TWI556761B - Assembly device for pull head and assembly method of pull head - Google Patents

Assembly device for pull head and assembly method of pull head Download PDF

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Publication number
TWI556761B
TWI556761B TW104124187A TW104124187A TWI556761B TW I556761 B TWI556761 B TW I556761B TW 104124187 A TW104124187 A TW 104124187A TW 104124187 A TW104124187 A TW 104124187A TW I556761 B TWI556761 B TW I556761B
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TW
Taiwan
Prior art keywords
slider
tab
pull
main body
cover member
Prior art date
Application number
TW104124187A
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Chinese (zh)
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TW201609014A (en
Inventor
Kazuyoshi Itou
Katsuro Okabe
Kazuaki Sasaki
Takahito HORIUCHI
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Ykk Corp
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Publication of TWI556761B publication Critical patent/TWI556761B/en

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Classifications

    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/42Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00

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  • Automatic Assembly (AREA)

Description

拉頭組裝裝置及拉頭組裝方法 Pull head assembly device and slider assembly method

該發明是有關於一種拉鏈(slide fastener)的拉頭(slider)組裝裝置及拉頭組裝方法。 The invention relates to a slider assembly device and a slider assembly method relating to a slide fastener.

作為現有的拉頭組裝裝置,已知如下的拉頭組裝裝置,其包括:轉盤(turntable),間歇地旋轉來組裝拉頭;主體供給裝置,對轉盤的各工作站(working station)供給拉頭的主體;拉片供給裝置,於各工作站對主體供給拉頭的拉片;及鎖定(lock)構件供給裝置,於各工作站對主體供給拉頭的鎖定構件(例如,參照專利文獻1)。另外,於拉頭包括蓋(cover)構件的情況下,更包括於各工作站對主體供給蓋構件的蓋構件供給裝置。 As a conventional slider assembly device, there is known a slider assembly device including: a turntable that intermittently rotates to assemble a slider; and a main body supply device that supplies a slider to each working station of the turntable The main body; the pull-tab supply device, the pull-tab for supplying the slider to the main body at each workstation; and the lock member supply device, and the lock member for supplying the slider to the main body at each workstation (for example, refer to Patent Document 1). Further, in the case where the slider includes a cover member, it is further included in a cover member supply device that supplies the cover member to the main body at each workstation.

現有技術文獻 Prior art literature 專利文獻 Patent literature

專利文獻1:日本專利實開昭62-100010號公報 Patent Document 1: Japanese Patent Publication No. 62-100010

然而,於上述專利文獻1所記載的拉頭組裝裝置中,將主體、拉片、及鎖定構件於各供給裝置中以規定姿態整齊排列,故當更換所組裝的拉頭的種類時(批量更換時),進行交換的零件 多,批量更換花費時間,並不適合小批量生產。另外,需要對各供給裝置設置用以將整齊排列的主體、拉片、及鎖定構件供給至轉盤的驅動裝置,故導致拉頭組裝裝置大型化。 However, in the slider assembly device described in Patent Document 1, the main body, the pull-tab, and the lock member are aligned in a predetermined posture in each of the supply devices, so when the type of the assembled slider is replaced (batch replacement) Time), the parts exchanged More, batch replacement takes time, not suitable for small batch production. Further, it is necessary to provide a driving device for supplying the aligned main body, the pull-tab, and the locking member to the turntable for each of the supply devices, which results in an increase in the size of the slider assembly device.

本發明是鑒於所述課題而成者,其目的在於提供一種可減少批量更換時所交換的零件、縮短批量更換所需的時間,而且可使拉頭組裝裝置小型化的拉頭組裝裝置及拉頭組裝方法。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a slider assembly apparatus and a puller that can reduce the number of parts exchanged during batch replacement, shorten the time required for batch replacement, and reduce the size of the slider assembly device. Head assembly method.

本發明的上述目的藉由下述構成而達成。 The above object of the present invention is achieved by the following constitution.

(1)一種拉頭組裝裝置,其特徵在於包括:多個零件供給裝置,供給拉鏈的拉頭的零件;機械臂(robot arm),自多個零件供給裝置拾取(pick up)零件;組裝台,供機械臂組裝拉頭;及壓緊裝置,對在組裝台組裝而成的拉頭進行壓緊加工。 (1) A slider assembly apparatus comprising: a plurality of component supply devices for supplying a slider of a zipper; a robot arm for picking up parts from a plurality of component supply devices; and an assembly table For the mechanical arm assembly slider; and the pressing device, the slider assembled at the assembly table is pressed.

(2)如(1)所述的拉頭組裝裝置,其中,機械臂為具有多個旋轉軸的多軸機械臂,且於機械臂的前端安裝有機械手(robot hand)。 (2) The slider assembling device according to (1), wherein the robot arm is a multi-axis robot arm having a plurality of rotating shafts, and a robot hand is attached to a front end of the robot arm.

(3)如(2)所述的拉頭組裝裝置,其中,機械手包括拾取拉頭的零件的多個選取(pick)部,多個選取部分別包括吸附零件的吸引噴嘴、或者夾持零件的夾持器(gripper)。 (3) The slider assembly device of (2), wherein the robot includes a plurality of pick portions for picking up the parts of the slider, the plurality of picking portions respectively including suction nozzles for adsorbing the parts, or clamping parts Gripper.

(4)如(2)或(3)所述的拉頭組裝裝置,其中,多個零件供給裝置為:主體供給裝置,供給作為拉頭的零件的主體;拉片供給裝置,供給作為拉頭的零件的拉片;鎖定構件供給裝置,供給作為拉頭的零件的鎖定構件;及蓋構件供給裝置,供給作為拉 頭的零件的蓋構件,且主體供給裝置包括供主體滑落的主體滑槽(chute)、及供沿主體滑槽滑落的主體以任意的朝向停止的主體拾取台;拉片供給裝置包括供拉片滑落的拉片滑槽、及供沿拉片滑槽滑落的拉片以任意的朝向停止的拉片拾取台;鎖定構件供給裝置包括供鎖定構件以規定姿態滑落的鎖定構件滑槽、及供沿鎖定構件滑槽滑落的鎖定構件保持規定姿態而停止的鎖定構件拾取部;蓋構件供給裝置包括供蓋構件以規定姿態滑落的蓋構件滑槽、及供沿蓋構件滑槽滑落的蓋構件保持規定姿態而停止的蓋構件拾取部,並且於機械臂的上方設置照相機來檢測主體、拉片、鎖定構件、及蓋構件的至少一者的位置。 (4) The slider assembly device according to the above aspect, wherein the plurality of component supply devices are: a main body supply device that supplies a main body of the component as a slider; and a pull-tab supply device that supplies the slider as a slider a pull-tab of the component; a locking member supply device that supplies a locking member as a component of the slider; and a cover member supply device that supplies the pull a cover member of the head part, and the main body supply device includes a main body chute for the main body to slide down, and a main body pick-up table for stopping the main body sliding along the main body chute in an arbitrary direction; the pull-tab supply device includes a pull-tab a sliding tab chute, and a pull tab picking table for stopping the slider sliding along the tab chute; the locking member supply device includes a locking member chute for the locking member to slide in a prescribed posture, and a supply edge a locking member pickup portion in which the locking member sliding the slide groove slides to maintain a predetermined posture; the cover member supply device includes a cover member sliding groove for the cover member to slide down in a predetermined posture, and a cover member for keeping the cover member sliding down the cover member A cover member pickup portion that is stopped in posture, and a camera is disposed above the robot arm to detect a position of at least one of the main body, the pull tab, the lock member, and the cover member.

(5)如(4)所述的拉頭組裝裝置,其中,所述組裝台對由機械手的多個選取部吸附或夾持的零件依次進行組裝。 (5) The slider assembly device according to (4), wherein the assembly table sequentially assembles components that are sucked or held by a plurality of selected portions of the robot.

(6)如(5)所述的拉頭組裝裝置,其中,組裝台具有用以安置主體的組裝凹部。 (6) The slider assembly device of (5), wherein the assembly table has an assembly recess for arranging the body.

(7)如(5)或(6)所述的拉頭組裝裝置,其包括將在組裝台組裝而成的拉頭排出的排出部。 (7) The slider assembly device according to (5) or (6), which includes a discharge portion that discharges a slider assembled at the assembly table.

