TWI542284B - Granule containing livestock's blood and sheel as additives for fish feed or formula feed and manufacturing method of it - Google Patents

Granule containing livestock's blood and sheel as additives for fish feed or formula feed and manufacturing method of it Download PDF

Info

Publication number
TWI542284B
TWI542284B TW103135219A TW103135219A TWI542284B TW I542284 B TWI542284 B TW I542284B TW 103135219 A TW103135219 A TW 103135219A TW 103135219 A TW103135219 A TW 103135219A TW I542284 B TWI542284 B TW I542284B
Authority
TW
Taiwan
Prior art keywords
particles
feed
blood
weight
mixing
Prior art date
Application number
TW103135219A
Other languages
Chinese (zh)
Other versions
TW201607432A (en
Inventor
郭成根
郭治勛
Original Assignee
麥閃石G M 股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 麥閃石G M 股份有限公司 filed Critical 麥閃石G M 股份有限公司
Publication of TW201607432A publication Critical patent/TW201607432A/en
Application granted granted Critical
Publication of TWI542284B publication Critical patent/TWI542284B/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K50/00Feeding-stuffs specially adapted for particular animals
    • A23K50/80Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/20Animal feeding-stuffs from material of animal origin
    • A23K10/24Animal feeding-stuffs from material of animal origin from blood
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/20Animal feeding-stuffs from material of animal origin
    • A23K10/26Animal feeding-stuffs from material of animal origin from waste material, e.g. feathers, bones or skin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/28Silicates, e.g. perlites, zeolites or bentonites
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/10Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Animal Husbandry (AREA)
  • Biotechnology (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Physiology (AREA)
  • Health & Medical Sciences (AREA)
  • Insects & Arthropods (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Birds (AREA)
  • Inorganic Chemistry (AREA)
  • Fodder In General (AREA)
  • Feed For Specific Animals (AREA)

Description

利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗 敷多孔質顆粒及其製造方法 Organic fish coated with animal blood and shells Porous porous particle and method of producing the same

本發明涉及一種養魚飼料用或配合飼料輔助用顆粒及其製造方法,特別是利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的製造方法。 The present invention relates to a fish-feeding or compound-feeding aid granule and a method for producing the same, and particularly to a method for producing an organic coated porous granule for use in a fish feed for livestock blood and a shell or for compound feed.

眾所周知,黏土礦物(clay mineral)是粒徑為0.002mm以下的小粒子礦物,展開1g的微粒子表面積,相當於排球場面積。其中膨潤土因包含礦物質,能在反芻胃中膨脹5-20倍,並含有微生物生長所需的礦物質,延遲基於膨脹性的飼料通過速度,有助於提高消化率和吸收率。特別是具有優秀的黏合性,在製造顆粒化飼料時,具有提高硬度的效果。 It is well known that clay minerals are small particle minerals with a particle size of 0.002 mm or less, and a surface area of 1 g of fine particles is developed, which is equivalent to the area of a volleyball court. Bentonite, which contains minerals, can expand 5-20 times in the ruminant stomach and contains minerals needed for microbial growth, delaying the rate of feed passage based on swelling, which helps to improve digestibility and absorption rate. In particular, it has excellent adhesion and has an effect of improving hardness when producing pelletized feed.

沸石也和膨潤土一樣具有優秀的陽離子取代效果(CFC,Cation Exchange Capacity),發揮改善飼料效率、防止軟便的效果、吸附性、消除腸內毒素效果等的緩衝劑的作用。 Zeolite also has excellent cationic substitution effect (CFC, Cation Exchange Capacity) as well as bentonite, and functions as a buffer for improving feed efficiency, preventing soft stools, adsorbing, and eliminating intestinal toxin effects.

沸石一般在配合飼料的製造技術中用作黏結劑。如上所述,已開發了將黏土礦物使用為家畜飼料原料的多個技術。 Zeolites are generally used as binders in the manufacturing of compound feeds. As mentioned above, a number of techniques have been developed for using clay minerals as feed ingredients for livestock.

特別是,公知的黏土礦物中的麥閃石(Macsumsuk)放出對生物體有益的波長範圍的遠紅外線,並具有基於多孔性的吸附、析出無機物、調節水質、增加水中溶解氧量的功能。 In particular, Macsumsuk in a known clay mineral emits far infrared rays in a wavelength range beneficial to a living body, and has a function of adsorbing and depositing inorganic substances based on porosity, regulating water quality, and increasing the amount of dissolved oxygen in water.

本發明的申請人將這些麥閃石的有益功能利用在家 畜的飼料中,申請且獲准韓國專利“顆粒型麥閃石飼料添加劑及其製造方法”(韓國登錄特許公報第10-0573811號,專利文獻1)。 Applicants of the present invention utilize the beneficial functions of these amethysts at home In the feed of the animal, the Korean patent "granular type amethyst feed additive and its production method" is applied and approved (Korea Registration Patent Publication No. 10-0573811, Patent Document 1).

上述專利文獻1公開的技術中,混合麥閃石和水來獲得漿料,其中混合碳酸鈣後投入到顆粒機,接著以燒結技術製造顆粒。 In the technique disclosed in the above Patent Document 1, the amphibole and water are mixed to obtain a slurry in which calcium carbonate is mixed and then fed to a pelletizer, followed by production of pellets by a sintering technique.

但是顆粒在成形,燒結步驟中,因高溫而導致顆粒內部的氣泡在短時間內向顆粒的外部滲出,如第1圖所示,呈一側形成槽的環狀的形狀。 However, in the forming and sintering step, the particles in the inside of the particles are oozing out to the outside of the particles in a short time due to the high temperature. As shown in Fig. 1, the grooves are formed in a ring shape on one side.

一般家畜飼料使用這種帶槽的環狀形狀是不會產生任何問題,反而,如專利文獻1所述,對培養微生物產生適當的載體作用,可提供優質的飼料。 In general, the use of such a grooved annular shape for livestock feed does not cause any problem. On the contrary, as described in Patent Document 1, an appropriate carrier action is exerted on the cultured microorganism to provide a high-quality feed.

但是這種結構投入到水中時,如果槽內部充滿水就會因水的載重在短時間內下沉。因此是適合用作浸漬飼料,而不適合用作膨脹飼料的形狀。 However, when the structure is put into the water, if the inside of the tank is filled with water, the load of the water will sink in a short time. It is therefore suitable for use as an impregnated feed and is not suitable for use as a shape for an expanded feed.

尤其,利用天然礦物質的習知養魚飼料添加用無機物是在經過粉碎技術後,與養魚飼料配合的形態,因此存在粒徑的形態及大小不一,材料無浮游性、流動性降低、沉澱等缺點。 In particular, the conventional inorganic fish feed additive using natural minerals is in a form of blending with fish feed after the pulverization technique, and thus the particle size is different in form and size, and the material has no floatation, fluidity, precipitation, etc. Disadvantages.

因此需要開發一種像專利文獻1一樣具有麥閃石的優秀效果並在水中保持規定時間的浮游狀態而適合用作膨脹飼料的技術。 Therefore, there is a need to develop a technique suitable for use as an expanded feed, which has an excellent effect of using amethyst as in Patent Document 1 and maintains a floating state for a predetermined period of time in water.

另一方面,“利用家畜血液的鐵粉強化農畜產品肥料和無抗生素飼料的開發方法”(韓國公開特許公報第10-2008-0040296號,專利文獻2)公開了對家畜血液進行滅菌及加工處理,並混合使用有機物及無機物和微生物製劑來用於生產農畜產品的肥料或飼料的製造中使用的技術。 On the other hand, "Development method of fertilization of agricultural and livestock products and antibiotic-free feed using iron powder of livestock blood" (Korean Patent Publication No. 10-2008-0040296, Patent Document 2) discloses sterilization and processing of livestock blood A technique used in the manufacture of a fertilizer or feed for the production of agricultural and livestock products by treating and mixing organic and inorganic substances and microbial preparations.

專利文獻2中公開了將血液和其他添加材料進行混合、均質化後,進行以微粒化方式擠壓成形的技術。 Patent Document 2 discloses a technique in which blood and other additive materials are mixed and homogenized, and then subjected to microparticulation extrusion molding.

