TWI563998B - A driving mechanism of an electric vehicle - Google Patents
A driving mechanism of an electric vehicle Download PDFInfo
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- TWI563998B TWI563998B TW104129115A TW104129115A TWI563998B TW I563998 B TWI563998 B TW I563998B TW 104129115 A TW104129115 A TW 104129115A TW 104129115 A TW104129115 A TW 104129115A TW I563998 B TWI563998 B TW I563998B
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Description
本發明有關於一種電動載具之驅動機構,尤指一種適用於代步車或輪椅等電動載具之驅動與轉向機構。 The invention relates to a driving mechanism for an electric vehicle, in particular to a driving and steering mechanism suitable for an electric vehicle such as a scooter or a wheelchair.
隨著電動車的技術日益成熟,患有肢體障礙或是行動不便的傷患、長者等,都可以在電動輪椅或代步車的輔助下自由移動。一般電動車結構大致可分為座椅、操控界面、驅動機構與電池等部分,在電動車轉彎時,由於內外側輪胎行進的行程不同,故須要使兩側輪胎產生不同的轉速,使轉向順利。 As the technology of electric vehicles becomes more and more mature, people with physical disabilities or inconvenient movements, elderly people, etc. can move freely with the help of electric wheelchairs or scooters. Generally, the structure of an electric vehicle can be roughly divided into a seat, a control interface, a driving mechanism, and a battery. When the electric vehicle turns, since the strokes of the inner and outer tires are different, it is necessary to make the tires on both sides generate different rotation speeds, so that the steering is smooth. .
如公告第568036號新型專利案即提供一種電動車之減速器結構,係將減速器殼體設計為一體之結構,並於殼體的軸向頂端成型有一連結部得與車架連結,而於殼體的軸向底端則開設有組設口,藉以作為減速器內部構件之組設置入,再以一封蓋自該組設口封閉減速器殼體,藉此傳動齒桿的兩端得直接與殼體樞設,並排除組設口與封蓋餘隙對驅動齒桿與傳動齒桿的嚙合影響,據此,即使減速器處於較重的負載下仍得以最佳的結構力點狀態,進行順利運作而不咬齒或齒崩。 For example, the new patent application No. 568036 provides a structure of a reducer for an electric vehicle, which is designed as an integral structure, and a connecting portion is formed at the axial top end of the casing to be coupled with the frame. The axial bottom end of the housing is provided with a grouping port, so as to be set as a group of internal components of the speed reducer, and then the cover of the reducer is closed by a cover from the set port, thereby obtaining the two ends of the gear rack It is directly erected with the housing, and the influence of the assembly opening and the cover clearance on the meshing of the driving toothed rod and the transmission toothed rod is eliminated, and accordingly, the optimal structural force point state is obtained even if the speed reducer is under a heavy load. , to operate smoothly without biting teeth or tooth decay.
然而,依照先前技術的連接方式,由於馬達與減速器軸心彼此設置在正交方向,因此會占據車輪後方的空間,使得電動車車底的空間無法設置補強結構的架體、支架或供電控元件放置,而降低其空間利用效率。 此外,由於左右兩側的車輪之間並無任何剛性連接的支撐結構,在行進中如遇路面崎嶇等狀況,即可能使兩輪的軸心位置不對稱,導致傳動效率劣化等問題。 However, according to the connection method of the prior art, since the shafts of the motor and the reducer are arranged in the orthogonal direction, the space behind the wheel is occupied, so that the space of the bottom of the electric vehicle cannot be provided with the frame, the bracket or the power supply control of the reinforcing structure. The components are placed to reduce the efficiency of space utilization. In addition, since there is no rigid support structure between the wheels on the left and right sides, if the road surface is rough or the like during traveling, the axial position of the two wheels can be asymmetrical, resulting in deterioration of the transmission efficiency.
本發明之目的,在於解決上述先前技術中車底空間利用率低且傳動效率不佳等問題。 The object of the present invention is to solve the problems of low utilization of the vehicle bottom space and poor transmission efficiency in the prior art described above.