(8)如(4)所述的拉頭組裝裝置,其中,於機械手或拉片供給裝置的拉片拾取台上設置照相機來判別拉片的表裏。 (8) The slider assembly device according to (4), wherein a camera is provided on the pull-tab pickup table of the robot or the pull-tab supply device to discriminate the front and back of the pull-tab.

(9)一種拉頭組裝方法,其特徵在於包括:藉由機械臂而自供給拉鏈的拉頭的零件的多個零件供給裝置拾取零件的步驟;對藉由機械臂而拾取的零件進行組裝的步驟;及對組裝而成的拉頭進行壓緊加工的最終加工步驟。 (9) A method of assembling a slider, comprising: a step of picking up a part from a plurality of parts supply means of a part of a slider to which a zipper is supplied by a robot arm; and assembling a part picked up by a robot arm a step; and a final processing step of compacting the assembled slider.

根據本發明,包括:供給拉鏈的拉頭的零件的多個零件供給裝置、自多個零件供給裝置拾取零件的機械臂、供機械臂組裝拉頭的組裝台、及對在組裝台組裝而成的拉頭進行壓緊加工的壓緊裝置,故可減少將拉頭的零件以規定姿態整齊排列的零件。因此,可減少批量更換時所交換的零件,可縮短批量更換所需的時間。另外,由於藉由機械臂而組裝拉頭,因而與現有的拉頭組裝裝置相比,無需對各供給裝置設置用以將拉頭的零件供給至轉盤的驅動裝置,可使拉頭組裝裝置小型化。 According to the present invention, a plurality of component supply devices for supplying the components of the slider of the slide fastener, a robot arm for picking up components from the plurality of component supply devices, an assembly table for assembling the sliders by the robot arm, and assembling the assembly on the assembly table are provided. The slider of the slider is pressed and pressed, so that the components of the slider are arranged neatly in a predetermined posture. Therefore, parts exchanged during batch replacement can be reduced, and the time required for batch replacement can be shortened. In addition, since the slider is assembled by the mechanical arm, it is not necessary to provide a driving device for supplying the parts of the slider to the turntable, and the slider assembly device can be made smaller than the conventional slider assembly device. Chemical.

根據本發明,包括:藉由機械臂而自供給拉鏈的拉頭的零件的多個零件供給裝置拾取零件的步驟、對藉由機械臂而拾取的零件進行組裝的步驟、及對組裝而成的拉頭進行壓緊加工的最終加工步驟,故可減少將拉頭的零件以規定姿態整齊排列的零件。因此,可減少批量更換時所交換的零件,可縮短批量更換所需的時間。另外,由於藉由機械臂而組裝拉頭,因而與現有的拉頭組裝裝置相比,無需對各供給裝置設置用以將拉頭的零件供給至轉盤的驅動裝置,可使拉頭組裝裝置小型化。 According to the present invention, there are provided a step of picking up a part by a plurality of parts supply means for supplying a part of a slider of a zipper by a mechanical arm, a step of assembling a part picked up by a mechanical arm, and assembling the same The slider performs the final processing step of the pressing process, so that the parts in which the parts of the slider are aligned in a predetermined posture can be reduced. Therefore, parts exchanged during batch replacement can be reduced, and the time required for batch replacement can be shortened. In addition, since the slider is assembled by the mechanical arm, it is not necessary to provide a driving device for supplying the parts of the slider to the turntable, and the slider assembly device can be made smaller than the conventional slider assembly device. Chemical.

10‧‧‧拉頭組裝裝置 10‧‧‧ Pull head assembly

11‧‧‧基台 11‧‧‧Abutment

20‧‧‧主體供給裝置(零件供給裝置) 20‧‧‧Mains supply device (part supply device)

21、51‧‧‧滾筒 21, 51‧‧‧ Roller

22、31、43、52‧‧‧滑槽 22, 31, 43, 52‧‧ ‧ chute

23、32‧‧‧拾取台 23, 32‧‧‧ pick up station

23a、32a‧‧‧上表面 23a, 32a‧‧‧ upper surface

30‧‧‧拉片供給裝置(零件供給裝置) 30‧‧‧ Pull film supply device (part supply device)

40‧‧‧鎖定構件供給裝置(零件供給裝置) 40‧‧‧Locking member supply device (part supply device)

41‧‧‧零件收容部 41‧‧‧Parts accommodating department

42‧‧‧零件搬送路徑 42‧‧‧Part transport path

43a、52a‧‧‧拾取部 43a, 52a‧‧‧ Pickup Department

50‧‧‧蓋構件供給裝置(零件供給裝置) 50‧‧‧Cover component supply device (part supply device)

60‧‧‧機械臂 60‧‧‧ mechanical arm

60a‧‧‧零件位置檢測照相機(照相機) 60a‧‧‧Part position detection camera (camera)

60b‧‧‧梁 60b‧‧‧ beams

60c‧‧‧支柱 60c‧‧‧ pillar

61‧‧‧機械手 61‧‧‧ Robot

61a‧‧‧基板 61a‧‧‧Substrate

62‧‧‧主體選取部(選取部) 62‧‧‧Subject selection department (selection department)

62a、63a、64a、65a‧‧‧基座部 62a, 63a, 64a, 65a‧‧‧ base section

62b、65b‧‧‧撐條部 62b, 65b‧‧‧ struts

62c、65c‧‧‧吸引裝置 62c, 65c‧‧‧ suction device

62d、65d‧‧‧吸引噴嘴 62d, 65d‧‧‧ attracting nozzle

63‧‧‧拉片選取部(選取部) 63‧‧‧ Pulling film selection department (selection department)

63b、64b‧‧‧柱體 63b, 64b‧‧‧ cylinder

63c、64c‧‧‧夾持器 63c, 64c‧‧‧ gripper

64‧‧‧鎖定構件選取部(選取部) 64‧‧‧Locking member selection section (selection section)

65‧‧‧蓋構件選取部(選取部) 65‧‧‧Capture selection department (selection department)

66‧‧‧拉片檢測照相機(照相機) 66‧‧‧ Pull film detection camera (camera)

66a‧‧‧鏡頭部 66a‧‧‧Lens Department

66b‧‧‧照明部 66b‧‧‧Lighting Department

67‧‧‧增強板 67‧‧‧Enhanced board

70‧‧‧組裝台 70‧‧‧ Assembly station

71‧‧‧組裝凹部 71‧‧‧Assembled recess

72‧‧‧導軌 72‧‧‧rails

80‧‧‧壓緊裝置 80‧‧‧Compacting device

90‧‧‧排出部 90‧‧‧Exporting Department

C‧‧‧蓋構件(拉頭的零件) C‧‧‧Cover components (parts of the slider)

C1‧‧‧頂板 C1‧‧‧ top board

C2‧‧‧側面板 C2‧‧‧ side panel

C3‧‧‧端面板 C3‧‧‧ end panel

C4‧‧‧拉片收容凹部 C4‧‧‧ pull tab containment recess

C5‧‧‧凸部 C5‧‧‧ convex

C6‧‧‧側面板的壓緊部 C6‧‧‧The pressing part of the side panel

D‧‧‧主體(拉頭的零件) D‧‧‧ Main body (parts of the slider)

D1‧‧‧上翼板 D1‧‧‧Upper wing

D2‧‧‧下翼板 D2‧‧‧ lower wing

D3‧‧‧中柱 D3‧‧‧ center column

D4、D5‧‧‧柱部 D4, D5‧‧‧ column

D6‧‧‧爪孔 D6‧‧‧ claw hole

L‧‧‧鎖定構件(拉頭的零件) L‧‧‧Locking components (parts of the slider)

L1‧‧‧停止爪 L1‧‧‧stop claw

P‧‧‧拉片(拉頭的零件) P‧‧‧ pull tabs (parts of the slider)

P1‧‧‧軸部 P1‧‧‧Axis

S‧‧‧拉頭 S‧‧‧拉头

S1~S6‧‧‧第1旋轉軸~第6旋轉軸 S1~S6‧‧‧1st rotation axis~6th rotation axis

SP‧‧‧板彈簧 SP‧‧Sheet Spring

圖1是說明本發明的拉頭組裝裝置的一實施方式的概略俯視圖。 Fig. 1 is a schematic plan view showing an embodiment of a slider assembly device of the present invention.