如此現已公開了將有助於家畜生長的血液再利用為飼料的原料的技術,但公開的僅僅是與有機物和無機物混合而擠壓成形的技術。 Thus, a technique for reusing blood which is useful for growing livestock as a raw material for feed has been disclosed, but a technique of extrusion molding by mixing with organic matter and inorganic matter is disclosed.

習知技術文獻 Conventional technical literature

專利文獻 Patent literature

(專利文獻1)KR 10-0573811(2006年04月18日) (Patent Document 1) KR 10-0573811 (April 18, 2006)

(專利文獻2)KR 10-2008-0040296(2008年05月08日) (Patent Document 2) KR 10-2008-0040296 (May 08, 2008)

本發明是為了解決如上所述習知技術中產生的問題而提出的,提供如下的養魚飼料用或配合飼料輔助用顆粒,包含適合用於飼料之有用的麥閃石、沸石之類的無機物,並利用家畜的血液(放出的血),在顆粒表面形成以蛋白質為主要成分的有機塗敷層,遲延向以無機物為主要成分的顆粒內部的氣孔滲水的時間,藉此使浮游性優秀。 The present invention has been made to solve the problems caused by the above-mentioned conventional techniques, and provides the following fish feed or compound feed-assisted particles, and contains inorganic materials such as amethyst and zeolite which are suitable for use in feed, and By using blood (released blood) of livestock, an organic coating layer containing protein as a main component is formed on the surface of the particles, and the time of water permeation into the pores inside the particles containing the inorganic substance as a main component is delayed, whereby the floatation property is excellent.

更具體的說,經由包含沸石、膨潤土、貝殼,使顆粒層的內部包含養魚所需的養分及礦物質成分,且利用在麥閃石產生的遠紅外線,吸附去除異物和惡臭產生體,由此提高養殖的生魚片的味道,並且顆粒從高溫的顆粒機中瞬間噴射而被乾燥時,與上述材料混合的家畜血液的主要成分的水分向外側移動,且與水分一起包含的蛋白質、脂肪等有機物也與水分一起向顆粒層的外側移動並乾燥,形成包圍顆粒層的有機塗敷層,內部的顆粒層形成多個氣孔,外部的有機塗敷層藉由本身包含的脂肪成分等,防止水分滲透到顆粒層的內部,由此提高製造的顆粒的浮游性。 More specifically, by containing zeolite, bentonite, and shell, the inside of the granular layer contains the nutrients and mineral components required for fish culture, and the far infrared rays generated by the amethyst are used to adsorb and remove foreign matter and malodorous substances, thereby improving When the sashimi is cultured and the granules are sprayed from a high-temperature granule machine and dried, the water of the main component of the livestock blood mixed with the above materials moves outward, and the organic matter such as protein and fat contained together with the moisture It also moves to the outside of the particle layer together with moisture and dries to form an organic coating layer surrounding the particle layer. The inner particle layer forms a plurality of pores, and the external organic coating layer prevents moisture penetration by the fat component contained therein. Advance to the interior of the particle layer, thereby increasing the floatability of the manufactured particles.

本發明之利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的製造方法為了解決上述問題,包括:第一次混合步驟,將沸石原礦粉末以400~950℃的溫度加熱來準備100重量份,將麥閃石原礦粉末以800~1100℃的溫度加熱,以上述麥閃石100重量份為基準準備40~60重量份,將貝殼粉末以850~950℃的溫度加熱,以麥閃石100重量份為基準準備0.5~1.1重量份,將膨潤土以麥閃石100重量份為基準準備12~60重量份,並進行混合來製造粉末混合物;第二次混合步驟,準備家畜放出的血後,與上述粉末混合物以1:0.2~2.0的重量比進行混合及粉碎,來製造流動性膠質漿料;成形步驟,將上述第二次混合步驟中製造的流動性膠質漿料,以7.0 至13.0kg/cm2的注入壓力,通過噴嘴向內部溫度為180~400℃的顆粒機噴射,製造出顆粒,上述顆粒形成有平均粒徑為0.1~3mm且形成多孔質的顆粒層,在上述顆粒的外側形成有用於包圍顆粒層的有機塗敷層;以及冷卻步驟,對成形的上述顆粒進行冷卻。 In order to solve the above problems, the method for producing the fish-coated feed or the mixed feed-assisted organic coated porous particles using the livestock blood and shells of the present invention comprises: the first mixing step, and the zeolite ore powder is at a temperature of 400 to 950 ° C. 100 parts by weight of heating, preparing the amphibole ore powder at a temperature of 800 to 1100 ° C, preparing 40 to 60 parts by weight based on 100 parts by weight of the above amethyst, and heating the shell powder at a temperature of 850 to 950 ° C to Preparing 0.5 to 1.1 parts by weight based on 100 parts by weight of amethyst, preparing 12 to 60 parts by weight of bentonite based on 100 parts by weight of methacryl, and mixing to prepare a powder mixture; and second mixing step, preparing blood discharged from livestock Thereafter, mixing and pulverizing with the above powder mixture at a weight ratio of 1:0.2 to 2.0 to produce a fluid colloidal slurry; and forming step of applying the fluid colloidal slurry produced in the second mixing step to 7.0 The injection pressure of 13.0 kg/cm 2 was sprayed through a nozzle to a pellet machine having an internal temperature of 180 to 400 ° C to produce pellets, and the pellets were formed to have an average particle diameter of 0.1 to 3 mm and formed. In the porous particle layer, an organic coating layer for surrounding the particle layer is formed on the outer side of the particles; and a cooling step is performed to cool the formed particles.

這時,本發明的特徵在於,上述成形步驟之前添加選自分散劑、pH調節劑、消泡劑中之1種至3種。 In this case, the present invention is characterized in that one or three kinds selected from the group consisting of a dispersing agent, a pH adjusting agent, and an antifoaming agent are added before the forming step.

並且,本發明的特徵在於,上述第二次混合步驟中製造的流動性膠質漿料處於濃度為30至50wt%、pH為7.0至9.5、黏度為300至1550cps的狀態。 Further, the present invention is characterized in that the fluid colloidal slurry produced in the second mixing step is in a state of a concentration of 30 to 50% by weight, a pH of 7.0 to 9.5, and a viscosity of 300 to 1550 cps.

並且,包括:第一次混合步驟,準備包括沸石、麥閃石的多種黏土礦物,分別進行粉碎及燒結、混合,來製造粉末混合物;第二次混合步驟,準備家畜放出的血,並與上述粉末混合物進行混合及粉碎,來製造流動性膠質漿料;成形步驟,將上述第二次混合步驟中製造的流動性膠質漿料以高壓向內部溫度為180~400℃的顆粒機噴射,製造出顆粒,在上述顆粒的內側形成有多孔質的顆粒層,在上述顆粒的外側形成有用於包圍顆粒層的有機塗敷層;以及冷卻步驟,對成形的上述顆粒進行冷卻。 And comprising: a first mixing step of preparing a plurality of clay minerals including zeolite and methyst, respectively pulverizing, sintering and mixing to produce a powder mixture; and a second mixing step of preparing blood discharged from the livestock, and the powder Mixing and pulverizing the mixture to produce a fluid colloidal slurry; forming step of spraying the fluid colloidal slurry produced in the second mixing step at a high pressure to a pelletizer having an internal temperature of 180 to 400 ° C to produce pellets A porous particle layer is formed inside the particle, an organic coating layer for surrounding the particle layer is formed on the outer side of the particle, and a cooling step is performed to cool the formed particle.

並且,本發明的特徵在於,本發明的顆粒通過上述製造方法製造,上述顆粒包括:顆粒層,包括沸石、麥閃石、貝殼、膨潤土,且具有多孔質;有機塗敷層,用於包圍上述的顆粒層的外部,包含血液中的水分蒸發後剩餘的蛋白質,上述顆粒的密度為7.0~1.22g/cm2,比表面積為25~65m2/g,氣孔率為47~62%。 Further, the present invention is characterized in that the particles of the present invention are produced by the above-described production method, the particles comprising: a granular layer comprising zeolite, methyst, shell, bentonite, and having a porous; an organic coating layer for surrounding the above The outside of the granular layer contains proteins remaining after evaporation of water in the blood. The density of the particles is 7.0 to 1.22 g/cm 2 , the specific surface area is 25 to 65 m 2 /g, and the porosity is 47 to 62%.

