TWI568896B - Single crystal manufacturing method - Google Patents
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本發明係有關於一種根據柴可斯基(Czochralski)法從原液熔液使矽單結晶等之單結晶成長的方法。詳細說明之,係有關於一種製造結晶缺陷少之高品質之單結晶的方法。更詳細說明之,係有關於一種評估為了得到所要之單結晶的品質所需而且與單結晶之品質具有因果關係的提拉速度移動平均值,並修正提拉速度之目標值的方法。 The present invention relates to a method of growing a single crystal such as ruthenium single crystal from a stock solution melt according to the Czochralski method. In detail, there is a method for producing a high-quality single crystal having few crystal defects. More specifically, there is a method of evaluating the moving average of the pulling speed required to obtain the desired quality of the single crystal and having a causal relationship with the quality of the single crystal, and correcting the target value of the pulling speed.
一般,在製造矽單結晶的情況,將單結晶之提拉速度及加熱器溫度作為操作量,控制單結晶之直徑。例如,揭示一種矽單結晶之製造方法,該矽單結晶之製造方法係使用柴可斯基法,獨立地控制平均提拉速度與加熱器溫度,使矽單結晶成長(例如,參照專利文獻1)。在此矽單結晶之製造方法,將在矽單結晶成長中間隔30~50分鐘之每單位時間的矽單結晶成長長度作為平均提拉速度,對該平均提拉速度,在穩態時係固定於定速,而在非穩態時係因應於成長中之結晶直徑的預測結晶直徑和目標結晶直徑的偏差,使提拉速度變動僅既定時間,而且,對加熱器溫度,在穩態時係保持於定温,而在非穩態時係因應於成長中之結晶直徑的預測結晶直徑和目標結晶直徑的偏差,使其變動,藉此,進行單結晶之直徑控制。在此, 使提拉速度變動的既定時間係對穩態時係設定為定速的平均提拉速度無大的影響的程度(變動範圍為±0.02mm/min以內)的短時間,該時間係30秒以下較佳。在依此方式所構成之矽單結晶的製造方法,可高效率地提拉低缺陷的矽單結晶。 Generally, in the case of producing a single crystal, the pulling speed of the single crystal and the heater temperature are used as the operation amount, and the diameter of the single crystal is controlled. For example, a method for producing a single crystal is disclosed, which uses a Chaichen method to independently control an average pulling speed and a heater temperature to grow a single crystal (for example, refer to Patent Document 1) ). In the method for producing a single crystal, the growth length of the single crystal per unit time at intervals of 30 to 50 minutes in the growth of the single crystal is taken as the average pulling speed, and the average pulling speed is fixed at the steady state. At a constant speed, in the case of non-steady state, the deviation of the predicted crystal diameter and the target crystal diameter due to the crystal diameter during growth causes the pulling speed to vary only for a predetermined time, and, for the heater temperature, at steady state The temperature is maintained at a constant temperature, and in the case of the non-steady state, the diameter of the single crystal is controlled by the deviation of the predicted crystal diameter and the target crystal diameter of the crystal diameter during growth. here, The predetermined time for changing the pulling speed is a short period of time (the variation range is within ±0.02 mm/min) which is not affected by the average pulling speed at the steady state in the steady state, and the time is 30 seconds or less. Preferably. In the method for producing a single crystal composed in this manner, it is possible to efficiently extract a low-definition tantalum single crystal.
另一方面,揭示控制與單結晶之品質具有因果關係之提拉速度移動平均值之單結晶的製造方法(例如,參照專利文獻2)。在此單結晶之製造方法,在根據柴可斯基法提拉單結晶的過程,重複進行算出單結晶之提拉速度之設定值的步驟、與根據該設定值及該操作量之上下限值來控制提拉速度之移動平均值的步驟,藉此,控制單結晶之直徑。又,以提拉速度移動平均值位於預設之容許範圍的方式算出提拉速度之操作量的上下限值,並在該限制條件內控制直徑,藉此,將提拉速度移動平均值亦控制於預設之容許範圍內。進而,在單結晶之提拉開始之前,預先每隔提拉長度設定單結晶之提拉速度的目標值,將單結晶之提拉速度修正成提拉速度移動平均值的實測值舆目標值一致。 On the other hand, a method for producing a single crystal having a moving average of the pulling speed of a causal relationship between the quality of the single crystal and the single crystal is disclosed (for example, see Patent Document 2). In the method for producing a single crystal, the step of calculating the set value of the pulling speed of the single crystal is repeated in the process of extracting the single crystal according to the Chaichen method, and the lower limit value is determined based on the set value and the operation amount. The step of controlling the moving average of the pulling speed, whereby the diameter of the single crystal is controlled. Further, the upper and lower limits of the operation amount of the pulling speed are calculated such that the moving average value of the pulling speed is within the preset allowable range, and the diameter is controlled within the limiting condition, whereby the moving average of the pulling speed is also controlled. Within the allowable range of the preset. Further, before the start of the pulling of the single crystal, the target value of the pulling speed of the single crystal is set in advance for each pulling length, and the pulling speed of the single crystal is corrected to the measured value of the moving average of the pulling speed, and the target value is the same. .
在依此方式所構成之單結晶的製造方法,在提拉單結晶的過程,重複進行算出單結晶之提拉速度之設定值及提拉速度之操作量的上下限值的步驟、與根據該設定值及該操作量之上下限值來控制單結晶之提拉速度之移動平均值的步驟,控制單結晶之直徑。即,因為時時刻刻控制單結晶之提拉速度移動平均值,所以可降低單結晶之軸向之品質的不均。結果,可穩定地製造高品質的單結晶。又,因為以提拉速度之移動平均值位於容許範圍的方式算出,所以可更降低單結晶之軸 向之品質的不均,而可更穩定地製造高品質的單結晶。進而,在單結晶之提拉開始之前,預先設定提拉速度的目標值,因為將單結晶之提拉速度修正成提拉速度之移動平均值的實測值舆目標值一致,所以可使單結晶之提拉速度最佳化,可更降低單結晶之軸向之品質的不均,而可更穩定地製造高品質的單結晶。 In the method for producing a single crystal formed in this manner, in the process of pulling the single crystal, the steps of calculating the set value of the pulling speed of the single crystal and the upper and lower limits of the operating amount of the pulling speed are repeated, and The set value and the lower limit value above the operation amount are used to control the moving average of the pulling speed of the single crystal, and the diameter of the single crystal is controlled. That is, since the average value of the pulling speed of the single crystal is controlled at all times, the unevenness of the quality of the axial direction of the single crystal can be reduced. As a result, a high quality single crystal can be stably produced. Moreover, since the moving average value of the pulling speed is calculated within the allowable range, the axis of the single crystal can be further reduced. To the uneven quality, it is possible to manufacture high quality single crystals more stably. Further, before the start of the pulling of the single crystal, the target value of the pulling speed is set in advance, since the pulling speed of the single crystal is corrected to the measured value of the moving average of the pulling speed, and the target value is the same, so that single crystal can be obtained. The pulling speed is optimized, and the unevenness of the quality of the axial direction of the single crystal can be further reduced, and the high quality single crystal can be produced more stably.
