TWI542010B - Method of forming integrated circuit - Google Patents
Method of forming integrated circuit Download PDFInfo
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- TWI542010B TWI542010B TW103124695A TW103124695A TWI542010B TW I542010 B TWI542010 B TW I542010B TW 103124695 A TW103124695 A TW 103124695A TW 103124695 A TW103124695 A TW 103124695A TW I542010 B TWI542010 B TW I542010B
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- Taiwan
- Prior art keywords
- isolation structure
- substrate
- forming
- well region
- gate
- Prior art date
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- 238000000034 method Methods 0.000 title claims description 52
- 238000002955 isolation Methods 0.000 claims description 142
- 239000000758 substrate Substances 0.000 claims description 85
- 125000006850 spacer group Chemical group 0.000 claims description 31
- 238000000576 coating method Methods 0.000 claims 1
- 238000004049 embossing Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 40
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 8
- 239000004065 semiconductor Substances 0.000 description 8
- 239000003989 dielectric material Substances 0.000 description 6
- 229910052732 germanium Inorganic materials 0.000 description 6
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 229910000530 Gallium indium arsenide Inorganic materials 0.000 description 3
- KZNMRPQBBZBTSW-UHFFFAOYSA-N [Au]=O Chemical compound [Au]=O KZNMRPQBBZBTSW-UHFFFAOYSA-N 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910001922 gold oxide Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 2
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 2
- GPXJNWSHGFTCBW-UHFFFAOYSA-N Indium phosphide Chemical compound [In]#P GPXJNWSHGFTCBW-UHFFFAOYSA-N 0.000 description 2
- FTWRSWRBSVXQPI-UHFFFAOYSA-N alumanylidynearsane;gallanylidynearsane Chemical compound [As]#[Al].[As]#[Ga] FTWRSWRBSVXQPI-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 2
- 229920005591 polysilicon Polymers 0.000 description 2
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 2
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 2
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910002601 GaN Inorganic materials 0.000 description 1
- 229910005540 GaP Inorganic materials 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 description 1
- 229910000673 Indium arsenide Inorganic materials 0.000 description 1
- 229910001362 Ta alloys Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- AJGDITRVXRPLBY-UHFFFAOYSA-N aluminum indium Chemical compound [Al].[In] AJGDITRVXRPLBY-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- HZXMRANICFIONG-UHFFFAOYSA-N gallium phosphide Chemical compound [Ga]#P HZXMRANICFIONG-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium oxide Inorganic materials O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- WPYVAWXEWQSOGY-UHFFFAOYSA-N indium antimonide Chemical compound [Sb]#[In] WPYVAWXEWQSOGY-UHFFFAOYSA-N 0.000 description 1
- RPQDHPTXJYYUPQ-UHFFFAOYSA-N indium arsenide Chemical compound [In]#[As] RPQDHPTXJYYUPQ-UHFFFAOYSA-N 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- PVADDRMAFCOOPC-UHFFFAOYSA-N oxogermanium Chemical compound [Ge]=O PVADDRMAFCOOPC-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910003468 tantalcarbide Inorganic materials 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/76202—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using a local oxidation of silicon, e.g. LOCOS, SWAMI, SILO
- H01L21/76205—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using a local oxidation of silicon, e.g. LOCOS, SWAMI, SILO in a region being recessed from the surface, e.g. in a recess, groove, tub or trench region
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/761—PN junctions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/06—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
- H01L29/0603—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions
- H01L29/0642—Isolation within the component, i.e. internal isolation
- H01L29/0649—Dielectric regions, e.g. SiO2 regions, air gaps
- H01L29/0653—Dielectric regions, e.g. SiO2 regions, air gaps adjoining the input or output region of a field-effect device, e.g. the source or drain region
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/06—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
- H01L29/10—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode not carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
- H01L29/107—Substrate region of field-effect devices
- H01L29/1075—Substrate region of field-effect devices of field-effect transistors
- H01L29/1079—Substrate region of field-effect devices of field-effect transistors with insulated gate
- H01L29/1083—Substrate region of field-effect devices of field-effect transistors with insulated gate with an inactive supplementary region, e.g. for preventing punch-through, improving capacity effect or leakage current
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- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
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- H01L29/423—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions not carrying the current to be rectified, amplified or switched
- H01L29/42312—Gate electrodes for field effect devices
- H01L29/42316—Gate electrodes for field effect devices for field-effect transistors
- H01L29/4232—Gate electrodes for field effect devices for field-effect transistors with insulated gate
- H01L29/42356—Disposition, e.g. buried gate electrode
- H01L29/4236—Disposition, e.g. buried gate electrode within a trench, e.g. trench gate electrode, groove gate electrode
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- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
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- H01L29/423—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions not carrying the current to be rectified, amplified or switched
- H01L29/42312—Gate electrodes for field effect devices
- H01L29/42316—Gate electrodes for field effect devices for field-effect transistors
- H01L29/4232—Gate electrodes for field effect devices for field-effect transistors with insulated gate
- H01L29/42364—Gate electrodes for field effect devices for field-effect transistors with insulated gate characterised by the insulating layer, e.g. thickness or uniformity
- H01L29/42368—Gate electrodes for field effect devices for field-effect transistors with insulated gate characterised by the insulating layer, e.g. thickness or uniformity the thickness being non-uniform
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66568—Lateral single gate silicon transistors
- H01L29/66659—Lateral single gate silicon transistors with asymmetry in the channel direction, e.g. lateral high-voltage MISFETs with drain offset region, extended drain MISFETs
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
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- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66674—DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
- H01L29/66681—Lateral DMOS transistors, i.e. LDMOS transistors
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7833—Field effect transistors with field effect produced by an insulated gate with lightly doped drain or source extension, e.g. LDD MOSFET's; DDD MOSFET's
- H01L29/7835—Field effect transistors with field effect produced by an insulated gate with lightly doped drain or source extension, e.g. LDD MOSFET's; DDD MOSFET's with asymmetrical source and drain regions, e.g. lateral high-voltage MISFETs with drain offset region, extended drain MISFETs
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/402—Field plates
- H01L29/407—Recessed field plates, e.g. trench field plates, buried field plates
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/665—Unipolar field-effect transistors with an insulated gate, i.e. MISFET using self aligned silicidation, i.e. salicide
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Gate Type Field-Effect Transistor (AREA)
- Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)
Description
本發明係關於積體電路,更特別關於以改良的隔離結構與閘極介電結構形成積體電路的方法。 The present invention relates to integrated circuits, and more particularly to a method of forming an integrated circuit with a modified isolation structure and a gate dielectric structure.