圖2是圖1所示的拉頭組裝裝置的概略側視圖。 Fig. 2 is a schematic side view of the slider assembly device shown in Fig. 1;

圖3是說明藉由本發明的拉頭組裝裝置進行組裝的拉頭的剖面圖。 Figure 3 is a cross-sectional view showing a slider assembled by the slider assembly device of the present invention.

圖4是自下方觀察圖2所示的機械手的立體圖。 Fig. 4 is a perspective view of the manipulator shown in Fig. 2 as seen from below.

圖5是自下方觀察圖2所示的機械手的另一立體圖。 Fig. 5 is another perspective view of the manipulator shown in Fig. 2 as seen from below.

圖6是圖4所示的主體選取部的側視圖。 Fig. 6 is a side view of the main body selecting portion shown in Fig. 4.

圖7是圖6所示的主體選取部的另一側視圖。 Fig. 7 is another side view of the main body selecting portion shown in Fig. 6.

圖8是圖4所示的拉片選取部的側視圖。 Fig. 8 is a side view of the tab picking portion shown in Fig. 4.

圖9是圖8所示的拉片選取部的另一側視圖。 Figure 9 is another side view of the tab selection portion shown in Figure 8.

圖10是圖5所示的鎖定構件選取部的側視圖。 Fig. 10 is a side view of the locking member selecting portion shown in Fig. 5.

圖11是圖10所示的鎖定構件選取部的另一側視圖。 Figure 11 is another side view of the locking member selection portion shown in Figure 10.

圖12是圖5所示的蓋構件選取部的側視圖。 Fig. 12 is a side view of the cover member selecting portion shown in Fig. 5.

圖13是說明主體選取部將主體安置於組裝台的狀態的部分缺欠側視圖。 Fig. 13 is a partially broken side view showing a state in which the main body picking portion places the main body on the assembly table.

圖14是說明拉片選取部將拉片安置於主體的狀態的部分缺欠側視圖。 Fig. 14 is a partially cutaway side view showing a state in which the tab picking portion places the pull tab in the main body.

圖15是說明鎖定構件選取部將鎖定構件安置於主體的狀態的部分缺欠側視圖。 Fig. 15 is a partial cutout side view illustrating a state in which the locking member selecting portion places the locking member in the main body.

圖16是說明蓋構件選取部將蓋構件安置於主體的狀態的部分缺欠側視圖。 Fig. 16 is a partially cutaway side view showing a state in which the cover member selecting portion places the cover member in the main body.

圖17是說明藉由本發明的拉頭組裝裝置進行組裝的拉頭的另一例的側視圖。 Fig. 17 is a side view showing another example of the slider assembled by the slider assembling device of the present invention.

以下,基於附圖對本發明的拉頭組裝裝置及拉頭組裝方法的一實施方式進行詳細說明。再者,以後的說明中,關於拉頭組裝裝置,上側是指相對於圖1的紙面的近前側,下側是指相對於圖1的紙面的內側,前側是指相對於圖1的紙面的下側,後側是指相對於圖1的紙面的上側,左側是指相對於圖1的紙面的左側,右側是指相對於圖1的紙面的右側。關於拉頭,上側是指相對於圖3的紙面的上側,下側是指相對於圖3的紙面的下側,前側是指相對於圖3的紙面的右側,後側是指相對於圖3的紙面的左側,左側是指相對於圖3的紙面的內側,右側是指相對於圖3的紙面的近前側。 Hereinafter, an embodiment of the slider assembling device and the slider assembling method of the present invention will be described in detail based on the drawings. In the following description, regarding the slider assembly device, the upper side refers to the front side with respect to the paper surface of FIG. 1, the lower side refers to the inner side with respect to the paper surface of FIG. 1, and the front side refers to the paper surface of FIG. The lower side, the rear side refers to the upper side with respect to the paper surface of FIG. 1, the left side refers to the left side with respect to the paper surface of FIG. 1, and the right side refers to the right side with respect to the paper surface of FIG. Regarding the slider, the upper side refers to the upper side with respect to the paper surface of FIG. 3, the lower side refers to the lower side with respect to the paper surface of FIG. 3, the front side refers to the right side with respect to the paper surface of FIG. 3, and the rear side refers to the rear side with respect to FIG. On the left side of the paper surface, the left side refers to the inner side with respect to the paper surface of FIG. 3, and the right side refers to the front side with respect to the paper surface of FIG.

如圖1及圖2所示,本實施方式的拉頭組裝裝置10包括:基台11;主體供給裝置20,設置於基台11上的左側,供給作為拉頭S的零件的主體D;拉片供給裝置30,設置於基台11上的前側,供給作為拉頭S的零件的拉片P;鎖定構件供給裝置40,設置於基台11上的右前側,供給作為拉頭S的零件的鎖定構件L;蓋構件供給裝置50,設置於鎖定構件供給裝置40的後側,供給作為拉頭S的零件的蓋構件C;機械臂60,設置於基台11上的大致中央,自主體供給裝置20、拉片供給裝置30、鎖定構件供給裝置40、及蓋構件供給裝置50拾取主體D、拉片P、鎖定構件L、及蓋構件C;組裝台70,設置於蓋構件供給裝置50的後側,供機械臂60組裝拉頭S;壓緊裝置80,設置於組裝台70的後側,對在組裝台70組裝而成的拉頭S進行壓緊加工;及排出部90,設置於 組裝台70的右側,將藉由壓緊加工而最終加工成的拉頭S排出。 As shown in FIGS. 1 and 2, the slider assembly apparatus 10 of the present embodiment includes a base 11 and a main body supply device 20 which is provided on the left side of the base 11, and supplies a main body D as a component of the slider S; The sheet supply device 30 is provided on the front side of the base 11, and supplies a pull-tab P as a component of the slider S. The lock member supply device 40 is provided on the right front side of the base 11, and is supplied as a component of the slider S. The lock member L; the cover member supply device 50 is provided on the rear side of the lock member supply device 40, and supplies a cover member C as a component of the slider S; the robot arm 60 is provided at substantially the center of the base 11, and is supplied from the main body The device 20, the handle supply device 30, the lock member supply device 40, and the cover member supply device 50 pick up the main body D, the pull tab P, the lock member L, and the cover member C; the assembly stand 70 is provided to the cover member supply device 50. On the rear side, the mechanical arm 60 is assembled with the slider S; the pressing device 80 is disposed on the rear side of the assembly table 70, and the slider S assembled at the assembly table 70 is pressed; and the discharge portion 90 is disposed on the rear side. On the right side of the assembly table 70, the slider S finally processed by the pressing process is discharged.

此處,對藉由本實施方式的拉頭組裝裝置10進行組裝的拉鏈的拉頭S進行說明。該拉頭S為帶有自動停止功能的拉頭,且如圖3所示,包括主體D、拉片P、鎖定構件L、及蓋構件C。 Here, the slider S of the slide fastener assembled by the slider assembly apparatus 10 of this embodiment is demonstrated. The slider S is a slider with an automatic stop function, and as shown in FIG. 3, includes a main body D, a pull tab P, a locking member L, and a cover member C.

主體D具有:上翼板D1及下翼板D2,於上下方向上隔開且平行地配置;中柱(guide post)D3,將上翼板D1及下翼板D2於前端部連結;及前後的柱部D4、柱部D5,形成於上翼板D1的上表面。另外,對於上翼板D1,供鎖定構件L的停止爪L1插入的爪孔D6是以將上翼板D1上下貫通的方式形成。 The main body D has an upper blade D1 and a lower blade D2 which are arranged in parallel in the vertical direction and in parallel; a guide post D3 connects the upper blade D1 and the lower blade D2 at the front end; The column portion D4 and the column portion D5 are formed on the upper surface of the upper blade D1. Further, in the upper blade D1, the claw hole D6 into which the stopper claw L1 of the lock member L is inserted is formed so as to penetrate the upper blade D1 up and down.