[專利文獻1]日本特開2005-082474號公報(段落[0011]、[0012]、[0014]) [Patent Document 1] Japanese Laid-Open Patent Publication No. 2005-082474 (paragraphs [0011], [0012], [0014]
[專利文獻2]日本特開2010-053015號公報(段落[0007]~[0009]、段落[0011]~[0013]) [Patent Document 2] Japanese Laid-Open Patent Publication No. 2010-053015 (paragraphs [0007] to [0009], paragraphs [0011] to [0013])
可是,在該以往之專利文獻1所示之矽單結晶的製造方法,在提拉速度之變動範圍窄,操作時間亦短的情況,期待對提拉速度之移動平均值無太大的影響,但是在單結晶之直徑發生由熱的環境所引起之無法預測的各種擾亂的情況,可能提拉速度之變動範圍小至±0.02mm/min以下,而且既定時間短至30秒以下,在此情況,難抑制對單結晶之直徑的各種擾亂。又,即使在為了抑制對單結晶之直徑的擾亂而操作加熱器溫度的情況,亦因為至加熱器溫度之操作對單結晶之直徑產生影響的時間常數大,所以難控制單結晶之直徑。即使是以上述 之方法可控制單結晶之直徑的情況,亦無法說因為提拉速度之操作量小,而提拉速度移動平均值亦不會大為變動,而提拉速度移動平均值就看以後之變化的狀況。因此,在該以往之專利文獻1所示之矽單結晶的製造方法,雖然控制單結晶之直徑,亦難高精度地將提拉速度之移動平均值控制成例如±1%以內。另一方面,在該以往之專利文獻2所示之單結晶的製造方法,藉由控制單結晶之直徑,穩定地製造高品質的單結晶,但是在發生使單結晶之直徑變化之大的擾亂時,有平均值之控制性能變低的情況,為了提高單結晶之品質而且穩定地製造單結晶,期望進一步之改良。 However, in the method for producing a single crystal shown in the above-mentioned Patent Document 1, when the fluctuation range of the pulling speed is narrow and the operation time is also short, it is expected that the moving average of the pulling speed does not greatly affect. However, in the case where various diameters caused by a hot environment are unpredictable in the diameter of a single crystal, the range of the pulling speed may be as small as ±0.02 mm/min or less, and the predetermined time is as short as 30 seconds or less. It is difficult to suppress various disturbances to the diameter of a single crystal. Further, even in the case where the heater temperature is operated in order to suppress the disturbance to the diameter of the single crystal, since the time constant for the operation of the heater temperature to affect the diameter of the single crystal is large, it is difficult to control the diameter of the single crystal. Even with the above The method can control the diameter of the single crystal, and it cannot be said that since the operation amount of the pulling speed is small, the moving average value of the pulling speed does not greatly change, and the moving average value of the pulling speed is changed later. situation. Therefore, in the method for producing a single crystal shown in the above-mentioned Patent Document 1, it is difficult to accurately control the moving average value of the pulling speed to within ±1%, for example, by controlling the diameter of the single crystal. On the other hand, in the method for producing a single crystal shown in the above-mentioned Patent Document 2, by controlling the diameter of a single crystal, a high-quality single crystal is stably produced, but a large disturbance of the diameter of the single crystal occurs. In the case where the controllability of the average value is lowered, in order to improve the quality of the single crystal and to stably produce a single crystal, further improvement is desired.
本發明目的在於提供一種單結晶之製造方法,該單結晶之製造方法係藉由提高與單結晶之品質具有因果關係之提拉速度移動平均值的控制性能,可製造結晶缺陷少之高品質的單結晶。 An object of the present invention is to provide a method for producing a single crystal which is capable of producing a high quality crystal defect with a control property of improving the average value of the pulling speed of a causal relationship with the quality of a single crystal. Single crystal.
本發明之第1觀點係一種單結晶之製造方法,係根據柴可斯基法在使單結晶之提拉開始之前,預先每隔既定提拉長度設定單結晶之提拉速度的目標值,在是單結晶之提拉中且既定提拉長度的提拉途中自既定提拉長度之從提拉開始時間點至現在時間點之提拉速度的實際值算出提拉速度移動平均值,在該提拉速度移動平均值與提拉速度之目標值有差分時,以使提拉速度移動平均值與提拉速度之目標值變成一致的方式,根據提拉速度之目標值及提拉速度移動平均值,算出在現在時間點之提拉速度之目標值的修正值,再根據該算出之提 拉速度之目標值的修正值提拉單結晶之單結晶的製造方法,其特徵為:在將是用以算出提拉速度移動平均值之實際值的提拉長度之過去的提拉長度設定為α、並將未來之提拉長度設定為β時,根據單結晶之直徑的實際值,改變用以算出提拉速度目標值之修正值的提拉長度(α+β)。 According to a first aspect of the present invention, in a method for producing a single crystal, a target value of a pulling speed of a single crystal is set in advance for each predetermined pulling length before starting the pulling of a single crystal according to the Chaucer method. In the pulling of a single crystal and the pulling speed of the predetermined pulling length, the moving value of the pulling speed is calculated from the actual value of the pulling speed from the pulling start time point to the current time point. When the moving average value of the pulling speed is different from the target value of the pulling speed, the average value of the moving speed of the pulling speed and the target value of the pulling speed become the same, and the moving average value is based on the target value of the pulling speed and the pulling speed. , calculate the correction value of the target value of the pulling speed at the current time point, and then based on the calculation A method for producing a single crystal of a single crystal of a correction value of a target value of a pulling speed, wherein a pulling length of a pulling length which is an actual value for calculating a moving average value of the pulling speed is set to When α is set to β in the future, the pull length (α + β) for calculating the correction value of the target value of the pulling speed is changed in accordance with the actual value of the diameter of the single crystal.
本發明之第2觀點係根據第1觀點的發明,進而監視單結晶之提拉狀態,在將單結晶之直徑的目標值及實際值分別設定為D0及D1時,在| D1-D0 |係臨限值t1以下的情況,將用以算出提拉速度之目標值之修正值的提拉長度(α+β)設定成比用以評估提拉速度移動平均值的提拉長度γ短,而在| D1-D0 |係超過臨限值t1而且臨限值t2以下的情況,將用以算出提拉速度之目標值之修正值的提拉長度(α+β)維持於用以評估提拉速度移動平均值的提拉長度γ,在| D1-D0 |係超過臨限值t2的情況,將用以算出提拉速度之目標值之修正值的提拉長度(α+β)設定成比用以評估提拉速度移動平均值的提拉長度γ長。 According to a second aspect of the present invention, in the invention of the first aspect, the single crystal pulling state is monitored, and when the target value and the actual value of the diameter of the single crystal are set to D 0 and D 1 respectively, |D 1 - When D 0 is equal to or less than the threshold t 1 , the pull length (α + β) of the correction value for calculating the target value of the pulling speed is set to be higher than the pulling average for evaluating the moving speed of the pulling speed. γ length is short, while | D 1 -D 0 | exceeds the threshold line pull length t. 1 and 2 below threshold t, the correction value is calculated for the target value of the pulling speed (α + β) is maintained at a pulling length γ for evaluating the moving average of the pulling speed, and when |D 1 -D 0 | is exceeding the threshold t 2 , the correction value for calculating the target value of the pulling speed is calculated The pulling length (α + β) is set to be longer than the pulling length γ for evaluating the moving average of the pulling speed.
本發明之第3觀點係根據第2觀點的發明,進而在評估過去之單結晶的提拉實際值後,決定臨限值t1及臨限值t2。 According to a third aspect of the present invention, in the invention of the second aspect, after the actual pull value of the single crystal is evaluated, the threshold value t 1 and the threshold value t 2 are determined .