金氧半場效電晶體(MOSFET)具有閘極、基板、以及閘極與基板之間的閘極介電層。藉由控制閘極電壓,可產生或調整閘極介電層下之基板中的導電通道。在某些應用中增加閘極介電層厚度,可增加MOSFET之閘極至源極的崩潰電壓。在某些應用中採用擴散汲極區,可增加MOSFET之汲極至源極的崩潰電壓。舉例來說,多種MOSFET係設置以具有增加的崩潰電壓,且MOSFET包含橫向擴散金氧半(LDMOS)電晶體與雙重擴散汲極金氧半(DDDMOS)電晶體。 A gold oxide half field effect transistor (MOSFET) has a gate, a substrate, and a gate dielectric layer between the gate and the substrate. By controlling the gate voltage, conductive channels in the substrate under the gate dielectric layer can be created or adjusted. Increasing the thickness of the gate dielectric layer in some applications increases the gate-to-source breakdown voltage of the MOSFET. In some applications, the diffusion drain region is used to increase the breakdown voltage of the MOSFET from the drain to the source. For example, various MOSFETs are configured to have an increased breakdown voltage, and the MOSFET includes a laterally diffused gold oxide half (LDMOS) transistor and a double diffused gated metal oxide half (DDDMOS) transistor.
本發明一實施例提供之積體電路的形成方法,包括:形成隔離結構,隔離結構部份地埋置於基板中,且部份隔離結構自基板的上表面凸起;部份地移除隔離結構,以形成改良的隔離結構,且改良的隔離結構之上表面低於基板之上表面;以及形成閘極介電結構,閘極介電結構部份地位於基板上,且部份地位於改良的隔離結構之上表面上。 A method for forming an integrated circuit according to an embodiment of the present invention includes: forming an isolation structure partially buried in a substrate, and a part of the isolation structure is convex from an upper surface of the substrate; partially removing the isolation Structure to form a modified isolation structure, and the upper surface of the improved isolation structure is lower than the upper surface of the substrate; and the gate dielectric structure is formed, the gate dielectric structure is partially located on the substrate, and is partially improved The isolation structure is on the surface.
本發明一實施例提供之積體電路的形成方法,包括:形成第一隔離結構部份地埋置於基板的第一井區中,第一 井區具有第一掺雜型態,且第一隔離結構的上表面自基板的上表面凸起;部份地移除第一隔離結構,以形成改良的隔離結構,改良的隔離結構之上表面低於基板的上表面;以及形成閘極介電結構,閘極介電結構部份地位於於基板的第二井區上、部份地位於基板的該第一井區上、且部份地位於改良的隔離結構的上表面上,其中第二井區具有第二掺雜型態。 A method for forming an integrated circuit according to an embodiment of the present invention includes: forming a first isolation structure partially buried in a first well region of a substrate, first The well region has a first doping profile, and the upper surface of the first isolation structure is convex from the upper surface of the substrate; the first isolation structure is partially removed to form an improved isolation structure, and the upper surface of the improved isolation structure Lower than the upper surface of the substrate; and forming a gate dielectric structure, the gate dielectric structure is partially located on the second well region of the substrate, partially on the first well region of the substrate, and partially Located on the upper surface of the modified isolation structure, wherein the second well region has a second doping profile.
本發明一實施例提供之積體電路的形成方法,包括:形成第一隔離結構部份地埋置於基板的第一井區中,第一井區具有第一掺雜型態,且第一隔離結構的上表面自基板的上表面凸起;部份地移除第一隔離結構,以形成改良的隔離結構,改良的隔離結構之上表面低於基板的上表面;形成閘極介電結構,閘極介電結構部份地位於於基板的第二井區上、部份地位於基板的第一井區上、且部份地位於改良的隔離結構的上表面上,其中第二井區具有第二掺雜型態;以及形成閘極結構於閘極介電結構上,閘極結構的上表面具有第一部份與第二部份,其中第一部份直接位於改良的隔離結構上,第二部份直接位於第二井區上,且第一部份低於第二部份或與第二部份等高。 A method for forming an integrated circuit according to an embodiment of the present invention includes: forming a first isolation structure partially buried in a first well region of a substrate, the first well region having a first doping type, and first The upper surface of the isolation structure is convex from the upper surface of the substrate; the first isolation structure is partially removed to form an improved isolation structure, and the upper surface of the improved isolation structure is lower than the upper surface of the substrate; forming a gate dielectric structure The gate dielectric structure is partially located on the second well region of the substrate, partially on the first well region of the substrate, and partially on the upper surface of the modified isolation structure, wherein the second well region Having a second doping type; and forming a gate structure on the gate dielectric structure, the upper surface of the gate structure having a first portion and a second portion, wherein the first portion is directly on the modified isolation structure The second portion is directly on the second well region, and the first portion is lower than the second portion or is equal to the second portion.
100‧‧‧積體電路 100‧‧‧ integrated circuit
110‧‧‧基板 110‧‧‧Substrate
110a、122a、134b‧‧‧上表面 110a, 122a, 134b‧‧‧ upper surface
112‧‧‧第一井區 112‧‧‧First Well Area
114‧‧‧第二井區 114‧‧‧Second well area
122‧‧‧改良的隔離結構 122‧‧‧ Improved isolation structure
124‧‧‧第二隔離結構 124‧‧‧Second isolation structure
126‧‧‧第三隔離結構 126‧‧‧ third isolation structure
132‧‧‧閘極介電結構 132‧‧‧ gate dielectric structure
134‧‧‧閘極結構 134‧‧‧ gate structure
134a、136a、138a‧‧‧金屬矽化層 134a, 136a, 138a‧‧‧ metal deuteration
134b-1‧‧‧第一部份 134b-1‧‧‧ first part
134b-2‧‧‧第二部份 134b-2‧‧‧ Part II
135a‧‧‧第一間隔物 135a‧‧‧First spacer
135b‧‧‧第二間隔物 135b‧‧‧Second spacer
136‧‧‧汲極區 136‧‧ ‧ bungee area
138‧‧‧源極區 138‧‧‧ source area
142‧‧‧蝕刻停止層 142‧‧‧etch stop layer
152‧‧‧ILD層 152‧‧‧ILD layer
154‧‧‧導電線路 154‧‧‧Electrical circuit
200‧‧‧方法 200‧‧‧ method
210、220、230、240、250、260、270、280、290‧‧‧步驟 210, 220, 230, 240, 250, 260, 270, 280, 290 ‧ ‧ steps
310‧‧‧第一隔離結構 310‧‧‧First isolation structure
320‧‧‧圖案化遮罩 320‧‧‧patterned mask
第1圖係某些實施例中,積體電路的剖視圖。 Figure 1 is a cross-sectional view of an integrated circuit in some embodiments.
