TWI534169B - Die bonding agent - Google Patents

Die bonding agent Download PDF

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TWI534169B
TWI534169B TW101140681A TW101140681A TWI534169B TW I534169 B TWI534169 B TW I534169B TW 101140681 A TW101140681 A TW 101140681A TW 101140681 A TW101140681 A TW 101140681A TW I534169 B TWI534169 B TW I534169B
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bonding agent
epoxy resin
grain bonding
grain
substrate
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TW101140681A
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TW201323470A (en
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上村剛
發地豊和
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納美仕有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/4007Curing agents not provided for by the groups C08G59/42 - C08G59/66
    • C08G59/4014Nitrogen containing compounds
    • C08G59/4021Ureas; Thioureas; Guanidines; Dicyandiamides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/52Amino carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/27Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • H01L24/29Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/8319Arrangement of the layer connectors prior to mounting
    • H01L2224/83192Arrangement of the layer connectors prior to mounting wherein the layer connectors are disposed only on another item or body to be connected to the semiconductor or solid-state body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Power Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Die Bonding (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Epoxy Resins (AREA)

Description

晶粒接合劑 Grain bond

本發明係關於一種晶粒接合劑、使用晶粒接合劑之半導體裝置及半導體裝置之製造方法。 The present invention relates to a die bonding agent, a semiconductor device using the die bonding agent, and a method of manufacturing a semiconductor device.

半導體裝置的製造中,IC、LSI等半導體元件與基板或導線架之接著步驟中常用晶粒接合劑。以典型而言,接著步驟,係將晶粒接合劑2塗佈於基板1,加熱以使晶粒接合劑B階段化(半硬化)後,安裝(mount)半導體元件3,再加熱進行硬化直到C階段化(最終硬化)為止。之後,以導線4連接半導體元件的電極部與基板的電路圖案後(打線(wire bonding)),使用密封劑5進行密封,而可得到半導體裝置6(參照第1圖)。就這種方法所使用的晶粒接合劑而言,提案有環氧樹脂系者(例如參照專利文獻1)。 In the manufacture of a semiconductor device, a die bonding agent is commonly used in a subsequent step of a semiconductor element such as an IC or an LSI and a substrate or a lead frame. Typically, in the next step, the die bond 2 is applied to the substrate 1 and heated to B-stage (semi-harden) the die bond, the semiconductor component 3 is mounted, and then heated and hardened until C stage (final hardening). Thereafter, the electrode portion of the semiconductor element and the circuit pattern of the substrate are connected by a wire 4 (wire bonding), and sealed with a sealant 5 to obtain a semiconductor device 6 (see FIG. 1). An epoxy resin system is proposed for the die bonding agent used in this method (for example, refer to Patent Document 1).

由以導線連接(打線)半導體元件的電極部與基板的電路圖案,可明瞭到半導體元件與基板或導線架之接著步驟中所使用的晶粒接合劑亦有具絕緣性者。就具有與絕緣性接著劑為相反特性者而言,亦有含環氧樹脂等熱硬化性化合物與導電性填料之導電性接著劑。導電性接著劑為了抑制導電性填料之遷移(migration)(導電性填料之離子移 動),一般而言,亦有無B階段化(半硬化)而進行硬化直到C階段化(最終硬化)為止者。 It is understood that the circuit pattern of the electrode portion of the semiconductor element and the substrate is connected by wire (wire), and the grain bonding agent used in the subsequent step of the semiconductor element and the substrate or the lead frame is also insulated. A conductive adhesive containing a thermosetting compound such as an epoxy resin and a conductive filler may be used as the opposite of the insulating adhesive. Conductive adhesive for suppressing migration of conductive filler (ion transfer of conductive filler) In general, there is also a case where there is no B-stage (semi-hardening) and hardening until C-stage (final hardening).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2004-168906號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2004-168906

