TWI565848B - Sewing machine 's thread cutter and tangent method - Google Patents

Sewing machine 's thread cutter and tangent method Download PDF

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TWI565848B
TWI565848B TW103136574A TW103136574A TWI565848B TW I565848 B TWI565848 B TW I565848B TW 103136574 A TW103136574 A TW 103136574A TW 103136574 A TW103136574 A TW 103136574A TW I565848 B TWI565848 B TW I565848B
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Taiwan
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cutter
dial
stitch
blade portion
stitches
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TW103136574A
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Chinese (zh)
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TW201615919A (en
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Jui-Jung Chuo
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Shing Ray Sewing Machine Co Ltd
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Description

縫紉機的撥線切刀及其切線方法Dialing cutter for sewing machine and cutting method thereof

本發明係有關一種切線裝置,尤指一種於剪切時牽引車針縫線以延長車針縫線進而防止車針縫線鬆脫的撥線切刀及其切線方法。The invention relates to a tangential device, in particular to a plucking cutter for traversing a needle stitching line during shearing to extend the stitching of the bur and thereby preventing the stitching of the styling needle from loosening and a tangential cutting method thereof.

目前市面上的縫紉機通常會搭載一組自動切線裝置,使得縫紉作業在完成後可以自動地進行縫線的切斷作業,進而可以有效地簡化與縮短縫紉作業的時間。如中華民國發明專利第I391547號的「縫紉機之切線裝置」,其揭露一具有一可動刀片與一固定刀片的切線裝置。其中,該可動刀片包含有一縫合底線捕捉部與一面線捕捉部,且該可動刀片可於一前進位置與一後退位置之間進行往復移動。當縫製作業停止時,該可動刀片朝該前進位置前進並使得該縫合底線捕捉部與該面線捕捉部進入一挺針板與一彎針之間。接著,該可動刀片朝該後退位置後退並使得該縫合底線捕捉部與該面線捕捉部分別捕捉到一縫合底線與二面線。最後,該可動刀片可協同該固定刀片將該縫合底線與該二面線剪斷。At present, the sewing machine on the market usually carries a set of automatic thread cutting devices, so that the sewing operation can be automatically cut off after the sewing operation is completed, thereby effectively simplifying and shortening the sewing operation time. For example, the "cutting device for sewing machine" of the Republic of China Invention Patent No. I391547 discloses a tangential device having a movable blade and a fixed blade. The movable blade includes a stitching bottom line catching portion and a line catching portion, and the movable blade can reciprocate between a forward position and a retracted position. When the sewing operation is stopped, the movable blade advances toward the advanced position and causes the sewing bottom thread catching portion and the upper thread catching portion to enter between a needle plate and a looper. Then, the movable blade retreats toward the retracted position, and the suture bottom line capturing portion and the upper thread catching portion respectively capture a stitching bottom line and a double line. Finally, the movable blade can shear the sewing bottom line and the double-sided line in cooperation with the fixed blade.

習用的切線裝置雖然具有自動的切斷縫線的功能,但其在實際使用上仍然未盡完善。具體而言,圖1為利用一三本車進行縫製作業的一半成品10,該半成品10其包含有三針線11、一底線12與一布料13。其中,該三針線11利用習用該可動刀片與該固定刀片進行剪切後會在該布料13的正面上留下長度相同的預留線段。請參閱圖2-1與圖2-2,當該布料13經過染製、清洗或是拉伸等過程後,該三針線11顯露於該布料13正面的預留線段會隨該布料13的擴張程度而縮短。若該布料13的拉伸量大於該三針線11的預留線段時,該三針線11則會脫離該底線12並鬆脫至該布料13反面,圖2-1中該三針線11虛線的部分即為該三針線11鬆脫至該布料13反面的線段。此時,若拉扯該底線12則會導致該底線12與該三針線11無法交錯打結,進而造成該底線12與該三針線11發生鬆脫的狀況。因此,如何較佳地設計出解決習用該切線裝置因剩餘的預留線段長度不足導致針線鬆脫顯然已經成為一待解決的問題。Although the conventional tangential device has the function of automatically cutting the suture, it is still not perfect in practical use. Specifically, FIG. 1 is a half finished product 10 for sewing work using one or three vehicles, and the semi-finished product 10 includes a three-thread thread 11, a bottom thread 12, and a fabric 13. Wherein, the three-needle thread 11 leaves a reserved line segment of the same length on the front surface of the cloth 13 by cutting the movable blade with the fixed blade. Referring to FIG. 2-1 and FIG. 2-2, after the cloth 13 is dyed, washed or stretched, the reserved line segment of the three-needle thread 11 exposed on the front surface of the cloth 13 will expand with the cloth 13 . The degree is shortened. If the stretched amount of the cloth 13 is larger than the reserved line segment of the three-needle thread 11, the three-needle thread 11 will be separated from the bottom thread 12 and loosened to the opposite side of the cloth 13, and the dotted line portion of the three-needle thread 11 in FIG. That is, the three-needle thread 11 is loosened to the line segment on the reverse side of the cloth 13. At this time, if the bottom thread 12 is pulled, the bottom thread 12 and the three needle thread 11 cannot be cross-knotted, and the bottom thread 12 and the three needle thread 11 are loosened. Therefore, how to better design and solve the conventional tangential device has become a problem to be solved because the remaining reserved line segment length is insufficient and the needle thread is loose.

本發明之主要目的,在於解決習用切線裝置無法有效地延長針線所剩餘的預留線段而防止針線鬆脫的問題。The main object of the present invention is to solve the problem that the conventional tangential device cannot effectively extend the remaining line segments remaining in the needle thread to prevent the needle thread from coming loose.