為達上述目的,本發明提供一種電動載具之驅動機構,包含有二動力單元,以及一中央軸桿。每一該動力單元分別包含有一馬達,一受該馬達傳動之減速器,以及一連接於該減速器之滾輪,其中該馬達包含有一主桿,一設置於該主桿末端之馬達齒輪,該減速器包含有一嚙接於該馬達齒輪且齒數大於該馬達齒輪之減速齒輪,一設置於該減速齒輪及該滾輪軸心處之傳動桿,以及一設置於該馬達齒輪遠離該滾輪一側之軸承。該中央軸桿設置於每一該滾輪軸心連線位置上,該中央軸桿兩端分別套設於每一該軸承,且每一該馬達設置於該中央軸桿之相對兩側以達成提高空間利用率,並縮短馬達傳輸線之長度,可降低電磁輻射干擾。 To achieve the above object, the present invention provides a driving mechanism for an electric vehicle comprising a two power unit and a center shaft. Each of the power units includes a motor, a speed reducer driven by the motor, and a roller connected to the speed reducer, wherein the motor includes a main rod, a motor gear disposed at the end of the main rod, the deceleration The device includes a reduction gear that meshes with the motor gear and has a larger number of teeth than the motor gear, a transmission rod disposed at the reduction gear and the shaft of the roller, and a bearing disposed on a side of the motor gear away from the roller. The central shaft is disposed at each of the roller shaft center connection positions, and the two ends of the central shaft are respectively sleeved on each of the bearings, and each of the motors is disposed on opposite sides of the central shaft to achieve an improvement. Space utilization and shortening the length of the motor transmission line can reduce electromagnetic radiation interference.
進一步地,所述之電動載具之驅動機構更進一步包含有一底盤單元,包含有二萬向輪,以及一連接每一該萬向輪及每一該動力單元並構成四輪結構之架體,每一該萬向輪與每一該滾輪之輪徑相同。 Further, the driving mechanism of the electric vehicle further includes a chassis unit including a 20,000-way wheel, and a frame connecting each of the universal wheel and each of the power units and forming a four-wheel structure. Each of the universal wheels has the same wheel diameter as each of the rollers.
進一步地,該架體包含有一平台,複數與該平台具有階差並供每一該馬達、每一該減速器靠置之托持桿,以及一由該平台與每一該托持桿共同界定之容置區,且每一該馬達、每一該減速器以及該中央軸桿設置於該容置區。 Further, the frame body includes a platform, a plurality of steps having a step difference with the platform, and a support rod for each of the motors and each of the speed reducers, and a platform defined by the platform and each of the support rods The accommodating area, and each of the motor, each of the speed reducer and the central shaft are disposed in the accommodating area.
進一步地,所述之電動載具之驅動機構更進一步包含有一設置於該平台上之電控單元,該電控單元包含有二分別電性連接每一該馬達之傳輸線。 Further, the driving mechanism of the electric vehicle further includes an electronic control unit disposed on the platform, and the electronic control unit includes two transmission lines electrically connected to each of the motors.
進一步地,每一該馬達係軸平行於該中央軸桿,可抵銷兩滾輪軸心的偏移量,進而優化其傳動效率。 Further, each of the motor shafts is parallel to the central shaft, which can offset the offset of the two roller shaft centers, thereby optimizing the transmission efficiency.
進一步地,每一該動力單元包含有一電磁鐵,以及一可操作地吸附於該電磁鐵或鎖合於該馬達之來令片。 Further, each of the power units includes an electromagnet and a sheet operatively attached to the electromagnet or locked to the motor.
是以,本發明較先前技術具有以下有益功效: Therefore, the present invention has the following beneficial effects over the prior art:
1.本發明透過將動力單元設置在中央軸桿兩側的排列方式,可使馬達與減速器等機構緊湊地結合,達到更佳的空間利用效率,此種設置方式亦可縮短傳輸線的長度,降低電磁干擾(ElectroMagnetic Interference,EMI)的影響。 1. According to the arrangement of the power unit on both sides of the central shaft, the motor and the reducer can be compactly combined to achieve better space utilization efficiency, and the arrangement can also shorten the length of the transmission line. Reduce the effects of Electromagnetic Interference (EMI).
