TW201739980A - Sewing method of cloth and dual-circle stitch sewing machine capable of sewing a next cloth without performing a troublesome work which leads to a reduction in sewing work efficiency - Google Patents
Sewing method of cloth and dual-circle stitch sewing machine capable of sewing a next cloth without performing a troublesome work which leads to a reduction in sewing work efficiency Download PDFInfo
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- TW201739980A TW201739980A TW106108644A TW106108644A TW201739980A TW 201739980 A TW201739980 A TW 201739980A TW 106108644 A TW106108644 A TW 106108644A TW 106108644 A TW106108644 A TW 106108644A TW 201739980 A TW201739980 A TW 201739980A
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- looper
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B1/00—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both
- D05B1/08—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both for making multi-thread seams
- D05B1/10—Double chain-stitch seams
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B57/00—Loop takers, e.g. loopers
- D05B57/08—Loop takers, e.g. loopers for lock-stitch sewing machines
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
- D05B65/02—Devices for severing the needle or lower thread controlled by the sewing mechanisms
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- Sewing Machines And Sewing (AREA)
Abstract
Description
本發明係關於一種包含圓形物布料之布料之縫製方法及用於該縫製之雙環縫合縫紉機,即,例如使用以雙針式樣之橫筒形為代表之雙環縫合縫紉機進行用以防止如T恤或內褲等般先將前後之身片布料縫合而加工成環狀之圓形物布料之端部之脫線的折縫底邊縫合等,尤其關於一種於縫製後被切斷之彎針線之端部分之處理技術。 The present invention relates to a sewing method for a cloth comprising a circular cloth and a double loop sewing machine for the sewing, that is, for example, using a double loop sewing machine represented by a double needle pattern of a horizontal cylinder to prevent, for example, a T-shirt Or sutures, such as underwear, first stitching the front and back body fabrics into the end of the loop of the circular fabric, the bottom of the crease stitching, etc., especially for the end of the looper thread that is cut after sewing. Part of the processing technology.
例如,若以藉由雙針式樣之雙環縫合縫紉機之圓形物布料的折縫底邊縫合為例進行說明,則一面沿著針板之上表面向既定縫製行進方向傳送圓形物布料之縫製部分(將端緣部向布料之背面側回折重合而成之重合布料部分),一面藉由於與縫製行進方向正交之方向並列配置之複數根針之上下移動而於針板下形成複數個針線環,並且藉由可跨及複數根針之並列方向之一側部與另一側部之間於與縫製行進方向大致正交之方向進行進退動作之彎針之進出而捕捉上述複數個針線環,藉由彎針所保持之彎針線對其捕捉之複數個針線環進行套環,藉此於圓形物布料之縫製部分(重合布料部分)之全周形成雙環縫合之針步。 For example, if the bottom of the crease of the circular fabric of the double-needle sewing machine is spliced as an example, the circular fabric is conveyed along the upper surface of the needle in a predetermined sewing direction. a portion (a portion of the overlapping fabric in which the edge portion is folded back toward the back side of the fabric), and a plurality of needles are formed under the needle plate by moving a plurality of needles arranged in parallel in the direction orthogonal to the direction of travel of the sewing. And the plurality of needle loops are captured by the looping of the looper that can advance and retreat between the side of the side of the side of the plurality of stitches and the other side in a direction substantially orthogonal to the direction of travel of the stitching The plurality of needle loops that are captured by the looper thread held by the looper are looped, thereby forming a double loop stitching step on the entire circumference of the sewing portion (the overlap fabric portion) of the circular fabric.
如圖24(A)、(B)所示,形成如上所述之雙環縫合之針步 之雙針式樣之雙環縫合縫紉機具備:左右2根針1a、1b,其等以保持左右之針線NTa、NTb(參照圖25)並相對於針板2上下地往復運動之方式,於與縫製行進方向H正交之方向並列配置;彎針3,其可保持彎針線LT(參照圖25)於與上述針1a、1b之上下往復運動路徑大致正交之方向進行進退動作,且於進出動作時捕捉上述針1a、1b形成於針板2下之針線環NTa'、NTb'(參照圖25);以及切線裝置4,其可跨及接近上述針板2及彎針3之向左前方之進出位置P1及較該進出位置P1更靠右後方之退避位置P2之間而進行往復驅動移動,且於既定縫製動作結束後、即縫合結束時,自上述退避位置P2移動至上述進出位置P1而進行切斷作用;利用上述彎針3所保持之彎針線LT對上述針線環NTa'、NTb'進行套環,藉此於縫製布料W形成既定長度之雙環縫合針步A。 As shown in Figs. 24(A) and (B), the double-loop stitching step as described above is formed. The double-needle stitching sewing machine of the double-needle type has two needles 1a and 1b on the left and right sides, and the like, and the left and right needle threads NTa and NTb (see FIG. 25) are reciprocated up and down with respect to the needle board 2, and traveled with the sewing machine. The direction in which the directions H are orthogonal to each other is arranged in parallel; the looper 3 can hold the looper thread LT (see FIG. 25) to advance and retreat in a direction substantially orthogonal to the upper and lower reciprocating paths of the needles 1a and 1b, and during the movement. The needle stitches NTa' and NTb' (see FIG. 25) formed under the needle plate 2 are captured, and the thread cutting device 4 is provided to extend in and out of the left front of the needle plate 2 and the looper 3 The position P1 and the retracted position P2 located further to the right rear side than the entry and exit position P1 are reciprocally driven to move, and after the predetermined sewing operation is completed, that is, when the sewing is completed, the movement is performed from the retracted position P2 to the in-and-out position P1. The cutting action is performed by looping the needle thread loops NTa' and NTb' by the looper thread LT held by the looper 3, thereby forming a double loop stitching step A of a predetermined length in the sewing fabric W.
上述切線裝置4係於在縫製布料W形成既定長度之雙環縫合針步A之縫合結束時將突出至縫製布料W之背面側之針線部NTa1、NTb1及彎針線部LT1切斷者,該切線裝置4包含:可動切刀5、固定切刀6、板彈簧製之夾彎針線構件7、及該夾彎針線構件7之夾持力調整用之夾線輔助彈簧8,上述板彈簧製之夾彎針線構件7配置於上述可動切刀5之下部,且於與上述可動切刀5之間彈性地夾持經切斷之彎針線部LT1之端部。而且,具備往復驅動移動機構9,該往復驅動移動機構9使包含上述可動切刀5、固定切刀6、夾彎針線構件7及夾線輔助彈簧8之切線裝置4跨及上述退避位置P2與上述進出位置P1之間而往復驅動移動,並且於切線裝置4移動至上述進出位置P1後僅使可動切刀5跨及落針位置之靠近一側之外部位置(進出位置)與落針位置之靠近另一側之外部位置之間而往復驅動移動。 The thread cutting device 4 is configured to cut the needle thread portions NTa1, NTb1 and the looper portion LT1 protruding to the back side of the sewing fabric W when the sewing of the double loop stitching step A of the predetermined length of the sewing fabric W is completed. 4 includes: a movable cutter 5, a fixed cutter 6, a clip-on needle thread member 7 made of a leaf spring, and a tension assisting spring 8 for adjusting the clamping force of the clip threading member 7, the clip spring made by the leaf spring The needle thread member 7 is disposed at a lower portion of the movable cutter 5, and elastically sandwiches an end portion of the cut looper portion LT1 between the movable cutter 5 and the movable cutter 5. Further, a reciprocating drive moving mechanism 9 is provided, and the reciprocating drive mechanism 9 straddles the retracting position P2 including the movable cutter 5, the fixed cutter 6, the crimping needle member 7, and the tension auxiliary spring 8 The reciprocating driving movement is performed between the in-and-out position P1, and after the thread cutting device 4 is moved to the in-and-out position P1, only the outer position (in-and-out position) and the needle-dropping position of the movable cutter 5 which is closer to the side of the needle drop position are The drive is reciprocally driven between the outer positions on the other side.
再者,上述往復驅動移動機構9由於與下述本發明之實施形態中之雙針式樣之橫筒形雙環縫合縫紉機的往復驅動移動機構為相同構成,故而對於所對應之構成構件標註與於本發明之實施形態中進行說明之往復驅動移動機構相同之符號。 Further, since the reciprocating drive moving mechanism 9 has the same configuration as the reciprocating drive moving mechanism of the double-needle-type transverse cylindrical double-loop sewing machine according to the embodiment of the present invention described below, the corresponding constituent members are denoted by this The same symbols as those of the reciprocating drive moving mechanism described in the embodiment of the invention.
如圖24(A)、(B)所示,具有如上所述之基本構成的習知之雙環縫合縫紉機之切線裝置4於可動切刀5前端之側緣部,形成有於該可動切刀5自上述落針位置之靠近另一側之外部位置朝向靠近一側之外部位置進行複行驅動移動時將突出至上述縫製布料W之背面側之彎針線部LT1鉤住並捕捉的彎針線捕捉部10,並且於較該彎針線捕捉部10更靠近上述可動切刀5之基端之側緣部,形成有於該可動切刀5自上述落針位置之靠近另一側之外部位置朝向靠近一側之外部位置進行複行驅動移動時將突出至上述縫製布料W之背面側之左右之針線部NTa1、NTb1依序鉤住並捕捉的針線捕捉部11(例如參照日本實用新案公告公報之實公平6-32072號公報)。 As shown in Figs. 24(A) and (B), the tangential device 4 of the conventional double-loop sewing machine having the basic configuration as described above is formed on the side edge portion of the front end of the movable cutter 5, and is formed in the movable cutter 5 The hook line catching portion 10 that hooks and catches the looper portion LT1 that protrudes to the back side of the sewing fabric W when the outer position of the needle drop position is closer to the other side toward the other side than the other side. And closer to the side edge portion of the base end of the movable cutter 5 than the looper catching portion 10, and the movable cutter 5 is formed toward the adjacent side from the outer position of the movable cutter 5 from the other side of the needle drop position When the external position is moved by the reciprocating drive, the needle thread catching portion 11 that protrudes to the left and right needle thread portions NTa1 and NTb1 on the back side of the sewing fabric W is sequentially caught and caught (for example, refer to the Japanese Utility Bulletin) -32072 bulletin).
其次,對藉由上述習知之雙環縫合縫紉機之切線裝置4之切線動作進行說明。 Next, the tangential operation of the thread cutting device 4 of the above-described double-loop sewing machine will be described.
首先,如圖25(a)所示般,於縫合結束時,切線裝置4移動至落針位置之靠近一側之外部位置即上述進出位置P1,其後,如圖25(b)所示般,僅可動切刀5自上述進出位置P1朝向落針位置之靠近另一側之外部位置向箭頭X方向進行前行驅動移動。若藉由該前行驅動移動,如圖25(c)所示般,可動切刀5前端側之彎針線捕捉部10接近彎針3之前端,則於越過架設於與縫製布料W之背面側之間之彎針線部LT後立即使可動切刀5之移 動方向反轉從而彎針線部LT1被上述彎針線捕捉部10鉤住並捕捉。繼而,如圖25(d)所示般,可動切刀5自靠近上述落針位置之另一側之外部位置朝向上述進出位置P1向箭頭Y方向進行複行驅動移動,於該複行驅動移動時突出至縫製布料W之背面側之左右之針線部NTa1、NTb1被針線捕捉部11鉤住並捕捉。繼而,藉由可動切刀5進一步向箭頭Y方向進行複行驅動移動,如圖25(e)所示般,被上述針線捕捉部11捕捉之針線部NTa1、NTb1及被彎針線捕捉部10捕捉之彎針線部LT1藉由各捕捉部11、10與固定切刀6之滑動接觸而被切斷。其後,如圖25(f)所示般,針1a、1b向針板2之上方移動,並且被彎針3保持之彎針線LT1之切斷端部分LT2係其前端部被彈性地夾持於可動切刀5與夾彎針線構件7之間而以備下一縫製。繼而,伴隨著下一縫合開始所伴隨之布料向縫製行進方向H之移動,將彈性地夾持於可動切刀5與夾彎針線構件7之間之彎針線切斷端部分LT2的前端部自可動切刀5與夾彎針線構件7之間自然地拔出(解除夾持)。 First, as shown in Fig. 25(a), at the end of the stitching, the thread cutting device 4 is moved to the outer position which is closer to the needle drop position, that is, the above-described entrance and exit position P1, and thereafter, as shown in Fig. 25(b) Only the movable cutter 5 advances in the direction of the arrow X from the above-described entry and exit position P1 toward the outer position of the needle drop position toward the other side. As shown in FIG. 25(c), the looper catching portion 10 on the distal end side of the movable cutter 5 approaches the front end of the looper 3, and is overlaid on the back side of the sewing fabric W. Immediately after moving the looper portion LT, the movable cutter 5 is moved When the moving direction is reversed, the looper portion LT1 is hooked and caught by the looper catching portion 10. Then, as shown in FIG. 25(d), the movable cutter 5 is moved in the direction of the arrow Y from the outer position closer to the other side of the needle drop position toward the entrance and exit position P1, and the reciprocating drive is moved. The right and left needle thread portions NTa1 and NTb1 that protrude to the back side of the sewing fabric W are hooked and caught by the needle thread catching portion 11. Then, the movable cutter 5 further moves in the direction of the arrow Y, and as shown in FIG. 25(e), the needle thread portions NTa1 and NTb1 captured by the needle thread catching portion 11 and the loophole catching portion 10 are captured. The looper portion LT1 is cut by sliding contact between the respective catching portions 11 and 10 and the fixed cutter 6. Thereafter, as shown in Fig. 25 (f), the needles 1a, 1b are moved above the needle plate 2, and the cut end portion LT2 of the looper thread LT1 held by the looper 3 is elastically held at the front end portion thereof. Between the movable cutter 5 and the crimping needle member 7, it is prepared for sewing. Then, the front end portion of the looper cut end portion LT2 elastically sandwiched between the movable cutter 5 and the clip threading member 7 is elastically moved in the sewing traveling direction H with the movement of the cloth accompanying the start of the next stitching. The movable cutter 5 and the clip threading member 7 are naturally pulled out (released).
於如上所述之構成之習知之雙環縫合縫紉機中,藉由切線裝置4產生之針線部NTa1、NTb1及彎針線部LT1之切斷位置係如不進入至針1a、1b之上下往復運動路徑內般自落針位置分離之位置且成為較右針1b更靠右側外部之位置,故而切斷後之左右之針線部NTa1、NTb1及彎針線部LT1之切斷端部分LT2成為具有既定長度之線殘留。尤其是,彎針線之切斷端部分LT2係其前端部自落針位置分離於較右針1b更靠右側外部之位置 彈性地夾持於可動切刀5與夾彎針線構件7之間,故而於下一布料部分之縫製時,彎針線切斷端部分LT2不構成縫合開始部位之雙環縫合之針步A之一部分,而如圖26所示般向針步A之外側較長地呈鬚狀地伸出,從而產生涉及縫製品之外觀及品質降低之裝飾不良。 In the conventional double-loop sewing machine constructed as described above, the cutting positions of the needle thread portions NTa1, NTb1 and the looper portion LT1 generated by the thread cutting device 4 do not enter into the upper and lower reciprocating paths of the needles 1a, 1b. Since the position where the needle drop position is separated from the position of the right needle 1b is further to the right outer side, the left and right needle thread portions NTa1, NTb1 and the cut end portion LT2 of the looper portion LT1 are line-remaining with a predetermined length. . In particular, the cut end portion LT2 of the looper thread is separated from the needle drop position by the needle end position to the right outer side 1b. Elastically clamped between the movable cutter 5 and the crimping needle thread member 7, the hook thread cutting end portion LT2 does not constitute a part of the stitching A of the double loop stitching at the beginning of the stitching when the next fabric portion is sewn. On the other hand, as shown in Fig. 26, the outer side of the step A is elongated in a whisker shape, thereby causing a decorative defect involving a decrease in the appearance and quality of the sewn product.
尤其是,於彎針線為如將複數根極細絲捆束而成之種類之線之情形時,於由切線裝置切斷時,彎針線之切斷端部分分散成複數根極細絲。該分散之複數個絲於針步之外側分別朝向不同之方向伸出,或自布料面翹起,從而外觀非常差,而容易產生進一步之裝飾不良。 In particular, when the looper thread is a thread of a type in which a plurality of filaments are bundled, when cut by a thread cutting device, the cut end portion of the looper thread is dispersed into a plurality of filaments. The plurality of dispersed filaments protrude in different directions on the outer side of the needle step, or are lifted from the cloth surface, so that the appearance is very poor, and further decorative defects are easily caused.
為了消除此種裝飾不良,習知於縫合結束後,縫製作業者例如進行使用剪刀等對自縫製布料W之針步伸出之彎針線之切斷端部分進行切斷處理的手工作業。然而,於此情形時,存在如下問題:每當一個縫製物之縫合結束時便需要繁瑣之手工作業用於線切斷,與此相應不僅導致縫製作業效率降低,而且對縫製作業者之作業負擔增加,又,縫製作業者之手之自由度受到妨礙而布料之操作性變差,進而,藉由剪刀等容易損傷縫製布料。 In order to eliminate such a decorative defect, it is conventionally known that the sewing operator performs a manual operation of cutting the cut end portion of the looper thread which is extended from the stitching of the sewing fabric W by using scissors or the like. However, in this case, there is a problem that a complicated manual work is required for the wire cutting every time the sewing of the sewing material is finished, which not only causes the sewing work efficiency to be lowered, but also the work load on the sewing machine. Further, the degree of freedom of the hand of the sewing operator is hindered, and the workability of the cloth is deteriorated, and the sewing cloth is easily damaged by scissors or the like.