根據本發明,提供一種養魚飼料用或配合飼料輔助用顆粒,其包含適合用於飼料之有混合麥閃石、沸石之類的無機物,並利用家畜血液(放出的血),在顆粒表面形成以蛋白質為主要成分的有機塗敷層,遲延向以無機物為主要成分的顆粒內部的氣孔滲水的時間,藉此使浮游性優秀。 According to the present invention, there is provided a fish-feeding or compound feed-assisted granule comprising an inorganic substance suitable for use in a feed, such as mixed amethyst, zeolite, and using livestock blood (released blood) to form a protein on the surface of the granule The organic coating layer which is a main component delays the time of water permeation into the pores inside the particles which are mainly composed of an inorganic substance, thereby making the floating property excellent.

更具體的說,通過包含沸石、膨潤土、貝殼,使顆粒層的內部包含養魚所需的養分及礦物質成分,且利用麥閃石產生的遠紅外線,吸附去除異物和惡臭產生體,藉此提高養殖的生魚 片的味道,並且顆粒從高溫的顆粒機中瞬間噴射而被乾燥時,與上述材料混合的家畜血液的主要成分的水分向外側移動,且與血液的水分一起包含的蛋白質、脂肪等有機物也與水分一起向顆粒層的外側移動並乾燥,形成包圍顆粒層的有機塗敷層,內部的顆粒層形成多個氣孔,外部的有機塗敷層通過本身包含的脂肪成分等,防止水分向顆粒層的內部滲透,由此提高製造的顆粒的浮游性。並且,提供包含多個氣孔的顆粒,從而通過提高溶解氧含量,提供良好的養魚環境。 More specifically, by including zeolite, bentonite, and shell, the inside of the granular layer contains nutrients and mineral components required for fish culture, and the far infrared rays generated by the amethyst are used to adsorb and remove foreign matter and malodorous substances, thereby improving culture. Raw fish When the granules are sprayed from the granules of a high temperature and are dried, the moisture of the main components of the blood of the livestock mixed with the above materials moves outward, and the organic substances such as proteins and fats contained together with the moisture of the blood are also The moisture moves together to the outside of the particle layer and is dried to form an organic coating layer surrounding the particle layer, the inner particle layer forms a plurality of pores, and the outer organic coating layer prevents moisture from flowing to the particle layer through the fat component contained therein. Internal penetration, thereby increasing the floatability of the manufactured particles. Also, particles containing a plurality of pores are provided to provide a good fish culture environment by increasing the dissolved oxygen content.

第1圖為示出使用麥閃石之習知家畜飼料的顯微鏡照片;第2圖為作為本發明之原料的沸石的成分分析表;第3圖為示出作為本發明之原料的麥閃石的遠紅外線放射量的曲線圖;第4圖為示出麥閃石的遠紅外線光譜分佈實驗結果的表和曲線圖;第5圖為作為本發明之原料的燒結的鮑魚貝殼的成分分析表;第6圖為根據本發明製造的顆粒的顯微鏡照片;第7圖為根據本發明製造的顆粒的切斷狀態的顯微鏡照片;以及第8圖為本發明顆粒的分析報告書。 Fig. 1 is a micrograph showing a conventional livestock feed using amethyst; Fig. 2 is a composition analysis table of zeolite as a raw material of the present invention; and Fig. 3 is a view showing a far surface of amethyst as a raw material of the present invention. a graph of infrared radiation amount; FIG. 4 is a table and a graph showing experimental results of far-infrared spectral distribution of amethyst; and FIG. 5 is a composition analysis table of sintered abalone shell as a raw material of the present invention; A micrograph of the particles produced according to the present invention; Fig. 7 is a micrograph of the cut state of the particles produced according to the present invention; and Fig. 8 is an analysis report of the particles of the present invention.

說明本發明之利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的製造方法之前,先說明本發明中使用的各組成原料。 The constituent materials used in the present invention will be described before the method for producing the fish-coated feed or the feed-assisted organic-coated porous particles using livestock blood and shells according to the present invention.

如第2圖所示,沸石包含礦物質、鈣、磷、錳、鋅、銅等大量的礦物質,可期待促進養魚的成長,改善肉質,加強對疾病的抵抗力等效果。麥閃石由如下列表1所示的組成成分來組成,上述麥閃石是屬於火成岩類中的石英斑岩的岩石,其特徵在於,整體上已風化且易碎,特別是白色的長石常常已高嶺土化, 黑雲母也幾乎被氧化並以氧化鐵的形態分散。上述麥閃石,其特徵在於,包含大量的角閃石,並包含著大量的鋯石,所以存在a線,具有對生物提供良好的影響的作用。 As shown in Fig. 2, the zeolite contains a large amount of minerals such as minerals, calcium, phosphorus, manganese, zinc, and copper, and is expected to promote the growth of fish, improve meat quality, and enhance the resistance to diseases. The amethyst consists of the composition shown in the following list 1, which is a rock belonging to quartz porphyry in igneous rocks, characterized in that it is weathered and brittle as a whole, and especially white feldspar is often kaolinized. , The biotite is also almost oxidized and dispersed in the form of iron oxide. The above amethyst stone is characterized in that it contains a large amount of hornblende and contains a large amount of zircon, so that a line exists and has a function of providing a good influence on living things.

上述麥閃石中產生的波長在8至14μm的範圍以內,是對生物體最有益的波長帶的遠紅外線。此波長帶的遠紅外線使生物體細胞活性化,而促進魚類的新陳代謝。鑒於麥閃石在微粉化(1至6μm)時產生的遠紅外線的放射率高於麥閃石在岩石狀態下產生的遠紅外線的放射率的問題,本發明的特徵在於,對麥閃石進行粉末化,特別是在燒結後粉末化,之後與其他原料一起進行混合、加工而製造出顆粒狀,將其應用為用於負載並固定對 養魚所需的養分及礦物質的載體。 The above-mentioned amethyst produces a wavelength in the range of 8 to 14 μm, which is far infrared ray of the wavelength band most beneficial to the living body. The far-infrared rays in this wavelength band activate the living cells and promote the metabolism of fish. In view of the problem that the emissivity of the far-infrared rays generated by the micronization (1 to 6 μm) of the amethyst is higher than the rate of the far-infrared rays generated by the amphibole in the rock state, the present invention is characterized in that the amethyst is powdered, In particular, it is powdered after sintering, and then mixed and processed with other raw materials to produce pellets, which are used for loading and fixing pairs. A nutrient and mineral carrier for fish farming.

麥閃石的作用是呈現基於多孔性的吸附、無機物的析出,水質的調節,水中溶解氧量的增加等功能。 The role of amethyst is to exhibit the function of adsorption based on porosity, precipitation of inorganic substances, regulation of water quality, and increase of dissolved oxygen in water.

測定上述麥閃石的遠紅外線放射量的曲線圖見第3圖。以在70℃溫度下測定為基準,第3圖中的放射量的單位為W/m2‧μm。可以確認其呈現出與黑體類似高的遠紅外線放射量。第3圖的曲線圖是在韓國遠紅外線應用評價研究院中測定的結果。 A graph showing the amount of far-infrared radiation of the above amethyst is shown in Fig. 3. The unit of the amount of radiation in Fig. 3 is W/m 2 ‧ μm based on the measurement at a temperature of 70 ° C. It can be confirmed that it exhibits a high far-infrared radiation amount similar to that of the black body. The graph of Fig. 3 is the result measured in the Korea Institute of Far Infrared Application Evaluation.

並且,第4圖是韓國標準科技研究院中測定的遠紅外線光譜分佈的實驗結果,表示的是180℃的麥閃石粉末在溫度為23±1℃、相對濕度為50%的環境下的光譜分佈。 Moreover, Fig. 4 is an experimental result of the far-infrared spectral distribution measured in the Korea Institute of Standards and Technology, and shows the spectral distribution of the amphibole powder at 180 ° C in an environment of a temperature of 23 ± 1 ° C and a relative humidity of 50%. .

作為貝類的殼體的貝殼使用鮑魚、牡蠣等的殼體,對其以上述的溫度來燒結,使異物最大限度的碳化並去除。 The shell of the shell of the shellfish is made of a shell such as abalone or oyster, and is sintered at the above temperature to maximize the carbonization and removal of the foreign matter.

