TWI546393B - Niobium brass - Google Patents

Niobium brass Download PDF

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TWI546393B
TWI546393B TW103101603A TW103101603A TWI546393B TW I546393 B TWI546393 B TW I546393B TW 103101603 A TW103101603 A TW 103101603A TW 103101603 A TW103101603 A TW 103101603A TW I546393 B TWI546393 B TW I546393B
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brass
bismuth
weight
parts
copper
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TW103101603A
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TW201529869A (en
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Wei-De Wu
Ying Chun Lin
Hsiang Ling Juan
Wen Chien Fang
Chang Yu Hung
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Nat Univ Chung Hsing
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Priority to TW103101603A priority Critical patent/TWI546393B/en
Priority to US14/597,164 priority patent/US20150197831A1/en
Priority to CN201510018132.1A priority patent/CN104789814A/en
Publication of TW201529869A publication Critical patent/TW201529869A/en
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Publication of TWI546393B publication Critical patent/TWI546393B/en
Priority to US15/391,173 priority patent/US20170107598A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/04Alloys based on copper with zinc as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Domestic Plumbing Installations (AREA)
  • Lubricants (AREA)

Description

鈮黃銅 Brass

本發明是有關於一種黃銅,特別是指一種鈮黃銅。 This invention relates to a brass, and more particularly to a brass.

黃銅是指以銅為主成分的銅鋅合金;另可依用途所需添加其它能改善黃銅本身性質的元素,如:鉛、錫、鋁等。雖然黃銅相較於銅或他種銅合金具有高切削性質,但抗腐蝕能力差。 Brass refers to copper-zinc alloys with copper as the main component; other elements that can improve the properties of brass itself, such as lead, tin, aluminum, etc., can be added as needed. Although brass has high cutting properties compared to copper or other copper alloys, it has poor corrosion resistance.

以往是透過在黃銅中添加鉛來增加黃銅的切削性,且鉛黃銅主要被廣泛應用於飲用水工業領域的過水工件(如水管)中。然而,過水工件大多用作為含氯飲用水的輸送管線,且也需經常在高溫環境下被使用,此等環境大多富含其它帶電粒子,而過水工件經長期浸泡後,鉛黃銅會出現脫鋅腐蝕現象,導致工件穿孔,造成使用壽命縮短,且鉛黃銅也會析出有毒鉛至飲用水中,因而危害人體的健康。雖然目前有研究使用鉍來取代鉛加入黃銅內,但因鉍和鉛相同皆有低熔點的特性,所以遇到溫度較高的使用環境,鉍黃銅會和鉛黃銅一樣容易因高溫產生爆裂。 In the past, the addition of lead to brass has increased the machinability of brass, and lead brass has been widely used in over-water workpieces (such as water pipes) in the drinking water industry. However, most of the water-passing workpieces are used as pipelines for drinking water containing chlorine, and they are often used in high-temperature environments. These environments are mostly rich in other charged particles, and the water-soluble workpieces are yellowed after long-term immersion. Copper will be dezinced and corroded, resulting in perforation of the workpiece, resulting in shortened service life, and lead brass will also precipitate toxic lead into drinking water, thus endangering human health. Although there are currently studies using bismuth instead of lead in brass, since bismuth and lead all have the same low melting point characteristics, squeezing brass is as easy to produce as high temperature due to high temperature. burst.

因此,找出一種熔點較高、能防止黃銅脫鋅腐蝕、能提高黃銅切削性且又對人體無毒的元素來取代鉛加 入黃銅中,成為目前致力研究的目標。 Therefore, to find a higher melting point, can prevent the dezincification corrosion of brass, can improve the machinability of brass and is non-toxic to the human body to replace lead plus Into the brass, has become the goal of current research.

鑑於前述鉛黃銅或鉍黃銅於使用上所造成的問題,本案發明人首先思及使用具有高熔點、對人體無毒的鈮來取代鉛或鉍加入黃銅中。 In view of the problems caused by the use of the aforementioned lead brass or bismuth brass, the inventors of the present invention first thought of using a crucible having a high melting point and being non-toxic to the human body instead of adding lead or antimony to the brass.