2.本發明中央軸桿可作為兩滾輪之間的軸心,當路面崎嶇不平使得兩滾輪之間產生高低差時,中央軸桿可抵銷兩滾輪軸心的偏移量,進而優化其傳動效率。 2. The central shaft of the present invention can be used as the axis between the two rollers. When the road surface is rugged and the height difference between the two rollers is generated, the central shaft can offset the offset of the two roller shaft centers, thereby optimizing the transmission. effectiveness.
100‧‧‧電動載具之驅動機構 100‧‧‧ drive mechanism for electric vehicles
10‧‧‧動力單元 10‧‧‧Power unit
11‧‧‧馬達 11‧‧‧Motor
111‧‧‧主桿 111‧‧‧ main pole
112‧‧‧馬達齒輪 112‧‧‧Motor gear
12‧‧‧減速器 12‧‧‧Reducer
121‧‧‧減速齒輪 121‧‧‧Reduction gear
122‧‧‧傳動桿 122‧‧‧Transmission rod
123‧‧‧軸承 123‧‧‧ bearing
13‧‧‧滾輪 13‧‧‧Roller
14‧‧‧電磁鐵 14‧‧‧Electromagnet
15‧‧‧來令片 15‧‧‧来片
20‧‧‧中央軸桿 20‧‧‧Central shaft
30‧‧‧底盤單元 30‧‧‧Chassis unit
31‧‧‧萬向輪 31‧‧‧ universal wheel
32‧‧‧架體 32‧‧‧ ‧ frame
321‧‧‧平台 321‧‧‧ platform
322‧‧‧托持桿 322‧‧‧holding pole
323‧‧‧容置區 323‧‧‧Receiving area
40‧‧‧電控單元 40‧‧‧Electronic control unit
41‧‧‧傳輸線 41‧‧‧ transmission line
200‧‧‧電動輪椅 200‧‧‧Electric wheelchair
第1圖:為本發明一種實施態樣之立體圖。 Fig. 1 is a perspective view showing an embodiment of the present invention.
第2圖:為本發明應用於電動輪椅之側視圖。 Figure 2: Side view of the invention applied to an electric wheelchair.
第3圖:為本發明動力單元與中央軸桿之外觀平面圖。 Figure 3 is a plan view showing the appearance of the power unit and the central shaft of the present invention.
第4圖:為本發明動力單元之內部平面圖。 Figure 4: Internal plan view of the power unit of the present invention.
第5圖:為本發明單個動力單元之作動示意圖。 Figure 5: Schematic diagram of the operation of a single power unit of the present invention.
茲就本申請案的技術特徵暨操作方式舉數個較佳實施態樣,並配合圖示說明謹述於后,俾提供審查參閱。再者,本發明中之圖式,為便於說明其比例未必按實際比例繪製,圖式中之比例並不用以限制本發明所欲請求保護之範圍。 For a more detailed description of the technical features and operation modes of the present application, and with reference to the illustrations, please refer to the review. In addition, the present invention is not intended to limit the scope of the invention as claimed.
請參照第1圖及第2圖所示,本發明提供一種電動載具之驅動機構100,包含有二動力單元10,以及一中央軸桿20,其主要功能係提供動力予電動載具並操控如前進、後退,轉向或剎車等作動。在本發明中舉電動輪椅200為示範性實施態樣以說明本發明之操作方式,可理解地,本發明亦得應用在包含但不限於以下電動載具如:電動代步車、電動三輪車、遙控車或貨品傳送裝置等。 Referring to Figures 1 and 2, the present invention provides a driving mechanism 100 for an electric vehicle, comprising a two-power unit 10, and a central shaft 20, the main function of which is to provide power to the electric vehicle and to control Such as forward, backward, steering or braking. In the present invention, the electric wheelchair 200 is an exemplary embodiment to explain the operation mode of the present invention. It is understood that the present invention is also applicable to include, but is not limited to, electric vehicles such as electric scooters, electric tricycles, and remote controls. Car or goods transfer device, etc.