第5圖表示的是將準備的鮑魚貝殼委託給忠南大學農業科技研究所進行成分分析的結果,貝殼包含粗灰分、鈣、鎂等。 Fig. 5 shows the result of entrusting the prepared abalone shell to the Institute of Agricultural Science and Technology of Chungnam University for component analysis. The shell contains coarse ash, calcium, magnesium, and the like.

膨潤土中包含著魚類生長所需的礦物質,基於膨脹性延遲飼料的通過速度,有助於提高消化率和吸收率。 Bentonite contains minerals needed for fish growth, and delays the rate of feed through the expansion, which helps to increase digestibility and absorption.

特別是,由於優秀的黏合性,因而在製造顆粒化的飼料時,產生提高強度的作用。 In particular, due to excellent adhesion, when granulated feed is produced, an effect of increasing strength is produced.

組成家畜血液的物質由有形成分的血球和無形成分的血漿組成,包含在血漿的90%血清由水分組成,約9%左右是由血清蛋白質組成,除此之外還包含糖、脂肪等。這些家畜血液瞬間接觸高溫環境時,其水分被蒸發,蛋白質將成為主要成分。 The substance constituting the blood of the livestock is composed of the formed blood cells and the non-formed plasma, and 90% of the serum contained in the plasma is composed of water, and about 9% is composed of serum protein, and further contains sugar, fat, and the like. When these livestock blood is exposed to a high temperature environment, their water is evaporated and protein is the main component.

以下,對本發明之利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的製造方法進行說明。 Hereinafter, a method for producing the organic coated porous particles for the fish feed or the feed-assisted feed using the livestock blood and the shell of the present invention will be described.

但是以下的本製程的實施例是為了讓本技術領域的普通技術人員充分理解本發明而提供的,其能夠以多種其他形態變化,且並未限定本發明的範圍。 However, the following embodiments of the present invention are provided to enable those skilled in the art to fully understand the present invention, which can be varied in various other forms without limiting the scope of the present invention.

根據本發明之利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的製造方法大體上包括第一次混合步驟、第二次混合步驟、成形步驟以及冷卻步驟。 The method for producing a fish-fed feed or compound feed-assisted organic-coated porous particles using livestock blood and shells according to the present invention generally includes a first mixing step, a second mixing step, a forming step, and a cooling step.

1.1第一次混合步驟 1.1 first mixing step

將沸石原礦粉末(粒子)以400~950℃的溫度燒結(加熱)來準備100重量份。 The zeolite ore powder (particles) was sintered (heated) at a temperature of 400 to 950 ° C to prepare 100 parts by weight.

將麥閃石原礦粉末以800~1100℃的溫度加熱,以上述麥閃石100重量份為基準準備40~60重量份。 The amethyst ore powder is heated at a temperature of 800 to 1100 ° C, and 40 to 60 parts by weight based on 100 parts by weight of the above amethyst.

專利文獻1中,將麥閃石與水混合而製造成漿料之後,再進行加工處理。然而本發明的特徵在於,將麥閃石燒結、粉末化的狀態下,與其他材料混合,且無需額外的水,利用家畜血液中包含的水分進行漿料化。將貝殼粉末以850~950℃的溫度加熱,以麥閃石100重量份為基準準備0.5~1.1重量份。 In Patent Document 1, a methystite is mixed with water to prepare a slurry, and then processed. However, the present invention is characterized in that, in the state in which the amethyst is sintered and powdered, it is mixed with other materials, and the water contained in the blood of the livestock is used for slurrying without using additional water. The shell powder is heated at a temperature of 850 to 950 ° C, and 0.5 to 1.1 parts by weight based on 100 parts by weight of the amethyst.

將膨潤土以麥閃石100重量份為基準準備12~60重量份。 The bentonite is prepared in an amount of 12 to 60 parts by weight based on 100 parts by weight of the amethyst.

接著混合準備的各原料來製造粉末混合物。 The prepared raw materials are then mixed to produce a powder mixture.

這時粉末混合物的最佳混合較佳為如下:以整個粉末混合物的重量百分比為基準,沸石、麥閃石、貝殼、膨潤土各占60重量百分比、30重量百分比、0.5重量百分比、9.5重量百分比。 The optimum mixing of the powder mixture at this time is preferably as follows: zeolite, methacryl, shell, bentonite each accounted for 60% by weight, 30% by weight, 0.5% by weight, and 9.5 % by weight based on the weight percent of the entire powder mixture.

而且,第一次混合步驟可以將各原料粉末化後混合或者混合後再粉末化。 Further, in the first mixing step, each raw material may be pulverized, mixed, or mixed and then pulverized.

2.2第二次混合步驟 2.2 second mixing step

準備家畜血液(放出的血)後,與上述粉末混合物以1:0.2~2.0的重量比進行混合及粉碎,來製造流動性膠質漿料。 After the livestock blood (released blood) is prepared, the powder mixture is mixed and pulverized in a weight ratio of 1:0.2 to 2.0 to produce a fluid gel slurry.

這時,家畜血液和上述粉末混合物的最佳混合比是1:1的重量比。其理由在於,大部分由水分組成的血液的重量過多時,使後述的漿料變稀,粉末混合物粒子之間無法形成牢固的結合,導致氣孔的大小過小,隨著滲出的氣體增加,顆粒的體積隨之變小,存在整個氣孔面積相對縮小的問題,當血液過少時,無法順利地形成氣孔。 At this time, the optimum mixing ratio of the livestock blood and the above powder mixture was a weight ratio of 1:1. The reason is that when the weight of most of the blood composed of moisture is too large, the slurry described later is thinned, and a strong bond cannot be formed between the powder mixture particles, resulting in a small pore size, and as the gas which is exuded increases, the particle The volume becomes smaller, and there is a problem that the entire pore area is relatively reduced. When the blood is too small, the pores cannot be formed smoothly.

粉碎時,較佳使用濕式微粉碎機、球磨機等來粉碎10~600分鐘。 In the case of pulverization, it is preferably pulverized by a wet fine pulverizer, a ball mill or the like for 10 to 600 minutes.

家畜的血液(放出的血),目前韓國牛血液的一部分 以食料使用,且只利用一部分,豬血液(豬血)是經過篩選、冷藏、殺菌、乾燥、破碎等步驟製造成血粉粒子,其與鋸末等混合後,作為農業用肥料等銷售。 Livestock blood (released blood), currently part of Korean cattle blood It is used as a foodstuff, and only a part is used, and the pig blood (pig blood) is produced into blood powder particles by screening, refrigerating, sterilizing, drying, crushing, etc., and is mixed with sawdust or the like, and then sold as agricultural fertilizer or the like.

這時,混合的家畜的血液(放出的血)是經過粉碎步驟或過濾步驟形成的,其大小較佳達到0.1至40μm左右。 At this time, the blood (released blood) of the mixed livestock is formed by a pulverization step or a filtration step, and the size thereof is preferably about 0.1 to 40 μm.

混合步驟根據攪拌速度存在差異,但是低速攪拌時最少30分鐘以上為佳,高速攪拌時能縮短其時間。 The mixing step varies depending on the stirring speed, but it is preferably at least 30 minutes at a low speed stirring, and the time can be shortened at a high speed stirring.

而且,製造的流動性膠質漿料在混合、攪拌並粉碎後,充分進行老化(aging),且用篩網過濾異物並除去異物之後進行成形步驟較好。 Further, the produced fluid colloidal slurry is sufficiently aged after being mixed, stirred, and pulverized, and the forming step is preferably carried out after filtering the foreign matter with a sieve and removing the foreign matter.

這些家畜血液(放出的血)在成形步驟中從噴嘴以高壓向高溫的顆粒機內部噴射,借助水分的蒸發移動,向顆粒層外側移動而形成有機塗敷層。 These livestock blood (released blood) is ejected from the nozzle at a high pressure to the inside of the high-temperature pelletizer in the forming step, and moves to the outside of the pellet layer by evaporation of moisture to form an organic coating layer.

這時,限定在上述大小範圍是因為,在成形步驟中從噴嘴噴射而瞬間接觸高溫環境時,通過粉末混合物之間的縫隙要向顆粒層外側移動,但大小過大時,能限制移動。 At this time, it is limited to the above-mentioned size range because when the nozzle is sprayed from the nozzle and instantaneously contacts the high-temperature environment in the forming step, the gap between the powder mixtures is moved to the outside of the particle layer, but when the size is too large, the movement can be restricted.

