TWI559487B - Line layout and method of spacer self-aligned quadruple patterning for the same - Google Patents

Line layout and method of spacer self-aligned quadruple patterning for the same Download PDF

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TWI559487B
TWI559487B TW103134477A TW103134477A TWI559487B TW I559487 B TWI559487 B TW I559487B TW 103134477 A TW103134477 A TW 103134477A TW 103134477 A TW103134477 A TW 103134477A TW I559487 B TWI559487 B TW I559487B
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line
spacer
end point
protrusions
auxiliary layer
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TW103134477A
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TW201614791A (en
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彭及聖
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旺宏電子股份有限公司
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Description

線路佈局及其間隙壁自對準四重圖案化的方法 Method for line layout and its self-aligned quadruple patterning

本發明是有關於一種線路佈局以及線路佈局方法,且特別是有關於一種間隙壁自對準四重圖案化(spacer self-aligned quadruple patterning,SAQP)製程以及線路佈局。 The present invention relates to a circuit layout and a circuit layout method, and more particularly to a spacer self-aligned quadruple patterning (SAQP) process and a line layout.

隨著半導體元件的尺寸不斷縮小,目前提出了使用具有13.5nm的短波長的極紫外光(extreme ultraviolet,EUV)的曝光技術。然而,上述曝光技術卻無法用於大量生產而且需要高昂的設備成本。因此,目前期待採用間隙壁自對準雙重圖案化(spacer self-aligned double patterning,SADP)技術,以克服極紫外光的曝光技術所具有的問題。 As semiconductor devices continue to shrink in size, exposure techniques using extreme ultraviolet (EUV) with a short wavelength of 13.5 nm have been proposed. However, the above exposure technique cannot be used for mass production and requires high equipment costs. Therefore, it is currently expected to adopt spacer self-aligned double patterning (SADP) technology to overcome the problems of the extreme ultraviolet light exposure technology.

間隙壁自對準雙重圖案化是一種藉由在第一罩幕圖案的側壁上形成間隙壁,並在上述間隙壁之間形成第二罩幕圖案,最後將上述間隙壁移除的技術。藉由自對準雙重圖案化,可以使所得到的線距縮小至一般的微影蝕刻製程的線距的一半。 The spacer self-aligned double patterning is a technique of finally removing the spacer by forming a spacer on the sidewall of the first mask pattern and forming a second mask pattern between the spacers. By self-aligned double patterning, the resulting line pitch can be reduced to half the line pitch of a typical lithography process.

此外,目前在自對準雙重圖案化的基礎上又提出了可以 進一步縮小線距的間隙壁自對準四重圖案化技術。間隙壁自對準四重圖案化是進行兩次自對準雙重圖案化的技術。然而,使用自對準四重圖案化技術所製造的線路普遍會存在線路末端之間的間隔距離過小,從而導致這些線路之間的不當電性連接。為了解決上述問題,目前大多在間隙壁自對準四重圖案化製程中使用多次微影蝕刻製程。多次微影蝕刻製程雖然可以有效增加線路末端之間的間隔距離,卻也增加了製造成本以及製程的複雜度。 In addition, it is currently proposed on the basis of self-aligned double patterning. Further reducing the line spacing of the spacer self-aligned quadruple patterning technique. The spacer self-aligned quadruple patterning is a technique of performing two self-aligned double patterning. However, lines fabricated using self-aligned quadruple patterning techniques generally have too small a separation distance between the ends of the lines, resulting in an improper electrical connection between the lines. In order to solve the above problems, many lithography processes are currently used in the spacer self-aligned quadruple patterning process. Although the multiple lithography process can effectively increase the separation distance between the ends of the lines, it also increases the manufacturing cost and the complexity of the process.

基於上述,目前亟需一種能夠在使用較少次數的微影製程的情況下,有效增加線路末端之間的間隔距離的製程技術。 Based on the above, there is a need for a process technique that can effectively increase the separation distance between the ends of the lines in the case of using a smaller number of lithography processes.

本發明提供一種線路佈局以及線路佈局方法,其能夠在使用較少次數的微影製程的情況下,有效增加線路末端之間的間隔距離。 The present invention provides a line layout and a line layout method capable of effectively increasing the separation distance between line ends in the case of using a smaller number of lithography processes.

本發明提供一種線路佈局之間隙壁自對準四重圖案化的方法,所述線路佈局方法包括:形成核心層,所述核心層包括:主體層,包括末端部,沿著第一方向延伸;第一輔助層,與所述主體層的所述末端部連接;以及兩個第二輔助層,與所述第一輔助層的兩側連接,且沿著第二方向延伸。形成第一間隙壁,於所述核心層的側壁。移除所述核心層。形成第二間隙壁與第三間隙壁,於所述第一間隙壁的側壁,所述第二間隙壁位於所述第三間隙壁之中,且具有對應於所述第二輔助層的兩個第一凸出部。移 除所述第一間隙壁。移除部分所述第二間隙壁、以及部分所述第一凸出部,以形成第一線路以及第二線路。移除部分所述第三間隙壁並進行圖案轉移製程,以形成第三線路以及第四線路,所述第一線路與所述第二線路位於所述第三線路與所述第四線路之間。 The present invention provides a method for self-aligned quadruple patterning of a spacer of a line layout, the method of wiring layout comprising: forming a core layer, the core layer comprising: a body layer including a tip portion extending along the first direction; a first auxiliary layer connected to the end portion of the body layer; and two second auxiliary layers connected to both sides of the first auxiliary layer and extending along the second direction. A first spacer is formed on a sidewall of the core layer. The core layer is removed. Forming a second spacer wall and a third spacer wall, the sidewall of the first spacer, the second spacer being located in the third spacer, and having two corresponding to the second auxiliary layer First projection. shift In addition to the first spacer. A portion of the second spacer and a portion of the first protrusion are removed to form a first line and a second line. Removing a portion of the third spacer and performing a pattern transfer process to form a third line and a fourth line, the first line and the second line being located between the third line and the fourth line .

在本發明的一實施例中,移除部分所述第二間隙壁、以及部分所述第一凸出部的步驟以及移除部分所述第三間隙壁的步驟包括:移除位於U型的預定區的所述第二間隙壁、所述第三間隙壁、以及所述第一凸出部。所述預定區涵蓋對應於第一輔助層底部與下側壁的部分所述第二間隙壁及其周圍的部分所述第三間隙壁、以及部分所述第一凸出部。 In an embodiment of the invention, the step of removing a portion of the second spacer and a portion of the first projection and the step of removing a portion of the third spacer comprise: removing the U-shaped portion The second spacer, the third spacer, and the first protrusion of the predetermined area. The predetermined area covers a portion of the second spacer wall and a portion thereof surrounding the second spacer wall corresponding to the bottom and lower sidewalls of the first auxiliary layer, and a portion of the first protrusion.

在本發明的一實施例中,每一第二輔助層包括:兩個第一延伸部,與所述第一輔助層的兩側連接,且沿著所述第二方向延伸;以及兩個第二延伸部,與所述第一輔助層的兩側連接,且沿著所述第二方向延伸,其中所述第二延伸部位於所述第一輔助層的底部。 In an embodiment of the invention, each of the second auxiliary layers includes: two first extensions connected to both sides of the first auxiliary layer and extending along the second direction; and two a second extension connected to both sides of the first auxiliary layer and extending along the second direction, wherein the second extension is located at a bottom of the first auxiliary layer.

在本發明的一實施例中,所述第三間隙壁更具有沿著所述第二方向延伸且朝向所述第二間隙壁凸出的兩個第二凸出部。 In an embodiment of the invention, the third gap wall further has two second protrusions extending along the second direction and protruding toward the second gap wall.

在本發明的一實施例中,移除部分所述第二間隙壁、以及部分所述第一凸出部的步驟以及移除部分所述第三間隙壁的步驟包括:移除位於U型的預定區的所述第二間隙壁、所述第三間隙壁、以及所述第二凸出部;其中所述預定區涵蓋對應於所述第 一輔助層底部與下側壁的部分所述第二間隙壁及其周圍的部分所述第三間隙壁、以及部分所述第二凸出部,且在所述第一方向上延伸至所述第一凸出部的邊緣。 In an embodiment of the invention, the step of removing a portion of the second spacer and a portion of the first projection and the step of removing a portion of the third spacer comprise: removing the U-shaped portion The second spacer, the third spacer, and the second protrusion of the predetermined area; wherein the predetermined area covers the first a portion of the second and second portions of the bottom and lower sidewalls of the auxiliary layer, the third spacer, and a portion of the second projection, and extending in the first direction to the first The edge of a bulge.

