片材料之揚式係數(Youngs Modulus),tl為膜片之厚度,而常數值El隨流量控制閥的上、下膜片半徑Rl2/流量控制閥的上、下膜片中心半徑rl2的值而變,詳如下表:
當δ l2求得後,流量控制閥出口的液化石油氣噴出量即可得到精確的控制,由進氣歧管A端及B端噴進柴油引擎的液化石油氣噴射量,便可得到精確的控制。 When δ l 2 is obtained, the liquefied petroleum gas discharge amount at the outlet of the flow control valve can be accurately controlled, and the liquefied petroleum gas injection amount injected into the diesel engine from the A end and the B end of the intake manifold can be accurately obtained. control.
綜上所述,本發明在各種不同扭矩負載及不同轉速下,經自動控制而得到液化石油氣使用量與柴油使用量的最佳比例,同時得到最佳空燃比使混燒引擎達到最佳 燃燒狀況,即達成最高熱效率,獲致20%的省油率。 In summary, the present invention obtains the optimal ratio of the amount of liquefied petroleum gas used and the amount of diesel used under various torque loads and different rotational speeds, and obtains the best air-fuel ratio to achieve the best co-firing engine. The burning condition, that is, the highest thermal efficiency, results in a fuel economy of 20%.
40‧‧‧第一流量控制閥 40‧‧‧First flow control valve
41‧‧‧入口 41‧‧‧ entrance
42‧‧‧進氣口 42‧‧‧air inlet
43‧‧‧上模片 43‧‧‧Upper film
44‧‧‧下模片 44‧‧‧ Lower die
45‧‧‧上氣室 45‧‧‧Upper air chamber
46‧‧‧下氣室 46‧‧‧Air chamber
47‧‧‧供氣閥 47‧‧‧ gas supply valve
48‧‧‧頂針 48‧‧‧ thimble
49‧‧‧油氣室 49‧‧‧ oil and gas room
52‧‧‧出口 52‧‧‧Export
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CN2426923Y (en) * | 2000-06-27 | 2001-04-18 | 上海泛华清洁汽车能源有限公司 | Self-regulating energy-saving device using on gas supply system of liquefied petroleum gas fuel vehicle |
CN100465425C (en) * | 2001-04-09 | 2009-03-04 | 杰弗里·R·特纳 | Fuel delivery system |
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