本發明係鑒於上述實際情況而完成者,目的在於提供一種即便於縫合結束時不進行使用剪刀等將彎針線之切斷端部分切斷之導致縫製作業效率降低、作業負擔增加、布料之操作性變差、損傷布料等的繁瑣之手工作業亦可與線之種類無關地將彎針線切斷端部分之殘留長度抑制於不使外觀變差之程度而較短的布料之縫製方法及雙環縫合縫紉機。 The present invention has been made in view of the above-described circumstances, and it is an object of the present invention to provide a workability in which the sewing work efficiency is lowered, the work load is increased, and the workability of the cloth is reduced without cutting the cut end portion of the hook thread using scissors or the like. The simplification of the manual work such as the deterioration of the fabric, the damage of the fabric, and the like, the sewing method of the cloth which is short in the length of the cut end portion of the looper, and the shortness of the appearance, and the double loop sewing machine .
為了達成上述目的,本第1發明之布料之縫製方法,係一面 沿著針板之上表面向既定縫製行進方向傳送布料,一面藉由於與縫製行進方向大致正交之方向並列配置之複數根針之上下移動而於上述針板下形成複數個針線環,並且藉由可跨及上述複數根針之並列方向之一側部與另一側部之間且於與上述縫製行進方向大致正交之方向進行進退動作之彎針之進出而捕捉上述複數個針線環,藉由上述彎針所保持之彎針線對其捕捉之複數個針線環進行套環,藉此於上述布料形成複數針之雙環縫合之針步,其特徵在於,具有:第1步驟,其於縫製結束後上述彎針位於大致進出端時,使由配置於上述針之並列方向之另一側部之切線裝置切斷且連接於上述彎針前端部之線孔之彎針線之切斷端部分成為自由狀態;第2步驟,其使上述自由狀態之彎針線之切斷端部分,以成為朝向上述彎針之縫製行進方向之下游側且沿著大致縫製行進方向之姿勢的方式移行;第3步驟,其保持已移行至上述縫製行進方向之下游側之上述彎針線之切斷端部分的前端部附近;第4步驟,其為了形成空環或於下一布料形成針步而使上述針及彎針至少進行半旋轉動作,藉此將上述前端部附近被保持之彎針線之中途部分引導至將上述複數根針中之並列方向之兩端針各自之附近部間連結的範圍內之設定位置,並且保持為上述彎針線之中途部分自其引導之設定位置起之移動除縫製行進方向以外均被阻止之狀態;以及第5步驟,其於繼上述第4步驟之後之上述針及彎針之旋轉動作中的上述針自上死點附近且上述彎針自進出端附近之位置至上述針到達下死點附近且上述彎針到達退入端附近之位置之間的旋轉動作範圍內之設定動作位置,解除對上述彎針線之切斷端部分之前端部附近之保持;於第5步驟以後,使上述彎針線之切斷端部分保持為自由狀態而進行既定縫製。 In order to achieve the above object, the sewing method of the fabric of the first invention is one side. The fabric is conveyed along the upper surface of the needle plate in a predetermined sewing traveling direction, and a plurality of needle loops are formed under the needle plate by moving a plurality of needles arranged side by side in a direction substantially orthogonal to the sewing traveling direction, and borrowing The plurality of needle loops are captured by the entry and exit of the looper that can advance and retreat between the side of the side of the plurality of stitches in the direction of the plurality of stitches and the other side portion and substantially perpendicular to the direction of travel of the stitching. The plurality of needle loops captured by the looper thread held by the looper are looped, thereby forming a double stitch stitching step of the plurality of stitches on the cloth, characterized in that: the first step is to sew When the looper is positioned at the approximate entrance and exit end, the cut end portion of the looper thread that is cut by the thread cutting device disposed at the other side portion of the needle in the direction in which the needle is inserted and connected to the tip end portion of the looper is a free state; a second step of causing the cut end portion of the looper line in the free state to be a downstream side toward the sewing traveling direction of the looper and along a substantially sewing line The third direction is to move to the vicinity of the front end portion of the cut end portion of the looper line on the downstream side of the sewing traveling direction; the fourth step, in order to form an empty loop or the next step Forming a stitch in the cloth to cause the needle and the looper to perform at least a half-rotation operation, thereby guiding a portion of the looper line held near the front end portion to a vicinity of each of the stitches in the parallel direction of the plurality of stitches a set position within a range of the inter-part connection, and is maintained in a state in which the movement of the middle portion of the looper thread from the set position guided thereby is prevented from being moved except the sewing travel direction; and the fifth step, which is continued in the fourth step The needle in the rotation operation of the needle and the looper after the step is from the vicinity of the top dead center and the position of the looper from the vicinity of the entrance and exit end to the position where the needle reaches the vicinity of the bottom dead center and the looper reaches the vicinity of the retraction end. The setting operation position in the range of the rotation operation between the two is released, and the holding of the vicinity of the end portion of the cut end portion of the looper thread is released; after the fifth step, the looper is made The cut-end part remains free state be established while sewing.
又,本第2發明之布料之縫製方法,係一面沿著針板之上表面向既定縫製行進方向傳送將圓形物布料之端緣部向布料之背面側回折重合而成之重合布料部分,一面藉由於與縫製行進方向大致正交之方向並列配置之複數根針之上下移動而於上述針板下形成複數個針線環,並且藉由可跨及上述複數根針之並列方向之一側部與另一側部之間且於與上述縫製行進方向大致正交之方向進行進退動作之彎針之進出而捕捉上述複數個針線環,藉由上述彎針所保持之彎針線對其捕捉之複數個針線環進行套環,藉此於上述圓形物布料之重合布料部分之全周形成雙環縫合之針步,其特徵在於,具有:第1步驟,其於縫製結束後上述彎針位於大致進出端時,使由配置於上述針之並列方向之另一側部之切線裝置切斷且連接於上述彎針前端部之線孔之彎針線之切斷端部分成為自由狀態;第2步驟,其使上述自由狀態之彎針線之切斷端部分,以成為朝向上述彎針之縫製行進方向之下游側且沿著大致縫製行進方向之姿勢的方式移行;第3步驟,其保持已移行至上述縫製行進方向之下游側之上述彎針線之切斷端部分的前端部附近;第4步驟,其為了形成空環或於下一布料形成針步而使上述針及彎針至少進行半旋轉動作,藉此將上述前端部附近被保持之彎針線之中途部分引導至將上述複數根針中之並列方向之兩端針各自之附近部間連結的範圍內之設定位置,並且保持為上述彎針線之中途部分自其引導之設定位置起之移動除縫製行進方向以外均被阻止之狀態;以及第5步驟,其於繼上述第4步驟之後之上述針及彎針之旋轉動作中的上述針自上死點附近且上述彎針自進出端附近之位置至上述針到達下死點附近且上述彎針到達退入端附近之位置之間的旋轉動作範圍內之設定動作位置,解除對上述彎針線 之切斷端部分之前端部附近之保持;於第5步驟以後,使上述彎針線之切斷端部分保持為自由狀態而進行既定縫製。 Further, in the sewing method of the cloth according to the second aspect of the present invention, the overlapping fabric portion in which the edge portion of the circular fabric is folded back toward the back side of the fabric is conveyed toward the predetermined sewing traveling direction along the upper surface of the needle plate. Forming a plurality of stitch loops under the needle plate by moving a plurality of needles arranged side by side in a direction substantially orthogonal to the direction of travel of the sewing, and by straddle one side of the parallel direction of the plurality of needles Engaging and exiting the looper between the other side portion and the direction orthogonal to the sewing traveling direction to capture the plurality of stitch loops, and capturing the plurality of stitch loops by the looper thread held by the looper a loop of the stitching ring, wherein the stitching step of the double-loop stitching is formed on the entire circumference of the overlapping cloth portion of the circular fabric, wherein the stitching step has a first step, and the looper is substantially in and out after the sewing is completed. At the end, the cut end portion of the looper thread which is cut by the thread cutting device disposed at the other side portion of the needle in the side direction of the needle and connected to the needle end portion of the looper is formed a second step of moving the cut end portion of the looper line in the free state so as to be on the downstream side in the sewing traveling direction of the looper and in a posture substantially parallel to the traveling direction; And maintaining the vicinity of the front end portion of the cut end portion of the looper thread on the downstream side of the sewing traveling direction; and in the fourth step, the needle and the looper are formed in order to form an empty loop or form a stitch on the next fabric. At least a half-rotation operation is performed to guide a portion of the looper line held in the vicinity of the front end portion to a set position within a range in which the vicinity of each of the stitches in the parallel direction of the plurality of stitches are connected, and a state in which the movement from the set position guided by the middle of the looper line is prevented except for the travel direction of the sewing; and a fifth step of rotating the needle and the looper after the fourth step The needle in the vicinity of the top dead center and the position of the looper from the vicinity of the entrance and exit end to the position where the needle reaches the bottom dead center and the looper reaches the vicinity of the retraction end Setting operation position within a range between the rotational operation, the lifting of said looper thread The cutting end portion is held in the vicinity of the front end portion; after the fifth step, the cut end portion of the hook thread is held in a free state to perform predetermined sewing.
又,本第3發明之雙環縫合縫紉機,係具備:針板,其供布料設置且對朝向既定縫製行進方向之傳送進行導引;複數根針,其等在與縫製行進方向大致正交之方向並列配置,保持針線並上下移動;彎針,其保持彎針線,可跨及上述複數根針之並列方向之一側部與另一側部之間且於與上述縫製行進方向大致正交之方向進行進退動作,且於進出動作時捕捉上述針於針板下形成之複數個針線環;以及切線裝置,其配置於上述針之並列方向之另一側部而將縫製後之彎針線及針線切斷;利用該彎針所保持之彎針線對藉由上述彎針之進出動作而捕捉之上述複數個針線環進行套環,藉此於上述布料形成雙環縫合之針步,其特徵在於,具備:彎針線之切斷端部分之移行手段,其於縫製結束後上述彎針位於大致進出端時,使由上述切線裝置切斷且連接於上述彎針前端部之線孔而成為自由狀態之彎針線之切斷端部分,以成為朝向上述彎針之縫製行進方向之下游側且沿著大致縫製行進方向之姿勢的方式移行;彎針線保持手段,其可保持及解除保持已移行至上述縫製行進方向之下游側之上述彎針線之切斷端部分的前端部附近;彎針線保持構件,其具有彎針線引導部及彎針線保持槽部,上述彎針線引導部為了形成空環或於下一布料形成針步而使上述針及彎針至少進行半旋轉動作,藉此將上述前端部附近被保持之彎針線之中途部分引導至將上述複數根針中之並列方向之兩端針各自之附近部間連結的範圍內之設定位置,上述彎針線保持槽部將由該引導部引導至設定位置之上述彎針線之中途部分保持為其脫離移動除縫製行進方向以外均被阻止之狀態; 以及控制手段,其以如下方式進行控制,即,於彎針線之中途部分被上述彎針線保持構件保持之狀態下,使上述針及彎針進行旋轉動作,於上述針自上死點附近且上述彎針自進出端附近之位置至上述針到達下死點附近且上述彎針到達退入端附近之位置之間的旋轉動作範圍內之設定動作位置,解除由上述彎針線保持手段進行之保持;於上述控制手段之控制動作後,使上述彎針線之切斷端部分保持為自由狀態而對下一布料進行既定縫製。 Further, the double-loop stitch sewing machine according to the third aspect of the present invention includes a needle plate that is provided for the cloth and guides the conveyance toward the predetermined sewing traveling direction; the plurality of needles are oriented substantially perpendicular to the traveling direction of the sewing. Parallelly arranged to hold the needle thread and move up and down; the looper, which holds the looper thread, can span between one side of the side of the plurality of stitches and the other side and in a direction substantially orthogonal to the direction of travel of the stitching Performing a forward and backward movement, and capturing a plurality of needle thread loops formed under the needle plate during the entering and exiting operation; and a thread cutting device disposed at the other side of the side of the needle in the parallel direction to cut the looper thread and the needle thread after sewing And a plurality of needle loops captured by the bending needle in and out by the looper thread held by the looper, thereby forming a loop of the double loop stitching on the cloth, and comprising: a moving means for the cut end portion of the looper thread, which is cut by the thread cutting device and connected to the front end portion of the looper when the looper is at the substantially inward and outward end after the sewing is completed The cut end portion of the looper line that is in the free state is moved toward the downstream side in the sewing traveling direction of the looper and along the posture in the substantially sewing traveling direction; the looper holding means can hold And releasing the vicinity of the front end portion of the cut end portion of the looper thread that has been moved to the downstream side in the sewing traveling direction; the looper thread holding member having the looper thread guide portion and the hook thread holding groove portion, and the looper guide portion In order to form an empty loop or form a stitch on the next fabric, the needle and the looper are at least half-rotated, thereby guiding a portion of the looper line held near the front end portion to the side of the plurality of stitches a set position in a range in which the adjacent ends of the needles are connected to each other in the direction, wherein the looper holding groove portion holds the middle portion of the looper line guided by the guide portion to the set position in a direction other than the traveling direction of the movement removing and sewing The state of being blocked; And the control means is configured to rotate the needle and the looper in a state where the middle portion of the looper thread is held by the looper holding member, and the needle is in the vicinity of the top dead center and a bending operation of the bending needle from a position near the entrance end to a position of the rotation operation between the needle reaching the vicinity of the bottom dead center and the bending needle reaching the vicinity of the retracting end, and releasing the holding by the looper holding means; After the control operation of the control means, the cut end portion of the looper thread is held in a free state, and the next fabric is predeterminedly sewn.
又,本第4發明之雙環縫合縫紉機,係一種圓形物布料縫製用之雙環縫合縫紉機,其具備:針板,其供將圓形物布料之端緣部向布料之背面側回折重合而成之重合布料部分設置且對朝向既定縫製行進方向之傳送進行導引;複數根針,其等在與縫製行進方向大致正交之方向並列配置,保持針線並上下移動;彎針,其保持彎針線,可跨及上述複數根針之並列方向之一側部與另一側部之間且於與上述縫製行進方向大致正交之方向進行進退動作,且於進出動作時捕捉上述針於針板下形成之複數個針線環;以及切線裝置,其配置於上述針之並列方向之另一側部而將縫製後之彎針線及針線切斷;且利用該彎針所保持之彎針線對藉由上述彎針之進出動作而捕捉之上述複數個針線環進行套環,藉此於上述圓形物布料之重合布料部分之全周形成雙環縫合之針步,其特徵在於,具備:彎針線之切斷端部分之移行手段,其於縫製結束後上述彎針位於大致進出端時,使由上述切線裝置切斷且連接於上述彎針前端部之線孔而成為自由狀態之彎針線之切斷端部分,以成為朝向上述彎針之縫製行進方向之下游側且沿著大致縫製行進方向之姿勢的方式移行;彎針線保持手段,其可保持及解除保持已移行至上述縫製行進方向之下游側之上述彎針線之切斷端部分的前端部 附近;彎針線保持構件,其具有彎針線引導部及彎針線保持槽部,上述彎針線引導部為了形成空環或於下一布料形成針步而使上述針及彎針至少進行半旋轉動作,藉此將上述前端部附近被保持之彎針線之中途部分引導至將上述複數根針中之並列方向之兩端針各自之附近部間連結的範圍內之設定位置,上述彎針線保持槽部將由該引導部引導至設定位置之上述彎針線之中途部分保持為其脫離移動除縫製行進方向以外均被阻止之狀態;以及控制手段,其以如下方式進行控制,即,於彎針線之中途部分被上述彎針線保持構件保持之狀態下,使上述針及彎針進行旋轉動作,於上述針自上死點附近且上述彎針自進出端附近之位置至上述針到達下死點附近且上述彎針到達退入端附近之位置之間的旋轉動作範圍內之設定動作位置,解除由上述彎針線保持手段進行之保持;於上述控制手段之控制動作後,使上述彎針線之切斷端部分保持為自由狀態而對下一布料進行既定縫製。 Moreover, the double-loop stitching sewing machine according to the fourth aspect of the present invention is a double-loop stitching sewing machine for sewing a circular material, comprising: a needle board for folding back and closing the edge portion of the circular fabric to the back side of the fabric. The overlapping cloth portion is disposed and guided for the conveyance toward the predetermined sewing traveling direction; the plurality of needles are arranged side by side in a direction substantially orthogonal to the sewing traveling direction to hold the needle thread and move up and down; the curved needle holds the looper thread And advancing and retracting between a side portion of the parallel direction of the plurality of needles and the other side portion in a direction substantially orthogonal to the sewing traveling direction, and capturing the needle under the needle plate during the entering and exiting movement a plurality of stitching rings formed; and a tangential device disposed at the other side of the parallel direction of the needle to cut the looper thread and the needle thread after the sewing; and the looper thread held by the looper is The plurality of needle loops captured by the bending needle entering and exiting are looped, thereby forming a double loop stitching step on the entire circumference of the overlapping cloth portion of the circular fabric. The present invention includes a traveling means for the cut end portion of the looper thread, which is cut by the thread cutting device and connected to the thread hole at the tip end portion of the looper when the looper is at the substantially inward and outward end after the sewing is completed. The cut end portion of the meandering thread is moved so as to be on the downstream side in the sewing traveling direction of the looper and in a posture substantially parallel to the traveling direction; the looper holding means is capable of holding and releasing the movement to a front end portion of the cut end portion of the looper line on the downstream side of the sewing traveling direction a looper holding member having a looper guide portion and a looper thread holding groove portion, wherein the looper guide portion causes the needle and the looper to perform at least a half rotation operation in order to form an empty loop or form a stitch in the next fabric. Thereby, the portion of the looper line held in the vicinity of the front end portion is guided to a set position within a range in which the vicinity of each of the plurality of needles in the parallel direction of the plurality of needles is connected, and the looper holding groove portion is The guiding portion is guided to a state in which the middle portion of the looper line at the set position is kept from being moved away from the movement direction except for the movement direction; and the control means is controlled in such a manner that the middle portion of the looper line is The needle and the looper are rotated in a state in which the looper holding member is held, and the needle is near the top dead center and the looper is near the entrance end to the vicinity of the bottom dead center and the looper The set operation position within the range of the rotational motion between the positions near the retracted end is released by the above-described looper holding means Hold; after the control operation of the control means, the cut end portion of said looper thread holding the free state is carried out a predetermined sewing the fabric to the next.