本發明又提供一種線路佈局,包括:第一線路、第二線路、第三線路以及第四線路,所述第二線路與所述第三線路位於所述第一線路與所述第四線路之間,且所述第一線路至所述第四線路分別沿著第一方向延伸;其中所述第二線路的末段以及所述第三線路的末段分別具有沿著所述第二方向延伸的第一凸出部。所述第二線路的末段的所述第一凸出部朝向所述第一線路凸出。所述第三線路的末段的所述第一凸出部朝向所述第四線路凸出。 The present invention further provides a circuit layout, including: a first line, a second line, a third line, and a fourth line, wherein the second line and the third line are located in the first line and the fourth line And the first line to the fourth line respectively extend along the first direction; wherein the end of the second line and the end of the third line respectively have an extension along the second direction The first projection. The first protrusion of the end section of the second line protrudes toward the first line. The first protrusion of the end section of the third line protrudes toward the fourth line.

在本發明的一實施例中,所述第一線路的末段的端點與所述第二線路的末段的端點在所述第二方向上的間隔距離分別大於等於所述第一線路的寬度、以及所述第一線路起始段的端點與所述第二線路起始段的端點之間隔距離的總和,所述第四線路的末段的端點與所述第三線路的末段的端點在所述第二方向上的間隔距離分別大於等於所述第四線路的寬度、以及所述第四線路起始段的端點與所述第三線路起始段的端點的間隔距離的總和。 In an embodiment of the invention, the distance between the end point of the end of the first line and the end point of the end of the second line in the second direction is greater than or equal to the first line, respectively. a width, and a sum of a distance between an end point of the first line start segment and an end point of the second line start segment, an end point of the end of the fourth line and the third line The distance between the end points of the end segments in the second direction is greater than or equal to the width of the fourth line, and the end points of the fourth line start segment and the end of the third line start segment, respectively. The sum of the separation distances of the points.

在本發明的一實施例中,所述第二線路的末段的端點與所述第三線路的末段的端點在所述第二方向上的間隔距離大於所述第一線路的末段的端點與所述第二線路的末段的端點在所述第二方向上的間隔距離,且大於所述第三線路的末段的端點與所述第四線路的末段的端點在所述第二方向上的間隔距離。 In an embodiment of the invention, the distance between the end point of the end of the second line and the end point of the end of the third line in the second direction is greater than the end of the first line a distance between an end point of the segment and an end point of the end of the second line in the second direction, and greater than an end point of the end of the third line and a last end of the fourth line The separation distance of the endpoints in the second direction.

在本發明的一實施例中,所述第一線路的末段以及所述第四線路的末段分別具有沿著所述第二方向延伸的兩個第二凸出部。所述第一線路的末段的所述兩個第二凸出部朝向所述第二線路凸出。所述第四線路的末段的所述兩個第二凸出部朝向所述第三線路凸出。 In an embodiment of the invention, the end of the first line and the end of the fourth line respectively have two second protrusions extending along the second direction. The two second protrusions of the end section of the first line protrude toward the second line. The two second projections of the end section of the fourth line protrude toward the third line.

本發明又提供一種線路佈局,包括:末段均呈階梯狀的第一線路至第四線路,所述第二線路與所述第三線路位於所述第一線路與所述第四線路之間,且所述第二線路與所述第三線路的末段的階梯數少於所述第一線路與所述第四線路的末段的階梯數。 The present invention further provides a circuit layout, including: a first line to a fourth line in which the last segments are stepped, and the second line and the third line are located between the first line and the fourth line And the number of steps of the second line and the end of the third line is less than the number of steps of the end of the first line and the fourth line.

在本發明的一實施例中,所述第一線路末段的階梯和所述第二線路末段的階梯的走向相同,且與所述第二線路末段的階梯和所述第三線路的末段的階梯走向相反。 In an embodiment of the invention, the step of the end of the first line and the step of the end of the second line are the same, and the step of the second line and the third line The ladder at the end is opposite.

在本發明的一實施例中,所述第一線路至所述第四線路分別沿著第一方向延伸。所述第二線路的末段以及所述第三線路的末段分別具有沿著所述第二方向延伸且朝向所述第一線路以及所述第四線路凸出的兩個第一凸出部。所述第一線路的末段以及所述第四線路的末段分別具有沿著所述第二方向延伸且朝向所述第二線路以及所述第三線路凸出的兩個第二凸出部。 In an embodiment of the invention, the first line to the fourth line respectively extend along the first direction. The end of the second line and the end of the third line respectively have two first protrusions extending along the second direction and protruding toward the first line and the fourth line . The end of the first line and the end of the fourth line respectively have two second protrusions extending along the second direction and protruding toward the second line and the third line .

基於上述,本發明藉由形成具有朝向兩側凸出的輔助層的核心層,而可在使用較少次數的微影製程的情況下,有效增加線路末端之間的間隔距離。 Based on the above, the present invention can effectively increase the separation distance between the ends of the lines by forming a core layer having an auxiliary layer protruding toward both sides, in the case of using a smaller number of lithography processes.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 The above described features and advantages of the invention will be apparent from the following description.

10、110‧‧‧核心層 10, 110‧‧‧ core layer

12、112‧‧‧主體層 12. 112‧‧‧ body layer

14、114‧‧‧末端部 14, 114‧‧‧ end

16、116‧‧‧第一輔助層 16, 116‧‧‧ first auxiliary layer

18、118‧‧‧第二輔助層 18, 118‧‧‧Second auxiliary layer

20、120‧‧‧第一間隙壁 20, 120‧‧‧ first gap wall

22、122‧‧‧第二間隙壁 22, 122‧‧‧ second clearance wall

24、124‧‧‧第三間隙壁 24, 124‧‧‧ third clearance wall

25、125‧‧‧孤島 25, 125‧‧‧ isolated island

28‧‧‧第一預定區 28‧‧‧First scheduled area

28a、128a‧‧‧底部區 28a, 128a‧‧‧ bottom area

28b、128b‧‧‧延伸區 28b, 128b‧‧‧Extension

29、129‧‧‧預定區 29, 129‧‧‧Predetermined area

30、130‧‧‧第一線路 30, 130‧‧‧ first line

32、132‧‧‧第二線路 32, 132‧‧‧ second line

34、134‧‧‧第三線路 34, 134‧‧‧ third line

36、136‧‧‧第四線路 36, 136‧‧‧ fourth line

38、138‧‧‧銲墊 38, 138‧‧‧ solder pads

118a‧‧‧第一延伸部 118a‧‧‧First Extension

118b‧‧‧第二延伸部 118b‧‧‧Second extension

126、126a、126b‧‧‧第一凸出部 126, 126a, 126b‧‧‧ first bulge

127、127a、127b‧‧‧第二凸出部 127, 127a, 127b‧‧‧ second bulge

128‧‧‧第二預定區 128‧‧‧Second Schedule

D1‧‧‧第一方向 D1‧‧‧ first direction

D2‧‧‧第二方向 D2‧‧‧ second direction

L1~L11、L14~L19‧‧‧長度 L1~L11, L14~L19‧‧‧ length

W1‧‧‧寬度 W1‧‧‧Width

P1a~P2a、P23、P3、P4a~P5a、P1b~P2b、P4b~P5b‧‧‧間隔距離 P1a~P2a, P23, P3, P4a~P5a, P1b~P2b, P4b~P5b‧‧‧ separation distance

圖1A至圖1G為依照本發明的第一實施例所繪示的線路佈局方法的流程的上視示意圖。 1A to 1G are schematic top views of a flow of a line layout method according to a first embodiment of the present invention.

圖2A至圖2F分別為沿圖1A至圖1F之A-A線以及B-B線的剖面示意圖。 2A to 2F are schematic cross-sectional views taken along line A-A and line B-B of Figs. 1A to 1F, respectively.

圖3A至圖3G為依照本發明的第二實施例所繪示的線路佈局方法的流程的上視示意圖。 3A to 3G are top schematic views showing the flow of a line layout method according to a second embodiment of the present invention.

圖4A至圖4F分別為沿圖3A至圖3F之C-C線以及D-D線的剖面示意圖。 4A to 4F are schematic cross-sectional views taken along line C-C and line D-D of Figs. 3A to 3F, respectively.

