TWI566713B - A sock shoe and a method for manufacturing the same - Google Patents

Description

Socks shoes and their processes

The present invention relates to sock shoes and processes therefor.

The double wear of socks and shoes is the most common way today. Socks provide better comfort and warmth, while shoes protect the soles of the feet and prevent the soles from being injured by walking friction. However, this double-wearing method is inconvenient for children who have not grown up, and the size of the shoes is not easy to find. In addition, because children grow faster and the size changes quickly, it takes a lot of money for parents to buy socks and shoes at the same time. Therefore, some manufacturers develop socks shoes that integrate shoes and socks, so that younger children only need to wear them once, such as the socks shoes exposed by TWM433757.

In this kind of conventional socks, in order to make children more comfortable to wear socks, and to give children a warm and beautiful feeling, the socks substrate will be added with various colors during the weaving process, and then arranged into a variety of patterns, so As a result, the difficulty of weaving will be caused, and the manufacturing time of the socks will become more tedious, the production efficiency will be low, and mass production cannot be performed. Moreover, the pattern of the surface of the socks is woven in the pattern using different color substrates. After weaving, there will be a messy thread on the inside of the sock. The contact between the thread and the foot will easily cause the comfort of the worn foot. On the whole, there is a defect that needs to be improved.

Therefore, it is necessary to provide a novel and progressive socks and its process, To solve the above problems.

The main object of the present invention is to provide a sock shoe and a manufacturing process thereof, which can reduce the difficulty in constructing a pattern on a sock substrate, and the pattern can maintain the integrity of the pattern as the sock substrate is deformed. In addition, a series of well-organized manufacturing steps are clearly established to enable the socks to be mass-produced efficiently.

To achieve the above object, the present invention provides a sock shoe process comprising the steps of providing a sock substrate having an outer surface provided with a relief structure. The sock substrate is sleeved on a soft board. Providing a graphic unit and a bonding processing machine, the graphic unit is provided with a base layer and an ink graphic layer disposed on the base layer, the bonding processing machine is provided with a body and a processing portion, and the sock substrate is provided The plate member is placed on the base body, and the ink graphic layer corresponds to the outer surface, and the bonding processing machine is actuated, so that the ink graphic layer is closely combined with the outer surface along the concave and convex structure. The base layer is detached from the ink image layer, thereby obtaining a body having the ink image layer, the body body having a first foot bottom. The body is removed from the plate and sleeved on a shoe mold. A safety shoelace is provided to surround the safety shoe and a portion of the safety shoelace is positioned at the bottom of the first foot. Providing a sole forming machine, the shoe mold provided with the sock body is positioned on the sole forming machine, so that the sole forming machine performs a forming process of the sole on the bottom of the first foot, and finally, the shoe mold can be removed. Get a pair of socks.

To achieve the above object, the present invention further provides a sock shoe comprising: a sole, a sock substrate and an ink graphic layer. The sock base material is fixed on the sole, the sock base material is formed by interlacing a plurality of base bodies, each of the base bodies having a first connecting portion and a second connecting portion connecting the first connecting portions, adjacent to each other The first connecting portion is twisted and combined into a third connecting portion, and each of the first The third connecting portion is higher than each of the second connecting portions, the plurality of third connecting portions are arranged along a first direction, and the plurality of second connecting portions are arranged along a second direction, thereby forming a structure having a concave-convex structure The surface is transverse to the second direction. The ink image layer is bonded to the outer surface along the uneven structure without gaps, and the ink image layer can be stretched continuously as a whole with the elongation of the sock substrate.

1‧‧‧Socks substrate

11‧‧‧ concave structure

111‧‧‧Arc segments

112‧‧‧ Peak Department

113‧‧‧ Low Valley Department

114‧‧‧ Smooth section

12‧‧‧ outer surface

13‧‧‧ base

131‧‧‧First Link

132‧‧‧Second link

133‧‧‧ Third Link

5‧‧‧ boards

51‧‧‧Cushion

52‧‧‧Shoe mold

521‧‧‧Base

522‧‧‧Foot

523‧‧‧After heel

524‧‧‧foot

525‧‧‧toe

526‧‧‧ bottom of the second foot

527‧‧‧Combination Department

6‧‧‧Combined processing machine

2‧‧‧ socks body

21‧‧‧The bottom of the first foot

3‧‧‧ graphic unit

31‧‧‧ bottom paper

32‧‧‧ glue layer

33‧‧‧Ink layer

34‧‧‧ grassroots

35‧‧‧Ink graphics layer

4‧‧‧ socks shoes

41‧‧‧Safety shoelaces

42‧‧‧ sole

61‧‧‧ body

62‧‧‧Processing Department

7‧‧‧Printer

81‧‧‧First fixture

811‧‧‧First Housing Department

812‧‧‧ Positioning Department

813‧‧‧Second accommodating department

82‧‧‧Second fixture

821‧‧‧ Third Housing Department

83‧‧‧Sole space

1 is a block diagram of a process for making a sock shoe according to a preferred embodiment of the present invention.