又,本第5發明之布料之縫製方法,係一面沿著針板之上表面向既定縫製行進方向傳送布料,一面藉由於與縫製行進方向大致正交之方向並列配置之複數根針之上下移動而於上述針板下形成複數個針線環,並且藉由可跨及上述複數根針之並列方向之一側部與另一側部之間且於與上述縫製行進方向正交之方向進行進退動作之彎針之進出而捕捉上述複數個針線環,藉由上述彎針所保持之彎針線對其捕捉之複數個針線環進行套環,藉此於上述布料形成複數針之雙環縫合之針步,其特徵在於,具有:第1步驟,其於縫製結束後上述彎針位於大致進出端時,使由配置於上述針之並列方向之另一側部之切線裝置切斷且連接於上述彎針前端部之線孔之彎針線之切斷端部分成為自由狀態;第2步驟,其使上述自由狀態之彎 針線之切斷端部分,以成為朝向上述彎針之縫製行進方向之下游側且沿著大致縫製行進方向之姿勢的方式移行;第3步驟,其保持已移行至上述縫製行進方向之下游側之上述彎針線之切斷端部分的前端部附近;第4步驟,其於為了形成空環或於下一布料形成針步而使上述針及彎針至少進行半旋轉動作後,將上述前端部附近被保持之彎針線之中途部分引導至上述複數根針中之並列方向之兩端針間的位置,並且保持為上述彎針線之中途部分自其引導之位置起之移動除縫製行進方向以外均被阻止之狀態;以及第5步驟,其繼上述第4步驟後,於使上述針及彎針進行旋轉動作後,解除對上述彎針之切斷端部分之前端部附近之保持而於下一布料形成雙環縫合之針步;伴隨著上述第5步驟,進行將上述彎針線之切斷端部分縫入至雙環縫合針步中之處理。 Further, in the sewing method of the cloth according to the fifth aspect of the present invention, the fabric is conveyed in a predetermined sewing direction along the upper surface of the needle plate, and the plurality of needles arranged in a direction substantially perpendicular to the sewing traveling direction are moved up and down. And forming a plurality of needle loops under the needle plate, and advancing and retracting between a side portion of the side of the plurality of needles and the other side portion in a direction orthogonal to the sewing traveling direction The plurality of needle loops are captured by the bending needles, and the plurality of needle loops captured by the looper thread are looped by the looper thread, thereby forming a double stitch stitching step of the plurality of stitches on the cloth. A first step of cutting a tangent device disposed on the other side portion of the juxtaposed direction of the needle and connecting it to the end of the looper when the looper is at the substantially inward and outward end after the sewing is completed. The cut end portion of the looper thread of the line hole becomes a free state; the second step, which bends the free state The cut end portion of the needle thread is moved so as to be on the downstream side in the sewing traveling direction of the looper and in a posture substantially parallel to the traveling direction; and in the third step, it is moved to the downstream side of the sewing traveling direction. In the vicinity of the front end portion of the cut end portion of the looper thread, and in the fourth step, the needle and the looper are at least half-rotated in order to form an empty loop or form a stitch in the next fabric, and then the front end portion is near The middle portion of the held looper thread is guided to the position between the needles in the parallel direction of the plurality of needles, and is held in a position other than the direction in which the middle portion of the looper thread is guided from the guide direction. And a fifth step, after the fourth step, after the needle and the looper are rotated, the holding of the vicinity of the front end portion of the cut end portion of the looper is released Forming a double loop stitching step; along with the fifth step, performing a process of sewing the cut end portion of the looper thread into the double loop stitching step.
又,本第6發明之雙環縫合縫紉機,係具備:針板,其供布料設置且對朝向既定縫製行進方向之傳送進行導引;複數根針,其等在與縫製行進方向大致正交之方向並列配置,保持針線並上下移動;彎針,其保持彎針線,可跨及上述複數根針之並列方向之一側部與另一側部之間且於與上述縫製行進方向大致正交之方向進行進退動作,且於進出動作時捕捉上述針於針板下形成之複數個針線環;以及切線裝置,其配置於上述針之並列方向之另一側部而將縫製後之彎針線及針線切斷;且利用該彎針所保持之彎針線對藉由上述彎針之進出動作而捕捉之上述複數個針線環進行套環,藉此於上述布料形成雙環縫合之針步,其特徵在於,具備:彎針線之切斷端部分之移行手段,其於縫製結束後上述彎針位於大致進出端時,使由上述切線裝置切斷且連接於上述彎針前端部之線孔而成為自由狀態之 彎針線之切斷端部分,以成為朝向上述彎針之縫製行進方向之下游側且沿著大致縫製行進方向之姿勢的方式移行;彎針線保持手段,其可保持及解除保持已移行至上述縫製行進方向之下游側之上述彎針線之切斷端部分的前端部附近;彎針線保持構件,其具有彎針線引導部及彎針線保持槽部,上述彎針線引導部為了形成空環或於下一布料形成針步而使上述針及彎針至少進行半旋轉動作,藉此將上述前端部附近被保持之彎針線之中途部分引導至上述複數根針中之並列方向之兩端針間的位置,上述彎針線保持槽部將由該引導部引導至上述位置之上述彎針線之中途部分保持為其脫離移動除縫製行進方向以外均被阻止之狀態;以及控制手段,其以如下方式進行控制,即,於彎針線之中途部分被上述彎針線保持構件保持之狀態下,於使上述針及彎針進行旋轉動作後,解除由上述彎針線保持手段進行之保持而於下一布料形成雙環縫合之針步;進行將上述彎針線之切斷端部分縫入至伴隨著上述控制手段之控制動作而形成於下一布料之雙環縫合之針步中之處理。 Further, the double-loop stitch sewing machine according to the sixth aspect of the present invention includes a needle plate that is provided for the cloth and guides conveyance in a traveling direction toward a predetermined sewing direction; the plurality of needles are oriented substantially orthogonal to the traveling direction of the sewing. Parallelly arranged to hold the needle thread and move up and down; the looper, which holds the looper thread, can span between one side of the side of the plurality of stitches and the other side and in a direction substantially orthogonal to the direction of travel of the stitching Performing a forward and backward movement, and capturing a plurality of needle thread loops formed under the needle plate during the entering and exiting operation; and a thread cutting device disposed at the other side of the side of the needle in the parallel direction to cut the looper thread and the needle thread after sewing And the plurality of needle loops captured by the movement of the looper are looped by the looper thread held by the looper, thereby forming a loop of the double loop stitching on the cloth, characterized in that a moving means for the cut end portion of the looper thread, which is cut by the thread cutting device and connected to the front end of the looper when the looper is at the substantially inward and out end after the sewing is completed The line hole of the part becomes a free state The cut end portion of the looper thread is moved so as to be on the downstream side in the sewing traveling direction of the looper and in a posture substantially parallel to the traveling direction; the looper thread holding means can hold and release the grip to the above sewing a vicinity of a front end portion of the cut end portion of the looper line on the downstream side in the traveling direction; a hook thread holding member having a looper guide portion and a hook thread holding groove portion, wherein the looper guide portion is formed to form an empty loop or Forming a stitch in the cloth, and causing the needle and the looper to perform at least a half-rotation operation, thereby guiding a portion of the looper line held near the front end portion to a position between the stitches at both ends of the plurality of stitches in the parallel direction; The looper thread holding groove portion holds a portion of the looper line guided to the position by the guide portion in a state in which it is prevented from being moved away from the moving direction of the movement and the sewing direction, and a control means that controls the manner of The needle and the looper are rotated in a state where the middle portion of the looper thread is held by the looper thread holding member Thereafter, the stitching by the looper wire holding means is released, and the stitching step of forming the double loop stitching on the next cloth is performed; and the cut end portion of the looper thread is sewn into the control operation accompanying the control means to form the next step. The treatment of the double loop stitching of the cloth.
根據具有如上所述之特徵之本第1~第4發明之布料之縫製方法及雙環縫合縫紉機,於既定縫製動作後(縫合結束後)使於複數根針之並列方向之另一側部(落針位置之靠近右側之外部位置)由切線裝置切斷且連接於彎針前端部之線孔而成為自由狀態之彎針線之切斷端部分以朝向彎針之縫製行進方向之下游側且沿著大致縫製行進方向的姿勢移行,並且使該移行之彎針線之切斷端部分之前端部附近保持於移行位置,繼而使用以形成空環或於下一布料形成針步之針及彎針至少進行半旋轉動作,藉 此將前端部被保持之上述彎針線之中途部分引導至將複數根針中之並列方向之兩端針各自之附近部間連結的範圍內之設定位置,於該引導位置使彎針線之中途部分保持為阻止向除縫製行進方向以外之方向之脫離移動之狀態,於接下來之上述針及彎針之旋轉動作中的針自上死點附近至到達下死點附近之位置且彎針自進出端附近之位置至到達退入端附近之位置之間的旋轉動作範圍內之設定動作位置,將對彎針線之切斷端部分之前端部附近之保持解除,其後,使彎針線之切斷端部分保持為自由狀態而對下一布料進行既定縫製,如此般,於對下一布料之縫製動作前之階段將彎針線之切斷端部分之前端部附近之保持解除,藉此可儘可能地縮短該彎針線之切斷端部分之長度、即彎針線之線殘留。又,藉由使該彎針線之切斷端部分自上述引導保持位置於縫製行進方向依序脫離移動,可將彎針線端固定於將於既定縫製動作時並列方向之兩端針所形成之左右之針線部之附近部間連結的範圍中最大之將左右之針線部之外側間連結之範圍內、即藉由下一縫製動作將形成之針步之大致寬度內之位置。藉此,可儘可能地縮短由切線裝置切斷之彎針線之切斷端部分之殘留長度,且將該線端固定於針步之大致寬度內之位置,故而即便於作為彎針線使用如藉由切斷分散成複數根極細絲之種類之彎針線的情形時,亦可抑制如下情況:具有分散成複數根之極細絲在內彎針線之切斷端部分之前端部較大程度地向針步之外側伸出,或自布料面翹起,而使外觀變差從而產生裝飾不良。 According to the sewing method and the double loop sewing machine of the first to fourth inventions having the above-described features, after the predetermined sewing operation (after the sewing is completed), the other side of the plurality of needles is arranged in the side (the lower side) The outer position of the needle position close to the right side is cut by the thread cutting device and connected to the wire hole at the front end portion of the looper to be the cut end portion of the looper line in a free state to the downstream side of the sewing direction of the looper and along The posture of the sewing direction of the sewing direction is substantially moved, and the vicinity of the front end portion of the cut end portion of the moving looper thread is maintained at the shifting position, and then used to form an empty loop or a needle for forming a needle step and a looper for the next fabric. Semi-rotating action The middle portion of the looper line held by the front end portion is guided to a set position within a range connecting the adjacent portions of the needles in the parallel direction of the plurality of needles, and the middle portion of the looper line is formed at the guide position. Keeping in a state of preventing the detachment from moving in a direction other than the traveling direction of the sewing, in the following rotation of the needle and the looper, the needle is from the vicinity of the top dead center to the position near the bottom dead center and the looper is self-in and out. The setting operation position in the range of the rotation operation between the position near the end and the position reaching the vicinity of the retraction end releases the vicinity of the end portion of the cut end portion of the hook line, and thereafter, the hook line is cut off. The end portion is kept in a free state, and the next cloth is sewed in a predetermined state, so that the holding of the vicinity of the front end portion of the cut end portion of the looper thread is released at the stage before the sewing operation of the next cloth, thereby The length of the cut end portion of the looper thread, that is, the line of the looper thread is shortened. Further, by gradually moving the cut end portion of the looper line from the guide holding position in the sewing traveling direction, the looper end can be fixed to the left and right ends of the needle in the parallel direction when the predetermined sewing operation is performed. The largest of the range of the vicinity of the needle thread portion is connected to the outer side of the needle thread portion, that is, the position within the approximate width of the stitch formed by the next sewing operation. Thereby, the remaining length of the cut end portion of the looper thread cut by the thread cutting device can be shortened as much as possible, and the wire end can be fixed at a position within the approximate width of the stitch step, so that even if used as a looper thread, In the case of cutting the looper thread which is dispersed into a plurality of types of filaments, it is also possible to suppress the case where the end of the cut end portion of the looper thread is largely penetrated to the needle with the plurality of filaments dispersed in the plurality of filaments The outer side of the step is extended, or it is lifted from the surface of the cloth, and the appearance is deteriorated to cause poor decoration.
又,根據具有如上所述之特徵之本第5及第6發明之布料之縫製方法及雙環縫合縫紉機,於既定縫製動作後(縫合結束後)使於複數根針之並列方向之另一側部(落針位置之靠近右側之外部位置)由切線裝 置切斷且連接於彎針前端部之線孔而成為自由狀態之彎針線之切斷端部分以朝向彎針之縫製行進方向之下游側且沿著大致縫製行進方向的姿勢移行,並且使該移行之彎針線之切斷端部分之前端部附近保持於移行位置,繼而使用以形成空環或於下一布料形成針步之針及彎針至少進行半旋轉動作,藉此將前端部被保持之上述彎針線之中途部分引導至複數根針中之並列方向之兩端針間的位置,於該引導位置使彎針線之中途部分保持為阻止向除縫製行進方向以外之方向之脫離移動之狀態,於接下來之上述針及彎針之旋轉動作後,將彎針線之切斷端部分之前端部附近之保持解除,對下一布料形成雙環縫合之針步,藉此可使彎針線之切斷端部分之整體自上述兩端針間之引導保持位置於縫製行進方向依序脫離移動。藉此,即便彎針線由切線裝置切斷為既定長度狀態,亦可將該彎針線之切斷端部分於下一布料之縫製動作時導引至雙環縫合針步之形成部位而確實地進行縫入至針步中之處理,故而可消除彎針線之切斷端部分之靠近前端之部分向針步之外側呈鬚狀地伸出之情況。 Further, according to the sewing method and the double loop sewing machine of the cloth according to the fifth and sixth aspects of the present invention, the other side of the plurality of stitches is arranged after the predetermined sewing operation (after the stitching is completed). (the outer position of the needle drop position near the right side) is mounted by the tangent a cut end portion of the hook thread that is cut and connected to the wire hole at the front end portion of the looper in a free state is moved toward the downstream side in the sewing traveling direction of the looper and in a posture that is substantially in the traveling direction of the sewing, and is made The cut end portion of the moving looper thread is held at the shifting position near the front end portion, and then used to form an empty loop or a needle for forming a needle step and a looper at the next cloth to perform at least a half rotation operation, thereby maintaining the front end portion The middle portion of the looper thread is guided to a position between the stitches at both ends of the plurality of stitches in the parallel direction, and the middle portion of the looper thread is held at a position to prevent the detachment from moving in a direction other than the travel direction of the sewing. After the rotation of the needle and the looper, the holding of the vicinity of the front end portion of the cut end portion of the looper thread is released, and the stitching of the double loop stitch is formed on the next fabric, thereby cutting the looper thread. The entire end portion of the broken end portion is sequentially detached from the guide holding position between the two ends of the needle in the sewing traveling direction. Thereby, even if the looper thread is cut into a predetermined length state by the thread cutting device, the cut end portion of the looper thread can be guided to the formation portion of the double loop stitching step at the time of the sewing operation of the next fabric, and the stitching can be surely performed. The process of entering the stitching step can eliminate the fact that the portion near the front end of the cut end portion of the looper wire protrudes in a whisker shape toward the outer side of the stitch step.
如以上般,根據本第1發明~第6發明,於縫合結束後或下一布料之縫合開始前,縫製作業者無須進行例如使用剪刀等將彎針線之切斷端部分切斷處理得較短之繁瑣且耗費工時之手工作業,與此相應可謀求提高縫製作業效率,並且可減輕對縫製作業者之作業負擔,且縫製作業者之手之自由度增加,故而使布料之操作性變佳而亦可謀求提高縫製質量,又,亦不會因剪刀等損傷縫製布料,故而發揮可謀求縫製品之外觀、品質提高之效果。 As described above, according to the first to sixth inventions, the sewing operator does not need to perform the cutting of the cut end portion of the looper thread, for example, using scissors or the like, after the sewing is completed or before the sewing of the next fabric is started. In addition to the cumbersome and labor-intensive manual work, the sewing work efficiency can be improved, the work load on the sewing machine can be reduced, and the freedom of the hand of the sewing operator can be increased, so that the operability of the cloth is improved. In addition, it is also possible to improve the quality of the sewing, and it is also possible to sew the fabric due to damage such as scissors, so that the appearance and quality of the sewn product can be improved.