蓋構件C具有:頂板C1,向上彎曲成凸狀;左右一對側面板C2,自頂板C1的兩側緣向下方延伸;及端面板C3,分別自頂板C1的長度方向兩端向下方延伸。另外,於左右一對側面板C2的中央部的下端面,分別形成有收容拉片P的軸部P1的拉片收容凹部C4。另外,於蓋構件C內設置有板彈簧SP,用以對鎖定構件L向下方施力,該板彈簧SP固定於分別形成於頂板C1的長度方向兩端的凸部C5。再者,蓋構件C呈前後對稱及左右對稱,並無前後及左右之分。 The cover member C has a top plate C1 bent upward in a convex shape, a pair of right and left side panels C2 extending downward from both side edges of the top plate C1, and an end plate C3 extending downward from both ends in the longitudinal direction of the top plate C1. Further, a tab receiving recess C4 for accommodating the shaft portion P1 of the tab P is formed on the lower end faces of the center portions of the pair of left and right side panels C2. Further, a cover spring SP is provided in the cover member C for biasing the lock member L downward, and the leaf spring SP is fixed to the convex portions C5 formed at both ends in the longitudinal direction of the top plate C1. Further, the cover member C is symmetrical in front and rear and bilaterally symmetrical, and there is no difference between the front and rear and the left and right.

如圖1及圖2所示,主體供給裝置20包括:滾筒(drum)21,將主體D以規定姿態排出;滑槽22,供自滾筒21排出的主體D滑落;及拾取台23,具有供沿滑槽22滑落的主體D停止的上表面23a。另外,所謂主體D的規定姿態,是指上翼板D1朝向上方的狀態。並且,自滾筒21排出的主體D保持使上翼板D1朝 向上方的狀態而沿滑槽22滑落,且於拾取台23的上表面23a的任意位置停止(參照圖6及圖7)。另外,主體D前後左右的朝向為任意。因此,主體供給裝置20不需要使主體D以規定姿態整齊排列的裝置。 As shown in FIGS. 1 and 2, the main body supply device 20 includes a drum 21 that discharges the main body D in a predetermined posture, a chute 22 that slides off the main body D discharged from the drum 21, and a pickup table 23 that has a The upper surface 23a of the main body D which is slid down along the chute 22 is stopped. In addition, the predetermined posture of the main body D means a state in which the upper blade D1 faces upward. And, the main body D discharged from the drum 21 is kept such that the upper wing D1 faces The upper side is slid along the chute 22 and stopped at an arbitrary position on the upper surface 23a of the pickup table 23 (see FIGS. 6 and 7). Further, the front and rear directions of the main body D are arbitrary. Therefore, the main body supply device 20 does not require a device in which the main body D is aligned in a predetermined posture.

如圖1及圖2所示,拉片供給裝置30包括:滑槽31,供自未圖示的料斗(hopper)排出的拉片P滑落;及拾取台32,具有供沿滑槽31滑落的拉片P停止的上表面32a。並且,沿滑槽31滑落的拉片P無關於拉片P的表裏而於拾取台32的上表面32a的任意位置停止(參照圖8及圖9)。另外,拉片P前後左右的朝向為任意。因此,拉片供給裝置30不需要使拉片P以規定姿態整齊排列的裝置。 As shown in FIGS. 1 and 2, the pull-tab supply device 30 includes a chute 31 for sliding the pull tab P discharged from a hopper (not shown), and a pick-up table 32 having a slide for sliding along the chute 31. The upper surface 32a of the pull tab P is stopped. Further, the pull tab P that has slid down along the chute 31 is stopped at any position on the upper surface 32a of the pickup table 32 without the front and back of the pull tab P (see FIGS. 8 and 9). Further, the front, rear, left, and right directions of the pull tab P are arbitrary. Therefore, the pull-tab supply device 30 does not require a device in which the pull-tabs P are aligned in a predetermined posture.

鎖定構件供給裝置40為振動型的零件供給裝置,且如圖1所示,包括:零件收容部41,收容有許多鎖定構件L;零件搬送路徑42,將零件收容部41內的鎖定構件L以規定姿態整齊排列而進行搬送;及滑槽43,與零件搬送路徑42的下游端連接,且供多個鎖定構件L保持整齊排列狀態地滑落。並且,沿滑槽43滑落的鎖定構件L於其上下前後左右的朝向經定位的狀態下,於滑槽43的下游端的拾取部43a停止(參照圖10及圖11)。 The lock member supply device 40 is a vibration type component supply device, and includes a component accommodating portion 41 that houses a plurality of lock members L, a component transport path 42 that locks the lock member L in the component accommodating portion 41, as shown in Fig. 1 . The predetermined posture is aligned and transported; and the chute 43 is connected to the downstream end of the component transport path 42, and the plurality of lock members L are slid in a state of being aligned. Further, the lock member L that has slid along the chute 43 is stopped at the downstream end of the chute 43 in a state in which the front, rear, front, rear, left, and right directions are positioned (see FIGS. 10 and 11).

如圖1所示,蓋構件供給裝置50包括:滾筒51,將蓋構件C以規定姿態排出;及滑槽52,供自滾筒51排出的蓋構件C保持規定姿態地滑落。並且,沿滑槽52滑落的蓋構件C於其上下前後左右的朝向經定位的狀態下,於滑槽52的下游端的拾取部52a 停止(參照圖12)。 As shown in Fig. 1, the cover member supply device 50 includes a drum 51 that discharges the cover member C in a predetermined posture, and a chute 52 that slides off the cover member C discharged from the drum 51 in a predetermined posture. Further, the pick-up portion 52a at the downstream end of the chute 52 is in a state in which the head member C which is slid down along the chute 52 is positioned in the up, down, front, left, and right directions. Stop (refer to Figure 12).

如圖1及圖2所示,機械臂60是具有第1旋轉軸S1~第6旋轉軸S6的六軸機械臂,且於第6旋轉軸S6的前端部安裝有機械手61。 As shown in FIGS. 1 and 2, the robot arm 60 is a six-axis robot arm having a first rotating shaft S1 to a sixth rotating shaft S6, and a robot 61 is attached to a front end portion of the sixth rotating shaft S6.

另外,拉頭組裝裝置10包括設置得比機械臂60更靠上方的零件位置檢測照相機60a,對位於主體供給裝置20的拾取台23的上表面23a的主體D的位置、位於拉片供給裝置30的拾取台32的上表面32a的拉片P的位置進行檢測。該零件位置檢測照相機60a安裝於機械臂60的上方所配置的梁60b的前端,該梁60b固定於機械臂60後方的基台11上所立設的支柱60c的上部。 Further, the slider assembly device 10 includes a component position detecting camera 60a disposed above the robot arm 60, and is located at the position of the main body D of the upper surface 23a of the pickup table 23 of the main body supply device 20 at the tab supply device 30. The position of the pull tab P of the upper surface 32a of the pickup table 32 is detected. The component position detecting camera 60a is attached to the front end of the beam 60b disposed above the robot arm 60, and the beam 60b is fixed to the upper portion of the pillar 60c which is erected on the base 11 behind the robot arm 60.

如圖4及圖5所示,機械手61包括分別拾取主體D、拉片P、鎖定構件L、及蓋構件C的主體選取部62、拉片選取部63、鎖定構件選取部64、及蓋構件選取部65。 As shown in FIGS. 4 and 5, the robot 61 includes a main body selecting portion 62, a tab selecting portion 63, a locking member selecting portion 64, and a cover for respectively picking up the main body D, the pull tab P, the locking member L, and the cover member C. Member selection unit 65.

並且,主體選取部62、拉片選取部63、鎖定構件選取部64、及蓋構件選取部65是以自下方觀察時呈大致90度的間隔、且自側面觀察時隨著朝向下方而向外側打開的方式,傾斜地安裝於機械臂60的第6旋轉軸S6上所安裝的基板(base plate)61a的下表面。另外,主體選取部62與蓋構件選取部65是以隔著基板61a的中心部而相互對向的方式配置,拉片選取部63與鎖定構件選取部64亦是以隔著基板61a的中心部而相互對向的方式配置。 Further, the main body selecting portion 62, the tab selecting portion 63, the locking member selecting portion 64, and the lid member selecting portion 65 are at an interval of substantially 90 degrees when viewed from below, and are outwardly viewed as viewed from the side. The opening is attached to the lower surface of the base plate 61a mounted on the sixth rotating shaft S6 of the robot arm 60 obliquely. Further, the main body selecting portion 62 and the lid member selecting portion 65 are disposed to face each other across the center portion of the substrate 61a, and the tab selecting portion 63 and the locking member selecting portion 64 are also spaced apart from the center portion of the substrate 61a. And the way they are facing each other.

