TWI557447B - Liquid crystal display device, polarizing plate and polarizer - Google Patents

Liquid crystal display device, polarizing plate and polarizer Download PDF

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TWI557447B
TWI557447B TW103114121A TW103114121A TWI557447B TW I557447 B TWI557447 B TW I557447B TW 103114121 A TW103114121 A TW 103114121A TW 103114121 A TW103114121 A TW 103114121A TW I557447 B TWI557447 B TW I557447B
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film
thickness
hysteresis
refractive index
rth
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TW103114121A
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TW201441679A (en
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Yoshinori Itsuki
Mikiya Hayashibara
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Toyo Boseki
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/13363Birefringent elements, e.g. for optical compensation
    • G02F1/133635Multifunctional compensators

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)
  • Laminated Bodies (AREA)

Description

液晶顯示裝置、偏光板及偏光鏡保護膜 Liquid crystal display device, polarizing plate and polarizer protective film

本發明係關於液晶顯示裝置、偏光板及偏光鏡保護膜。更具體而言,係關於視認性良好、適合薄型化的液晶顯示裝置、偏光板及偏光鏡保護膜。 The present invention relates to a liquid crystal display device, a polarizing plate, and a polarizer protective film. More specifically, the present invention relates to a liquid crystal display device, a polarizing plate, and a polarizer protective film which are excellent in visibility and are suitable for thinning.

液晶顯示裝置係在行動電話、平板終端、個人電腦、電視、PDA、電子辭典、電腦、音樂播放器、數位相機、數位攝影機等中被廣泛地實用化。針對液晶顯示裝置的小型化、輕量化的進展,其利用已經不限於辦公室或室內,亦擴大至戶外及在車或電車等之移動中的利用。 The liquid crystal display device is widely used in mobile phones, tablet terminals, personal computers, televisions, PDAs, electronic dictionaries, computers, music players, digital cameras, digital cameras, and the like. In view of the progress of miniaturization and weight reduction of the liquid crystal display device, the use thereof has not been limited to an office or an indoor space, and has been expanded to outdoor use and use in the movement of a car or a train.

專利文獻1係揭示以在凝視液晶顯示裝置的情形,抑制因取決於凝視的角度而可能產生的虹斑等起因的畫質降低為目的,而使用遲滯為3000~30000nm的聚酯薄膜作為偏光鏡保護膜。 Patent Document 1 discloses that a polyester film having a hysteresis of 3,000 to 30,000 nm is used as a polarizer for the purpose of suppressing image quality deterioration due to a rainbow ray or the like which may occur depending on the angle of gaze in the case of gazing at the liquid crystal display device. Protective film.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]WO2011/162198 [Patent Document 1] WO2011/162198

然而,市場中正需要液晶顯示裝置的更加薄型,雖然僅將遲滯控制在3000~30000nm則可解除虹斑的產生所導致之視認性惡化,但由於薄化薄膜的厚度時機械強度會顯著地降低,故對薄型化要求的對應是有困難的。因而,本發明的目的之一係提供一種維持良好的視認性且可使液晶顯示裝置更加薄型化的偏光鏡保護膜、偏光板、及其實現而成的液晶顯示裝置。 However, there is a need in the market for a thinner liquid crystal display device. Although the hysteresis is controlled to only 3,000 to 30,000 nm, the visibility of the rainbow spot can be degraded, but the mechanical strength is remarkably lowered by thinning the thickness of the film. Therefore, it is difficult to correspond to the requirements for thinning. Therefore, an object of the present invention is to provide a polarizing mirror protective film, a polarizing plate, and a liquid crystal display device which are excellent in visibility and which can reduce the thickness of a liquid crystal display device.

本案發明人等為解決上述的課題而反覆專心檢討後,發現藉由將聚酯薄膜的面配向度控制在一定以下,能使遲滯的數值維持在3000以上30000以下,保持良好的視認性的同時,提高薄膜的機械強度,並可使薄膜的厚度更薄。基於這樣的見解,進一步反覆檢討與改良,本案發明人等完成了本發明。 In order to solve the above problems, the inventors of the present invention have repeatedly observed the above-mentioned problems and found that the surface alignment degree of the polyester film is controlled to be constant or lower, and the hysteresis value can be maintained at 3,000 or more and 30,000 or less, while maintaining good visibility. , to improve the mechanical strength of the film, and to make the thickness of the film thinner. Based on such findings, the present inventors have completed the present invention by further reviewing and improving them.

代表性的本發明係如下所述。 Representative inventions are as follows.

項1.一種液晶顯示裝置,其係具有背光光源、2片的偏光板、配置在前述2片的偏光板之間的液晶胞,前述背光光源為具有連續的發光質譜之白色光源,前述偏光板係具有在偏光鏡的兩側積層有偏光鏡保護膜的構造,前述偏光鏡保護膜中的至少1片為滿足下述的物性(a)~(c)之聚酯薄膜:(a)3000nm以上30000nm以下的遲滯(Re);(b)1.0以上的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth);及(c)0.12以下的面配向度(ΔP)。 Item 1. A liquid crystal display device comprising a backlight source, two polarizing plates, and a liquid crystal cell disposed between the two polarizing plates, wherein the backlight source is a white light source having continuous emission mass spectrum, and the polarizing plate A structure in which a polarizer protective film is laminated on both sides of a polarizer, and at least one of the polarizer protective films is a polyester film satisfying the following physical properties (a) to (c): (a) 3000 nm or more Hysteresis (Re) of 30000 nm or less; (b) ratio of retardation (Re) of 1.0 or more to retardation of thickness direction (Rth) (Re/Rth); and (c) plane alignment degree (ΔP) of 0.12 or less.

項2.如項1之液晶顯示裝置,其中前述聚酯薄膜係滿足下述的物性(d):(d)0.1以上的雙折射率(ΔNxy)。 The liquid crystal display device of item 1, wherein the polyester film satisfies the following physical properties (d): (d) a birefringence (?Nxy) of 0.1 or more.

項3.如項1或2之液晶顯示裝置,其中前述聚酯薄膜係構成較前述液晶胞更位於視認側之偏光板的偏光鏡保護膜。 The liquid crystal display device of item 1 or 2, wherein the polyester film is a polarizer protective film which is formed on the polarizing plate on the viewing side of the liquid crystal cell.

項4.如項1至3中任一項之液晶顯示裝置,其中前述聚酯薄膜的厚度為20μm以上90μm以下。 The liquid crystal display device according to any one of items 1 to 3, wherein the polyester film has a thickness of 20 μm or more and 90 μm or less.

項5.如項1至4中任一項之液晶顯示裝置,其中前述聚酯薄膜的撕裂強度為50mN以上。 The liquid crystal display device according to any one of items 1 to 4, wherein the polyester film has a tear strength of 50 mN or more.

項6.一種偏光板,其係具有滿足下述的物性(a)~(c)之聚酯薄膜積層於偏光鏡之至少1面的構造:(a)3000nm以上30000nm以下的遲滯(Re);(b)1.0以上的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth);及(c)0.12以下的面配向度(ΔP)。 Item 6. A polarizing plate having a structure in which a polyester film satisfying the following physical properties (a) to (c) is laminated on at least one surface of a polarizer: (a) hysteresis (Re) of 3000 nm or more and 30,000 nm or less; (b) a ratio of retardation (Re) of 1.0 or more to a retardation (Rth) in the thickness direction (Re/Rth); and (c) a plane alignment degree (ΔP) of 0.12 or less.

項7.如項6之偏光板,其中前述聚酯薄膜係滿足下述的物性(d):(d)0.1以上的雙折射率(ΔNxy)。 The polarizing plate of item 6, wherein the polyester film satisfies the following physical properties (d): (d) a birefringence (?Nxy) of 0.1 or more.

項8.如項6或7之偏光板,其中前述聚酯薄膜的厚度為20μm以上90μm以下。 The polarizing plate of item 6 or 7, wherein the polyester film has a thickness of from 20 μm to 90 μm.

項9.如項6至8中任一項之偏光板,其中前述聚酯薄膜的撕裂強度為50mN以上。 The polarizing plate according to any one of items 6 to 8, wherein the polyester film has a tear strength of 50 mN or more.

項10.一種偏光鏡保護膜,其係滿足下述的物性(a)~(c)之聚酯薄膜: (a)3000nm以上30000nm以下的遲滯(Re);(b)1.0以上的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth);及(c)0.12以下的面配向度(ΔP)。 Item 10. A polarizer protective film which is a polyester film which satisfies the following physical properties (a) to (c): (a) hysteresis (Re) of 3000 nm or more and 30000 nm or less; (b) ratio of retardation (Re) of 1.0 or more to retardation of thickness direction (Rth) (Re/Rth); and (c) plane alignment of 0.12 or less (ΔP) ).

項11.如項10之偏光鏡保護膜,其中前述聚酯薄膜係滿足下述的物性(d):(d)0.1以上的雙折射率(ΔNxy)。 Item 11. The polarizer protective film according to Item 10, wherein the polyester film satisfies the following physical properties (d): (d) a birefringence (?Nxy) of 0.1 or more.

項12.如項10或11之偏光鏡保護膜,其中前述聚酯薄膜的厚度為20μm以上90μm以下。 The polarizer protective film of item 10 or 11, wherein the polyester film has a thickness of from 20 μm to 90 μm.

項13.如項10至12中任一項之偏光鏡保護膜,其中前述聚酯薄膜的撕裂強度為50mN以上。 The polarizer protective film according to any one of items 10 to 12, wherein the polyester film has a tear strength of 50 mN or more.

項14.一種偏光鏡保護膜之製造方法,其係包含將聚酯薄膜一邊朝與延伸方向正交的方向進行鬆弛處理,一邊同時進行延伸的步驟,且為滿足下述的物性(a)~(c)之聚酯薄膜:(a)3000nm以上30000nm以下的遲滯(Re);(b)1.0以上的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth);及(c)0.12以下的面配向度(ΔP)。 Item 14. A method for producing a polarizer protective film, comprising the step of simultaneously stretching a polyester film while being relaxed in a direction orthogonal to the extending direction, and satisfying the following physical properties (a)~ (c) polyester film: (a) hysteresis (Re) of 3000 nm or more and 30,000 nm or less; (b) ratio of retardation (Re) of 1.0 or more to thickness direction retardation (Rth) (Re/Rth); and (c) The surface orientation (ΔP) of 0.12 or less.

項15.如項6至9中任一項之偏光板,其係用於具有含連續的發光質譜之白色光源之液晶顯示裝置。 Item 15. The polarizing plate according to any one of items 6 to 9, which is for use in a liquid crystal display device having a white light source including continuous luminescence mass spectrum.

項16.如項10至13中任一項之偏光鏡保護膜,其係用於具有含連續的發光質譜之白色光源之液晶顯示裝置。 The polarizer protective film according to any one of items 10 to 13, which is for use in a liquid crystal display device having a white light source including continuous luminescence mass spectrum.

項17.如項14之方法,其中偏光鏡保護膜係用於具有含連續的發光質譜之白色光源之液晶顯示裝置。 Item 17. The method of item 14, wherein the polarizer protective film is used for a liquid crystal display device having a white light source containing a continuous luminescence mass spectrum.

本發明的偏光鏡保護膜由於機械強度(撕裂強度)優異,故適合薄型化。又,本發明的偏光鏡保護膜及將其積層而成之偏光板,係藉由使用它而製作液晶顯示裝置,在凝視影像的情形,能抑制取決於凝視影像的角度而可能產生的虹斑之發生。因此,藉由本發明,可提供視認性優異且更薄型的液晶顯示裝置。此外,在本說明書中,所謂的「虹斑」係包含「色斑」、「色偏」及「干擾色」的概念。 Since the polarizer protective film of the present invention is excellent in mechanical strength (tear strength), it is suitable for thinning. Further, the polarizer protective film of the present invention and the polarizing plate formed by laminating the same are used to produce a liquid crystal display device, and in the case of gazing at an image, it is possible to suppress a rainbow spot which may occur depending on the angle of the gaze image. It happened. Therefore, according to the present invention, it is possible to provide a liquid crystal display device which is excellent in visibility and thinner. In addition, in this specification, the so-called "rainbow" includes the concepts of "spot", "color shift", and "interference color".

1‧‧‧聚酯薄膜 1‧‧‧ polyester film

2‧‧‧表示對於聚酯薄膜的面之垂直方向的線 2‧‧‧ indicates the line perpendicular to the face of the polyester film

3‧‧‧連結觀察者眼睛的位置與薄膜面(的中心)的線 3‧‧‧Connect the line of the observer's eye to the line of the film (center)

4‧‧‧觀察者眼睛的位置 4‧‧‧The position of the observer's eyes

第1圖為觀察角度(θ)的模式圖。 Fig. 1 is a pattern diagram of the observation angle (θ).

[實施發明之形態] [Formation of the Invention]

液晶顯示裝置係包含背光光源、2片的偏光板、及配置在前述2片的偏光板之間的液晶胞。本說明書係將液晶顯示裝置的背光光源位置之側相對於人視認影像之側而言稱為「光源側」,而將人視認影像之側稱為「視認側」。前述液晶顯示裝置之構成構件的配置順序,通常係從光源側朝向視認側,為背光光源、偏光板(亦稱為「光源側偏光板」)、液晶胞、及偏光板(亦稱為「視認側偏光板」)的順序。 The liquid crystal display device includes a backlight source, two polarizing plates, and liquid crystal cells disposed between the two polarizing plates. In the present specification, the side of the backlight source position of the liquid crystal display device is referred to as the "light source side" with respect to the side on which the person views the image, and the side where the person views the image is referred to as the "view side". The arrangement order of the constituent members of the liquid crystal display device is generally a backlight source, a polarizing plate (also referred to as a "light source side polarizing plate"), a liquid crystal cell, and a polarizing plate (also referred to as "visual recognition" from the light source side toward the viewing side. The order of the side polarizers").