尤其是,如本第2發明及第4發明般,於將圓形物布料作為 縫製對象進行折縫底邊縫合之情形時,將縫合開始部分與縫合結束部分略微重疊縫合,但此時,於自縫合開始部分之針步向外側呈鬚狀地伸出之前,將縫製後之既定長度之彎針線之切斷端部分引導至將並列方向之兩端針各自之附近部間連結的範圍內之設定位置並保持,且使之自該引導保持位置於縫製行進方向依序脫離移動,藉此可對該彎針線之切斷端部分以成為較短之長度且其線端固定於針步之大致寬度內之方式進行處理,故而無須於縫製途中暫時中斷縫製動作使用剪刀等將彎針線之切斷端部分切斷得較短其後再開始縫合動作而進行重疊縫合之繁瑣且耗費工時之作業,可具有縫合結束部位之重疊縫合在內而一下子連續地進行圓形物布料全周之折縫底邊縫合,亦可消除用於彎針線處理之時間損失,因此可非常高效率地進行圓形物布料之捲邊縫製作業。 In particular, as in the second invention and the fourth invention, the circular cloth is used as When the sewing object is stitched at the bottom of the crease, the stitching start portion and the stitching end portion are slightly overlapped and stitched, but at this time, after the stitching from the beginning portion of the stitching is extended to the outside in a whisker shape, the stitching is performed. The cut end portion of the looper thread of a predetermined length is guided to a set position within a range in which the adjacent ends of the needles in the parallel direction are connected, and is sequentially moved away from the guide holding position in the sewing traveling direction. Therefore, the cut end portion of the looper thread can be treated so as to have a shorter length and the end of the thread is fixed within the approximate width of the stitch step, so that it is not necessary to temporarily interrupt the sewing operation during the sewing process, using scissors or the like. The cutting end portion of the needle thread is cut short, and then the suturing operation is started, and the suturing operation is performed in a complicated and time-consuming operation. The overlapping stitching of the stitching end portion can be performed, and the circular cloth can be continuously performed at once. The stitching at the bottom of the crease seam can eliminate the time loss for the treatment of the looper thread, so that the curling of the circular fabric can be performed very efficiently.
於第1發明及本第2發明之布料之縫製方法中,較佳為,將上述第5步驟以後之使彎針線之切斷端部分保持為自由狀態而進行之既定縫製中的縫合開始部分之布料之傳送量設定為小於通常縫製時之布料之傳送量。 In the sewing method of the fabric of the first invention and the second invention, it is preferable that the sewing start portion is formed in a predetermined sewing state in which the cut end portion of the looper thread is kept in a free state after the fifth step. The conveyance amount of the cloth is set to be smaller than the conveyance amount of the cloth at the time of normal sewing.
於此情形時,由於使彎針線之切斷端部分保持為自由狀態而進行既定縫製時之布料傳送量較通常時小,故而彎針線之切斷端部分之前端位於在並列方向之兩端針間複雜地相互纏繞之形態之針步中,可抑制線殘留端向針線部之左右伸出,而可進一步提高外觀。 In this case, since the cut end portion of the looper thread is kept in a free state and the amount of conveyance of the cloth at the time of the predetermined sewing is smaller than usual, the front end of the cut end portion of the looper thread is located at both ends of the parallel direction. In the stitching of the form which is complicatedly intertwined, the residual end of the thread can be restrained from projecting to the right and left of the needle thread portion, and the appearance can be further improved.
又,於第1發明及本第2發明之布料之縫製方法中,較佳為,於上述第4步驟中,將上述前端部附近被保持之彎針線之中途部分引導至上述複數根針中之並列方向之兩端針間的位置,並且保持為上述彎針線之 中途部分自其引導之位置起之移動除縫製行進方向以外均被阻止之狀態。 Further, in the sewing method of the fabric of the first invention and the second aspect of the invention, preferably, in the fourth step, the portion of the looper thread held near the front end portion is guided to the plurality of needles. Position between the needles at both ends of the parallel direction, and maintain the above-mentioned looper line The movement from the position where it is guided is prevented from being moved except for the direction of travel.
於此情形時,彎針線之中途部分伴隨著該彎針線之前端部附近之保持解除而於縫製行進方向依序脫離移動之位置為並列方向之兩端針間,故而可對較短之彎針線以其線端確實地固定於藉由下一縫製動作形成之針步之寬度內之位置而幾乎不產生向針步之外側之伸出的方式進行處理。 In this case, the middle portion of the looper line is held in the vicinity of the end portion of the looper line, and the position in which the sewing travel direction is sequentially released is sequentially between the needles in the parallel direction, so that the shorter looper thread can be used. The treatment is performed in such a manner that the wire end is fixedly fixed to the position within the width of the stitch formed by the next sewing operation and the projection to the outer side of the stitch is hardly generated.
又,於本第3發明及第4發明之雙環縫合縫紉機中,較佳為,上述彎針線之切斷端部分之移行手段為空氣噴出噴嘴,於該空氣噴出噴嘴與上述彎針線保持手段之間設置有彎針線導引構件,該彎針線導引構件具有一面將藉由自上述空氣噴出噴嘴噴出之空氣吹飛之彎針線之切斷端部分矯正為沿著大致縫製行進方向之大致水平姿勢一面使之通過之通路。 Further, in the double loop sewing machine according to the third aspect of the present invention, preferably, the moving means of the cut end portion of the hook thread is an air ejection nozzle between the air ejection nozzle and the looper holding means. A looper guide member having a cut end portion that is blown by the air ejected from the air ejecting nozzle to a substantially horizontal posture along a substantially sewing traveling direction is provided on one side. The path through which it passes.
於此情形時,藉由自上述噴嘴噴出之空氣將彎針線之切斷端部分吹飛,故而可無關線之種類而確實地向彎針之縫製行進方向之下游側移行,並且只要將空氣噴出噴嘴設置於固定位置則可無需可動部,因此構造較為簡單,且空間亦較小即可,而適於設置於縫紉機底板內部。此外,藉由使由空氣吹飛之彎針線之切斷端部分引導通過彎針線導引構件之通路,可將容易搖晃之彎針線之切斷端部分確實地矯正為如既定般沿著大致縫製行進方向之水平姿勢。 In this case, the cut end portion of the looper thread is blown by the air ejected from the nozzle, so that it can be surely moved to the downstream side in the traveling direction of the looper of the looper regardless of the type of the line, and the air is ejected. Since the nozzle is disposed at a fixed position, the movable portion is not required, so that the structure is simple and the space is small, and it is suitable for being disposed inside the sewing machine bottom plate. Further, by guiding the cut end portion of the looper thread blown by the air through the passage of the looper guide member, the cut end portion of the easily threaded looper wire can be surely corrected to be roughly sewn as planned. The horizontal posture of the direction of travel.
又,作為本第3發明及第4發明之雙環縫合縫紉機,可為應用於圓形物布料端部之折縫底邊縫合之雙針式樣之橫筒形雙環縫合縫紉機,亦可為雙針式樣之平台形雙環縫合縫紉機。 Further, the double-loop stitching sewing machine according to the third invention and the fourth invention may be a double-needle-type horizontal tubular double-loop stitching sewing machine which is applied to the bottom of the crease of the end of the circular fabric, or may be a double-needle pattern. Platform type double loop stitching sewing machine.
進而,於本第6發明之雙環縫合縫紉機中,較佳為上述彎針線保持構件之彎針線引導部構成為:形成為上述彎針之進出端側位於最高 或最低之位置並朝向上述彎針線保持槽部之入口逐漸變低或變高的傾斜緣,並且將上述彎針線之中途部分於與該傾斜緣滑動接觸之狀態下引導至上述兩端針間之位置。 Further, in the double loop sewing machine according to the sixth aspect of the invention, it is preferable that the looper guide portion of the hook thread holding member is formed such that the entry and exit end side of the looper is at the highest Or a lowest position and toward the inclined edge of the hook line holding groove portion gradually becoming lower or higher, and guiding the middle portion of the hook line to the middle end of the needle in a state of sliding contact with the inclined edge position.
於此情形時,藉由使伴隨著彎針之後退移動被拉拽之彎針線之中途部分與上述彎針線導引構件之傾斜緣滑動接觸,可將該中途部分無錯誤地確實地引導至兩端針間之位置。 In this case, by slidingly contacting the intermediate portion of the looper line that is pulled with the looper backward movement and the inclined edge of the looper guide member, the intermediate portion can be surely guided to the two without error. The position between the end pins.
1a、1b‧‧‧針 1a, 1b‧‧ needle
2‧‧‧針板 2‧‧‧ needle board
3‧‧‧彎針 3‧‧‧bend needle
3a‧‧‧前端線孔 3a‧‧‧ front hole
4‧‧‧切線裝置 4‧‧‧Thread cutting device
50‧‧‧空氣噴出噴嘴(彎針線切斷端部分之移行手段) 50‧‧‧Air ejection nozzle (moving means for the cut end of the looper)
60‧‧‧開閉式夾線機構(彎針線保持手段) 60‧‧‧Open and closed type clamping mechanism (looper retention means)
70‧‧‧彎針線導引構件 70‧‧‧looper guide member
71‧‧‧通路 71‧‧‧ pathway
80‧‧‧彎針線保持構件 80‧‧‧Hose thread holding member
81‧‧‧傾斜緣(彎針線引導部) 81‧‧‧Slanted edge (bending line guide)
82‧‧‧彎針線保持槽部 82‧‧‧bending needle retaining groove
NTa、NTb‧‧‧針線 NTa, NTb‧‧ needles
LT‧‧‧彎針線 LT‧‧‧bending needle thread
LT1‧‧‧突出被切斷之彎針線部 LT1‧‧‧ highlights the cut needle line
LT2‧‧‧彎針線切斷端部分 LT2‧‧‧ looper end section
LT2a‧‧‧彎針線中途部分 Mid section of the LT2a‧‧‧ looper line
LTe‧‧‧彎針線之線端 The end of the LTe‧‧‧ curved needle thread
M‧‧‧雙環縫合縫紉機 M‧‧‧ Double loop sewing machine
W‧‧‧縫製布料(圓形物布料) W‧‧‧Sewing fabric (circular fabric)
A‧‧‧雙環縫合之針步 A‧‧‧ Double-loop stitching
H‧‧‧縫製行進方向 H‧‧‧Sewing direction
圖1係本發明之實施形態之雙針式樣之橫筒形雙環縫合縫紉機整體中除去縫紉機底板部之上表面部分的狀態之立體圖。 Fig. 1 is a perspective view showing a state in which the upper surface portion of the bottom plate portion of the sewing machine is removed from the entire double-needle-type rectangular tubular double-loop sewing machine according to the embodiment of the present invention.
圖2係同上雙針式樣之橫筒形雙環縫合縫紉機之切除縫紉機臂部的狀態之主要部位之立體圖。 Fig. 2 is a perspective view showing the main part of the state in which the arm of the sewing machine is cut off by the horizontal double-loop stitch sewing machine of the same double needle type.
圖3表示同上雙針式樣之橫筒形雙環縫合縫紉機之切線裝置後退至退避位置的狀態,(A)係主要部位之俯視圖,(B)係沿著圖3(A)之Ⅲ-Ⅲ線之縱剖面圖。 Fig. 3 is a view showing a state in which the tangential device of the horizontal double-loop sewing machine of the same double-needle type is retracted to the retracted position, (A) is a plan view of the main part, and (B) is along the line III-III of Fig. 3(A). Longitudinal section.
圖4表示同上切線裝置進出至進出位置且使可動切刀前行驅動移動至最左方之狀態,(A)係主要部位之俯視圖,(B)係沿著圖4(A)之Ⅳ-Ⅳ線之縱剖面圖。 Fig. 4 shows a state in which the upper tangential device moves in and out to the in-and-out position and the movable cutter is driven to the leftmost position, (A) is a plan view of the main portion, and (B) is along the IV-IV of Fig. 4(A). Longitudinal section of the line.
圖5係說明同上切線裝置中之往復驅動移動機構之構成的分解立體圖。 Fig. 5 is an exploded perspective view showing the configuration of a reciprocating drive moving mechanism in the same upper thread cutting device.
圖6係自縫製布料背面觀察雙環縫合之針步構造之一例的圖。 Fig. 6 is a view showing an example of a stitching structure of a double loop stitching viewed from the back side of a sewn fabric.
圖7係自縫製布料背面觀察雙環縫合之針步構造之另一例的圖。 Fig. 7 is a view showing another example of the stitching structure of the double loop stitching from the back side of the sewn fabric.
圖8係自縫製布料背面觀察雙環縫合之針步構造之又一例的圖。 Fig. 8 is a view showing still another example of the stitching structure of the double loop stitching from the back side of the sewn fabric.
圖9係自縫製布料背面觀察雙環縫合之針步構造之再一例的圖。 Fig. 9 is a view showing still another example of the stitch structure of the double loop stitching from the back side of the sewn fabric.
圖10係表示本發明之第1縫製方法且圓形物布料之折縫底邊縫合之狀態的外觀立體圖。 Fig. 10 is an external perspective view showing a state in which the hem of the crease of the circular fabric is sewn at the first sewing method of the present invention.
圖11係表示第1縫製方法之第1步驟之狀態且於縫製結束後剛完成切線後之狀態的主要部位之放大立體圖。 FIG. 11 is an enlarged perspective view showing a main part of a state in which the first step of the first sewing method is performed and the state immediately after the completion of the sewing.
圖12係表示第1縫製方法之第2步驟之狀態且使彎針線切斷端部分向彎針之縫製行進方向之下游側移行之狀態的主要部位之放大立體圖。 FIG. 12 is an enlarged perspective view showing a main portion in a state in which the hooking end portion is moved to the downstream side in the sewing traveling direction of the looper in the state of the second step of the first sewing method.
圖13係表示第1縫製方法之第3步驟之狀態且將向彎針之縫製行進方向之下游側移行之彎針線切斷端部分之前端端部附近夾持之狀態的主要部位之放大立體圖。 FIG. 13 is an enlarged perspective view showing a main portion in a state in which the end portion of the looper end portion of the looper end portion which is moved to the downstream side in the sewing traveling direction of the looper is nipped in the state of the third step of the first sewing method.
圖14表示與圖13相同之第3步驟之狀態,(A)係自縫製行進方向觀察之主要部位之放大立體圖,(B)係圖14(A)之沿V-V線之箭頭方向觀察之圖。 Fig. 14 is a view showing a state of the third step which is the same as that of Fig. 13, (A) is an enlarged perspective view of a main portion viewed from the sewing traveling direction, and (B) is a view as seen in the direction of the arrow of the line V-V in Fig. 14(A).
圖15表示第1縫製方法之第4步驟之狀態且將彎針線切斷端部分之中途部分引導至左右之針間的狀態,(A)係自縫製行進方向觀察之主要部位之放大立體圖,(B)係沿圖15(A)之Ⅵ-Ⅵ線之箭頭方向觀察之圖。 Fig. 15 is a view showing a state in which the fourth step of the first sewing method is performed, and the middle portion of the hook line cutting end portion is guided between the left and right needles, and (A) is an enlarged perspective view of the main portion viewed from the sewing traveling direction, ( B) is a view as seen in the direction of the arrow of the line VI-VI of Fig. 15(A).
圖16表示於第1縫製方法之第4步驟之狀態後彎針線切斷端部分之中途部分被引導至左右之針間並進入至保持槽部內的狀態,(A)係自縫製行進方向觀察之主要部位之放大立體圖,(B)係沿圖16(A)之Ⅶ-Ⅶ線之箭頭方向觀察之圖。 Fig. 16 shows a state in which the middle portion of the meander line cutting end portion is guided to the left and right needles and enters the holding groove portion after the fourth step of the first sewing method, and (A) is observed from the sewing traveling direction. An enlarged perspective view of the main part, (B) is a view as seen in the direction of the arrow of the line VII-VII of Fig. 16(A).
圖17表示第1縫製方法之第5步驟之狀態且彎針進出至落針附近之狀 態,(A)係自縫製行進方向觀察之主要部位之放大立體圖,(B)係沿圖17(A)之Ⅷ-Ⅷ線之箭頭方向觀察之圖。 Fig. 17 is a view showing the state of the fifth step of the first sewing method and the case where the looper enters and exits to the vicinity of the needle drop (A) is an enlarged perspective view of a main portion viewed from the direction in which the sewing is made, and (B) is a view as viewed in the direction of the arrow VIII-VIII of Fig. 17(A).
圖18係表示自圖17之狀態縫紉機進行1旋轉作動而彎針到達進出端附近之狀態的主要部位之立體圖。 Fig. 18 is a perspective view showing a main part in a state in which the sewing machine performs one rotation operation from the state of Fig. 17 and the looper reaches the vicinity of the entrance and exit ends.
圖19係自圖18之狀態縫紉機進一步進行1旋轉作動而彎針到達進出端附近之狀態及此時之針步的主要部位之立體圖。 Fig. 19 is a perspective view showing a state in which the sewing machine further performs one rotation operation from the state of Fig. 18, and the looper reaches the vicinity of the entrance and exit end, and the main portion of the stitch step at this time.
圖20係自圖19之狀態縫紉機進一步進行1旋轉作動而彎針到達進出端附近之狀態及此時之針步的主要部位之立體圖。 Fig. 20 is a perspective view showing a state in which the sewing machine further performs one rotation operation from the state of Fig. 19, and the looper reaches the vicinity of the entrance and exit end, and the main portion of the stitch step at this time.
圖21係表示本發明之第2縫製方法且自圖18之狀態縫紉機進一步進行1旋轉作動而彎針到達進出端附近之狀態及此時之針步的主要部位之立體圖。 Fig. 21 is a perspective view showing a state in which the sewing machine further performs one rotation operation from the state of Fig. 18, and the bending needle reaches the vicinity of the entrance and exit end and the main portion of the stitching at this time.