進而,於基板61a的下表面的中心部,朝向下方地安裝 有拉片檢測照相機66來檢測拉片P的表裏。因此,拉片檢測照相機66是以被主體選取部62、拉片選取部63、鎖定構件選取部64、及蓋構件選取部65包圍的方式配置。 Further, the center portion of the lower surface of the substrate 61a is mounted downward. A pull tab detecting camera 66 is provided to detect the front and back of the pull tab P. Therefore, the pull-tab detecting camera 66 is disposed so as to be surrounded by the main body selecting portion 62, the pull-tab selecting portion 63, the locking member selecting portion 64, and the cover member selecting portion 65.

如圖6及圖7所示,主體選取部62包括:基座部62a,安裝於基板61a;撐條(stay)部62b,自基座部62a向下方延伸;及吸引裝置62c,安裝於撐條部62b的下端。並且,於吸引裝置62c的下表面設置有:吸入空氣而對主體D的上翼板D1的上表面進行吸附的一對吸引噴嘴62d。另外,以對隔著上翼板D1的上表面的柱部D4、柱部D5而左右對稱的位置進行吸附的方式來配置一對吸引噴嘴62d。再者,吸引噴嘴62d為橡膠或樹脂製,藉由利用吸引裝置62c吸入空氣而吸引噴嘴62d的前端凹陷(低陷)從而吸附主體D。 As shown in FIGS. 6 and 7, the main body selecting portion 62 includes a base portion 62a attached to the substrate 61a, a stay portion 62b extending downward from the base portion 62a, and a suction device 62c attached to the support. The lower end of the strip 62b. Further, on the lower surface of the suction device 62c, a pair of suction nozzles 62d that suck air to adsorb the upper surface of the upper blade D1 of the main body D are provided. In addition, the pair of suction nozzles 62d are disposed so as to adsorb to the left and right symmetrical positions of the column portion D4 and the column portion D5 of the upper surface of the upper blade D1. Further, the suction nozzle 62d is made of rubber or resin, and sucks the air by the suction device 62c to suck (lower) the tip end of the suction nozzle 62d to adsorb the main body D.

如圖8及圖9所示,拉片選取部63包括:基座部63a,安裝於基板61a;柱體(cylinder)63b,安裝於基座部63a的下端;及夾持器63c,設置於柱體63b的下端面,左右開閉而夾持拉片P。再者,夾持器63c是以對拉片P的左右側面進行夾持的方式而構成。 As shown in FIGS. 8 and 9, the handle selecting portion 63 includes a base portion 63a attached to the substrate 61a, a cylinder 63b attached to the lower end of the base portion 63a, and a holder 63c disposed on the holder 63a. The lower end surface of the column 63b is opened and closed to the left and right to sandwich the pull tab P. Further, the holder 63c is configured to sandwich the left and right side faces of the tab P.

如圖10及圖11所示,鎖定構件選取部64包括:基座部64a,安裝於基板61a;柱體64b,安裝於基座部64a的下端;及夾持器64c,設置於柱體64b的下端面,左右開閉而夾持鎖定構件L。再者,夾持器64c是以對鎖定構件L的左右側面進行夾持的方式而構成。 As shown in FIGS. 10 and 11, the locking member selecting portion 64 includes a base portion 64a attached to the base plate 61a, a column 64b attached to the lower end of the base portion 64a, and a holder 64c disposed on the column 64b. The lower end surface is opened and closed to the left and right to hold the lock member L. Further, the holder 64c is configured to sandwich the left and right side faces of the lock member L.

如圖12所示,蓋構件選取部65包括:基座部65a,安裝於基板61a;撐條部65b,自基座部65a向下方延伸;及吸引裝置65c,安裝於撐條部65b的下端。並且,於吸引裝置65c的下表面設置有:吸入空氣而對蓋構件C的頂板C1的上表面進行吸附的一對吸引噴嘴65d。另外,以對頂板C1上表面的長度方向兩側的對稱位置進行吸附的方式來配置一對吸引噴嘴65d。再者,吸引噴嘴65d為橡膠或樹脂製,藉由利用吸引裝置65c吸入空氣而吸引噴嘴65d的前端凹陷(低陷)從而吸附蓋構件C。 As shown in Fig. 12, the cover member selecting portion 65 includes a base portion 65a attached to the substrate 61a, a stay portion 65b extending downward from the base portion 65a, and a suction device 65c attached to the lower end of the stay portion 65b. . Further, on the lower surface of the suction device 65c, a pair of suction nozzles 65d that suck air to adsorb the upper surface of the top plate C1 of the cover member C are provided. Further, a pair of suction nozzles 65d are disposed so as to adsorb the symmetric positions on both sides in the longitudinal direction of the upper surface of the top plate C1. In addition, the suction nozzle 65d is made of rubber or resin, and sucks the air by the suction device 65c to suck (lower) the tip end of the suction nozzle 65d, thereby sucking the cover member C.

如圖4及圖5所示,拉片檢測照相機66包括以包圍拉片檢測照相機66的鏡頭部66a的方式設置的、對拉片P照射光的照明部66b。再者,拉片檢測照相機66亦可並非設置於機械手61,而是設置於拉片供給裝置30的拾取台32的背側(下側)。此時,自拾取台32的背側照射照明部66b的光,將拾取台32的上表面32a照亮,從而判別拉片P的表裏。 As shown in FIGS. 4 and 5, the pull-tab detecting camera 66 includes an illumination portion 66b that is provided to surround the lens portion 66a of the pull-tab detecting camera 66 and that illuminates the pull-tab P. Further, the pull-tab detecting camera 66 may be provided not on the robot 61 but on the back side (lower side) of the pick-up table 32 of the pull-tab supply device 30. At this time, the light from the illumination portion 66b is irradiated from the back side of the pickup table 32, and the upper surface 32a of the pickup table 32 is illuminated to discriminate the front and back of the pull tab P.

另外,如圖4所示,主體選取部62的吸引裝置62c與蓋構件選取部65的吸引裝置65c之間是藉由大致V字狀的增強板67而連結。因此,可抑制主體選取部62與蓋構件選取部65隨著機械臂60的驅動而搖動。 Further, as shown in FIG. 4, the suction device 62c of the main body selecting portion 62 and the suction device 65c of the lid member selecting portion 65 are connected by a substantially V-shaped reinforcing plate 67. Therefore, it is possible to suppress the main body selecting portion 62 and the cover member selecting portion 65 from being shaken as the mechanical arm 60 is driven.

並且,於拉頭組裝裝置10中,藉由零件位置檢測照相機60a而檢測以各種朝向配置於拾取台23、拾取台32的上表面23a、上表面32a的多個主體D與拉片P的位置,且使機械臂60的旋轉軸及機械手61的旋轉軸旋轉,選擇存在多個的零件(主體D或拉 片P)中的一個並藉由選取部而吸附或夾持,並將該零件移送至組裝台70。另外,以相同朝向整齊排列而滑落、停止的鎖定構件L及蓋構件C呈定位於滑槽43、滑槽52的下端部的固定位置的狀態,故無需藉由零件位置檢測照相機60a而檢測鎖定構件L及蓋構件C的位置。 Further, in the slider assembly device 10, the position of the plurality of main bodies D and the pull tabs P disposed on the upper surface 23a and the upper surface 32a of the pickup table 23 and the pickup table 32 in various directions by the component position detecting camera 60a are detected. And rotating the rotating shaft of the robot arm 60 and the rotating shaft of the robot 61, and selecting a plurality of parts (main body D or pulling) One of the sheets P) is adsorbed or clamped by the picking portion, and the part is transferred to the assembly station 70. Further, the lock member L and the cover member C which are slid and stopped in the same orientation are arranged in a state of being fixed at the fixed positions of the lower end portions of the chute 43 and the chute 52, so that it is not necessary to detect the lock by the component position detecting camera 60a. The position of the member L and the cover member C.