第2圖係某些實施例中,積體電路之製作方法的流程圖。 Figure 2 is a flow diagram of a method of fabricating an integrated circuit in some embodiments.
第3A至3G圖係某些實施例中,不同製程階段中積體電路的剖視圖。 3A through 3G are cross-sectional views of integrated circuits in various process stages in certain embodiments.
下述揭露內容提供的不同實施例可實施本發明的不同結構。下述特定構件與排列的實施例係用以簡化本發明而非侷限本發明。舉例來說,形成第一構件於第二構件上的敘述包含兩者直接接觸,或兩者之間隔有其他額外構件而非直接接觸。此外,本發明的多個實例中將採用重複標號及/或符號使說明簡化及明確,但這些重複不代表多種實施例中相同標號的元件之間具有相同的對應關係。 The various embodiments provided by the disclosure below may embody different structures of the invention. The specific components and arrangements described below are intended to simplify the invention and not to limit the invention. For example, the description of forming the first member on the second member includes direct contact between the two, or the other is spaced apart from other direct members rather than in direct contact. In addition, the repeated reference numerals and/or symbols in the various embodiments of the present invention will be simplified and clarified, but these repetitions do not represent the same correspondence between the elements of the same reference numerals in the various embodiments.
另一方面,空間性的相對用語如「下方」、「其下」、「較下方」、「上方」、「較上方」、或類似用語可用於簡化說明某一元件與另一元件在圖示中的相對關係。空間性的相對用語可延伸至以其他方向使用之元件,而非侷限於圖示方向。元件亦可轉動90°或其他角度,因此方向性用語僅用以說明圖示中的方向。 On the other hand, spatial relative terms such as "below", "below", "below", "above", "above", or similar terms may be used to simplify the illustration of one component and another component. The relative relationship in the middle. Spatial relative terms may be extended to elements used in other directions, and are not limited to the illustrated orientation. The component can also be rotated by 90° or other angles, so the directional terminology is only used to illustrate the orientation in the illustration.
在某些實施例中,LDMOS或DDDMOS具有至少兩段或更多段不同厚度的閘極介電層。在某些實施例中,藉由埋置於基板中的隔離結構與形成其上的閘極介電材料層,可形成閘極介電層。隔離結構的上表面低於基板的上表面。如此一來,用以避免導電線路與閘極之間短路的製程範圍(margin)可因此改善。上述閘極直接位於隔離結構上。在某些實施例中,改善的製程範圍可降低層間介電(ILD)層的厚度,且導電線路係形成於ILD上。 In some embodiments, the LDMOS or DDDMOS has at least two or more segments of a gate dielectric layer of different thicknesses. In some embodiments, the gate dielectric layer can be formed by an isolation structure embedded in the substrate and a layer of gate dielectric material formed thereon. The upper surface of the isolation structure is lower than the upper surface of the substrate. As a result, the margin for avoiding a short circuit between the conductive line and the gate can be improved. The gate is directly on the isolation structure. In some embodiments, the improved process range reduces the thickness of the interlayer dielectric (ILD) layer and the conductive traces are formed on the ILD.
第1圖係某些實施例中,積體電路100的剖視圖。在某些實施例中,第1圖所示的積體電路100為中間產物,其可 進一步進行一或多道製程以形成功能積體電路。積體電路100的其他主動電子構件與被動電子構件未顯示於第1圖中。 Figure 1 is a cross-sectional view of integrated circuit 100 in some embodiments. In some embodiments, the integrated circuit 100 shown in FIG. 1 is an intermediate product, which can Further one or more processes are performed to form a functional integrated circuit. Other active electronic components and passive electronic components of the integrated circuit 100 are not shown in FIG.
積體電路100具有基板110,經一或多道佈植製程後可形成第一井區112與第二井區114。積體電路100具有改良的隔離結構122、第二隔離結構124、與第三隔離結構126。積體電路100亦具有閘極介電結構132、閘極結構134、間隔物結構如第一間隔物結構135a與第二間隔物135b、汲極區136、源極區138、蝕刻停止層142、ILD層152、與導電線路154。在某些實施例中,第一井區112與第二井區114、改良的隔離結構122、閘極介電結構132、閘極結構134、間隔物結構如第一間隔物135a與第二間隔物135b、汲極區136、與源極區138一起組成LDMOS(橫向擴散金氧半)電晶體。舉例來說,LDMOS如第1圖所揭露。在某些實施例中,下述揭露的方法可用以製作其他種類的LDMOS電晶體,或多種DDDMOS(雙重擴散汲極金氧半)電晶體。 The integrated circuit 100 has a substrate 110 that can form a first well region 112 and a second well region 114 after one or more implant processes. The integrated circuit 100 has a modified isolation structure 122, a second isolation structure 124, and a third isolation structure 126. The integrated circuit 100 also has a gate dielectric structure 132, a gate structure 134, spacer structures such as a first spacer structure 135a and a second spacer 135b, a drain region 136, a source region 138, an etch stop layer 142, ILD layer 152, and conductive line 154. In some embodiments, the first well region 112 and the second well region 114, the modified isolation structure 122, the gate dielectric structure 132, the gate structure 134, the spacer structure such as the first spacer 135a and the second spacer The object 135b, the drain region 136, and the source region 138 together form an LDMOS (laterally diffused gold oxide half) transistor. For example, LDMOS is as disclosed in FIG. In some embodiments, the methods disclosed below can be used to fabricate other types of LDMOS transistors, or multiple DDDMOS (dual-diffused-dip MOS) transistors.