圖1A至圖1G為依照本發明的第一實施例所繪示的線路佈局方法的流程的上視示意圖。圖2A至圖2F分別為沿圖1A至圖1F之A-A線以及B-B線的剖面示意圖。圖3A至圖3G為依照本發明的第二實施例所繪示的線路佈局方法的流程的上視示意圖。圖4A至圖4F分別為沿圖3A至圖3F之C-C線以及D-D線的剖面示意圖。 1A to 1G are schematic top views of a flow of a line layout method according to a first embodiment of the present invention. 2A to 2F are schematic cross-sectional views taken along line A-A and line B-B of Figs. 1A to 1F, respectively. 3A to 3G are top schematic views showing the flow of a line layout method according to a second embodiment of the present invention. 4A to 4F are schematic cross-sectional views taken along line C-C and line D-D of Figs. 3A to 3F, respectively.

本發明第一實施例以及第二實施例是採用間隙壁自對準 四重圖案化的方法來形成線路佈局。 The first embodiment and the second embodiment of the present invention are self-aligned by spacers A four-patterned approach to form the line layout.

請同時參照圖1A以及圖2A,首先形成核心層10。在一實施例中,核心層10的形成方法可以是先形成核心材料層(未繪示),然後經過光阻削薄(photoresist trimming)而形成。核心層10包括:主體層12、第一輔助層16、以及兩個第二輔助層18。主體層12包括沿著第一方向D1延伸的末端部14。第一輔助層16與主體層12的末端部14連接。兩個第二輔助層18與第一輔助層16的兩側連接,且沿著第二方向D2延伸。第一方向D1例如是Y方向;第二方向D2例如是X方向。主體層12的寬度W1例如是40nm~50nm。主體層12的末端部14在第一方向D1上的長度L1例如是100nm~3000nm。第一輔助層16在第一方向D1上的長度L2大於主體層12的寬度W1,例如是150nm~400nm,在第二方向D2上的長度L3大於主體層12的寬度W1,例如是100nm~500nm。第二輔助層18在第一方向D1上的長度L4例如是30nm~60nm,在第二方向D2上的長度L5例如是100nm~500nm。第一輔助層16以及第二輔助層18在第二方向D2上的長度也不限於以上列舉的範圍,其可以根據所欲形成的線路間隔距離而自由調整。核心層10的材料例如是正型光阻、負型光阻或其他可以經由圖案化製程而形成圖案的任何材料。核心層10例如是先形成核心材料層(未繪示),並對核心材料層進行圖案化製程而形成。圖案化製程可以是先利用黃光、極紫外光、ArF準分子雷射、KrF準分子雷射等,對所形成的核心材料層進行曝光,之後進行顯影。 Referring to FIG. 1A and FIG. 2A simultaneously, the core layer 10 is first formed. In an embodiment, the core layer 10 may be formed by first forming a core material layer (not shown) and then forming it by photoresist trimming. The core layer 10 includes a body layer 12, a first auxiliary layer 16, and two second auxiliary layers 18. The body layer 12 includes a tip portion 14 that extends along a first direction D1. The first auxiliary layer 16 is connected to the distal end portion 14 of the body layer 12. The two second auxiliary layers 18 are connected to both sides of the first auxiliary layer 16 and extend along the second direction D2. The first direction D1 is, for example, the Y direction; the second direction D2 is, for example, the X direction. The width W1 of the main body layer 12 is, for example, 40 nm to 50 nm. The length L1 of the distal end portion 14 of the main body layer 12 in the first direction D1 is, for example, 100 nm to 3000 nm. The length L2 of the first auxiliary layer 16 in the first direction D1 is greater than the width W1 of the body layer 12, for example, 150 nm to 400 nm, and the length L3 in the second direction D2 is greater than the width W1 of the body layer 12, for example, 100 nm to 500 nm. . The length L4 of the second auxiliary layer 18 in the first direction D1 is, for example, 30 nm to 60 nm, and the length L5 in the second direction D2 is, for example, 100 nm to 500 nm. The length of the first auxiliary layer 16 and the second auxiliary layer 18 in the second direction D2 is not limited to the above-listed range, and can be freely adjusted according to the line spacing distance to be formed. The material of the core layer 10 is, for example, a positive photoresist, a negative photoresist or any other material that can be patterned through a patterning process. The core layer 10 is formed, for example, by forming a core material layer (not shown) and patterning the core material layer. The patterning process may first utilize yellow light, extreme ultraviolet light, ArF excimer laser, KrF excimer laser, etc., to expose the formed core material layer, and then develop.

請同時參照圖1B以及圖2B,接著,於核心層10的側壁形成第一間隙壁20。第一間隙壁20的材料例如是二氧化矽、氮化矽或其組合。第一間隙壁20的寬度例如是15nm~30nm。第一間隙壁20例如是先形成間隙壁材料層(未繪示),之後利用非等向蝕刻製程。 Referring to FIG. 1B and FIG. 2B simultaneously, the first spacer 20 is formed on the sidewall of the core layer 10. The material of the first spacer 20 is, for example, cerium oxide, tantalum nitride or a combination thereof. The width of the first spacer 20 is, for example, 15 nm to 30 nm. The first spacer 20 is, for example, first formed with a layer of spacer material (not shown), and then an anisotropic etching process is utilized.

請同時參照圖1C以及圖2C,之後移除核心層10。移除核心層10的方法可以是進行乾式剝除製程、乾式蝕刻製程、濕式剝除製程或濕式蝕刻製程。 Please refer to FIG. 1C and FIG. 2C at the same time, after which the core layer 10 is removed. The method of removing the core layer 10 may be a dry stripping process, a dry etching process, a wet stripping process, or a wet etching process.

請同時參照圖1D以及圖2D,於第一間隙壁20的側壁形成第二間隙壁22與第三間隙壁24。第二間隙壁22與第三間隙壁24分別為一個迴路。第二間隙壁22位於第三間隙壁24之中,並且具有對應於第二輔助層18(圖1A)的兩個第一凸出部26。第二間隙壁22以及第三間隙壁24兩者的材料可以與第一間隙壁20的材料不同。第二間隙壁22以及第三間隙壁24的材料包括二氧化矽、氮化矽或其組合。第二間隙壁22與第三間隙壁24的寬度分別例如是15nm~30nm。第一間隙壁20、第二間隙壁22、以及第三間隙壁24的寬度彼此之間可以相同也可以不同。在一實施例中,第二間隙壁22的2倍寬度大於等於第二輔助層18在第一方向D1的長度L4。藉此可以確保第一凸出部26之中不會存在空隙。第二間隙壁22以及第三間隙壁24形成方法可以與形成第一間隙壁20的方法相同。 Referring to FIG. 1D and FIG. 2D simultaneously, the second spacer 22 and the third spacer 24 are formed on the sidewall of the first spacer 20 . The second spacer 22 and the third spacer 24 are respectively a loop. The second spacer 22 is located in the third spacer 24 and has two first projections 26 corresponding to the second auxiliary layer 18 (Fig. 1A). The material of both the second spacer 22 and the third spacer 24 may be different from the material of the first spacer 20. The material of the second spacer 22 and the third spacer 24 includes ceria, tantalum nitride or a combination thereof. The widths of the second spacers 22 and the third spacers 24 are, for example, 15 nm to 30 nm, respectively. The widths of the first spacer 20, the second spacer 22, and the third spacer 24 may be the same or different from each other. In an embodiment, the second width of the second spacer 22 is greater than or equal to the length L4 of the second auxiliary layer 18 in the first direction D1. Thereby, it is possible to ensure that no gap is present in the first projections 26. The second spacer 22 and the third spacer 24 may be formed in the same manner as the first spacer 20 is formed.

請同時參照圖1E以及圖2E,之後進行蝕刻製程,以移 除第一間隙壁20。當第一間隙壁20的材料與第二間隙壁22以及第三間隙壁24的材料不同時,可以直接透過材料之間的蝕刻速率差異,來進行非等向性蝕刻製程。 Please refer to FIG. 1E and FIG. 2E at the same time, and then perform an etching process to shift In addition to the first spacer 20 . When the material of the first spacer 20 is different from the material of the second spacer 22 and the third spacer 24, the anisotropic etching process can be performed by directly transmitting the difference in etching rate between the materials.