從在視認影像之情形抑制虹斑產生之觀點,背光光源較佳係具有連續且廣泛的發光質譜的白色光源。「連續且廣泛的發光質譜」係意指在至少450~650nm 的波長區域,較佳為在可見光之區域中,不存在有光的強度為零的波長區域之發光質譜。可見光區域可指例如400~760nm的波長區域,360~760nm、400~830nm、或360~830nm。 From the standpoint of suppressing the generation of rainbow spots in the case of visualizing images, the backlight source is preferably a white light source having a continuous and extensive illumination mass spectrum. "Continuous and extensive luminescence mass spectrometry" means at least 450 to 650 nm The wavelength region, preferably in the region of visible light, does not have an illuminating mass spectrum of a wavelength region where the intensity of light is zero. The visible light region may be, for example, a wavelength region of 400 to 760 nm, 360 to 760 nm, 400 to 830 nm, or 360 to 830 nm.

並未特別限制具有連續且廣泛的發光質譜之白色光源的方式或構造,只要能抑制虹斑的產生,可使用任意的白色光源,但較佳的光源為白色發光二極體(LED)。白色LED中包含螢光體方式者(亦即,藉由組合使用化合物半導體而發射出藍色光、或紫外光的發光二極體與螢光體而發射出白色的元件)及有機發光二極體(Organic light-emitting diode:OLED)等。一實施形態中,較佳的白色LED為螢光體方式的白色LED,更佳為包含組合使用化合物半導體之藍色發光二極體與釔.鋁.石榴石系黃色螢光體之發光元件的白色LED。 The manner or configuration of a white light source having a continuous and extensive luminescence mass spectrum is not particularly limited. Any white light source may be used as long as the generation of rainbow spots can be suppressed, but a preferred light source is a white light emitting diode (LED). The white LED includes a phosphor (that is, a device that emits blue light or a light-emitting diode and a phosphor to emit white light by using a compound semiconductor in combination) and an organic light-emitting diode. (Organic light-emitting diode: OLED). In one embodiment, the preferred white LED is a white LED of a phosphor type, and more preferably a blue light emitting diode and a germanium comprising a compound semiconductor in combination. aluminum. A white LED of a garnet-based yellow phosphor light-emitting element.

液晶胞係可適當選擇在液晶顯示裝置中所能使用之任意的液晶胞而使用,其方式或構造並無特別限制。例如可適當選擇VA模式、IPS模式、TN模式、STN模式或彎曲配向(π型)等之液晶胞而使用。因而,液晶胞係可適當選擇眾所周知的液晶材料及以今後開發所得之液晶材料而製作之液晶來使用。一實施形態中,較佳的液晶胞為透過型的液晶胞。 The liquid crystal cell system can be appropriately selected and used in any liquid crystal cell which can be used in a liquid crystal display device, and the mode or structure thereof is not particularly limited. For example, a liquid crystal cell such as a VA mode, an IPS mode, a TN mode, an STN mode, or a curved alignment (π type) can be appropriately selected and used. Therefore, the liquid crystal cell system can be suitably selected by using a well-known liquid crystal material and a liquid crystal produced by developing a liquid crystal material obtained in the future. In one embodiment, the preferred liquid crystal cell is a transmissive liquid crystal cell.

偏光板係具有以2片的保護膜(亦稱為「偏光鏡保護膜」)夾持薄膜狀偏光鏡之兩側的構造。偏光鏡係可適當選擇在該技術領域中所使用之任意的偏光鏡(或偏光薄膜)。就代表性的偏光鏡而言,可列舉使碘等之二 色性材料染色聚乙烯醇(PVA)薄膜等者,但並未受限於此等,可適當選擇使用眾所周知及今後開發所得之偏光鏡。 The polarizing plate has a structure in which two protective film (also referred to as "polarizing mirror protective film") are sandwiched between both sides of the film-shaped polarizing mirror. The polarizer can be appropriately selected from any of the polarizers (or polarizing films) used in the technical field. As for the representative polarizer, the iodine and the like can be cited. The coloring material is dyed with a polyvinyl alcohol (PVA) film or the like, but is not limited thereto, and a polarizing lens which is well known and developed in the future can be appropriately selected and used.

作為偏光鏡使用的PVA薄膜係可使用市售品,例如可使用「Kuraray Vinylon(Kuraray(股)製)」、「Tohcello Vinylon(Tohcello(股)製)]、「日合Vinylon(日本合成化學(股)製)]等。就二色性材料而言,可列舉碘、重氮化合物、聚次甲基染料等。 Commercially available products can be used as the PVA film used as the polarizer. For example, "Kuraray Vinylon (Kuraray Co., Ltd.)", "Tohcello Vinylon (manufactured by Tohcello)", "Nikkei Vinylon" (Japanese Synthetic Chemistry (" The dichroic material may, for example, be iodine, a diazo compound or a polymethine dye.

液晶顯示裝置中通常含有2片的偏光板,偏光板係通常由2片的偏光鏡與積層於其兩側之偏光鏡保護膜所構成,故液晶顯示裝置中可含有4片的偏光鏡保護膜。在本發明中,4片的偏光鏡保護膜之中,較佳係至少1片為滿足下述的(a)~(c)的物性之聚酯薄膜:(a)3000nm以上30000nm以下的遲滯(Re);(b)1.0以上的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth);(c)0.12以下的面配向度(ΔP)。 The liquid crystal display device usually includes two polarizing plates, and the polarizing plate is usually composed of two polarizing mirrors and a polarizing mirror protective film laminated on both sides thereof. Therefore, the liquid crystal display device can include four polarizing mirror protective films. . In the present invention, at least one of the four polarizer protective films is preferably a polyester film satisfying the following physical properties (a) to (c): (a) a retardation of 3000 nm or more and 30,000 nm or less ( Re); (b) ratio of retardation (Re) of 1.0 or more to retardation of thickness direction (Rth) (Re/Rth); (c) plane alignment degree (ΔP) of 0.12 or less.

從減低虹斑之觀點,作為偏光鏡保護膜而使用之聚酯薄膜的遲滯較佳為3000nm以上30000nm以下。遲滯的下限值係較佳為4500nm以上,更佳為5000nm以上,進一步較佳為6000nm以上,更進一步較佳為8000nm以上,更加較佳為10000nm以上。另一方面,由於即使再更提高遲滯亦於實質上無法得到進一步視認性的改善效果,而且按照遲滯的大小而配向薄膜的厚度也有上升的傾向,故從可能會不符合薄型化的要求之觀點,係將遲 滯的上限設定為30000nm,但亦可設定為更高的值。此外,在本說明書中,僅記載為「遲滯」的情形係意指面內遲滯。 From the viewpoint of reducing the rainbow spot, the hysteresis of the polyester film used as the polarizer protective film is preferably from 3,000 nm to 30,000 nm. The lower limit of the hysteresis is preferably 4,500 nm or more, more preferably 5,000 nm or more, further preferably 6,000 nm or more, still more preferably 8,000 nm or more, and still more preferably 10,000 nm or more. On the other hand, even if the hysteresis is further increased, the effect of improving the visibility is substantially not obtained, and the thickness of the alignment film tends to increase depending on the magnitude of the hysteresis. Therefore, it may not conform to the demand for thinning. , the department will be late The upper limit of the hysteresis is set to 30000 nm, but it can also be set to a higher value. In addition, in this specification, only the case of "hysteresis" means the in-plane retardation.

遲滯係以由入射於薄膜面(x-y平面)的光所產生的雙折射(ΔNxy)與厚度(d)的積而表示。因而,ΔNxy的數值越大能得到越高的遲滯。另一方面,由於薄膜的厚度越薄,相對地遲滯變得越小,為了薄化厚度同時維持一定以上的遲滯數值,最好是ΔNxy的數值大。然而,當ΔNxy的數值過大時,會有薄膜的撕裂強度降低的傾向。因而,聚酯薄膜的ΔNxy的數值係較佳為0.1以上小於0.3。更具體而言,為聚對苯二甲酸乙二酯薄膜的情形,ΔNxy的數值係較佳為0.1以上0.16以下,更佳為0.105以上0.15以下,進一步較佳為0.11以上0.145以下。又,為聚萘二甲酸乙二酯薄膜的情形,ΔNxy的數值係較佳為小於0.3,更佳為小於0.27,進一步較佳為小於0.25,更進一步較佳為小於0.24。另一方面,由於當雙折射率ΔNxy低時,為了增大遲滯而有增大薄膜厚度的必要性產生,故為聚萘二甲酸乙二酯薄膜的情形,雙折射率ΔNxy係較佳為0.15以上,更佳為0.16以上,進一步較佳為0.17以上,更進一步較佳為0.18以上,特佳為0.20以上。 The hysteresis is expressed by the product of the birefringence (ΔNxy) and the thickness (d) generated by light incident on the film surface (x-y plane). Therefore, the larger the value of ΔNxy, the higher the hysteresis can be obtained. On the other hand, the thinner the thickness of the film, the smaller the relative hysteresis becomes, and in order to reduce the thickness while maintaining a certain hysteresis value or more, it is preferable that the value of ΔNxy is large. However, when the value of ΔNxy is too large, the tear strength of the film tends to decrease. Therefore, the value of ΔNxy of the polyester film is preferably from 0.1 or more and less than 0.3. More specifically, in the case of a polyethylene terephthalate film, the value of ΔNxy is preferably 0.1 or more and 0.16 or less, more preferably 0.105 or more and 0.15 or less, still more preferably 0.11 or more and 0.145 or less. Further, in the case of a polyethylene naphthalate film, the value of ΔNxy is preferably less than 0.3, more preferably less than 0.27, still more preferably less than 0.25, still more preferably less than 0.24. On the other hand, when the birefringence ΔNxy is low, the necessity of increasing the thickness of the film in order to increase the hysteresis occurs, so in the case of the polyethylene naphthalate film, the birefringence ΔNxy is preferably 0.15. The above is more preferably 0.16 or more, further preferably 0.17 or more, still more preferably 0.18 or more, and particularly preferably 0.20 or more.

聚酯薄膜的遲滯的數值係取決於觀察角度而變化。在此,觀察角度係意指相對於聚酯薄膜的平面而以垂直方向為基準(零度),該方向與觀察者凝視聚酯薄膜之方向的偏差(θ)(第1圖)。觀察角度變得越大,在該角度中的遲滯的數值越低。為此,會有即使再從顯示裝置 的正面(亦即,垂直方向)觀察時觀察不到虹斑的情形,但從斜向方向觀察時卻可能觀察到虹斑。因而,為了在即使從斜向方向觀察顯示裝置的情形仍能確保良好的視認性,較佳為考慮到觀察角度的增大所導致之遲滯的降低。尤其是在厚度薄的聚酯薄膜的情形,由於遲滯比較低,伴隨著觀察角度的增大之遲滯的降低所導致之對視認性的影響比較大。使用聚酯薄膜的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth),作為表示伴隨著觀察角度的增大之遲滯的降低程度的指標。一般認為Re/Rth變得越大,由於雙折射的作用增加各向同性,且因觀察角度的增大所導致之遲滯的降低程度變小,故因觀察角度所導致之虹斑變得難以產生。從這樣的觀點,Re/Rth係較佳為1.0以上,更佳為1.1以上,進一步較佳為1.2以上,進一步較佳為1.25以上,進一步較佳為1.3以上。厚度方向遲滯係意指將薄膜厚度(d)分別乘上從薄膜厚度方向剖面看到時的2個雙折射△Nxz及△Nyz所得之遲滯的平均值。 The hysteresis value of the polyester film varies depending on the viewing angle. Here, the observation angle means a deviation (θ) from the plane of the polyester film with respect to the direction of the vertical direction (zero degree) in the direction in which the observer gazes at the polyester film (Fig. 1). The larger the observation angle becomes, the lower the value of the hysteresis in this angle. For this reason, there will be even if it is from the display device The front side (ie, the vertical direction) is not observed when the rainbow spot is observed, but the rainbow spot may be observed when viewed from the oblique direction. Therefore, in order to ensure good visibility even when the display device is viewed from the oblique direction, it is preferable to consider the decrease in hysteresis caused by an increase in the observation angle. In particular, in the case of a polyester film having a small thickness, since the hysteresis is relatively low, the influence on the visibility due to the decrease in the hysteresis with an increase in the observation angle is relatively large. The ratio (Re/Rth) of the hysteresis (Re) to the thickness direction retardation (Rth) of the polyester film is used as an index indicating the degree of decrease in hysteresis accompanying an increase in the observation angle. It is generally considered that the larger the Re/Rth becomes, the more isotropic due to the action of birefringence, and the degree of decrease in hysteresis caused by the increase of the observation angle becomes small, so that the rainbow spot caused by the observation angle becomes difficult to produce. . From such a viewpoint, the Re/Rth system is preferably 1.0 or more, more preferably 1.1 or more, further preferably 1.2 or more, further preferably 1.25 or more, and further preferably 1.3 or more. The retardation in the thickness direction means the average value of the hysteresis obtained by multiplying the film thickness (d) by the two birefringences ΔNxz and ΔNyz when viewed from the cross section of the film thickness direction.

Re/Rth比的最大值為2.0(亦即,完全的1軸對稱性薄膜),但會有隨著接近超過1.0之完全的1軸對稱性薄膜而使與配向主軸方向正交的方向之機械強度降低的情形,在該情形中較佳為將後述的面配向度調整為特定數值以下。從薄膜化、視野角特性提高之觀點,Re/Rth比係高者為佳,但其上限值沒有大至最大值2.0的必要,較佳為1.9以下,更佳為1.8以下。 The maximum value of the Re/Rth ratio is 2.0 (that is, a complete 1-axis symmetrical film), but there is a machine that is oriented in a direction orthogonal to the direction of the alignment main axis with a completely 1-axis symmetrical film close to more than 1.0. In the case where the strength is lowered, in this case, it is preferable to adjust the surface alignment degree to be described later to a specific value or less. From the viewpoint of improvement in film formation and viewing angle characteristics, the Re/Rth ratio is preferably higher, but the upper limit is not necessarily as large as 2.0, and is preferably 1.9 or less, more preferably 1.8 or less.

配向薄膜的遲滯係可依照眾所周知的手法而 測定。具體而言,可測定2軸方向的折射率與厚度而求得。又,亦可使用商業上可取得的自動雙折射測定裝置(例如,KOBRA-21ADH:王子計測機器股份有限公司製)而求得。在任一種的測定中,均能將測定波長設為鈉D線之波長的589nm來進行。 The hysteresis of the alignment film can be in accordance with well-known techniques. Determination. Specifically, the refractive index and thickness in the two-axis direction can be measured. Further, it can be obtained by using a commercially available automatic birefringence measuring device (for example, KOBRA-21ADH: manufactured by Oji Scientific Instruments Co., Ltd.). In any of the measurements, the measurement wavelength can be set to 589 nm which is the wavelength of the sodium D line.

從滿足為抑制虹斑的遲滯及Re/Rth比,並且一邊維持能經得起工業的液晶顯示裝置之製造的機械強度(撕裂強度),一邊更薄化薄膜的厚度的觀點,面配向度(ΔP)係較佳為0.12以下。面配向度為薄膜的縱向方向之折射率(Nx)與寬度方向的折射率(Ny)的平均值,與厚度方向的折射率(Nz)的數值的差,可以下式來表示:ΔP=((Nx+Ny)/2)-Nz。 From the viewpoint of satisfying the hysteresis of the rainbow spot and the Re/Rth ratio, while maintaining the mechanical strength (tear strength) of the liquid crystal display device which can withstand industrial production, the thickness of the film is thinner, and the surface alignment degree is improved. (ΔP) is preferably 0.12 or less. The surface alignment is a difference between the average value of the refractive index (Nx) in the longitudinal direction of the film and the refractive index (Ny) in the width direction, and the value of the refractive index (Nz) in the thickness direction, which can be expressed by the following formula: ΔP = ( (Nx+Ny)/2)-Nz.

面配向度的上限係更佳為0.11以下,進一步較佳為0.102以下,更進一步較佳為0.1以下,更加較佳為0.098以下,又更加較佳為0.095以下,進一步更加較佳為0.09以下。另一方面,面配向度的下限係較佳為0.04以上,更佳為0.05以上,進一步較佳為0.06以上。 The upper limit of the surface alignment degree is more preferably 0.11 or less, further preferably 0.102 or less, still more preferably 0.1 or less, still more preferably 0.098 or less, still more preferably 0.095 or less, still more preferably 0.09 or less. On the other hand, the lower limit of the surface alignment degree is preferably 0.04 or more, more preferably 0.05 or more, still more preferably 0.06 or more.

面配向度小於0.04的情形,由於薄膜的機械強度過低在加工性等點為不佳。又,在面配向度超過0.12的情形,由於在薄膜條件中變得難以兼具遲滯與機械強度,且於任一方產生不良情況發生的情形而為不佳。 In the case where the surface alignment degree is less than 0.04, the mechanical strength of the film is too low, and the workability is not preferable. In addition, in the case where the surface alignment degree exceeds 0.12, it is difficult to have hysteresis and mechanical strength in the film condition, and it is not preferable in any case that a defect occurs.

作為偏光鏡保護膜使用的聚酯薄膜的厚度(d)並未特別限制,但從提供更薄的偏光鏡保護膜、偏光板、及液晶顯示裝置的觀點,其較佳為300μm以下,更佳為100μm以下,進一步較佳為90μm以下,更進一步較 佳為80μm以下,更加較佳為60μm以下,又更加較佳為50μm以下,進一步又更加較佳為45μm以下,特佳為40μm以下,最佳為35μm以下。從維持充分的撕裂強度為困難的觀點,聚酯薄膜的厚度的下限值係10μm以上,較佳為15μm以上,更佳為20μm以上,進一步較佳為25μm以上。 The thickness (d) of the polyester film used as the polarizer protective film is not particularly limited, but from the viewpoint of providing a thinner polarizer protective film, a polarizing plate, and a liquid crystal display device, it is preferably 300 μm or less, and more preferably It is 100 μm or less, further preferably 90 μm or less, and further It is preferably 80 μm or less, more preferably 60 μm or less, still more preferably 50 μm or less, still more preferably 45 μm or less, particularly preferably 40 μm or less, and most preferably 35 μm or less. From the viewpoint of maintaining sufficient tear strength, the lower limit of the thickness of the polyester film is 10 μm or more, preferably 15 μm or more, more preferably 20 μm or more, and still more preferably 25 μm or more.

作為偏光鏡保護膜而使用的聚酯薄膜較佳係即使在厚度薄的情形,於工業的液晶顯示裝置的製造中亦保持能耐得住操作的機械強度。從該觀點,該聚酯薄膜較佳係具有50mN以上的撕裂強度。較佳係撕裂強度為100mN以上,更佳為130mN以上。薄膜的撕裂強度係如後述的實施例所示,可依照JIS P-8116的方法而測定。 It is preferable that the polyester film used as the polarizer protective film maintains mechanical strength capable of withstanding handling in the manufacture of industrial liquid crystal display devices even when the thickness is small. From this viewpoint, the polyester film preferably has a tear strength of 50 mN or more. Preferably, the tear strength is 100 mN or more, more preferably 130 mN or more. The tear strength of the film is measured in accordance with the method of JIS P-8116 as shown in the examples described later.

作為偏光鏡保護膜而使用的聚酯薄膜較佳係具有能耐得住工業的液晶顯示裝置的操作的耐熱性。從該觀點,該聚酯薄膜較佳係具有-5.0%~5.0%的熱收縮率,更佳為-3.0%~3.0%,進一步更佳為-2.0%~2.0%。薄膜的熱收縮率係如後述的實施例所示,可依照JIS C-2318的方法而測定。 The polyester film used as the polarizer protective film preferably has heat resistance that can withstand the operation of an industrial liquid crystal display device. From this viewpoint, the polyester film preferably has a heat shrinkage ratio of -5.0% to 5.0%, more preferably -3.0% to 3.0%, still more preferably -2.0% to 2.0%. The heat shrinkage ratio of the film can be measured in accordance with the method of JIS C-2318 as shown in the examples described later.

以抑制碘色素等之光學功能性色素的惡化為目的,作為偏光鏡保護膜而使用的聚酯薄膜係波長380nm的光線穿透率最好為20%以下。380nm的光線穿透率係15%以下為較佳,10%以下為進一步較佳,5%以下為特佳。若前述光線穿透率為20%以下,可抑制因光學功能性色素因紫外線所致的變質。在本說明書中,穿透率係相對於薄膜的平面於垂直方法所測定者,可使用分 光光度計(例如,日立U-3500型)測定。再者,例如無機粒子、耐熱性高分子粒子、鹼金屬化合物、鹼土族金屬化合物、磷化合物、抗靜電劑、耐光劑、難燃劑、熱安定劑、抗氧化劑、凝膠化防止劑、界面活性劑等可在不妨礙本發明的效果,且無損透明性的範圍內添加。 For the purpose of suppressing the deterioration of the optical functional dye such as iodine dye, the polyester film used as the polarizer protective film preferably has a light transmittance of 380 nm or less of 20% or less. The light transmittance at 380 nm is preferably 15% or less, further preferably 10% or less, and particularly preferably 5% or less. When the light transmittance is 20% or less, deterioration of the optical functional dye due to ultraviolet rays can be suppressed. In the present specification, the transmittance is determined by the vertical method with respect to the plane of the film. A photometer (for example, Hitachi U-3500 type) is measured. Further, for example, inorganic particles, heat resistant polymer particles, alkali metal compounds, alkaline earth metal compounds, phosphorus compounds, antistatic agents, light stabilizers, flame retardants, heat stabilizers, antioxidants, gelation inhibitors, interfaces The active agent or the like can be added within a range that does not impair the effects of the present invention and does not impair transparency.

滿足如上述物性的聚酯薄膜係可在一般的聚酯薄膜的製造條件中,藉由控制延伸條件等而獲得。聚酯薄膜一般係用以下的流程而製造。亦即,熔融聚酯樹脂,將擠壓並成形為片狀的無配向聚酯以玻璃轉移溫度以上的溫度,利用輥的速度差朝縱向方向延伸之後,利用拉幅機朝橫向方向延伸,並施加熱處理而獲得。朝縱向方向及橫向方向的延伸係有針對各方向個別地進行的方法,與在導向拉幅機後藉由一邊擴展夾具寬一邊變更輥的速度,而同時延伸縱向方向與橫向方向的方法。 The polyester film which satisfies the above physical properties can be obtained by controlling the stretching conditions and the like in the production conditions of a general polyester film. Polyester film is generally produced by the following procedure. That is, the molten polyester resin is extruded and formed into a sheet-like unaligned polyester at a temperature higher than the glass transition temperature, and is extended in the longitudinal direction by the difference in speed of the rolls, and then extended in the lateral direction by a tenter, and Obtained by applying heat treatment. The extension in the longitudinal direction and the lateral direction is a method of individually performing in each direction, and a method of changing the speed of the roller while extending the width of the jig after guiding the tenter, and simultaneously extending the longitudinal direction and the lateral direction.

為了得到滿足上述物性的聚酯薄膜,較佳係進行單純的單軸延伸,更佳係朝任意的方向延伸並同時於與延伸方向垂直的方向進行鬆弛(relax)處理。更具體而言,一般可例示使用稱為同時雙軸延伸機的設備,進行縱向方向的延伸與橫向方向的鬆弛處理、或橫向方向的延伸與縱向方向的鬆弛處理後,施加熱處理的方法。延伸與鬆弛處理的順序較佳係同時進行,但亦可以延伸後鬆弛、或鬆弛後延伸的順序來實施。更佳的方法係同時進行橫向方向的延伸與縱向方向的鬆弛處理的方法。雖然亦可在熱處理的過程施加鬆弛,但由於鬆弛率增大時會產生熱皺紋,所以應多加留意。 In order to obtain a polyester film which satisfies the above physical properties, it is preferred to carry out simple uniaxial stretching, and it is more preferred to extend in an arbitrary direction while performing a relaxation treatment in a direction perpendicular to the extending direction. More specifically, a method of applying heat treatment after stretching in the longitudinal direction and relaxation treatment in the lateral direction, or stretching in the transverse direction and relaxation treatment in the longitudinal direction, using a device called a simultaneous biaxial stretching machine, can be generally exemplified. The order of stretching and relaxation treatment is preferably carried out simultaneously, but may be carried out in the order of stretching after stretching, or stretching after stretching. A more preferred method is a method of simultaneously performing the lateral direction extension and the longitudinal direction relaxation treatment. Although it is also possible to apply relaxation during the heat treatment, it is necessary to pay attention to the occurrence of heat wrinkles due to an increase in the relaxation rate.

亦可使用逐次雙軸延伸機而製造。該情形在朝縱向方向鬆弛時,可藉由利用外部加熱器等一邊加熱一邊使延伸後的輥比延伸前的輥慢,並在朝縱向方向施加鬆弛後,藉由導向拉幅機朝橫向方向進行延伸而實施。又,朝橫向方向鬆弛的情形,可在藉由通常的雙軸延伸使用的方式施加縱向延伸後,在拉幅機內一邊加熱一邊緩緩地縮短橫向方向的夾具寬而實施。此外,在使用逐次雙軸延伸機的情形,單軸延伸的方向較佳為朝橫向方向的延伸。亦可為朝縱向方向的延伸,但縱向延伸時容易在薄膜表面產生微小的瑕疵,會有容易產生延伸斑等課題,有加以留意的必要。再者,亦可使用與上述同樣的原理,利用同時雙軸延伸機、拉幅機、輥中的任一種設備對單軸延伸薄膜施加鬆弛處理而實施。 It can also be manufactured using a sequential biaxial stretching machine. In this case, when it is relaxed in the longitudinal direction, the extended roller can be made slower than the roller before the extension by heating with an external heater or the like, and after being relaxed in the longitudinal direction, the guide tenter is oriented in the lateral direction. Implemented by extension. Further, in the case where it is slack in the lateral direction, it can be carried out by applying a longitudinal extension by a normal biaxial stretching, and then slowly heating the inside of the tenter while shortening the width of the jig in the lateral direction. Further, in the case of using a sequential biaxial stretching machine, the direction of the uniaxial extension is preferably an extension in the lateral direction. It may be an extension in the longitudinal direction, but it is easy to cause a slight flaw on the surface of the film when it is extended in the longitudinal direction, and there is a problem that an extended spot is likely to occur, and it is necessary to pay attention to it. Further, it is also possible to apply a relaxation treatment to the uniaxially stretched film by using any one of a simultaneous biaxial stretching machine, a tenter, and a roller, using the same principle as described above.

更具體地說明聚酯薄膜的製膜條件(尤其是延伸條件)。延伸溫度係較佳為80~130℃,特佳為90~120℃。延伸倍率係較佳為0.4~6倍,特佳為0.6倍~5倍。較佳係設定成鬆弛方向的延伸倍率為0.4~0.97倍、相對於鬆弛方向之垂直方向的延伸倍率為3~6倍。再者,更佳係將一方向鬆弛成0.6~0.9倍,對於與其垂直方向則延伸3.5~5.5倍。 The film forming conditions (especially the stretching conditions) of the polyester film are more specifically described. The elongation temperature is preferably from 80 to 130 ° C, particularly preferably from 90 to 120 ° C. The stretching ratio is preferably 0.4 to 6 times, and particularly preferably 0.6 to 5 times. Preferably, the stretching ratio in the relaxation direction is set to 0.4 to 0.97 times, and the stretching ratio in the vertical direction with respect to the relaxation direction is 3 to 6 times. Furthermore, it is better to relax one direction by 0.6 to 0.9 times, and to extend it by 3.5 to 5.5 times in the vertical direction.

關於鬆弛的方向與延伸的方向之倍率,只要在上述的範圍內則可任意地設定,但由於越增高延伸倍率則單軸性會變得越高,故較佳係更增大鬆弛的程度。另一方面,在降低延伸倍率的情形,因為使其大幅鬆弛時會變得無法無視皺紋的影響,故較佳係降低鬆弛率。 The magnification of the direction of relaxation and the direction of extension can be arbitrarily set within the above range. However, since the uniaxiality is increased as the stretching ratio is increased, it is preferable to increase the degree of slack. On the other hand, in the case where the stretching ratio is lowered, since it is impossible to ignore the influence of wrinkles when it is largely slackened, it is preferable to lower the relaxation rate.

為了將遲滯控制在上述範圍,較佳係控制縱向延伸倍率與橫向延伸倍率的比率。縱橫的延伸倍率的差過小時,會變得難以提高遲滯而為不佳。又,鬆弛方向的倍率過低時,無法避免皺紋等之產生而為不佳。再者,延伸方向的倍率過高時,由於破斷容易產生而為不佳。在降低設定延伸溫度而提高遲滯上為較佳的對應。接著在熱處理中,處理溫度較佳為100~250℃,特佳為180~245℃。 In order to control the hysteresis within the above range, it is preferred to control the ratio of the longitudinal stretching ratio to the lateral stretching ratio. When the difference between the vertical and horizontal stretching ratios is too small, it becomes difficult to increase the hysteresis and it is not preferable. Further, when the magnification in the relaxation direction is too low, the occurrence of wrinkles or the like cannot be avoided, which is not preferable. Further, when the magnification in the extending direction is too high, it is not preferable because the breaking is likely to occur. It is a better correspondence to lower the set extension temperature and increase the hysteresis. Then, in the heat treatment, the treatment temperature is preferably from 100 to 250 ° C, particularly preferably from 180 to 245 ° C.

在薄膜上的遲滯的變動較佳為小,為了抑制變動,較佳係控制薄膜的厚度斑。延伸溫度、延伸倍率因為會對薄膜的厚度斑賦予很大的影響,所以從抑制厚度斑的觀點,較佳係進行製膜條件的最適化。尤其是在為了提高遲滯而降低縱向延伸倍率時,會有縱向厚度斑惡化的情形。因為縱向厚度斑會有在延伸倍率的某特定範圍內惡化的情形,所以最好是避開那樣的範圍來設定製膜條件。 The variation in hysteresis on the film is preferably small, and it is preferable to control the thickness of the film in order to suppress variation. Since the stretching temperature and the stretching ratio greatly affect the thickness of the film, it is preferable to optimize the film forming conditions from the viewpoint of suppressing the thickness. In particular, when the longitudinal stretching ratio is lowered in order to increase the hysteresis, there is a case where the longitudinal thickness spot is deteriorated. Since the longitudinal thickness spot may be deteriorated within a certain range of the stretching ratio, it is preferable to set the film forming conditions while avoiding such a range.

從上述的觀點,聚酯薄膜的厚度斑較佳為5.0%以下,進一步較佳為4.5%以下,更進一步較佳為4.0%以下,特佳為3.0%以下。 From the above viewpoints, the thickness of the polyester film is preferably 5.0% or less, more preferably 4.5% or less, still more preferably 4.0% or less, and particularly preferably 3.0% or less.

為了將聚酯薄膜的遲滯控制在特定範圍,可藉由適當設定延伸倍率或延伸溫度、薄膜的厚度而實行。例如,延伸倍率越高、延伸溫度越低、薄膜的厚度越厚,則變得容易得到高的遲滯。相反地,延伸倍率越低、延伸溫度越高、薄膜的厚度越薄,則變得容易得到低的遲滯。但是,增厚薄膜的厚度時,厚度方向相位差容 易變大。為此,薄膜厚度最好是適當設定在後述的範圍內。又,除了遲滯的控制,有必要考慮加工所必要的物性等而設定最終的製膜條件。 In order to control the hysteresis of the polyester film to a specific range, it can be carried out by appropriately setting the stretching ratio or the stretching temperature and the thickness of the film. For example, the higher the stretching ratio, the lower the stretching temperature, and the thicker the film, the higher the hysteresis is easily obtained. Conversely, the lower the stretching ratio, the higher the stretching temperature, and the thinner the thickness of the film, the easier the hysteresis is obtained. However, when thickening the thickness of the film, the thickness direction is different. It is easy to become bigger. For this reason, it is preferable that the thickness of the film is appropriately set within the range described later. Further, in addition to the control of the hysteresis, it is necessary to set the final film forming conditions in consideration of the physical properties necessary for the processing.

用以得到滿足上述物性的聚酯薄膜之聚酯樹脂,可為在該領域所使用之任意的聚酯樹脂。亦即,可使任意的二羧酸與二醇縮合而得到。就二羧酸而言,例如可列舉對苯二甲酸、間苯二甲酸、鄰苯二甲酸、2,5-萘二羧酸、2,6-萘二羧酸、1,4-萘二羧酸、1,5-萘二羧酸、二苯基羧酸、二苯氧基乙烷二羧酸、二苯基碸羧酸、蒽二羧酸、1,3-環戊烷二羧酸、1,3-環己烷二羧酸、1,4-環己烷二羧酸、六氫對苯二甲酸、六氫間苯二甲酸、丙二酸、二甲基丙二酸、丁二酸、3,3-二乙基丁二酸、戊二酸、2,2-二甲基戊二酸、己二酸、2-甲基己二酸、三甲基己二酸、庚二酸、壬二酸、二聚物酸、癸二酸、辛二酸、十二-二羧酸等。 The polyester resin for obtaining a polyester film satisfying the above physical properties may be any polyester resin used in the field. That is, it can be obtained by condensing an arbitrary dicarboxylic acid and a diol. Examples of the dicarboxylic acid include terephthalic acid, isophthalic acid, phthalic acid, 2,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, and 1,4-naphthalene dicarboxylic acid. Acid, 1,5-naphthalene dicarboxylic acid, diphenyl carboxylic acid, diphenoxy ethane dicarboxylic acid, diphenyl hydrazine carboxylic acid, hydrazine dicarboxylic acid, 1,3-cyclopentane dicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, hexahydroterephthalic acid, hexahydroisophthalic acid, malonic acid, dimethylmalonic acid, succinic acid , 3,3-diethyl succinic acid, glutaric acid, 2,2-dimethylglutaric acid, adipic acid, 2-methyladipate, trimethyl adipate, pimelic acid, Azelaic acid, dimer acid, sebacic acid, suberic acid, dodeca-dicarboxylic acid and the like.

就二醇而言,例如可列舉乙二醇、丙二醇、六亞甲基二醇、新戊二醇、1,2-環己烷二甲醇、1,4-環己烷二甲醇、十亞甲基二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、2,2-雙(4-羥基苯基)丙烷、雙(4-羥基苯基)碸等。 Examples of the diol include ethylene glycol, propylene glycol, hexamethylene glycol, neopentyl glycol, 1,2-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, and tenthylene. Glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2,2-bis(4-hydroxyphenyl)propane, bis ( 4-hydroxyphenyl) hydrazine and the like.

構成聚酯薄膜之二羧酸成分與二醇成分係可分別使用1種或2種以上。就構成聚酯薄膜之具體的聚酯樹脂而言,例如可列舉聚對苯二甲酸乙二酯、聚對苯二甲酸丙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等,較佳為聚對苯二甲酸乙二酯及聚萘二甲酸乙二酯, 較佳為聚對苯二甲酸乙二酯。聚酯樹脂可含有其他的共聚合成分,從機械強度之點,共聚合成分的比例係較宜為3莫耳%以下,較佳為2莫耳%以下,進一步較佳為1.5莫耳%以下。 One type or two types or more of the dicarboxylic acid component and the diol component which are constituting the polyester film can be used. Specific examples of the polyester resin constituting the polyester film include polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate. Esters and the like, preferably polyethylene terephthalate and polyethylene naphthalate, Preferred is polyethylene terephthalate. The polyester resin may contain other copolymerization components, and the ratio of the copolymerization component is preferably 3 mol% or less, preferably 2 mol% or less, and more preferably 1.5 mol% or less from the viewpoint of mechanical strength. .

滿足上述物性的聚酯薄膜可使用作為在液晶顯示裝置所使用之4片偏光鏡保護膜中的任意偏光鏡保護膜。較佳為該聚酯薄膜係用作為構成光源側偏光板之光源側的偏光鏡保護膜、及/或構成視認側偏光板之視認側偏光鏡保護膜。更佳為該聚酯薄膜係配置在視認側偏光板之視認側的偏光鏡保護膜。 A polyester film which satisfies the above physical properties can be used as any of the polarizer protective films of the four polarizer protective films used in the liquid crystal display device. It is preferable that the polyester film is used as a polarizer protective film constituting a light source side of a light source side polarizing plate, and/or a viewing side polarizer protective film constituting a viewing side polarizing plate. More preferably, the polyester film is disposed on the viewing side of the viewing side polarizing plate.

在未使用滿足上述物性的聚酯薄膜之偏光鏡保護膜中,可使用至今作為偏光鏡保護膜所使用的任意薄膜。較佳為使用以TAC薄膜、丙烯酸薄膜、降莰烯系樹脂薄膜等為代表的無遲滯的薄膜。無遲滯的薄膜係能例如作為構成光源側偏光板之視認側的偏光鏡保護膜及/或構成視認側偏光板之光源側的偏光鏡保護膜而使用。 In the polarizer protective film which does not use the polyester film which satisfies the above physical properties, any film which has hitherto been used as a polarizer protective film can be used. It is preferable to use a film having no hysteresis represented by a TAC film, an acrylic film, a norbornene-based resin film or the like. The film having no hysteresis can be used, for example, as a polarizer protective film constituting the viewing side of the light source side polarizing plate and/or a polarizer protective film constituting the light source side of the viewing side polarizing plate.

藉由上述的偏光鏡及偏光鏡保護膜而構成的偏光板,以防止反射、抑制眩光、及/或抑制瑕疵等為目的,可在表面含有各式各樣的功能層(例如,硬塗層)。 The polarizing plate comprising the polarizer and the polarizer protective film described above may have various functional layers (for example, a hard coat layer) on the surface for the purpose of preventing reflection, suppressing glare, and/or suppressing flaws. ).

偏光鏡保護膜係為了使與偏光鏡的黏合性良好,較佳係至少在單面具有以聚酯樹脂、聚胺基甲酸酯樹脂、或聚丙烯酸樹脂之至少1種為主成分的易接著層。在此,「主成分」係指構成易接著層之固體成分之中為50質量%以上的成分。 In order to improve the adhesion to the polarizer, the polarizer protective film preferably has at least one of a polyester resin, a polyurethane resin, or a polyacrylic resin as a main component at least on one side. Floor. Here, the "main component" means a component which is 50% by mass or more among the solid components constituting the easy-adhesion layer.

偏光鏡保護膜中所形成之易接著層的塗布液 較佳係含有水溶性、或、水分散性的共聚合聚酯樹脂、丙烯酸樹脂、及聚胺基甲酸酯樹脂中之至少1種的水性塗布液,就此等塗布液而言,可例示日本專利第3567927號公報、日本專利第3589232號公報、日本專利第3589233號公報、日本專利第3900191號公報、日本專利第4150982號公報等中所揭露的水溶性、或、水分散性共聚合聚酯樹脂溶液、丙烯酸樹脂溶液、聚胺基甲酸酯樹脂溶液等。 Coating liquid for easy adhesion layer formed in polarizer protective film An aqueous coating liquid containing at least one of a water-soluble or water-dispersible copolymerized polyester resin, an acrylic resin, and a polyurethane resin is preferable, and as such a coating liquid, Japan can be exemplified. Water-soluble or water-dispersible copolymerized polyester disclosed in Japanese Patent No. 3, 567, 927, Japanese Patent No. 3,589, 232, Japanese Patent No. 3,589, 233, Japanese Patent No. 3,900, 191, and Japanese Patent No. 4,150,982. A resin solution, an acrylic resin solution, a polyurethane resin solution, or the like.

偏光鏡保護膜中所形成之易接著層係可單獨或組合逆轉輥塗布法、凹版塗布法、吻式塗布法、輥刷法、噴灑塗布法、氣刀塗布法、金屬棒材塗布法、管刮刀塗布法等之眾所周知的方法而進行塗布。 The easy-adhesive layer formed in the polarizer protective film may be a single or combined reverse roll coating method, a gravure coating method, a kiss coating method, a roll brush method, a spray coating method, an air knife coating method, a metal bar coating method, or a tube. Coating is carried out by a well-known method such as a doctor blade method.

就積層於偏光鏡保護膜的視認側之任意位置的功能層而言,例如可使用選自包含防眩層、抗反射層、低反射層、低反射防眩層、抗反射防眩層、抗靜電層、矽層、黏著層、防污層、撥水層、及藍光阻擋層等之群組的1種以上。 For the functional layer laminated at any position on the viewing side of the polarizer protective film, for example, an antiglare layer, an antireflection layer, a low reflection layer, a low reflection antiglare layer, an antireflection antiglare layer, and an anti-glare layer can be used. One or more of the group of the electrostatic layer, the ruthenium layer, the adhesion layer, the antifouling layer, the water repellent layer, and the blue light blocking layer.

當設置各式各樣的功能層時,較佳係在偏光鏡保護膜的表面具有易接著層。此時,從抑制反射光所導致之干擾的觀點,較佳係將易接著層的折射率調整成在功能層的折射率與基本薄膜的折射率之幾何平均附近。易接著層之折射率的調整可採用眾所周知的方法,例如可藉由使黏結劑樹脂中含有鈦或鋯、其他金屬源而輕易調整 When a wide variety of functional layers are provided, it is preferred to have an easy adhesion layer on the surface of the polarizer protective film. At this time, from the viewpoint of suppressing interference caused by the reflected light, it is preferred to adjust the refractive index of the easy-adhesion layer to be near the geometric mean of the refractive index of the functional layer and the refractive index of the basic film. The refractive index of the easy-adhesion layer can be adjusted by well-known methods, for example, by adjusting the binder resin to contain titanium or zirconium and other metal sources.