如上所述,在半導體裝置的製造方法中,安裝半導體元件後,係藉由加熱使晶粒接合劑加熱以進行硬化直到C階段化為止後,進行打線、密封。假設即使在使用含導電性填料之導電性接著劑之情形下,也是在進行硬化直到C階段化為止後再進行打線、密封。本發明者等,從改善半導體裝置的生產性、能量效率之點來看,雖嘗試在未進行C階段化之情形下使用晶粒接合劑並進行打線、密封,但是在使用以往的環氧樹脂系晶粒接合劑之情形下,得知於打線、密封時晶粒接合劑會熔融,而產生使打線至所用之晶粒接合劑上的半導體元件偏離基板等不良狀況。 As described above, in the method of manufacturing a semiconductor device, after the semiconductor element is mounted, the die bonding agent is heated by heating to be hardened until C-stage, and then wire bonding and sealing are performed. It is assumed that even in the case of using a conductive adhesive containing a conductive filler, wire bonding and sealing are performed after hardening until C-stage. In order to improve the productivity and energy efficiency of a semiconductor device, the inventors of the present invention tried to use a die bond and perform wire bonding and sealing without C-stage, but used conventional epoxy resins. In the case of a die bond, it is known that the die bond is melted during wire bonding and sealing, and a problem arises in that the semiconductor element on the die bond used for wire bonding is deviated from the substrate.

本發明之課題係提供一種可解決上述問題,且可用簡便的方法使半導體裝置具有優異的可靠度之晶粒接合劑。詳細而言,課題係提供一種晶粒接合劑,其係即使未進行C階段化仍可以B階段化狀態進行打線、密封,且可製造可靠度高的半導體裝置者。 An object of the present invention is to provide a die bonding agent which can solve the above problems and which can provide a semiconductor device with excellent reliability by a simple method. Specifically, the subject is to provide a die bonding agent which can be wire-bonded and sealed in a B-stage state even if C-stage is not performed, and a semiconductor device having high reliability can be manufactured.

本發明者等進行各種探討,結果發現可藉由使用特定 的硬化劑解決問題。 The present inventors conducted various investigations and found that it is possible to use a specific The hardener solves the problem.

1.本發明係關於一種晶粒接合劑,其含有(A)固形環氧樹脂、(B1)二氰二胺(dicyandiamide)及(B2)熔點170℃以下的羧酸二醯肼,其中,(B1)所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係0.9至1.8,且(B2)所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係0.08至0.35。 1. The present invention relates to a die bonding agent comprising (A) a solid epoxy resin, (B1) dicyandiamide, and (B2) a carboxylic acid dioxane having a melting point of 170 ° C or less, wherein The ratio of the molar number of the active hydrogen contained in B1) to the number of moles of the epoxy group contained in (A) is 0.9 to 1.8, and the molar number of active hydrogen contained in (B2) is relative to (A) The molar ratio of the epoxy groups contained is 0.08 to 0.35.

2.本發明係關於一種晶粒接合劑,其中,(B2)係選自1,3-雙(肼基羧乙基)-5-異丙基乙內醯脲及7,11-十八碳二烯-1,18-二卡肼之所成群中之1種以上的羧酸二醯肼。 2. The present invention relates to a grain bonding agent, wherein (B2) is selected from the group consisting of 1,3-bis(decylcarboxyethyl)-5-isopropylhydantoin and 7,11-octadecene One or more kinds of dicarboxylic acid diterpenes in a group of diene-1,18-dicarbene.

3.本發明係關於本發明1或2所述之晶粒接合劑,其中,(A)係固形雙酚A型環氧樹脂。 The present invention relates to the die bonding agent according to the invention 1 or 2, wherein (A) is a solid bisphenol A type epoxy resin.

4.本發明係關於本發明1至3中任一項所述之晶粒接合劑,其中,(B1)所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係0.9至1.4,且(B2)所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係0.08至0.3。 The present invention relates to the die bonding agent according to any one of claims 1 to 3, wherein the molar amount of the active hydrogen contained in (B1) is relative to the epoxy group contained in (A). The ratio of the number of ears is 0.9 to 1.4, and the ratio of the molar number of the active hydrogen contained in (B2) to the number of moles of the epoxy group contained in (A) is 0.08 to 0.3.

5.本發明係關於本發明1至4中任一項所述之晶粒接合劑,其更含有二醇酯系溶劑。 The present invention relates to the die bonding agent according to any one of claims 1 to 4, which further comprises a glycol ester solvent.