2 is a block diagram of a process unit process according to a preferred embodiment of the present invention.

3 is a schematic view of a printing press and a graphic unit according to a preferred embodiment of the present invention.

Figure 4 is an enlarged view of the graphic unit of Figure 3

Figure 5 is an enlarged partial cross-sectional view of Figure 4.

6 is a schematic view of a sock base material and a plate member according to a preferred embodiment of the present invention.

7 and 8 are diagrams showing the operation of the combined processing machine in accordance with a preferred embodiment of the present invention.

Figure 9 is a schematic view of a body and a panel of a preferred embodiment of the present invention.

Figure 10 is a partial cross-sectional enlarged view of the body of Figure 9.

Figure 11 is a schematic view of a body and a shoe mold in accordance with a preferred embodiment of the present invention.

Figure 12 is a schematic view showing the combination of a sole and a body of a preferred embodiment of the present invention.

Figure 13 is a schematic view of first and second jigs in accordance with a preferred embodiment of the present invention.

14 and 15 are actuation diagrams of the first and second jigs.

Figure 16 is a finished view of a preferred embodiment of the present invention.

Figure 17 is a partial enlarged view of Figure 16.

The following is a description of the possible embodiments of the present invention, and is not intended to limit the scope of the invention as claimed.

Please refer to FIG. 1 to FIG. 17, which illustrate a preferred embodiment of the present invention. The process of the sock shoe of the present invention includes the following steps: providing a sock substrate 1 having a concave-convex structure 11 Outer surface 12. The sock substrate 1 is sleeved on a soft plate member 5 which stretches the sock substrate 1 and extends the concave-convex structure 11 , wherein the plate member 5 can follow the sock substrate 1 The concave-convex structure 11 is correspondingly subjected to a change in depression. A graphic unit 3 and a bonding processing machine 6 are provided. The graphic unit 3 is provided with a base layer 34 and an ink graphic layer 35 disposed on the base layer 34. The bonding processing machine 6 is provided with a body 61 and a processing unit. 62, the plate member 5 provided with the sock substrate 1 is placed on the seat body 61, and the ink graphic layer 35 corresponds to the outer surface 12, and the bonding machine 6 is actuated to make the ink graphic The layer 35 is undulatingly coupled to the outer surface 12 along the concave-convex structure 11, and the base layer 34 is separated from the ink image layer 35, thereby obtaining a body 2 having the ink image layer 35. The body 2 has A first foot bottom 21. The sock body 2 is removed from the plate member 5 and additionally sleeved on a shoe mold 52. A safety shoe 41 is provided so that the safety shoe 41 surrounds the body 2 and a portion of the safety shoe 41 is positioned at the first foot bottom 21. A sole forming machine (not shown) is provided, and the shoe mold 52 provided with the body 2 is positioned on the sole forming machine, and the sole forming machine performs a forming process of the sole 42 on the first foot bottom 21 . Finally, the shoe mold 52 is removed to obtain a sock shoe 4.

In the embodiment, the bonding machine 6 is a heat transfer machine, and the processing part 62 is a heating and pressing part, and the base layer 34 is a transparent transfer film, and the ink graphic layer 35 is Transfer layer. Since the ink image layer 35 itself has a pattern and a character, the ink image layer 35 is heated and transferred (ie, the image unit 3 and the sock substrate 1 are heated through the processing portion 62 and After the pressure is applied to the outer surface 12 of the sock base material 1, the sock body 2 having a pattern and rich color can be obtained. In other words, in the production process, only the background color of the sock substrate 1 needs to be determined, and it is not necessary to pattern the pattern by continuously changing colors during the process of knitting the sock substrate 1, so that the difficulty and time of production can be greatly reduced. . The processing portion 62 can be heated to a preset temperature and a preset pressure. After the actual test and inspection, the preset temperature is preferably 120 ° C to 160 ° C, and the preset pressure is 70 psi to 80 psi. The ink image layer 35 has a better bonding quality with the outer surface 12, and the deformation of the sock substrate and the plate member is not caused within the pressure value range, so that the plate member can be repeatedly inserted into the sock substrate for use.