再者,於本實施方式中是藉由選取部而吸附主體D與蓋構件C,且藉由選取部而夾持拉片P與鎖定構件L,但並不限定於此,亦可藉由選取部而夾持主體D與蓋構件C,且藉由選取部而吸附拉片P與鎖定構件L。另外,根據主體D、蓋構件C、拉片P、及鎖定構件L的形狀,可全部吸附,亦可全部夾持。亦即,自由組合各零件的吸附及夾持。 Furthermore, in the present embodiment, the main body D and the cover member C are adsorbed by the selecting portion, and the pull tab P and the locking member L are held by the selecting portion. However, the present invention is not limited thereto, and may be selected by The body D and the cover member C are clamped, and the pull tab P and the lock member L are sucked by the pick-up portion. Further, depending on the shape of the main body D, the lid member C, the tab P, and the lock member L, all of them may be adsorbed or may be entirely sandwiched. That is, the adsorption and clamping of each part can be freely combined.

其次,參照圖6~圖16對拉頭組裝裝置10的動作進行說明。再者,以下的說明中,關於機械臂60,藉由適當旋轉驅動第1旋轉軸S1~第6旋轉軸S6而將機械手61移動至任意位置且任意角度。 Next, the operation of the slider assembly device 10 will be described with reference to Figs. 6 to 16 . In the following description, the robot arm 60 moves the robot 61 to an arbitrary position and an arbitrary angle by appropriately rotating the first to sixth rotation axes S1 to S6.

首先,藉由零件位置檢測照相機60a對位於主體供給裝置20的拾取台23的上表面23a上的主體D的位置進行檢測,並藉由機械手61的主體選取部62的吸引裝置62c而吸附主體D(主體拾取步驟;參照圖6、圖7)。 First, the position of the main body D on the upper surface 23a of the pickup table 23 of the main body supply device 20 is detected by the part position detecting camera 60a, and the main body D is sucked by the suction device 62c of the main body selecting portion 62 of the robot 61. D (main body picking step; see Figs. 6 and 7).

其次,藉由零件位置檢測照相機60a對位於拉片供給裝置30的拾取台32的上表面32a上的拉片P的位置進行檢測,並藉由機械手61的拉片選取部63的夾持器63c而夾持拉片P(拉片 拾取步驟;參照圖8、圖9)。另外,此時,藉由拉片檢測照相機66來檢測所欲夾持的拉片P的表裏的哪一者朝向上方,並將該表裏資訊儲存於未圖示的控制部。再者,關於上述藉由拉片檢測照相機66進行的拉片P的表裏的檢測,僅於拉片P的表面帶有記錄或標記等而拉片P有表裏之分的情況下進行。 Next, the position of the pull tab P on the upper surface 32a of the pickup table 32 of the handle supply device 30 is detected by the part position detecting camera 60a, and the holder of the pull tab selecting portion 63 of the robot 61 is used. 63c and holding the pull tab P (pull tab Picking step; refer to Fig. 8 and Fig. 9). Further, at this time, the slider detecting camera 66 detects which one of the front and back of the pull-tab P to be gripped upward, and stores the header information in a control unit (not shown). Further, the front and back detection of the pull-tab P by the pull-tab detecting camera 66 is performed only when the surface of the pull-tab P is recorded or marked, and the pull-tab P has a difference between the front and the back.

其次,藉由機械手61的鎖定構件選取部64的夾持器64c而夾持位於鎖定構件供給裝置40的滑槽43的拾取部43a的鎖定構件L(鎖定構件拾取步驟;參照圖10、圖11)。 Next, the locking member L of the pickup portion 43a of the chute 43 of the lock member supply device 40 is gripped by the gripper 64c of the lock member selecting portion 64 of the robot 61 (locking member picking step; see Fig. 10, Fig. 10 11).

其次,藉由機械手61的蓋構件選取部65的吸引裝置65c而吸附位於蓋構件供給裝置50的滑槽52的拾取部52a的蓋構件C(蓋構件拾取步驟;參照圖12)。 Then, the cover member C of the pickup portion 52a of the chute 52 of the cover member supply device 50 is sucked by the suction device 65c of the cover member selecting portion 65 of the robot 61 (cover member pickup step; see FIG. 12).

藉此,如圖4及圖5所示,主體D、拉片P、鎖定構件L、及蓋構件C分別保持於機械手61的主體選取部62、拉片選取部63、鎖定構件選取部64、及蓋構件選取部65。 Thereby, as shown in FIGS. 4 and 5, the main body D, the pull-tab P, the locking member L, and the cover member C are respectively held by the main body selecting portion 62 of the robot 61, the pull-tab selecting portion 63, and the locking member selecting portion 64. And a cover member selecting portion 65.

其次,藉由機械手61的主體選取部62而將主體D安置於組裝台70的組裝凹部71(主體安置步驟;參照圖13)。 Next, the main body D is placed on the assembly recess 71 of the assembly table 70 by the main body selecting portion 62 of the robot 61 (main body seating step; see Fig. 13).

其次,藉由機械手61的拉片選取部63而將拉片P的軸部P1安置於被安置在組裝凹部71的、主體D的前後的柱部D4、柱部D5之間(拉片安置步驟;參照圖14)。另外,此時,於拉片P有表裏之分,且所夾持的拉片P的表面朝向上方的情況下,將拉片P安置於主體D的後柱部D5側,於所夾持的拉片P的背面朝向上方的情況下,將拉片P安置於主體D的前柱部D4側。 Next, the shaft portion P1 of the pull tab P is placed between the front and rear pillar portions D4 and the pillar portion D5 of the main body D by the tab picking portion 63 of the robot 61 (the tab portion is placed) Step; refer to Figure 14). Further, at this time, in the case where the pull tab P has the front and the bottom, and the surface of the pulled pull tab P faces upward, the pull tab P is placed on the rear pillar portion D5 side of the main body D, and is held by In the case where the back surface of the pull tab P faces upward, the pull tab P is placed on the front pillar portion D4 side of the main body D.

其次,藉由機械手61的鎖定構件選取部64而將鎖定構件L安置於被安置在組裝凹部71的主體D(鎖定構件安置步驟;參照圖15)。 Next, the locking member L is placed by the locking member selecting portion 64 of the robot 61 at the main body D placed in the assembling recess 71 (locking member disposing step; see Fig. 15).

其次,藉由機械手61的蓋構件選取部65,以將蓋構件C被覆於被安置在組裝凹部71的、主體D的前後的柱部D4、柱部D5的方式安置蓋構件C(蓋構件安置步驟;參照圖16)。藉此,完成拉頭S的臨時組裝。 Next, the cover member C is covered by the cover member selecting portion 65 of the robot 61 to cover the front and rear column portions D4 and the column portion D5 of the main body D which are disposed in the assembly recess 71. Placement step; refer to Figure 16). Thereby, the temporary assembly of the slider S is completed.

其次,藉由組裝台70沿導軌(rail)72移動而將臨時組裝成的拉頭S搬送至壓緊裝置80,藉由壓緊裝置80而將蓋構件C壓緊於主體D的前後的柱部D4、柱部D5,從而拉頭S得到最終加工(最終加工步驟)。並且,組裝台70移動至原來的位置,且將最終加工成的拉頭S排出至排出部90。再者,蓋構件C藉由其左右的側面板C2被壓緊於主體D的前後的柱部D4、柱部D5,而安裝於主體D。另外,圖3中的符號C6為側面板C2的壓緊部。另外,蓋構件C亦可藉由其前後的端面板C3被壓緊於主體D的前後的柱部D4、柱部D5,而安裝於主體D。 Next, the temporarily assembled slider S is transported to the pressing device 80 by the assembly table 70 moving along the rail 72, and the cover member C is pressed against the front and rear columns of the main body D by the pressing device 80. The portion D4 and the column portion D5, so that the slider S is finally processed (final processing step). Then, the assembly table 70 is moved to the original position, and the finally processed slider S is discharged to the discharge portion 90. Further, the cover member C is attached to the main body D by being pressed against the front and rear column portions D4 and the column portion D5 of the main body D by the left and right side panels C2. In addition, the symbol C6 in FIG. 3 is a pressing part of the side panel C2. Further, the cover member C may be attached to the main body D by being pressed against the front and rear column portions D4 and the column portion D5 of the main body D by the front and rear end panels C3.