為達上述目的,本發明提供一種縫紉機的撥線切刀,該縫紉機具有複數分別牽引一車針縫線並進行一往復升降車縫行程的車針,一對應該些車針設置並牽引一底縫線朝該些車針方向進行一往復織線行程的下勾針,以及一設置於該下勾針遠離該車針一側並與該撥線切刀配合切斷每一該車針縫線與該底縫線的固定切刀,每一該車針於該往復升降車縫行程中牽引每一該車針縫線穿過一待縫紉物並與該下勾針進行該往復織線行程牽引的該底縫線形成一固定該待縫紉物的車縫織網以及一由每一該車針縫線與底縫線圈繞形成並連接該車縫織網的交織線圈,該撥線切刀特徵在於:該撥線切刀包含有一第一刀刃部,一連接該第一刀刃部設置並朝遠離該車針方向突出的第二刀刃部,以及一自該第二刀刃部遠離該第一刀刃部一側延伸的撥線部,其中,該撥線切刀受驅動具有一朝向該交織線圈進行的往復割線行程,且該撥線切刀進行該往復割線行程時具有一朝該交織線圈方向撐開該交織線圈並突穿該交織線圈的穿線狀態,以及一朝該固定切刀方向行進以該撥線部牽引每一該車針縫線且以該第一刀刃部牽引該底縫線而分別以該第二刀刃部及該第一刀刃部依序配合該固定切刀切斷每一該車針縫線與該底縫線得相對該車縫織網形成一餘裕線段以及一連接該餘裕線段的末端線段的切線狀態。In order to achieve the above object, the present invention provides a thread cutting knife for a sewing machine, the sewing machine having a plurality of needles for respectively pulling a needle stitch and performing a reciprocating lifting sewing stroke, and a pair of needles are disposed and pulled to the bottom. a lower hook of the reciprocating weaving stroke of the suture toward the locating needles, and a yoke disposed on the side of the lower yoke away from the stylus and cooperating with the plucking cutter to cut each crochet suture a fixed cutter with the bottom stitch, each of the burs pulling each of the bur stitches through a to-be-sewn in the reciprocating lift sewing stroke and performing the reciprocating weaving stroke with the lower hook The bottom stitching line forms a sewing web for fixing the object to be sewed, and an interlacing stitch formed by each of the burr stitch and the bottom stitch coil and connected to the woven mesh, the thread cutting knife The utility model is characterized in that the dial cutter comprises a first cutting edge portion, a second cutting edge portion which is arranged to be connected to the first cutting edge portion and protrudes away from the bur direction, and a second cutting edge portion away from the first cutting edge portion a dialing portion extending on one side of the portion, wherein the dial cutter is driven by the driver Having a reciprocating secant stroke toward the interlacing coil, and the plucking cutter has a threading state in which the interlacing coil is extended toward the interlacing coil and protrudes through the interlacing coil, and the fixing is performed Trapping in the direction of the cutter, the plucking line is pulled by the plucking portion, and the bottom crease is pulled by the first blade portion, and the fixed blade is sequentially matched by the second blade portion and the first blade portion. Cutting each of the burr sutures and the bottom suture to form a margin line segment with respect to the sewn web and a tangent state of an end line segment connecting the margin line segments.

於本發明實施例中,該第一刀刃部包含有一於該穿線狀態中依序引導該底縫線與每一該車針縫線位移至該第一刀刃部與該第二刀刃部之間的第一導引面。In the embodiment of the present invention, the first cutting edge portion includes a step of guiding the bottom stitch line and each of the burr stitches to be displaced between the first blade portion and the second blade portion in the threading state. First guiding surface.

於本發明實施例中,該第二刀刃部包含有一於該穿線狀態中引導每一該車針縫線至該第二刀刃部與該撥線部之間的第二導引面。In the embodiment of the present invention, the second cutting edge portion includes a second guiding surface for guiding each of the bur stitches between the second cutting edge portion and the dialing portion in the threading state.

於本發明實施例中,該撥線部包含有一面對該第二刀刃部方向設置並於該穿線狀態中引導每一該車針縫線至該撥線部遠離該第二刀刃部一側的導引面,以及一連接該導引面設置於該撥線部遠離該第二刀刃部一側並於該切線狀態中牽引每一該車針縫線的鉤線面。In the embodiment of the present invention, the dialing portion includes a side facing the second blade portion and guiding each of the stylus stitches to the side of the dial portion away from the second blade portion in the threading state. The guiding surface, and a connecting guiding surface is disposed on a side of the line portion away from the second blade portion and pulling the hook surface of each of the bur stitches in the tangential state.

於本發明實施例中,該撥線部朝遠離該第二刀刃部方向延伸突出並相對該撥線切刀形成一小於90度的銳角。In an embodiment of the invention, the dial portion extends away from the second blade portion and forms an acute angle of less than 90 degrees with respect to the dial cutter.