(硬塗層) (hard coating)

硬塗層只要為具有硬度及透明性的層即可,通常係利用作為以紫外線或電子線為代表的硬化的電離放射線硬化性樹脂、以熱而硬化的熱硬化性樹脂等之各種硬化性樹脂的硬化樹脂層而形成者。為了附加適當的柔軟性、其他物性等,可在此等硬化性樹脂中適當添加熱塑性樹脂等。硬化性樹脂之中,以具代表性且可得到優異的硬質塗膜之點,較佳為電離放射線硬化性樹脂。 The hard coat layer may be a layer having hardness and transparency, and is usually made of various curable resins such as an ionizing radiation curable resin represented by ultraviolet rays or electron beams, and a thermosetting resin which is hardened by heat. Formed by a hardened resin layer. A thermoplastic resin or the like may be appropriately added to the curable resin in order to add appropriate flexibility and other physical properties. Among the curable resins, a point which is representative and can provide an excellent hard coating film is preferably an ionizing radiation curable resin.

就上述電離放射線硬化性樹脂而言,適當採用以往眾所周知的樹脂即可。此外,就電離放射線硬化性樹脂而言,代表性地使用如具有乙烯性雙鍵之自由基聚合性化合物、環氧化合物等之陽離子聚合性化合物等,此等化合物作為單體、寡聚物、聚合物預聚物等,可將此等單獨、或者適當組合2種以上使用。代表性的化合物為自由基聚合性化合物之各種(甲基)丙烯酸酯系化合物。(甲基)丙烯酸酯系化合物之中,就以比較低的分子量使用的化合物而言,例如可列舉聚酯(甲基)丙烯酸酯、聚醚(甲基)丙烯酸酯、丙烯酸(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯等。 In the ionizing radiation curable resin, a conventionally known resin may be suitably used. In addition, as the ionizing radiation-curable resin, a radically polymerizable compound having an ethylenic double bond, a cationically polymerizable compound such as an epoxy compound, or the like is typically used, and these compounds are used as monomers, oligomers, and the like. The polymer prepolymer or the like may be used alone or in combination of two or more. Representative compounds are various (meth)acrylate compounds of radically polymerizable compounds. Among the (meth) acrylate-based compounds, examples of the compound used at a relatively low molecular weight include polyester (meth) acrylate, polyether (meth) acrylate, and acrylic (meth) acrylate. Ester, epoxy (meth) acrylate, urethane (meth) acrylate, and the like.

就單體而言,例如亦可適當使用乙基(甲基)丙烯酸酯、乙基己基(甲基)丙烯酸酯、苯乙烯、甲基苯乙烯、N-乙烯基吡咯啶酮等之單官能單體;或者,例如,三羥甲丙烷三(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、1,6-己烷二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯等之多官 能單體等。(甲基)丙烯酸酯係意指丙烯酸酯或者甲基丙烯酸酯。 As the monomer, for example, a monofunctional single such as ethyl (meth) acrylate, ethyl hexyl (meth) acrylate, styrene, methyl styrene or N-vinyl pyrrolidone can be suitably used. Or; for example, trimethylolpropane tri(meth)acrylate, tripropylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, pentaerythritol tri(meth)acrylic acid Polyester, dipentaerythritol hexa(meth) acrylate, 1,6-hexanediol di(meth) acrylate, neopentyl glycol di(meth) acrylate, etc. Can be monomeric and so on. The (meth) acrylate system means acrylate or methacrylate.

在以電子線使電離放射線硬化性樹脂硬化的情形,雖然不需要光聚合起始劑,但在以紫外線硬化的情形,係使用眾所周知的光聚合起始劑。例如,自由基聚合系的情形,作為光聚合起始劑,可將苯乙酮類、二苯甲酮類、9-氧硫、苯偶姻、苯偶姻甲基醚等單獨或混合使用。陽離子聚合系的情形,作為光聚合起始劑,可將芳香族重氮鹽、芳香族鋶鹽、芳香族碘鎓鹽、茂金屬化合物、苯偶姻磺酸酯等單獨或混合使用。 In the case where the ionizing radiation curable resin is cured by an electron beam, although a photopolymerization initiator is not required, in the case of curing by ultraviolet rays, a well-known photopolymerization initiator is used. For example, in the case of a radical polymerization system, as a photopolymerization initiator, acetophenones, benzophenones, and 9-oxosulfurate can be used. , benzoin, benzoin methyl ether, etc., used alone or in combination. In the case of the cationic polymerization system, an aromatic diazonium salt, an aromatic sulfonium salt, an aromatic iodonium salt, a metallocene compound, a benzoin sulfonate or the like may be used singly or in combination as a photopolymerization initiator.

硬塗層的厚度只要為適當的厚度即可,例如為0.1~100μm,但通常為1~30μm。又,硬塗層可適當採用眾所周知的各種塗敷法而形成。 The thickness of the hard coat layer may be an appropriate thickness, for example, 0.1 to 100 μm, but usually 1 to 30 μm. Further, the hard coat layer can be formed by appropriately using various well-known coating methods.

為了調整適當物性等,電離放射線硬化性樹脂中亦可適當添加熱塑性樹脂或熱硬化性樹脂等。就熱塑性樹脂或熱硬化性樹脂而言,各自例如可列舉丙烯酸樹脂、胺基甲酸酯樹脂、聚酯樹脂等。 A thermoplastic resin, a thermosetting resin, or the like may be appropriately added to the ionizing radiation curable resin in order to adjust the appropriate physical properties and the like. Examples of the thermoplastic resin or the thermosetting resin include an acrylic resin, a urethane resin, a polyester resin, and the like.

為了賦予硬塗層耐光性、防止因日光等含有的紫外線所導致的變色、強度惡化、龜裂發生等,亦較佳為在電離放射線硬化性樹脂中添加紫外線吸收劑。在添加紫外線吸收劑的情形,為了確實防止因該紫外線吸收劑而使硬塗層的硬化受到妨礙,電離放射線硬化性樹脂較佳係以電子線使其硬化。就紫外線吸收劑而言,可從苯并三唑系化合物、二苯甲酮系化合物等之有機系紫外線吸收劑、或者粒徑0.2μm以下的微粒子狀的氧化鋅、 氧化鈦、氧化鈰等之無機系紫外線吸收劑等眾所周知之物中選擇使用。紫外線吸收劑的添加量在電離放射線硬化性樹脂組成物中為約0.01~5質量%。為了更提高耐光性,較佳係與紫外線吸收劑併用,添加受阻胺系自由基捕捉劑等之自由基捕捉劑。此外,電子線照射係加速電壓為70kV~1MV、照射線量為約5~100kGy(0.5~10Mrad)。 In order to impart light resistance to the hard coat layer, prevent discoloration due to ultraviolet rays contained in sunlight or the like, deterioration in strength, cracking, and the like, it is also preferred to add an ultraviolet absorber to the ionizing radiation curable resin. When the ultraviolet absorber is added, in order to prevent the hardening of the hard coat layer from being impeded by the ultraviolet absorber, the ionizing radiation curable resin is preferably cured by an electron beam. The ultraviolet absorber may be an organic ultraviolet absorber such as a benzotriazole compound or a benzophenone compound or a fine particle zinc oxide having a particle diameter of 0.2 μm or less. A well-known thing, such as an inorganic ultraviolet absorber, such as a titanium oxide and a cerium oxide, is selected and used. The amount of the ultraviolet absorber added is about 0.01 to 5% by mass in the ionizing radiation curable resin composition. In order to further improve light resistance, it is preferred to use a radical scavenger such as a hindered amine-based radical scavenger in combination with an ultraviolet absorber. In addition, the electron beam irradiation system has an accelerating voltage of 70 kV to 1 MV and an irradiation line amount of about 5 to 100 kGy (0.5 to 10 Mrad).

(防眩層) (anti-glare layer)

在影像顯示裝置的最視認側設置防眩層為較佳的形態之一。就防眩層而言,可適當採用以往眾所周知者,一般而言,作為在樹脂中分散防眩劑之層而形成。就防眩劑而言,使用無機系或有機系的微粒子。此等微粒子的形狀為真球狀、橢圓狀等。微粒子係較佳為透明性者。此種微粒子,例如,就無機系微粒子而言可列舉矽石珠粒,就有機系微粒子而言可列舉樹脂珠粒。就樹脂珠粒而言,例如可列舉苯乙烯珠粒、三聚氰胺珠粒、丙烯酸珠粒、丙烯酸苯乙烯珠粒、聚碳酸酯珠粒、聚乙烯珠粒、苯并胍胺-甲醛珠粒等。微粒子通常相對於樹脂部分100質量份,可添加2~30質量份,較佳為約10~25質量份。 It is one of the preferable forms to provide an anti-glare layer on the most visible side of the image display device. As the antiglare layer, those conventionally known can be suitably used, and generally, it is formed as a layer in which an antiglare agent is dispersed in a resin. As the antiglare agent, inorganic or organic fine particles are used. The shape of these fine particles is a true spherical shape, an elliptical shape, or the like. The microparticle system is preferably transparent. Examples of such fine particles include vermiculite beads as the inorganic fine particles, and resin beads as the organic fine particles. Examples of the resin beads include styrene beads, melamine beads, acrylic beads, acrylic styrene beads, polycarbonate beads, polyethylene beads, benzoguanamine-formaldehyde beads, and the like. The fine particles are usually added in an amount of 2 to 30 parts by mass, preferably about 10 to 25 parts by mass, per 100 parts by mass of the resin portion.

分散保持防眩劑的上述樹脂係與硬塗層同樣地,儘可能硬度高者為佳。因而,作為上述樹脂,例如可使用在上述硬塗層所述之電離放射線硬化性樹脂、熱硬化性樹脂等之硬化性樹脂等。 The above-mentioned resin in which the antiglare agent is dispersed and retained is preferably as high as possible as in the case of the hard coat layer. Therefore, as the resin, for example, a curable resin such as an ionizing radiation curable resin or a thermosetting resin described in the above hard coat layer can be used.

防眩層的厚度只要為適當的厚度即可,通常 為約1~20μm。防眩層可適當採用眾所周知的各種塗敷法而形成。此外,用以形成防眩層之塗液中,為了防止防眩劑的沉澱,較佳係適當添加矽石等之眾所周知的抗沉降劑。 The thickness of the anti-glare layer may be an appropriate thickness, usually It is about 1~20μm. The antiglare layer can be formed by suitably using various well-known coating methods. Further, in the coating liquid for forming the antiglare layer, in order to prevent precipitation of the antiglare agent, a well-known anti-settling agent such as vermiculite is preferably added.

(抗反射層) (anti-reflection layer)

在影像顯示裝置的最表面側、各薄膜與空氣之界面設置抗反射層亦為較佳的形態之一。就抗反射層而言,可適當採用以往眾所周知者。一般而言,抗反射層係至少包含低折射率層,更進一步包含使低折射率層與(折射率比該低折射率層高)高折射率層交互鄰接積層且將表面側作為低折射率層之多層的層。低折射率層及高折射率層的各厚度,只要為根據用途之適當厚度即可,較佳係鄰接積層時各自為0.1μm前後,低折射率層單獨時為約0.1~1μm。 It is also preferable to provide an antireflection layer on the outermost surface side of the image display device and the interface between each film and air. As the antireflection layer, those well known in the art can be suitably used. In general, the anti-reflective layer comprises at least a low refractive index layer, and further comprising a low refractive index layer and a (high refractive index than the low refractive index layer) high refractive index layer alternately adjacent to the laminate and the surface side as a low refractive index A layer of multiple layers of layers. The respective thicknesses of the low refractive index layer and the high refractive index layer may be appropriately thick depending on the application, and are preferably about 0.1 μm before and after the laminate, and about 0.1 to 1 μm when the low refractive index layer is used alone.

就低折射率層而言,可列舉以薄膜形成法(例如,蒸鍍、濺鍍、CVD、等之物理的或化學的氣相成長法),使矽石、氟化鎂等之低折射率物質含於樹脂中的層;氟系樹脂等之低折射率樹脂的層;使低折射率物質含於低折射率樹脂中的層,包含矽石、氟化鎂等之低折射率物質的層形成之薄膜、以從氧化矽的溶膠液形成氧化矽膠膜之溶膠凝膠法所形成的膜、或者使作為低折射率物質之含空隙的微粒子含於樹脂中的層等。 Examples of the low refractive index layer include a film formation method (for example, physical or chemical vapor phase growth method such as vapor deposition, sputtering, CVD, etc.), and a low refractive index of vermiculite, magnesium fluoride, or the like. a layer containing a substance in a resin; a layer of a low refractive index resin such as a fluorine resin; a layer containing a low refractive index substance in a low refractive index resin; and a layer containing a low refractive index substance such as vermiculite or magnesium fluoride. The formed film, a film formed by a sol-gel method in which a cerium oxide film is formed from a cerium oxide sol solution, or a layer containing a void-containing fine particle as a low refractive index substance in a resin.

上述含空隙的微粒子係意指內部含有氣體的微粒子、含有氣體之多孔質構造的微粒子等,相對於微粒子固體部分本來的折射率,根據該氣體所致的空隙, 就微粒子全體而言,係表觀折射率降低的微粒子。就此種含有空隙的微粒子而言,可列舉日本特開2001-233611號公報所揭露的矽石微粒子等。又,就含空隙的微粒子而言,除了如矽石的無機物以外,亦可列舉日本特開2002-805031號公報等所揭露的中空聚合物微粒子。含空隙的微粒子的粒徑係例如約5~300nm。 The void-containing fine particles mean fine particles containing a gas inside, fine particles having a porous structure containing a gas, and the like, and the refractive index due to the gas is based on the original refractive index of the solid portion of the fine particles. As for the entire microparticles, there are microparticles whose apparent refractive index is lowered. Examples of such void-containing fine particles include vermiculite fine particles disclosed in Japanese Laid-Open Patent Publication No. 2001-233611. In addition, as for the fine particles containing voids, in addition to the inorganic material such as vermiculite, the hollow polymer fine particles disclosed in JP-A-2002-805031 can be used. The particle diameter of the void-containing fine particles is, for example, about 5 to 300 nm.