請同時參照圖1E以及圖2E,接著將第一預定區28以及第二預定區29中的部分第二間隙壁22、部分第三間隙壁24、以及部分第一凸出部26移除,以切斷第二間隙壁22迴路的兩個末端以及第三間隙壁24迴路的兩個末端。具體地來說,進行蝕刻製程,以移除第一預定區28中的第二間隙壁22、第三間隙壁24以及第一凸出部26、以及第二預定區29中的第二間隙壁22以及第三間隙壁24。 Referring to FIG. 1E and FIG. 2E simultaneously, part of the second spacer 22, a portion of the third spacer 24, and a portion of the first protrusion 26 in the first predetermined area 28 and the second predetermined area 29 are removed. The two ends of the second gap wall 22 circuit and the two ends of the third gap wall 24 circuit are cut. Specifically, an etching process is performed to remove the second spacer 22, the third spacer 24, and the first protrusion 26 in the first predetermined region 28, and the second spacer in the second predetermined region 29. 22 and a third spacer 24 .

第一預定區28例如是U型,其對應於第二間隙壁22以及第三間隙壁24迴路的第一個末端以及部分第一凸出部26。更具體地說,第一預定區28包括底部區28a與延伸區28b。底部區28a在第二方向D2上延伸;延伸區28b在第一方向D1上延伸。第一預定區28的底部區28a需要完全覆蓋對應於第一輔助層16(圖1B)底部的第二間隙壁22及其周圍的部分第三間隙壁24,以確保所形成的線路之間具有足夠的間隔距離。第一預定區28的延伸區28b涵蓋對應於第一輔助層16(圖1B)底部與下側壁的部分第二間隙壁22及其周圍的部分第三間隙壁24、以及部分第一凸出部26。值得注意的是,第一預定區28的延伸區28b在第一方向D1上必須跨越過第一凸出部26,以確保第一凸出部26可以斷開,從而避免起因於後續的銲墊製程的誤差所導致的線路間的短路。第 一預定區28只要滿足上述的條件,則其尺寸可以根據需要而任意調整。第一預定區28的底部區28a任第一方向D1上的長度L6例如是75nm~200nm,在第二方向D2上的長度L7例如是300nm~1500nm。第一預定區28的延伸區28b在第一方向D1上的長度L8例如是130nm~500nm,在第二方向D2上的長度L9例如是50nm~450nm。第二預定區29對應於第二間隙壁22以及第三間隙壁24迴路的第二個末端,其尺寸只要能夠使線路之間彼此確實分開,則並無特別限制。第二預定區29在第一方向D1上的長度L10例如是150nm~300nm,在第二方向D2上的長度L11例如是100nm~150nm。 The first predetermined zone 28 is, for example, U-shaped, which corresponds to the first end of the second spacer 22 and the third spacer 24 circuit and a portion of the first projection 26. More specifically, the first predetermined area 28 includes a bottom area 28a and an extended area 28b. The bottom region 28a extends in the second direction D2; the extension region 28b extends in the first direction D1. The bottom portion 28a of the first predetermined area 28 needs to completely cover the second spacer 22 corresponding to the bottom of the first auxiliary layer 16 (Fig. 1B) and a portion of the third spacer 24 around it to ensure that there is a line between the formed lines. Sufficient separation distance. The extension 28b of the first predetermined area 28 covers a portion of the second spacer 22 corresponding to the bottom and lower sidewalls of the first auxiliary layer 16 (FIG. 1B) and a portion of the third spacer 24 around it, and a portion of the first projection 26. It should be noted that the extension 28b of the first predetermined area 28 must cross the first protrusion 26 in the first direction D1 to ensure that the first protrusion 26 can be disconnected, thereby avoiding the subsequent pads. Short circuit between lines caused by process error. First As long as the predetermined area 28 satisfies the above conditions, the size thereof can be arbitrarily adjusted as needed. The length L6 of the bottom region 28a of the first predetermined region 28 in the first direction D1 is, for example, 75 nm to 200 nm, and the length L7 in the second direction D2 is, for example, 300 nm to 1500 nm. The length L8 of the extension region 28b of the first predetermined region 28 in the first direction D1 is, for example, 130 nm to 500 nm, and the length L9 in the second direction D2 is, for example, 50 nm to 450 nm. The second predetermined area 29 corresponds to the second gap 22 and the second end of the third gap wall 24 circuit, and is not particularly limited as long as it can separate the lines from each other. The length L10 of the second predetermined region 29 in the first direction D1 is, for example, 150 nm to 300 nm, and the length L11 in the second direction D2 is, for example, 100 nm to 150 nm.

請同時參照圖1F以及圖2F,經由上述移除步驟之後,再進行圖案轉移,以形成第一線路30、第二線路32、第三線路34以及第四線路36。依據移除區28延伸區28b的位置或在第二方向D2上的長度L9的調整,經由上述移除步驟與圖案轉移之後,除形成第一線路30至第四線路36之外,可以更包括第一凸出部26a或/以及孤島25。形成的第一線路30的末段的端點與所形成的第二線路32的末段的端點在第二方向D2上的間隔距離P1a、以及所形成的第三線路34的末段的端點與所形成的第四線路36的末段的端點在第二方向D2上的間隔距離P2a大於等於第一間隙壁20的寬度與第三間隙壁24的寬度的總和。第一線路30至第四線路36的材料包括金屬或是金屬合金,例如是銅或銅鎳合金。 Referring to FIG. 1F and FIG. 2F simultaneously, after the removal step, pattern transfer is performed to form the first line 30, the second line 32, the third line 34, and the fourth line 36. The adjustment according to the position of the extension region 28b of the removal region 28 or the length L9 in the second direction D2 may be further included in addition to the formation of the first line 30 to the fourth line 36 after the above-described removal step and pattern transfer. The first projection 26a or / and the island 25. The distance between the end point of the end portion of the formed first line 30 and the end point of the end portion of the formed second line 32 in the second direction D2, and the end of the end portion of the formed third line 34 The distance P2a between the point and the end point of the end portion of the formed fourth line 36 in the second direction D2 is greater than or equal to the sum of the width of the first spacer 20 and the width of the third spacer 24. The material of the first line 30 to the fourth line 36 includes a metal or a metal alloy such as copper or a copper-nickel alloy.

請參照圖1G,進一步形成分別與第一線路30至第四線 路36連接的多個銲墊38。銲墊38的材料包括金屬或是金屬合金,例如是銅或銅鎳合金。銲墊38例如是先藉由化學氣相沉積法或物理氣相沉積法先形成銲墊材料層(未繪示),再利用微影與蝕刻製程來形成。 Referring to FIG. 1G, further forming with the first line 30 to the fourth line respectively A plurality of pads 38 connected by a path 36. The material of the pad 38 includes a metal or a metal alloy such as copper or a copper-nickel alloy. The pad 38 is formed by first forming a pad material layer (not shown) by chemical vapor deposition or physical vapor deposition, and then using a lithography and etching process.

請同時參照圖1F、圖2F以及圖1G,本發明的第一實施例的線路佈局包括第一線路30至第四線路36以及與第一線路30至第四線路36連接的多個銲墊38。第一線路30至第四線路36分別沿著第一方向D1延伸。第二線路32與第三線路34位於第一線路30與第四線路36之間。在一實施例中,第二線路32的末段以及第三線路34的末段分別具有沿著第二方向D2延伸且朝向第一線路30以及第四線路36凸出的兩個第一凸出部26a。在另一實施例中,第一凸出部26a與第一線路32之間以及第一凸出部26a與第四線路36之間分別具有孤島25。第一凸出部26a在第二方向D2上的長度、以及在第一方向D1上的長度分別對應於第二輔助層18。第一凸出部26a與孤島25均是本發明以間隙壁自對準四重圖案化的方法形成之線路佈局的特徵之一。在後續形成銲墊38時,縱使發生縱向錯誤對準,而導致連接第二線路32的銲墊38與第一凸出部26a接觸時,或導致連接第一線路30的銲墊38與孤島25接觸時,製程仍在容許的範圍內。因此,第一凸出部26a與孤島25的存在,可以提升製程的容忍度(tolerance)。 Referring to FIG. 1F, FIG. 2F and FIG. 1G simultaneously, the circuit layout of the first embodiment of the present invention includes first to third lines 30 to 36 and a plurality of pads 38 connected to the first line 30 to the fourth line 36. . The first line 30 to the fourth line 36 respectively extend along the first direction D1. The second line 32 and the third line 34 are located between the first line 30 and the fourth line 36. In an embodiment, the end of the second line 32 and the end of the third line 34 respectively have two first protrusions extending along the second direction D2 and protruding toward the first line 30 and the fourth line 36. Part 26a. In another embodiment, there is an island 25 between the first projection 26a and the first line 32 and between the first projection 26a and the fourth line 36, respectively. The length of the first projection 26a in the second direction D2 and the length in the first direction D1 correspond to the second auxiliary layer 18, respectively. Both the first projection 26a and the island 25 are one of the features of the wiring layout formed by the method of self-aligned quadruple patterning of the spacers in the present invention. When the pad 38 is subsequently formed, even if the longitudinal misalignment occurs, the pad 38 connecting the second line 32 is brought into contact with the first protrusion 26a, or the pad 38 and the island 25 connecting the first line 30 are caused. When in contact, the process is still within the allowable range. Therefore, the presence of the first projections 26a and the islands 25 can enhance the tolerance of the process.