6.本發明1至5中任一項所述之晶粒接合劑,其係進行B階段化而成。 The die bonding agent according to any one of claims 1 to 5, which is obtained by B-staged.

7.本發明係關於一種半導體裝置,其係使用本發明1至6中任一項所述之晶粒接合劑而製造。 The present invention relates to a semiconductor device produced by using the die bonding agent according to any one of Inventions 1 to 6.

8.本發明係關於一種半導體裝置的製造方法,包含下 述步驟:(1)將本發明1至6中任一項所述之晶粒接合劑塗佈於基板之步驟;(2)藉由加熱,使塗佈於基板之晶粒接合劑B階段化之步驟;(3)以鄰接B階段化之晶粒接合劑的方式,於基板上安裝半導體元件之步驟;以及(4)將半導體元件的電極部與基板的電路圖案進行打線後,使用密封劑進行密封之步驟。 8. The present invention relates to a method of fabricating a semiconductor device, including the following The steps of: (1) applying the die bonding agent according to any one of the inventions 1 to 6 to a substrate; (2) b-stage the grain bonding agent applied to the substrate by heating (3) a step of mounting a semiconductor element on the substrate in a manner adjacent to the B-staged grain bonding agent; and (4) using a sealing agent after bonding the electrode portion of the semiconductor element to the circuit pattern of the substrate The step of sealing.

若依據本發明之晶粒接合劑,即可以簡便的方法使半導體裝置具有優異的可靠度。詳細而言,若依據本發明之晶粒接合劑,則即使未C階段化仍可以B階段化狀態進行打線、密封,且可製造可靠度高之半導體裝置。 According to the die bonding agent of the present invention, the semiconductor device can be excellent in reliability in a simple manner. In detail, according to the die bonding agent of the present invention, it is possible to perform wire bonding and sealing in a B-stage state even without C-stage, and it is possible to manufacture a semiconductor device having high reliability.

1‧‧‧基板 1‧‧‧Substrate

2‧‧‧晶粒接合劑 2‧‧‧Grain bonding agent

3‧‧‧半導體元件 3‧‧‧Semiconductor components

4‧‧‧導線 4‧‧‧ wire

5‧‧‧密封劑 5‧‧‧Sealant

6‧‧‧半導體裝置 6‧‧‧Semiconductor device

11‧‧‧基板 11‧‧‧Substrate

12‧‧‧晶粒接合劑 12‧‧‧Grain bonding agent

13‧‧‧半導體元件 13‧‧‧Semiconductor components

14‧‧‧導線 14‧‧‧Wire

15‧‧‧密封劑 15‧‧‧Sealant

16‧‧‧半導體裝置 16‧‧‧Semiconductor device

第1圖係以往之半導體裝置的製造方法之示意圖。 Fig. 1 is a schematic view showing a conventional method of manufacturing a semiconductor device.

第2圖係本發明之半導體裝置的製造方法之示意圖。 Fig. 2 is a schematic view showing a method of manufacturing a semiconductor device of the present invention.

第3(a)圖係實施例2之晶粒黏著性試驗的結果。 Fig. 3(a) shows the results of the grain adhesion test of Example 2.

第3(b)圖係比較例6之晶粒黏著性試驗的結果。 Fig. 3(b) is the result of the grain adhesion test of Comparative Example 6.

本發明之晶粒接合劑含有(A)固形環氧樹脂。本案說明書中,固形環氧樹脂係指於室溫(25℃)時為固形狀之環氧樹脂。因係使用固形環氧樹脂,故於基板等適用晶粒接合劑,藉由加熱而B階段化之狀態在室溫為無黏性 (tack-free),此段階就保存等之點而言係屬有利。 The grain bonding agent of the present invention contains (A) a solid epoxy resin. In the present specification, the solid epoxy resin refers to an epoxy resin having a solid shape at room temperature (25 ° C). Since a solid epoxy resin is used, a grain bonding agent is applied to a substrate or the like, and the state of B-stage by heating is non-stick at room temperature. (tack-free), this step is advantageous in terms of preservation and so on.