It is worth mentioning that the sock substrate 1 can be stably stretched through the plate member 5, and as a whole, the socks substrate 1 can be ensured to have a relatively flat portion to be combined with the ink image layer 35. . From the detail view (see Fig. 10), the uneven structure 11 of the outer surface 12 can be appropriately extended, thereby increasing the contact area with the ink image layer 35. In other words, the ink pattern layer 35 can be further attached to the concave portion of the uneven structure 11. In addition, when the processing portion 62 is pressurized, since the plate member 5 is made of a soft material (such as rubber), the flexible plate member 5 can exhibit a concave change corresponding to the concave-convex structure 11 of the sock substrate 1, and The ink pattern layer 35 can be attached to the uneven structure 11 more closely and without gaps. In this embodiment, the thickness of the plate member 5 is 4 mm to 15 mm, and the quality is not limited thereto. In other embodiments, the elastic adjustment can be performed according to the size and thickness of the socks, such as 8 mm to 20 mm. .

Preferably, the sock shoe process is further provided with at least one pad member 51, such that the graphic unit 3 is interposed between the pad member 51 and the outer surface 12 of the sock substrate 1 when the processing portion 62 is added. When the pressure is applied, unintended factors can be avoided, for example, but not limited to, the pressure is too large, causing the ink in the ink image layer 35 to overflow and stick to the processed portion 62. In the present embodiment, there are two opposing pad members 51 (see FIG. 7). When the processing portion 62 is actuated, a pad member 51 is interposed between the processing portion 62 and the graphic unit 3, and A pad member 51 is interposed between the seat body 61 and the sock base material 1. In addition to the above-mentioned effect of avoiding the contamination of the processed portion 62 or the seat body 61, if each of the pad members 51 is When the base layer 34 is removed, the ink pattern layer 35 can be pressed again by each of the spacers 51 to obtain the ink pattern layer 35 having a matte effect.

It is worth mentioning that the graphic unit 3 can directly purchase the designed finished product to join the sock shoe manufacturing process, or the manufacturing process of the graphic unit 3 is also included in the sock shoe manufacturing process, so that The entire sock shoe process has a series of complete production chain operations, and the customized production can be customized according to the needs of the guests, so that the finished socks 4 are more unique. The process of the graphic unit 3 (refer to FIG. 2), the detailed steps are as follows: First, a bottom paper 31 covered with a glue layer 32 and a printing machine 7 are provided, and the printing machine 7 is designed according to the design. An ink layer 33 is printed onto the glue layer 32 of the backing paper 31. It can be understood that the ink layer 33 and the adhesive layer 32 constitute the ink graphic layer 35. Next, the base layer 34 is provided such that the base layer 34 is overlaid on the ink pattern layer 35. When it is to be used, the graphic unit 3 can be obtained by removing the base paper 31 and proceeding to the next step.

In addition, the shoe sole molding machine has two opposite first jigs 81 and a second jig 82, and the first and second jigs 81, 82 are selectively phased. In combination, the shoe mold 52 is provided with a base 521 having the same contour as the foot of the human body and a joint portion 527 connecting the base 521. The base 521 is provided with an ankle portion 522, a rear heel portion 523, and a sole portion 524. a toe portion 525 and a second foot bottom portion 526 corresponding to the second foot bottom portion 526 The first jig 21 is provided with a first receiving portion 811 and a second receiving portion 813 which are connected in a stepped manner. The second jig 82 is provided with a third receiving portion. 821, a positioning portion 812 that is engaged with the coupling portion 527 is disposed inside the first receiving portion 811.

Wherein, when the joint portion 527 is combined with the positioning portion 812, and the first and second fixtures 81, 82 are combined, the second and third receiving portions 813, 821 are configured to provide an elastic wear-resistant material ( For example, a rubber material is filled in the sole space 83. The ankle portion 522 and the sole portion 524 are located inside the first receiving portion 811, and at least a portion of the rear heel portion 523, at least a portion of the toe portion 525, and the first portion A two-legged bottom 526 is located in the sole space 83.

In other words, the finished sole 42 will cover the child's toes and back heels to protect the developing hind heel and its internal tendons (eg, Achilles's). And a part of the safety shoelace 41 can be firmly clamped between the first leg bottom 21 of the sock body 2 and the sole 42. Thus, the wearer's foot and the socks can be lifted through the safety shoelace. The degree of bonding of the shoes 4 makes it difficult for the wearer's foot to move relatively freely, ensuring the stability of the wearer while walking, and the socks 4 are not detached from the wearer's foot due to shaking. It can be understood that in other embodiments, the sole 42 can be provided with a non-slip structure, which can improve the grip to prevent the wearer from slipping.

Next, the sock shoe 4 produced by the above-mentioned sock shoe manufacturing process will be described in more detail. The sock shoe 4 includes the sole 42, the sock base material 1 and the ink graphic layer 35.

The sock base material 1 is fixed to the sole 42 which is formed by interlacing a plurality of base bodies 13 (see Fig. 17). Each of the bases 13 has a first connecting portion 131 and a second connecting portion 132 connected to the first connecting portion 131. The two adjacent first connecting portions 131 are twisted and joined to form a third connecting portion 133. And each of the third connecting portions 133 is higher than each of the second connecting portions 132. The plurality of third connecting portions 133 are arranged along a first direction, and the plurality of second connecting portions 132 are arranged along a second direction to form the outer surface 12 having the concave and convex structure 11, the first direction Transverse to the second direction. The ink graphic layer 35 is bonded to the outer surface 12 along the concave-convex structure 11 without gaps. The ink graphic layer 35 can maintain the overall continuity continuously as the stocking substrate 1 is stretched. Stretch out.

In more detail, in the first direction (see FIG. 10), the concave-convex structure 11 includes a plurality of arc segments 111 located in each of the third connecting portions 133, and a plurality of smoothing at each of the second connecting portions 132. In the segment 114, the arc segment 111 has a peak portion 112 at the highest position and a trough portion 113 at the lowest position. The smooth segment 114 is substantially in the same position as the trough portion 113, and the ink graphic layer 35 is continuously pasted. The peak portion 112, the valley portion 113, and the smoothing portion 114. The ink pattern layer 35 can be surely changed synchronously with the peak portion 112, the valley portion 113, and the smooth portion 114 (e.g., stretched stretching), so that no cracking occurs. In other words, the ink pattern layer 35 can be surely bonded to the sock substrate 1 and is not easily broken, and has better durability.

In summary, the sock shoe process of the present invention can subdivide a series of complicated production processes into systematic production steps, so that the producer can clearly understand the production progress and make the whole production process more organized and smoother. .

Moreover, by using the thermal transfer method, the ink graphic layer can effectively reduce the difficulty of the weaving pattern, improve the production efficiency, and can be combined with a variety of unique pattern shapes, so that the overall sense of the socks shoes has more Kind of change. And the transfer molding of the ink graphic layer can eliminate the extra thread caused by the traditional pattern weaving, so that the child can wear the foot more comfortable and fit.

In addition, the sock shoe of the present invention has a gap between the ink and the body of the sock. The concave-convex structure of the outer surface is combined, and is attached from the peak portion of the arc segment to the trough portion of the arc segment, and then the smooth segment is continuously attached. Therefore, the ink graphic layer can be synchronously changed and stretched as the body of the body extends, so that no cracking occurs.

In summary, the overall structural design, practicability and efficiency of the present invention are indeed fully in line with the needs of industrial development, and the disclosed structural invention is also an unprecedented innovative structure, so it has "novelty" should Undoubtedly, the invention can be more effective than the conventional structure, and therefore has "progressiveness", which fully complies with the requirements of the application requirements of the invention patents of the Chinese Patent Law, and is filed according to law, and please The bureau will review it early and give it affirmation.

1‧‧‧Socks substrate

2‧‧‧ socks body

35‧‧‧Ink graphics layer

4‧‧‧ socks shoes

41‧‧‧Safety shoelaces

42‧‧‧ sole

Claims (10)

A sock shoe process provides a sock substrate having a surface provided with a concave-convex structure; the sock substrate is sleeved on a soft plate member, the plate member stretches the sock substrate and causes the unevenness The structure is extended, and the plate member may have a concave change corresponding to the concave-convex structure of the sock substrate; providing a graphic unit and a bonding processing machine, the graphic unit is provided with a base layer and an ink graphic set on the base layer a layering machine, the bonding processing machine is provided with a body and a processing part, the plate member provided with the sock substrate is placed on the seat body, and the ink graphic layer is corresponding to the outer surface, and the bonding processing is actuated And the ink image layer is undulatingly coupled to the outer surface along the concave and convex structure, so that the base layer is separated from the ink image layer, thereby obtaining a sock body having the ink image layer, the body body having a a bottom of the first foot; the body is removed from the plate and sleeved on a shoe mold; a safety shoelace is provided to surround the body, and a portion of the safety shoe is positioned a bottom of the first foot; providing a sole forming machine that will be provided with the sock body Positioned in the mold soles machine, enabling the machine to the sole first foot section forming a sole of the last, the shoe mold is removed to obtain a shoe socks. The process of the sock shoe according to claim 1, further comprising the process of providing the graphic unit: providing a base paper covered with a rubber layer, and a printing machine; the printing machine is provided with an ink according to the design of the design Printing a layer onto the adhesive layer of the backing paper, the ink layer and the adhesive layer layer constituting the ink graphic layer; providing the base layer, the base layer is disposed on the ink graphic layer; and removing the base paper The graphic unit is available. The sock shoe process of claim 1, wherein the plate has a thickness of 4 mm to 15 mm. The sock shoe process of claim 1 is further provided with at least one pad member such that the graphic element is interposed between the pad member and the outer surface of the sock substrate. The sock shoe manufacturing process of claim 1, wherein the sole forming machine has two opposite first jigs and a second jig, and the first and second jigs are selectively combined, the shoe mold set a base having the same contour as the foot of the human body and a joint connecting the base, the base being provided with an ankle portion, a rear heel portion, a sole portion, a toe portion and a second sole portion, the second sole Corresponding to the bottom of the first leg, the first jig is provided with a first receiving portion and a second receiving portion connected in a stepped manner, and the second jig is provided with a third receiving portion. The positioning portion of the first receiving portion is embedded with the engaging portion; wherein when the connecting portion is combined with the positioning portion, and the first and second jigs are combined, the second The third accommodating portion surrounds a sole space filled with an elastic wear-resistant material, and the ankle portion and the sole portion are located inside the first accommodating portion, at least a portion of the rear heel portion, at least a portion of the toe portion, and The bottom of the second foot is located in the sole space. The shoe-making process of claim 1, wherein the bonding machine is a heat transfer machine, the processing part is a heating and pressing part, the base layer is a transparent transfer film, and the ink graphic layer is a rotation. In the printed layer, the ink image layer is bonded to the outer surface of the sock substrate by thermal transfer. The sock shoe process of claim 6, wherein the processing portion is heated to a predetermined temperature and a predetermined pressure, the preset temperature being 120 ° C to 160 ° C, the preset pressure being 70 psi to 80 psi. The process of the sock shoe according to claim 7, further comprising the process of providing the graphic unit: providing a base paper covered with a rubber layer, and a printing machine; the printing machine is provided with an ink according to the design of the design Printing a layer onto the adhesive layer of the base paper, the ink layer and the glue layer group constituting the ink image layer; The base layer is disposed on the ink graphic layer; the graphic unit is obtained by removing the base paper; the thickness of the plate is 4 mm to 15 mm; and two opposite pads are provided. When the processing portion is actuated, a pad member is interposed between the processing portion and the graphic unit, and another pad member is interposed between the seat body and the sock substrate; the sole molding machine has two The first and second jigs are selectively combined with respect to the first jig and the second jig, and the shoe mold is provided with a base having the same contour as the foot of the human body and a joint connecting the base The base is provided with a pedal portion, a rear heel portion, a sole portion, a toe portion and a second foot portion. The bottom portion of the second foot corresponds to the bottom of the first leg, and the first jig is stepped. a first accommodating portion and a second accommodating portion are connected to each other, the second jig is provided with a third accommodating portion, and a positioning of the card is embedded in the first accommodating portion Wherein, when the joint portion is combined with the positioning portion, and the first and second jigs are combined, the second and third receiving portions are Enclosing a sole space for filling an elastic wear-resistant material, the ankle portion and the sole portion being located inside the first receiving portion, at least a portion of the rear heel portion, at least a portion of the toe portion, and the second bottom portion It is located in the sole space. A sock shoe obtained according to any one of claims 1 to 8, comprising: a sole; a sock base material fixed to the sole, the sock base material being interwoven by a plurality of substrates Each of the bases has a first connecting portion and a second connecting portion connecting the first connecting portions, and the two adjacent first connecting portions are twisted and combined into a third connecting portion, and each of the third links The plurality of third connecting portions are arranged in a first direction, and the plurality of second connecting portions are arranged along a second direction to form an outer surface having a concave-convex structure. The first direction is transverse to the second direction; An ink graphic layer is bonded to the outer surface along the concave-convex structure without gaps, and the ink image layer can be stretched continuously as a whole with the elongation of the sock substrate. The sock shoe of claim 9, wherein the concave-convex structure comprises a plurality of arc segments located in each of the third joint portions and a plurality of smooth segments located in the second joint portions, The arc segment has a peak portion at the highest position and a valley portion at the lowest position, the smooth segment is located at the same position as the valley portion, and the ink graphic layer is continuously attached to the peak portion, the valley portion, and the Smooth segments.