另外,如上所述,本實施方式的拉頭組裝方法包括:藉由機械臂60而自供給拉頭S的零件即主體D、拉片P、鎖定構件L、及蓋構件C的主體供給裝置20、拉片供給裝置30、鎖定構件供給裝置40、及蓋構件供給裝置50拾取零件的步驟(主體拾取步驟、拉片拾取步驟、鎖定構件拾取步驟、及蓋構件拾取步驟);對藉由機械臂60而拾取的零件進行組裝的步驟(主體安置步驟、拉 片安置步驟、鎖定構件安置步驟、及蓋構件安置步驟);及利用壓緊裝置80對組裝而成的拉頭S進行壓緊加工的最終加工步驟。 Further, as described above, the slider assembly method of the present embodiment includes the main body D, the main body D, the pull tab P, the lock member L, and the main body supply device 20 of the cover member C which are supplied from the slider S by the mechanical arm 60. , the pull-tab supply device 30, the locking member supply device 40, and the cover member supply device 50 pick up the parts (the main body picking step, the pull-tab picking step, the locking member pick-up step, and the cover member pick-up step); 60 steps of assembling the picked parts (main body placement steps, pulling a sheet placing step, a locking member seating step, and a cover member seating step); and a final processing step of pressing the assembled slider S by the pressing device 80.

如以上所說明般,根據本實施方式的拉頭組裝裝置10,包括:供給主體D的主體供給裝置20;供給拉片P的拉片供給裝置30;供給鎖定構件L的鎖定構件供給裝置40;供給蓋構件C的蓋構件供給裝置50;自主體供給裝置20、拉片供給裝置30、鎖定構件供給裝置40、及蓋構件供給裝置50拾取主體D、拉片P、鎖定構件L、及蓋構件C的機械臂60;供機械臂60組裝拉頭S的組裝台70;及對在組裝台70組裝而成的拉頭S進行壓緊加工的壓緊裝置80,故可減少拉頭S的零件、於本實施方式中即為將主體D與拉片P以規定姿態整齊排列的零件。因此,可減少批量更換時所交換的零件,可縮短批量更換所需的時間。另外,由於藉由機械臂60而組裝拉頭S,因而與現有的拉頭組裝裝置相比,無需對各供給裝置設置用以將拉頭的零件供給至轉盤的驅動裝置,可使拉頭組裝裝置10小型化。 As described above, the slider assembly apparatus 10 according to the present embodiment includes: a main body supply device 20 that supplies the main body D; a handle supply device 30 that supplies the pull tab P; and a lock member supply device 40 that supplies the lock member L; a cover member supply device 50 that supplies the cover member C; the main body D, the pull-tab P, the lock member L, and the cover member are picked up from the main body supply device 20, the pull-tab supply device 30, the lock member supply device 40, and the cover member supply device 50. The robot arm 60 of C; the assembly table 70 for assembling the slider S by the robot arm 60; and the pressing device 80 for pressing the slider S assembled at the assembly table 70, so that the parts of the slider S can be reduced. In the present embodiment, the main body D and the pull tab P are aligned in a predetermined posture. Therefore, parts exchanged during batch replacement can be reduced, and the time required for batch replacement can be shortened. In addition, since the slider S is assembled by the mechanical arm 60, it is not necessary to provide a driving device for supplying the parts of the slider to the turntable, and the slider can be assembled, compared with the conventional slider assembly device. The device 10 is miniaturized.

另外,根據本實施方式的拉頭組裝方法,包括:藉由機械臂60而自供給拉頭S的零件即主體D、拉片P、鎖定構件L、及蓋構件C的主體供給裝置20、拉片供給裝置30、鎖定構件供給裝置40、及蓋構件供給裝置50拾取零件的步驟;對藉由機械臂60而拾取的零件進行組裝的步驟;及對組裝而成的拉頭S進行壓緊加工的最終加工步驟,故可減少將拉頭S的零件以規定姿態整齊排列的零件。因此,可減少批量更換時所交換的零件,可縮短 批量更換所需的時間。另外,由於藉由機械臂60而組裝拉頭S,因而與現有的拉頭組裝裝置相比,無需對各供給裝置設置用以將拉頭的零件供給至轉盤的驅動裝置,可使拉頭組裝裝置10小型化。 Further, according to the slider assembling method of the present embodiment, the main body D, the pull-tab P, the locking member L, and the main body supply device 20 of the cover member C, which are components which are supplied from the slider S by the robot arm 60, are pulled. The sheet feeding device 30, the locking member supply device 40, and the cover member supply device 50 pick up the parts; the steps of assembling the parts picked up by the robot arm 60; and the pressing of the assembled slider S The final processing step can reduce the number of parts in which the parts of the slider S are aligned in a predetermined posture. Therefore, the parts exchanged during batch replacement can be reduced and can be shortened The time required for batch replacement. In addition, since the slider S is assembled by the mechanical arm 60, it is not necessary to provide a driving device for supplying the parts of the slider to the turntable, and the slider can be assembled, compared with the conventional slider assembly device. The device 10 is miniaturized.

此外,本發明並不限定於上述實施方式所例示的內容,在不脫離本發明的主旨的範圍內可進行適當變更。 The present invention is not limited to the above-described embodiments, and can be appropriately modified without departing from the spirit and scope of the invention.

例如,於上述實施方式中,組裝的是帶有自動停止功能的拉頭,但並不限定於此,亦可組裝不帶自動停止功能的拉頭。此時,由於不需要鎖定構件,因而可將鎖定構件供給裝置卸下,亦可預先設為休止狀態。 For example, in the above embodiment, the slider with the automatic stop function is assembled, but the present invention is not limited thereto, and a slider without an automatic stop function may be assembled. At this time, since the lock member is not required, the lock member supply device can be removed, or the rest state can be set in advance.

另外,於上述實施方式中,組裝的是包括蓋構件C的拉頭S,但亦可組裝圖17所示的拉頭S。該拉頭S並無蓋構件C,而是藉由前後的柱部D4、柱部D5將插入至主體D的前後的柱部D4、柱部D5的鎖定構件L壓緊、固定。再者,對於圖17的拉頭S中的與圖3的拉頭S相同或同等的部分,於附圖中標注相同或同等的符號並省略或簡化其說明。 Further, in the above embodiment, the slider S including the cover member C is assembled, but the slider S shown in Fig. 17 may be assembled. The slider S does not have the cover member C, but the column member D4 and the column portion D5 that are inserted into the front and rear column portions D4 and the column member D5 are pressed and fixed by the column portion D4 and the column portion D5. In the slider S of Fig. 17, the same or equivalent parts as those of the slider S of Fig. 3 are denoted by the same or equivalent reference numerals, and their description is omitted or simplified.