就(A)而言,可例舉固形之鄰甲酚酚醛清漆型環氧樹脂、酚酚醛清漆型環氧樹脂、改質酚型環氧樹脂、萘型環氧樹脂、二環戊二烯型環氧樹脂、環氧丙基胺型環氧樹脂、聯苯型環氧樹脂、雙酚A型環氧樹脂、聯苯基芳烷基型環氧樹脂、雙酚F型環氧樹脂、氫化雙酚A型環氧樹脂、脂肪族型環氧樹脂、二苯乙烯型環氧樹脂、雙酚A酚醛清漆型環氧樹脂等。其中,從於室溫時為無黏性、黏合性之觀點來看,較佳係雙酚A型環氧樹脂、雙酚F型環氧樹脂。(A)可使用重量平均分子量為850至2900者,較佳係900至1700者。就固形雙酚A型環氧樹脂而言,可例舉重量平均分子量為900至1700者。重量平均分子量係藉由凝膠滲透層析(GPC)而以聚苯乙烯為標準所求得之值。 In the case of (A), a solid o-cresol novolak type epoxy resin, a phenol novolak type epoxy resin, a modified phenol type epoxy resin, a naphthalene type epoxy resin, and a dicyclopentadiene type may be exemplified. Epoxy resin, epoxy propyl amine epoxy resin, biphenyl epoxy resin, bisphenol A epoxy resin, biphenyl aralkyl epoxy resin, bisphenol F epoxy resin, hydrogenation double A phenol A type epoxy resin, an aliphatic type epoxy resin, a stilbene type epoxy resin, a bisphenol A novolak type epoxy resin, or the like. Among them, from the viewpoint of non-adhesiveness and adhesion at room temperature, a bisphenol A type epoxy resin and a bisphenol F type epoxy resin are preferable. (A) Those having a weight average molecular weight of 850 to 2,900, preferably 900 to 1,700 can be used. The solid bisphenol A type epoxy resin may, for example, be a weight average molecular weight of from 900 to 1,700. The weight average molecular weight is a value determined by gel permeation chromatography (GPC) using polystyrene as a standard.

(A)可單獨使用或將2種以上併用。 (A) may be used alone or in combination of two or more.

本發明之晶粒接合劑中,係併用(B1)二氰二胺及(B2)熔點170℃以下的羧酸二醯肼作為硬化劑。(B2)作為硬化劑之開始作用的溫度低,其功能主要是在晶粒接合劑的B階段化中作為硬化劑。另一方面,(B1)作為硬化劑之開始作用的溫度高,其功能主要是在正式硬化中作為硬化劑。藉由組合具有如此特性之(B1)與(B2),即可在B階段化狀態發揮充分且安定的接著力,並於打線、密封時,避免基板與半導體元件之間產生偏移。 In the crystal grain bonding agent of the present invention, (B1) dicyandiamide and (B2) bismuth carboxylic acid having a melting point of 170 ° C or less are used in combination as a curing agent. (B2) The temperature at which the hardener acts as a starting point is low, and its function is mainly as a hardener in the B-stage of the grain bonding agent. On the other hand, (B1) has a high temperature as a function of the start of the hardener, and its function is mainly as a hardener in the case of the main hardening. By combining (B1) and (B2) having such characteristics, it is possible to exert a sufficient and stable adhesive force in the B-staged state, and to avoid a shift between the substrate and the semiconductor element during wire bonding and sealing.

本案說明書中,羧酸二醯肼係指具有2個下述式所示之基的化合物: -C(=O)NHNH2In the present specification, the carboxylic acid dioxime refers to a compound having two groups represented by the following formula: -C(=O)NHNH 2 .

從在B階段化狀態的接著性之觀點來看,本發明之晶粒接合劑係使用熔點170℃以下的羧酸二醯肼作為(B2)。(B2)的熔點較佳係100至170℃,更佳係120至160℃。 From the viewpoint of the adhesion in the B-staged state, the die bond of the present invention uses divalent carboxylic acid having a melting point of 170 ° C or less as (B2). The melting point of (B2) is preferably from 100 to 170 ° C, more preferably from 120 to 160 ° C.