而且,以過小的大小形成時,向顆粒層外側移動後,因沒有相互間牢固的連接關係,使用當中外部的水分滲透速度加快,能縮短漂浮持續時間。 Further, when it is formed in an excessively small size, after moving to the outside of the particle layer, since there is no strong connection relationship with each other, the water permeation rate of the outside is accelerated during use, and the floating duration can be shortened.

而且家畜血液(放出的血)與固體狀的粉末混合物混合而成為具有流動性和黏性的膠態漿料,使其具有粉末混合物粒子互相黏在一起的狀態,在成形步驟中噴射到高溫的顆粒機內部時,相鄰的粉末混合物粒子相互黏在一起,將用於蒸發水分的壓力解除的部位最小化,提高水分的蒸發壓力,由此更容易形成有機塗敷層,並且與水分蒸發的同時在內部產生的氣孔因顆粒機內部的熱量而被膨脹後將要滲出時,防止以小的氣孔單位滲出,因此在顆粒層內部膨脹成大的大小,使製造的顆粒的單位粒子體積大且使浮游性得以提高。 Further, the blood of the livestock (the released blood) is mixed with the solid powder mixture to form a fluidity and viscous colloidal slurry, which has a state in which the powder mixture particles are adhered to each other, and is sprayed to a high temperature in the forming step. In the interior of the pellet machine, adjacent powder mixture particles stick to each other, minimizing the pressure-relieving portion for evaporating moisture, increasing the evaporation pressure of moisture, thereby making it easier to form an organic coating layer and evaporating with water. At the same time, when the pores generated inside are swelled due to the heat inside the pellet machine, it is prevented from oozing out in a small pore unit, so that it expands into a large size inside the particle layer, so that the unit particles of the produced particles are bulky and made The planktonicity is improved.

進行第二次混合步驟中,多種粉末混合物根據自身凝聚力和家畜血液的蛋白質形成凝聚體,且根據多個粒子的靜電力無法順暢地分散,容易以凝聚體存在。 In the second mixing step, the plurality of powder mixtures form aggregates based on the self-cohesive force and proteins of livestock blood, and are not smoothly dispersed according to the electrostatic force of the plurality of particles, and are easily present as aggregates.

若無法順暢地分散,則成形後的顆粒形狀出現皺摺或者彎曲等成品的品質低劣,並且會降低作業性及穩定性。 If it is not possible to disperse smoothly, the shape of the formed particles may be inferior in quality such as wrinkles or bending, and workability and stability may be lowered.

為了防止上述現象,分散劑具有用於調節漿料的pH、調節粒子的電荷,調節分散及凝聚的功能,能夠製造出合適的顆粒。 In order to prevent the above phenomenon, the dispersing agent has a function of adjusting the pH of the slurry, adjusting the charge of the particles, and adjusting the dispersion and aggregation, and can produce suitable particles.

分散劑是高分子無機鹽可使用陰離子類分散劑,陰離子類聚羧酸鹽分散劑無灰分,且漿料的pH在6.0至10.0左右,具有優秀的分散性,適合於製造30至60重量百分比的高濃度漿料。 The dispersing agent is an anionic dispersing agent for the polymer inorganic salt, the anaerobic polycarboxylate dispersing agent is ash-free, and the pH of the slurry is about 6.0 to 10.0, which has excellent dispersibility and is suitable for producing 30 to 60% by weight. High concentration slurry.

更佳的分散劑的使用量是結束製造的顆粒固體成分(solid)重量的0.5至4重量百分比,較佳的是1.5至3重量百分比左右。 More preferably, the dispersant is used in an amount of from 0.5 to 4% by weight, preferably from about 1.5 to about 3% by weight, based on the weight of the solids of the finished pellet.

而且,為了增加流動性膠質漿料的黏度,可添加由選自酸或者鹼中之任意一種形成的pH調節劑。 Further, in order to increase the viscosity of the fluid gel slurry, a pH adjuster formed of any one selected from an acid or a base may be added.

由粉末混合物和家畜血液混合而成的初期的流動性膠質漿料,其pH為7.0~9.5左右,將漿料擱置1小時以上,漿料會下沉,之後接著擱置就會凝固,要重新攪拌或粉碎。 An initial fluid gelatin slurry obtained by mixing a powder mixture and livestock blood, having a pH of about 7.0 to 9.5, leaving the slurry for more than 1 hour, the slurry sinks, and then solidifies after being left to be re-stirred. Or smash.

在粉碎或混合步驟中添加酸或鹼可防止凝聚及凝固現象。 The addition of an acid or a base during the pulverization or mixing step prevents aggregation and solidification.

作為酸和鹼可使用硝酸等,這時添加酸和鹼之後,為了穩定化,攪拌30分鐘以上之後再擱置為佳。 Nitric acid or the like can be used as the acid and the base. In this case, after the acid and the base are added, it is preferably stirred for 30 minutes or more after stabilization for further stabilization.

酸和鹼的添加在第一次混合步驟、第二次混合步驟都可以進行,但原料的混合步驟中為了防止凝固或凝聚,較佳在原料混合初期添加,特別是在使用分散劑之前添加為佳。 The addition of the acid and the base may be carried out in the first mixing step and the second mixing step, but in order to prevent solidification or agglomeration in the mixing step of the raw material, it is preferably added at the initial stage of the mixing of the raw materials, particularly before the use of the dispersing agent. good.

並且,在成形步驟中產生氣泡,不僅妨礙成形,也會對品質產生不好的影響。 Further, the generation of air bubbles in the forming step not only hinders the molding but also adversely affects the quality.

尤其是在使用分散劑的情況下,會產生許多泡沫,其氣泡的除去及抑制發生也很重要,為此可添加消泡劑。 Especially in the case of using a dispersing agent, many foams are generated, and the removal and suppression of the bubbles are also important, and an antifoaming agent can be added for this purpose.

消泡劑的基本作用是降低氣泡的表面張力,並集結細小的氣泡使其形成易上浮的大氣泡,將其從漿料表面中除去,降低氣泡的表面黏性,由此產生防止混合的空氣變成氣泡。 The basic function of the defoamer is to reduce the surface tension of the bubbles and to collect fine bubbles to form large bubbles that are easy to float, remove them from the surface of the slurry, and reduce the surface viscosity of the bubbles, thereby preventing the mixing of air. Become a bubble.

消泡劑可以使用溶液型和乳液型,且可以使用二氧化矽矽酮類或者矽酮類等。 As the antifoaming agent, a solution type and an emulsion type can be used, and a ketone ketone or an anthrone or the like can be used.

在投入分散劑之前,或者在混合攪拌之前,或者在攪拌步驟中添加消泡劑,還能提高粉碎及分散效率。 The pulverization and dispersion efficiency can be improved before the dispersant is introduced, or before the mixing and stirring, or when the defoaming agent is added during the stirring step.

另一方面,還可添加有機添加劑。 On the other hand, an organic additive can also be added.

有機添加劑塗敷于沸石粒子,在噴霧乾燥成形時,產生潤滑油作用,由此提供流動性並維持顆粒的強度。 The organic additive is applied to the zeolite particles to produce a lubricating oil upon spray drying, thereby providing fluidity and maintaining the strength of the particles.

根據有機添加劑的種類和量的不同,其水溶液的黏度、強度也不同,因此應考慮麥閃石的成分及成形方法等來選定結合劑。 The viscosity and strength of the aqueous solution vary depending on the type and amount of the organic additive. Therefore, the binder should be selected in consideration of the composition of the amethyst and the molding method.

有機添加劑影響顆粒的強度,使用低強度有機添加劑,會使顆粒體易變形,且處理時存在附著於容器等的缺點。 The organic additive affects the strength of the granules, and the use of a low-strength organic additive makes the granules easily deformable, and has the disadvantage of being attached to a container or the like during the treatment.