圖22係表示自圖21之狀態縫紉機進一步進行1旋轉作動而彎針到達進出端附近之狀態及此時之針步的主要部位之立體圖。 Fig. 22 is a perspective view showing a state in which the sewing machine further performs one rotation operation from the state of Fig. 21 and the looper reaches the vicinity of the entrance and exit end, and the main part of the stitch step at this time.
圖23係自縫製布料背面觀察藉由第2縫製方法進行雙環縫合之針步之構造的圖。 Fig. 23 is a view showing the structure of the stitch step of the double loop stitching by the second sewing method from the back side of the sewn fabric.
圖24表示習知之雙環縫合縫紉機之切線裝置整體進出至進出位置的狀態,(A)係主要部位之俯視圖,(B)係沿著圖21之Ⅸ-Ⅸ線之縱剖面圖。 Fig. 24 is a view showing a state in which the tangential device of the conventional double-loop sewing machine is moved in and out as a whole, and (A) is a plan view of a main portion, and (B) is a longitudinal sectional view taken along line IX-IX of Fig. 21.
圖25(a)~(f)係依序表示習知之雙環縫合縫紉機之切線裝置之切線動作的主要部位之立體圖。 25(a) to (f) are perspective views showing the main parts of the tangential operation of the tangential device of the conventional double-loop sewing machine.
圖26係自縫製布料背面觀察習知之雙環縫合之針步構造之例的圖。 Fig. 26 is a view showing an example of a conventional double-loop stitching structure as seen from the back side of a sewn fabric.
以下,根據圖式對本發明之實施形態進行說明。再者,於本 實施形態中,對與習知之雙環縫合縫紉機相同之構成元件標註同一符號而進行說明。 Hereinafter, embodiments of the present invention will be described based on the drawings. Furthermore, in this In the embodiment, the same components as those of the conventional double-loop stitching sewing machine will be described with the same reference numerals.
圖1係本發明之雙針式樣之橫筒形雙環縫合縫紉機整體中除去縫紉機底板部之上表面部分的狀態之立體圖,圖2係該雙針式樣之橫筒形雙環縫合縫紉機之切除縫紉機臂部之狀態的主要部位之立體圖。 1 is a perspective view showing a state in which the upper surface portion of the bottom plate portion of the sewing machine is removed from the whole of the double-needle type double-loop stitch sewing machine of the present invention, and FIG. 2 is a cut-off sewing machine arm of the double-needle-shaped horizontal double-loop sewing machine. A perspective view of the main part of the state.
上述雙針式樣之橫筒形雙環縫合縫紉機M係縫紉機臂部21與縫紉機底板部22自縫紉機本體20之上部及下部朝向左側方相互大致平行地延伸設置。於縫紉機臂部21之內部,裝入有縫紉機主軸、使於相對於縫製行進方向大致正交之方向並列配置之左右2根針1a、1b(參照圖3、圖4)上下地往復運動的針驅動機構、使布壓腳(省略圖示)上下地往復運動之壓腳驅動機構或對該等各驅動機構之動力傳輸機構等,該等驅動機構或動力傳輸機構由於眾所周知,故而省略說明。 The double-needle-type horizontal tubular double-loop sewing machine M-series sewing machine arm portion 21 and the sewing machine bottom plate portion 22 extend substantially parallel to each other from the upper portion and the lower portion of the sewing machine body 20 toward the left side. In the inside of the sewing machine arm portion 21, the sewing machine main shaft and the needles that reciprocate up and down the two needles 1a and 1b (see FIGS. 3 and 4) arranged side by side in the direction substantially perpendicular to the sewing traveling direction are inserted. The drive mechanism, the presser foot drive mechanism that reciprocates the presser foot (not shown) up and down, or the power transmission mechanism of the drive mechanisms, etc., are well known, and thus the description thereof is omitted.
於縫紉機底板部22之上表面部,固定有具有形成落針位置之落針槽部之針板2,於該針板2之下方部之縫紉機底板部22內,裝入有彎針3、切線裝置4及往復驅動移動機構9等,上述彎針3保持彎針線LT於與上述針1a、1b之上下往復運動路徑大致正交之左右方向進行進退動作,上述往復驅動移動機構9使該切線裝置4之固定切刀6之刃緣部6e跨及如圖4(A)、(B)所示般相對於上述針板2及彎針3接近之位置且朝向下述碰撞構件34抵接於下述止擋構件33之左前方的進出位置P1、與如圖3(A)、(B)所示般較上述進出位置P1更靠右後方之退避位置P2之間往復驅動移動,並且於切線裝置4移動至上述進出位置P1之狀態下僅使下述可動切刀5跨及落針位置之靠近一側(右側)之外部位置與靠近另一側(左 側)之外部位置之間而沿X-Y方向直線地往復驅動移動。 A needle plate 2 having a needle drop groove portion for forming a needle drop position is fixed to an upper surface portion of the sewing machine bottom plate portion 22, and a looper 3 and a tangent line are inserted into the sewing machine bottom plate portion 22 at a lower portion of the needle plate 2 In the device 4, the reciprocating drive moving mechanism 9, and the like, the looper 3 holds the looper thread LT to advance and retreat in a horizontal direction substantially orthogonal to the upper and lower reciprocating paths of the needles 1a and 1b, and the reciprocating drive mechanism 9 causes the thread trimming device The blade edge portion 6e of the fixed cutter 6 of 4 is placed close to the needle plate 2 and the looper 3 as shown in Figs. 4(A) and (B), and is abutted against the collision member 34 described below. The entrance and exit position P1 on the left front side of the stopper member 33 is reciprocally driven to move between the retracted position P2 which is closer to the right rear side than the above-described entry and exit position P1 as shown in FIGS. 3(A) and (B), and is in the tangential device. 4, in the state of moving to the above-described entry and exit position P1, only the outer movable position of the following movable cutter 5 and the needle drop position near the one side (right side) and the other side (left) The outer side of the side) is linearly reciprocally driven to move in the X-Y direction.
上述構成之雙針式樣之雙環縫合縫紉機M藉由利用上述彎針3所保持之彎針線LT對上述針1a、1b於針板2下形成之針線環NTa'、NTb'進行套環,如圖6~圖9所示般,於縫製布料W形成既定長度之雙環縫合針步A。 The double-needle stitch sewing machine M having the above-described configuration is looped by the needle loops NTa' and NTb' formed under the needle plate 2 by the looper wires LT held by the looper 3, as shown in the figure. 6 to FIG. 9 , a double loop stitching step A having a predetermined length is formed on the sewing fabric W.
上述切線裝置4構成為該切線裝置4可經由上述往復驅動移動機構9而跨及相對於上述針板2及彎針3接近之上述進出位置P1與較該進出位置P1靠右後方之退避位置P2之間往復驅動移動。而且,切線裝置4具有:線切斷用之可動切刀5,其於既定縫製動作結束後、即縫合結束時,將突出至上述縫製布料W之背面側之左右之針線部NTa1、NTb1及彎針線部LT1切斷;以及固定切刀6,其於在上述進出位置P1不進入至上述左右之針1a、1b中之右針1b之上下往復運動路徑內之範圍且最接近落針位置之位置配置刃部6e。又,亦具備圖24所示之習知之雙環縫合縫紉機所具備的板彈簧製之夾彎針線構件7及該夾彎針線構件7之夾持力調整用之夾線輔助彈簧8,但使該等夾彎針線構件7及夾線輔助彈簧8移動至不夾持切斷後之彎針線LT1之切斷端部分LT2之位置。因此,於縫製結束後,由切線裝置4切斷之彎針線LT1之切斷端部分LT2如圖11所示般,連接於彎針3前端部之線孔3a而成為自由狀態並下垂。再者,上述夾彎針線構件7及夾線輔助彈簧8雖移動至不夾持彎針線切斷端部分LT2之位置,但為了使彎針線切斷變得確實,移動至可維持將可動切刀5彈性地加壓至固定切刀6之狀態的位置。 The tangential device 4 is configured such that the tangential device 4 can extend over the retracted position P1 that is closer to the needle plate 2 and the looper 3 than the needle plate 2 and the looper 3, and the retracted position P2 that is closer to the right rearward than the entry and exit position P1. The reciprocating drive moves between. Further, the thread cutting device 4 includes a movable cutter 5 for thread cutting, which protrudes to the left and right needle thread portions NTa1, NTb1 and the curved portion on the back side of the sewing fabric W after the completion of the predetermined sewing operation, that is, when the stitching is completed. The needle thread portion LT1 is cut; and the fixed cutter 6 does not enter the range in the lower reciprocating path above the right needle 1b of the left and right needles 1a, 1b at the above-described entrance and exit position P1 and is closest to the needle drop position. The blade portion 6e is disposed. Further, the clip-on needle thread member 7 made of a leaf spring provided in the conventional double-loop stitch sewing machine shown in Fig. 24 and the tension assist spring 8 for adjusting the grip force of the clip-on needle thread member 7 are provided, but these are provided. The clip threading member 7 and the tension assist spring 8 are moved to a position where the cut end portion LT2 of the looper thread LT1 after cutting is not clamped. Therefore, after the sewing is completed, the cut end portion LT2 of the looper thread LT1 cut by the thread cutting device 4 is connected to the thread hole 3a at the front end portion of the looper 3 to be in a free state and sag as shown in FIG. Further, the clip threading member 7 and the thread catching assist spring 8 are moved to a position where the hook thread cutting end portion LT2 is not held, but in order to make the hook thread cut sure, the movable cutter can be moved to maintain the movable cutter 5 is elastically pressurized to a position where the cutter 6 is fixed.
上述可動切刀5由在左右方向較長之帶狀板材構成,且構成 為:於由該較長之帶狀板材構成之可動切刀5之靠近前端之側緣部,與習知同樣地形成有於該可動切刀5自上述落針位置之靠近另一側之外部位置朝向靠近一側之外部位置進行複行驅動移動時將突出至上述縫製布料W之背面側之彎針線部LT1鉤住並捕捉的彎針線捕捉部10,並且於較該彎針線捕捉部10更靠上述可動切刀5之基端之側緣部,形成有於該可動切刀5自上述落針位置之靠近另一側之外部位置朝向靠近一側之外部位置進行複行驅動移動時將突出至上述縫製布料W之背面側之左右之針線部NTa1、NTb1依序鉤住並捕捉的針線捕捉部11,於該可動切刀5自上述進出位置P1即落針位置之靠近一側(右側)之外部位置朝向靠近另一側(左側)之外部位置進行複行驅動移動時,使被上述針線捕捉部11捕捉之右左之針線部NTb1、NTa1及被上述彎針線捕捉部10捕捉之彎針線部LT1移動至較上述落針位置之靠近一側(右側)之外部位置更靠近另一側(右側)之位置,並藉由上述針線捕捉部11及彎針線捕捉部10與上述固定切刀6之刃緣部6e之滑動接觸,將其等分別切斷。 The movable cutter 5 is composed of a strip-shaped plate material that is long in the left-right direction, and is configured The side edge portion of the movable cutter 5 formed of the longer strip-shaped plate material near the front end is formed in the same manner as the conventional movable cutter 5 from the other side of the needle drop position. When the position is moved toward the outer position close to one side, the looper wire catching portion 10 that is hooked and caught by the looper thread portion LT1 on the back side of the above-described sewing fabric W is moved, and is more than the looper thread catching portion 10 The side edge portion of the base end of the movable cutter 5 is formed to be protruded when the movable cutter 5 is moved from the outer position closer to the other side from the needle drop position toward the outer position near the one side. The needle thread catching portion 11 that is hooked and caught by the left and right needle thread portions NTa1 and NTb1 on the back side of the sewing fabric W in this order is located on the side closer to the needle drop position from the above-described entrance and exit position P1 (right side). When the external position is moved to the outer position closer to the other side (left side), the right and left needle thread portions NTb1 and NTa1 captured by the needle thread catching portion 11 and the looper portion captured by the looper line capturing portion 10 are caused. LT1 moves to compare The outer position of the near side (right side) of the needle drop position is closer to the other side (right side), and the needle thread catching portion 11 and the looper catching portion 10 and the edge portion 6e of the fixed cutter 6 are provided. Sliding contact, and cutting them separately.
往復驅動移動機構9如圖3(A)、(B)、圖4(A)、(B)及圖5所示般構成,該往復驅動移動機構9使上述切線裝置4跨及上述進出位置P1與上述退避位置P2之間進行往復驅動移動,並且於切線裝置4移動至上述進出位置P1之狀態下僅使上述可動切刀5跨及落針位置之靠近一側(右側)之外部位置與靠近另一側(左側)之外部位置之間而沿X-Y方向直線地往復驅動移動。 The reciprocating drive moving mechanism 9 is configured as shown in Figs. 3(A) and (B), Figs. 4(A), (B) and Fig. 5, and the reciprocating drive moving mechanism 9 causes the tangential device 4 to straddle the above-mentioned entrance and exit position P1. Reciprocating drive movement is performed between the retracted position P2 and the outer position and proximity of the movable cutter 5 to the side closer to the needle drop position (right side) in a state where the thread cutting device 4 is moved to the above-described entrance and exit position P1. The outer side of the other side (left side) is linearly reciprocally driven to move in the XY direction.
即,上述可動切刀5係其右端部下表面經由螺釘23固定於可動切刀台24。於該可動切刀台24之長度方向(左右方向)之大致中央部形成有U字 狀之切口部25,並且於隔著該切口部25之左右位置沿著可動切刀台24之長度方向形成有較長之左右一對狹縫26a、26b。 That is, the movable cutter 5 is fixed to the movable cutter table 24 via the screw 23 on the lower surface of the right end portion thereof. A U-shaped portion is formed at a substantially central portion in the longitudinal direction (left-right direction) of the movable cutter table 24 The slit portion 25 is formed with a pair of long and left pair of slits 26a and 26b along the longitudinal direction of the movable cutter table 24 at the left and right positions across the slit portion 25.
上述固定切刀6配置於上述可動切刀5之上表面,於該固定切刀6之右端部下表面重合配置有切刀台導件27,該等固定切刀6及切刀台導件27經由螺釘28固定於固定切刀台29之左端部。上述可動切刀台24藉由插通於上述固定切刀台29之背面(下表面)之附頭之螺栓48及自左右一對連桿40a、40b之上表面側插入至該等連桿之一端部的附凸緣之圓柱狀螺帽31a、31b,被夾持為上述附凸緣之圓柱狀螺帽31a、31b容許上述左右一對連桿40a、40b之一端部之旋動之狀態且可於上述可動切刀台24中之左右一對狹縫26a、26b之長度範圍內滑動移動之狀態。 The fixed cutter 6 is disposed on the upper surface of the movable cutter 5, and the cutter table guide 27 is disposed on the lower surface of the right end portion of the fixed cutter 6, and the fixed cutter 6 and the cutter guide 14 are passed through The screw 28 is fixed to the left end of the fixed cutter table 29. The movable cutter table 24 is inserted into the upper surface side of the pair of right and left links 40a, 40b by the bolt 48 inserted through the back surface (lower surface) of the fixed cutter table 29 and the upper surface side of the pair of left and right links 40a, 40b. The flanged cylindrical nuts 31a and 31b at one end are sandwiched by the flanged cylindrical nuts 31a and 31b to allow the one end of the pair of left and right links 40a and 40b to be rotated. It is possible to slide and move in the length range of the pair of right and left slits 26a and 26b in the movable cutter table 24.
上述左右一對連桿40a、40b之另一端部係於自其上表面側插入且容許左右一對連桿40a、40b之另一端部內之旋動的附凸緣之套筒41a、41b經由埋頭螺釘42a、42b螺固於裝置安裝台30,藉此,上述可動切刀台24及固定切刀台29以可伴隨著左右一對連桿40a、40b之擺動運動於左右方向往復移動之狀態被支持於裝置安裝台30。 The other end portions of the pair of right and left links 40a and 40b are inserted into the flanged sleeves 41a and 41b which are inserted from the upper surface side and allow the rotation of the other end portions of the pair of left and right links 40a and 40b. The screws 42a and 42b are screwed to the apparatus mounting base 30, whereby the movable cutter table 24 and the fixed cutter table 29 are reciprocated in the left-right direction with the swing movement of the pair of left and right links 40a and 40b. Supported by the device mounting station 30.
再者,附凸緣之套筒41a、41b中之右側之附凸緣之套筒41b形成為偏心凸輪狀,以便可藉由變更右側之連桿40b之兩端孔之間距,對以左側之連桿40a之附凸緣之套筒41a為支點切線裝置4於上述進出位置P1之可動切刀5相對於落針部及彎針3於縫製行進方向之進出移動起點的位置進行微調整。 Further, the flanged sleeve 41b on the right side of the flanged sleeves 41a, 41b is formed in an eccentric cam shape so that the distance between the ends of the right side link 40b can be changed to the left side. The sleeve 41a with the flange of the link 40a is a fine adjustment of the position of the movable cutter 5 of the fulcrum tangential device 4 at the above-described entrance and exit position P1 with respect to the movement start point of the needle drop portion and the looper 3 in the sewing traveling direction.
於上述固定切刀台29,於左右一對連桿40a、40b中之左側之連桿40a之下方位置形成有螺固於上述裝置安裝台30且抵接於止擋構件 33之碰撞構件34。 The fixed cutter table 29 is formed at a position below the left link 40a of the pair of left and right links 40a and 40b, and is screwed to the device mounting base 30 and abuts against the stopper member. Collision member 34 of 33.