在某些實施例中,基板110包含半導體元素如單晶、多晶、或非晶的矽或鍺;半導體化合物如碳化矽、砷化鎵、磷化鎵、氮化鎵、磷化銦、砷化銦、及/或銻化銦;半導體合金如矽鍺(SiGe)、鎵砷磷(GaAsP)、鋁銦砷(AlInAs)、鋁鎵砷(AlGaAs)、鎵銦砷(GaInAs)、鎵銦磷(GaInP)、及/或鎵銦砷磷(GaInAsP);或上述之組合。在至少一實施例中,基板110為半導體合金基板,且具有組成漸變的矽鍺結構,即某處矽與鍺的組成比例逐漸變化至另一處矽與鍺的另一組成比例。在另一實施例中,矽鍺合金係形成於矽基板上。在又一實施例中,矽鍺 基板具有應力。在某些其他實施例中,基板110為絕緣層上半導體(SOI)。在某些實例中,基板110包含磊晶層或埋層。在其他實例中,基板110包含多層半導體化合物結構。 In some embodiments, substrate 110 comprises a semiconductor element such as a single crystal, polycrystalline, or amorphous germanium or germanium; a semiconductor compound such as tantalum carbide, gallium arsenide, gallium phosphide, gallium nitride, indium phosphide, arsenic Indium, and/or indium antimonide; semiconductor alloys such as germanium (SiGe), gallium arsenide (GaAsP), aluminum indium arsenide (AlInAs), aluminum gallium arsenide (AlGaAs), gallium indium arsenide (GaInAs), gallium indium phosphorus (GaInP), and/or gallium indium arsenide (GaInAsP); or a combination thereof. In at least one embodiment, the substrate 110 is a semiconductor alloy substrate and has a 渐变 structure with a gradual composition, that is, the composition ratio of 矽 and 某 gradually changes to another composition ratio of 矽 and 锗. In another embodiment, a tantalum alloy is formed on the tantalum substrate. In yet another embodiment, The substrate has stress. In certain other embodiments, substrate 110 is a semiconductor on insulator (SOI). In some examples, substrate 110 comprises an epitaxial layer or a buried layer. In other examples, substrate 110 comprises a multilayer semiconductor compound structure.
某些實施例中基板110之導電性,通常與固有半導體材料或具有預定掺雜型態之半導體材料之導電性類似。在某些實施例中,預定的掺雜型態為p型掺雜。 The conductivity of substrate 110 in certain embodiments is generally similar to that of an intrinsic semiconductor material or a semiconductor material having a predetermined doping profile. In some embodiments, the predetermined doping profile is p-type doping.
基板110具有形成於第二隔離結構124與第三隔離結構126之間的第一井區112與第二井區114。第一井區112與第二井區114具有不同的掺雜型態。在某些實施例中,若第1圖中的LDMOS電晶體為n型電晶體,則第一井區112具有n型掺雜,且第二井區114具有p型掺雜。在某些實施例中,若第1圖中的LDMOS電晶體為p型電晶體,則第一井區具有p型掺雜,且第二井區114具有n型掺雜。在某些實施例中,一或多個深井區(未圖示)係形成於第一井區112與第二井區114下,使基板110與第一井區112/第二井區114電性隔離。 The substrate 110 has a first well region 112 and a second well region 114 formed between the second isolation structure 124 and the third isolation structure 126. The first well region 112 and the second well region 114 have different doping profiles. In some embodiments, if the LDMOS transistor of FIG. 1 is an n-type transistor, the first well region 112 has an n-type doping and the second well region 114 has a p-type doping. In some embodiments, if the LDMOS transistor in FIG. 1 is a p-type transistor, the first well region has p-type doping and the second well region 114 has n-type doping. In some embodiments, one or more deep well zones (not shown) are formed under the first well zone 112 and the second well zone 114 to electrically circuit the substrate 110 with the first well zone 112 / the second well zone 114 Sexual isolation.
改良的隔離結構122係埋置於基板110之第一井區112中。改良的隔離結構122的上表面122a係低於基板110的上表面110a。在某些實施例中,改良的隔離結構122的上表面122a與基板110的上表面110a之間的垂直距離大於或等於300Å。在某些實施例中,改良的隔離結構122包含氧化矽。 The modified isolation structure 122 is embedded in the first well region 112 of the substrate 110. The upper surface 122a of the modified isolation structure 122 is lower than the upper surface 110a of the substrate 110. In some embodiments, the vertical distance between the upper surface 122a of the improved isolation structure 122 and the upper surface 110a of the substrate 110 is greater than or equal to 300 Å. In certain embodiments, the improved isolation structure 122 comprises ruthenium oxide.
閘極介電結構132部份地位於基板110的第二井區114上、部份地位於第一基板110的第一井區112上、且部份地位於改良的隔離結構122的上表面122a上。在某些實施例中,閘極介電結構132包含氧化矽或高介電常數(high-k)之介電材 料。在某些實施例中,閘極介電結構132具有多層結構,其包含一或多層不同的介電材料。在某些實施例中,閘極介電結構132係設置以具有足夠厚度,用以使電晶體具有預定的的閘極至源極崩潰電壓。在某些實施例中,第1圖中LDMOS之閘極結構134係設置以約32伏特的電壓操作,且閘極介電結構132係設置以具有200Å至1200Å的厚度。 The gate dielectric structure 132 is partially located on the second well region 114 of the substrate 110, partially on the first well region 112 of the first substrate 110, and partially on the upper surface 122a of the modified isolation structure 122. on. In some embodiments, the gate dielectric structure 132 comprises germanium oxide or a high-k dielectric material. material. In some embodiments, the gate dielectric structure 132 has a multilayer structure that includes one or more layers of different dielectric materials. In some embodiments, the gate dielectric structure 132 is configured to have a sufficient thickness to provide the transistor with a predetermined gate-to-source breakdown voltage. In some embodiments, the gate structure 134 of the LDMOS in FIG. 1 is configured to operate at a voltage of approximately 32 volts, and the gate dielectric structure 132 is configured to have a thickness of 200 Å to 1200 Å.