為達上述目的,本發明提供一種利用撥線切刀於切線後產生末端線段的方法,應用於一縫紉機上,該縫紉機具有複數分別牽引一車針縫線並進行一往復升降車縫行程的車針,一對應該些車針設置並牽引一底縫線朝該些車針方向進行一往復織線行程的下勾針,以及一設置於該下勾針遠離該車針一側並與該撥線切刀配合切斷每一該車針縫線與該底縫線的固定切刀,每一該車針於該往復升降車縫行程中牽引每一該車針縫線穿過一待縫紉物並與該下勾針進行該往復織線行程牽引的該底縫線形成一固定該待縫紉物的車縫織網以及一由每一該車針縫線與底縫線圈繞形成並連接該車縫織網的交織線圈,該利用撥線切刀於切線後產生末端線段的方法包含有以下步驟:步驟一:利用該撥線切刀朝向該交織線圈進行一往復割線行程並依序利用該撥線切刀上的一第一刀刃部引導該底縫線與每一該車針縫線,再利用該撥線切刀上的一第二刀刃部以及一間隔連接該第二刀刃部的撥線部引導每一該車針縫線,令該底縫線位於該第一刀刃部與該第二刀刃部之間,而每一該車針縫線則位於該撥線部遠離該第二刀刃部的一側;以及步驟二:驅動該撥線切刀朝該固定切刀方向進行該往復切線行程,並利用該第一刀刃部牽引該底縫線,且利用該撥線部牽引每一該車針縫線,再利用該第二刀刃部及該第一刀刃部依序與該固定切刀交錯配合,切斷每一該車針縫線與該底縫線得相對該車縫織網形成一餘裕線段以及一連接該餘裕線段的末端線段。In order to achieve the above object, the present invention provides a method for producing an end line segment after a tangential line by using a dial cutter, which is applied to a sewing machine having a plurality of vehicles for respectively pulling a needle stitch and performing a reciprocating lift sewing stroke. a pair of needles, a pair of needles that are disposed with a plurality of needles and a bottom stitch to perform a reciprocating threading stroke toward the needles, and a lower hook needle disposed away from the side of the needle and associated with the needle a line cutter cooperates with a fixed cutter for cutting each of the needle stitches and the bottom stitch, each of the needles pulling each of the needle stitches through a to-be-sewn in the reciprocating lift stitching stroke And the bottom stitch threaded by the lower hook needle for forming the reciprocating thread stroke to form a sewing net for fixing the object to be sewed, and a stitch formed by each of the bur stitch and the bottom stitch coil is connected and connected The interlacing coil of the sewn web, the method for generating the end line segment after the tangent by the dial cutter comprises the following steps: Step 1: using the dial cutter to perform a reciprocating secant stroke toward the interlacing coil and sequentially using the a first cutting edge on the thread cutting knife Guiding the bottom suture with each of the bur stitches, and then guiding each crochet suture by a second blade portion on the ripper cutter and a dial portion spaced apart from the second blade portion. Having the bottom stitch between the first blade portion and the second blade portion, and each of the locating stitches is located on a side of the dial portion away from the second blade portion; and step 2: driving the Performing the reciprocating tangential stroke in the direction of the fixed cutter, and pulling the bottom suture by the first cutting edge portion, and pulling each crochet suture with the plucking portion, and using the second cutting edge And the first cutting edge portion is sequentially interlaced with the fixed cutter, and each of the sewing thread and the bottom stitch is cut to form a margin line with respect to the sewing web and an end connecting the margin line Line segment.

於本發明實施例中,該步驟一更包含有利用該撥線部的一導引面引導每一該車針縫線位移至該撥線部與該固定切刀之間的子步驟,而該步驟二則更包含有一利用該撥線部的一鉤線面牽引每一該車針縫線的子步驟。In the embodiment of the present invention, the step 1 further includes a sub-step of guiding the displacement of each of the locating stitches between the dialing portion and the fixed cutter by using a guiding surface of the dialing portion. Step 2 further includes a sub-step of pulling each of the bur stitches by a hook surface of the dial portion.

本發明該縫紉機的撥線切刀及其切線方法相較習用技術具有下列優點: 1. 本發明該撥線切刀朝該固定切刀復位時,該撥線部會牽引每一該車針縫線而該第一刀刃部會牽引該底縫線。最後,當該撥線切刀與該固定切刀交錯時,每一該車針縫線與該底縫線會被該撥線切刀與該固定切刀切斷。據此,本發明相較習用技術則會使每一該車針縫線多保留一末端線段,因此每一該車針縫線與該底縫線則不容易於拉伸後發生鬆脫的問題。The thread cutting cutter of the sewing machine of the present invention and the tangential cutting method thereof have the following advantages compared with the prior art: 1. When the dial cutter of the present invention is reset toward the fixed cutter, the dialing portion will pull each of the stylus seams The line and the first blade portion pull the bottom stitch. Finally, when the dial cutter is interlaced with the fixed cutter, each of the needle stitch and the bottom stitch are cut by the thread cutter and the fixed cutter. Accordingly, the present invention has more than one end line segment for each of the needle stitches, so that each of the needle stitches and the bottom stitch line are less prone to loosening after stretching. .

有關本發明之詳細說明及技術內容,現就配合圖式說明如下:The detailed description and technical contents of the present invention will now be described as follows:

本發明為一種縫紉機的撥線切刀及其切線方法。首先,請參閱圖3,為本發明撥線切刀的結構示意圖,該撥線切刀2應用於一縫紉機(圖未視)。本發明該縫紉機可為一三本車,但不以此實施態樣為限。請參閱圖4與圖5-1,該縫紉機主要包含有複數車針31、一對應該些車針31設置的下勾針32以及一設置於該下勾針32遠離該車針31一側的固定切刀33。具體而言,每一該車針31分別牽引一車針縫線34並進行一往復升降車縫行程。該下勾針32牽引一底縫線35並朝該些車針31方向進行一往復織線行程。該固定切刀33則與該撥線切刀2配合以切斷每一該車針縫線34與該底縫線35。其中,每一該車針31於該往復升降車縫行程中牽引每一該車針縫線34穿過一待縫紉物4,如圖6所示。每一該車針31與該下勾針32進行該往復織線行程牽引的該底縫線35形成一固定該待縫紉物4的車縫織網36以及一由每一該車針縫線34與底縫線35圈繞形成並連接該車縫織網36的交織線圈37。The invention relates to a thread cutting knife of a sewing machine and a cutting method thereof. First, please refer to FIG. 3, which is a schematic structural view of the dial cutter of the present invention. The dial cutter 2 is applied to a sewing machine (not shown). The sewing machine of the present invention can be one or three vehicles, but is not limited to this embodiment. Referring to FIG. 4 and FIG. 5-1, the sewing machine mainly includes a plurality of burs 31, a pair of lower hook pins 32 disposed on the burs 31, and a side disposed on the side of the lower hook pins 32 away from the stylus 31. The cutter 33 is fixed. Specifically, each of the burs 31 pulls a burr suture 34 and performs a reciprocating lift sewing stroke. The lower hook 32 pulls a bottom stitch 35 and performs a reciprocating weaving stroke in the direction of the needles 31. The fixed cutter 33 cooperates with the thread cutter 2 to cut each of the needle stitch 34 and the bottom stitch 35. Each of the burs 31 pulls each of the burs sutures 34 through a workpiece 4 to be sewn in the reciprocating lift sewing stroke, as shown in FIG. Each of the spurs 31 and the bottom splicing line 32 for the reciprocating weaving stroke of the lower crochet 32 forms a sewn web 36 for fixing the object to be sewed 4 and a stitch 34 for each of the burs. An interlacing coil 37 is formed that is looped around the bottom stitch 35 and joined to the sewn web 36.

請復參閱圖3與圖4,該撥線切刀2包含有一第一刀刃部21,一連接該第一刀刃部21設置並朝遠離該車針31方向突出的第二刀刃部22,一自該第二刀刃部22遠離該第一刀刃部21一側延伸的撥線部23,以及一相對該第一刀刃部21設置於該撥線切刀2另端的連接部24。其中,該第一刀刃部21包含有一第一導引面211。該第二刀刃部22包含有一第二導引面221。該撥線部23朝遠離該第二刀刃部22方向延伸突出並相對該撥線切刀2形成一小於90度的銳角231,且該撥線部23包含有一面對該第二刀刃部22方向設置的導引面232,以及一連接該導引面232並設置於該撥線部23遠離該第二刀刃部22一側的鉤線面233。進一步地,該鉤線面233與該第二刀刃之間則相距一預定距離234。該連接部24則與一驅動源(圖未視)組接並提供該撥線切刀2相對該固定切刀33進行一往復割線行程。於本實施例中,該驅動源可為一電磁閥,亦可為一馬達或一汽缸等驅動裝置,但不以上述實施態樣為限。Referring to FIG. 3 and FIG. 4, the dial cutter 2 includes a first blade portion 21, and a second blade portion 22 disposed adjacent to the first blade portion 21 and protruding away from the stylus 31. The second blade portion 22 is spaced apart from the first blade portion 21 side of the dial portion 23, and a connecting portion 24 disposed at the other end of the dial cutter 2 with respect to the first blade portion 21. The first blade portion 21 includes a first guiding surface 211. The second cutting edge portion 22 includes a second guiding surface 221 . The dial portion 23 extends away from the second blade portion 22 and forms an acute angle 231 of less than 90 degrees with respect to the dial cutter 2, and the dial portion 23 includes a direction facing the second blade portion 22. The guiding surface 232 is disposed, and a hooking surface 233 is connected to the guiding surface 232 and disposed on a side of the dialing portion 23 away from the second blade portion 22. Further, the hook surface 233 and the second blade are separated by a predetermined distance 234. The connecting portion 24 is coupled to a driving source (not shown) and provides a reciprocating secant stroke of the dial cutter 2 with respect to the fixed cutter 33. In this embodiment, the driving source may be a solenoid valve, or may be a driving device such as a motor or a cylinder, but is not limited to the above embodiment.

請參閱圖5-1至圖5-3,為本發明利用該撥線切刀2的方法。首先,於此先敘明該縫紉機結束車縫作業後,該些車針31會遠離該交織線圈37,而該下勾針32則會突設於該交織線圈37中。進一步地,當欲切割每一該車針縫線34與該底縫線35時,僅需利用該驅動源驅動該撥線切刀2朝向該交織線圈37方向進行該往復割線行程並撐開該交織線圈37,進而令該撥線切刀2突穿該交織線圈37。本發明則定義該撥線切刀2朝該交織線圈37方向撐開該交織線圈37並突穿該交織線圈37的狀態為一穿線狀態,以下則具體地敘明於該撥線切刀2於該穿線狀態所進行的過程。首先,該第一刀刃部21的該第一導引面211會依序地接觸每一該車針縫線34與該底縫線35進而撐開該交織線圈37。接著,每一該車針縫線34與該底縫線35會隨著該第一導引面211的引導而移動至該第一刀刃部21與該第二刀刃部22之間。接著,該第二刀刃部22的該第二導引面221會接觸每一該車針縫線34進而撐開該交織線圈37。接著,每一該車針縫線34會隨著該第二導引面221的引導而移動至該第二刀刃部22與該撥線部23之間。接著,該撥線切刀2的該導引面232則會引導每一該車針縫線34至該撥線部23遠離該第二刀刃部22一側,即該鉤線面233一側或是該撥線部23與該固定切刀33之間。Please refer to FIG. 5-1 to FIG. 5-3 for the method of using the dial cutter 2 of the present invention. First, after the sewing machine finishes the sewing operation, the stylus 31 will be away from the interlacing coil 37, and the lower hook 32 will protrude from the interlacing coil 37. Further, when each of the burr suture 34 and the bottom suture 35 is to be cut, the driving source is only required to drive the ripper cutter 2 to perform the reciprocating secant stroke in the direction of the interlacing coil 37 and expand the The coil 37 is interleaved, and the dial cutter 2 is further protruded through the interlacing coil 37. In the present invention, the state in which the dial cutter 2 extends the interlacing coil 37 toward the interlacing coil 37 and protrudes through the interlacing coil 37 is a threading state, and the following is specifically described in the dial cutter 2; The process performed by the threading state. First, the first guiding surface 211 of the first blade portion 21 sequentially contacts each of the burr suture 34 and the bottom suture 35 to expand the interlacing coil 37. Then, each of the burr sutures 34 and the bottom sutures 35 are moved between the first blade portion 21 and the second blade portion 22 as the first guiding surface 211 is guided. Then, the second guiding surface 221 of the second blade portion 22 contacts each of the burr stitches 34 to open the interlacing coil 37. Then, each of the burr sutures 34 moves to the second blade portion 22 and the dial portion 23 as the second guiding surface 221 is guided. Then, the guiding surface 232 of the dial cutter 2 guides each of the yoke stitches 34 to the side of the dialing portion 23 away from the second blade portion 22, that is, the side of the hooking surface 233 or It is between the dial portion 23 and the fixed cutter 33.

承上,本發明另外定義該撥線切刀2朝該固定切刀33方向進行該往復切線行程並離開該交織線圈37的狀態為一切線狀態,以下則具體地敘明於該撥線切刀2於該切線狀態所進行的過程。該撥線部23的該鉤線面233會朝該固定切刀33方向牽引每一該車針縫線34,而該第一刀刃部21會朝該固定切刀33方向牽引該底縫線35。接著,當該第二刀刃部22與該固定切刀33交錯時,每一該車針縫線34則會被該第二刀刃部22與該固定切刀33切斷。最後,當該第一刀刃部21與該固定切刀33交錯時,該底縫線35則會被該第一刀刃部21與該固定切刀33切斷。Further, the present invention further defines that the state in which the dial cutter 2 performs the reciprocating tangential stroke in the direction of the fixed cutter 33 and leaves the interlacing coil 37 is a state of all lines, which is specifically described below in the dial cutter. 2 The process performed in this tangential state. The hook line surface 233 of the dial portion 23 pulls each of the burr stitches 34 toward the fixed cutter 33, and the first blade portion 21 pulls the bottom stitch line 35 toward the fixed cutter 33. . Then, when the second blade portion 22 is interlaced with the fixed cutter 33, each of the burr stitches 34 is cut by the second blade portion 22 and the fixed cutter 33. Finally, when the first blade portion 21 is interlaced with the fixed cutter 33, the bottom seam 35 is cut by the first blade portion 21 and the fixed cutter 33.

請參閱圖5-3與圖6,該交織線圈37會被該撥線切刀2與該固定切刀33切斷,因此該待縫紉物4上會形成相對該車縫織網36的一餘裕線段38以及一連接該餘裕線段38的末端線段39。進一步地,本發明因為該撥線部23於該切線狀態的牽引,每一該車針縫線34所殘留的線段長度則相較習用技術多了該末端線段39的長度。換言之,該末端線段39的長度則相等於該預定距離234的長度。請參閱圖7-1與圖7-2,當該待縫紉物4經過染製、清洗或是拉伸等過程後,每一該車針縫線34顯露於該待縫紉物4正面的該餘裕線段38與該末端線段39會隨該待縫紉物4的擴張程度而縮短,但不至於脫離該底縫線35並且仍然依附於該待縫紉物4正面,而圖7-1與圖7-2中每一該車針縫線34的虛線部分即為每一該車針縫線34經拉扯後進入該車縫織網36中而消失的線段,也就是每一該車針縫線34預留於該車縫織網36外的線段經拉扯後縮短了。因此,若拉扯該底縫線35則會使得該底縫線35與每一該車針縫線34相互緊密交織打結,進而避免該底縫線35與每一該車針縫線34發生鬆脫的問題。Referring to FIGS. 5-3 and 6, the interlacing coil 37 is cut by the dial cutter 2 and the fixed cutter 33, so that a margin to the sewn web 36 is formed on the object to be sewn 4. The line segment 38 and an end line segment 39 connecting the margin line segment 38. Further, in the present invention, because of the pulling of the dial portion 23 in the tangential state, the length of the line segment remaining in each of the burr sutures 34 is greater than the length of the end line segment 39 by conventional techniques. In other words, the length of the end line segment 39 is equal to the length of the predetermined distance 234. Referring to FIG. 7-1 and FIG. 7-2, after the workpiece 4 to be sewed, washed or stretched, each of the burr stitches 34 is exposed to the front of the object to be sewed 4 The line segment 38 and the end line segment 39 are shortened with the degree of expansion of the object to be sewed 4, but are not detached from the bottom stitching line 35 and still attached to the front surface of the object to be sewed 4, and Figures 7-1 and 7-2 The dotted line portion of each of the burr sutures 34 is a line segment in which each stylus suture 34 is pulled into the sewn web 36 and disappears, that is, each yech suture 34 is reserved. The line segment outside the sewn web 36 is shortened after being pulled. Therefore, if the bottom stitch 35 is pulled, the bottom stitch 35 and each of the needle stitches 34 are closely intertwined and knotted, thereby preventing the bottom stitch 35 from loosening with each of the stitches 34. The problem of taking off.

綜上所述,本發明為一種縫紉機的撥線切刀及其切線方法,該撥線切刀包含有一第一刀刃部、一第二刀刃部以及一撥線部。當該撥線切刀朝一由複數車針縫線與一底縫線交織形成的交織線圈行進時,該第一刀刃部、該第二刀刃部以及該撥線部會導引每一該複數車針縫線與該底縫線至該第一刀刃部與該第二刀刃部之間以及至該撥線部遠離該第二刀刃部一側。而當撥線切刀朝一遠離該交織線圈方向設置的固定切刀行進時,該撥線部會牽引每一該車針縫線而該第一刀刃部會牽引該底縫線。最後,當該撥線切刀與該固定切刀交錯時,每一該車針縫線與該底縫線會被該撥線切刀與該固定切刀切斷。據此,本發明相較習用技術則會使每一該車針縫線多保留一末端線段,因此每一該車針縫線與該底縫線則不容易於拉伸後發生鬆脫的問題。In summary, the present invention is a dial cutter for a sewing machine and a method of cutting the same, the dial cutter including a first blade portion, a second blade portion and a dial portion. The first blade portion, the second blade portion and the dial portion guide each of the plurality of vehicles when the dial cutter travels toward an interlacing coil formed by interlacing a plurality of needle stitches and a bottom stitch The needle stitch and the bottom stitch are between the first blade portion and the second blade portion and the side of the dial portion away from the second blade portion. When the dial cutter travels toward a fixed cutter disposed away from the interlacing coil, the dial portion pulls each of the bur stitches and the first blade portion pulls the bottom stitch. Finally, when the dial cutter is interlaced with the fixed cutter, each of the needle stitch and the bottom stitch are cut by the thread cutter and the fixed cutter. Accordingly, the present invention has more than one end line segment for each of the needle stitches, so that each of the needle stitches and the bottom stitch line are less prone to loosening after stretching. .

以上已將本發明做一詳細說明,惟以上所述者,僅爲本發明之一較佳實施例而已,當不能以此限定本發明實施之範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明之專利涵蓋範圍內。The present invention has been described in detail above, but the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Variations and modifications are still within the scope of the patents of the present invention.

10‧‧‧半成品
11‧‧‧針線
12‧‧‧底線
13‧‧‧布料
2‧‧‧撥線切刀
21‧‧‧第一刀刃部
211‧‧‧第一導引面
22‧‧‧第二刀刃部
221‧‧‧第二導引面
23‧‧‧撥線部
231‧‧‧銳角
232‧‧‧導引面
233‧‧‧鉤線面
234‧‧‧預定距離
24‧‧‧連接部
31‧‧‧車針
32‧‧‧下勾針
33‧‧‧固定切刀
34‧‧‧車針縫線
35‧‧‧底縫線
36‧‧‧車縫織網
37‧‧‧交織線圈
38‧‧‧餘裕線段
39‧‧‧末端線段
4‧‧‧待縫紉物
10‧‧‧Semi-finished products
11‧‧‧Needle
12‧‧‧ bottom line
13‧‧‧ cloth
2‧‧‧Dial cutter
21‧‧‧First blade
211‧‧‧First guiding surface
22‧‧‧second blade
221‧‧‧second guiding surface
23‧‧‧Dial Department
231‧‧‧ acute angle
232‧‧‧ Guide surface
233‧‧‧Hook surface
234‧‧‧Predetermined distance
24‧‧‧Connecting Department
31‧‧‧ burs
32‧‧‧Unhook
33‧‧‧Fixed cutter
34‧‧‧needle stitching
35‧‧‧ bottom stitch
36‧‧‧Sewing weaving net
37‧‧‧Interwoven coil
38‧‧‧ Yuyu Line
39‧‧‧End line segment
4‧‧‧Stolen goods

圖1,為本發明習用技術車縫作業的半成品示意圖。 圖2-1,為本發明習用技術車縫作業的半成品拉伸後之正面示意圖。 圖2-2,為本發明習用技術車縫作業的半成品拉伸後之側面示意圖。 圖3,為本發明撥線切刀的結構示意圖。 圖4,為本發明撥線切刀的組裝示意圖。 圖5-1,為本發明撥線切刀的切線作動示意圖(一)。 圖5-2,為本發明撥線切刀的切線作動示意圖(二)。 圖5-3,為本發明撥線切刀的切線作動示意圖(三)。 圖6,為本發明利用撥線切刀切線後的待縫紉物示意圖。 圖7-1,為本發明利用撥線切刀切線後的待縫紉物拉伸後之正面示意圖。 圖7-2,為本發明利用撥線切刀切線後的待縫紉物拉伸後之側面示意圖。Fig. 1 is a schematic view showing a semi-finished product of a sewing operation of the prior art of the present invention. 2-1 is a front elevational view showing the semi-finished product of the sewing operation of the prior art of the present invention after being stretched. 2-2 is a side view showing the semi-finished product of the sewing operation of the prior art of the present invention after being stretched. FIG. 3 is a schematic structural view of the wire cutter of the present invention. 4 is a schematic view showing the assembly of the wire cutter of the present invention. Figure 5-1 is a schematic view (1) of the tangential operation of the dial cutter of the present invention. Figure 5-2 is a schematic view of the tangential operation of the dial cutter of the present invention (2). Figure 5-3 is a schematic view of the tangential operation of the dial cutter of the present invention (3). Fig. 6 is a schematic view of the object to be sewed after the tangential cutting by the dial cutter of the present invention. Figure 7-1 is a front elevational view showing the object to be sewed after being tangentially cut by a dial cutter according to the present invention. Fig. 7-2 is a side view showing the workpiece to be sewed after being cut by a thread cutting knife according to the present invention.

2‧‧‧撥線切刀 2‧‧‧Dial cutter

21‧‧‧第一刀刃部 21‧‧‧First blade

211‧‧‧第一導引面 211‧‧‧First guiding surface

22‧‧‧第二刀刃部 22‧‧‧second blade

221‧‧‧第二導引面 221‧‧‧second guiding surface

23‧‧‧撥線部 23‧‧‧Dial Department

231‧‧‧銳角 231‧‧‧ acute angle

232‧‧‧導引面 232‧‧‧ Guide surface

233‧‧‧鉤線面 233‧‧‧Hook surface

234‧‧‧預定距離 234‧‧‧Predetermined distance

Claims (10)

一種縫紉機的撥線切刀,該縫紉機具有複數分別牽引一車針縫線並進行一往復升降車縫行程的車針,一對應該些車針設置並牽引一底縫線朝該些車針方向進行一往復織線行程的下勾針,以及一設置於該下勾針遠離該車針一側並與該撥線切刀配合切斷每一該車針縫線與該底縫線的固定切刀,每一該車針於該往復升降車縫行程中牽引每一該車針縫線穿過一待縫紉物並與該下勾針進行該往復織線行程牽引的該底縫線形成一固定該待縫紉物的車縫織網以及一由每一該車針縫線與底縫線圈繞形成並連接該車縫織網的交織線圈,該撥線切刀特徵在於: 該撥線切刀包含有一第一刀刃部,一連接該第一刀刃部設置並朝遠離該車針方向突出的第二刀刃部,以及一自該第二刀刃部遠離該第一刀刃部一側延伸的撥線部,其中,該撥線切刀受驅動具有一朝向該交織線圈進行的往復割線行程,且該撥線切刀進行該往復割線行程時具有一朝該交織線圈方向撐開該交織線圈並突穿該交織線圈的穿線狀態,以及一朝該固定切刀方向行進以該撥線部牽引每一該車針縫線且以該第一刀刃部牽引該底縫線而分別以該第二刀刃部及該第一刀刃部依序配合該固定切刀切斷每一該車針縫線與該底縫線得相對該車縫織網形成一餘裕線段以及一連接該餘裕線段的末端線段的切線狀態。A thread cutting cutter for a sewing machine, the sewing machine having a plurality of needles for respectively pulling a needle stitch and performing a reciprocating lifting sewing stroke, and a pair of needles are arranged and pulling a bottom stitch toward the needles Performing a lower hook of a reciprocating weaving stroke, and a fixed cut disposed on the side of the lower hook away from the needle and engaging with the thread cutter to cut each of the needle stitches and the bottom stitch a knive, each of the burs pulling a sew stitch through the reciprocating lift sewing stroke through a stitch to be sewn and forming a fixed stitch with the lower hook for the reciprocating weave stroke a sewn web of the object to be sewn and an interlacing coil formed by each of the stitches and the bottom stitch and connected to the sewn web, the dial cutter is characterized by: the dial cutter a first blade portion, a second blade portion disposed adjacent to the first blade portion and protruding away from the stylus, and a dial portion extending from a side of the second blade portion away from the first blade portion Wherein the dial cutter is driven to have a direction toward the interlaced coil a reciprocating secant stroke, and the dial cutter has a threading state in which the interlacing coil is opened in the direction of the interlacing coil and protrudes through the interlacing coil, and a direction of the fixed cutter is advanced to the dialing The wire portion pulls each of the burr sutures and the bottom blade is pulled by the first blade portion, and the second blade portion and the first blade portion are respectively matched with the fixed cutter to cut each of the burs The suture and the bottom suture form a tangential state with respect to the sewn web and a tangent line connecting the end line segments of the margin line. 如請求項1所述縫紉機的撥線切刀,其中,該第一刀刃部包含有一於該穿線狀態中依序引導該底縫線與每一該車針縫線位移至該第一刀刃部與該第二刀刃部之間的第一導引面。The thread cutting cutter of the sewing machine of claim 1, wherein the first blade portion includes a bottom thread in the threading state and a displacement of each of the needle stitches to the first blade portion. a first guiding surface between the second cutting edges. 如請求項1或2所述縫紉機的撥線切刀,其中,該第二刀刃部包含有一於該穿線狀態中引導每一該車針縫線至該第二刀刃部與該撥線部之間的第二導引面。The thread cutting cutter of the sewing machine according to claim 1 or 2, wherein the second blade portion includes a guide thread for guiding each of the needle stitches between the second blade portion and the dial portion in the threading state The second guiding surface. 如請求項1或2所述縫紉機的撥線切刀,其中,該撥線部包含有一面對該第二刀刃部方向設置並於該穿線狀態中引導每一該車針縫線至該撥線部遠離該第二刀刃部一側的導引面,以及一連接該導引面設置於該撥線部遠離該第二刀刃部一側並於該切線狀態中牽引每一該車針縫線的鉤線面。The thread cutting cutter of the sewing machine according to claim 1 or 2, wherein the dialing portion includes a direction facing the second blade portion and guiding each of the needle stitches to the dialing line in the threading state a guiding surface away from the side of the second blade portion, and a connecting guiding surface disposed on a side of the dialing portion away from the second blade portion and pulling each of the bur stitches in the tangential state Hook the line. 如請求項3所述縫紉機的撥線切刀,其中,該撥線部包含有一面對該第二刀刃部方向設置並於該穿線狀態中引導每一該車針縫線至該撥線部遠離該第二刀刃部一側的導引面,以及一連接該導引面設置於該撥線部遠離該第二刀刃部一側並於該切線狀態中牽引每一該車針縫線形成該末端線段的鉤線面。The thread cutting cutter of the sewing machine according to claim 3, wherein the dialing portion includes a direction facing the second blade portion and guiding each of the stylus stitches to the dialing portion in the threading state. a guiding surface on one side of the second cutting edge portion, and a connecting guiding surface disposed on a side of the dialing portion away from the second cutting edge portion and pulling each of the burr stitches in the tangential state to form the end The hook surface of the line segment. 如請求項1或2所述縫紉機的撥線切刀,其中,該撥線部朝遠離該第二刀刃部方向延伸突出並相對該撥線切刀形成一小於90度的銳角。