根據上述技術製造的流動性膠質漿料隨著水、酸或者鹼、分散劑等的投入,較佳處於濃度為30至50wt%、pH為7.0至9.5、黏度為300至1550cps的狀態,添加有機添加劑和消泡劑的狀態下,較佳處於濃度為35至45wt%、pH為7.0至9.5、黏度為350至1350cps的狀態。 The fluid colloidal slurry produced according to the above technique is preferably in a state of having a concentration of 30 to 50% by weight, a pH of 7.0 to 9.5, and a viscosity of 300 to 1550 cps with the addition of water, an acid or a base, a dispersing agent, or the like, and adding organic In the state of the additive and the antifoaming agent, it is preferably in a state of a concentration of 35 to 45 wt%, a pH of 7.0 to 9.5, and a viscosity of 350 to 1350 cps.

3.成形步驟 3. Forming step

通過加壓噴嘴以7.0至13.0kg/cm2的注入壓力,上述第二次混合步驟中製造的流動性膠質漿料向內部溫度為180~400℃的顆粒機噴射,製造出平均粒徑為0.1~3mm的顆粒。 The flowable colloidal slurry produced in the second mixing step is sprayed to a pelletizer having an internal temperature of 180 to 400 ° C by an injection pressure of 7.0 to 13.0 kg/cm 2 through a pressurized nozzle to produce an average particle diameter of 0.1. ~3mm particles.

對顆粒粒子的形狀、粒子大小和分佈、顆粒的組織引起影響的因數有漿料的濃度和黏度、分散程度、漿料的注入壓力和量、噴霧乾燥機的乾燥容量及溫度等。這些變數可根據噴霧乾燥機的結構和噴嘴形態而不同。 The factors affecting the shape, particle size and distribution of the particle particles, and the structure of the particles are the concentration and viscosity of the slurry, the degree of dispersion, the injection pressure and amount of the slurry, the drying capacity and temperature of the spray dryer, and the like. These variables may vary depending on the structure of the spray dryer and the nozzle configuration.

作為一例,就乾燥桶的大小而言,高度為10m、直徑為4m,由通過液化石油氣(LPG)進行乾燥的噴霧乾燥機構成的顆粒機被設計成如下:使用設置在上部的加壓噴嘴以並流式進行噴霧乾燥,使用設置在下部的加壓噴嘴以對流式進行噴霧乾燥,為了在噴霧乾燥機製造出直徑為約0.1~3.0mm大小的顆粒,並且為了增加從乾燥機內部噴射的多個粒子的停留時間,在噴霧 乾燥機下部使用加壓噴嘴(內經0.3~0.8mm)進行對流式噴霧方式。典型的噴霧乾燥機的運行條件可包括:注入壓力7.0至13.0kg/cm2,加壓噴嘴內經0.3~0.8mm,噴霧乾燥機的內部溫度為180~400℃,噴霧乾燥機出口溫度為80至160℃。 As an example, in the case of the size of the drying tub, the height is 10 m and the diameter is 4 m, and the pelletizer consisting of a spray dryer which is dried by liquefied petroleum gas (LPG) is designed as follows: a pressurized nozzle provided at the upper portion is used. Spray drying in a cocurrent flow, spray drying in a convection manner using a pressurizing nozzle provided at the lower portion, in order to produce particles having a diameter of about 0.1 to 3.0 mm in a spray dryer, and in order to increase the ejection from the inside of the dryer The residence time of a plurality of particles was convectively sprayed using a pressurized nozzle (within 0.3 to 0.8 mm) in the lower portion of the spray dryer. The operating conditions of a typical spray dryer may include: an injection pressure of 7.0 to 13.0 kg/cm 2 , a pressure of 0.3 to 0.8 mm in the nozzle, a spray dryer internal temperature of 180 to 400 ° C, and a spray dryer outlet temperature of 80 to 160 ° C.

作為顆粒機的運轉實施例,第一次點火將爐內的液化石油氣壓力調整為0.1kg/hr,30分鐘內使溫度達到300℃。1小時後將氣體壓力調整為0.125kg/hr,30分鐘內使溫度達到500℃。若達到500℃,則再將氣體壓力調整為0.15kg/hr,1小時30分鐘內使溫度達到800℃後,點燃熱風爐的燃燒器提升溫度2小時,使得爐的內部溫度達到800℃,若達到800℃,則運轉鼓風機,使熱量向旋風內部移動,內部溫度為500℃時在氣旋下端部投入噴嘴,以40kgf/cm2的泵壓力將粉碎成細微的流動性膠質漿料送入上部點。 As an operating example of the pellet machine, the first ignition adjusted the pressure of the liquefied petroleum gas in the furnace to 0.1 kg/hr, and the temperature reached 300 ° C in 30 minutes. After 1 hour, the gas pressure was adjusted to 0.125 kg/hr, and the temperature was brought to 500 ° C in 30 minutes. If it reaches 500 ° C, then adjust the gas pressure to 0.15 kg / hr, after the temperature reaches 800 ° C in 1 hour and 30 minutes, ignite the burner of the hot stove to raise the temperature for 2 hours, so that the internal temperature of the furnace reaches 800 ° C, if When it reaches 800 °C, the blower is operated to move the heat to the inside of the cyclone. When the internal temperature is 500 °C, the nozzle is placed at the lower end of the cyclone, and the pulverized into a fine fluid colloidal slurry is sent to the upper point at a pump pressure of 40 kgf/cm 2 . .

這時漿料處於濃度為30±5wt%,黏度為500±200cps,大小為0.2mm以下的調節狀態。 At this time, the slurry was in a state of adjustment of a concentration of 30 ± 5 wt%, a viscosity of 500 ± 200 cps, and a size of 0.2 mm or less.

放射的膠質漿料根據從氣旋上部側面流入的熱風形成渦流並落下,根據維持180~400℃的內部熱量,蒸發原料中包含的水分,據此獲得形成氣孔且大小為0.1~3.0mm的顆粒。 The irradiated colloidal slurry forms a vortex and falls according to the hot air flowing in from the upper side of the cyclone, and evaporates the moisture contained in the raw material according to the internal heat of 180 to 400 ° C, thereby obtaining particles having pores and having a size of 0.1 to 3.0 mm.

在此過程中,流動性膠質漿料中所包含的水分在內部產生急劇的氣化,這時內部形成顆粒層,外部形成有機塗敷層,根據顆粒層內部的水分蒸發及溫度膨脹導致的氣泡膨脹,形成如第7圖所示的多孔質結構。 During this process, the moisture contained in the fluid colloidal slurry is rapidly vaporized internally, at which time a layer of particles is formed inside, and an organic coating layer is formed externally, and the bubble is expanded according to evaporation of water and expansion of temperature inside the particle layer. A porous structure as shown in Fig. 7 is formed.

這些技術是在高溫的顆粒機內部以瞬間的高壓噴射流動性膠質漿料,蒸發作為內部水分的家畜血液(放出的血),且首先向外側移動,而被滲出的同時在內部形成氣孔,由此形成多孔質的顆粒層。 These techniques are to spray a fluid colloidal slurry with an instantaneous high pressure inside a high-temperature pelletizer, evaporate the livestock blood (released blood) as internal moisture, and first move to the outside while being exuded while forming pores inside. This forms a porous layer of particles.

這時家畜血液(放出的血)包含的蛋白質、脂肪等有機質成分根據瞬間移動的水分一同向外側移動,並包圍顆粒層而形成如同保護膜之類黏膜的有機塗敷層,上述有機塗敷層具有大致呈橢圓或者圓形的截面形狀。 At this time, the organic component such as protein and fat contained in the blood of the livestock (the released blood) moves outward along the instantaneously moving moisture, and surrounds the granular layer to form an organic coating layer such as a protective film or the like, and the organic coating layer has A generally elliptical or circular cross-sectional shape.

4.冷卻步驟 4. Cooling step

將上述成形的顆粒進行冷卻。 The shaped particles described above are cooled.

冷卻能在常溫狀態下進行自然緩冷,也能投入到冷卻槽等中進行高速冷卻。 The cooling can be naturally slow-cooled at a normal temperature, and can be put into a cooling bath or the like for high-speed cooling.

第6圖為通過如上所述之技術所製造的本發明的利用家畜血液和貝殼的養魚飼料或配合飼料輔助用有機塗敷多孔質顆粒的400倍數顯微鏡照片,其橢圓或者圓形的截面,即球或者與其類似的曲面體的形狀。 Figure 6 is a 400-fold micrograph of an elliptical or circular cross section of an organic coated porous particle assisted with fish feed or compound feed of the present invention, which is manufactured by the technique described above, having an elliptical or circular cross section, i.e., The shape of a ball or a curved body similar to it.