閘極結構134位於閘極介電結構132上。在某些實施例中,閘極結構134包含多晶矽,或一或多種的金屬材料如銅、鋁、鎢、鈦、或上述之合金,或上述之組合。在某些實施例中,閘極結構134具有多層結構。在第1圖中,閘極結構134的上半部包含金屬矽化層134a。在某些實施例中,可省略金屬矽化層134a。閘極結構134的上表面134b具有第一部份134b1與第二部份134b-2,第一部份134b-1直接位於改良的隔離結構122上,且第二部份直接位於第二井區114上。在某些實施例中,上表面134b的第一部份134b-1與第二部份134b-2等高。在某些實施例中,上表面134b的第一部份134b-1低於第二部份134b-2。 Gate structure 134 is located on gate dielectric structure 132. In some embodiments, the gate structure 134 comprises polysilicon, or one or more metal materials such as copper, aluminum, tungsten, titanium, or alloys of the foregoing, or combinations thereof. In some embodiments, the gate structure 134 has a multilayer structure. In FIG. 1, the upper half of the gate structure 134 includes a metal deuteration layer 134a. In some embodiments, the metal deuteration layer 134a can be omitted. The upper surface 134b of the gate structure 134 has a first portion 134b1 and a second portion 134b-2. The first portion 134b-1 is directly on the modified isolation structure 122, and the second portion is directly located in the second well region. 114 on. In some embodiments, the first portion 134b-1 of the upper surface 134b is of the same height as the second portion 134b-2. In some embodiments, the first portion 134b-1 of the upper surface 134b is lower than the second portion 134b-2.
此外,間隔物結構包含第一間隔物135a與第二間隔物135b,分別位於閘極介電結構132與閘極結構134的側壁上。在某些實施例中,第一間隔物135a與第二間隔物135b的材料包含氮化矽。第一間隔物135a位於改良的隔離結構122上。第二間隔物135b位於第二井區114上,並位於改良的隔離結構122及第三隔離結構126之間。汲極區136位於第一井區112中,並位於改良的隔離結構122與第二隔離結構124之間。源極區138位於間隔物結構之第二間隔物135b與第三隔離結構126之 間的第二井區114中。在某些實施例中,若第1圖中的LDMOS為n型電晶體,則汲極區136與源極區138具有n型掺雜,且其掺雜濃度大於第一井區112的掺雜濃度。在某些實施例中,若第1圖中的LDMOS為p型電晶體,則汲極區136與源極區138具有p型掺雜,且其掺雜濃度大於第一井區112的掺雜濃度。汲極區136的上半部包含金屬矽化層136a。源極區138的上半部包含金屬矽化層138a。在某些實施例中,可省略金屬矽化層136a與138a。 In addition, the spacer structure includes a first spacer 135a and a second spacer 135b on the sidewalls of the gate dielectric structure 132 and the gate structure 134, respectively. In some embodiments, the material of the first spacer 135a and the second spacer 135b comprise tantalum nitride. The first spacer 135a is located on the modified isolation structure 122. The second spacer 135b is located on the second well region 114 and is located between the modified isolation structure 122 and the third isolation structure 126. The drain region 136 is located in the first well region 112 and is located between the modified isolation structure 122 and the second isolation structure 124. The source region 138 is located at the second spacer 135b and the third isolation structure 126 of the spacer structure. In the second well zone 114. In some embodiments, if the LDMOS in FIG. 1 is an n-type transistor, the drain region 136 and the source region 138 have n-type doping, and the doping concentration thereof is greater than that of the first well region 112. concentration. In some embodiments, if the LDMOS in FIG. 1 is a p-type transistor, the drain region 136 and the source region 138 have p-type doping, and the doping concentration thereof is greater than that of the first well region 112. concentration. The upper half of the drain region 136 includes a metal germanium layer 136a. The upper half of the source region 138 includes a metal deuteration layer 138a. In some embodiments, metal deuteration layers 136a and 138a may be omitted.
此外,第1圖中的蝕刻停止層142覆蓋基板110與LDMOS電晶體。ILD層152覆蓋蝕刻停止層142,且導電線路154係形成於ILD層152上。在第1圖中的剖視視角中,導電線路154並未物理接觸閘極134、汲極區136、或源極區138。某些實施例中的導電線路154在不同於第1圖之剖視視角的位置,可電性耦接至閘極結構134、汲極區136、與源極區138中的一或多者。 Further, the etch stop layer 142 in FIG. 1 covers the substrate 110 and the LDMOS transistor. The ILD layer 152 covers the etch stop layer 142 and the conductive traces 154 are formed on the ILD layer 152. In the cross-sectional view of FIG. 1, the conductive traces 154 are not physically in contact with the gate 134, the drain region 136, or the source region 138. The conductive traces 154 in some embodiments can be electrically coupled to one or more of the gate structures 134, the drain regions 136, and the source regions 138 at locations other than the cross-sectional view of FIG.
在某些實施例中,由於改良的隔離結構122的上表面122a低於基板110的上表面110a,因此上表面134b的第一部份134b-1亦低於第二部份134b-2。如此一來,導電線路154與直接位於改良的隔離結構122上的閘極結構134之間的垂直距離,大於導電線路154與直接位於第二井區114上的閘極結構134之間的垂直距離。在某些實施例中,導電線路154與改良的隔離結構122上的閘極結構134之間較大的間距,可提供額外的製程範圍,進而避免因製程變化造成導電線路154與閘極結構134之間產生預期之外的短路。 In some embodiments, since the upper surface 122a of the improved isolation structure 122 is lower than the upper surface 110a of the substrate 110, the first portion 134b-1 of the upper surface 134b is also lower than the second portion 134b-2. As such, the vertical distance between the conductive traces 154 and the gate structures 134 directly on the modified isolation structure 122 is greater than the vertical distance between the conductive traces 154 and the gate structures 134 directly on the second well region 114. . In some embodiments, a larger spacing between the conductive traces 154 and the gate structures 134 on the modified isolation structure 122 provides an additional process range to avoid conductive traces 154 and gate structures 134 due to process variations. An unexpected short circuit occurs between them.
在某些實施例中,用以設計積體電路100之佈線設 計規則為:導電線路154之相同導電層的導電線路,應避免越過LDMOS電晶體之上表面134的第二部份134b-2上。 In some embodiments, the wiring design for designing the integrated circuit 100 The rule is that the conductive traces of the same conductive layer of the conductive traces 154 should be avoided over the second portion 134b-2 of the upper surface 134 of the LDMOS transistor.