因此,本發明之第一目的,即在提供一種能防止脫鋅腐蝕、具高切削性、於高溫環境下不易爆裂且不會析出有毒元素的鈮黃銅。 Therefore, the first object of the present invention is to provide a bismuth brass which can prevent dezincification corrosion, has high machinability, is not easily broken in a high temperature environment, and does not precipitate toxic elements.

於是,本發明鈮黃銅以其總重為100重量份計,係包含0.05~0.6重量份的鈮,以及99.4~99.95重量份的黃銅。 Thus, the bismuth brass of the present invention contains 0.05 to 0.6 parts by weight of bismuth and 99.4 to 99.95 parts by weight of brass, based on 100 parts by weight of the total.

因此,本發明之第二目的,即在提供一種防止黃銅脫鋅腐蝕的方法。 Accordingly, a second object of the present invention is to provide a method of preventing dezincification corrosion of brass.

於是本發明防止黃銅脫鋅腐蝕的方法包含一將鈮加入黃銅的步驟。 The method of the present invention for preventing dezincification of brass includes a step of adding bismuth to the brass.

本發明之功效是於黃銅中添加具高熔點且無毒的鈮,以形成鈮黃銅合金,藉此防止黃銅脫鋅腐蝕,同時提高黃銅切削性,使黃銅於高溫環境下不易爆裂且不會析出有毒元素。 The effect of the invention is to add a high melting point and non-toxic bismuth to the brass to form a bismuth brass alloy, thereby preventing dezincification corrosion of the brass, and at the same time improving the machinability of the brass, so that the brass is not easily cracked in a high temperature environment. And will not precipitate toxic elements.

以下將就本發明內容進行詳細說明: 較佳地,以鈮黃銅總重為100重量份計,該鈮含量範圍為0.05~0.4重量份。更佳地,該鈮含量為0.077重量份。 The contents of the present invention will be described in detail below: Preferably, the niobium content ranges from 0.05 to 0.4 parts by weight based on 100 parts by weight of the total weight of the niobium brass. More preferably, the cerium content is 0.077 parts by weight.

本發明鈮黃銅可依後續應用需求來調整黃銅中 的銅和鋅的含量,較佳地,以該黃銅的總重為10()wt%計,該黃銅包括40~80wt%的銅,及20~60wt%的鋅。更佳地,該黃銅包括50~70wt%的銅,及30~50wt%的鋅。又更佳地,該黃銅包括55~65wt%的銅,及35~45wt%的鋅。 The brass of the invention can be adjusted in brass according to the requirements of subsequent applications. The copper and zinc contents are preferably, in terms of 10% by weight based on the total weight of the brass, the brass comprises 40 to 80% by weight of copper, and 20 to 60% by weight of zinc. More preferably, the brass comprises 50 to 70% by weight of copper and 30 to 50% by weight of zinc. Still more preferably, the brass comprises 55 to 65 wt% copper and 35 to 45 wt% zinc.

本發明防止黃銅脫鋅腐蝕的方法可依後續應用需求來調整於黃銅中加入鈮的含量,較佳地,於99.4~99.95重量份的黃銅中加入0.05~0.6重量份的鈮。更佳地,加入0.05~0.4重量份的鈮。又更佳地,加入0.077重量份的鈮。 The method for preventing dezincification corrosion of brass according to the present invention can adjust the content of cerium added to the brass according to the subsequent application requirements. Preferably, 0.05 to 0.6 parts by weight of cerium is added to the brass of 99.4 to 99.95 parts by weight. More preferably, 0.05 to 0.4 parts by weight of hydrazine is added. Still more preferably, 0.077 parts by weight of hydrazine is added.

本發明鈮黃銅的製備方法是在高週波爐中依序加入銅塊、鋅塊、鈮粉,於高溫下進行熔煉,最後於1100~1300℃持溫5分鐘後,倒入80~85℃的模具,接著取出模具內鑄件並冷卻至室溫,即製得鈮黃銅合金。 The preparation method of the bismuth brass of the invention is to sequentially add copper block, zinc block and bismuth powder in a high-frequency furnace, and smelt at a high temperature, and finally hold the temperature at 1100~1300 ° C for 5 minutes, then pour into 80-85 ° C. The mold was then taken out of the mold and cooled to room temperature to produce a bismuth brass alloy.

本發明將就以下實施例來作進一步說明,但應瞭解的是,該實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。 The present invention will be further illustrated by the following examples, but it should be understood that this embodiment is intended to be illustrative only and not to be construed as limiting.

化學品來源Source of chemicals

銅塊:Landon Metal Industrial Co.,Ltd. Copper block: Landon Metal Industrial Co.,Ltd.

鋅塊:Lai-I Metal Industrial Co.,Ltd. Zinc block: Lai-I Metal Industrial Co.,Ltd.

鈮粉:偉斯企業股份有限公司 铌 powder: Weiss Enterprise Co., Ltd.

比較例1Comparative example 1

製備黃銅合金: 於高週波爐中,依序加入171g銅塊、114.6g鋅塊,於高溫下進行熔煉,最後於1100~1300℃下持溫5分鐘後,倒入80~85℃的模具,接著取出模具內鑄件並冷卻至室溫,即製得黃銅合金。 Preparation of brass alloy: In a high-frequency furnace, 171g copper block and 114.6g zinc block were sequentially added and smelted at high temperature. Finally, after holding at 1100~1300°C for 5 minutes, pour the mold into 80~85°C. Then, the casting in the mold was taken out and cooled to room temperature to obtain a brass alloy.

實施例1~5與比較例2Examples 1 to 5 and Comparative Example 2

製備鈮黃銅合金: 實施例1~5與比較例2是分別依照下表1所示的用量,在高週波爐中依序加入銅塊、鋅塊、鈮粉(Nb),於高溫下進行熔煉,最後於1100~1300℃下持溫5分鐘後,倒入80~85℃的模具,接著取出模具內鑄件並冷卻至室溫,即製得鈮黃銅合金。 Preparation of bismuth brass alloy: Examples 1 to 5 and Comparative Example 2 were sequentially added to a copper block, a zinc block, and a niobium powder (Nb) in a high-frequency furnace according to the amounts shown in Table 1 below, at a high temperature. After smelting, finally holding the temperature at 1100~1300 °C for 5 minutes, pour the mold into 80~85 °C, then take out the castings in the mold and cool to room temperature to obtain the bismuth brass alloy.

測試分析test analysis

1.成分含量比例分析: 分別將上述比較例1的黃銅合金、比較例2與實施例1~5的鈮黃銅合金製作裁剪為一試片,再以感應耦 合電漿質譜儀(ICP-MS)分析各試片成分含量比例得下表2。 1. Component content ratio analysis: The brass alloy of Comparative Example 1 and Comparative Example 2 and the bismuth brass alloys of Examples 1 to 5 were respectively cut into a test piece, and then inductively coupled plasma mass spectrometer (ICP- MS) Analysis of the content ratio of each test piece component is shown in Table 2 below.

根據表2可知,由比較例2與實施例1~5所製得的鈮黃銅合金,以總重為100%計,鈮含量比例分別為0.029%、0.051%、0.062%、0.077%、0.419%、0.597%。而由比較例1所製得的黃銅合金並未偵測到含有鈮。 According to Table 2, the bismuth brass alloys obtained in Comparative Example 2 and Examples 1 to 5 had a ruthenium content ratio of 0.029%, 0.051%, 0.062%, 0.077%, and 0.419, respectively, based on 100% of total weight. %, 0.597%. On the other hand, the brass alloy prepared in Comparative Example 1 was not detected to contain antimony.