又,於上述固定切刀台29之長度方向中央部之後部,形成有與自較上述可動切刀台24之左端略靠右之位置向後方突出之突起35抵接分離的卡合突起36,以藉由該卡合突起36抵接於上述突起35,可動切刀台24無法單獨地再向右方向移動之方式構成。進而,上述可動切刀台24螺固於上述裝置安裝台30,且經由一端部與上述碰撞構件34之右端面彈性接觸之彈簧37而與上述固定切刀台29一起始終向左方向被彈性施壓。 Further, in the rear portion of the center portion in the longitudinal direction of the fixed cutter table 29, an engagement projection 36 that abuts and separates from the projection 35 projecting rearward from the left end of the movable cutter table 24 is formed. When the engaging projection 36 abuts against the projection 35, the movable cutter table 24 cannot be separately moved to the right direction. Further, the movable cutter table 24 is screwed to the device mounting base 30, and is elastically applied to the left side in the left direction together with the fixed cutter table 29 via a spring 37 whose one end is elastically contacted with the right end surface of the collision member 34. Pressure.
於上述裝置安裝台30,形成有供上述固定切刀台29於左右方向滑動自如地嵌入之槽46,並經由配置於周圍之複數個螺釘47固定於縫紉機底板部22。又,於裝置安裝台30,安裝有驅動桿45,該驅動桿45經由台階螺釘43樞支連結於氣缸(省略圖示)之活塞58之前端部,且可於裝置安裝台30以軸44為中心向箭頭a-b方向驅動擺動。該驅動桿45之前端之尖細圓形部45a卡合於形成於上述可動切刀台24之大致中央部的U字狀之切口部25。 In the apparatus mounting base 30, a groove 46 into which the fixed cutter table 29 is slidably fitted in the left-right direction is formed, and is fixed to the sewing machine bottom plate portion 22 via a plurality of screws 47 disposed around the periphery. Further, a drive lever 45 is attached to the apparatus mounting base 30, and the drive lever 45 is pivotally connected to a front end portion of the piston 58 of the cylinder (not shown) via a step screw 43, and the shaft 44 can be attached to the apparatus mounting base 30. The center drives the swing in the direction of the arrow ab. The tapered circular portion 45a at the front end of the drive rod 45 is engaged with a U-shaped cutout portion 25 formed at a substantially central portion of the movable cutter table 24.
根據以上述方式構成之往復驅動移動機構9,如圖3(A)、(B)所示般,於藉由活塞58之伸長使驅動桿45向b方向驅動擺動時,切線裝置4由於上述固定切刀台29之碰撞構件34藉由彈簧37向左方被彈性施壓,故而上述可動切刀台24向右方移動成為與卡合突起36抵接之狀態,進而抵抗上述彈簧37之彈性施壓力向右方移動,左右一對連桿40a、40b之圓柱狀螺帽31a、31b移動為靠近左右一對狹縫26a、26b內之最左側之狀態,固定切刀台29之碰撞構件34之左端面自止擋構件33分離。於該狀態下,切線裝置4位於退避位置P2,以如不妨礙彎針3之移動之傾斜姿勢待機。 According to the reciprocating drive moving mechanism 9 configured as described above, as shown in Figs. 3(A) and (B), when the drive lever 45 is driven to swing in the b direction by the extension of the piston 58, the thread trimming device 4 is fixed by the above. The collision member 34 of the cutter table 29 is elastically biased to the left by the spring 37. Therefore, the movable cutter table 24 is moved to the right to abut against the engagement projection 36, thereby resisting the elastic force of the spring 37. The pressure is moved to the right, and the cylindrical nuts 31a, 31b of the pair of left and right links 40a, 40b are moved to the leftmost state in the pair of left and right slits 26a, 26b, and the collision member 34 of the cutter table 29 is fixed. The left end surface is separated from the stopper member 33. In this state, the thread cutting device 4 is located at the retracted position P2, and stands by in an inclined posture that does not hinder the movement of the looper 3.
繼而,若如圖4(A)、(B)般,藉由上述活塞58之收縮使驅動桿45向a方向驅動擺動,則與彈簧37之彈性施壓力相互作用使固定切刀台29之碰撞構件34向左方移動。與此相伴,於上述卡合突起36與突起35抵接之狀態下切線裝置4一面藉由左右一對連桿40a、40b之擺動減少上述傾斜姿勢之傾斜角度,一面向左方移動直至固定切刀台29之碰撞構件34之左端面抵接於止擋構件33。藉此,切線裝置4移動至進出位置P1,成為相對於縫合行進方向大致正交之姿勢。 Then, as shown in Figs. 4(A) and (B), the drive rod 45 is driven to swing in the a direction by the contraction of the piston 58, and the elastic pressing force of the spring 37 interacts to cause the collision of the fixed cutter table 29. Member 34 moves to the left. In the state in which the engaging projection 36 abuts against the projection 35, the tangential device 4 reduces the inclination angle of the tilting posture by the swing of the pair of left and right links 40a and 40b, and moves to the left until the fixed cutting is performed. The left end surface of the collision member 34 of the turret 29 abuts against the stopper member 33. Thereby, the thread cutting device 4 moves to the entrance/exit position P1, and it is a posture orthogonal to the sewing traveling direction.
若活塞58自該狀態進一步收縮而使上述驅動桿45向a方向驅動擺動,則於將固定切刀台29殘留於上述進出位置P1之狀態下,上述固定切刀台29之上述卡合突起36與上述可動切刀台24之上述突起35分離,上述可動切刀台24通過針板2之落針位置向左方向(X方向)移動。即,僅固定於可動切刀台24之可動切刀5於針板2與彎針3之間左進(前行移動)。此時,上述可動切刀台24及固定切刀台29以可伴隨著左右一對連桿40a、40b之擺動運動於左右方向往復移動之狀態被支持於裝置安裝台30,故而可動切刀5以藉由左右一對連桿40a、40b直線地移動之方式被控制。 When the piston 58 is further contracted from this state and the drive lever 45 is driven to swing in the a direction, the engaging projection 36 of the fixed cutter table 29 is held in a state where the fixed cutter table 29 remains in the above-described entrance and exit position P1. Separate from the projection 35 of the movable cutter table 24, the movable cutter table 24 is moved in the left direction (X direction) by the needle drop position of the needle plate 2. That is, only the movable cutter 5 fixed to the movable cutter table 24 is moved leftward between the needle plate 2 and the looper 3 (forward movement). At this time, the movable cutter table 24 and the fixed cutter table 29 are supported by the device mounting table 30 in a state in which the pair of right and left links 40a and 40b are reciprocated in the left-right direction, so that the movable cutter 5 is movable. It is controlled so as to linearly move by the pair of left and right links 40a, 40b.
繼而,藉由使活塞58伸長,使上述驅動桿45向b方向驅動擺動,與此相伴,可動切刀5自最左進之位置向右方向(Y方向)移動,於上述進出位置P1右退(複行移動)至待機待機中之固定切刀6之下部。藉由活塞58自該狀態進一步收縮,切線裝置4後退移動至圖3(A)、(B)所示之退避位置P2。 Then, the drive rod 45 is driven to swing in the b direction by the extension of the piston 58, and the movable cutter 5 is moved to the right (Y direction) from the leftmost position, and is retracted at the entrance and exit position P1. (Repeat movement) to the lower part of the fixed cutter 6 in standby standby. When the piston 58 is further contracted from this state, the thread cutting device 4 moves backward to the retracted position P2 shown in Figs. 3(A) and (B).
除以上所說明之構成及裝置以外,本實施形態之雙環縫合縫 紉機M還包含:空氣噴出噴嘴50,其配置於上述彎針3之縫製行進方向H之上游側之位置;開閉式夾線機構60,其配置於上述彎針3之縫製行進方向H之下游側且與上述空氣噴出噴嘴50對向之位置;彎針線導引構件70,其配置於上述彎針3之進退動作路徑之上方且上述空氣噴出噴嘴50與上述開閉式夾線機構60之間;彎針線保持構件80,其配置於上述彎針3之縫製行進方向H之下游側且較上述開閉式夾線機構60更靠近彎針3之退入側之位置;及控制手段,其控制上述開閉式夾線機構60之開閉動作。 In addition to the above-described configuration and device, the double loop seam of the present embodiment The machine M further includes an air ejection nozzle 50 disposed at a position upstream of the sewing traveling direction H of the curved needle 3, and an opening and closing type clamping mechanism 60 disposed downstream of the sewing traveling direction H of the curved needle 3. a side opposite to the air ejection nozzle 50; the hook thread guiding member 70 is disposed above the advancing and retracting operation path of the curved needle 3 and between the air ejection nozzle 50 and the opening and closing type clamping mechanism 60; a looper thread holding member 80 disposed at a downstream side of the looping traveling direction H of the looper 3 and closer to a retreating side of the looper 3 than the opening and closing type gripping mechanism 60; and a control means for controlling the opening and closing The opening and closing operation of the type wire clamping mechanism 60.
上述各構成元件中之空氣噴出噴嘴50、開閉式夾線機構60、彎針線導引構件70及彎針線保持構件80分別收容配置於縫紉機底板部22之內部。但是為了避免因該等構成元件與上述往復驅動移動機構9之各構成部之重疊等導致複雜化,省略該等各構成元件於圖1及圖2之記載。上述控制手段係裝入於用以控制雙環縫合縫紉機整體之動作之控制部(省略圖示)。 Among the above-described constituent elements, the air ejection nozzle 50, the opening and closing type clamping mechanism 60, the hook thread guiding member 70, and the hook thread holding member 80 are housed inside the sewing machine bottom plate portion 22. However, in order to avoid complication due to overlapping of the constituent elements and the respective constituent portions of the reciprocating drive moving mechanism 9, etc., the constituent elements are omitted in FIGS. 1 and 2. The control means is incorporated in a control unit (not shown) for controlling the overall operation of the double loop sewing machine.
上述空氣噴出噴嘴50作為彎針線移行手段發揮功能,其於縫製結束後上述彎針3位於大致進出端時,朝向由上述切線裝置4切斷且如圖11所示般連接於上述彎針3前端部之線孔3a而成為自由狀態並下垂之彎針線部LT1之切斷端部分LT2(於以下之說明中,記載為彎針線切斷端部分LT2)噴出空氣,藉此如圖12所示般將上述彎針線部切斷端部分LT2通過上述彎針3之上方部朝向該彎針3之縫製行進方向H之下游側吹飛而使之移行。 The air ejection nozzle 50 functions as a looper shifting means, and when the looper 3 is at the substantially inward and outward end after the sewing is completed, the needle is cut by the thread cutting device 4 and connected to the front end of the looper 3 as shown in FIG. The cut end portion LT2 (described as the looper cut end portion LT2 in the following description) of the looper portion LT1 which is in the free state and which is in the free state is ejected with air, thereby being as shown in FIG. The looper portion cut end portion LT2 is blown by the upper portion of the looper 3 toward the downstream side of the looping travel direction H of the looper 3 to be moved.
上述開閉式夾線機構60藉由固定夾片61及經由氣缸(省略圖示)相對於上述固定夾片61遠近移動之滑片62而開閉自如地構成。而且, 該開閉式夾線機構60作為彎針線暫時夾持手段發揮功能,其係如圖13所示般,藉由上述固定夾片61與上述滑片62之閉合動作暫時將藉由自上述噴嘴50噴出之空氣向上述彎針3之縫製行進方向H之下游側吹飛而移行之上述彎針線切斷端部分LT2的前端部附近夾持,且藉由上述固定夾片61與上述滑片62進行打開動作,解除上述彎針線切斷端部分LT2之前端部附近之夾持。 The opening and closing type wire clamping mechanism 60 is configured to be openable and closable by a fixing clip 61 and a slide piece 62 that moves far and near with respect to the fixed clip 61 via a cylinder (not shown). and, The opening and closing type thread clamping mechanism 60 functions as a hook thread temporary holding means. As shown in FIG. 13, the closing operation of the fixed clip 61 and the slide piece 62 is temporarily performed by the nozzle 50. The air is nipped in the vicinity of the front end portion of the above-mentioned hook thread cutting end portion LT2 which is blown to the downstream side in the sewing traveling direction H of the looper 3, and is opened by the above-described fixing clip 61 and the above-described slide 62 The action is to release the grip near the end portion of the looper end portion LT2.
再者,作為彎針線暫時夾持手段,並不限於如上述開閉式夾線機構60般,構成為可藉由固定夾片61與滑片62之開閉動作將彎針線切斷端部分LT2強制性地夾持及解除夾持。例如,亦可為以如下方式構成者:藉由固定夾片61與滑片62,利用彈簧等之彈性力將彎針線切斷端部分LT2夾持,該彎針線切斷端部分LT2於被拉拽至下一布料之縫合開始部分之針步時,抵抗上述彈簧等之彈性力自夾持位置脫離而解除夾持。 Further, the means for temporarily holding the looper thread is not limited to the above-described opening and closing type gripping mechanism 60, and is configured to be capable of forcibly closing the looper end portion LT2 by the opening and closing operation of the fixed clip 61 and the slide 62 Clamp and release the grip. For example, it is also possible to form a looper end portion LT2 by the elastic force of a spring or the like by fixing the clip 61 and the slider 62, and the looper cut end portion LT2 is pulled When the stitching of the sewing start portion of the next fabric is reached, the elastic force against the spring or the like is released from the gripping position to release the grip.
上述彎針線導引構件70具有通路71,該通路71如圖12所示般一面將藉由自上述噴嘴50噴出之空氣而越過上述彎針3之上方部被吹飛之上述彎針線切斷端部分TL2矯正為沿著大致縫製行進方向H之大致水平姿勢一面使之通過。該彎針線導引構件70中之通路71之上表面板部72形成為如可目視確認上述彎針線切斷端部分LT2是否被矯正為通過通路71內且沿著大致縫製方向H之大致水平姿勢的透明窗。又,於彎針線導引構件70中之通路71之右壁部74形成有彎針線滑動槽73,該彎針線滑動槽73於將上述彎針線切斷端部分LT2之中途部分LT2a朝向上述彎針線保持構件80引導時,將由上述開閉式夾線機構60夾持之前端部之附近部分朝向縫製行進方向H之下游側滑動導引{參照圖14(B)~圖17(B)}。 The looper guide member 70 has a passage 71 which passes through the above-mentioned looper end which is blown over the upper portion of the looper 3 by the air ejected from the nozzle 50 as shown in FIG. The portion TL2 is corrected to pass along a substantially horizontal posture that substantially sews the traveling direction H. The upper surface plate portion 72 of the passage 71 in the looper guide member 70 is formed such that it can be visually confirmed whether or not the above-described hook thread cut end portion LT2 is corrected to pass through the passage 71 and substantially horizontally in the substantially sewing direction H. Transparent window. Further, a curved line sliding groove 73 is formed in the right wall portion 74 of the passage 71 in the looper guide member 70, and the hook line sliding groove 73 faces the looper line LT2a in the middle of the looper end portion LT2. When the holding member 80 is guided, the vicinity of the front end portion held by the opening and closing type thread clamping mechanism 60 is slidably guided toward the downstream side in the sewing traveling direction H (see FIGS. 14(B) to 17(B)}.
上述彎針線保持構件80包含:彎針線引導部81,其為了形成空環或於下一布料形成針步使上述針1a、1b及彎針3進行半旋轉動作,藉此將被上述開閉式夾線機構60夾持前端部附近之彎針線切斷端部分LT2之中途部分LT2a如圖15(A)及圖16(A)所示般引導至上述左右之針1a、1b間之大致中央位置;以及彎針線保持槽部82,其將由該引導部81引導至上述左右之針1a、1b間之大致中央位置的上述彎針線切斷端部分LT2之中途部分LT2a如圖16~圖19所示般保持於向除縫製行進方向H以外之其他方向之脫離移動被阻止的狀態。 The looper thread holding member 80 includes a looper thread guide portion 81 that performs a half-rotation operation of the needles 1a, 1b and the looper 3 in order to form an empty loop or form a stitch in the next fabric, thereby being opened by the above-described opening and closing clip The middle portion LT2a of the looper cut end portion LT2 near the tip end portion of the thread mechanism 60 is guided to a substantially central position between the left and right needles 1a and 1b as shown in Figs. 15(A) and 16(A); And the looper thread holding groove portion 82 which guides the middle portion LT2a of the looper thread cutting end portion LT2 substantially at the center position between the left and right needles 1a and 1b by the guide portion 81 as shown in Figs. 16 to 19 The state in which the detachment movement in the other direction than the sewing traveling direction H is prevented is prevented.
若更具體地進行說明,則上述彎針線保持構件80由在自縫製行進方向H觀察時整體為大致橫向V字形狀之板狀構件構成,該V字狀之打開部形成為彎針線中途部分LT2a之接收導引部83。上述彎針線引導部81構成為:由沿著上述接收導引部83之上邊而上述彎針3之進出端側位於最高之位置並朝向上述彎針線保持槽部82之入口逐漸變低的傾斜緣形成,將上述彎針線切斷端部分LT2之中途部分LT2a於與由該傾斜緣構成之引導部81滑動接觸之狀態下引導至上述左右之針1a、1b間之大致中央位置而使其落入並保持於上述彎針線保持槽部82。 More specifically, the hooker thread holding member 80 is formed of a plate-like member having a substantially V-shape as a whole when viewed from the sewing traveling direction H, and the V-shaped opening portion is formed as a middle portion of the looper line LT2a. The receiving guide 83 is received. The looper guide portion 81 is formed by a slanting edge that gradually becomes lower toward the entrance of the looper holding groove portion 82 along the upper side of the receiving guide portion 83 at the position where the entry and exit end of the looper 3 is at the highest position. In the state in which the middle portion LT2a of the meandering thread cut end portion LT2 is in sliding contact with the guide portion 81 formed by the inclined edge, it is guided to a substantially central position between the left and right needles 1a and 1b, and is dropped. And held in the above-mentioned looper wire holding groove portion 82.