第2圖係某些實施例中,製作積體電路100的方法200之流程圖。第3A至3G圖係某些實施例中,不同製程階段中積體電路100的剖視圖。第2與3A至3G圖中,與第1圖中相同的構件將採用相同標號,並省略詳細說明。可以理解的是,在第2圖之方法200之前、之中、及/或之後可進行額外步驟,且某些額外步驟僅簡述於下。 2 is a flow diagram of a method 200 of fabricating integrated circuit 100 in some embodiments. 3A through 3G are cross-sectional views of integrated circuit 100 in various process stages in certain embodiments. In the drawings 2 and 3A to 3G, the same members as those in Fig. 1 will be given the same reference numerals, and detailed description will be omitted. It will be appreciated that additional steps may be performed before, during, and/or after the method 200 of FIG. 2, and certain additional steps are only briefly described below.
如第2與第1圖所示,方法200之起始步驟210形成隔離結構於基板中。基板具有第一掺雜型態的第一井區,與第二掺雜型態的第二井區。第一隔離結構係形成於第一井區中,且第二與第三隔離結構係形成於第一井區與第二井區的邊緣中。在某些實施例中,第一、第二、與第三隔離結構的形成方法為局部氧化矽(LOCOS)製程或淺溝槽隔離(STI)製程。在某些實施例中,步驟210更包含形成圖案化遮罩保護第二與第三隔離結構,使其免於一或多道後續步驟影響。 As shown in Figures 2 and 1, the initial step 210 of method 200 forms an isolation structure in the substrate. The substrate has a first well region of a first doping profile and a second well region of a second doped profile. A first isolation structure is formed in the first well region, and second and third isolation structures are formed in the edges of the first well region and the second well region. In some embodiments, the first, second, and third isolation structures are formed by a local yttrium oxide (LOCOS) process or a shallow trench isolation (STI) process. In some embodiments, step 210 further includes forming a patterned mask to protect the second and third isolation structures from one or more subsequent steps.
第3A圖係進行步驟210後之積體電路100的剖視圖。第一隔離結構310係部份地埋置於基板110的第一井區112中。第一隔離結構310的上半部自基板110的上表面110a凸起。第二隔離結構124係部份地埋置於基板110的第一井區112之邊緣中。第三隔離結構126係部份地埋置於基板110的第二井區114之邊緣中。在某些實施例中,第一隔離結構310、第二隔離結構124、與第三隔離結構126自上表面110a向下的深度幾乎相同。第一井區112、第二井區114、與整個第一隔離結構310的 主要部份,均位於第二隔離結構124與第三隔離結構126之間。圖案化遮罩320覆蓋第二隔離結構124與第三隔離結構126。 Fig. 3A is a cross-sectional view showing the integrated circuit 100 after the step 210 is performed. The first isolation structure 310 is partially buried in the first well region 112 of the substrate 110. The upper half of the first isolation structure 310 is convex from the upper surface 110a of the substrate 110. The second isolation structure 124 is partially embedded in the edge of the first well region 112 of the substrate 110. The third isolation structure 126 is partially embedded in the edge of the second well region 114 of the substrate 110. In some embodiments, the first isolation structure 310, the second isolation structure 124, and the third isolation structure 126 have substantially the same depth from the upper surface 110a. The first well region 112, the second well region 114, and the entire first isolation structure 310 The main portions are located between the second isolation structure 124 and the third isolation structure 126. The patterned mask 320 covers the second isolation structure 124 and the third isolation structure 126.
接著進行方法200的步驟220,移除部份的第一隔離結構以形成改良的隔離結構。改良的隔離結構之上表面低於基板的上表面。在某些實施例中,步驟220包含乾氧化物蝕刻製程及/或濕氧化物蝕刻製程。在某些實施例中,乾蝕刻製程包含以碳氟氣體為主的非等向蝕刻。在某些實施例中,濕蝕刻製程包含採用氫氟酸溶液,比如緩衝氧化物蝕刻劑(BOE)或氫氟酸的緩衝溶液(BHF)。 Step 220 of method 200 is then performed to remove portions of the first isolation structure to form a modified isolation structure. The upper surface of the improved isolation structure is lower than the upper surface of the substrate. In some embodiments, step 220 includes a dry oxide etch process and/or a wet oxide etch process. In some embodiments, the dry etch process includes a non-isotropic etch that is dominated by fluorocarbon gases. In certain embodiments, the wet etch process comprises a hydrofluoric acid solution, such as a buffered oxide etchant (BOE) or a hydrofluoric acid buffer solution (BHF).
第3B圖係進行步驟220後之積體電路的剖視圖。第一隔離結構310轉為改良的隔離結構122。改良的隔離結構122之上表面122a低於基板110的上表面110a。在某些實施例中,改良的隔離結構122的上表面122a與基板110的上表面110a之間的垂直距離大於或等於300Å。圖案化遮罩320仍保留以保護第二隔離結構124與第三隔離結構126免於一或多道後續步驟影響。 Fig. 3B is a cross-sectional view showing the integrated circuit after step 220. The first isolation structure 310 is converted to a modified isolation structure 122. The upper surface 122a of the improved isolation structure 122 is lower than the upper surface 110a of the substrate 110. In some embodiments, the vertical distance between the upper surface 122a of the improved isolation structure 122 and the upper surface 110a of the substrate 110 is greater than or equal to 300 Å. The patterned mask 320 remains to protect the second isolation structure 124 and the third isolation structure 126 from one or more subsequent steps.
接著進行方法200之步驟230,以形成閘極介電結構。閘極介電結構係部份地位於基板的第二井區上、部份地位於基板的第一井區上、與部份地位於改良的隔離結構的上表面上。在某些實施例中,閘極介電結構包含氧化矽,且步驟230包含熱氧化製程。在某些實施例中,熱氧化製程係進行於溫度介於500℃至1100℃之間的爐中。在某些實施例中,在形成閘極介電結構後,步驟230更包含移除步驟210形成的圖案化遮罩。 Step 230 of method 200 is then performed to form a gate dielectric structure. The gate dielectric structure is partially on the second well region of the substrate, partially on the first well region of the substrate, and partially on the upper surface of the modified isolation structure. In some embodiments, the gate dielectric structure comprises ruthenium oxide and step 230 comprises a thermal oxidation process. In certain embodiments, the thermal oxidation process is carried out in a furnace having a temperature between 500 ° C and 1100 ° C. In some embodiments, after forming the gate dielectric structure, step 230 further includes removing the patterned mask formed in step 210.