本發明之第4觀點係根據第3觀點的發明,進而在評估過去之單結晶的提拉實際值,並算出單結晶之直徑的不均σ時,將臨限值t1及臨限值t2決定成t1=0.5×σ、t2=2×σ。 According to a fourth aspect of the present invention, in the invention of the third aspect, when the actual pull value of the single crystal is evaluated and the unevenness σ of the diameter of the single crystal is calculated, the threshold t 1 and the threshold t are set. 2 is determined to be t 1 = 0.5 × σ, and t 2 = 2 × σ.
本發明之第5觀點係根據第1至第4觀點的發明,進而將提拉速度之目標值設定為0.3~1.2mm/min。 According to a fifth aspect of the present invention, in the invention of the first to fourth aspects, the target value of the pulling speed is set to 0.3 to 1.2 mm/min.
本發明之第6觀點係根據第1至第4觀點的發明,進而將單結晶之提拉長度(α+β)設定為30~70mm。 According to a sixth aspect of the invention, the pulling length (α + β) of the single crystal is set to 30 to 70 mm.
本發明之第7觀點係根據第1至第4觀點的發明,進而將單結晶之提拉長度(α+β)之從提拉開始時間點至現在時間點的提拉長度α及剩下的提拉長度β分別設定為提拉長度(α+β)之20~99%及提拉長度(α+β)之80~1%。 According to a seventh aspect of the present invention, in the invention of the first to fourth aspects, the pulling length α of the single crystal pulling length (α + β) from the pulling start time point to the current time point and the remaining The pulling length β is set to 20 to 99% of the pulling length (α + β) and 80 to 1% of the pulling length (α + β), respectively.
在本發明之第1觀點之單結晶的製造方法,根據單結晶之直徑的實際值,改變用以算出提拉速度目標值之修正值的提拉長度(α+β),藉此,適當地控制與單結晶之品質強大地相關並具有因果關係的提拉速度移動平均值,並提拉單結晶。即,提拉速度之控制與單結晶之直徑控制不是彼此獨立,而互相有影響,在單結晶成長中一面監視單結晶之直徑,一面根據單結晶之直徑的實際值,使用以算出提拉速度目標值之修正值的提拉長度(α+β)變短或變長,藉此,因應於提拉速度移動平均值的實際值,時時刻刻地算出提拉速度目標值之修正值,再根據該修正值提拉單結晶。結果,能以高精度進行提拉速度之控制與單結晶之直徑控制。依此方式,考慮單結晶之直徑的實際值,評估對單結晶之品質有重大影響的提拉速度移動平均值,並修正提拉速度的目標值,藉此,降低單結晶之品質的不均,而且亦抑制單結晶之直徑的不均,而可穩定地製造高品質的單結晶。 In the method for producing a single crystal according to the first aspect of the present invention, the pulling length (α + β) for calculating the correction value of the target value of the pulling speed is changed according to the actual value of the diameter of the single crystal, thereby appropriately Controls the moving average of the pulling speed that is strongly correlated with the quality of the single crystal and has a causal relationship, and pulls a single crystal. That is, the control of the pulling speed and the diameter control of the single crystal are not independent of each other, but have an influence on each other, and the diameter of the single crystal is monitored while growing in a single crystal, and the pulling speed is calculated based on the actual value of the diameter of the single crystal. The pull length (α+β) of the correction value of the target value becomes shorter or longer, whereby the correction value of the target value of the pulling speed is calculated at all times in response to the actual value of the moving average value of the pulling speed, and then Single crystals are pulled according to the correction value. As a result, the control of the pulling speed and the diameter control of the single crystal can be performed with high precision. In this way, considering the actual value of the diameter of the single crystal, the moving average of the pulling speed which has a significant influence on the quality of the single crystal is evaluated, and the target value of the pulling speed is corrected, thereby reducing the unevenness of the quality of the single crystal. Moreover, the unevenness of the diameter of the single crystal is also suppressed, and a high-quality single crystal can be stably produced.
在本發明之第2觀點之單結晶之製造方法,在| D1-D0 |係臨限值t1以下的情況,即單結晶之直徑之控制性能 是極良好的情況,藉由將用以算出提拉速度之目標值之修正值的提拉長度(α+β)設定成比用以評估提拉速度移動平均值的提拉長度γ短,更提高提拉速度移動平均值的控制性能。又,在| D1-D0 |係超過臨限值t1而且臨限值t2以下的情況,即單結晶之直徑之控制性能是比較良好的情況,藉由將用以算出提拉速度之目標值之修正值的提拉長度(α+β)維持於用以評估提拉速度移動平均值的提拉長度γ,如設定地維持提拉速度移動平均值的控制性能。進而,在| D1-D0 |係超過臨限值t2的情況,即單結晶之直徑之控制性能是稍微降低的情況,為了提高單結晶之直徑之控制性能的目的,藉由將用以算出提拉速度之目標值之修正值的提拉長度(α+β)設定成比用以評估提拉速度移動平均值的提拉長度γ長,使提拉速度移動平均值之控制性能變弱。結果,使單結晶之直徑的控制與提拉速度移動平均值之控制穩定地雙全,而且可提前改善單結晶之直徑的控制性能。 In the method for producing a single crystal according to the second aspect of the present invention, when |D 1 -D 0 | is less than or equal to the threshold t 1 , that is, the control performance of the diameter of the single crystal is extremely good, The pulling length (α+β) of the correction value for calculating the target value of the pulling speed is set to be shorter than the pulling length γ for evaluating the moving average of the pulling speed, and the control performance of the moving average of the pulling speed is further improved. . Further, when |D 1 -D 0 | is greater than the threshold value t 1 and less than the threshold value t 2 , that is, the control performance of the diameter of the single crystal is relatively good, and the pulling speed is calculated. The pulling length (α + β) of the correction value of the target value is maintained at the pulling length γ for evaluating the moving average of the pulling speed, such as the control performance for setting the moving average of the pulling speed. Further, when |D 1 -D 0 | exceeds the threshold t 2 , that is, the control performance of the diameter of the single crystal is slightly lowered, and the purpose of improving the controllability of the diameter of the single crystal is to be used. The pulling length (α+β) of the correction value for calculating the target value of the pulling speed is set to be longer than the pulling length γ for evaluating the moving average value of the pulling speed, so that the control performance of the moving average value of the pulling speed is changed. weak. As a result, the control of the diameter of the single crystal and the control of the moving average of the pulling speed are stably performed, and the controllability of the diameter of the single crystal can be improved in advance.
α‧‧‧過去之提拉長度 α‧‧‧The past pull length
β‧‧‧未來之提拉長度 Β‧‧‧ future pulling length
t1‧‧‧臨限值 t 1 ‧‧‧ threshold
t2‧‧‧臨限值 t 2 ‧‧‧ threshold
D0‧‧‧單結晶之直徑的目標值 D 0 ‧‧‧ target value of the diameter of a single crystal
D1‧‧‧單結晶之直徑的實際值 D 1 ‧‧‧ actual value of the diameter of a single crystal
第1圖係說明本發明之第1實施形態之提拉速度目標值的修正值之算出方法的示意圖,第1圖(a)係表示提拉速度係如目標值的情況之控制方法的圖,第1圖(b)係表示提拉速度高的情況之控制方法的圖。 Fig. 1 is a schematic view showing a method of calculating a correction value of a pulling speed target value according to the first embodiment of the present invention, and Fig. 1(a) is a view showing a control method of a case where the pulling speed is a target value. Fig. 1(b) is a view showing a control method in a case where the pulling speed is high.
第2圖係用以評估提拉速度移動平均值的流程圖。 Figure 2 is a flow chart for evaluating the moving average of the pulling speed.
第3圖係表示對過去之提拉長度α的變化之未來之提拉長度β的變化的圖,係表示根據參數的值,對提拉速度移動平均 值之控制性能賦與強弱的圖 Figure 3 is a graph showing the change in the future pull length β of the change in the pull length α in the past, showing the moving average of the pull speed according to the value of the parameter. Value control performance gives strength and weakness
第4圖係表示對提拉長度的變化之提拉速度目標值之修正值的變化之計算結果的圖。 Fig. 4 is a view showing a calculation result of a change in the correction value of the target value of the pulling speed of the change in the pulling length.
第5圖係表示對提拉長度的變化之提拉速度的變化的圖,係表示提拉速度移動平均值之控制性的圖。 Fig. 5 is a view showing a change in the pulling speed of the change in the pulling length, and is a graph showing the controllability of the moving average of the pulling speed.
第6圖係表示對提拉長度的變化之單結晶之直徑的變化的圖,係表示直徑之控制性的圖。 Fig. 6 is a view showing a change in the diameter of a single crystal which changes the length of the pulling, and is a graph showing the controllability of the diameter.
其次,根據圖面,說明本發明之實施形態。在本實施形態,根據柴可斯基法從坩堝所貯存之矽熔液提拉矽單結晶。在此矽單結晶之提拉開始之前,預先每隔既定提拉長度設定矽單結晶之提拉速度目標值。然後,在是矽單結晶之提拉中且既定提拉長度的提拉途中自既定提拉長度之從提拉開始時間點至現在時間點之提拉速度的實際值算出提拉速度移動平均值。接著,在提拉速度移動平均值與提拉速度目標值有差分時,以使提拉速度移動平均值與提拉速度目標值變成一致的方式,根據提拉速度目標值及提拉速度移動平均值,算出在現在時間點之提拉速度目標值的修正值。進而,根據所算出之提拉速度目標值的修正值提拉單結晶。 Next, an embodiment of the present invention will be described based on the drawings. In the present embodiment, the single crystal is extracted from the crucible melt stored in the crucible according to the Chaisky method. Before the start of the pulling of the single crystal, the target value of the pulling speed of the single crystal is set in advance every predetermined pulling length. Then, in the pulling process of the single crystal and the pulling speed of the predetermined pulling length, the moving average value of the pulling speed is calculated from the actual value of the pulling speed from the pulling start time point to the current time point of the predetermined pulling length. . Then, when the moving average value of the pulling speed is different from the target value of the pulling speed, the moving average value of the pulling speed and the target value of the pulling speed are matched, and the moving average is based on the moving speed target value and the pulling speed. The value is used to calculate the correction value of the target value of the pulling speed at the current time point. Further, the single crystal is pulled up based on the calculated correction value of the target value of the pulling speed.
該提拉速度目標值係被設定於0.3~1.2mm/min的範圍內較佳。又,矽單結晶之既定提拉長度係被設定於30~70mm較佳,被設定於45~55mm的範圍內更佳。進而,矽單結晶之既定提拉長度之從提拉開始時間點至現在時間點的提拉長度係被設定於既定提拉長度之20~99%較佳,被設定於既定 提拉長度之80~99%的範圍內更佳,剩下的提拉長度係被設定於既定提拉長度之80~1%較佳,被設定於既定提拉長度之20~1%的範圍更佳。將該矽單結晶之既定提拉長度限定於30~70mm的範圍內,這是由於嚴格上係與所使用之提拉裝置相依,但是根據實驗結果,與矽單結晶之品質相關性高的係約50mm的提拉速度移動平均值,設定成與此約50mm相異不大的程度較佳。進而,將該既定提拉長度之從提拉開始時間點至現在時間點之提拉長度及剩下的提拉長度分別限定於既定提拉長度之20~99%的範圍內及既定提拉長度之80~1%的範圍內,這是由於在該提拉長度及剩下的提拉長度分別是未滿既定提拉長度之20%、超過既定提拉長度之80%的情況,提拉速度的限制變成太強。 The pulling speed target value is preferably set in the range of 0.3 to 1.2 mm/min. Further, the predetermined pulling length of the single crystal is preferably set to 30 to 70 mm, and more preferably set to 45 to 55 mm. Further, the pulling length of the predetermined pulling length of the single crystal from the pulling start time point to the current time point is preferably set to 20 to 99% of the predetermined pulling length, and is set to be predetermined. It is better in the range of 80 to 99% of the pulling length, and the remaining pulling length is preferably set to 80 to 1% of the predetermined pulling length, and is set to be in the range of 20 to 1% of the predetermined pulling length. Better. The predetermined pulling length of the single crystal of the crucible is limited to a range of 30 to 70 mm, which is because the stringing system is strictly dependent on the pulling device used, but according to the experimental result, the system having high correlation with the quality of the single crystal is obtained. The average value of the pulling speed of about 50 mm is preferably set to be about the same as about 50 mm. Further, the pulling length of the predetermined pulling length from the pulling start time point to the current time point and the remaining pulling length are respectively limited to a range of 20 to 99% of the predetermined pulling length and a predetermined pulling length. In the range of 80 to 1%, this is because the pulling length and the remaining pulling length are respectively less than 20% of the predetermined pulling length and 80% of the predetermined pulling length, and the pulling speed is The limit becomes too strong.
第1圖係表示算出提拉速度移動平均值之方法的模式圖。具體而言,第1圖(a)係表示橫向及縱向的長度分別是(α+β)及A之長方形的圖,若將橫軸作為提拉長度,將縱軸作為提拉速度,第1圖(a)係表示在提拉長度(α+β)的區間中,提拉速度的平均值是A。其次,如第1圖(b)所示,考慮橫向及縱向的長度分別是α及B之長方形、與橫向及縱向的長度分別是β及C之長方形。在此,在第1圖(b)之2個長方形的總面積與第1圖(a)之一個長方形的面積相等的情況,在第1圖(b),若縱向的長度B已知,縱向的長度C係可使用如下之第(1)數學式及第(2)數學式求得。在第1圖(b),表示若將橫軸作為提拉長度,將縱軸作為提拉速度,則B係過去之提拉速度移動平均值,C係未來之提拉速度移動平均值。若使用α、β、A、B之 資訊,可算出應作為未來之目標的提拉速度移動平均值C。 Fig. 1 is a schematic view showing a method of calculating a moving average value of the pulling speed. Specifically, Fig. 1(a) shows a rectangular shape in which the lengths in the lateral direction and the longitudinal direction are (α + β) and A, respectively. When the horizontal axis is the pulling length, the vertical axis is taken as the pulling speed, and the first Fig. (a) shows that the average value of the pulling speed is A in the section of the pulling length (α + β). Next, as shown in Fig. 1(b), it is considered that the lengths in the lateral direction and the longitudinal direction are rectangles of α and B, respectively, and the lengths in the lateral direction and the longitudinal direction are rectangles of β and C, respectively. Here, in the case where the total area of the two rectangles in the first figure (b) is equal to the area of one of the rectangles in the first figure (a), in the first figure (b), if the length B of the longitudinal direction is known, the longitudinal direction is The length C can be obtained by using the following mathematical formula (1) and mathematical formula (2). In Fig. 1(b), when the horizontal axis is the pulling length and the vertical axis is the pulling speed, the average pulling speed of the B system is the average value of the pulling speed of the C system. If using α, β, A, B Information, which can be used to calculate the moving average C of the pulling speed that should be the target of the future.