2.脫鋅量測試: 分別將上述比較例1的黃銅合金、比較例2與實施例1~5的鈮黃銅合金製作裁剪為一試片,再採用AS2345澳大利亞標準試驗進行脫鋅腐蝕程度測試,其結果如表3所示。 2. Dezincification test: The brass alloy of Comparative Example 1 and Comparative Example 2 and the bismuth brass alloy of Examples 1 to 5 were respectively cut into a test piece, and the degree of dezincification corrosion was measured by the AS2345 Australian Standard Test. Test, the results are shown in Table 3.

3.切削性測試: 分別將上述比較例1的黃銅合金、比較例2與 實施例1~5的鈮黃銅合金製作裁剪為一試片,再進行切削性能試驗,其結果如表3所示。 3. Machinability test: The brass alloy of Comparative Example 1 and Comparative Example 2 and the bismuth brass alloys of Examples 1 to 5 were respectively cut into a test piece, and the cutting performance test was performed. The results are shown in Table 3. Show.

當脫鋅層深度越高時,表示黃銅防止脫鋅腐蝕的能力越低,因此由表3數據可知,含有鈮的黃銅(實施例1~5)相較於未含有鈮的黃銅(比較例1),其脫鋅層深度大幅下降,顯示若於黃銅中加入鈮形成鈮黃銅合金後,其防止脫鋅腐蝕的能力會增加。其中,表3又以含有0.077%鈮的黃銅(實施例3)具最低脫鋅層深度,相較於未含有鈮的黃銅(比較例1)其抗脫鋅效能提高95%,因而含有0.077%鈮的黃銅具最佳抗脫鋅腐蝕效果。 When the depth of the dezincification layer is higher, the lower the ability of the brass to prevent dezincification corrosion, the data of Table 3 shows that the brass containing bismuth (Examples 1 to 5) is compared with the brass without bismuth (Examples 1-5) In Comparative Example 1), the depth of the dezincification layer was greatly lowered, and it was shown that the ability to prevent dezincification corrosion was increased when bismuth was formed in the brass to form a bismuth brass alloy. Among them, Table 3 further has a minimum dezincification depth of brass containing 0.077% bismuth (Example 3), and its dezincification resistance is improved by 95% compared with brass without bismuth (Comparative Example 1), thus containing 0.077% bismuth brass has the best resistance to dezincification.

當切削長度越低時表示黃銅具有越好的切削性,因此由表3數據可知,含有鈮的黃銅(實施例1~5)相較於未含有鈮的黃銅(比較例1),其切削長度大幅下降,顯示若於黃銅加入鈮形成鈮黃銅合金可大幅提升黃銅的切削性。 The lower the cutting length, the better the machinability of the brass. Therefore, it can be seen from the data in Table 3 that the brass containing bismuth (Examples 1 to 5) is compared with the brass without bismuth (Comparative Example 1). The cutting length is greatly reduced, which shows that if brass is added to the bismuth to form a bismuth brass alloy, the machinability of the brass can be greatly improved.

針對比較例2的結果,雖然鈮含量0.029%時可獲得符合需求的抗脫鋅腐蝕性,但切削性卻無法符合需求。 According to the results of Comparative Example 2, although the anti-dezincification corrosion resistance was obtained in accordance with the demand when the niobium content was 0.029%, the machinability did not meet the demand.

綜上所述,本發明鈮黃銅是於黃銅中添加具高熔點且無毒的鈮,以形成鈮黃銅合金,藉此防止黃銅脫鋅腐蝕,同時提高黃銅切削性,且使黃銅於高溫環境下不易爆裂且不會析出有毒元素,故確實能達成本發明之目的。 In summary, the bismuth brass of the present invention is a bismuth brass which is added with a high melting point and is non-toxic to form a bismuth brass alloy, thereby preventing dezincification corrosion of the brass, and at the same time improving the machinability of the brass and making the yellow Copper does not easily burst in a high temperature environment and does not precipitate toxic elements, so the object of the present invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.