上述彎針線保持構件80係固定於設置於縫紉機底板部22內之縫製行進方向H之前後一對護針器(省略圖示)中的縫製行進方向H之前(下游)側之護針器保持器90,以防止上述左右之針1a、1b之搖晃。以如下方式構成:於在彎針線切斷端部分LT2之中途部分LT2a保持於該彎針線保持構件80之彎針線保持槽部82之狀態下,經由上述控制手段使針1a、1b及彎針3進行大致一旋轉動作時,解除由上述開閉式夾線機構60進行之 夾持,其後,藉由以對下一布料部分形成雙環縫合之針步A之方式進行控制動作,對上述彎針線切斷端部分LT2以其前端(線端)固定於下一布料部分之雙環縫合之針步A的大致寬度內之位置之狀態進行處理。 The looper holding member 80 is fixed to the needle guard holder before (the downstream) side in the sewing traveling direction H in the pair of needle guards (not shown) before the sewing traveling direction H provided in the sewing machine bottom plate portion 22 90, in order to prevent the above-mentioned left and right needles 1a, 1b from shaking. In the state in which the middle portion LT2a of the hook thread cutting end portion LT2 is held by the hook thread holding groove portion 82 of the hook thread holding member 80, the needles 1a, 1b and the looper 3 are provided via the above-described control means. When the substantially one rotation operation is performed, the opening and closing type thread clamping mechanism 60 is released. After the gripping, the looper end portion LT2 is fixed to the next fabric portion with its front end (line end) by performing a control action in such a manner that the double loop stitching step A is formed for the next fabric portion. The state of the position within the approximate width of the stitch A of the double loop stitching is processed.
其次,一面參照圖10至圖20,一面說明作為使用如上述般構成之本實施形態的雙針式樣之橫筒形雙環縫合縫紉機M之第1縫製方法的進行T恤之折縫部等圓形物布料W之折縫底邊縫合之縫製動作。 Next, a circular object such as a crease portion for a T-shirt, which is a first sewing method of a double-needle type double-barrel double-loop sewing machine M of the double-needle type which is configured as described above, will be described with reference to FIG. 10 to FIG. The sewing action of the bottom seam of the crease of the fabric W.
首先,如圖10所示般,將於圓形物布料W之折縫部將布料端緣部向布料背面側回折重合而成之重合布料部分設置於針板2上,其後,將該圓形物布料W之重合布料部分朝向既定縫製行進方向H傳送導引,並且開始縫紉機M之旋轉作動。藉由伴隨著該縫紉機M之旋轉作動的左右之針1a、1b之上升下降動作、彎針3之進退動作、圓形物布料W之傳送作用,經由與圖25(a)~(e)所示相同之步驟,進行於圓形物布料W之重合布料部分之全周形成雙環縫合之針步A的折縫底邊縫合。 First, as shown in FIG. 10, the overlapping fabric portion in which the fabric edge portion is folded back toward the back side of the fabric in the crease portion of the circular fabric W is placed on the needle board 2, and thereafter, the circle is formed. The overlapping cloth portion of the cloth W is conveyed toward the predetermined sewing traveling direction H, and the rotation of the sewing machine M is started. The lifting and lowering operation of the left and right needles 1a, 1b, the advancement and retreat operation of the looper 3, and the transfer of the circular fabric W by the rotation of the sewing machine M are carried out via Figs. 25(a) to (e). In the same step, the crease bottom stitching of the stitch A of the double loop stitching is formed on the entire circumference of the overlapping cloth portion of the circular fabric W.
於上述縫製(折縫底邊縫合)結束後,藉由切線裝置4切斷針線部NTa1、NTb1及彎針線部LT1。此時,該切斷位置係如不進入至針1a、1b之上下往復運動路徑內般自落針位置分離之位置且係較右針1b更靠右側外部之位置,故而切斷後之左右之針線部NTa1、NTb1及彎針線部LT1之切斷端部分LT2成為既定之線殘留長度。 After the sewing (sewing of the bottom of the crease) is completed, the thread cutting portions NTa1, NTb1 and the looper portion LT1 are cut by the thread cutting device 4. At this time, the cutting position is a position that is separated from the needle drop position by not entering the upper and lower reciprocating paths of the needles 1a and 1b, and is located closer to the right side than the right needle 1b, so that the left and right needles are cut off. The cut ends LT2 of the portions NTa1, NTb1 and the looper portion LT1 have a predetermined line residual length.
於上述切斷後,所切斷之左右之針線部NTa1、NTb1於針步A之寬度內被上拉至上方部,並於下一布料之縫合開始部分以適當之線殘留長度形成針步A。另一方面,被切斷並以既定之長度殘留之彎針線切斷端部分LT2於該狀態下如圖26所示般,向針步A之外側呈鬚狀地較大程度 地伸出。 After the above cutting, the cut left and right needle thread portions NTa1, NTb1 are pulled up to the upper portion within the width of the stitch A, and the stitch A is formed at the appropriate stitching start portion of the next cloth. On the other hand, the looper cut end portion LT2 which is cut and left to have a predetermined length is in this state as shown in Fig. 26, and is larger toward the outer side of the stitch A. Extend.
因此,於本實施形態之第1縫製方法中,為了以將上述彎針線切斷端部分LT2以較短之線殘留長度外觀較佳地固定於形成於下一布料之縫合開始部分的雙環縫合之針步之大致寬度內之位置的方式進行處理,而進行如以下所說明之步驟動作。 Therefore, in the first sewing method of the present embodiment, in order to fix the above-described looper end portion LT2 with a short line residual length, it is preferably fixed to the double loop stitch formed at the beginning of the stitching of the next cloth. The processing is performed in such a manner that the position within the approximate width of the stitching is performed, and the step operation as described below is performed.
第1步驟:首先,將所切斷之彎針線切斷端部分LT2並非如習知般使其前端部於自落針位置分離且較右針1b更靠右側外部之位置夾持於可動切刀5與夾彎針線構件之間,而如圖11所示般,使其前端部以連接於位於大致進出端之上述彎針3前端部之線孔3a之自由狀態於較左針1a之位置更向左方分離之位置下垂。 First step: First, the cut end of the looper end portion LT2 is not clamped to the movable cutter at a position where the front end portion is separated from the needle drop position and is located closer to the right side than the right needle 1b. 5, and between the clip threading member, as shown in Fig. 11, the front end portion is connected to the position of the left needle 1a in a free state connected to the thread hole 3a at the front end portion of the looper 3 at the substantially the entrance end. Sag to the left separation position.
第2步驟:繼而,於使上述開閉式夾線機構60之固定夾片61與滑片62進行打開動作之狀態下,自上述空氣噴出噴嘴50朝向上述彎針線切斷端部分LT2噴出空氣,藉此如圖12所示般,將上述彎針線切斷端部分LT2通過上述彎針3之上方部朝向彎針3之縫製行進方向H之下游側吹飛而使之移行。此時,將藉由來自上述噴嘴50之噴出空氣而越過上述彎針3之上方部被吹飛之上述彎針線切斷端部分LT2導引至上述彎針線導引構件70之通路71並使其於該通路71內通過,藉此將彎針線切斷端部分LT2矯正為沿著大致縫製行進方向H之大致水平姿勢。 In the second step, the air ejection nozzle 50 is ejected from the air ejection nozzle 50 toward the hook line cutting end portion LT2 in a state where the fixing clip 61 and the slider 62 of the opening and closing type thread clamping mechanism 60 are opened. As shown in FIG. 12, the looper thread cut end portion LT2 is blown by the upper portion of the looper 3 toward the downstream side of the looping travel direction H of the looper 3, and is moved. At this time, the looper wire cutting end portion LT2 which is blown over the upper portion of the looper 3 by the discharge air from the nozzle 50 is guided to the passage 71 of the looper guide member 70 and is caused to Passing through the passage 71, the looper cut end portion LT2 is corrected to a substantially horizontal posture along the substantially sewing travel direction H.
第3步驟:繼而,停止自上述噴嘴50噴出空氣,與此同時,使上述開閉式夾線機構60之滑片62向固定片61側滑動而使兩片62、61進行閉合動作,藉此如圖13及圖14所示般,夾持上述彎針線切斷端部分LT2之前端部附近。 In the third step, the air is ejected from the nozzle 50, and at the same time, the sliding piece 62 of the opening and closing type wire clamping mechanism 60 is slid toward the side of the fixing piece 61, and the two pieces 62 and 61 are closed. As shown in Fig. 13 and Fig. 14, the vicinity of the front end portion of the meander line cut end portion LT2 is sandwiched.
第4步驟:於該狀態下,藉由為了形成空環或於下一布料形成針步而伴隨著縫紉機M之作動使上述針1a、1b及彎針3進行半旋轉動作,如圖15(A)所示般,前端部附近由上述開閉式夾線機構60夾持之彎針線LT1之中途部分LT2a隨著彎針3之後退移動被上述彎針線保持構件80之接收導引部83接收,其後,於與由傾斜緣構成之引導部81滑動接觸之狀態下朝向上述左右之針1a、1b間之大致中央位置被引導。與此同時,將由上述開閉式夾線機構60夾持之前端部之附近部分如圖15(B)所示般,於彎針線滑動槽73內朝向縫製行進方向H之下游側滑動導引。藉由持續該狀態,被引導至上述左右之針1a、1b間之大致中央位置之彎針線中途部分LT2a如圖16(A)所示般,落入並保持於上述彎針線保持槽部82,並且由上述開閉式夾線機構60夾持之前端部之附近部分如圖16(B)所示般,移動至彎針線滑動槽73內之最裏側端部(縫製行進方向H之最下游部)。 Step 4: In this state, the needles 1a, 1b and the looper 3 are half-rotated by the action of the sewing machine M in order to form an empty loop or form a stitch in the next fabric, as shown in Fig. 15 (A). In the vicinity of the tip end portion, the middle portion LT2a of the looper thread LT1 held by the open/close type gripping mechanism 60 is received by the receiving guide portion 83 of the looper holding member 80 as the looper 3 moves backward. Then, it is guided toward a substantially central position between the left and right needles 1a and 1b in a state of being in sliding contact with the guide portion 81 formed of the inclined edge. At the same time, the vicinity of the front end portion sandwiched by the opening and closing type thread clamping mechanism 60 is slidably guided in the looper sliding groove 73 toward the downstream side in the sewing traveling direction H as shown in Fig. 15(B). By continuing this state, the meander line intermediate portion LT2a guided to the substantially central position between the left and right needles 1a and 1b is dropped and held in the hook line holding groove portion 82 as shown in Fig. 16(A). Further, as shown in Fig. 16(B), the portion near the front end portion held by the opening and closing type thread clamping mechanism 60 is moved to the innermost end portion of the hook line sliding groove 73 (the most downstream portion of the sewing traveling direction H). .
第5步驟:繼而,若伴隨著縫紉機M之作動使左右之針1a、1b及彎針3旋轉動作,而彎針3到達落針附近(左右之針1a、1b之中間部附近),則如圖17所示般,彎針3一面將接近該彎針3前端部之線孔3a之彎針線部分向上方上推一面於針1a、1b之後側進出。繼而,於自藉由縫紉機M之接下來之作動左右之針1a、1b及彎針3進行旋轉動作而彎針3到達進出端前之進出端附近之位置至在上述進出端反轉後大致半旋轉而到達退入端附近之位置之間的設定動作位置,如圖18所示般,使上述開閉式夾線機構60之滑片62向自固定片61分離之側滑動而使兩片62、61進行打開動作,從而解除上述彎針線切斷端部分LT2之前端部附近之夾持。 Step 5: Then, when the sewing machine M is actuated to rotate the left and right needles 1a, 1b and the looper 3, and the looper 3 reaches the vicinity of the needle drop (near the middle portion of the left and right needles 1a and 1b), As shown in Fig. 17, the looper 3 pushes up the looper portion of the thread hole 3a close to the front end portion of the looper 3 upward and upward on the rear side of the needles 1a, 1b. Then, the left and right needles 1a, 1b and the looper 3 are rotated by the next action of the sewing machine M, and the looper 3 reaches the position near the entrance and exit end before the entrance and exit ends until the reverse of the entrance and exit ends. As shown in FIG. 18, the slide piece 62 of the open/close type gripping mechanism 60 is slid to the side separated from the fixed piece 61 to rotate the two pieces 62, as shown in FIG. The opening operation is performed to release the grip near the end portion of the looper end portion LT2.
於上述第5步驟以後,藉由使上述左右之針1a、1b及彎針 3進行旋轉動作,而進行對下一布料形成雙環縫合針步A之既定縫製。此時,由於上述彎針線切斷端部分LT2於該既定縫製動作前之階段被解除夾持,故而彎針線切斷端部分LT2作為縫合開始之針步構成之彎針線而使用,其長度、即彎針線之線殘留變短。又,上述彎針線切斷端部分LT2係其中途部分LT2a於上述彎針線保持構件80之上述彎針線保持槽部82脫離移動而成為自由狀態,於第一針之縫製動作後,該較短之彎針線切斷端部分LT2之線端LTe例如圖19所示般位於縫合開始部位之針步A之寬度內。 After the fifth step, by making the left and right needles 1a, 1b and the curved needle 3 The rotation operation is performed, and the predetermined sewing for forming the double loop stitching step A for the next cloth is performed. At this time, since the looper-cut end portion LT2 is released from the gripping stage before the predetermined sewing operation, the looper-cut end portion LT2 is used as a looper line formed by the stitching start stitching, and the length thereof is The line of the looper thread becomes shorter. Further, the meander line cutting end portion LT2 is detached from the meander line holding groove portion 82 of the hook thread holding member 80 to be in a free state, and the shorter portion is after the sewing operation of the first needle. The line end LTe of the looper cut end portion LT2 is located within the width of the stitch A of the stitch start portion as shown in FIG.
其後亦繼續進行對下一布料之既定縫製,於第二針及其以後之縫製動作後,上述較短之彎針線切斷端部分LT2亦係其線端LTe例如圖20所示般處於位於縫合開始部位之針步A之寬度內之狀態。 Thereafter, the predetermined sewing of the next fabric is continued. After the second stitch and subsequent sewing operations, the shorter looper end portion LT2 is also located at the line end LTe as shown in FIG. The state within the width of the stitch A of the stitching start portion.
作為藉由上述第1步驟~第5步驟及第5步驟以後之動作完成對下一布料之縫製的雙環縫合之針步A,成為如圖6~圖9所示之構造形態。於該等圖6~圖9所示之任一構造形態之針步A中,彎針線切斷端部分LT2之長度、即彎針線之線殘留均較短,故而其線端LTe不會較大程度地伸出至針步A之左右中之任一側。 The stitch step A of the double loop stitching for sewing the next cloth by the operations of the first step to the fifth step and the fifth step is a configuration shown in Figs. 6 to 9 . In the stitch A of any of the configurations shown in FIGS. 6 to 9, the length of the looper end portion LT2, that is, the line of the looper line is short, so that the line end LTe is not large. Extend to the right or left of the stitch A.
對圖6~圖9所示之構造形態之針步A詳細地進行觀察,結果彎針線切斷端部分LT2之線端LTe雖存在如圖7或圖8所示般伸出至右或左之針線部之外側之情況,但其伸出量僅限於極少之程度,從而能夠以不伴隨著彎針線切斷端部分LT2朝向左右之針線部之外側較大程度地伸出或自布料面翹起而視覺性地外觀變差的程度來進行最終處理。 The needle step A of the structural form shown in Figs. 6 to 9 is observed in detail, and as a result, the line end LTe of the looper end portion LT2 is extended to the right or left as shown in Fig. 7 or Fig. 8. In the case of the outer side of the needle thread portion, the amount of protrusion is limited to a very small extent, so that it can be extended to the outside of the left and right needle thread portions without accompanying the looper thread cutting end portion LT2 or lifted from the cloth surface. The visual appearance is deteriorated to the extent that the final processing is performed.
尤其是,於上述第5步驟以後,將使彎針線切斷端部分LT2成為自由狀態之狀態下進行之既定縫製中之縫合開始的至少一至三針左右 之布料W之傳送量設定為小於其後之通常縫製時之布料的傳送量,藉此左右之針線部之間距變小,彎針線切斷端部分LT2成為由形成下一布料之針步A之彎針線或針線按壓之狀態,故而可抑制彎針線之線端LTe伸出至針線部之左右,從而進一步提高外觀。 In particular, at least one to three stitches at the start of sewing in a predetermined sewing state in which the looper cut end portion LT2 is in a free state after the fifth step is performed. The conveyance amount of the cloth W is set to be smaller than the conveyance amount of the cloth at the time of normal sewing, whereby the distance between the left and right needle thread portions becomes small, and the looper cut end portion LT2 becomes the stitch A of the next fabric. Since the looper thread or the needle thread is pressed, the thread end LTe of the looper thread can be suppressed from extending to the left and right of the needle thread portion, thereby further improving the appearance.