第一線路30至第四線路36與銲墊38連接的末段均分別呈階梯狀。第二線路32與第三線路34末段的階梯數少於第一線 路30與第四線路36末段的階梯數。第二線路32與第三線路34末段的階梯例如是一階,第一線路30與第四線路36末段的階梯例如是二階。換言之,第二線路32與第三線路34末段的階梯數少於第一線路30與第四線路36末段一階。另外,第一線路30與第二線路32末段的階梯例如是以-X方向與銲墊38連接;第三線路34與第四線路36末段的階梯例如是以X方向與銲墊38連接。簡言之,第一線路30末段的階梯與第二線路32末段的階梯的走向相同,第三線路34末段的階梯與第四線路36末段的階梯的走向相同,但前兩者的走向與後兩者的走向相反。特別值得一提的是,第二線路32末段的階梯的走向與第三線路34末段的階梯的走向相反,因此,第二線路32的末段的端點與第三線路34的末段的端點在第二方向D2上的間隔距離P23大於第一線路30的末段的端點與第二線路32的末段的端點在第二方向D2上的間隔距離P1a,且大於第三線路34的末段的端點與第四線路36的末段的端點在第二方向D2上的間隔距離P2a。故,可以提供足夠的空間設置連接第二線路32的銲墊38與連接第三線路34的銲墊38,增加製程的容忍度。 The end portions of the first line 30 to the fourth line 36 connected to the pad 38 are each stepped. The number of steps of the second line 32 and the third line 34 is less than the first line The number of steps in the end of the road 30 and the fourth line 36. The steps of the second line 32 and the last stage of the third line 34 are, for example, first order, and the steps of the last line of the first line 30 and the fourth line 36 are, for example, second order. In other words, the number of steps of the second line 32 and the third line 34 is less than the first stage of the first line 30 and the fourth line 36. In addition, the steps of the first line 30 and the end of the second line 32 are connected to the pad 38, for example, in the -X direction; the steps of the third line 34 and the end of the fourth line 36 are connected to the pad 38, for example, in the X direction. . In short, the step of the last stage of the first line 30 is the same as the step of the end of the second line 32, and the step of the last stage of the third line 34 is the same as the step of the last stage of the fourth line 36, but the first two The direction of the opposite is opposite to the trend of the latter two. It is particularly worth mentioning that the step of the end of the second line 32 is opposite to the direction of the step of the last line of the third line 34, so that the end of the end of the second line 32 and the end of the third line 34 The separation distance P23 of the end point in the second direction D2 is greater than the separation distance P1a of the end point of the end section of the first line 30 and the end point of the end section of the second line 32 in the second direction D2, and is greater than the third The end point of the end of the line 34 and the end point of the end of the fourth line 36 are spaced apart by a distance P2a in the second direction D2. Therefore, sufficient space can be provided to connect the pad 38 connecting the second line 32 and the pad 38 connecting the third line 34, thereby increasing the tolerance of the process.

另外,第一線路30的末段的端點與第二線路32的末段的端點在第二方向D2上的間隔距離(spacing)P1a大於等於第一線路30的寬度、以及第一線路30起始段的端點與第二線路32起始段的端點之間隔距離P1b的總和。第四線路36的末段的端點與第三線路34的末段的端點在第二方向D2上的間隔距離P2a大於 等於第四線路36的寬度以及第四線路36起始段的端點與第三線路34起始段的端點之間隔距離P2b的總和。間隔距離P1a例如是65nm~465nm。間隔距離P2a例如是65nm~465nm。間隔距離P1b、P2b例如是15nm~30nm。由於間隔距離P1a、P2a大於間隔距離P1b、P2b,因此,在形成銲墊38時,可以提供足夠的製程容忍度。 In addition, the spacing P1a of the end point of the end section of the first line 30 and the end point of the end section of the second line 32 in the second direction D2 is greater than or equal to the width of the first line 30, and the first line 30. The sum of the distances between the endpoints of the start segment and the endpoints of the start segment of the second line 32 is the distance P1b. The distance P2a between the end point of the end of the fourth line 36 and the end point of the end of the third line 34 in the second direction D2 is greater than It is equal to the sum of the width of the fourth line 36 and the distance P2b between the end point of the start line of the fourth line 36 and the end point of the start line of the third line 34. The separation distance P1a is, for example, 65 nm to 465 nm. The separation distance P2a is, for example, 65 nm to 465 nm. The separation distances P1b and P2b are, for example, 15 nm to 30 nm. Since the separation distances P1a, P2a are larger than the separation distances P1b, P2b, sufficient process tolerance can be provided when the pad 38 is formed.

以下將針對本發明的第二實施例進行說明。在以下的說明中,將省略與第一實施例相同或類似的構件的說明。 A second embodiment of the present invention will be described below. In the following description, the description of the same or similar members as the first embodiment will be omitted.

請同時參照圖3A以及圖4A,首先形成核心層110。核心層110包括:主體層112、第一輔助層116、以及兩個第二輔助層118。主體層112包括沿著第一方向D1延伸的末端部114。第一輔助層116與主體層112的末端部114連接。與第一實施例不同的是,所述兩個第二輔助層118包括兩個第一延伸部118a以及兩個第二延伸部118b。兩個第一延伸部118a與第一輔助層116的兩側連接,且沿著第二方向D2延伸。兩個第二延伸部118b與第一輔助層116的兩側連接,且沿著第二方向D2延伸,其中第一延伸部118a位於第一輔助層116的側壁;第二延伸部118b位於第一輔助層116的側壁底部。第一延伸部118a在第一方向D1上的長度L14例如是30nm~60nm,在第二方向D2上的長度L15例如是100nm~500nm。第二延伸部118b在第一方向D1上的長度L14a例如是150nm~200nm,兩個第二延伸部118b與第一輔助層116在第二方向D2上的長度總和L14b例如是300nm~1500nm。在一 實施例中,第二延伸部118b在第一方向D1上的長度L14a大於等於第一延伸部118a在第一方向D1上的長度L14。另外,第一輔助層116、第一延伸部118a、以及第二延伸部118b在第二方向D2上的長度也不限於以上列舉的範圍,其可以根據所欲形成的線路間隔距離而自由調整。此外,儘管本實施例中列舉了第二輔助層118具有兩組延伸部的情況,但本發明當然不限定於此,本領域中具有通常知識者自然可以根據需要選擇形成兩組以上的延伸部。除了上述不同點之外,關於核心層110的材料種類、主體層112的尺寸範圍、第一輔助層116的尺寸範圍、以及核心層110的形成方法均可與第一實施例相同,於此不再贅述。 Referring to FIG. 3A and FIG. 4A simultaneously, the core layer 110 is first formed. The core layer 110 includes a body layer 112, a first auxiliary layer 116, and two second auxiliary layers 118. The body layer 112 includes a tip portion 114 that extends along a first direction D1. The first auxiliary layer 116 is connected to the end portion 114 of the body layer 112. Different from the first embodiment, the two second auxiliary layers 118 include two first extensions 118a and two second extensions 118b. The two first extensions 118a are connected to both sides of the first auxiliary layer 116 and extend along the second direction D2. The two second extensions 118b are connected to both sides of the first auxiliary layer 116 and extend along the second direction D2, wherein the first extension 118a is located at the sidewall of the first auxiliary layer 116; the second extension 118b is located at the first The bottom of the side wall of the auxiliary layer 116. The length L14 of the first extension portion 118a in the first direction D1 is, for example, 30 nm to 60 nm, and the length L15 in the second direction D2 is, for example, 100 nm to 500 nm. The length L14a of the second extension portion 118b in the first direction D1 is, for example, 150 nm to 200 nm, and the total length L14b of the second extension portion 118b and the first auxiliary layer 116 in the second direction D2 is, for example, 300 nm to 1500 nm. In a In an embodiment, the length L14a of the second extension portion 118b in the first direction D1 is greater than or equal to the length L14 of the first extension portion 118a in the first direction D1. Further, the lengths of the first auxiliary layer 116, the first extending portion 118a, and the second extending portion 118b in the second direction D2 are not limited to the above-exemplified ranges, and may be freely adjusted according to the line spacing distance to be formed. In addition, although the second auxiliary layer 118 has two sets of extensions in the present embodiment, the present invention is of course not limited thereto, and those skilled in the art can naturally select two or more extensions as needed. . In addition to the above differences, the material type of the core layer 110, the size range of the main body layer 112, the size range of the first auxiliary layer 116, and the formation method of the core layer 110 may be the same as those of the first embodiment, and Let me repeat.

請同時參照圖3B、圖4B、圖3C、圖4C、圖3D、以及圖4D,之後以與第一實施例相同的方式依序進行形成第一間隙壁120的步驟、移除核心層110的步驟、形成第二間隙壁122與第三間隙壁124的步驟。請同時參照圖3B、3D、以及圖4B、圖4D,在一實施例中,第二間隙壁122的2倍寬度大於等於第一延伸部118a在第一方向D1上的長度L14,且各第一延伸部118a與相鄰的第二延伸部118b在第一方向D1上的間隔距離P3小於等於第一間隙壁120的2倍寬度與第三間隙壁124的2倍寬度的總和。藉此可以確保兩個第一凸出部126、以及兩個第二凸出部127之中不會存在空隙。值得注意的是,第三間隙壁124更具有沿著第二方向D2延伸且朝向第二間隙壁122凸出的兩個第二凸出部127。除此之外,關於第一間隙壁120的材料、第一間隙壁120的寬度、 第二間隙壁122以及第三間隙壁124的材料、以及第二間隙壁122與第三間隙壁124的寬度均可與第一實施例相同,於此不再贅述。 Referring to FIG. 3B, FIG. 4B, FIG. 3C, FIG. 4C, FIG. 3D, and FIG. 4D, the step of forming the first spacer 120 and the removal of the core layer 110 are sequentially performed in the same manner as the first embodiment. Steps of forming the second spacer 122 and the third spacer 124. Referring to FIG. 3B, FIG. 3D, and FIG. 4B and FIG. 4D, in one embodiment, the second width of the second spacer 122 is greater than or equal to the length L14 of the first extension 118a in the first direction D1, and each of the first The separation distance P3 of the one extension portion 118a and the adjacent second extension portion 118b in the first direction D1 is less than or equal to the sum of the double width of the first spacer 120 and the second width of the third spacer 124. Thereby, it is ensured that no gap is present between the two first projections 126 and the two second projections 127. It should be noted that the third spacer 124 further has two second protrusions 127 extending along the second direction D2 and protruding toward the second spacer 122. In addition to this, regarding the material of the first spacer 120, the width of the first spacer 120, The materials of the second spacers 122 and the third spacers 124 and the widths of the second spacers 122 and the third spacers 124 may be the same as those of the first embodiment, and details are not described herein again.

請同時參照圖3E、圖3F、圖4E以及圖4F,接著以與第一實施例相同的方式移除部分第二間隙壁122、部分第三間隙壁124、以及部分第二凸出部127,切斷第二間隙壁122迴路的兩個末端以及第三間隙壁124迴路的兩個末端。 Referring to FIG. 3E, FIG. 3F, FIG. 4E and FIG. 4F simultaneously, a portion of the second spacer 122, a portion of the third spacer 124, and a portion of the second projection 127 are removed in the same manner as the first embodiment. The two ends of the second gap wall 122 loop and the two ends of the third gap wall 124 loop are cut.

與第一實施例不同的是,被移除的部分是位於U型的第一預定區128的第二間隙壁122、第三間隙壁124以及第二凸出部127、以及位於第二預定區129的第二間隙壁122以及第三間隙壁124。更具體地說,U型的第一預定區128包括底部區128a以及延伸區128b。底部區128a在第二方向D2上延伸;延伸區128b在第一方向D1上延伸。第一預定區128的底部區128a需要完全覆蓋對應於第一輔助層116底部的部分第二間隙壁122及其周圍的部分第三間隙壁124,以確保所形成的線路之間具有足夠的間隔距離。第一預定區128的延伸區128b涵蓋對應於第一輔助層116底部與下側壁的部分第二間隙壁122及其周圍以及部分第二凸出部127,且在第一方向D1上延伸至第一凸出部126的邊緣。值得注意的是,第一預定區128的延伸區128b在第一方向D1上至少必須橫越過第二凸出部127,甚至還延伸到部分第一凸出部126上,以確保第二凸出部127在第二方向D2上可以斷開,從而避免起因於後續的銲墊製程的誤差所導致的線路間的短路。第一預定區128只要滿足上述的條件,則其尺寸可以根據需要而任意調整。 藉由形成第一凸出部126以及第二凸出部127,可有效提高進行移除部分第二間隙壁122、部分第三間隙壁124、以及部分第二凸出部127的步驟時的容許誤差。第一預定區128的底部區128a在第一方向D1上的長度L16例如是150nm~300nm,在第二方向D2上的長度L17例如是355nm~2455nm。第一預定區128的延伸區128b在第一方向D1上的長度L18例如是120nm~150nm,在第二方向D2上的長度L19例如是50nm~450nm。第二預定區129的尺寸範圍與第一實施例第二預定區29的尺寸範圍相同,於此不再贅述。 Different from the first embodiment, the removed portion is the second spacer 122, the third spacer 124 and the second projection 127 located in the first predetermined region 128 of the U-shape, and located in the second predetermined region. The second spacer 122 of the 129 and the third spacer 124. More specifically, the U-shaped first predetermined area 128 includes a bottom area 128a and an extended area 128b. The bottom region 128a extends in the second direction D2; the extension region 128b extends in the first direction D1. The bottom region 128a of the first predetermined region 128 needs to completely cover a portion of the second spacer 122 corresponding to the bottom of the first auxiliary layer 116 and a portion of the third spacer 124 around it to ensure sufficient spacing between the formed lines. distance. The extension 128b of the first predetermined area 128 covers a portion of the second spacer 122 corresponding to the bottom and lower sidewalls of the first auxiliary layer 116 and its periphery and a portion of the second protrusion 127, and extends in the first direction D1 to the first The edge of a projection 126. It should be noted that the extension 128b of the first predetermined area 128 must traverse at least the second protrusion 127 in the first direction D1, and even extend to the part of the first protrusion 126 to ensure the second protrusion. The portion 127 can be opened in the second direction D2 to avoid short circuits between the lines caused by errors in subsequent pad processes. The first predetermined area 128 can be arbitrarily adjusted as needed as long as the above conditions are satisfied. By forming the first protrusion 126 and the second protrusion 127, the tolerance for performing the step of removing the second spacer 122, the portion of the third spacer 124, and the portion of the second projection 127 can be effectively improved. error. The length L16 of the bottom region 128a of the first predetermined region 128 in the first direction D1 is, for example, 150 nm to 300 nm, and the length L17 in the second direction D2 is, for example, 355 nm to 2455 nm. The length L18 of the extension region 128b of the first predetermined region 128 in the first direction D1 is, for example, 120 nm to 150 nm, and the length L19 in the second direction D2 is, for example, 50 nm to 450 nm. The size range of the second predetermined area 129 is the same as the size range of the second predetermined area 29 of the first embodiment, and details are not described herein again.

請參照圖3F與4F,之後,再進行圖案轉移,以形成第一線路130、第二線路132、第三線路134以及第四線路136。請參照圖1E,藉由預定區域128的延伸區128b的位置或在第二方向D2上的長度L19的調整,經由上述移除步驟與圖案轉移之後,除形成第一線路130至第四線路136之外,第二線路132與第三線路134可以分別更包括第一凸出部126a、126b;第一線路130與第四線路136可以分別更包括第二凸出部127a、127b。此外,還可更包括兩個孤島125。之後,請參照圖3G,進一步形成分別與第一線路130至第四線路136連接的多個銲墊138。銲墊138的材料以及銲墊138的形成方法均與第一實施例相同,於此不再贅述。 Referring to FIGS. 3F and 4F, pattern transfer is then performed to form first line 130, second line 132, third line 134, and fourth line 136. Referring to FIG. 1E, the first line 130 to the fourth line 136 are formed by the above-described removal step and pattern transfer by the adjustment of the position of the extension area 128b of the predetermined area 128 or the length L19 in the second direction D2. In addition, the second line 132 and the third line 134 may further include first protrusions 126a, 126b, respectively; the first line 130 and the fourth line 136 may further include second protrusions 127a, 127b, respectively. In addition, two islands 125 may be further included. Thereafter, referring to FIG. 3G, a plurality of pads 138 respectively connected to the first line 130 to the fourth line 136 are formed. The material of the pad 138 and the method of forming the pad 138 are the same as those of the first embodiment, and will not be described herein.

請同時參照圖3F、圖3G以及圖4F,在經由上述移除步驟後,所形成的第一線路130的末段的端點與所形成的第二線路132的末段的端點在第二方向D2上具有間隔距離P4a;所形成的 第三線路134的末段的端點與所形成的第四線路136的末段的端點在第二方向D2上具有間隔距離P5a。間隔距離P4a為連接第一線路130之銲墊138與連接第二線路132之銲墊138之間的製程容許度。間隔距離P5a為連接第三線路134之銲墊138與連接第四線路136之銲墊138之間的製程容許度。請參照圖1E,只要藉由增加第一預定區域128的底部128a在第二方向D2上的長度L17以及延伸區128b在第二方向D2上的長度L19,即可以增加間隔距離P4a與間隔距離P5a。 Referring to FIG. 3F, FIG. 3G and FIG. 4F simultaneously, after the removing step, the end point of the end portion of the formed first line 130 and the end point of the formed second line 132 are in the second The direction D2 has a separation distance P4a; The end point of the end of the third line 134 and the end point of the end of the formed fourth line 136 have a separation distance P5a in the second direction D2. The spacing distance P4a is the process tolerance between the pad 138 connecting the first line 130 and the pad 138 connecting the second line 132. The spacing distance P5a is the process tolerance between the pad 138 connecting the third line 134 and the pad 138 connecting the fourth line 136. Referring to FIG. 1E, the interval distance P4a and the separation distance P5a may be increased by increasing the length L17 of the bottom portion 128a of the first predetermined region 128 in the second direction D2 and the length L19 of the extension region 128b in the second direction D2. .

請同時參照圖3F與3G,依照本發明的第二實施例所形成的第一線路130至第四線路136與第一實施例的第一線路30至第四線路36相似,線路的末段均為階梯狀,階梯的走向、階梯數也相同。在一實施例中,第二線路132與第三線路134末段也可分別具有第一凸出部126a。不同點在於,在本第二實施例中,第二線路132的末段以及第三線路134的末段可以分別具有沿著第二方向D2延伸且朝向第一線路130以及第四線路136凸出的第一凸出部126a、126b。第一線路130的末段以及第四線路136的末段還可分別具有沿著第二方向D2延伸且朝向第二線路132以及第三線路134凸出的第二凸出部127a與127b。在第二凸出部127a與第二線路132之間以及第二凸出部127a與第三線路134之間分別具有孤島125。第二凸出部127a與127b在第二方向D2上的長度為5nm~50nm,在第一方向D1上的長度為15nm~60nm。在一實施例中,第一凸出部126a與126b在第二方向D2上的長度大 於第二凸出部127a在第二方向D2上的長度。 Referring to FIGS. 3F and 3G simultaneously, the first line to the fourth line 136 formed in accordance with the second embodiment of the present invention are similar to the first line 30 to the fourth line 36 of the first embodiment, and the end of the line is In the form of a step, the number of steps and the number of steps are the same. In an embodiment, the second line 132 and the third line 134 may also have a first protrusion 126a at the end. The difference is that in the second embodiment, the end of the second line 132 and the end of the third line 134 may respectively extend along the second direction D2 and protrude toward the first line 130 and the fourth line 136. First protrusions 126a, 126b. The end of the first line 130 and the end of the fourth line 136 may also have second projections 127a and 127b extending along the second direction D2 and projecting toward the second line 132 and the third line 134, respectively. An island 125 is provided between the second protrusion 127a and the second line 132 and between the second protrusion 127a and the third line 134, respectively. The length of the second protrusions 127a and 127b in the second direction D2 is 5 nm to 50 nm, and the length in the first direction D1 is 15 nm to 60 nm. In an embodiment, the length of the first protrusions 126a and 126b in the second direction D2 is large. The length of the second protrusion 127a in the second direction D2.

由於與銲墊138連接的第一線路130、第二線路132、第三線路134、第四線路136末段的末端之間隔距離遠大於未與銲墊138連接的第一線路130、第二線路132、第三線路134、第四線路136之起始段的端點之間隔距離,而且第一線路130至第四線路136的末段均呈階梯狀,且第二線路132、第三線路134末段的階梯的走向不同於第一線路130、第四線路136末段的階梯的走向,因此,縱使發生錯誤對準時,不論是在橫向上或是縱向上均可以提供足夠的製程容忍度。 The distance between the ends of the end portions of the first line 130, the second line 132, the third line 134, and the fourth line 136 connected to the pad 138 is much larger than the first line 130 and the second line that are not connected to the pad 138. 132. The distance between the end points of the initial segments of the third line 134 and the fourth line 136, and the end portions of the first line 130 to the fourth line 136 are stepped, and the second line 132 and the third line 134 are The step of the end section is different from the step of the end of the first line 130 and the fourth line 136, so that even if misalignment occurs, sufficient process tolerance can be provided either in the lateral direction or in the longitudinal direction.

綜上所述,本發明藉由形成具有朝向兩側凸出的輔助層的核心層,可在使用較少次數的微影製程的情況下,有效增加線路末端之間的間隔距離,從而可以降低製造成本以及製程的複雜度。藉由在核心層具有朝向兩側凸出的輔助層,可在橫向上提供足夠的距離,從而可有效提高對線路進行圖案化以及形成銲墊時的容忍度。此外,若在核心層的延伸方向形成多組具有朝向兩側凸出的輔助層,則除了可提供橫向的製程容忍度之外,在縱向上可提供更大的製程容忍度。 In summary, the present invention can effectively increase the separation distance between the ends of the lines by forming a core layer having an auxiliary layer protruding toward both sides, thereby reducing the distance between the ends of the lines. Manufacturing costs and process complexity. By having the auxiliary layer protruding toward both sides in the core layer, a sufficient distance can be provided in the lateral direction, so that the tolerance for patterning the wiring and forming the pad can be effectively improved. In addition, if a plurality of sets of auxiliary layers protruding toward both sides are formed in the extending direction of the core layer, in addition to providing lateral process tolerance, greater process tolerance can be provided in the longitudinal direction.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.

25‧‧‧孤島 25‧‧‧ Isolated

26a‧‧‧第一凸出部 26a‧‧‧First bulge

30‧‧‧第一線路 30‧‧‧First line

32‧‧‧第二線路 32‧‧‧second line

34‧‧‧第三線路 34‧‧‧ third line

36‧‧‧第四線路 36‧‧‧fourth line

38‧‧‧銲墊 38‧‧‧ solder pads

D1‧‧‧第一方向 D1‧‧‧ first direction

D2‧‧‧第二方向 D2‧‧‧ second direction

Claims (12)

一種線路佈局之間隙壁自對準四重圖案化的方法,包括:形成一核心層,該核心層包括:一主體層,包括一末端部,沿著一第一方向延伸;一第一輔助層,與該主體層的該末端部連接;以及兩個第二輔助層,與該第一輔助層的兩側連接,且沿著一第二方向延伸;形成一第一間隙壁,於該核心層的側壁;移除該核心層;形成一第二間隙壁與一第三間隙壁,於該第一間隙壁的側壁,該第二間隙壁位於該第三間隙壁之中,且具有對應於該些第二輔助層的兩個第一凸出部;移除該第一間隙壁;移除部分該第二間隙壁、以及部分該些第一凸出部,以形成一第一線路以及一第二線路;以及移除部分該第三間隙壁並進行一圖案轉移製程,以形成一第三線路以及一第四線路,該第一線路與該第二線路位於該第三線路與該第四線路之間。 A method for self-aligned quadruple patterning of a spacer of a line layout, comprising: forming a core layer, the core layer comprising: a body layer comprising a terminal portion extending along a first direction; a first auxiliary layer Connected to the end portion of the body layer; and two second auxiliary layers connected to both sides of the first auxiliary layer and extending along a second direction; forming a first spacer on the core layer a sidewall; removing the core layer; forming a second spacer and a third spacer, the sidewall of the first spacer, the second spacer being located in the third spacer, and having a corresponding Two first protrusions of the second auxiliary layer; removing the first spacer; removing a portion of the second spacer, and a portion of the first protrusions to form a first line and a first a second line; and removing a portion of the third spacer and performing a pattern transfer process to form a third line and a fourth line, the first line and the second line being located in the third line and the fourth line between. 如申請專利範圍第1項所述的線路佈局之間隙壁自對準四重圖案化的方法,其中移除部分該第二間隙壁、以及部分該些第一凸出部的步驟以及移除部分該第三間隙壁的步驟包括:移除位於U型的一預定區的該第二間隙壁、該第三間隙壁、 以及該些第一凸出部,其中該預定區涵蓋對應於該第一輔助層底部與下側壁的部分該第二間隙壁及其周圍的部分該第三間隙壁、以及部分該些第一凸出部。 A method for self-aligning quadruple patterning of a spacer of a line layout according to claim 1, wherein the step of removing a portion of the second spacer and a portion of the first projections and the removing portion The step of the third spacer includes: removing the second spacer located in a predetermined area of the U-shape, the third spacer, And the first protrusions, wherein the predetermined area covers a portion corresponding to the bottom and lower sidewalls of the first auxiliary layer, the second spacer wall and a portion thereof surrounding the third spacer, and a portion of the first protrusions Out. 如申請專利範圍第1項所述的線路佈局之間隙壁自對準四重圖案化的方法,其中該些第二輔助層包括:兩個第一延伸部,與該第一輔助層的兩側連接,且沿著該第二方向延伸;以及兩個第二延伸部,與該第一輔助層的兩側連接,且沿著該第二方向延伸,其中該些第二延伸部位於該第一輔助層的底部。 The method for self-aligning quadruple patterning of a spacer of a line layout according to claim 1, wherein the second auxiliary layer comprises: two first extensions, and two sides of the first auxiliary layer Connecting and extending along the second direction; and two second extensions connected to both sides of the first auxiliary layer and extending along the second direction, wherein the second extensions are located at the first The bottom of the auxiliary layer. 如申請專利範圍第3項所述的線路佈局之間隙壁自對準四重圖案化的方法,其中該第三間隙壁更具有沿著該第二方向延伸且朝向該第二間隙壁凸出的兩個第二凸出部。 The method of self-aligning quadruple patterning of a spacer of a line layout according to claim 3, wherein the third spacer further has a second gap extending along the second direction and protruding toward the second spacer. Two second projections. 如申請專利範圍第4項所述的線路佈局之間隙壁自對準四重圖案化的方法,其中移除部分該第二間隙壁、以及部分該些第一凸出部的步驟以及移除部分該第三間隙壁的步驟包括:移除位於U型的一預定區的該第二間隙壁、該第三間隙壁、以及該些第二凸出部,其中該預定區涵蓋對應於該第一輔助層底部與下側壁的部分該第二間隙壁及其周圍的部分該第三間隙壁、以及部分該些第二凸出部,且在該第一方向上延伸至該些第一凸出部的邊緣。 A method for self-aligning quadruple patterning of a spacer of a line layout according to claim 4, wherein the step of removing a portion of the second spacer and a portion of the first projections and the removing portion The step of removing the third spacer includes: removing the second spacer, a third spacer, and the second protrusions located in a predetermined area of the U-shape, wherein the predetermined area covers the first a portion of the bottom and lower sidewalls of the auxiliary layer, the second spacer and a portion thereof surrounding the third spacer, and a portion of the second projections, and extending to the first projections in the first direction the edge of. 一種線路佈局,包括: 一第一線路、一第二線路、一第三線路以及一第四線路,該第二線路與該第三線路位於該第一線路與該第四線路之間,且該第一線路至該第四線路分別沿著一第一方向延伸,其中該第二線路的末段以及該第三線路的末段分別具有沿著一第二方向延伸的一第一凸出部,該第二線路的末段的該第一凸出部朝向該第一線路凸出;以及該第三線路的末段的該第一凸出部朝向該第四線路凸出。 A line layout that includes: a first line, a second line, a third line, and a fourth line, the second line and the third line are located between the first line and the fourth line, and the first line to the first The four lines respectively extend along a first direction, wherein the end of the second line and the end of the third line respectively have a first protrusion extending along a second direction, the end of the second line The first protrusion of the segment protrudes toward the first line; and the first protrusion of the end of the third line protrudes toward the fourth line. 如申請專利範圍第6項所述的線路佈局,其中:該第一線路的末段的端點與該第二線路的末段的端點在該第二方向上的間隔距離大於等於該第一線路的寬度、以及該第一線路的起始段的端點與該第二線路的起始段的端點之間隔距離的總和;以及該第四線路的末段的端點與該第三線路的末段的端點在該第二方向上的間隔距離大於等於該第四線路的寬度、以及該第四線路起始段的端點與該第三線路起始段的端點之間隔距離的總和。 The circuit layout of claim 6, wherein: the end point of the end of the first line and the end point of the end of the second line are spaced apart in the second direction by a distance greater than or equal to the first a width of the line, and a sum of a distance between an end point of the start segment of the first line and an end point of the start line of the second line; and an end point of the end of the fourth line and the third line The distance between the end points of the last segment in the second direction is greater than or equal to the width of the fourth line, and the distance between the end point of the start line of the fourth line and the end point of the start line of the third line sum. 如申請專利範圍第6項所述的線路佈局,其中:該第二線路的末段的端點與該第三線路的末段的端點在該第二方向上的間隔距離大於該第一線路的末段的端點與該第二線路的末段的端點在該第二方向上的間隔距離,且大於該第三線路的末段的端點與該第四線路的末段的端點在該第二方向上的間隔距離。 The circuit layout of claim 6, wherein: the end point of the end of the second line and the end point of the end of the third line are spaced apart in the second direction by the distance greater than the first line The distance between the end point of the last segment and the end point of the last segment of the second line in the second direction, and is greater than the end point of the last segment of the third line and the end point of the last segment of the fourth line The separation distance in the second direction. 如申請專利範圍第6項所述的線路佈局,其中該第一線路 的末段以及該第四線路的末段分別具有沿著該第二方向延伸的兩個第二凸出部,該第一線路的末段的所述兩個第二凸出部朝向該第二線路凸出;以及該第四線路的末段的所述兩個第二凸出部朝向該第三線路凸出。 The line layout as described in claim 6 wherein the first line The last segment and the end of the fourth line respectively have two second protrusions extending along the second direction, the two second protrusions of the end of the first line facing the second The line protrudes; and the two second protrusions of the end of the fourth line protrude toward the third line. 一種線路佈局,包括:末段均呈階梯狀的一第一線路至一第四線路,該第二線路與該第三線路位於該第一線路與該第四線路之間,其中該第二線路與該第三線路的末段的階梯數少於該第一線路與該第四線路的末段的階梯數。 A circuit layout includes: a first line to a fourth line each having a stepped end, the second line and the third line being located between the first line and the fourth line, wherein the second line The number of steps with the end of the third line is less than the number of steps of the end of the first line and the fourth line. 如申請專利範圍第10項所述的線路佈局,其中該第一線路末段的階梯和該第二線路末段的階梯的走向相同,且與該第二線路末段的階梯和該第三線路的末段的階梯走向相反。 The circuit layout of claim 10, wherein the step of the end of the first line and the step of the end of the second line are the same, and the step of the second line and the third line The ladder of the last paragraph is opposite. 如申請專利範圍第10項所述的線路佈局,其中該第一線路至該第四線路分別沿著一第一方向延伸;該第二線路的末段以及該第三線路的末段分別具有沿著一第二方向延伸且朝向該第一線路以及該第四線路凸出的兩個第一凸出部;以及該第一線路的末段以及該第四線路的末段分別具有沿著該第二方向延伸且朝向該第二線路以及該第三線路凸出的兩個第二凸出部。 The circuit layout of claim 10, wherein the first line to the fourth line respectively extend along a first direction; the last stage of the second line and the last end of the third line respectively have an edge Two first protrusions extending in a second direction and protruding toward the first line and the fourth line; and a last section of the first line and a last section of the fourth line respectively having along the first Two second protrusions extending in two directions and protruding toward the second line and the third line.
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