A×(α+β)=B×α+C×β......(1) A × (α + β) = B × α + C × β ... (1)
C={A×(α+β)-B×α}/β......(2) C={A×(α+β)-B×α}/β......(2)
在此,第(1)數學式之左邊表示第1圖(a)之施加斜影線之部分的面積,第(1)數學式之右邊表示第1圖(b)之施加直影線的部分與施加橫影線的部分的總面積。而且,第(1)數學式表示用以算出提拉速度目標值的修正值之在區間(α+β)(mm)的積分值等於用以算出提拉速度移動平均值的實際值之在區間α(mm)的積分值與用以可適當地修正提拉速度目標值之在未來的區間β(mm)之積分值的總和。 Here, the left side of the mathematical formula (1) represents the area of the portion to which the oblique hatching is applied in the first graph (a), and the right side of the mathematical formula (1) represents the portion of the first graph (b) to which the hatching is applied. The total area of the portion to which the horizontal line is applied. Further, the mathematical expression (1) indicates that the integral value in the interval (α + β) (mm) for calculating the correction value of the lifting speed target value is equal to the actual value for calculating the moving average value of the pulling speed. The integral value of α (mm) is the sum of the integral values of the future interval β (mm) for appropriately correcting the target value of the pulling speed.
因此,第(1)數學式係可表示成如下之第(3)數學式,第(2)數學式係可表示成如下之第(4)數學式。 Therefore, the mathematical formula (1) can be expressed as the following mathematical formula (3), and the mathematical expression (2) can be expressed as the following mathematical formula (4).
(提拉速度目標值)×(α+β)=(提拉速度移動平均值的實際值)×α+(提拉速度目標值的修正值)×β......(3) (lifting speed target value) × (α + β) = (actual value of moving average of pulling speed) × α + (correction value of lifting speed target value) × β (3)
(提拉速度目標值的修正值)={(提拉速度目標值)×(α+β)-(提拉速度移動平均值的實際值)×α}/β......(4) (correction value of the pulling speed target value) = {(lifting speed target value) × (α + β) - (actual value of the pulling speed moving average value) × α} / β (4 )
從第1圖(b),得知在提拉速度移動平均值的實際值高的情況,提拉速度目標值係被修正成稍低。 It is known from Fig. 1(b) that when the actual value of the moving average value of the pulling speed is high, the lifting speed target value is corrected to be slightly lower.
其次,根據第2圖之流程圖,說明提拉速度移動平均值之控制方法。首先,決定用以評估與結晶缺陷具有因果關係之提拉速度移動平均值的提拉長度(γ)。此提拉長度(γ)係可從提拉裝置之構造唯一地決定。其理由係由於點缺陷濃度、製品(所提拉之矽單結晶)之品質根據單結晶成長時被取入之點缺陷所擴散的範圍而定。點缺陷所擴散的範圍係與提拉速度移 動平均值具有強的相關,因此,在製品之品質與提拉速度移動平均值之間亦具有強的相關。但,與提拉長度幾mm之提拉速度移動平均值具有相關,這和所使用之提拉裝置相依。一般,徐冷式提拉裝置之評估與結晶缺陷具有相關之提拉速度移動平均值的提拉長度比急冷式提拉裝置的更長。接著,關於結晶缺陷,決定用以製造所要之品質的矽單結晶之提拉速度的目標值。在此,用以得到所要之品質的矽單結晶之提拉速度的目標值係對矽單結晶之各提拉長度決定。然後,決定用以算出提拉速度目標值之修正值的提拉長度(α+β)與控制週期。在此,控制週期係只要可避免設定成很長,設定成與直徑控制的控制週期相同較佳。進而,每隔控制週期,評估提拉速度移動平均值,並根據評估結果,算出提拉速度目標值的修正值後,修正提拉速度目標值,再根據該提拉速度目標值的修正值,提拉矽單結晶。依此方式,每隔控制週期評估提拉速度移動平均值,並根據評估,修正提拉速度目標值,藉此,矽單結晶之品質的不均係減少,而可穩定地製造高品質之矽單結晶。 Next, a control method of the moving average value of the pulling speed will be described based on the flowchart of Fig. 2. First, the pull length (γ) used to evaluate the moving average of the pulling speed having a causal relationship with the crystal defect is determined. This pulling length (γ) can be uniquely determined from the construction of the pulling device. The reason for this is that the quality of the point defect concentration and the quality of the product (the single crystal to be pulled up) are determined according to the range in which the point defects which are taken in when the single crystal grows are diffused. The range of point defects is spread and the speed of the pulling The moving average has a strong correlation, so there is also a strong correlation between the quality of the product and the moving average of the pulling speed. However, it is related to the moving average of the pulling speed of a few mm of the pulling length, which is dependent on the pulling device used. In general, the evaluation of the Xu-cooled pulling device has a pulling average of the moving average of the pulling speed associated with the crystal defect, which is longer than that of the quenching type pulling device. Next, regarding the crystal defects, the target value of the pulling speed for producing the desired single crystal of the single crystal is determined. Here, the target value of the pulling speed of the single crystal for obtaining the desired quality is determined for each pulling length of the single crystal. Then, the pull length (α + β) and the control period for calculating the correction value of the pull target speed value are determined. Here, the control period is preferably set to be the same as the control period of the diameter control as long as it can be avoided to be set to be long. Further, the average value of the pulling speed is evaluated every control cycle, and after the correction value of the lifting speed target value is calculated according to the evaluation result, the lifting speed target value is corrected, and according to the correction value of the pulling speed target value, Lifting a single crystal. In this way, the moving average value of the pulling speed is evaluated every control cycle, and the target value of the pulling speed is corrected according to the evaluation, whereby the unevenness of the quality of the single crystal is reduced, and the high quality can be stably produced. Single crystal.
在設定用以算出提拉速度目標值之修正值的提拉長度(α+β)(mm)時,若將α(mm)及β(mm)設定成(α+β)(mm)與(γ)(mm)相同,則能以提拉(γ)(mm)時之提拉速度移動平均值的實際值與所要之提拉速度目標值一致的方式設定提拉速度目標值的修正值。例如,若將γ設定為50mm,在想使提拉50mm時之提拉速度移動平均值的實際值與所要之提拉速度目標值一致的情況,將α(mm)及β(mm)設定成滿足α+β=γ=50(mm)之限制。 When setting the pull length (α + β) (mm) for calculating the correction value of the target value of the pulling speed, if α (mm) and β (mm) are set to (α + β) (mm) and ( When γ) (mm) is the same, the correction value of the target value of the pulling speed can be set so that the actual value of the moving average value of the pulling speed at the time of pulling (γ) (mm) coincides with the desired target value of the pulling speed. For example, if γ is set to 50 mm, and α (mm) and β (mm) are set to be the same as the actual value of the moving average value of the pulling speed when lifting 50 mm is required to match the desired target value of the pulling speed. The limit of α + β = γ = 50 (mm) is satisfied.
又,在矽單結晶之提拉,若無法控制矽單結晶之直徑,矽單結晶之提拉這件事不成立。因此,矽單結晶之直徑的控制性係重要,期望使矽單結晶之直徑的控制與提拉速度移動平均值之控制雙全。因此,為了滿足這種期望,一面監視矽單結晶之提拉狀態,一面高精度地調整提拉速度移動平均值之控制性能的強弱。即,根據矽單結晶之直徑的實際值,改變用以算出提拉速度目標值之修正值的提拉長度。具體而言,在監視矽單結晶之提拉狀態的狀態,將矽單結晶之直徑的目標值及實際值分別設定為D0及D1時,在|D1-D0|係臨限值t1以下的情況,將根據提拉速度移動平均值所控制之提拉長度設定成比既定提拉長度短,而在|D1-D0|係超過臨限值t1而且臨限值t2以下的情況,將根據提拉速度移動平均值所控制之提拉長度維持於既定提拉長度,進而,在|D1-D0|係超過臨限值t2的情況,將根據提拉速度移動平均值所控制之提拉長度設定成比既定提拉長度長。在此,臨限值t1及臨限值t2係可任意地設定,但是評估過去之單結晶的提拉實際值後決定較佳,最好在算出單結晶之直徑的不均σ時,可決定成t1=0.5×σ及臨限值t2=2×σ。即,不均σ係在過去之提拉實際值之單結晶之直徑的不均(標準偏差),例如在σ=0.8mm時,t1=0.4mm及t2=1.6mm。 Moreover, in the pulling of the single crystal, if the diameter of the single crystal cannot be controlled, the pulling of the single crystal does not hold. Therefore, the controllability of the diameter of the single crystal is important, and it is desirable to control the diameter of the single crystal and the control of the moving average of the pulling speed. Therefore, in order to satisfy such a desire, the control performance of the moving average of the pulling speed is adjusted with high precision while monitoring the pulling state of the single crystal. That is, the pull length for calculating the correction value of the target value of the pulling speed is changed in accordance with the actual value of the diameter of the single crystal. Specifically, in the state of monitoring the pulling state of the single crystal, when the target value and the actual value of the diameter of the single crystal are set to D 0 and D 1 respectively, the |D 1 -D 0 | In the case of t 1 or less, the pulling length controlled according to the moving average of the pulling speed is set to be shorter than the predetermined pulling length, and the |D 1 -D 0 | is exceeding the threshold t 1 and the threshold t In the case of 2 or less, the pulling length controlled by the moving average of the pulling speed is maintained at the predetermined pulling length, and further, when |D 1 -D 0 | exceeds the threshold t 2 , the pulling is performed according to the pulling The pull length controlled by the speed moving average is set to be longer than the predetermined pull length. Here, the threshold value t 1 and the threshold value t 2 can be arbitrarily set, but it is preferable to evaluate the actual pull value of the single crystal in the past, and it is preferable to calculate the unevenness σ of the diameter of the single crystal. It can be determined that t 1 = 0.5 × σ and the threshold t 2 = 2 × σ. That is, the unevenness σ is the unevenness (standard deviation) of the diameter of the single crystal of the conventional pull-up actual value, for example, when σ = 0.8 mm, t 1 = 0.4 mm and t 2 = 1.6 mm.
在|D1-D0|係臨限值t1以下的情況,可判斷矽單結晶之直徑的控制性是極良好,在此情況,若如上述所示將根據提拉速度移動平均值所控制之提拉長度設定成比既定提拉長度短,即將α及β設定成用以算出提拉速度目標值之修正值的提拉長度(α+β)滿足(α+β)<γ的關係,則可提高提拉速度 移動平均值的控制性能。又,在| D1-D0 |係超過臨限值t1而且臨限值t2以下的情況,可判斷矽單結晶之直徑的控制性是比較良好,在此情況,若如上述所示將根據提拉速度移動平均值所控制之提拉長度維持於既定提拉長度,即將α及β設定成用以算出提拉速度目標值之修正值的提拉長度(α+β)滿足(α+β)=γ的關係,則可如設定地控制提拉速度移動平均值。進而,在| D1-D0 |超過臨限值t2的情況,可判斷矽單結晶之直徑的控制性稍降低,在此情況,若如上述所示將根據提拉速度移動平均值所控制之提拉長度設定成比既定提拉長度長,即將α及β設定成用以算出提拉速度目標值之修正值的提拉長度(α+β)滿足(α+β)>γ的關係,則可特意抑制提拉速度移動平均值的控制性能。這是用以改善矽單結晶之直徑之控制性能的方法。例如,提拉50mm之提拉速度移動平均值的控制性能係可根據第3圖調整強弱。在此,使提拉速度移動平均值之控制性能變弱,這是為了改善直徑控制的控制性能。即,在維持提拉速度移動平均值之控制性能的情況,進行設定滿足(α+β)=50(mm)之關係式之α及β的控制,而在使提拉速度移動平均值之控制性能變強的情況,進行將(α+β)設定成小於50(mm)的控制,但是在改善直徑控制之控制性能的情況,進行將(α+β)設定成比50(mm)更大的控制,這是由於需要使提拉速度移動平均值之控制性能變弱。這些關係係如第3圖所示,第3圖之『□』表示使提拉速度移動平均值之控制性能變強的情況的一例,第3圖之『△』表示使提拉速度移動平均值之控制性能變弱的情況的一例。結果,可使矽單結晶之直徑的控制與提拉速度移動平均 值之控制更穩定地雙全。 When |D 1 -D 0 | is less than or equal to the threshold t 1 , it can be judged that the controllability of the diameter of the single crystal is extremely good. In this case, if the average value is moved according to the pulling speed as described above, The controlled pulling length is set to be shorter than the predetermined pulling length, that is, α and β are set to calculate the relationship between the pulling length (α+β) of the correction value of the lifting speed target value and (α+β)<γ. , the control performance of the moving average of the pulling speed can be improved. Further, when |D 1 -D 0 | exceeds the threshold value t 1 and is less than the threshold value t 2 , it can be judged that the controllability of the diameter of the single crystal is relatively good. In this case, as shown above. The pulling length controlled according to the moving average of the pulling speed is maintained at a predetermined pulling length, that is, α and β are set such that the pulling length (α+β) of the correction value for calculating the target value of the pulling speed is satisfied (α) With the relationship of +β)=γ, the moving average of the pulling speed can be controlled as set. Further, when |D 1 -D 0 | exceeds the threshold value t 2 , it can be judged that the controllability of the diameter of the single crystal is slightly lowered. In this case, as shown above, the average value is moved according to the pulling speed. The controlled pulling length is set to be longer than the predetermined pulling length, that is, α and β are set to calculate the relationship between the pulling length (α+β) of the correction value of the lifting speed target value and (α+β)>γ. , the control performance of the moving average of the pulling speed can be intentionally suppressed. This is a method for improving the controllability of the diameter of the single crystal. For example, the control performance of the lifting average of the pulling speed of 50 mm can be adjusted according to the third figure. Here, the control performance of moving the average value of the pulling speed is weakened in order to improve the control performance of the diameter control. That is, in the case of maintaining the control performance of the moving average of the pulling speed, the control of setting the α and β of the relational expression satisfying (α + β) = 50 (mm) is performed, and the control of moving the average value of the pulling speed is performed. In the case where the performance becomes strong, the control of setting (α + β) to less than 50 (mm) is performed, but in the case of improving the control performance of the diameter control, setting (α + β) to be larger than 50 (mm) is performed. The control is due to the need to make the control performance of the moving average of the pulling speed weak. These relations are shown in Fig. 3, and "□" in Fig. 3 shows an example in which the control performance of the moving average value of the pulling speed is increased, and "△" in Fig. 3 indicates the moving average value of the pulling speed. An example of the case where the control performance is weak. As a result, the control of the diameter of the single crystal and the control of the moving average of the pulling speed can be more stably performed.
另一方面,提拉速度目標值之修正值的算出係亦可每隔控制週期實施,亦可每隔控制週期之整數倍的時間實施。在算出提拉速度目標值之修正值的各週期,更新提拉速度目標值,再根據該提拉速度目標值,進行矽單結晶之直徑控制,藉此,可評估提拉速度之移動平均值。具體而言,在將控制週期設定為10秒的情況,每隔10秒,重複第1步驟與第2步驟,而該第1步驟係根據所設定之過去的提拉長度α與未來之提拉長度β,並根據第(4)數學式,算出提拉速度目標值之修正值V1的步驟,該第2步驟係將修正後之提拉速度V1作為目標值,提拉單結晶的步驟。又,因為單結晶係在10秒之間被提拉約0.05~0.2mm,所以每被提拉約0.05~0.2mm,提拉速度V1被更新。更具體而言,將被提拉約0.05~0.2mm之時間點作為原點,從該時間點,根據過去之提拉長度α及未來之提拉長度β,修正(更新)提拉速度目標值。進而,在10秒後,將被提拉約(0.05~0.2)×2mm之時間點作為原點,從該時間點,根據過去之提拉長度α及未來之提拉長度β,修正(更新)提拉速度目標值。重複這種操作。又,在使提拉速度移動平均值與在提拉前所設定之提拉速度目標值一致的情況,因為提拉速度係作為直徑控制之操作量被操作,所以難完全地一致,包含位於可容許的範圍在內,當作一致。可容許的範圍係例如根據管理下限值及管理上限值管理即可。 On the other hand, the calculation of the correction value of the lifting speed target value may be performed every control cycle, or may be performed every multiple times of the control cycle. The pulling speed target value is updated in each cycle of calculating the correction value of the lifting speed target value, and then the diameter of the single crystal is controlled according to the pulling speed target value, whereby the moving average of the pulling speed can be evaluated . Specifically, when the control period is set to 10 seconds, the first step and the second step are repeated every 10 seconds, and the first step is based on the set past pull length α and the future pull. a step of calculating a correction value V 1 of the target value of the pulling speed according to the mathematical formula (4), wherein the second step is a step of pulling the single crystal by using the corrected pulling speed V 1 as a target value. . Further, since the single crystal is pulled by about 0.05 to 0.2 mm in 10 seconds, the pulling speed V 1 is updated every about 0.05 to 0.2 mm. More specifically, a time point of about 0.05 to 0.2 mm is pulled as an origin, from which the lifting speed target value is corrected (updated) based on the past pulling length α and the future pulling length β. . Further, after 10 seconds, a time point of about (0.05 to 0.2) × 2 mm is extracted as an origin, from which the correction (update) is based on the past pull length α and the future pull length β. Lifting speed target value. Repeat this operation. Further, in the case where the moving average value of the pulling speed coincides with the target value of the pulling speed set before the pulling, since the pulling speed is operated as the operation amount of the diameter control, it is difficult to completely match, and the inclusion is located The allowed range is considered to be consistent. The allowable range is, for example, managed based on the management lower limit value and the management upper limit value.
又,為了使對提拉速度移動平均值之控制的回授變快,在修正提拉速度目標值時,用以算出提拉速度移動平均 值之實際值的提拉長度α係愈小愈有利,但是太小時未來之提拉速度的操作範圍受到限制,會使直徑之控制性能變弱。在此,提拉速度移動平均值係例如提拉50mm時之提拉速度的平均值。又,在提拉速度移動平均值之不均大的情況,亦將該提拉長度α設定成長較佳。在此,該提拉長度α係例如被設定成40mm。進而,在提拉速度之不均小,提拉速度移動平均值的實際值和與矽單結晶之品質相關高的提拉速度移動平均值相關高的情況,使該提拉長度α變短的設定,提拉速度移動平均值之控制性能比較提高。在此,該提拉長度α係例如被設定為30mm。即,將該提拉長度α設定成能以高精度所預測提拉速度移動平均值即可。 Moreover, in order to make the feedback of the control of the moving average of the pulling speed faster, when the lifting speed target value is corrected, the moving average of the pulling speed is calculated. The smaller the pull length α of the actual value of the value is, the more advantageous it is, but the operating range of the pulling speed in the future is limited, and the controllability of the diameter is weakened. Here, the moving average of the pulling speed is an average value of the pulling speed at the time of pulling 50 mm, for example. Further, in the case where the unevenness of the moving average value of the pulling speed is large, the pulling length α is also set to be preferably increased. Here, the pulling length α is set to, for example, 40 mm. Further, when the unevenness of the pulling speed is small, the actual value of the moving average value of the pulling speed is high in relation to the moving average value of the pulling speed which is high in relation to the quality of the single crystal, and the pulling length α is shortened. It is set that the control performance of the moving average of the pulling speed is improved. Here, the pulling length α is set to, for example, 30 mm. That is, the pulling length α may be set so that the average value can be moved at a high-predicted pulling speed.
另一方面,提拉長度β係根據α及(α+β)自動地決定的值。又,提拉長度β係可花長時間來調整或在短時間調整的因素,在提拉速度移動平均值之控制性低的情況,因為激烈地修正時具有成為擾亂的可能性,所以花長時間來調整較佳,在此情況,將該提拉長度β設定成長。在此,該提拉長度β係例如被設定為40mm。又,在提拉速度移動平均值之控制性高的情況,在短時間調整即可,在此情況,將該提拉長度β設定成短。在此,該提拉長度β係例如被設定為10mm。進而,亦可控制週期係例如每隔10秒、每隔10秒之整數倍的時間設定。此外,(α+β)之設定係能以手動或自動實施。又,α及β之設定係亦可每隔提拉長度預先設定,或亦可在提拉中以手動或自動時時刻刻地變更。 On the other hand, the pull length β is a value that is automatically determined based on α and (α + β). Further, the pulling length β can be adjusted for a long time or adjusted in a short time, and the controllability of the moving average value of the pulling speed is low, and since it is fiercely corrected, there is a possibility of disturbance, so the flower length is long. It is preferable to adjust the time. In this case, the pulling length β is set to be increased. Here, the pulling length β is set to, for example, 40 mm. Further, in the case where the controllability of the moving average value of the pulling speed is high, the adjustment may be performed in a short time. In this case, the pulling length β is set to be short. Here, the pulling length β is set to, for example, 10 mm. Further, the control cycle may be set, for example, every 10 seconds, every 10 seconds. Furthermore, the setting of (α + β) can be implemented manually or automatically. Further, the setting of α and β may be set in advance by the pulling length, or may be changed manually or automatically at the time of pulling.
此外,在該實施形態,作為單結晶,列舉矽單結 晶,但是未限定為如此。 Further, in this embodiment, as a single crystal, a single knot is listed. Crystal, but not limited to this.
其次,與比較例一起詳細地說明本發明之實施例。 Next, an embodiment of the present invention will be described in detail together with a comparative example.
根據柴可斯基法從坩堝所貯存之矽熔液提拉半導體用直徑300mm晶圓所用的矽單結晶。而且,在提拉長度為800~1400mm的範圍內如以下所示控制。首先,每隔提拉長度將提拉速度目標值設定成矽單結晶之品質成為所要的品質。接著,將用以算出與矽單結晶的品質相關高之提拉速度目標值之修正值的提拉長度(α+β)設定為50mm。然後,為了積極地控制提拉速度移動平均值的目的,基本上設定成α=10mm、β=40mm、控制週期為10秒。每隔控制週期,算出提拉10mm時之提拉速度移動平均值的實際值,並根據如下之第(4)數學式,算出提拉速度目標值的修正值,再根據該提拉速度目標值的修正值,繼續實施提拉。 According to the Chaisky method, the ruthenium single crystal used for the 300 mm-diameter wafer for semiconductors is pulled from the ruthenium stored in the ruthenium. Further, it is controlled as shown below in the range of the pulling length of 800 to 1400 mm. First, the pulling speed target value is set to the desired quality of the single crystal by the pulling length. Next, the pulling length (α + β) for calculating the correction value of the pulling speed target value which is high in relation to the quality of the single crystal is set to 50 mm. Then, in order to actively control the moving average of the pulling speed, it is basically set to α = 10 mm, β = 40 mm, and the control period is 10 seconds. The actual value of the moving average value of the pulling speed when pulling 10 mm is calculated every control cycle, and the correction value of the lifting speed target value is calculated according to the following mathematical formula (4), and then according to the lifting speed target value The revised value continues to be implemented.
(提拉速度目標值的修正值)={(提拉速度目標值)×(α+β)-(提拉速度移動平均值的實際值)×α}/β......(4) (correction value of the pulling speed target value) = {(lifting speed target value) × (α + β) - (actual value of the pulling speed moving average value) × α} / β (4 )
但,在900~1100mm之提拉長度的範圍,因為矽單結晶之直徑的控制是良好,所以為了使提拉速度移動平均值之控制變強,將用以算出提拉速度目標值之修正值的提拉長度(α+β)設定為45mm、將α設定為10mm、將β設定為35mm。又,在1100~1200mm之提拉長度的範圍,因為矽單結晶之直徑的控制比在900~1100mm之提拉長度的範圍稍微降低,所以重視矽單結晶之直徑的控制,為了使提拉速度移動平均值之控制變弱, 將用以算出提拉速度目標值之修正值的提拉長度(α+β)設定為55mm、將α設定為10mm、將β設定為45mm。 However, in the range of the pulling length of 900 to 1100 mm, since the control of the diameter of the single crystal of the crucible is good, in order to make the control of the moving average of the pulling speed strong, the correction value for the target value of the pulling speed is calculated. The pulling length (α + β) is set to 45 mm, α is set to 10 mm, and β is set to 35 mm. Moreover, in the range of the pulling length of 1100 to 1200 mm, since the control of the diameter of the single crystal is slightly lower than the range of the pulling length of 900 to 1100 mm, the control of the diameter of the single crystal is emphasized, in order to increase the pulling speed. The control of the moving average becomes weak, The pull length (α + β) for calculating the correction value of the pull speed target value is set to 55 mm, α is set to 10 mm, and β is set to 45 mm.
在第4圖表示第1實施例之在提拉長度800~1400mm之提拉速度目標值之修正值的變化。第4圖中的提拉速度目標值無修正時設定「0%」。又,在第5圖表示第1實施例之在提拉長度800~1400mm之提拉速度移動平均值之修正值的變化。第5圖中的提拉速度的目標值為任意單位設定「1」。進而,在第6圖表示在第1實施例之實施提拉速度移動平均值的控制時之矽單結晶之直徑的控制性。第6圖中,矽單結晶的直徑的目標值設定「100%」。 Fig. 4 is a view showing changes in the correction value of the pulling speed target value at the pulling length of 800 to 1400 mm in the first embodiment. When the lifting speed target value in Fig. 4 is not corrected, "0%" is set. Further, Fig. 5 shows a change in the correction value of the moving average value of the pulling speed at the pulling length of 800 to 1400 mm in the first embodiment. The target value of the pulling speed in Fig. 5 is set to "1" in arbitrary units. Further, Fig. 6 shows the controllability of the diameter of the single crystal in the control of the moving average of the pulling speed in the first embodiment. In Fig. 6, the target value of the diameter of the single crystal is set to "100%".
從第4圖得知,提拉速度目標值之修正值係可對提拉速度目標值控制於從+0.6%至-0.8%的範圍內。又,從第5圖得知,提拉速度移動平均值的實際值係可對提拉速度目標值控制於±1.0%以內。又,從第5圖得知,在提拉長度900~1100mm,提拉速度移動平均值的實際值係大致可控制於提拉速度目標值之±0.5%以內。進而,從第6圖得知,矽單結晶之直徑係對目標值100%,可控制於99.90%~100.10%的範圍內,即±0.10%的範圍內。從這些結果,得知可良好地控制提拉速度移動平均值及矽單結晶之直徑。 It is known from Fig. 4 that the correction value of the lifting speed target value can be controlled within a range from +0.6% to -0.8% for the lifting speed target value. Further, as is understood from Fig. 5, the actual value of the moving average value of the pulling speed can be controlled within ±1.0% of the target value of the pulling speed. Further, as is understood from Fig. 5, the actual value of the moving average of the pulling speed is substantially controlled within ±0.5% of the target value of the pulling speed at a pulling length of 900 to 1100 mm. Further, as is understood from Fig. 6, the diameter of the single crystal is 100% of the target value, and can be controlled within the range of 99.90% to 100.10%, that is, within the range of ±0.10%. From these results, it was found that the moving average of the pulling speed and the diameter of the single crystal can be well controlled.
用以算出提拉速度目標值之修正值的提拉長度係從提拉速度移動平均值與矽單結晶之品質的相關性所決定的值,將此值當作50mm,求得提拉矽單結晶的情況之提拉速度 目標值的修正值。具體而言,將提拉速度目標值、提拉速度移動平均值的實際值、過去之提拉長度α(用以算出提拉速度移動平均值之實際值的提拉長度)以及未來之提拉長度β代入如下之第(4)數學式,算出提拉速度目標值之修正值。 The pulling length for calculating the correction value of the target value of the pulling speed is a value determined from the correlation between the moving average value of the pulling speed and the quality of the single crystal, and this value is regarded as 50 mm, and the pulling sheet is obtained. Lifting speed of crystallization The correction value of the target value. Specifically, the pulling speed target value, the actual value of the moving average of the pulling speed, the past pulling length α (the pulling length for calculating the actual value of the moving average of the pulling speed), and the future pulling The length β is substituted into the following mathematical expression (4), and the correction value of the target value of the pulling speed is calculated.
(提拉速度目標值的修正值)={(提拉速度目標值)×(α+β)-(提拉速度移動平均值的實際值)×α}/β......(4) (correction value of the pulling speed target value) = {(lifting speed target value) × (α + β) - (actual value of the pulling speed moving average value) × α} / β (4 )
在第1表表示其結果。在第1表,與提拉速度目標值之修正值一起記載了提拉速度目標值、提拉速度移動平均值的實際值、過去之提拉長度α以及未來之提拉長度β。 The result is shown in the first table. In the first table, together with the correction value of the lifting speed target value, the actual value of the pulling speed target value, the pulling speed moving average value, the past pulling length α, and the future pulling length β are described.
從第1表得知,未來之提拉長度β愈短,因為需要以愈短之提拉長度進入提拉速度目標值的既定範圍,所以需要對在提拉前所設定之提拉速度目標值施加大的修正。若此偏差太大,因為具有引起矽單結晶之直徑的控制性之降低的可能 性,所以為了一面控制矽單結晶之直徑,一面控制提拉速度移動平均值,使未來之提拉長度β不會太短係重要。 It is known from the first table that the shorter the pulling length β in the future, the shorter the pulling length is required to enter the predetermined range of the pulling speed target value, so the target value of the pulling speed set before the pulling is required. Apply a big correction. If the deviation is too large, there is a possibility that the controllability of the diameter of the single crystal is lowered. Sexuality, so in order to control the diameter of the single crystal on one side, it is important to control the moving average of the pulling speed so that the future pulling length β is not too short.
(α+β)‧‧‧橫向的長度 (α+β)‧‧‧Length length
A‧‧‧縱向的長度 A‧‧‧length length
α‧‧‧橫向的長度 ‧‧‧‧Length length
B‧‧‧縱向的長度 B‧‧‧Longitudinal length
β‧‧‧橫向的長度 ‧‧‧‧Length length
C‧‧‧縱向的長度 C‧‧‧Longitudinal length
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