一併參照第3圖至第5圖所示,每一該動力單元10分別包含有一馬達11,一受該馬達11傳動之減速器12,以及一連接於該減速器12之滾輪13,其中該馬達11包含有一主桿111,一設置於該主桿111末端之馬達齒輪112,該減速器12包含有一嚙接於該馬達齒輪112且齒數大於該馬達齒輪112之減速齒輪121,一設置於該減速齒輪121及該滾輪13軸心處之傳動桿122,以及一設置於該馬達齒輪112遠離該滾輪13一側之軸承123。本實施態樣中,每一該馬達11概呈圓柱狀,並且該馬達齒輪112與該減速齒輪121呈正交連接,使該馬達11與該減速器12呈軸平行設置。其中每一該動力單元10包含有一電磁鐵14,以及一可操作地吸附於該電磁鐵14或鎖合於該馬達11之來令片15,藉此控制該電動輪椅200之煞車作動。 Referring to FIG. 3 to FIG. 5 together, each of the power units 10 includes a motor 11 , a speed reducer 12 driven by the motor 11 , and a roller 13 connected to the speed reducer 12 . The motor 11 includes a main rod 111, a motor gear 112 disposed at the end of the main rod 111, and the speed reducer 12 includes a reduction gear 121 that is coupled to the motor gear 112 and has a larger number of teeth than the motor gear 112. The reduction gear 121 and the transmission rod 122 at the axial center of the roller 13 and a bearing 123 disposed on the side of the motor gear 112 away from the roller 13 are provided. In this embodiment, each of the motors 11 has a cylindrical shape, and the motor gear 112 is orthogonally connected to the reduction gear 121 such that the motor 11 and the speed reducer 12 are disposed in parallel with each other. Each of the power units 10 includes an electromagnet 14 and a sheet 15 operatively adsorbed to the electromagnet 14 or locked to the motor 11, thereby controlling the braking operation of the electric wheelchair 200.
該中央軸桿20設置於每一該滾輪13軸心連線位置上,該中央軸桿20兩端分別套設於每一該軸承123,且每一該動力單元10設置於該中央軸桿20之相對兩側,而可形成如第3圖所示之水平反向鏡射等型態。由於該馬達11、 該減速器12與該中央軸桿20均呈軸平行設置,使得該些構件可以緊湊地連接在一起,可提高空間利用效率;同時,該中央軸桿20與每一該傳動桿122透過該軸承123連接,當遇上路面崎嶇等狀況致使該二滾輪13之間的軸心無法對齊時,該中央軸桿20能起到補償該二滾輪13軸心偏移的作用,而能達到保持每一該馬達11能完整地傳動每一該滾輪13以提高傳動效率。 The central shaft 20 is disposed at each of the axial connection positions of the roller 13 . The two ends of the central shaft 20 are respectively sleeved on each of the bearings 123 , and each of the power units 10 is disposed on the central shaft 20 . On the opposite sides, a horizontal reverse mirroring pattern as shown in Fig. 3 can be formed. Due to the motor 11, The reducer 12 and the central shaft 20 are disposed in parallel with each other such that the members can be compactly connected together to improve space utilization efficiency; meanwhile, the central shaft 20 and each of the transmission rods 122 pass through the bearing. 123 connection, when the situation of the rough road surface and the like causes the axis between the two rollers 13 to be misaligned, the central shaft 20 can compensate for the axial shift of the two rollers 13, and can maintain each The motor 11 can completely drive each of the rollers 13 to improve transmission efficiency.