10‧‧‧拉頭組裝裝置 10‧‧‧ Pull head assembly

11‧‧‧基台 11‧‧‧Abutment

20‧‧‧主體供給裝置(零件供給裝置) 20‧‧‧Mains supply device (part supply device)

21、51‧‧‧滾筒 21, 51‧‧‧ Roller

22、31、43、52‧‧‧滑槽 22, 31, 43, 52‧‧ ‧ chute

23、32‧‧‧拾取台 23, 32‧‧‧ pick up station

23a、32a‧‧‧上表面 23a, 32a‧‧‧ upper surface

30‧‧‧拉片供給裝置(零件供給裝置) 30‧‧‧ Pull film supply device (part supply device)

40‧‧‧鎖定構件供給裝置(零件供給裝置) 40‧‧‧Locking member supply device (part supply device)

41‧‧‧零件收容部 41‧‧‧Parts accommodating department

42‧‧‧零件搬送路徑 42‧‧‧Part transport path

43a、52a‧‧‧拾取部 43a, 52a‧‧‧ Pickup Department

50‧‧‧蓋構件供給裝置(零件供給裝置) 50‧‧‧Cover component supply device (part supply device)

60‧‧‧機械臂 60‧‧‧ mechanical arm

60a‧‧‧零件位置檢測照相機(照相機) 60a‧‧‧Part position detection camera (camera)

60b‧‧‧梁 60b‧‧‧ beams

60c‧‧‧支柱 60c‧‧‧ pillar

70‧‧‧組裝台 70‧‧‧ Assembly station

71‧‧‧組裝凹部 71‧‧‧Assembled recess

72‧‧‧導軌 72‧‧‧rails

80‧‧‧壓緊裝置 80‧‧‧Compacting device

90‧‧‧排出部 90‧‧‧Exporting Department

Claims (9)

一種拉頭組裝裝置(10),其特徵在於包括:多個零件供給裝置(20、30、40、50),供給拉鏈的拉頭(S)的零件(D、P、L、C);機械臂(60),自所述多個零件供給裝置(20、30、40、50)拾取所述零件(D、P、L、C);組裝台(70),供所述機械臂(60)組裝所述拉頭(S);及壓緊裝置(80),對在所述組裝台(70)組裝而成的所述拉頭(S)進行壓緊加工。 A slider assembly device (10), comprising: a plurality of component supply devices (20, 30, 40, 50), parts (D, P, L, C) for supplying a slider (S) of a zipper; An arm (60) for picking up the parts (D, P, L, C) from the plurality of parts supply devices (20, 30, 40, 50); an assembly station (70) for the mechanical arms (60) The slider (S) is assembled; and a pressing device (80) is used to press the slider (S) assembled at the assembly station (70). 如申請專利範圍第1項所述的拉頭組裝裝置(10),其中,所述機械臂(60)為具有多個旋轉軸(S1~S6)的多軸機械臂,且於所述機械臂(60)的前端安裝有機械手(61)。 The slider assembling device (10) according to claim 1, wherein the robot arm (60) is a multi-axis robot arm having a plurality of rotating shafts (S1 to S6), and the robot arm The front end of (60) is equipped with a robot (61). 如申請專利範圍第2項所述的拉頭組裝裝置(10),其中,所述機械手(61)包括多個選取部(62、63、64、65),拾取所述拉頭(S)的所述零件(D、P、L、C),所述多個選取部(62、63、64、65)分別包括吸附所述零件(D、C)的吸引噴嘴(62d、65d)、或者夾持所述零件(P、L)的夾持器(63c、64c)。 The slider assembly device (10) of claim 2, wherein the robot (61) includes a plurality of selection portions (62, 63, 64, 65) for picking up the slider (S) The parts (D, P, L, C), the plurality of picking portions (62, 63, 64, 65) respectively include suction nozzles (62d, 65d) for adsorbing the parts (D, C), or A holder (63c, 64c) that holds the parts (P, L). 如申請專利範圍第2項或第3項所述的拉頭組裝裝置(10),其中,所述多個零件供給裝置為:主體供給裝置(20),供給作為所述拉頭(S)的所述零件的主體(D);拉片供給裝置(30),供給作為所述拉頭(S)的所述零件的拉片(P);鎖定構 件供給裝置(40),供給作為所述拉頭(S)的所述零件的鎖定構件(L);及蓋構件供給裝置(50),供給作為所述拉頭(S)的所述零件的蓋構件(C),且所述主體供給裝置(20)包括供所述主體(D)滑落的主體滑槽(22)、及供沿所述主體滑槽(22)滑落的所述主體(D)以任意的朝向停止的主體拾取台(23);所述拉片供給裝置(30)包括供所述拉片(P)滑落的拉片滑槽(31)、及供沿所述拉片滑槽(31)滑落的所述拉片(P)以任意的朝向停止的拉片拾取台(32);所述鎖定構件供給裝置(40)包括供所述鎖定構件(L)以規定姿態滑落的鎖定構件滑槽(43)、及供沿所述鎖定構件滑槽(43)滑落的所述鎖定構件(L)保持規定姿態而停止的鎖定構件拾取部(43a);所述蓋構件供給裝置(50)包括供所述蓋構件(C)以規定姿態滑落的蓋構件滑槽(52)、及供沿所述蓋構件滑槽(52)滑落的所述蓋構件(C)保持規定姿態而停止的蓋構件拾取部(52a),並且於所述機械臂(60)的上方設置照相機(60a)來檢測所述主體(D)、所述拉片(P)、所述鎖定構件(L)、及所述蓋構件(C)的至少一者的位置。 The slider assembly device (10) according to Item 2 or 3, wherein the plurality of component supply devices are: a main body supply device (20) supplied as the slider (S). a main body (D) of the part; a pull-tab feeding device (30) for supplying a pull-tab (P) as the part of the slider (S); a locking structure a supply device (40) for supplying a locking member (L) as the component of the slider (S); and a cover member supply device (50) for supplying the component as the slider (S) a cover member (C), and the main body supply device (20) includes a main body chute (22) for sliding the main body (D), and the main body (D for sliding down the main body chute (22) a main body pick-up table (23) stopped in an arbitrary orientation; the pull-tab supply device (30) includes a pull-tab chute (31) for sliding the pull-tab (P), and for sliding along the pull-tab The pull tab (P) in which the groove (31) slides is stopped in any direction, and the lock member supply device (40) includes the lock member (L) for sliding in a prescribed posture. a lock member chute (43), and a lock member pickup portion (43a) for stopping the lock member (L) sliding along the lock member chute (43) while maintaining a predetermined posture; the cover member supply device ( 50) including a cover member chute (52) for sliding the cover member (C) in a predetermined posture, and the cover member (C) for sliding along the cover member chute (52) to maintain a predetermined posture and stop Cover member picking unit 52a), and a camera (60a) is disposed above the robot arm (60) to detect the main body (D), the pull tab (P), the locking member (L), and the cover member ( The location of at least one of C). 如申請專利範圍第4項所述的拉頭組裝裝置(10),其中,所述組裝台(70)對由所述機械手(61)的多個選取部(62、 63、64、65)吸附或夾持的所述零件(D、P、L、C)依次進行組裝。 The slider assembly device (10) according to claim 4, wherein the assembly station (70) has a plurality of selection portions (62) of the robot (61). 63, 64, 65) The parts (D, P, L, C) adsorbed or clamped are assembled in sequence. 如申請專利範圍第5項所述的拉頭組裝裝置(10),其中,所述組裝台(70)具有用以安置所述主體(D)的組裝凹部(71)。 The slider assembly device (10) of claim 5, wherein the assembly station (70) has an assembly recess (71) for arranging the body (D). 如申請專利範圍第5項所述的拉頭組裝裝置(10),其包括將在所述組裝台(70)組裝而成的所述拉頭(S)排出的排出部(90)。 A slider assembly device (10) according to claim 5, comprising a discharge portion (90) that discharges the slider (S) assembled from the assembly station (70). 如申請專利範圍第4項所述的拉頭組裝裝置(10),其中,於所述機械手(61)或所述拉片供給裝置(30)的所述拉片拾取台(32)上設置照相機(66)來判別所述拉片(P)的表裏。 The slider assembling device (10) according to claim 4, wherein the robot (61) or the pull-tab pickup unit (32) of the pull-tab feeding device (30) is disposed on the pull-tab pickup unit (32) The camera (66) determines the front and back of the pull tab (P). 一種拉頭組裝方法,其特徵在於包括:藉由機械臂(60)而自供給拉鏈的拉頭(S)的零件(D、P、L、C)的多個零件供給裝置(20、30、40、50)拾取所述零件(D、P、L、C)的步驟;對藉由所述機械臂(60)而拾取的所述零件(D、P、L、C)進行組裝的步驟;及對組裝而成的所述拉頭(S)進行壓緊加工的最終加工步驟。 A slider assembly method comprising: a plurality of component supply devices (20, 30, respectively) for supplying parts (D, P, L, C) of a slider (S) of a zipper by a robot arm (60) 40, 50) a step of picking up the parts (D, P, L, C); and assembling the parts (D, P, L, C) picked up by the mechanical arm (60); And a final processing step of compacting the assembled slider (S).
TW104124187A 2014-07-29 2015-07-27 Assembly device for pull head and assembly method of pull head TWI556761B (en)

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