第3C圖係進行步驟230後之積體電路100的剖視圖。閘極介電結構132係位於第二井區114、第一井區112、與改良的隔離結構122之上半部上。上述結構已移除圖案化遮罩320。 3C is a cross-sectional view of the integrated circuit 100 after performing step 230. The gate dielectric structure 132 is located on the second well region 114, the first well region 112, and the upper portion of the modified isolation structure 122. The above structure has removed the patterned mask 320.
接著進行方法200的步驟240,以形成閘極結構。閘極結構位於閘極介電結構上。在某些實施例中,閘極結構包含多晶矽,或一或多種金屬材料。 Step 240 of method 200 is then performed to form a gate structure. The gate structure is located on the gate dielectric structure. In some embodiments, the gate structure comprises polysilicon, or one or more metallic materials.
第3D圖係進行步驟240後之積體電路100的剖視圖。閘極結構134位於閘極介電結構132上。 The 3D drawing is a cross-sectional view of the integrated circuit 100 after the step 240 is performed. Gate structure 134 is located on gate dielectric structure 132.
在某些實施例中,步驟230與240的進行方法為形成一或多層的閘極介電材料於基板110及改良的隔離結構122上,接著形成一或多層的閘極材料於一或多層的閘極介電材料上。最後,圖案化一或多層的閘極介電材料與一或多層的閘極材料,以形成閘極介電結構132與閘極結構134,如第3D圖所示。 In some embodiments, steps 230 and 240 are performed by forming one or more layers of gate dielectric material on substrate 110 and modified isolation structure 122, followed by forming one or more layers of gate material in one or more layers. On the gate dielectric material. Finally, one or more layers of gate dielectric material and one or more gate materials are patterned to form gate dielectric structure 132 and gate structure 134, as shown in FIG. 3D.
接著進行方法200的步驟250,以形成間隔物結構於閘極介電結構與閘極結構的側壁上。在某些實施例中,步驟250包含形成一層間隔物材料於第3D圖的結構上,再進行非等向蝕刻製程。在某些實施例中,間隔物結構的材料包含氮化矽。 Step 250 of method 200 is then performed to form a spacer structure on the sidewalls of the gate dielectric structure and the gate structure. In some embodiments, step 250 includes forming a layer of spacer material on the structure of the 3D pattern and performing an anisotropic etch process. In some embodiments, the material of the spacer structure comprises tantalum nitride.
第3E圖係進行步驟250後之積體電路100的剖視圖。間隔物結構包含第一間隔物135a與第二間隔物135b,分別位於閘極介電結構132與閘極結構134之側壁上。第一間隔物135a位於第一井區112上之改良的隔離結構122上。第二間隔物135b位於改良的隔離結構122與第三隔離結構126之間的第二井區114上。 Fig. 3E is a cross-sectional view of the integrated circuit 100 after the step 250 is performed. The spacer structure includes a first spacer 135a and a second spacer 135b on the sidewalls of the gate dielectric structure 132 and the gate structure 134, respectively. The first spacer 135a is located on the modified isolation structure 122 on the first well region 112. The second spacer 135b is located on the second well region 114 between the modified isolation structure 122 and the third isolation structure 126.
接著進行方法200的步驟260,以形成汲極區於第一井區中,並形成源極區於第二井區中。在某些實施例中,步驟260包含形成遮罩,其露出部份的第一井區用以形成汲極區,且露出部份的第二井區用以形成源極區,再進行佈植製程。 Step 260 of method 200 is then performed to form a drain region in the first well region and form a source region in the second well region. In some embodiments, step 260 includes forming a mask having an exposed portion of the first well region for forming a drain region and exposing a portion of the second well region for forming a source region for implantation. Process.
第3F圖係進行步驟260後之積體電路100的剖視圖。汲極區136係形成於改良的隔離結構122與第二隔離結構124之間的第一井區112中。源極區138係形成於第二間隔物135b與第三隔離結構126之間的第二井區114中。 The 3F is a cross-sectional view of the integrated circuit 100 after the step 260 is performed. The drain region 136 is formed in the first well region 112 between the modified isolation structure 122 and the second isolation structure 124. The source region 138 is formed in the second well region 114 between the second spacer 135b and the third isolation structure 126.
接著進行方法200的步驟270,以進行金屬矽化製程於閘極結構、源極區、或汲極區上。在某些實施例中,步驟270包含形成金屬材料於閘極結構、源極區、或汲極區上,再進行回火製程以形成金屬矽化層,之後移除未反應的金屬材料。 Step 270 of method 200 is then performed to perform a metal deuteration process on the gate structure, the source region, or the drain region. In some embodiments, step 270 includes forming a metal material on the gate structure, the source region, or the drain region, and then performing a tempering process to form the metal deuterated layer, followed by removing the unreacted metal material.
第3G圖係進行步驟270後之積體電路100的剖視圖。閘極結構134的上半部轉變為金屬矽化層134a。汲極區136的上半部轉變為金屬矽化層136a,且源極區138的上半部轉變為金屬矽化層138a。在某些實施例中,並非所有的閘極結構134、汲極區136、與源極區138均進行步驟270的金屬矽化製程。在某些實施例中,可省略步驟270。 The 3Gth diagram is a cross-sectional view of the integrated circuit 100 after the step 270 is performed. The upper half of the gate structure 134 is transformed into a metal deuteration layer 134a. The upper half of the drain region 136 is transformed into a metal germanium layer 136a, and the upper half of the source region 138 is transformed into a metal germanium layer 138a. In some embodiments, not all of the gate structure 134, the drain region 136, and the source region 138 are subjected to the metal deuteration process of step 270. In some embodiments, step 270 can be omitted.