第7圖為將此顆粒切斷後的內部結構,如圖示出內部的顆粒層形成多孔質,其外側形成有機塗敷層。 Fig. 7 is an internal structure in which the particles are cut, and the inner granular layer is formed into a porous material as shown in the figure, and an organic coating layer is formed on the outer side.

第8圖為將由家畜血液中除去水分的血粉和利用其製造本發明的顆粒委託給忠北大學共同實驗實習館進行成分分析的結果。 Fig. 8 is a result of component analysis of blood powder for removing water from livestock blood and pellets for producing the same according to the invention.

如圖所示,本發明的顆粒中包含粗蛋白質16.60%、粗脂肪0.59%,每單位重量含有相當高的鐵分。並且,將根據如上所述的技術製造的本發明的顆粒投入淡水後,測定下沉時間的結果表明浮游時間為60~150秒的範圍,由此可知適合當膨脹飼料使用。 As shown, the granules of the present invention comprise 16.60% crude protein, 0.59% crude fat, and a relatively high iron content per unit weight. Further, after the pellet of the present invention produced by the above-described technique was put into fresh water, the result of measuring the sinking time showed that the floating time was in the range of 60 to 150 seconds, and thus it was found to be suitable for use as an expanded feed.

並且,根據上述技術製造的本發明的利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的測定結果密度為0.70至1.22g/cm2範圍,比表面積為25至65m2/g。已確認氣孔率具有47至62%的範圍,在大塊(bulk)區域形成有20至200nm大小的多個納米孔和1至200μm大小的微孔。 Further, the density of the organic coated porous particles for the use of livestock blood and shells or the mixed feed assisted organic coated porous particles of the present invention produced according to the above technique is in the range of 0.70 to 1.22 g/cm 2 and the specific surface area is 25 to 65 m. 2 / g. It has been confirmed that the porosity has a range of 47 to 62%, and a plurality of nanopores having a size of 20 to 200 nm and micropores having a size of 1 to 200 μm are formed in a bulk region.

像這樣如果使每單位體積的重量最小化,則在養魚飼料混合機中進行的配合過程中混合時,根據旋轉產生的離心力及重力會減少向下部集中現象,通過移送管供給時也可使下沉現象最小化。 If the weight per unit volume is minimized as described above, the centrifugal force and gravity generated by the rotation reduce the concentration of the lower portion when mixing in the mixing process performed in the fish feed mixer, and the lower portion can be supplied by the transfer tube. The sinking phenomenon is minimized.

並且,混合及供給過程中,可以根據定量混合比進行混合及供給,顆粒製造過程中形成的氣孔提供能持續養魚飼料的上浮,並可產生適當大小的載體作用的結構體,由此具有提高養魚飼料的效率,且增加養魚的生長速度,從飼養的養魚中生產出優質肉質的效果。 Moreover, in the mixing and supplying process, mixing and supplying can be performed according to the quantitative mixing ratio, and the pores formed in the pellet manufacturing process provide a structure capable of continuously raising the fish feed and can generate a carrier of an appropriate size, thereby improving fish culture. The efficiency of the feed, and increase the growth rate of the fish, the effect of producing high quality meat from the reared fish.

而且,由於將包含能釋放有助於養魚生長的適當波長的遠紅外線的麥閃石作為原料,能促進養魚生長。 Moreover, the growth of fish culture can be promoted by using amethyst which contains far-infrared rays of an appropriate wavelength which contributes to the growth of fish.

而且,作為原料的麥閃石、沸石、膨潤土、貝殼中包含鈣、磷、錳、鋅、銅這些大量的礦物質及養分,家畜血液中包含大量的蛋白質,由此能夠均勻地大量供給養魚生長促進及肉質改善中所需的養分。 In addition, as a raw material, amethyst, zeolite, bentonite, and shell contain a large amount of minerals and nutrients such as calcium, phosphorus, manganese, zinc, and copper, and livestock blood contains a large amount of protein, thereby enabling uniform and large-scale supply of fish growth promotion. And the nutrients needed for meat quality improvement.

而且這樣的黏土礦物具有養魚養殖中的惡臭除去效果,因此認為由多個無機物礦物質形成的顆粒除去養魚養殖中產生的排泄物的惡臭。 Moreover, such a clay mineral has a malodor removal effect in fish culture, and therefore it is considered that particles formed of a plurality of inorganic minerals remove the malodor of excrement generated in fish culture.

如此本發明中製造的顆粒適合於養魚飼料的生長期,能夠以0.5至3%的比率配合而被供給。 Thus, the granules produced in the present invention are suitable for the growth period of the fish feed, and can be supplied at a ratio of 0.5 to 3%.

產業上的可利用性 Industrial availability

本發明可用於養魚飼料用或者配合飼料輔助用。 The invention can be used for fish feed or for supplementary feed.

特別是使用為養魚飼料用時,能延長浮游時間,因此可視為最合適用作膨脹飼料。 In particular, when used as a fish feed, it can prolong the floating time, so it can be regarded as the most suitable for use as an expanded feed.

Claims (5)