就高折射率層而言,可列舉以薄膜形成法(例如,蒸鍍、濺鍍、CVD等之物理的以至化學的氣相成長法),將使氧化鈦、氧化鋯、氧化鋅等之高折射率物質含於樹脂中的層;不含有氟的樹脂等之高折射率樹脂的層;使高折射率物質含於高折射率樹脂中的層;包含氧化鈦、氧化鋯、氧化鋅等之高折射率物質之層形成的薄膜等。 Examples of the high refractive index layer include a film formation method (for example, physical or chemical vapor phase growth methods such as vapor deposition, sputtering, CVD, etc.), and the titanium oxide, zirconium oxide, zinc oxide, and the like are made high. a layer containing a refractive index substance in a resin; a layer of a high refractive index resin such as a resin not containing fluorine; a layer containing a high refractive index substance in a high refractive index resin; and containing titanium oxide, zirconium oxide, zinc oxide, or the like A film formed of a layer of a high refractive index material or the like.

(防污層) (anti-fouling layer)

就防污層而言,可適當採用以往眾所周知者,一般而言,可在樹脂中使用矽油、聚矽氧樹脂等之矽系化合物;氟系界面活性劑、氟系樹脂等之氟系化合物;蠟等之含有防污染劑的塗料,以眾所周知的塗敷法而形成。防污層的厚度只要為適當厚度即可,通常能為約1~10μm。 As the antifouling layer, a conventionally known one can be suitably used. In general, an anthraquinone compound such as an eucalyptus oil or a polyfluorene resin; a fluorine-based surfactant such as a fluorine-based surfactant or a fluorine-based resin; A coating material containing an anti-fouling agent such as wax is formed by a well-known coating method. The thickness of the antifouling layer may be any thickness as long as it is an appropriate thickness, and is usually about 1 to 10 μm.

(抗靜電層) (antistatic layer)

就抗靜電層而言,可適當採用以往眾所周知者,一般而言,作為於樹脂中含有抗靜電層之層而形成。就抗靜電層而言,係使用有機系或無機系的化合物。例如,就有機系化合物的抗靜電層而言,可列舉陽離子系抗靜 電劑、陰離子系抗靜電劑、兩性系抗靜電劑、非離子系抗靜電劑、有機金屬系抗靜電劑等,又此等抗靜電劑除了作為低分子化合物使用外,亦作為高分子化合物使用。又,就抗靜電劑而言,亦使用聚噻吩、聚苯胺等之導電性聚合物等。又,作為抗靜電劑,亦使用例如包含金屬氧化物的導電性微粒子等。導電性微粒子的粒徑以透明性之點,係例如平均粒徑約0.1nm~0.1μm。此外,就該金屬氧化物而言,例如可列舉ZnO、CeO2、Sb2O2、SnO2、ITO(摻雜銦之氧化錫)、In2O3、Al2O3、ATO(摻雜銻之氧化錫)、AZO(摻雜鋁之氧化鋅)等。 The antistatic layer can be suitably used as a conventionally known one, and is generally formed as a layer containing an antistatic layer in a resin. As the antistatic layer, an organic or inorganic compound is used. For example, examples of the antistatic layer of the organic compound include a cationic antistatic agent, an anionic antistatic agent, an amphoteric antistatic agent, a nonionic antistatic agent, and an organometallic antistatic agent. The antistatic agent is used as a polymer compound in addition to being used as a low molecular compound. Further, as the antistatic agent, a conductive polymer such as polythiophene or polyaniline or the like is also used. Further, as the antistatic agent, for example, conductive fine particles containing a metal oxide or the like are used. The particle diameter of the conductive fine particles is, for example, an average particle diameter of about 0.1 nm to 0.1 μm. Further, examples of the metal oxide include ZnO, CeO 2 , Sb 2 O 2 , SnO 2 , ITO (tin oxide doped with indium), In 2 O 3 , Al 2 O 3 , ATO (doping Oxide tin oxide, AZO (doped zinc oxide of aluminum), and the like.

就含有抗靜電層的上述樹脂而言,例如使用如在上述硬塗層所述之電離放射線硬化性樹脂、熱硬化性樹脂等之硬化性樹脂等外,在將抗靜電層作為中間層而形成且不需要抗靜電層本身的表面強度的情形,亦可使用熱塑性樹脂等。抗靜電層的厚度只要為適當厚度即可,通常為約0.01~5μm。抗靜電層可適當採用眾所周知的各種塗敷法而形成。 In the above-mentioned resin containing the antistatic layer, for example, an antistatic layer such as an ionizing radiation curable resin or a thermosetting resin as described in the above hard coat layer is used, and an antistatic layer is formed as an intermediate layer. In the case where the surface strength of the antistatic layer itself is not required, a thermoplastic resin or the like can also be used. The thickness of the antistatic layer may be an appropriate thickness, and is usually about 0.01 to 5 μm. The antistatic layer can be formed by suitably using various well-known coating methods.

本發明的液晶顯示裝置係具有上述的背光光源、2片的偏光板、及配置在前述2片的偏光板之間的液晶胞,但可任意地進一步含有其他的構件。例如,可進一步具備彩色濾光片、透鏡薄膜、擴散片、抗反射薄膜等。 The liquid crystal display device of the present invention includes the above-described backlight source, two polarizing plates, and liquid crystal cells disposed between the two polarizing plates, but may further optionally contain other members. For example, a color filter, a lens film, a diffusion sheet, an antireflection film, or the like can be further provided.

[實施例] [Examples]

以下,列舉實施例來更具體地說明本發明,但本發明不因下述實施例而受到限制,可在適合本發明 趣旨的範圍內加入適當的變更,彼等均包含在本發明的技術範圍內。 Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited by the following examples, and may be suitable for the present invention. Appropriate changes are added to the scope of the present invention, and they are all included in the technical scope of the present invention.

以下,表示實施例中所採用之物性的測定方法。 Hereinafter, the measurement method of the physical properties used in the examples will be described.

(1)厚度(d) (1) Thickness (d)

按照JIS K 7130「塑膠薄膜及片的厚度測定方法(A法)」,求得厚度(d)。 The thickness (d) was determined in accordance with JIS K 7130 "Method for Measuring Thickness of Plastic Film and Sheet (Method A)".

(2)折射率(Nx、Ny、Nz) (2) Refractive index (Nx, Ny, Nz)

按照JIS K 7142「塑膠的折射率測定方法(A法)」,求得MD的折射率(Nx)、TD的折射率(Ny)、厚度方向的折射率(Nz)。通常係使用波長589nm的鈉D線來測定。 The refractive index (Nx) of MD, the refractive index (Ny) of TD, and the refractive index (Nz) in the thickness direction were determined in accordance with JIS K 7142 "Method for Measuring Refractive Index of Plastic (A Method)". It is usually determined using a sodium D line having a wavelength of 589 nm.

(3)雙折射率(ΔNxy)及遲滯(Re) (3) Birefringence (ΔNxy) and hysteresis (Re)

遲滯係在對於薄膜面以厚度方向設為z軸,與z軸正交,且將相互正交的2個軸方向設為x軸及y軸的情形中,以根據此等各軸方向的折射率(Nx、Ny、Nz)而產生的雙折射與薄膜厚度d的積所表示的相位差。在此,將縱向方向(MD)設為x軸、寬度方向(TD)設為y軸,將藉由入射薄膜面(x-y平面)的光而產生的雙折射率(ΔNxy)與厚度(d)的積之面內遲滯設為遲滯(Re)。因此,雙折射率(Δxy)及遲滯(Re)係針對各自以下述的式求得。各折射率係使用阿貝折射率計而測定。遲滯的單位為nm。 The hysteresis is a case where the film surface is set to the z-axis in the thickness direction and is orthogonal to the z-axis, and the two axial directions orthogonal to each other are the x-axis and the y-axis, and the refraction is based on the axial directions. The phase difference represented by the product of the birefringence (Nx, Ny, Nz) and the film thickness d. Here, the birefringence (ΔNxy) and the thickness (d) which are generated by the light incident on the film surface (xy plane) are set in the longitudinal direction (MD) as the x-axis and the width direction (TD) as the y-axis. The hysteresis in the surface of the product is set to hysteresis (Re). Therefore, the birefringence (Δxy) and the hysteresis (Re) are each obtained by the following formula. Each refractive index was measured using an Abbe refractometer. The unit of hysteresis is nm.

ΔNxy=|Nx-Ny| ΔNxy=|Nx-Ny|

Re=ΔNxy×d Re=ΔNxy×d

(4)厚度方向遲滯(Rth) (4) Thickness direction hysteresis (Rth)

厚度方向遲滯係表示因從厚度方向入射的光所產生 的遲滯者。在此,作為x-z平面及y-z平面的2個雙折射率的平均與薄膜厚度(d)的積,係根據下式求得。單位為nm。 The thickness direction retardation is expressed by light incident from the thickness direction Delayed. Here, the product of the average of the two birefringences in the x-z plane and the y-z plane and the film thickness (d) is obtained by the following formula. The unit is nm.

Rth=(|Nx-Nz|+|Ny-Nz|)/2×d Rth=(|Nx-Nz|+|Ny-Nz|)/2×d

(5)面配向度(ΔP) (5) Surface alignment (ΔP)

使用薄膜的縱向方向的折射率(Nx)、寬度方向的折射率(Ny)、厚度方向的折射率(Nz)的數值,根據下述式算出面配向度(ΔP)。 The surface alignment degree (ΔP) was calculated from the following equation using the values of the refractive index (Nx) in the longitudinal direction of the film, the refractive index (Ny) in the width direction, and the refractive index (Nz) in the thickness direction.

ΔP=((Nx+Ny)/2)-Nz ΔP=((Nx+Ny)/2)-Nz

(6)虹斑觀察 (6) Rainbow spot observation

將後述的各實施例及比較例的薄膜以偏光鏡的吸收軸與薄膜的配向主軸(Nx與Ny的高者)成垂直的方式,貼附在市售的偏光鏡薄膜的單面,在其相反面貼附市售的TAC薄膜,以製作偏光板。接著,把具有白色LED作為背光、將2片的TAC薄膜作為偏光鏡保護膜之2片偏光板、及具有液晶胞之市售的液晶顯示裝置之視認側的偏光板卸下,交換為如前所述所製作的偏光板。此時,所製作的偏光板之視認側的偏光鏡保護膜係以成為實施例或比較例的薄膜的方式設置該偏光板。使這樣所製作的液晶顯示裝置顯示白色影像,從顯示器的正面、及斜向方向進行目視觀察,針對虹斑的發生以如下般加以判定。此外,觀察角度係從顯示器之畫面的中心拉至法線方向(垂直)的線,與連結顯示器中心和觀察時的眼睛位置的線所形成的角度。◎:從任一方向均無虹斑的發生。○:觀察角度為0°至55°的範圍時的情形,無虹斑的發生。在 觀察角度超過55°的範圍,觀察到一部分極淡的虹斑。×:在觀察角度為0°至55°的範圍觀察到虹斑。 The film of each of the examples and the comparative examples described below was attached to one side of a commercially available polarizing film film such that the absorption axis of the polarizer and the alignment main axis of the film (the higher of Nx and Ny) were perpendicular to each other. On the opposite side, a commercially available TAC film was attached to make a polarizing plate. Then, two polarizing plates having a white LED as a backlight, two TAC films as a polarizer protective film, and a polarizing plate on the viewing side of a commercially available liquid crystal display device having a liquid crystal cell are removed and exchanged as before. The polarizing plate produced. At this time, the polarizer protective film on the viewing side of the produced polarizing plate was provided as the film of the example or the comparative example. The liquid crystal display device thus produced was displayed with a white image, and visually observed from the front side and the oblique direction of the display, and the occurrence of the rainbow spot was determined as follows. Further, the viewing angle is an angle formed by a line drawn from the center of the screen of the display to the normal direction (vertical), and a line connecting the center of the display and the position of the eye at the time of observation. ◎: No rainbow spots occurred from any direction. ○: When the observation angle is in the range of 0° to 55°, no rainbow spots occur. in When the observation angle exceeded the range of 55°, a part of the extremely pale rainbow spot was observed. ×: A rainbow spot was observed in a range in which the observation angle was 0° to 55°.

(7)撕裂強度 (7) tear strength

使用東洋精機製作所製艾勉道夫撕裂試驗機,根據JIS P-8116,測定各薄膜的撕裂強度。撕裂方向係以與薄膜的配向主軸方向成平行的方式進行,根據下述的基準而評價。配向主軸方向的測定係以分子配向計(王子計測器股份有限公司製、MOA-6004型分子配向計)而測定。 The tear strength of each film was measured in accordance with JIS P-8116 using an Aifufu tear tester manufactured by Toyo Seiki Seisakusho Co., Ltd. The tear direction was performed in parallel with the direction of the alignment main axis of the film, and was evaluated according to the following criteria. The measurement in the direction of the main axis was measured by a molecular alignment meter (manufactured by Oji Scientific Instruments Co., Ltd., MOA-6004 molecular alignment meter).

○:撕裂強度為50mN以上 ○: tear strength is 50mN or more

×:撕裂強度為小於50mN ×: tear strength is less than 50mN

(8)穿透率 (8) penetration rate

使用分光光度計(日立製作所製、U-3500型),以空氣層為標準,測定各薄膜的波長300~500nm區域的光線穿透率,求得在波長380nm的光線穿透率。 Using a spectrophotometer (manufactured by Hitachi, Ltd., model U-3500), the light transmittance of each film at a wavelength of 300 to 500 nm was measured using an air layer as a standard, and the light transmittance at a wavelength of 380 nm was obtained.

(9)在150℃的熱收縮率 (9) Thermal shrinkage at 150 ° C

按照JISC2318-19975.3.4(尺寸變化),測定長邊方向及寬度方向的尺寸變化率(%)。對於應測定的方向,將薄膜切成寬10mm、長度250mm,並以200mm的間隔加上印,在5gf的一定張力下測定印之間隔(A)。接著,將薄膜放入150℃的環境中的烘箱,於無荷重下以150±3℃加熱處理30分鐘後,在5gf的一定張力下測定印之間隔(B)。使用此等的測定值,藉由以下的式而求得熱收縮率。 The dimensional change rate (%) in the longitudinal direction and the width direction was measured in accordance with JIS C2318-19975.3.4 (dimension change). For the direction to be measured, the film was cut into a width of 10 mm and a length of 250 mm, and printed at intervals of 200 mm, and the printing interval (A) was measured under a constant tension of 5 gf. Next, the film was placed in an oven at 150 ° C, and heat-treated at 150 ± 3 ° C for 30 minutes under no load, and then the printing interval (B) was measured under a constant tension of 5 gf. Using these measured values, the heat shrinkage ratio was determined by the following formula.

熱收縮率(%)=(A-B)/A×100 Heat shrinkage rate (%) = (A-B) / A × 100

(製造例1-聚酯樹脂A) (Manufacturing Example 1 - Polyester Resin A)

在將酯化反應罐升溫達200℃的時點,進料86.4質量 份的對苯二甲酸及64.6質量份的乙二醇,一邊攪拌一邊進料作為觸媒之0.017質量份的三氧化銻、0.064質量份的乙酸鎂4水合物、0.16質量份的三乙胺。其次,進行加壓升溫並在表壓0.34MPa、240℃的條件進行加壓酯化反應後,使酯化反應罐回復至常壓,添加0.014質量份的磷酸。再者,歷時15分鐘升溫至260℃,添加0.012質量份的磷酸三甲酯。接著在15分鐘後,用高壓分散機進行分散處理,於15分鐘後,將所得之酯化反應生成物移送至聚縮合反應罐,於280℃減壓下進行聚縮合反應。 When the esterification reactor was heated up to 200 ° C, the feed was 86.4 mass. The terephthalic acid and 64.6 parts by mass of ethylene glycol were fed as 0.017 parts by mass of antimony trioxide, 0.064 parts by mass of magnesium acetate tetrahydrate, and 0.16 parts by mass of triethylamine as a catalyst while stirring. Next, the pressure-increasing temperature was raised, and after the pressure esterification reaction was carried out under the conditions of a gauge pressure of 0.34 MPa and 240 ° C, the esterification reaction tank was returned to normal pressure, and 0.014 parts by mass of phosphoric acid was added. Further, the temperature was raised to 260 ° C over 15 minutes, and 0.012 parts by mass of trimethyl phosphate was added. Then, after 15 minutes, the dispersion treatment was carried out by a high-pressure disperser. After 15 minutes, the obtained esterification reaction product was transferred to a polycondensation reaction tank, and a polycondensation reaction was carried out under reduced pressure at 280 °C.

在聚縮合反應結束後,用95%分割直徑為5μm的Naslon製過濾器進行過濾處理,從噴嘴擠壓成條紋狀,使用進行預過濾處理(孔徑:1μm以下)的冷卻水使其冷卻、固化,切割成丸粒狀。所得之樹脂的固有黏度為0.62dl/g,實質上不含有惰性粒子及內部析出粒子。以下,將如此所得之聚對苯二甲酸乙二酯樹脂簡稱為PET(A)。 After completion of the polycondensation reaction, it was filtered by a 95% Naslon filter having a diameter of 5 μm, and extruded into a stripe shape from a nozzle, and cooled and solidified by using a cooling water subjected to pre-filtration treatment (pore diameter: 1 μm or less). Cut into pellets. The obtained resin had an intrinsic viscosity of 0.62 dl/g and contained substantially no inert particles and internal precipitated particles. Hereinafter, the polyethylene terephthalate resin thus obtained is simply referred to as PET (A).

(製造例2-聚酯樹脂B) (Production Example 2 - Polyester Resin B)

混合10質量份的經乾燥之紫外線吸收劑(2,2’-(1,4-伸苯基)雙(4H-3,1-苯并酮-4-酮)、90質量份的不含粒子之PET(A)(固有黏度為0.62dl/g),使用混練擠壓機,得到含有紫外線吸收劑的樹脂。將如此所得之聚對苯二甲酸乙二酯樹脂簡稱為PET(B)。 Mix 10 parts by mass of dried UV absorber (2,2'-(1,4-phenylene) bis(4H-3,1-benzo) Ketone-4-ketone), 90 parts by mass of the particle-free PET (A) (inherent viscosity: 0.62 dl/g), and a resin containing an ultraviolet absorber was obtained using a kneading extruder. The polyethylene terephthalate resin thus obtained is simply referred to as PET (B).

(製造例3-黏合性改質塗布液的調整) (Manufacturing Example 3 - Adjustment of Adhesive Modification Coating Liquid)

藉由習知方法利用酯交換反應及聚縮合反應,調製作為二羧酸成分(相對於二羧酸成分全體)之對苯二甲酸46莫耳%、間苯二甲酸46莫耳%及5-磺酸基間苯二甲酸鈉 8莫耳%、作為二醇成分(相對於二醇成分全體)之乙二醇50莫耳%及新戊二醇50莫耳%之組成的含有水分散性磺酸金屬鹽之共聚合聚酯樹脂。接著,混合51.4質量份的水、38質量份的異丙醇、5質量份的正丁基賽珞蘇、0.06質量份的非離子系界面活性劑。而且,加熱攪拌,在到達77℃的時點,加入5質量份的上述含有水分散性磺酸金屬鹽之共聚合聚酯樹脂,持續攪拌至樹脂的結塊不見為止。然後,將樹脂水分散液冷卻至常溫,得到固體成分濃度5.0質量%的均勻水分散性共聚合聚酯樹脂液。再者,使3質量份的凝集體矽石粒子(富士SILYSIA(股)製、SYLYSIA 310)分散於50質量份的水中後,在99.46質量份的上述水分散性共聚合聚酯樹脂液中加入0.54質量份的SYLYSIA 310之水分散液,一邊攪拌一邊加入20質量份的水,以得到黏合性改質塗布液。 The transesterification reaction and the polycondensation reaction are carried out by a conventional method to prepare 46 mol% of terephthalic acid as a dicarboxylic acid component (to the entire dicarboxylic acid component), 46 mol% of isophthalic acid, and 5- Sodium sulfoisophthalate 8 mol%, a copolymerized polyester containing a water-dispersible sulfonic acid metal salt as a composition of a diol component (to the total of a diol component) of 50 mol% of ethylene glycol and 50 mol% of neopentyl glycol Resin. Next, 51.4 parts by mass of water, 38 parts by mass of isopropyl alcohol, 5 parts by mass of n-butyl celecoxime, and 0.06 parts by mass of a nonionic surfactant were mixed. Further, while heating and stirring, 5 parts by mass of the above-mentioned copolymerized polyester resin containing a water-dispersible sulfonic acid metal salt was added at a time point of reaching 77 ° C, and stirring was continued until the agglomeration of the resin was not observed. Then, the aqueous resin dispersion liquid was cooled to room temperature to obtain a uniform water-dispersible copolymerized polyester resin liquid having a solid content concentration of 5.0% by mass. In addition, after dispersing 3 mass parts of aggregated vermiculite particles (Fuji SILYSIA Co., Ltd., SYLYSIA 310) in 50 parts by mass of water, 99.46 parts by mass of the above water-dispersible copolymerized polyester resin liquid is added. 0.54 parts by mass of an aqueous dispersion of SYLYSIA 310 was added with 20 parts by mass of water while stirring to obtain a binder-modified coating liquid.

(實施例1) (Example 1)

將作為包含3層構造的基材薄膜中間層用原料的90質量份的不含粒子之PET(A)樹脂丸粒與10質量份的含有紫外線吸收劑之PET(B)樹脂丸粒在135℃減壓乾燥(1Torr)6小時後,供給至擠壓機2(中間層II層用)。又,利用習知方法乾燥PET(A)並分別供給至擠壓機1(外層I層及外層III用),在285℃使其溶解。將該2種的聚合物分別以不鏽鋼燒結體的濾材(公稱過濾精度10μm粒子95%切割)過濾,用2種3層合流塊進行積層,由管口押出成片狀後,使用外加靜電鑄造法纏繞至表面溫度30℃的鑄造鼓進行冷卻固化,以製作未延伸薄膜。此時,以I層、II層 、III層的厚度的比為10:80:10的方式調整各押出機的吐出量。 90 parts by mass of the particle-free PET (A) resin pellets and 10 parts by mass of the PET (B) resin pellets containing the ultraviolet absorber as a raw material for the base film intermediate layer of the three-layer structure at 135 ° C After drying under reduced pressure (1 Torr) for 6 hours, it was supplied to the extruder 2 (for the intermediate layer II layer). Further, the PET (A) was dried by a conventional method and supplied to the extruder 1 (for the outer layer I and the outer layer III), respectively, and dissolved at 285 °C. Each of the two kinds of polymers was filtered with a filter material of a stainless steel sintered body (manufactured by a nominal filtration rate of 10 μm particles and cut by 95%), and laminated by two types of three-layered flow blocks, and extruded into a sheet shape by a nozzle, and then an electrostatic casting method was used. The casting drum wound to a surface temperature of 30 ° C was cooled and solidified to produce an unstretched film. At this time, I layer, II layer The discharge ratio of each extruder was adjusted in such a manner that the ratio of the thickness of the III layer was 10:80:10.

接著,利用逆轉輥法,在該未延伸PET薄膜的兩面,以乾燥後的塗布量為0.08g/m2的方式,塗布上述黏合性改質塗布液後,在80℃乾燥20秒。 Subsequently, the above-mentioned adhesive modified coating liquid was applied onto both surfaces of the unstretched PET film by a reverse roll method so that the coating amount after drying was 0.08 g/m 2 , and then dried at 80 ° C for 20 seconds.

將形成該塗布層之未延伸薄膜導向同時雙軸延伸機,一邊以夾具把持薄膜的端部,一邊導向溫度90℃的熱風區,使縱向方向以倍率0.8倍的方式鬆弛,同時朝橫向方向延伸4.0倍。接著,在溫度170℃、以30秒處理,進一步朝寬度方向進行3%的鬆弛處理,以得到薄膜厚度約50μm的單軸配向PET薄膜。 The unstretched film forming the coating layer is guided to the simultaneous biaxial stretching machine, and the end portion of the film is held by the jig while being guided to the hot air region at a temperature of 90 ° C, and the longitudinal direction is relaxed at a magnification of 0.8 times while extending in the lateral direction. 4.0 times. Subsequently, the film was treated at a temperature of 170 ° C for 30 seconds, and further subjected to a relaxation treatment of 3% in the width direction to obtain a uniaxially oriented PET film having a film thickness of about 50 μm.

(實施例2) (Example 2)

除了藉由變更未延伸薄膜的厚度,將厚度作成約58μm、朝縱向方向以0.9倍的倍率鬆弛以外,以與實施例1同樣地得到單軸配向PET薄膜。 A uniaxially oriented PET film was obtained in the same manner as in Example 1 except that the thickness of the unstretched film was changed to a thickness of about 58 μm and a magnification of 0.9 times in the longitudinal direction.

(實施例3) (Example 3)

除了藉由變更未延伸薄膜的厚度,將厚度作成約38μm、朝縱向方向以0.7倍的倍率鬆弛、以180℃的溫度施加熱處理30秒以外,以與實施例1同樣地得到單軸配向PET薄膜。 A uniaxially oriented PET film was obtained in the same manner as in Example 1 except that the thickness of the unstretched film was changed to a thickness of about 38 μm, and the film was relaxed at a magnification of 0.7 times in the longitudinal direction and at a temperature of 180 ° C for 30 seconds. .

(實施例4) (Example 4)

除了藉由變更未延伸薄膜的厚度,將厚度作成約25μm、橫向方向的延伸倍率為5.0倍、在180℃的溫度以30秒熱處理以外,以與實施例1同樣地得到單軸配向PET薄膜。 A uniaxially oriented PET film was obtained in the same manner as in Example 1 except that the thickness of the unstretched film was changed to a thickness of about 25 μm, a stretching ratio in the transverse direction was 5.0 times, and heat treatment was performed at a temperature of 180 ° C for 30 seconds.

(實施例5) (Example 5)

除了藉由變更未延伸薄膜的厚度,將厚度作成約80μm、朝縱向方向以0.85倍的倍率鬆弛、延伸時的溫度為95℃、以180℃的溫度施加熱處理30秒以外,以與實施例1同樣地得到單軸配向PET薄膜。 Except that the thickness of the unstretched film was changed, the thickness was made to be about 80 μm, the longitudinal direction was relaxed at a magnification of 0.85 times, the temperature at the time of stretching was 95° C., and the heat treatment was applied at a temperature of 180° C. for 30 seconds. A uniaxially oriented PET film was obtained in the same manner.

(實施例6) (Example 6)

除了藉由變更未延伸薄膜的厚度,將厚度作成約38μm、朝縱向方向以0.6倍的倍率鬆弛以外,以與實施例1同樣地得到單軸配向PET薄膜。 A uniaxially oriented PET film was obtained in the same manner as in Example 1 except that the thickness of the unstretched film was changed to a thickness of about 38 μm and a magnification of 0.6 times in the longitudinal direction.

(比較例1) (Comparative Example 1)

將以與實施例1同樣的方法所製作的未延伸薄膜導向拉幅機延伸機,一邊以夾具把持薄膜的端部,一邊導向溫度125℃的熱風區,朝寬度方向延伸4.0倍。接著,保持著朝寬度方向延伸的寬度,以溫度225℃、30秒進行處理,進一步朝寬度方向進行3%的鬆弛處理,以得到薄膜厚度約25μm的單軸配向PET薄膜。 The unstretched film produced by the same method as in Example 1 was guided to a tenter stretching machine, and the end portion of the film was held by a jig while being guided to a hot air region having a temperature of 125 ° C, and extended 4.0 times in the width direction. Subsequently, the width extending in the width direction was maintained, and the treatment was carried out at a temperature of 225 ° C for 30 seconds, and further 3% relaxation treatment was performed in the width direction to obtain a uniaxially oriented PET film having a film thickness of about 25 μm.

(比較例2) (Comparative Example 2)

以與實施例1同樣的方法,朝行進方向延伸3.4倍、朝寬度方向延伸4.0倍,以得到薄膜厚度約38μm的雙軸配向PET薄膜。 In the same manner as in Example 1, a biaxially oriented PET film having a film thickness of about 38 μm was obtained by extending 3.4 times in the traveling direction and 4.0 times in the width direction.

(比較例3) (Comparative Example 3)

以與比較例1同樣的方法,朝行進方向延伸4.0倍、朝寬度方向延伸1.0倍,以得到薄膜厚度約100μm的單軸配向PET薄膜。由於為縱向單軸延伸薄膜,所以在薄膜表面觀察到微小的瑕疵。 In the same manner as in Comparative Example 1, a uniaxially oriented PET film having a film thickness of about 100 μm was obtained by stretching 4.0 times in the traveling direction and 1.0 times in the width direction. Since the film was uniaxially stretched in the longitudinal direction, minute defects were observed on the surface of the film.

(比較例4) (Comparative Example 4)

除了藉由變更未延伸薄膜的厚度,將厚度作成約38μm、不進行縱向方向的鬆弛處理以外,以與實施例1同樣地得到單軸配向PET薄膜。 A uniaxially oriented PET film was obtained in the same manner as in Example 1 except that the thickness of the unstretched film was changed to a thickness of about 38 μm and no relaxation treatment in the longitudinal direction was performed.

(比較例5) (Comparative Example 5)

除了藉由變更未延伸薄膜的厚度,將厚度作成約38μm、不進行縱向方向的鬆弛處理以外,以與實施例3同樣地得到單軸配向PET薄膜。 A uniaxially-oriented PET film was obtained in the same manner as in Example 3 except that the thickness of the unstretched film was changed to a thickness of about 38 μm and no relaxation treatment in the longitudinal direction was performed.

(比較例6) (Comparative Example 6)

除了藉由變更未延伸薄膜的厚度,將厚度作成約25μm、不進行縱向方向的鬆弛處理以外,以與實施例4同樣地得到單軸配向PET薄膜。 A uniaxially oriented PET film was obtained in the same manner as in Example 4 except that the thickness of the unstretched film was changed to a thickness of about 25 μm and no relaxation treatment in the longitudinal direction was carried out.

將針對以上的實施例及比較例的薄膜進行評價的結果示於下述的表1。 The results of evaluation of the films of the above Examples and Comparative Examples are shown in Table 1 below.

如上所述,在將實施例1~6的薄膜作為偏光鏡保護膜使用的情形,確認虹斑的發生係有意地受到抑制,得到視認性優異的液晶顯示裝置。又,實施例1~6的薄膜不僅可提供視認性優異的影像顯示裝置,雖然比較的厚度較薄,但由於具備充分的撕裂強度,確認適合於工業的影像顯示裝置的製造中使用。另一方面,比較例1、2及6的薄膜在作為偏光鏡保護膜使用的情形,從正面觀察時產生了虹斑,無法得到良好的視認性。又,比較例3的薄膜已清楚知道雖然在作為偏光鏡保護膜使用之情形的視認性上沒有問題,但由於撕裂強度不夠充分,不適合於工業的且安定的液晶顯示裝置的製造。一般認為其係比較例3的薄膜雖然Re值及Re/Rth比係比較高,但ΔP的數值也高的原因。比較例4及5的薄膜係在觀察角度為0°至55°的範圍觀察時,雖然觀察不到虹斑的發生,但在觀察角度超過55°的範圍會觀察到一部分極淡的虹斑。一般認為其係比較例4及5的薄膜雖然Re比較高,但Re/Rth比係較低的原因。又,比較例6因為ΔP的數值高,所以撕裂強度也不夠充分。 As described above, when the films of Examples 1 to 6 were used as a polarizer protective film, it was confirmed that the occurrence of rainbow spots was intentionally suppressed, and a liquid crystal display device having excellent visibility was obtained. Further, the films of Examples 1 to 6 can provide not only an image display device having excellent visibility, but also a relatively thin thickness. However, since the film has sufficient tear strength, it has been confirmed to be suitable for use in industrial image display devices. On the other hand, in the case of using the films of Comparative Examples 1, 2, and 6 as a polarizer protective film, rainbow spots were generated when viewed from the front, and good visibility was not obtained. Further, in the film of Comparative Example 3, it is clear that there is no problem in visibility in the case of being used as a polarizer protective film, but the tear strength is insufficient, and it is not suitable for the production of an industrial and stable liquid crystal display device. It is considered that the film of Comparative Example 3 has a high Re value and a Re/Rth ratio, but the value of ΔP is also high. In the films of Comparative Examples 4 and 5, when the observation angle was in the range of 0° to 55°, although the occurrence of rainbow spots was not observed, a part of the extremely pale rainbow spots was observed in the range where the observation angle exceeded 55°. It is considered that the films of Comparative Examples 4 and 5 are relatively high in Re, but the Re/Rth ratio is lower. Further, in Comparative Example 6, since the value of ΔP was high, the tear strength was also insufficient.

[產業上之可利用性] [Industrial availability]

藉由使用本發明的液晶顯示裝置、偏光板及偏光鏡保護膜,可提供視認性優異且薄型的液晶顯示裝置。因此,本發明在產業上的利用可能性極高。 By using the liquid crystal display device, the polarizing plate, and the polarizer protective film of the present invention, it is possible to provide a liquid crystal display device which is excellent in visibility and thin. Therefore, the industrial use of the present invention is extremely high.

Claims (14)

一種液晶顯示裝置,其係具有背光光源、2片的偏光板、配置在該2片的偏光板之間的液晶胞,該背光光源為具有連續的發光質譜之白色光源,該偏光板係具有在偏光鏡的兩側積層有偏光鏡保護膜的構造,前述偏光鏡保護膜中的至少1片為滿足下述的物性(a)~(c)之聚酯薄膜:(a)3000nm以上30000nm以下的遲滯(Re);(b)1.0以上的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth);及(c)0.12以下的面配向度(△P);遲滯(Re)為△Nxy×d,厚度方向遲滯(Rth)為(|Nx-Nz|+|Ny-Nz|)/2×d,△P為((Nx+Ny)/2)-Nz,其中Nx為薄膜的縱向方向的折射率,Ny為薄膜的寬度方向的折射率,Nz為薄膜的厚度方向的折射率,△Nxy為|Nx-Ny|,d為薄膜厚度。 A liquid crystal display device comprising a backlight source, two polarizing plates, and a liquid crystal cell disposed between the two polarizing plates, the backlight source being a white light source having continuous emission mass spectrum, the polarizing plate having A structure in which a polarizer protective film is laminated on both sides of the polarizer, and at least one of the polarizer protective films is a polyester film satisfying the following physical properties (a) to (c): (a) 3000 nm or more and 30000 nm or less. Hysteresis (Re); (b) ratio of retardation (Re) of 1.0 or more to thickness direction retardation (Rth) (Re/Rth); and (c) plane alignment degree (ΔP) of 0.12 or less; hysteresis (Re) is ΔNxy×d, thickness direction retardation (Rth) is (|Nx-Nz|+|Ny-Nz|)/2×d, ΔP is ((Nx+Ny)/2)-Nz, where Nx is a film The refractive index in the longitudinal direction, Ny is the refractive index in the width direction of the film, Nz is the refractive index in the thickness direction of the film, ΔNxy is |Nx-Ny|, and d is the film thickness. 如請求項1之液晶顯示裝置,其中該聚酯薄膜係滿足下述的物性(d):(d)0.1以上的雙折射率(△Nxy)。 The liquid crystal display device of claim 1, wherein the polyester film satisfies the following physical properties (d): (d) a birefringence (?Nxy) of 0.1 or more. 如請求項1或2之液晶顯示裝置,其中該聚酯薄膜係構成較該液晶胞更位於視認側之偏光板的偏光鏡保護膜。 The liquid crystal display device of claim 1 or 2, wherein the polyester film constitutes a polarizer protective film of a polarizing plate which is located on the viewing side of the liquid crystal cell. 如請求項1或2之液晶顯示裝置,其中該聚酯薄膜的厚度為20μm以上90μm以下。 The liquid crystal display device of claim 1 or 2, wherein the polyester film has a thickness of from 20 μm to 90 μm. 如請求項1或2之液晶顯示裝置,其中該聚酯薄膜的撕裂強度為50mN以上。 The liquid crystal display device of claim 1 or 2, wherein the polyester film has a tear strength of 50 mN or more. 一種偏光板,其係具有滿足下述的物性(a)~(c)之聚酯薄膜積層於偏光鏡之至少1面的構造:(a)3000nm以上30000nm以下的遲滯(Re);(b)1.0以上的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth);及(c)0.12以下的面配向度(△P);遲滯(Re)為△Nxy×d,厚度方向遲滯(Rth)為(|Nx-Nz|+|Ny-Nz|)/2×d,△P為((Nx+Ny)/2)-Nz,其中Nx為薄膜的縱向方向的折射率,Ny為薄膜的寬度方向的折射率,Nz為薄膜的厚度方向的折射率,△Nxy為|Nx-Ny|,d為薄膜厚度。 A polarizing plate having a structure in which a polyester film satisfying the following physical properties (a) to (c) is laminated on at least one surface of a polarizer: (a) hysteresis (Re) of 3000 nm or more and 30,000 nm or less; (b) Ratio of hysteresis (Re) of 1.0 or more to retardation of thickness direction (Rth) (Re/Rth); and (c) plane alignment degree (ΔP) of 0.12 or less; hysteresis (Re) of ΔNxy×d, hysteresis in thickness direction (Rth) is (|Nx-Nz|+|Ny-Nz|)/2×d, and ΔP is ((Nx+Ny)/2)-Nz, where Nx is the refractive index in the longitudinal direction of the film, and Ny is The refractive index in the width direction of the film, Nz is the refractive index in the thickness direction of the film, ΔNxy is |Nx-Ny|, and d is the film thickness. 如請求項6之偏光板,其中該聚酯薄膜係滿足下述的物性(d):(d)0.1以上的雙折射率(△Nxy)。 The polarizing plate of claim 6, wherein the polyester film satisfies the following physical properties (d): (d) a birefringence (?Nxy) of 0.1 or more. 如請求項6或7之偏光板,其中該聚酯薄膜的厚度為20μm以上90μm以下。 The polarizing plate of claim 6 or 7, wherein the polyester film has a thickness of from 20 μm to 90 μm. 如請求項6或7之偏光板,其中該聚酯薄膜的撕裂強度為50mN以上。 The polarizing plate of claim 6 or 7, wherein the polyester film has a tear strength of 50 mN or more. 一種偏光鏡保護膜,其係滿足下述的物性(a)~(c)之聚酯薄膜:(a)3000nm以上30000nm以下的遲滯(Re);(b)1.0以上的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth);及 (c)0.12以下的面配向度(△P);遲滯(Re)為△Nxy×d,厚度方向遲滯(Rth)為(|Nx-Nz|+|Ny-Nz|)/2×d,△P為((Nx+Ny)/2)-Nz,其中Nx為薄膜的縱向方向的折射率,Ny為薄膜的寬度方向的折射率,Nz為薄膜的厚度方向的折射率,△Nxy為|Nx-Ny|,d為薄膜厚度。 A polarizer protective film which is a polyester film satisfying the following physical properties (a) to (c): (a) hysteresis (Re) of 3,000 nm or more and 30,000 nm or less; (b) hysteresis (Re) and thickness of 1.0 or more Directional retardation (Rth) ratio (Re/Rth); and (c) Surface orientation degree (ΔP) of 0.12 or less; hysteresis (Re) is ΔNxy×d, and thickness direction retardation (Rth) is (|Nx-Nz|+|Ny-Nz|)/2×d, △ P is ((Nx+Ny)/2)-Nz, where Nx is the refractive index in the longitudinal direction of the film, Ny is the refractive index in the width direction of the film, Nz is the refractive index in the thickness direction of the film, and ΔNxy is |Nx -Ny|, d is the film thickness. 如請求項10之偏光鏡保護膜,其中該聚酯薄膜係滿足下述的物性(d):(d)0.1以上的雙折射率(△Nxy)。 The polarizer protective film according to claim 10, wherein the polyester film satisfies the following physical properties (d): (d) a birefringence (?Nxy) of 0.1 or more. 如請求項10或11之偏光鏡保護膜,其中該聚酯薄膜的厚度為20μm以上90μm以下。 The polarizer protective film of claim 10 or 11, wherein the polyester film has a thickness of from 20 μm to 90 μm. 如請求項10或11之偏光鏡保護膜,其中該聚酯薄膜的撕裂強度為50mN以上。 The polarizer protective film of claim 10 or 11, wherein the polyester film has a tear strength of 50 mN or more. 一種偏光鏡保護膜之製造方法,其係包含將聚酯薄膜一邊朝與延伸方向正交的方向進行鬆弛處理,一邊同時進行延伸的步驟,且為滿足下述的物性(a)~(c)之聚酯薄膜:(a)3000nm以上30000nm以下的遲滯(Re);(b)1.0以上的遲滯(Re)與厚度方向遲滯(Rth)的比(Re/Rth);及(c)0.12以下的面配向度(△P);遲滯(Re)為△Nxy×d,厚度方向遲滯(Rth)為(|Nx-Nz|+|Ny-Nz|)/2×d,△P為((Nx+Ny)/2)-Nz,其中Nx為薄膜的縱向方向的折射率,Ny為薄膜的寬度方向的折射率,Nz為薄膜的厚度方向的折射率,△Nxy為|Nx-Ny|,d為薄膜厚度。 A method for producing a polarizer protective film, comprising the steps of simultaneously stretching a polyester film while being relaxed in a direction orthogonal to an extending direction, and satisfying the following physical properties (a) to (c) Polyester film: (a) hysteresis (Re) of 3000 nm or more and 30000 nm or less; (b) ratio of retardation (Re) of 1.0 or more to retardation of thickness direction (Rth) (Re/Rth); and (c) of 0.12 or less Surface alignment (ΔP); hysteresis (Re) is ΔNxy×d, thickness direction hysteresis (Rth) is (|Nx-Nz|+|Ny-Nz|)/2×d, ΔP is ((Nx+ Ny)/2)-Nz, where Nx is the refractive index in the longitudinal direction of the film, Ny is the refractive index in the width direction of the film, Nz is the refractive index in the thickness direction of the film, ΔNxy is |Nx-Ny|, and d is membrane thickness.
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