Claims (9)

一種鈮黃銅,以其總重為100重量份計,係包含0.05~0.6重量份的鈮,以及99.4~99.95重量份的黃銅。 A bismuth brass comprising 0.05 to 0.6 parts by weight of bismuth and 99.4 to 99.95 parts by weight of brass, based on 100 parts by weight of the total. 如請求項1所述的鈮黃銅,其中,該鈮含量範圍為0.05~0.4重量份。 The bismuth brass according to claim 1, wherein the cerium content is in the range of 0.05 to 0.4 parts by weight. 如請求項2所述的鈮黃銅,其中,該鈮含量為0.077重量份。 The bismuth brass according to claim 2, wherein the cerium content is 0.077 parts by weight. 如請求項1所述的鈮黃銅,其中,該黃銅包括40~80wt%的銅,及20~60wt%的鋅。 The bismuth brass according to claim 1, wherein the brass comprises 40 to 80% by weight of copper, and 20 to 60% by weight of zinc. 如請求項4所述的鈮黃銅,其中,該黃銅包括50~70wt%的銅,及30~50wt%的鋅。 The bismuth brass according to claim 4, wherein the brass comprises 50 to 70% by weight of copper, and 30 to 50% by weight of zinc. 如請求項5所述的鈮黃銅,其中,該黃銅包括55~65wt%的銅,及35~45wt%的鋅。 The bismuth brass according to claim 5, wherein the brass comprises 55 to 65 wt% of copper, and 35 to 45 wt% of zinc. 一種防止黃銅脫鋅腐蝕的方法,包含一將鈮加入黃銅的步驟,其中,該步驟是將0.05~0.6重量份的鈮加入99.4~99.95重量份的黃銅中。 A method for preventing dezincification of brass, comprising the step of adding cerium to brass, wherein the step is to add 0.05 to 0.6 parts by weight of cerium to 99.4 to 99.95 parts by weight of brass. 如請求項7所述的方法,其中,該鈮的用量為0.05~0.4重量份。 The method of claim 7, wherein the hydrazine is used in an amount of 0.05 to 0.4 parts by weight. 如請求項8所述的方法,其中,該鈮的用量為0.077重量份。 The method of claim 8, wherein the hydrazine is used in an amount of 0.077 parts by weight.
TW103101603A 2014-01-16 2014-01-16 Niobium brass TWI546393B (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
TW103101603A TWI546393B (en) 2014-01-16 2014-01-16 Niobium brass
US14/597,164 US20150197831A1 (en) 2014-01-16 2015-01-14 Brass alloy with dezincification inhibition capability and good cutting and mechanical properties
CN201510018132.1A CN104789814A (en) 2014-01-16 2015-01-14 Brass alloy with dezincification inhibition capability and good cutting and mechanical properties
US15/391,173 US20170107598A1 (en) 2014-01-16 2016-12-27 Method for inhibiting dezincification of brass

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TW103101603A TWI546393B (en) 2014-01-16 2014-01-16 Niobium brass

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TWI546393B true TWI546393B (en) 2016-08-21

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DE102017118386A1 (en) * 2017-08-11 2019-02-14 Grohe Ag Copper alloy, use of a copper alloy, sanitary fitting and method of making a sanitary fitting

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US2422752A (en) * 1941-10-15 1947-06-24 Electro Metallurg Co Alpha copper alloys
US4148635A (en) * 1977-10-06 1979-04-10 Olin Corporation High temperature softening resistance of alloy 688 and modified 688 through the addition of Nb
JPS6134154A (en) * 1984-07-26 1986-02-18 Chuetsu Gokin Chuko Kk Wear resistant and high strength brass alloy
JP3256041B2 (en) * 1993-08-05 2002-02-12 中越合金鋳工株式会社 Sliding material with wear-resistant sprayed coating

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US20150197831A1 (en) 2015-07-16
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