接著進行方法200之步驟280,以形成蝕刻停止層於步驟270完成後之結構上、形成ILD層於蝕刻停止層上、以及形成導電線路於ILD層上。在某些實施例中,在形成導電線路前,先選擇性蝕刻ILD層以形成接點開口,並形成一或多個接點插塞於接點開口中。在某些實施例中,進行化學機械研磨 (CMP)以配合接點插塞的形成。 Step 280 of method 200 is then performed to form an etch stop layer on the structure after completion of step 270, forming an ILD layer on the etch stop layer, and forming a conductive trace on the ILD layer. In some embodiments, the ILD layer is selectively etched to form a contact opening and one or more contacts are plugged into the contact opening prior to forming the conductive trace. In some embodiments, chemical mechanical polishing is performed (CMP) to match the formation of the contact plug.
第1圖係進行步驟280後之積體電路100的剖視圖。 Fig. 1 is a cross-sectional view showing the integrated circuit 100 after the step 280 is performed.
接著進行方法200的步驟290,以改良的隔離結構122與閘極介電結構132為基礎,進行額外操作以形成LDMOS電晶體。在某些實施例中,步驟210至280完成的結構亦可用以形成DDDMOS。 Step 290 of method 200 is then performed, based on the modified isolation structure 122 and the gate dielectric structure 132, for additional operations to form the LDMOS transistor. In some embodiments, the structures completed in steps 210 through 280 can also be used to form DDDMOS.
在一實施例中,方法包括形成隔離結構,且隔離結構部份地埋置於基板中。部份隔離結構自基板的上表面凸起。部份地移除隔離結構,以形成改良的隔離結構。改良的隔離結構之上表面低於基板之上表面。形成閘極介電結構,閘極介電結構部份地位於基板上,且部份地位於改良的隔離結構的上表面上。 In an embodiment, the method includes forming an isolation structure, and the isolation structure is partially buried in the substrate. A portion of the isolation structure is raised from the upper surface of the substrate. The isolation structure is partially removed to form an improved isolation structure. The upper surface of the modified isolation structure is lower than the upper surface of the substrate. A gate dielectric structure is formed, the gate dielectric structure being partially on the substrate and partially on the upper surface of the modified isolation structure.
在另一實施例中,方法包括形成第一隔離結構部份地埋置於基板的第一井區中。第一井區具有第一掺雜型態,且第一隔離結構的上表面自基板的上表面凸起。部份地移除第一隔離結構,以形成改良的隔離結構。改良的隔離結構之上表面低於基板的上表面。形成閘極介電結構,閘極介電結構部份地位於於基板的第二井區上、部份地位於基板的第一井區上、且部份地位於改良的隔離結構的上表面上。第二井區具有第二掺雜型態。 In another embodiment, a method includes forming a first isolation structure partially embedded in a first well region of a substrate. The first well region has a first doping profile, and the upper surface of the first isolation structure is raised from the upper surface of the substrate. The first isolation structure is partially removed to form a modified isolation structure. The upper surface of the improved isolation structure is lower than the upper surface of the substrate. Forming a gate dielectric structure, the gate dielectric structure being partially located on the second well region of the substrate, partially on the first well region of the substrate, and partially on the upper surface of the modified isolation structure . The second well region has a second doping profile.
在另一實施例中,方法包括形成第一隔離結構部份地埋置於基板的第一井區中。第一井區具有第一掺雜型態,且第一隔離結構的上表面自基板的上表面凸起。部份地移除第一隔離結構,以形成改良的隔離結構。改良的隔離結構之上表 面低於基板的上表面。上述方法亦形成閘極介電結構,閘極介電結構部份地位於於基板的第二井區上、部份地位於基板的第一井區上、且部份地位於改良的隔離結構的上表面上。第二井區具有第二掺雜型態。形成閘極結構於閘極介電結構上。閘極結構的上表面具有第一部份與第二部份,其中第一部份直接位於改良的隔離結構上,且第二部份直接位於第二井區上。上述第一部份低於第二部份或與第二部份等高。 In another embodiment, a method includes forming a first isolation structure partially embedded in a first well region of a substrate. The first well region has a first doping profile, and the upper surface of the first isolation structure is raised from the upper surface of the substrate. The first isolation structure is partially removed to form a modified isolation structure. Improved isolation structure The surface is lower than the upper surface of the substrate. The method also forms a gate dielectric structure, the gate dielectric structure being partially located on the second well region of the substrate, partially on the first well region of the substrate, and partially located in the modified isolation structure. On the upper surface. The second well region has a second doping profile. A gate structure is formed on the gate dielectric structure. The upper surface of the gate structure has a first portion and a second portion, wherein the first portion is directly on the modified isolation structure and the second portion is directly on the second well region. The first portion is lower than or equal to the second portion.
雖然本發明已以數個較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作任意之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the invention has been described above in terms of several preferred embodiments, it is not intended to limit the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.
100‧‧‧積體電路 100‧‧‧ integrated circuit
110‧‧‧基板 110‧‧‧Substrate
110a、122a、134b‧‧‧上表面 110a, 122a, 134b‧‧‧ upper surface
112‧‧‧第一井區 112‧‧‧First Well Area
114‧‧‧第二井區 114‧‧‧Second well area
122‧‧‧改良的隔離結構 122‧‧‧ Improved isolation structure
124‧‧‧第二隔離結構 124‧‧‧Second isolation structure
126‧‧‧第三隔離結構 126‧‧‧ third isolation structure
132‧‧‧閘極介電結構 132‧‧‧ gate dielectric structure
134‧‧‧閘極結構 134‧‧‧ gate structure
134a、136a、138a‧‧‧金屬矽化層 134a, 136a, 138a‧‧‧ metal deuteration
134b-1‧‧‧第一部份 134b-1‧‧‧ first part
134b-2‧‧‧第二部份 134b-2‧‧‧ Part II
135a‧‧‧第一間隔物 135a‧‧‧First spacer
135b‧‧‧第二間隔物 135b‧‧‧Second spacer
136‧‧‧汲極區 136‧‧ ‧ bungee area
138‧‧‧源極區 138‧‧‧ source area
142‧‧‧蝕刻停止層 142‧‧‧etch stop layer
152‧‧‧ILD層 152‧‧‧ILD layer
154‧‧‧導電線路 154‧‧‧Electrical circuit
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US10916542B2 (en) * | 2015-12-30 | 2021-02-09 | Taiwan Semiconductor Manufacturing Company, Ltd. | Recessed STI as the gate dielectric of HV device |
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