The thread cutting cutter of the sewing machine according to claim 1 or 2, wherein the dial portion extends away from the second blade portion and forms an acute angle of less than 90 degrees with respect to the dial cutter. 如請求項4所述縫紉機的撥線切刀,其中,該撥線部朝遠離該第二刀刃部方向延伸突出並相對該撥線切刀形成一小於90度的銳角。The dial cutter of the sewing machine of claim 4, wherein the dial portion extends away from the second blade portion and forms an acute angle of less than 90 degrees with respect to the dial cutter. 如請求項5所述縫紉機的撥線切刀,其中,該撥線部朝遠離該第二刀刃部方向延伸突出並相對該撥線切刀形成一小於90度的銳角。The thread cutting cutter of the sewing machine according to claim 5, wherein the dial portion extends away from the second blade portion and forms an acute angle of less than 90 degrees with respect to the dial cutter. 一種利用撥線切刀於切線後產生末端線段的方法,應用於一縫紉機上,該縫紉機具有複數分別牽引一車針縫線並進行一往復升降車縫行程的車針,一對應該些車針設置並牽引一底縫線朝該些車針方向進行一往復織線行程的下勾針,以及一設置於該下勾針遠離該車針一側並與該撥線切刀配合切斷每一該車針縫線與該底縫線的固定切刀,每一該車針於該往復升降車縫行程中牽引每一該車針縫線穿過一待縫紉物並與該下勾針進行該往復織線行程牽引的該底縫線形成一固定該待縫紉物的車縫織網以及一由每一該車針縫線與底縫線圈繞形成並連接該車縫織網的交織線圈,該利用撥線切刀於切線後產生末端線段的方法包含有以下步驟: 步驟一:利用該撥線切刀朝向該交織線圈進行一往復割線行程並依序利用該撥線切刀上的一第一刀刃部引導該底縫線與每一該車針縫線,再利用該撥線切刀上的一第二刀刃部以及一間隔連接該第二刀刃部的撥線部引導每一該車針縫線,令該底縫線位於該第一刀刃部與該第二刀刃部之間,而每一該車針縫線則位於該撥線部遠離該第二刀刃部的一側;以及 步驟二:驅動該撥線切刀朝該固定切刀方向進行該往復切線行程,並利用該第一刀刃部牽引該底縫線,且利用該撥線部牽引每一該車針縫線,再利用該第二刀刃部及該第一刀刃部依序與該固定切刀交錯配合,切斷每一該車針縫線與該底縫線得相對該車縫織網形成一餘裕線段以及一連接該餘裕線段的末端線段。The utility model relates to a method for generating an end line segment after cutting a line by using a dial cutter, which is applied to a sewing machine, the sewing machine has a plurality of needles for respectively pulling a needle stitch and performing a reciprocating lifting sewing stroke, and a pair of needles should be used. a lower hook for setting and pulling a bottom stitch to perform a reciprocating threading stroke toward the thimbles, and a lower hook needle disposed away from the side of the bur and engaging with the dial cutter to cut each The sewing thread and the fixed cutter of the bottom stitch, each of the needles pulling each stitch of the needle through a reciprocating lifting stitch to pass through a sewing object and performing the same with the lower hook The bottom stitch drawn by the reciprocating weave stroke forms a sewn web that fixes the object to be sewn and an interlacing coil formed by each of the stitches and the bottom stitch coils and connected to the sewn web. The method for generating the end line segment after the tangential cutting by using the dial cutter comprises the following steps: Step 1: using the dial cutter to perform a reciprocating secant stroke toward the interlacing coil and sequentially using the first line on the dial cutter a blade guides the bottom stitch and each of the burs a second cutting edge portion of the thread cutting cutter and a dial portion spaced apart from the second cutting edge portion to guide each of the needle stitches so that the bottom stitch line is located at the first cutting edge portion Between the second blade portions, and each of the locating stitches is located on a side of the dial portion away from the second blade portion; and step 2: driving the wire cutter to the fixed cutter direction Reciprocating the tangential stroke, and pulling the bottom seam line by the first cutting edge portion, and pulling each of the burr sutures by using the plucking portion, and then sequentially fixing the second cutting edge portion and the first cutting edge portion with the fixing The cutters are interlaced, and each of the burr sutures and the bottom sutures are cut to form a margin line segment and an end line segment connecting the margin line segments. 如請求項9所述利用撥線切刀於切線後產生末端線段的方法,其中,該步驟一更包含有利用該撥線部的一導引面引導每一該車針縫線位移至該撥線部與該固定切刀之間的子步驟,而該步驟二則更包含有一利用該撥線部的一鉤線面牽引每一該車針縫線的子步驟。The method for generating an end line segment by using a dial cutter according to claim 9, wherein the step 1 further comprises guiding a displacement of each of the locile stitches to the dial by using a guiding surface of the dialing portion. a sub-step between the line portion and the fixed cutter, and the second step further includes a sub-step of pulling each of the bur stitches with a hook surface of the dial portion.
TW103136574A 2014-10-23 2014-10-23 Sewing machine 's thread cutter and tangent method TWI565848B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009106457A (en) * 2007-10-29 2009-05-21 Yamato Sewing Mach Co Ltd Thread cutter of sewing machine
TWI391547B (en) * 2007-10-17 2013-04-01 Yamato Sewing Machine Mfg Sewing machine tangent device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI391547B (en) * 2007-10-17 2013-04-01 Yamato Sewing Machine Mfg Sewing machine tangent device
JP2009106457A (en) * 2007-10-29 2009-05-21 Yamato Sewing Mach Co Ltd Thread cutter of sewing machine

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