如以上般,根據第1縫製方法,可儘可能地縮短由切線裝置4切斷之彎針線切斷端部分LT2之殘留長度,且將其線端固定於針步A之大致寬度內之位置,故而即便於作為彎針線使用如藉由切斷分散成複數根極細絲之種類之彎針線的情形時,亦可抑制如下情況:具有分散成複數根之極細絲在內彎針線切斷端部分LT2之前端部(線端)向針步A之外側較大程度地伸出,或自布料面翹起,而使外觀變差從而產生裝飾不良。 As described above, according to the first sewing method, the remaining length of the looper cut end portion LT2 cut by the thread cutting device 4 can be shortened as much as possible, and the thread end thereof can be fixed at a position within the approximate width of the stitch A. Therefore, even when a looper thread which is dispersed into a plurality of filaments of a plurality of filaments is used as the looper thread, it is possible to suppress the case where the looper end portion LT2 is dispersed in a plurality of filaments. The front end portion (line end) protrudes to a large extent toward the outer side of the stitch A, or is lifted from the cloth surface, and the appearance is deteriorated to cause a decorative defect.
因此,根據第1縫製方法,於縫合結束後或下一布料之縫合開始前,縫製作業者無須進行例如使用剪刀等將彎針線之切斷端部分LT2切斷處理得較短之繁瑣且耗費工時之手工作業,與此相應可謀求提高縫製作業效率,並且可減輕對縫製作業者之作業負擔,且縫製作業者之手之自由度增加,故而布料之操作性亦變佳亦可謀求提高縫製質量,又,由於亦不會因剪刀等損傷縫製布料W,故而可謀求縫製品之外觀、品質提高。 Therefore, according to the first sewing method, the sewing operator does not need to perform the cumbersome and labor-intensive process of cutting the cut end portion LT2 of the looper thread, for example, using scissors or the like, before the sewing is completed or before the sewing of the next fabric is started. In this case, it is possible to improve the sewing work efficiency, and to reduce the work load on the sewing machine, and the degree of freedom of the hand of the sewing operator is increased, so that the operability of the cloth is also improved and the sewing can be improved. In addition, since the fabric W is not sewn by the scissors or the like, the appearance and quality of the sewn product can be improved.
尤其是,於如本實施形態般將圓形物布料W作為縫製對象進行折縫底邊縫合之情形時,雖將縫合開始部分與縫合結束部分略微重疊縫合,但此時,於縫合開始之第1針可藉由上述第1~第5步驟以後之動作將呈鬚狀地伸出至布料W之背面之彎針線切斷端部分LT2固定於下一布料之縫合開始部分之針步A之大致寬度內的位置,故而無須於縫製途中暫時中斷縫製動作,藉由人手握住剪刀等切斷處理得較短,其後再開始縫製動 作而進行重疊縫合。因此,可具有縫合結束部分在內而一下子連續地進行重疊縫合之圓形物布料W全周之折縫底邊縫合,而可消除用於較長地殘留之彎針線切斷端部分LT2之處理的時間損失,而謀求縫製作業效率之進一步之提高,且可獲得形態、外觀較佳之裝飾狀況。 In the case where the circular material W is stitched to the bottom of the crease as the object to be sewn as in the present embodiment, the stitching start portion and the stitching end portion are slightly overlapped, but at this time, at the beginning of the stitching The one needle can be fixed to the stitching end portion LT2 of the lower side of the cloth by the operation of the first to fifth steps, and is fixed to the stitching start portion of the next cloth. The position within the width, so that it is not necessary to temporarily interrupt the sewing operation during the sewing process, and the cutting process is short by holding the scissors, etc., and then the sewing brake is started. Overlap stitching is done. Therefore, the circular material cloth W which can be overlapped and stitched continuously with the end portion of the stitching can be sutured at the bottom of the crease of the entire circumference, and the portion of the looper end portion LT2 for the longer remaining can be eliminated. The processing time is lost, and the sewing work efficiency is further improved, and the decorative condition with better form and appearance can be obtained.
其次,一面參照圖21及圖22,一面對於以使用上述本實施形態之雙針式樣之橫筒形雙環縫合縫紉機M的第2縫製方法之形式與第1縫製方法同樣地進行T恤之折縫部等圓形物布料W之折縫底邊縫合的縫製動作進行說明。 With reference to Fig. 21 and Fig. 22, the crease portion of the T-shirt is formed in the same manner as the first sewing method in the form of the second sewing method using the double-needle-shaped double-loop double-stitch sewing machine M of the above-described embodiment. The sewing operation of the bottom seam of the crease of the circular fabric W will be described.
該第2縫製方法中之第1至第4步驟動作與上述第1縫製方法同樣如圖11至圖20所示般,故而省略該等第1至第4步驟動作之詳細說明,僅對第5步驟動作以後進行說明。 The first to fourth steps in the second sewing method are the same as those in the first sewing method as shown in FIGS. 11 to 20, and therefore detailed descriptions of the first to fourth steps are omitted, and only the fifth is performed. The step operation will be described later.
第5步驟:繼第4步驟後,若伴隨著縫紉機M之作動使左右之針1a、1b及彎針3旋轉動作,而彎針3到達落針附近(左右之針1a、1b之中間部附近),則彎針3一面將接近該彎針3前端部之線孔3a之彎針線部分向上方上推一面於針1a、1b之後側進出。若左右之針1a、1b及彎針3自藉由接下來之縫紉機M之作動而左右之針1a、1b及彎針3進行旋轉動作而彎針3到達進出端附近的圖20所示之狀態進一步進行1旋轉動作而於下一布料形成雙環縫合之針步A,則如圖21所示般,彎針線LT位於針步A之上。即,若自背面觀察針步A,則彎針線LT位於針步A中。 Step 5: After the fourth step, when the sewing machine M is actuated, the left and right needles 1a, 1b and the looper 3 are rotated, and the looper 3 reaches the vicinity of the needle drop (near the middle portion of the left and right needles 1a, 1b) Then, the looper 3 pushes up the looper portion of the thread hole 3a close to the front end portion of the looper 3 upward and upward on the back side of the needles 1a, 1b. When the left and right needles 1a, 1b and the looper 3 are rotated by the next sewing machine M, the left and right needles 1a, 1b and the looper 3 are rotated, and the looper 3 reaches the state shown in Fig. 20 near the entrance and exit end. Further, by performing one rotation operation to form the double stitch stitching step A on the next cloth, as shown in Fig. 21, the looper line LT is positioned above the stitch A. That is, if the stitch A is viewed from the back, the hook line LT is located in the stitch A.
此後,使上述開閉式夾線機構60之滑片62向自固定片61分離之側滑動而使兩片62、61進行打開動作,從而將上述彎針線切斷端部分LT2之前端部附近之夾持解除,藉此繼續進行對下一布料之雙環縫合針 步A之形成。 Thereafter, the slide piece 62 of the open/close type gripping mechanism 60 is slid to the side separated from the fixed piece 61, and the two pieces 62 and 61 are opened, thereby clamping the vicinity of the front end portion of the hook line cut end portion LT2. Release, to continue the double-loop suture needle for the next fabric The formation of step A.
藉由繼續進行利用該第5步驟之針步形成、即對下一布料部分之縫製,已解除夾持之彎針線切斷端部分LT2維持其中途部分LT2a落入並保持於上述彎針線保持構件80之上述彎針線保持槽部82之狀態,故而伴隨著縫製之行進,彎針線切斷端部分LT2以通過上述彎針線保持槽部82之狀態於縫製行進方向H上依序脫離移動。藉此,彎針線切斷端部分LT2如圖23所示般,進行跨及其全長而縫入至雙環縫合之針步A中之處理。 By continuing the stitching formation by the fifth step, that is, the sewing of the next cloth portion, the looper end portion LT2 from which the gripping has been released is maintained and the middle portion LT2a is dropped and held by the looper wire holding member. In the state in which the looper wire 80 holds the groove portion 82, the looper thread cut end portion LT2 sequentially moves out in the sewing traveling direction H in a state of passing through the looper holding groove portion 82 with the progress of the sewing. Thereby, the looper cut end portion LT2 is subjected to a process of sewing into the stitch step A of the double loop stitching across the entire length thereof as shown in FIG.
如以上般,於形成跨及圓形物布料W之重合布料部分全周的雙環縫合之針步A之折縫底邊縫合時,將縫合開始部分與縫合結束部分略微重疊縫合,此時,藉由縫合開始第1針之縫製而於布料W之背面殘留既定長度,若於該狀態下放置,則可藉由進行上述第1~第5步驟之動作,而進行將彎針線切斷端部分LT2之全長縫入至下一布料部分之縫合開始部位之針步中之處理,上述第1~第5步驟之動作係於使自針步A呈鬚狀地伸出之彎針線切斷端部分LT2成為自由狀態後,使其向彎針3之縫製行進方向H之下游側移行並將前端部附近保持,且將中途部分LT2a引導至左右之針1a、1b間之大致中央部並保持,然後自保持位置於縫製行進方向H上依序脫離移動。 As described above, when the crease bottom of the double-loop stitching stitch A of the entire circumference of the overlapping cloth portion of the circular fabric W is stitched, the stitching start portion and the stitching end portion are slightly overlapped and stitched, and at this time, When the stitching of the first stitch is started by stitching, a predetermined length remains on the back surface of the cloth W, and if it is placed in this state, the hooking wire cutting end portion LT2 can be performed by performing the above-described first to fifth steps. The entire length is sewn into the stitching of the stitching start portion of the next fabric portion, and the first to fifth steps are performed by the looper end portion LT2 which protrudes from the stitching step A in a whisker shape. After being in a free state, it is moved to the downstream side of the sewing traveling direction H of the looper 3 and held in the vicinity of the front end portion, and the intermediate portion LT2a is guided to the substantially central portion between the left and right needles 1a and 1b and held. The holding position is sequentially disengaged in the sewing traveling direction H.
因此,即便於第2縫製方法中,亦完全無需縫製作業者手持剪刀進行手動切斷之工時,不僅可謀求提高縫製作業效率,布料W之操作性亦變佳,而亦可謀求提高縫製質量。進而,亦幾乎不存在因剪刀損傷布料W之情況,從而亦可謀求縫製品之外觀、品質提高。 Therefore, even in the second sewing method, it is possible to improve the sewing work efficiency without increasing the sewing work efficiency, and the workability of the cloth W is improved, and the sewing quality can be improved. . Further, there is almost no case where the cloth W is damaged by the scissors, and the appearance and quality of the sewn product can be improved.
再者,於上述實施形態中,作為使彎針線切斷端部分LT2 向彎針3之縫製行進方向H之下游側移行之移行手段,使用構造簡單而不占空間之空氣噴出噴嘴,並不限於此,亦可設置夾持彎針線切斷端部分LT2之夾持工具,藉由使該夾持工具向彎針3之縫製行進方向H之下游側移動而使彎針線切斷端部分LT2移行。 Furthermore, in the above embodiment, as the hook line cutting end portion LT2 The traveling means for moving to the downstream side of the sewing direction H of the bending needle 3 uses an air ejection nozzle having a simple structure and not occupying a space, and is not limited thereto, and a holding tool for holding the hook thread cutting end portion LT2 may be provided. The hook line cut end portion LT2 is moved by moving the gripping tool to the downstream side of the sewing traveling direction H of the looper 3.
又,作為使上述開閉式夾線機構60之兩片62、61進行打開動作而將上述彎針線切斷端部分LT2之前端部附近之夾持解除之動作位置,可設定為自彎針3到達至進出端前之進出端附近之位置至於上述進出端反轉後進行大致半旋轉而到達退入端附近之位置之間的任一處,將該動作位置設定為越靠彎針3之進出端附近之位置越可縮短彎針線之線殘留。 Further, as an operation position for releasing the two pieces 62 and 61 of the opening/closing type thread clamping mechanism 60 and releasing the vicinity of the front end portion of the hook line cutting end portion LT2, the operation position can be set to be reached from the looper 3 The position near the entrance and exit end before the entry and exit end is at any position between the position where the inlet and outlet ends are reversed and then substantially rotated halfway to reach the vicinity of the retraction end, and the operation position is set to be closer to the entry and exit end of the looper 3 The more the nearby position, the shorter the line of the looper line is.
又,於上述實施形態中,作為彎針線保持構件80,由在自縫製行進方向H觀察時整體為大致橫向V字形狀之板狀構件構成,該V字狀之打開部形成為彎針線中途部分LT2a之接收導引部83,並且引導部81由沿著上述接收導引部83之上邊而上述彎針3之進出端側位於最高之位置並朝向上述彎針線保持槽部82之入口逐漸變低的傾斜緣形成,對以上情況進行了說明,除此以外,只要為由傾斜緣為反梯度者、即由上述彎針3之進出端側位於最低之位置並朝向上述彎針線保持槽部82之入口逐漸變高之傾斜緣形成者等具有可將彎針線切斷部分LT2之中途部分LT2a引導導引至左右之針間的傾斜緣者,則可使用任何形狀之板狀構件,又,亦可為傾斜緣(引導部)81及彎針線保持槽部82由線材形成者。 Further, in the above-described embodiment, the hook line holding member 80 is formed of a plate-like member having a substantially V-shape as a whole when viewed from the sewing traveling direction H, and the V-shaped opening portion is formed as a halfway portion of the looper line. The LT 2a receives the guide portion 83, and the guide portion 81 is gradually lowered from the upper side of the receiving guide portion 83 to the upper end of the looper 3 at the entrance end side and toward the entrance of the hook line holding groove portion 82. The above-described case is described, and the above-described case is described as the case where the inclined edge is the reverse gradient, that is, the position where the entrance end side of the looper 3 is at the lowest position and the groove portion 82 is oriented toward the hook line. A slanting edge forming member or the like whose inlet is gradually increased may have a slanting edge that guides the middle portion LT2a of the looper cutting portion LT2 to the left and right needles, and any shape of the plate member may be used. The inclined edge (guide portion) 81 and the hook thread holding groove portion 82 are formed of a wire member.
進而,於上述實施形態中,應用於雙針式樣之橫筒形雙環縫合縫紉機,並不限於此,可應用於雙針式樣之平台形雙環縫合縫紉機,亦可應用於3根針以上之複數針式樣之橫筒形或平台形雙環縫合縫紉機。其 中,於3根以上之複數針式樣之縫紉機之情形時,較佳為將彎針線切斷端部分LT2之中途部分LT2a引導至數根針中之並列方向兩端之針間並保持,尤佳為引導至複數根針之並列方向之大致中央部位置並保持。而且,於應用於任一形式之縫紉機之情形時,均可發揮與上述實施形態同樣之效果。 Further, in the above embodiment, the horizontal cylindrical double-loop stitch sewing machine applied to the double needle type is not limited thereto, and can be applied to a double-needle type double-loop stitch sewing machine, and can also be applied to a plurality of needles of three or more needles. A horizontal cylindrical or platform-shaped double loop stitching sewing machine. its In the case of a sewing machine of a plurality of stitch patterns of three or more, it is preferable to guide the middle portion LT2a of the looper end portion LT2 to the needles at both ends of the parallel direction among the plurality of needles, and it is preferable to hold them. It is guided to the approximate center position of the parallel direction of the plurality of needles and held. Further, when applied to any type of sewing machine, the same effects as those of the above embodiment can be exerted.
1a、1b‧‧‧針 1a, 1b‧‧ needle
3‧‧‧彎針 3‧‧‧bend needle
50‧‧‧空氣噴出噴嘴(彎針線切斷端部分之移行手段) 50‧‧‧Air ejection nozzle (moving means for the cut end of the looper)
70‧‧‧彎針線導引構件 70‧‧‧looper guide member
73‧‧‧彎針線滑動槽 73‧‧‧bending line sliding groove
74‧‧‧右壁部 74‧‧‧Right wall
80‧‧‧彎針線保持構件 80‧‧‧Hose thread holding member
81‧‧‧傾斜緣(彎針線引導部) 81‧‧‧Slanted edge (bending line guide)
82‧‧‧彎針線保持槽部 82‧‧‧bending needle retaining groove
83‧‧‧接收導引部 83‧‧‧ Receiving guide
LT2‧‧‧彎針線切斷端部分 LT2‧‧‧ looper end section
M‧‧‧雙環縫合縫紉機 M‧‧‧ Double loop sewing machine
NTa、NTb‧‧‧針線 NTa, NTb‧‧ needles
NTa'、NTb'‧‧‧針線環 NTa', NTb'‧‧ needle loop
NTa1、NTb1‧‧‧針線部 NTa1, NTb1‧‧‧ Needle Department
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JPJP2016-136380 | 2016-06-21 | ||
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JPH0230715B2 (en) * | 1983-07-28 | 1990-07-09 | Pegasus Sewing Machine Mfg Co | FUCHIKAGARINUIMISHINNIMOCHIIRUSORAKANNUIKOMISOCHI |
JPS6321263Y2 (en) * | 1985-07-31 | 1988-06-13 | ||
JP3372613B2 (en) * | 1993-11-16 | 2003-02-04 | ペガサスミシン製造株式会社 | Empty stitch machine for chain stitch machine |
JP3790894B2 (en) * | 2001-11-08 | 2006-06-28 | ヤマトミシン製造株式会社 | Empty ring stitching method and apparatus |
JP2009160263A (en) * | 2008-01-08 | 2009-07-23 | Juki Corp | Buttonhole sewing machine |
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JP5885018B2 (en) * | 2011-09-13 | 2016-03-15 | ヤマトミシン製造株式会社 | Fraying prevention method for double chain stitch seams and fraying prevention device for double chain stitch sewing machine |
JP5610405B2 (en) * | 2012-04-03 | 2014-10-22 | ヤマトミシン製造株式会社 | Fabric sewing method and double chain stitch sewing machine |
JP5777035B2 (en) * | 2013-08-08 | 2015-09-09 | ヤマトミシン製造株式会社 | Thread trimming device and thread trimming method for double chain stitch sewing machine |
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