一種利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的製造方法,包括:第一次混合步驟,將沸石原礦粉末以400~950℃的溫度加熱來準備100重量份,將麥閃石原礦粉末以800~1100℃的溫度加熱,以上述麥閃石100重量份為基準準備40~60重量份,將貝殼粉末以850~950℃的溫度加熱,以麥閃石100重量份為基準準備0.5~1.1重量份,將膨潤土以麥閃石100重量份為基準準備12~60重量份,並進行混合來製造粉末混合物;第二次混合步驟,準備家畜放出的血後,與上述粉末混合物以1:0.2~2.0的重量比進行混合及粉碎,來製造流動性膠質漿料;成形步驟,將上述第二次混合步驟中製造的流動性膠質漿料,以7.0至13.0kg/cm2的注入壓力,通過噴嘴向內部溫度為180~400℃的顆粒機噴射,製造出顆粒,上述顆粒形成有平均粒徑為0.1~3mm且形成多孔質的顆粒層,在上述顆粒的外側形成有用於包圍顆粒層的有機塗敷層;以及冷卻步驟,對成形的上述顆粒進行冷卻。 The invention relates to a method for manufacturing organic coated porous particles by using fish feed or shells for fish feed or compound feed, comprising: a first mixing step of heating the zeolite ore powder at a temperature of 400 to 950 ° C to prepare 100 parts by weight. The amethyst ore powder is heated at a temperature of 800 to 1100 ° C, and 40 to 60 parts by weight is prepared based on 100 parts by weight of the above amethyst, and the shell powder is heated at a temperature of 850 to 950 ° C to 100 parts by weight of the amethyst. The base preparation is 0.5 to 1.1 parts by weight, and the bentonite is prepared by mixing 12 to 60 parts by weight based on 100 parts by weight of the amethyst, and mixed to prepare a powder mixture; and the second mixing step, after preparing the blood discharged from the livestock, is mixed with the above powder. Mixing and pulverizing at a weight ratio of 1:0.2 to 2.0 to produce a fluid colloidal slurry; and forming step of applying the fluidized colloidal slurry produced in the second mixing step to 7.0 to 13.0 kg/cm 2 The injection pressure is sprayed through a nozzle to a pelletizer having an internal temperature of 180 to 400 ° C to produce pellets, and the pellets are formed with a particle layer having an average particle diameter of 0.1 to 3 mm and forming a porous layer. Particles formed outside of the organic coating layer for surrounding the particle layer; and a cooling step of cooling the granules formed. 根據申請專利範圍第1項所述之利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的製造方法,其中,上述成形步驟之前添加選自分散劑、pH調節劑、消泡劑中之1種至3種。 The method for producing an organic coated porous particle for use in a fish feed for use in livestock blood and a shell or for compound feed according to the first aspect of the invention, wherein the molding step is preceded by a component selected from the group consisting of a dispersant, a pH adjuster, and a consumer One to three kinds of foaming agents. 根據申請專利範圍第2項所述之利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的製造方法,其中,上述第二次混合步驟中製造的流動性膠質漿料處於濃度為30至50wt%、pH為7.0至9.5、黏度為300至1550cps的狀態。 The method for producing an organic coated porous particle for use in a fish feed for use in livestock blood and shells or for compound feed according to the second aspect of the invention, wherein the fluid colloidal slurry produced in the second mixing step It is in a state of a concentration of 30 to 50% by weight, a pH of 7.0 to 9.5, and a viscosity of 300 to 1550 cps. 一種利用家畜血液和貝殼的養魚飼料用或配合飼料輔助 用有機塗敷多孔質顆粒的製造方法,包括:第一次混合步驟,準備包括沸石、麥閃石和膨潤土的多種黏土礦物,分別進行粉碎及燒結、混合,來製造粉末混合物;第二次混合步驟,準備放出的家畜血液,並與上述粉末混合物進行混合及粉碎,來製造流動性膠質漿料;成形步驟,將上述第二次混合步驟中製造的流動性膠質漿料以高壓向內部溫度為180~400℃的顆粒機噴射,製造出顆粒,在上述顆粒的內側形成有多孔質的顆粒層,在上述顆粒的外側形成有用於包圍顆粒層的有機塗敷層;以及冷卻步驟,對成形的上述顆粒進行冷卻。 A fish feed or assisted feed aid using livestock blood and shells A method for producing organically coated porous particles, comprising: a first mixing step, preparing a plurality of clay minerals including zeolite, amethyst and bentonite, respectively pulverizing, sintering and mixing to prepare a powder mixture; the second mixing step Preparing the discharged livestock blood, mixing and pulverizing with the powder mixture to produce a fluid colloidal slurry; and forming a step of subjecting the fluid colloidal slurry produced in the second mixing step to a high temperature to an internal temperature of 180 a pellet machine of ~400 ° C sprays to produce particles, a porous particle layer is formed on the inner side of the particles, an organic coating layer for surrounding the particle layer is formed on the outer side of the particles; and a cooling step for forming the above The particles are cooled. 一種利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒,其通過根據申請專利範圍第1項至第4項中任一項所述之利用家畜血液和貝殼的養魚飼料用或配合飼料輔助用有機塗敷多孔質顆粒的製造方法來製造,上述有機塗敷多孔質顆粒包括:顆粒層,包括沸石、麥閃石、貝殼、膨潤土,且具有多孔質;以及有機塗敷層,用於包圍上述顆粒層的外部,包含於血液中的水分蒸發後剩餘的蛋白質;上述有機塗敷多孔質顆粒的密度為7.0~1.22g/cm3,比表面積為25~65m2/g,氣孔率為47~62%。 An organic coated porous granule for use in a fish feed or a shell for the use of livestock blood and shells, which comprises a fish feed using livestock blood and shells according to any one of claims 1 to 4 Manufactured by or in combination with a feed-assisted method for producing organically coated porous particles, the organically coated porous particles comprising: a layer of particles comprising zeolite, methyst, shell, bentonite, and having a porous material; and an organic coating layer And the protein remaining after the evaporation of the water contained in the blood, the outer layer of the organic coated porous particles having a density of 7.0 to 1.22 g/cm 3 and a specific surface area of 25 to 65 m 2 /g, The porosity is 47~62%.
TW103135219A 2014-08-25 2014-10-09 Granule containing livestock's blood and sheel as additives for fish feed or formula feed and manufacturing method of it TWI542284B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020140110814A KR101462214B1 (en) 2014-08-25 2014-08-25 Granule containing livestock's blood and shell as additives for Fish feed or Formula feed and manufacturing method of it

Publications (2)

Publication Number Publication Date
TW201607432A TW201607432A (en) 2016-03-01
TWI542284B true TWI542284B (en) 2016-07-21

Family

ID=52291100

Family Applications (1)

Application Number Title Priority Date Filing Date
TW103135219A TWI542284B (en) 2014-08-25 2014-10-09 Granule containing livestock's blood and sheel as additives for fish feed or formula feed and manufacturing method of it

Country Status (3)

Country Link
KR (1) KR101462214B1 (en)
BR (1) BR102014024549A2 (en)
TW (1) TWI542284B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105580987B (en) * 2014-10-23 2019-08-30 麦闪石G.M.株式会社 Feed organic coating Porous particle and preparation method thereof
KR101661674B1 (en) * 2015-11-12 2016-10-10 맥섬석 지.엠. 주식회사 Manufacturing method of granule containing broken egg and protein and clay mineral as additives for pet or Formula feed
KR101829525B1 (en) * 2016-02-17 2018-02-21 경상북도 (관련부서:경상북도축산기술연구소장) Method of Preparing Feed Additive Containing Blood of Stock And Macsumsuk
KR102036125B1 (en) * 2019-05-29 2019-10-24 송성은 Low-density Small Molecule Ionized Mineral Composition and Manufacturing Method Thereof
KR20230025605A (en) * 2021-08-13 2023-02-22 맥섬석 지.엠. 주식회사 manufacturing method of organic coating feed using clay mineral
KR102369867B1 (en) * 2021-12-27 2022-03-07 맥섬석 지.엠.주식회사 manufacturing method of calcium feed additivers and using abalone and clay minerals for reducing the methane gas
KR102496216B1 (en) 2022-07-18 2023-02-08 맥섬석 지.엠.주식회사 manufacturing method of vacuum extrusion pellet for fish feed or fomula feed using blood of stock, macsumsuk, shell

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100366562B1 (en) * 1999-12-21 2003-01-14 이기원 A process of feeding stuff industrial material by swelling vermiculite, pearlite, kaoline
KR101328671B1 (en) * 2013-07-09 2013-11-14 맥섬석 지.엠. 주식회사 Manufacturing method of calcium fortifying feedstuff additive comprising macsumsuk and shell and feedstuff comprising the calcium fortifying feedstuff additive obtained from above manufacturing method

Also Published As

Publication number Publication date
KR101462214B1 (en) 2014-11-21
TW201607432A (en) 2016-03-01
BR102014024549A2 (en) 2016-10-04

Similar Documents

Publication Publication Date Title
TWI542284B (en) Granule containing livestock's blood and sheel as additives for fish feed or formula feed and manufacturing method of it
JP6069741B2 (en) Method for producing organic coated porous granules for fish feed or supplemented feed using livestock blood and clay minerals
KR101328671B1 (en) Manufacturing method of calcium fortifying feedstuff additive comprising macsumsuk and shell and feedstuff comprising the calcium fortifying feedstuff additive obtained from above manufacturing method
CN105906321A (en) Coal gangue lightweight through-hole ceramsite
US20170096376A1 (en) Fertiliser Product
KR100573811B1 (en) Granule type maeksumseok livestock feed additives and manufacturing method thereof
US20170137333A1 (en) Pelletising an evaporite mineral
KR101661674B1 (en) Manufacturing method of granule containing broken egg and protein and clay mineral as additives for pet or Formula feed
CN105884332A (en) Lightweight kaolin through hole ceramsite
KR20160034022A (en) Manufacturing method of porous feed containing shell for fish feed and livestock subsidiary feed
CN106116634A (en) Kaolin Tailings lightweight through hole haydite
CN105906323A (en) Lightweight porous ceramsite of carbide slag
KR100660139B1 (en) Method for pelletizing chaff and pellet obtained by said method
EP4309510A1 (en) Method of producing vacuum extrusion pellet for fish feed or formulated feed supplement using livestock blood, macsumsuk, and legal calcium
CN106116470A (en) Herba Eichhorniae lightweight through hole haydite
CN106116489A (en) Meerschaum mine tailing lightweight through hole haydite
CN106083182A (en) Agricultural wastes lightweight through hole haydite
CN106083164A (en) Activated carbon residue lightweight through hole haydite
KR20230025605A (en) manufacturing method of organic coating feed using clay mineral
CN106083159A (en) Bentonite mine tailing lightweight through hole haydite
JP2019048735A (en) Production method of fine aggregate
PL226228B1 (en) Method for obtaining feed, preferably for the poultry
CN106116497A (en) Glycine max (L.) Merr. lightweight through hole haydite
CN106083153A (en) Acid-sludge lightweight through hole haydite
CN110237127A (en) A kind of embedded micro-capsule of Chinese medicine mixed oxidization zinc and preparation method thereof

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees