TWI568898B - Silicon single crystal manufacturing method - Google Patents

Silicon single crystal manufacturing method Download PDF

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TWI568898B
TWI568898B TW104133645A TW104133645A TWI568898B TW I568898 B TWI568898 B TW I568898B TW 104133645 A TW104133645 A TW 104133645A TW 104133645 A TW104133645 A TW 104133645A TW I568898 B TWI568898 B TW I568898B
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crucible
wafer
single crystal
quartz crucible
diameter
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TW201636465A (en
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Shinichi Tomita
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Sumco Corp
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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B15/00Single-crystal growth by pulling from a melt, e.g. Czochralski method
    • C30B15/20Controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • C30B29/06Silicon

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  • Crystallography & Structural Chemistry (AREA)
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Description

矽單結晶之製造方法 矽Single crystal manufacturing method

本發明係有關於一種根據Czochralski方法(以下稱為CZ法)之矽單結晶的製造方法,尤其係有關於一種對石英坩堝內之矽原料的填充方法。 The present invention relates to a method for producing a single crystal according to the Czochralski method (hereinafter referred to as CZ method), and more particularly to a method for filling a crucible material in a quartz crucible.

近年來,成為矽晶圓之原料的矽單結晶的大部分係根據CZ法所製造。CZ法係將種結晶浸泡於石英坩堝內所收容之矽熔液的液面,並緩慢地拉升種結晶,藉此,使具有與種結晶相同之結晶方位的矽單結晶成長的方法。 In recent years, most of the single crystals which are the raw materials for germanium wafers are manufactured according to the CZ method. The CZ method is a method in which seed crystals are immersed in the liquid surface of the crucible liquid contained in the quartz crucible, and the seed crystals are slowly pulled up, whereby the monocrystals having the same crystal orientation as the seed crystals are grown.

近年來,隨著拉升之矽單結晶的大口徑化,氣泡被取入成長中之單結晶,而在單結晶中產生針孔或差排的問題變得顯著。認為氣泡係溶入矽熔液中之氬(Ar)氣等的氣體或因石英坩堝與矽熔液的反應所產生之一氧化矽(SiO)氣體等的氣體以形成於石英坩堝的內表面之缺陷為起點凝聚,藉此所產生,從坩堝內表面所脫離之氣泡係在矽熔液中浮起,並被取入單結晶中。針孔係亦稱為氣袋之球狀的結晶缺陷(空洞缺陷),大部分係尺寸為300~500μm者,但是亦有150μm以下之很小者或1mm以上之極大者。 In recent years, as the diameter of the single crystal is increased, the bubbles are taken into the growing single crystal, and the problem of pinholes or poor rows in the single crystal becomes remarkable. It is considered that the gas is a gas such as argon (Ar) gas dissolved in the ruthenium melt or a gas such as ruthenium oxide (SiO) gas generated by the reaction of the quartz ruthenium and the ruthenium melt to form an inner surface of the quartz crucible. The defect is agglomerated at the starting point, whereby the bubble which is detached from the inner surface of the crucible floats in the crucible melt and is taken into the single crystal. The pinhole system is also called a spherical crystal defect (cavity defect) of an air bag, and most of the system has a size of 300 to 500 μm, but it is also a small one of 150 μm or less or a very large one or more.

為了防止氣泡之產生,在專利文獻1提議一種方法,該方法係在將矽原料填充於石英坩堝內之前,將具有沿著 該內底面之底面形狀的矽塊配置於石英坩堝的內底面。 In order to prevent the generation of bubbles, Patent Document 1 proposes a method which has a history of filling a crucible raw material in a quartz crucible. The crest of the bottom surface of the inner bottom surface is disposed on the inner bottom surface of the quartz crucible.

【先行專利文獻】 [Prior patent documents] 【專利文獻】 [Patent Literature]

[專利文獻1]日本特開2010-42968號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-42968

可是,在專利文獻1所記載之以往的方法,需要以沿著石英坩堝之彎曲量之內底面的方式來對矽塊的底部形狀進行加工,而不實用。石英坩堝的形狀係因各固體而有不均,配合該不均來對矽塊進行加工係很困難。在矽塊的底部形狀與石英坩堝不一致的情況,矽微粉進入石英坩堝與矽塊之間的間隙,因該矽微粉而缺陷或突起形成於坩堝的內表面,而可能以此缺陷或突起為起點產生氣泡。因此,藉專利文獻1所記載之方法,難充分地抑制矽單結晶中之針孔的產生或差排。 However, in the conventional method described in Patent Document 1, it is necessary to process the bottom shape of the block along the inner bottom surface of the amount of curvature of the quartz crucible, which is not practical. The shape of the quartz crucible is uneven due to each solid, and it is difficult to process the crucible block in accordance with the unevenness. In the case where the shape of the bottom of the block is inconsistent with the quartz crucible, the fine powder enters the gap between the quartz crucible and the crucible. Due to the fine powder, defects or protrusions are formed on the inner surface of the crucible, and the defect or protrusion may be used as a starting point. Create bubbles. Therefore, according to the method described in Patent Document 1, it is difficult to sufficiently suppress the occurrence or the difference of pinholes in the single crystal.

因此,本發明之目的在於提供一種矽單結晶之製造方法,該製造方法係以低耗費更高效率地防止氣泡被取入單結晶中,藉此,降低針孔及差排的產生率。 Accordingly, an object of the present invention is to provide a method for producing a single crystal which prevents bubbles from being taken into a single crystal with low efficiency and higher efficiency, thereby reducing the incidence of pinholes and poor rows.

為了解決該課題,本發明之矽單結晶的製造方法係對石英坩堝內之矽原料加熱而產生矽熔液,再從該矽熔液拉升矽單結晶之根據CZ法之矽單結晶的製造方法,其特徵為:準備具有未滿1mm的厚度之可彈性變形的矽晶圓,在將矽原料填充於石英坩堝內之前,將該矽晶圓載置於該石英坩堝之彎曲之內底面的中央;將作為該矽原料之矽塊填充於被載置該矽 晶圓之該石英坩堝內,而且藉該矽塊之負載使該矽晶圓沿著該石英坩堝的該內底面產生彈性變形。 In order to solve this problem, the method for producing a single crystal of the present invention is to produce a tantalum melt by heating a tantalum raw material in a quartz crucible, and then pulling up the single crystal from the tantalum melt to produce a single crystal according to the CZ method. The method is characterized in that: an elastically deformable germanium wafer having a thickness of less than 1 mm is prepared, and the germanium wafer is placed in the center of the inner bottom surface of the curved portion of the quartz crucible before the germanium raw material is filled in the quartz crucible. Filling the crucible as the raw material of the crucible The quartz crucible of the wafer is elastically deformed along the inner bottom surface of the quartz crucible by the load of the crucible.

若依據本發明,因為藉矽塊之負載使在石英坩堝內所載置之矽晶圓沿著石英坩堝的內底面產生彈性變形,所以可避免矽塊或矽微粉之對石英坩堝之內底面的接觸,而可防止因矽塊或矽微粉而缺陷或突起形成於石英坩堝的內底面。因此,可防止因以缺陷或突起為起點產生氣泡後該氣泡被取入矽單結晶中而成為形成粒子之發生或差排的原因。進而,若依據本發明,因為使用可易於取得之矽晶圓來覆蓋石英坩堝的內底面,所以能以低耗費更高效率地防止氣泡被取入單結晶中。 According to the present invention, since the germanium wafer placed in the quartz crucible is elastically deformed along the inner bottom surface of the quartz crucible by the load of the crucible block, the inner bottom surface of the quartz crucible can be prevented from being rubbed by the crucible or the fine powder. Contact, and it is possible to prevent defects or protrusions from being formed on the inner bottom surface of the quartz crucible due to the lumps or fine powder. Therefore, it is possible to prevent the bubble from being taken into the single crystal after the bubble is generated starting from the defect or the protrusion, thereby causing the occurrence or the difference of the formation of the particle. Further, according to the present invention, since the inner bottom surface of the quartz crucible is covered by the use of an easily obtainable silicon wafer, it is possible to prevent bubbles from being taken into the single crystal with lower efficiency and higher efficiency.

在本發明,該矽晶圓的表面係鏡面或蝕刻面較佳。據此,可提高矽晶圓對石英坩堝之內底面的密接性。因此,可防止因矽微粉侵入矽晶圓與石英坩堝的內底面之間,坩堝內底面變成粗糙,而易發生氣泡的事情。 In the present invention, the surface of the tantalum wafer is preferably mirrored or etched. According to this, the adhesion of the tantalum wafer to the inner bottom surface of the quartz crucible can be improved. Therefore, it is possible to prevent the fine particles from invading between the wafer and the inner bottom surface of the quartz crucible, and the inner bottom surface of the crucible becomes rough, which is likely to cause bubbles.

在本發明,該矽晶圓的直徑係從該矽熔液所拉升之矽單結晶的直徑之0.8倍以上且1.5倍以下較佳。在矽晶圓的直徑係所拉升之矽單結晶的直徑之0.8倍以上的情況,可覆蓋被取入矽單結晶中之可能性高之坩堝內底面上的區域。又,因為在矽單結晶之拉升平常所使用之石英坩堝的口徑係該矽單結晶之直徑的1.5倍以上,若是具有矽單結晶之直徑的1.5倍以下之直徑的矽晶圓,則可設置於石英坩堝內,例如,在使直徑300mm之矽單結晶成長的情況,可將直徑300mm或直徑450mm之矽晶圓用作覆蓋材料,而能以低耗費覆蓋石英坩堝之內底面的更廣範圍。 In the present invention, the diameter of the tantalum wafer is preferably 0.8 times or more and 1.5 times or less the diameter of the single crystal which is pulled up by the tantalum melt. In the case where the diameter of the tantalum wafer is increased by 0.8 times or more of the diameter of the single crystal, it is possible to cover the region on the inner surface of the crucible which is highly likely to be taken into the single crystal. In addition, since the diameter of the quartz crucible used in the drawing of the single crystal is 1.5 times or more the diameter of the single crystal, and the silicon wafer having a diameter of 1.5 times or less the diameter of the single crystal, It is disposed in a quartz crucible. For example, in the case of growing a single crystal having a diameter of 300 mm, a crucible wafer having a diameter of 300 mm or a diameter of 450 mm can be used as a covering material, and the inner bottom surface of the quartz crucible can be covered with a low cost. range.

在本發明,該矽晶圓係周緣部被進行倒角加工較佳。據此,可避免以矽晶圓之周緣部損壞石英坩堝的內底面。因此,可防止從形成於石英坩堝之內底面的缺陷所產生之氣泡,而能以低耗費更高效率地抑制由氣泡所引起之單結晶中之針孔的產生及差排。 In the present invention, it is preferable that the peripheral portion of the tantalum wafer is chamfered. Accordingly, it is possible to avoid damage to the inner bottom surface of the quartz crucible by the peripheral portion of the crucible wafer. Therefore, it is possible to prevent the generation of the pinholes in the single crystal caused by the bubbles and the difference in the efficiency of the bubbles generated by the defects formed on the inner bottom surface of the quartz crucible.

在本發明,該矽晶圓係在表背面及端面的長度200μm以上的缺陷被排除較佳。若有200μm以上的缺陷,臨界應力就大為降低,而在填充矽原料時以缺陷為起點,晶圓裂開,而可能無法完全地覆蓋石英坩堝的內底面。此外,在使用僅支撐矽晶圓之中心部之集中負載的模型(簡易計算式)算出無缺陷之晶圓之變形量的情況,直徑200mm、厚度725μm之晶圓的最大變形量係35mm,直徑300mm、厚度775μm之晶圓的最大變形量係70mm,直徑450mm、厚度925μm之晶圓的最大變形量係125mm,使用愈大口徑之矽晶圓,可愈提高彈性變形量。另一方面,具有200μm以上的缺陷之矽晶圓的最大變形量係分別為4mm、8mm、15mm,變形量大為降低。 In the present invention, it is preferable that the defect of the tantalum wafer having a length of 200 μm or more on the back surface and the end surface of the tantalum wafer is excluded. If there is a defect of 200 μm or more, the critical stress is greatly reduced, and when the germanium material is filled, the defect is used as a starting point, the wafer is cracked, and the inner bottom surface of the quartz crucible may not be completely covered. In addition, when the deformation amount of the defect-free wafer is calculated using a model (simple calculation formula) that supports only the concentrated load at the center of the wafer, the maximum deformation amount of the wafer having a diameter of 200 mm and a thickness of 725 μm is 35 mm. The maximum deformation of a wafer of 300 mm and a thickness of 775 μm is 70 mm, and the maximum deformation of a wafer having a diameter of 450 mm and a thickness of 925 μm is 125 mm. The larger the diameter of the wafer, the more the amount of elastic deformation can be increased. On the other hand, the maximum deformation amount of the germanium wafer having defects of 200 μm or more is 4 mm, 8 mm, and 15 mm, respectively, and the amount of deformation is greatly reduced.

在本發明,將不滿足既定品質基準之不適合的晶圓用作該矽晶圓較佳。據此,將矽晶圓用作覆蓋材料所造成的耗費上漲係幾乎沒有,而可避免將不適合的晶圓當作廢材處理。此外,作為不滿足既定品質基準之不適合的晶圓,可列舉表面品質不良(LPD、霧狀(haze)等)、外觀形狀不良(厚度、直徑、翹曲、面起伏(nanotopography)等)、結晶性品質不良(COP、差排群、OSF、BMD、氧氣濃度等)之晶圓等。 In the present invention, it is preferable to use an unsuitable wafer that does not satisfy a predetermined quality reference as the tantalum wafer. Accordingly, there is almost no increase in the cost of using a germanium wafer as a covering material, and it is possible to avoid treating an unsuitable wafer as a waste material. In addition, examples of wafers that are not suitable for a predetermined quality standard include surface quality defects (LPD, haze, etc.), poor appearance (thickness, diameter, warpage, nanotopography, etc.), and crystallization. Wafers with poor quality (COP, poor group, OSF, BMD, oxygen concentration, etc.).

若依據本發明,可提供一種矽單結晶之製造方法,該方法係以低耗費更高效率地防止氣泡被取入單結晶中,藉此,可降低針孔及差排的產生率。 According to the present invention, it is possible to provide a method for producing a single crystal which can prevent bubbles from being taken into a single crystal with low efficiency and higher efficiency, whereby the generation rate of pinholes and poor rows can be reduced.

1‧‧‧矽單結晶拉升裝置 1‧‧‧矽Single crystal lifting device

2‧‧‧矽單結晶 2‧‧‧矽Single crystal

3‧‧‧矽熔液 3‧‧‧矽 melt

10‧‧‧室 Room 10‧‧‧

10A‧‧‧主室10A 10A‧‧‧Main Room 10A

10B‧‧‧拉升室 10B‧‧‧Lift room

11‧‧‧隔熱材料 11‧‧‧Insulation materials

12‧‧‧石英坩堝 12‧‧‧Quartz

12a‧‧‧石英坩堝之直本體部 12a‧‧‧ Straight body of quartz

12b‧‧‧石英坩堝之角部 12b‧‧‧ Corner of Quartz

12c‧‧‧石英坩堝之底部 12c‧‧‧Bottom of quartz crucible

13‧‧‧基座 13‧‧‧Base

14‧‧‧轉動支撐軸 14‧‧‧Rotating support shaft

15‧‧‧加熱器 15‧‧‧heater

16‧‧‧熱遮蔽體 16‧‧‧Hot shield

17‧‧‧線 17‧‧‧ line

18‧‧‧線捲繞機構 18‧‧‧Wire winding mechanism

19A‧‧‧氣體吸氣口 19A‧‧‧ gas suction port

19B‧‧‧氣體排氣口 19B‧‧‧ gas vent

21‧‧‧矽晶圓 21‧‧‧矽 wafer

22‧‧‧多矽塊 22‧‧‧Multiple blocks

第1圖係表示矽單結晶拉升裝置1之構造的示意剖面圖。 Fig. 1 is a schematic cross-sectional view showing the structure of a single crystal pulling device 1.

第2圖(a)~(c)係用以說明對石英坩堝12內之矽原料的填充步驟及熔化步驟的剖面圖。 Fig. 2 (a) to (c) are cross-sectional views for explaining a filling step and a melting step of the crucible raw material in the quartz crucible 12.

以下,一面參照附加之圖面,一面詳細地說明本發明之較佳的實施形態。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

第1圖係表示矽單結晶拉升裝置1之構造的示意剖面圖。 Fig. 1 is a schematic cross-sectional view showing the structure of a single crystal pulling device 1.

如第1圖所示,矽單結晶拉升裝置1包括:室10;隔熱材料11,係配置於室10的內側;基座13,係支撐被收容於室10內的石英坩堝12;轉動支撐軸14,係將基座13支撐成可升降;加熱器15,係配置成包圍基座13之周圍;大致倒截圓錐形之熱遮蔽體16,係配置於基座13的上方;矽單結晶拉升用線17,係位於基座13的上方並配置成與轉動支撐軸14成同軸狀;以及線捲繞機構18,係配置於室10的上方。 As shown in Fig. 1, the single crystal pulling device 1 includes a chamber 10, a heat insulating material 11 disposed inside the chamber 10, and a base 13 supporting the quartz crucible 12 housed in the chamber 10; The support shaft 14 supports the base 13 so as to be movable up and down; the heater 15 is disposed to surround the periphery of the base 13; and the substantially inverted conical heat shield 16 is disposed above the base 13; The crystal pulling wire 17 is disposed above the susceptor 13 and disposed coaxially with the rotation support shaft 14; and the wire winding mechanism 18 is disposed above the chamber 10.

室10係由主室10A、與和主室10A之上部開口連結之細長圓筒形的拉升室10B所構成,上述之石英坩堝12、基座13、轉動支撐軸14、加熱器15以及熱遮蔽體16係設置於主室10A內。 The chamber 10 is composed of a main chamber 10A and an elongated cylindrical pulling chamber 10B coupled to an upper opening of the main chamber 10A, the quartz crucible 12, the base 13, the rotating support shaft 14, the heater 15, and the heat. The shielding body 16 is disposed in the main chamber 10A.

熱遮蔽體16係設置成包圍在矽熔液3的上方成長中之矽單結晶2。線捲繞機構18係配置於拉升室10B的上方,線17係從線捲繞機構18通過拉升室10B內並延伸厔下方,線17的前端係到達至主室10A的內部空間。在第1圖,表示成長途中之矽單結晶2被線17懸吊之狀態。 The heat shield 16 is provided to surround the single crystal 2 grown in the upper side of the tantalum melt 3. The wire winding mechanism 18 is disposed above the drawing chamber 10B, and the wire 17 passes from the wire winding mechanism 18 through the inside of the drawing chamber 10B and extends downward, and the leading end of the wire 17 reaches the internal space of the main chamber 10A. In the first drawing, the state in which the single crystal 2 is suspended by the line 17 during the growth is shown.

在矽單結晶之拉升步驟,首先,將石英坩堝12設定於基座13內,再將矽原料填充於石英坩堝12內,而將種結晶安裝於線17的端部。接著,以加熱器15對矽原料加熱,而產生矽熔液3,使種結晶降壓膨脹之,使其著液於矽熔液3。然後,藉由一面使種結晶及石英坩堝12分別轉動,一面使種結晶緩慢地上升,而使大致圓柱形之矽單結晶2成長。 In the step of pulling up the single crystal, first, the quartz crucible 12 is set in the susceptor 13, and the crucible material is filled in the quartz crucible 12, and the seed crystal is attached to the end of the wire 17. Next, the crucible raw material is heated by the heater 15, and the crucible melt 3 is generated, and the seed crystal is depressurized and expanded to be focused on the crucible melt 3. Then, by rotating the seed crystal and the quartz crucible 12, the seed crystal is gradually raised, and the substantially cylindrical single crystal 2 is grown.

在單結晶拉升中,室10內係被保持於固定的降壓狀態。從設置於拉升室10B之上部的氣體吸氣口19A供給氬氣,並從設置於主室10A之下部的氣體排氣口19B排出氬氣,藉此,在室10內產生如虛線箭號所示之氬氣的流動。 In the single crystal pulling, the chamber 10 is maintained in a fixed step-down state. Argon gas is supplied from a gas intake port 19A provided at an upper portion of the lift chamber 10B, and argon gas is exhausted from a gas exhaust port 19B provided at a lower portion of the main chamber 10A, whereby a dotted arrow is generated in the chamber 10. The flow of argon shown.

矽單結晶2的直徑係藉由控制其拉升速度或加熱器15的電力所控制。在矽單結晶2之成長,在形成結晶直徑縮小之頸部後,使結晶直徑逐漸擴大而形成肩部。在單結晶成長至規定之直徑的時間點以固定之直徑持續拉升,而形成本體部,在拉升結束時形成使直徑縮小而形成尾部,最後從液面切斷。根據以上,矽單結晶鑄錠完成。 The diameter of the single crystal 2 is controlled by controlling its pulling speed or the electric power of the heater 15. After the growth of the single crystal 2, after forming the neck having a reduced crystal diameter, the crystal diameter is gradually enlarged to form a shoulder. When the single crystal grows to a predetermined diameter, the diameter is continuously pulled up to form a main body portion, and when the drawing is completed, the diameter is reduced to form a tail portion, and finally the liquid surface is cut. According to the above, the single crystal ingot is completed.

以下是矽單結晶拉升裝置1及拉升方法的概要。其次,一面參照第2圖,一面詳細說明對石英坩堝12內之矽原料的填充步驟。 The following is an outline of the single crystal pulling device 1 and the lifting method. Next, the filling step of the crucible raw material in the quartz crucible 12 will be described in detail with reference to Fig. 2 .

在矽原料的填充步驟,首先,如第2圖(a)所示,將一片圓盤狀之矽晶圓21載置於空的石英坩堝12的內底面。石英坩堝12係具有圓底之石英玻璃製的容器,並具有:在上端具有開口部之圓筒形的直本體部12a、形成於直本體部12a之下端的角部12b以及經由角部12b與直本體部12a連接的底部12c。一般,在300mm晶圓用鑄錠的拉升,使用口徑約800mm之32英吋坩堝,而在400mm晶圓用鑄錠的拉升,使用口徑約1000mm之40英吋坩堝。32英吋坩堝的厚度係10mm以上較佳,40英吋坩堝的厚度係13mm以上更佳。 In the filling step of the crucible material, first, as shown in Fig. 2(a), a disk-shaped crucible wafer 21 is placed on the inner bottom surface of the empty quartz crucible 12. The quartz crucible 12 is a container made of quartz glass having a round bottom, and has a cylindrical straight body portion 12a having an opening at the upper end, a corner portion 12b formed at a lower end of the straight body portion 12a, and a corner portion 12b via the corner portion 12b. The bottom portion 12c of the straight body portion 12a is connected. Generally, in the 300mm wafer ingot is pulled up, using a diameter of about 800mm, 32 inches, and in the 400mm wafer, the ingot is pulled up, using a diameter of about 1000mm 40 inches. The thickness of 32 inches is preferably 10 mm or more, and the thickness of 40 inches is preferably 13 mm or more.

又,矽單結晶拉升用石英坩堝12係雙層構造,並包括:不透明層,係設置於外表面側並內含多個微小的氣泡;及透明層,係設置於內表面側並實質上不含氣泡。因為坩堝之內表面側係不含氣泡的透明層,所以坩堝之內表面係平滑面。不透明層發揮將配置於坩堝的外側之加熱器15的輻射熱均勻地傳達至坩堝內的作用。又,透明層發揮防止因石英玻璃中的氣泡而來自坩堝之內表面的石英小片剝離而被取入矽單結晶中的作用。 Further, the quartz crystal crucible 12-series double-layer structure for 矽 single crystal pulling includes an opaque layer provided on the outer surface side and containing a plurality of minute bubbles; and a transparent layer is provided on the inner surface side and substantially No bubbles. Since the inner surface of the crucible is a transparent layer containing no bubbles, the inner surface of the crucible is a smooth surface. The opaque layer serves to uniformly transmit the radiant heat of the heater 15 disposed outside the crucible to the crucible. Further, the transparent layer functions to prevent the quartz pieces from the inner surface of the crucible from being peeled off by the bubbles in the quartz glass and to be taken into the single crystal.

矽晶圓21係保護石英坩堝12之內底面的覆蓋材料,而且係矽原料的一部分。作為矽晶圓21,係單結晶矽晶圓較佳,但是亦可是多結晶矽晶圓。因為單結晶矽晶圓係可對根據本實施形態之矽單結晶之製造方法所製造的矽單結晶進行加工所製造,所以可易於取得。因此,可在下一批次以後將從矽單結晶鑄錠所切出之矽晶圓的一部分用作覆蓋材料。 The germanium wafer 21 protects the underlying material of the inner surface of the quartz crucible 12 and is a part of the raw material. As the tantalum wafer 21, a single crystal germanium wafer is preferable, but a polycrystalline germanium wafer may be used. Since the single crystal ruthenium wafer system can be produced by processing the ruthenium single crystal produced by the method for producing ruthenium single crystal according to the present embodiment, it can be easily obtained. Therefore, a part of the germanium wafer cut out from the single crystal ingot can be used as a covering material after the next batch.

矽晶圓21係以其中心與石英坩堝12之中心軸Zo 一致的方式配置於石英坩堝12之內底面的中央。藉由依此方式配置,可使對石英坩堝12的內底面之矽單結晶2之投影區域儘量變廣,而且無偏心地藉矽晶圓21覆蓋。此外,矽晶圓21係其中心與石英坩堝12之中心軸Zo一致較佳,但是本發明係未限定為此,只要乍看下配置於石英坩堝12的中央即可。 矽 Wafer 21 is centered on the center axis of the quartz crucible 12 A uniform manner is disposed in the center of the bottom surface of the quartz crucible 12. By disposing in this manner, the projection area of the single crystal 2 of the inner bottom surface of the quartz crucible 12 can be made as wide as possible, and covered by the wafer 21 without eccentricity. Further, the center of the germanium wafer 21 is preferably aligned with the central axis Zo of the quartz crucible 12. However, the present invention is not limited thereto, and may be disposed at the center of the quartz crucible 12 as far as possible.

矽晶圓21的直徑R1係欲拉升之矽單結晶2的直徑R2之0.8倍以上且1.5倍以下較佳。這是由於在矽晶圓21的直徑R1係未滿矽單結晶2的直徑R2之0.8倍的情況,無法藉矽晶圓21充分地覆蓋石英坩堝12的內底面中氣泡被取入矽單結晶中之可能性高的區域。設定成不是1.0倍以上而是0.8倍以上,這是考慮到在矽熔液3中浮起並到達矽單結晶2之外周附近的氣泡係流動至矽單結晶2的外側,而被取入矽單結晶2之可能性很低。 The diameter R 1 of the tantalum wafer 21 is preferably 0.8 times or more and 1.5 times or less the diameter R 2 of the single crystal 2 to be pulled up. This is because when the diameter R 1 of the tantalum wafer 21 is less than 0.8 times the diameter R 2 of the single crystal 2, it is impossible to sufficiently cover the inner bottom surface of the quartz crucible 12 by the wafer 21 to be taken in. A region with high probability in single crystals. It is set to be not more than 1.0 times but 0.8 times or more, and it is considered that the bubble which floats in the 矽 melt 3 and reaches the outer periphery of the 矽 single crystal 2 flows to the outside of the 矽 single crystal 2, and is taken in 矽The possibility of single crystal 2 is very low.

矽單結晶鑄錠之直徑係比是最終製品之矽晶圓的直徑更大數mm~數十mm。這是由於矽晶圓係對單結晶鑄錠施加外周研磨或倒角等的加工所製造的。因此,例如在使用直徑300mm之矽晶圓的情況,無法覆蓋用以得到直徑300mm矽晶圓之單結晶鑄錠之投影區域的整個面。可是,若是如上述所示矽晶圓之直徑比矽單結晶更稍小的程度,則可覆蓋氣泡被取入矽單結晶中之可能性高的區域。因此,可將從矽單結晶鑄錠所製造的矽晶圓用作製造該矽單結晶鑄錠時之石英坩堝的覆蓋材料。 The diameter of the single crystal ingot is greater than the diameter of the wafer of the final product by several mm to several tens of mm. This is because the ruthenium wafer is manufactured by applying a peripheral grinding or chamfering to a single crystal ingot. Therefore, for example, in the case of using a silicon wafer having a diameter of 300 mm, it is impossible to cover the entire surface of a projection area for obtaining a single crystal ingot having a diameter of 300 mm. However, if the diameter of the germanium wafer is smaller than that of the single crystal as described above, it is possible to cover a region where the bubble is likely to be taken into the single crystal. Therefore, a tantalum wafer manufactured from a single crystal ingot can be used as a covering material for the quartz crucible when the single crystal ingot is produced.

又,在矽晶圓21的直徑超過矽單結晶之直徑之1.5倍的情況,這是由於因為比石英坩堝12的口徑更大,所以無 法設置於石英坩堝12內,或即使可設置,其設置作業亦困難。另一方面,認為因為在矽熔液中之氣泡的上升速度係遠大於矽熔液的對流速度,所以在矽熔液中所產生之氣泡係不會被對流沖走,而在矽熔液中大致垂直地上升。因此,從石英坩堝之形成於直本體部或角部之內壁面的缺陷所產生之氣泡係不會成為針孔或差排的發生原因。 Further, in the case where the diameter of the tantalum wafer 21 exceeds 1.5 times the diameter of the single crystal, this is because the diameter of the tantalum crucible 12 is larger than that of the quartz crucible 12, so The method is set in the quartz crucible 12, or even if it is configurable, the setting operation is difficult. On the other hand, it is considered that since the rising velocity of the bubble in the crucible melt is much larger than the convection velocity of the crucible melt, the bubble generated in the crucible melt is not washed away by the convection, but in the crucible melt Rise roughly vertically. Therefore, the bubble generated from the defect of the quartz crucible formed on the inner wall surface of the straight body portion or the corner portion does not cause pinholes or misalignment.

亦可將尺寸大一級之下世代的晶圓用作製造上世代的晶圓時之石英坩堝的覆蓋材料。例如在拉升直徑300mm的矽單結晶時,可將直徑450mm之矽晶圓用作石英坩堝的覆蓋材料。據此,可覆蓋比石英坩堝12的內底面更寬的範圍。 It is also possible to use wafers of a larger generation and lower generation as a covering material for quartz crucibles when manufacturing wafers of the previous generation. For example, when a single crystal having a diameter of 300 mm is pulled up, a silicon wafer having a diameter of 450 mm can be used as a covering material for the quartz crucible. Accordingly, a wider range than the inner bottom surface of the quartz crucible 12 can be covered.

矽晶圓21係具有SEMI規格上的形狀較佳,例如在直徑300mm之晶圓用矽單結晶的製造,使用直徑300mm或直徑450mm之矽晶圓較佳。又,在直徑450mm之晶圓用矽單結晶的製造,使用直徑450mm之矽晶圓較佳。這是由於這些矽晶圓係不必施加特殊的加工就可易於取得,亦適合作為覆蓋材料,作為矽原料,具有充分的高品質。 The tantalum wafer 21 has a shape suitable for SEMI specifications, for example, a wafer having a diameter of 300 mm is produced by using a single crystal, and a wafer having a diameter of 300 mm or a diameter of 450 mm is preferably used. Further, it is preferable to use a silicon wafer having a diameter of 450 mm for the production of a single crystal of a wafer having a diameter of 450 mm. This is because these germanium wafers can be easily obtained without special processing, and are also suitable as a covering material, and have sufficient high quality as a raw material for tantalum.

作為矽晶圓21,亦可能使用不滿足既定品質基準之不適合的晶圓。據此,將矽晶圓21用作覆蓋材料所造成的耗費上漲係幾乎沒有,而可避免將不適合的晶圓當作廢材處理。此外,作為不滿足既定品質基準之不適合的晶圓,在結晶性不適合品上,可列舉不滿足COP(Crystal Originated Particle)、差排群、OSF(Oxidation induced Stacking Fault)、BMD(Bulk Micro Defect)、氧氣濃度之要求規格的晶圓,或在形狀不適合品上,可列舉不滿足厚度、倒角形狀、翹曲、面起 伏(nanotopography)之要求規格的晶圓,或在表面品質不適合品上,可列舉不滿足LPD(Light Point Defect)、霧狀(haze)等之要求規格的晶圓等。 As the tantalum wafer 21, it is also possible to use an unsuitable wafer that does not satisfy the predetermined quality standard. Accordingly, there is almost no increase in the cost of using the germanium wafer 21 as a covering material, and it is possible to avoid treating an unsuitable wafer as a waste material. In addition, as a wafer which is not suitable for a predetermined quality standard, a crystalline unsuitable product may not include a COP (Crystal Originated Particle), an OCR (Oxidation Induced Stacking Fault), or a BMD (Bulk Micro Defect). Wafers of the required specifications for oxygen concentration, or those that are not suitable for shape, may be listed as not satisfying the thickness, chamfering shape, warpage, and surface A wafer of a required specification of nanotopography or a surface quality unsuitable product may be a wafer that does not satisfy the requirements of LPD (Light Point Defect), haze, or the like.

矽晶圓21的厚度係未滿1mm較佳。這是由於在1mm以上,剛性大,在負載作用時難彈性變形,而晶圓可能裂開。此外,SEMI規格上之直徑300mm矽晶圓的厚度係775μm,直徑450mm矽晶圓的厚度係925μm。依此方式,滿足SEMI規格之矽晶圓的厚度係未滿1mm,並可彈性變形。 It is preferable that the thickness of the germanium wafer 21 is less than 1 mm. This is because the rigidity is large at 1 mm or more, and it is difficult to elastically deform when loaded, and the wafer may be cracked. In addition, the thickness of the 300 mm 矽 wafer on the SEMI specification is 775 μm, and the thickness of the 450 mm 矽 wafer is 925 μm. In this way, the thickness of the wafer that satisfies the SEMI specification is less than 1 mm and can be elastically deformed.

矽晶圓21係無摻雜之矽晶圓較佳。在矽晶圓21不含摻雜劑的情況,可易於控制矽熔液中之摻雜劑量。亦可使用含有摻雜劑的矽晶圓,但是在此情況,需要在考慮矽晶圓中之摻雜劑量下,決定對矽原料整體的摻雜劑量。 It is preferable that the germanium wafer 21 is an undoped germanium wafer. In the case where the germanium wafer 21 does not contain a dopant, the doping amount in the germanium melt can be easily controlled. It is also possible to use a germanium wafer containing a dopant, but in this case, it is necessary to determine the doping amount for the entire germanium raw material in consideration of the doping amount in the germanium wafer.

矽晶圓21係經由銑、倒角、拋光、蝕刻、鏡面研磨、洗淨等一般的加工步驟所製造者較佳,係被施加鏡面加工之拋光晶圓尤其佳。在矽晶圓21的表面係鏡面的情況,可提高與石英坩堝12之內底面的密接性,而可大致消除內底面與矽晶圓21之間的間隙。矽晶圓21之雙面係鏡面較佳,但是亦可僅單面係鏡面。但,在此情況,需要使鏡面之側與石英坩堝12的內底面相對向。亦可矽晶圓21的表面係蝕刻面。若是蝕刻面,因為具有充分的平滑性,所以可確保與石英坩堝12之內底面的密接性。 The tantalum wafer 21 is preferably manufactured by a general processing step such as milling, chamfering, polishing, etching, mirror polishing, and washing, and is preferably a polished wafer to which mirror processing is applied. When the surface of the germanium wafer 21 is mirror-finished, the adhesion to the inner bottom surface of the quartz crucible 12 can be improved, and the gap between the inner bottom surface and the germanium wafer 21 can be substantially eliminated. The double-sided mirror surface of the tantalum wafer 21 is preferred, but only one side of the mirror surface may be used. However, in this case, it is necessary to make the side of the mirror surface face the inner bottom surface of the quartz crucible 12. The surface of the wafer 21 may be etched. If it is an etched surface, since it has sufficient smoothness, the adhesiveness with the inner surface of the quartz crucible 12 can be ensured.

矽晶圓21的外周係被加工倒角較佳。又,亦可將缺口或定向平面形成於矽晶圓21,亦可不形成。矽晶圓之倒角加工方法亦可是鏡面研磨,亦可是各向同性、各向異性蝕刻 面。在矽晶圓21的外周係被加工倒角的情況,可防止因矽晶圓的外周與坩堝表面接觸而坩堝內表面被擦傷。 The outer circumference of the crucible wafer 21 is preferably chamfered. Further, the notch or the orientation flat may be formed on the tantalum wafer 21 or may not be formed. The chamfering process of the wafer can also be mirror polishing, or isotropic, anisotropic etching. surface. When the outer circumference of the crucible wafer 21 is chamfered, it is possible to prevent the inner surface of the crucible from being scratched due to the outer circumference of the crucible wafer being in contact with the crucible surface.

接著,如第2圖(b)所示,將矽原料填充於已舖矽晶圓21的石英坩堝12內。一般,作為矽原料,使用多矽塊22。多矽塊22之填充方法係無特別限定,例如沿著矽晶圓21的外周部載置多矽塊22,並首先,固定周圍使矽晶圓21的位置不會偏移。然後,將多矽塊22舖滿於矽晶圓21的中央部。依此方式,在將多矽塊22舖滿於矽晶圓21的整個面後,將多矽塊22逐漸堆積於其上,而將適量之多矽塊22填入石英坩堝12內。 Next, as shown in FIG. 2(b), the tantalum raw material is filled in the quartz crucible 12 on which the wafer 21 has been deposited. Generally, as the raw material of the crucible, a plurality of blocks 22 are used. The filling method of the plurality of blocks 22 is not particularly limited. For example, the plurality of blocks 22 are placed along the outer peripheral portion of the tantalum wafer 21, and first, the circumference is fixed so that the position of the tantalum wafer 21 is not shifted. Then, the manifold 22 is spread over the central portion of the silicon wafer 21. In this manner, after the plurality of blocks 22 are spread over the entire surface of the silicon wafer 21, the plurality of blocks 22 are gradually deposited thereon, and an appropriate amount of the plurality of blocks 22 are filled into the quartz crucible 12.

多矽塊22之填充量係根據石英坩堝12的尺寸亦相異,在直徑300mm晶圓用鑄錠之拉升所使用的口徑32英吋之石英坩堝的情況,可填充約300~500kg的多矽塊22。又,在450mm晶圓用之40英吋石英坩堝的情況,可填充約800~900kg的多矽塊22。 The filling amount of the plurality of blocks 22 is different according to the size of the quartz crucible 12, and can be filled with a diameter of 32 to 500 kg in the case of a 32-inch-diameter quartz crucible used for pulling a 300 mm-diameter wafer ingot. Block 22. Further, in the case of a 40-inch quartz crucible for a 450 mm wafer, a multi-turn block 22 of about 800 to 900 kg can be filled.

因為無絲毫之應力作用之矽晶圓21的形狀係平坦,所以矽晶圓21係與石英坩堝12之彎曲的內底面未配合,但是隨著矽原料之填充量增加而負載增加,因彈性變形而逐漸彎曲,最後沿著石英坩堝12的內底面配合。因為計算上,在直徑300mm矽晶圓可產生約7cm、在直徑450mm矽晶圓可產生約12cm的彈性變形,所以使矽晶圓21的表面沿著坩堝的形狀係充分可能。 Since the shape of the wafer 21 is flat without any stress, the silicon wafer 21 is not matched with the curved inner bottom surface of the quartz crucible 12, but the load increases as the filling amount of the crucible material increases, due to elastic deformation. It gradually bends and finally fits along the inner bottom surface of the quartz crucible 12. Since the calculation can produce about 7 cm in a 300 mm diameter wafer and about 12 cm in a 450 mm diameter wafer, it is possible to make the surface of the tantalum wafer 21 along the shape of the crucible.

成為矽單結晶之原料的多矽塊22係在精製高純度之金屬矽後,使其變成破碎並進行整粒,以此方式製造的,所 以具有銳利的角,此角與坩堝表面接觸並被壓住時,坩堝表面可能受損。又,因多矽塊22彼此相摩擦而產生矽微粉,這可能使坩堝內表面變成粗糙。 The multi-tanning block 22 which is a raw material of a single crystal is produced by purifying a high-purity metal crucible and then crushing it and granulating it. When the corner is in contact with the surface of the crucible and is pressed, the surface of the crucible may be damaged. Further, since the multi-clams 22 are rubbed against each other to produce fine powder, this may make the inner surface of the crucible rough.

可是,在本實施形態,因為在填充多矽塊22之前載置矽晶圓21並覆蓋石英坩堝12的內底面,所以石英坩堝12的內底面不會被矽塊之尖角弄傷。又,因為矽晶圓21係承受多矽塊22的負載而沿著石英坩堝12之彎曲的內底面產生彈性變形,所以無矽微粉侵入兩者之間之間隙的餘地,亦不會發生因矽微粉之影響而坩堝的內表面變成粗糙的事情。 However, in the present embodiment, since the crucible wafer 21 is placed and the inner bottom surface of the quartz crucible 12 is placed before the multi-turn block 22 is filled, the inner bottom surface of the quartz crucible 12 is not damaged by the sharp corners of the crucible. Further, since the tantalum wafer 21 is subjected to the load of the plurality of the blocks 22 and is elastically deformed along the curved inner bottom surface of the quartz crucible 12, there is no room for the flawless fine powder to enter the gap between the two. The inner surface of the crucible becomes a rough thing due to the influence of the fine powder.

接著,如第2圖(c)所示,對石英坩堝12內之多矽塊22加熱,而產生矽熔液3。隨著多矽塊22之加熱進展,而矽晶圓21亦軟化,因為對石英坩堝12的密接性變高,所以可確實地保護坩堝的內表面。加熱更進展,而矽晶圓21開始熔化,但是因為多矽塊22之熔化亦進展,尖角亦變成圓角,所以可防止坩堝之內表面的受損。最後,矽晶圓21係與多矽塊22一起完全地熔化,成為矽熔液的一部分。 Next, as shown in Fig. 2(c), the multi-turn block 22 in the quartz crucible 12 is heated to generate the crucible melt 3. As the heating of the plurality of blocks 22 progresses, the tantalum wafer 21 is also softened, and since the adhesion to the quartz crucible 12 is increased, the inner surface of the crucible can be surely protected. The heating progresses further, and the crucible wafer 21 starts to melt, but since the melting of the multi-tanning block 22 also progresses, the sharp corners also become rounded, so that the inner surface of the crucible can be prevented from being damaged. Finally, the tantalum wafer 21 is completely melted together with the manifold 22 as part of the tantalum melt.

然後,種結晶著液於矽熔液的液面,拉升種結晶,而使矽單結晶成長。根據以上,矽單結晶完成。 Then, the seed crystal is immersed in the liquid surface of the cerium melt, and the seed crystal is pulled up to grow the singular crystal. According to the above, the single crystal is completed.

如以上之說明所示,本實施形態之矽單結晶的製造方法係在使用可彈性變形成與石英坩堝12之彎曲之內底面密接的矽晶圓21來覆蓋石英坩堝12的內底面後,填充矽原料,所以可防止因與矽原料之接觸而缺陷或突起形成於坩堝的內表面。因此,可防止因已形成於坩堝的內表面之缺陷或突起為起點所產生的氣泡被取入單結晶中而形成針孔或差排。 As described above, the method for producing the single crystal of the present embodiment is to cover the inner bottom surface of the quartz crucible 12 by using the tantalum wafer 21 which is elastically deformed to be in close contact with the inner bottom surface of the curved portion of the quartz crucible 12, and then filled. Since the raw material is ruthenium, it is possible to prevent defects or protrusions from being formed on the inner surface of the crucible due to contact with the crucible material. Therefore, it is possible to prevent a bubble generated by a defect or a protrusion which has been formed on the inner surface of the crucible as a starting point from being taken into a single crystal to form a pinhole or a poor row.

又,若依據本實施形態,因為將可彈性變形之矽晶圓21用作石英坩堝12之內底面的覆蓋材料,所以不必如以往之矽塊般配合石英坩堝12之內底面的彎曲形狀來加工底面形狀,而可減少加工所需之時間及耗費。 Further, according to the present embodiment, since the elastically deformable silicon wafer 21 is used as a covering material for the inner bottom surface of the quartz crucible 12, it is not necessary to process the curved shape of the inner bottom surface of the quartz crucible 12 as in the conventional crucible. The shape of the bottom surface reduces the time and cost required for processing.

進而,若依據本實施形態,因為矽晶圓21的表面係被進行鏡面研磨或蝕刻處理的平滑面,所以可提高與石英坩堝12之內底面的密接性,而可大致消除內底面與矽晶圓21之間隙。因此,可防止因矽微粉侵入矽晶圓21與坩堝內底面之間的間隙而缺陷或突起形成於坩堝內底面的事情。 Further, according to the present embodiment, since the surface of the tantalum wafer 21 is smoothed by mirror polishing or etching, the adhesion to the inner bottom surface of the quartz crucible 12 can be improved, and the inner bottom surface and the twin crystal can be substantially eliminated. The gap between the circles 21. Therefore, it is possible to prevent the defect or the protrusion from being formed on the inner surface of the crucible due to the intrusion of the fine powder into the gap between the crucible 21 and the inner surface of the crucible.

以上,說明了本發明之較佳的實施形態,但是本發明係未限定為上述的實施形態,可在不超出本發明之主旨的範圍進行各種變更,那些變更亦包含於本發明的範圍內,這是理所當然。 The preferred embodiments of the present invention have been described above, but the present invention is not limited to the above-described embodiments, and various modifications may be made without departing from the spirit and scope of the invention. This is a matter of course.

例如,在上述的實施形態,在矽原料上,使用塊狀之多矽,但是亦可使用單結晶矽。在此情況,亦可將全部之多矽塊替換成單結晶矽,亦可將一部分之多矽塊替換成單結晶矽。 For example, in the above-described embodiment, a bulky ruthenium is used for the ruthenium raw material, but a single crystal ruthenium may be used. In this case, all of the lumps may be replaced by single crystal ruthenium, or a part of the ruthenium block may be replaced by a single crystal ruthenium.

[實施例] [Examples]

在設置於矽單結晶拉升裝置的室內之口徑800mm的石英坩堝之內底面的中央,載置直徑300mm、厚度775μm的矽晶圓。矽晶圓係經由銑、倒角、拋光、蝕刻、鏡面研磨、洗淨等一般的加工步驟所製造的拋光晶圓,使用無加工受損或金屬污染者。 A tantalum wafer having a diameter of 300 mm and a thickness of 775 μm was placed in the center of the inner bottom surface of a quartz crucible having a diameter of 800 mm provided in a chamber of a single crystal pulling device.矽 Wafers are polished wafers produced by general processing steps such as milling, chamfering, polishing, etching, mirror polishing, and cleaning, using those that are not damaged by processing or metal.

接著,在將300kg之多矽塊填充於石英坩堝內後, 以加熱器加熱,而產生矽熔液。然後,進行直徑310mm之矽單結晶的拉升。接著,從所得之矽單結晶塊切割出厚度矽晶圓後,檢查有無差排及針孔。 Then, after filling 300 kg of the mass in the quartz crucible, It is heated by a heater to produce a crucible melt. Then, the pulling up of a single crystal having a diameter of 310 mm was performed. Next, after the thickness of the wafer was cut out from the obtained single crystal block, the presence or absence of the difference and the pinhole were examined.

在差排之檢查,在存在於矽單結晶之側面的晶壁線係至底的情況,對從底位置切片所得之厚度1mm的矽晶圓進行選擇性蝕刻,並檢查是否觀察到由差排所引起之坑。差排率係根據將有差排之位置以後的矽結晶重量除石英坩堝所填充之矽原料重量的值所定義。 In the inspection of the difference row, in the case where the crystal wall line existing on the side of the single crystal is to the bottom, the 1 mm thick germanium wafer sliced from the bottom position is selectively etched, and it is checked whether or not the difference is observed. The pit caused. The difference rate is defined by the value of the weight of the ruthenium crystal after the position where the difference is arranged, in addition to the weight of the ruthenium material filled by the quartz crucible.

又,在針孔檢查,以粒子計數器之區域計數模式測量從矽單結晶塊切片所得之各矽晶圓,藉由確認含有針孔之晶圓所進行。針孔產生率係將從一條矽單結晶鑄錠所得之多片晶圓中所含的針孔之總數除其晶圓之片數的值。 Further, in the pinhole inspection, each of the wafers obtained by slicing the single crystal block was measured in the area counter mode of the particle counter, and the wafer containing the pinhole was confirmed. The pinhole generation rate is a value obtained by dividing the total number of pinholes contained in a plurality of wafers obtained from one single crystal ingot by the number of wafers.

結果,差排率係10%以下,針孔產生率係0%。 As a result, the difference rate was 10% or less, and the pinhole generation rate was 0%.

(比較例) (Comparative example)

另一方面,在坩堝內底面不舖晶圓下進行單結晶之拉升時,差排率係20%,針孔產生率係1%。 On the other hand, when the single crystal is pulled up without wafer under the inner surface of the crucible, the difference ratio is 20%, and the pinhole generation rate is 1%.

從以上的結果,得知藉由將矽晶圓舖在石英坩堝的內底面,降低差排率及針孔產生率。 From the above results, it was found that the spread ratio and the pinhole generation rate were lowered by laying the tantalum wafer on the inner bottom surface of the quartz crucible.

2‧‧‧矽單結晶 2‧‧‧矽Single crystal

3‧‧‧矽熔液 3‧‧‧矽 melt

12‧‧‧石英坩堝 12‧‧‧Quartz

12a‧‧‧石英坩堝之直本體部 12a‧‧‧ Straight body of quartz

12b‧‧‧石英坩堝之角部 12b‧‧‧ Corner of Quartz

12c‧‧‧石英坩堝之底部 12c‧‧‧Bottom of quartz crucible

13‧‧‧基座 13‧‧‧Base

14‧‧‧轉動支撐軸 14‧‧‧Rotating support shaft

21‧‧‧矽晶圓 21‧‧‧矽 wafer

22‧‧‧多矽塊 22‧‧‧Multiple blocks

Zo‧‧‧石英坩堝之中心軸 The central axis of Zo‧‧‧Quartz

R1‧‧‧矽晶圓的直徑 R 1 ‧‧‧矽 wafer diameter

R2‧‧‧矽單結晶的直徑 R 2 ‧‧‧矽 diameter of single crystal

Claims (6)

一種矽單結晶之製造方法,係對石英坩堝內之矽原料加熱而產生矽熔液,再從該矽熔液拉升矽單結晶之根據CZ法之矽單結晶的製造方法,其特徵為:準備具有未滿1mm的厚度之可彈性變形的直徑300~450mm的矽晶圓,在將矽原料填充於石英坩堝內之前,將該矽晶圓載置於該石英坩堝之彎曲之內底面的中央;將作為該矽原料之矽塊填充於被載置該矽晶圓之該石英坩堝內,而且藉該矽塊之負載使該矽晶圓沿著該石英坩堝的該內底面產生彈性變形,使該矽晶圓的表面沿著該石英坩堝的該內底面的形狀。 The invention relates to a method for producing a single crystal, which is a method for producing a single crystal according to the CZ method, which is obtained by heating a crucible material in a quartz crucible to generate a crucible melt, and then pulling up the crucible single crystal from the crucible melt. Preparing an elastically deformable 300-450 mm diameter silicon wafer having a thickness of less than 1 mm, and placing the germanium wafer in the center of the inner bottom surface of the curved portion of the quartz crucible before filling the germanium material into the quartz crucible; Filling the crucible as the crucible material in the quartz crucible on which the crucible wafer is placed, and causing the crucible wafer to elastically deform along the inner bottom surface of the quartz crucible by the load of the crucible The surface of the germanium wafer is along the shape of the inner bottom surface of the quartz crucible. 如申請專利範圍第1項之矽單結晶的製造方法,其中該矽晶圓的表面係鏡面或蝕刻面。 The method for manufacturing a single crystal according to the first aspect of the patent application, wherein the surface of the germanium wafer is a mirror surface or an etched surface. 如申請專利範圍第1或2項之矽單結晶的製造方法,其中該矽晶圓的直徑係從該矽熔液所拉升之矽單結晶的直徑之0.8倍以上且1.5倍以下。 The method for producing a single crystal according to claim 1 or 2, wherein the diameter of the tantalum wafer is 0.8 times or more and 1.5 times or less the diameter of the single crystal which is pulled up from the tantalum melt. 如申請專利範圍第1或2項之矽單結晶的製造方法,其中該矽晶圓係周緣部被進行倒角加工。 A method for producing a single crystal of the first or second aspect of the patent application, wherein the peripheral portion of the tantalum wafer is chamfered. 如申請專利範圍第1或2項之矽單結晶的製造方法,其中該矽晶圓係在表背面及端面被排除長度200μm以上的缺陷。 The method for producing a single crystal according to the first or second aspect of the patent application, wherein the tantalum wafer is excluded from defects having a length of 200 μm or more on the front and back surfaces. 如申請專利範圍第1或2項之矽單結晶的製造方法,其中將不滿足既定品質基準之不適合的晶圓用作該矽晶圓。 A method of manufacturing a single crystal according to claim 1 or 2, wherein an unsuitable wafer that does not satisfy a predetermined quality standard is used as the tantalum wafer.
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