復參照第2圖所示於,本實施態樣中,該電動載具之驅動機構100更進一步包含有一底盤單元30,包含有二萬向輪31,以及一連接每一該萬向輪31及每一該動力單元10並構成四輪結構之架體32,每一該萬向輪31與每一該滾輪13之輪徑相同。是以,在前方出現障礙物時或坡度較陡時,該萬向輪31可導引前進、爬坡等動作。又,該架體32包含有一平台321,複數與該平台321具有階差並供每一該馬達11、每一該減速器12靠置之托持桿322,以及一由該平台321與每一該托持桿322共同界定之容置區323,且每一該馬達11、每一該減速器12以及該中央軸桿20設置於該容置區323,該平台321上設置有一電控單元40,該電控單元40可為微控制器或現場可程式邏輯門陣列(Field Programmable Gate Array,FPGA),其包含有二分別電性連接每一該馬達11之傳輸線41。由於該電控單元40與每一該馬達11之間距離較短,並可減少產生電感性阻抗,因此亦可達到減少電磁干擾之功效,進而降低電控成本。 Referring to FIG. 2, in the embodiment, the driving mechanism 100 of the electric vehicle further includes a chassis unit 30 including a 20,000 wheel 31, and a connecting each of the universal wheels 31 and Each of the power units 10 constitutes a frame body 32 of a four-wheel structure, and each of the universal wheels 31 has the same wheel diameter as each of the rollers 13. Therefore, when an obstacle appears in front or when the slope is steep, the universal wheel 31 can guide an action such as advancing and climbing. Moreover, the frame body 32 includes a platform 321 having a step difference with the platform 321 and a support rod 322 for each of the motor 11 and each of the speed reducers 12, and a platform 321 and each The holding rods 322 are defined by the accommodating area 323, and each of the motor 11, each of the speed reducer 12 and the central shaft 20 is disposed on the accommodating area 323. The platform 321 is provided with an electronic control unit 40. The electronic control unit 40 can be a microcontroller or a Field Programmable Gate Array (FPGA), which includes two transmission lines 41 electrically connected to each of the motors 11 respectively. Since the distance between the electronic control unit 40 and each of the motors 11 is short, and the inductive impedance is reduced, the electromagnetic interference can be reduced, thereby reducing the cost of the electronic control.
綜上所述,本發明藉由上述結構,可令該動力單元10及該中央軸桿20緊湊地排列在一起,藉以提高電動載具上轉向及驅動機構的空間利用效率,同時該中央軸桿20亦可減少行進時每一該滾輪13軸心對位偏移之問題,並且可以達到減低驅動電路抗電磁干擾之成本等功效。 In summary, the present invention can make the power unit 10 and the central shaft 20 compactly arranged together, thereby improving the space utilization efficiency of the steering and driving mechanism on the electric vehicle, and the central shaft 20 can also reduce the problem of offset of the axial center of each of the rollers 13 during traveling, and can achieve the effect of reducing the cost of the drive circuit against electromagnetic interference.
100‧‧‧電動載具之驅動機構 100‧‧‧ drive mechanism for electric vehicles
10‧‧‧動力單元 10‧‧‧Power unit
11‧‧‧馬達 11‧‧‧Motor
13‧‧‧滾輪 13‧‧‧Roller
20‧‧‧中央軸桿 20‧‧‧Central shaft
30‧‧‧底盤單元 30‧‧‧Chassis unit
31‧‧‧萬向輪 31‧‧‧ universal wheel
32‧‧‧架體 32‧‧‧ ‧ frame
321‧‧‧平台 321‧‧‧ platform
322‧‧‧托持桿 322‧‧‧holding pole
40‧‧‧電控單元 40‧‧‧Electronic control unit
41‧‧‧傳輸線 41‧‧‧ transmission line
Claims (4)
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TW104129115A TWI563998B (en) | 2015-09-03 | 2015-09-03 | A driving mechanism of an electric vehicle |
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TW104129115A TWI563998B (en) | 2015-09-03 | 2015-09-03 | A driving mechanism of an electric vehicle |
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TWI563998B true TWI563998B (en) | 2017-01-01 |
TW201709883A TW201709883A (en) | 2017-03-16 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM255712U (en) * | 2004-03-11 | 2005-01-21 | Dave Tsai | Structure of electric wheelchair |
US7575534B2 (en) * | 2006-12-22 | 2009-08-18 | Torvec, Inc. | Transmission with resistance torque control |
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2015
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM255712U (en) * | 2004-03-11 | 2005-01-21 | Dave Tsai | Structure of electric wheelchair |
US7575534B2 (en) * | 2006-12-22 | 2009-08-18 | Torvec, Inc. | Transmission with resistance torque control |
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