就(B2)而言,可例舉1,3-雙(肼基羧乙基)-5-異丙基乙內醯脲(熔點120℃)、7,11-十八碳二烯-1,18-二卡肼(熔點160℃)等。從晶粒接合劑的保存安定性之觀點來看,較佳係7,11-十八碳二烯-1,18-二卡肼。 In the case of (B2), 1,3-bis(decylcarboxyethyl)-5-isopropylhydantoin (melting point: 120 ° C), 7,11-octadecadiene-1, 18-two calories (melting point 160 ° C) and the like. From the viewpoint of preservation stability of the grain bonding agent, 7,11-octadecadiene-1,18-dikacaridine is preferred.

(B2)可單獨使用或將2種以上併用。 (B2) may be used alone or in combination of two or more.

從B階段後的高溫接著強度之觀點來看,本發明之晶粒接合劑係可以使(B2)所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比((B2)所含之活性氫的莫耳數/(A)所含之環氧基的莫耳數)成為0.08至0.35之量使用(B2),較佳係0.08至0.30,更佳係0.10至0.30,再更佳係0.12至0.28,特佳係0.15至0.25。本案說明書中,(B2)所含之活性氫的莫耳數係(B2)的莫耳數的4倍。 From the viewpoint of high temperature adhesion strength after the B stage, the grain bonding agent of the present invention can make the number of moles of active hydrogen contained in (B2) relative to the number of moles of epoxy groups contained in (A) The ratio (the number of moles of active hydrogen contained in (B2) / the number of moles of epoxy groups contained in (A)) is 0.08 to 0.35, and (B2) is used, preferably 0.08 to 0.30, more preferably It is 0.10 to 0.30, more preferably 0.12 to 0.28, and particularly preferably 0.15 to 0.25. In the present specification, the number of moles of the active hydrogen contained in (B2) is four times that of the molar number (B2).

從C階段後的接著強度之觀點來看,本發明之晶粒接合劑係以使(B1)所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比((B1)所含之活性氫的莫耳數/(A)所含之環氧基的莫耳數)成為0.9至1.8之量使用(B1),較佳係0.9至1.5,更佳係0.9至1.4,特佳係1.0至1.4。本案說明書中,(B1)所含之活性氫的莫耳數係(B1)的莫耳數的4倍。若(B1)所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比低於上述範圍,則B階段化狀態之接著性差, 吸濕性亦差,可靠度低,保存安定性差。又,若高於上述範圍,則展開性小,無法確保良好的接著性,吸濕性亦差,可靠度低,保存安定性差。 From the viewpoint of the bonding strength after the C stage, the grain bonding agent of the present invention is such that the molar number of the active hydrogen contained in (B1) is relative to the number of moles of the epoxy group contained in (A). (B1), preferably 0.9 to 1.5, more preferably, the molar amount of the active hydrogen contained in (B1)/the number of moles of the epoxy group contained in (A) is from 0.9 to 1.8. From 0.9 to 1.4, the best is from 1.0 to 1.4. In the present specification, the molar number of the active hydrogen contained in (B1) is four times that of the molar number (B1). If the ratio of the molar number of the active hydrogen contained in (B1) to the number of moles of the epoxy group contained in (A) is less than the above range, the B-stage state is poor in adhesion. The hygroscopicity is also poor, the reliability is low, and the preservation stability is poor. Moreover, when it is more than the above range, the spreadability is small, good adhesion is not ensured, moisture absorption is also poor, reliability is low, and storage stability is poor.

本發明之晶粒接合劑,係可在不損本發明之效果的範圍含有液狀環氧樹脂。本案說明書中,液狀環氧樹脂係指室溫(25℃)時顯示流動性之環氧樹脂。就液狀環氧樹脂而言,可例舉雙酚A型環氧樹脂、雙酚F型環氧樹脂、萘型環氧樹脂、胺基酚型環氧樹脂、氫化雙酚A型環氧樹脂、脂肪族型環氧樹脂、矽氧改質環氧樹脂、聚伸烷基醚改質型環氧樹脂、含有特殊柔軟骨架之環氧樹脂、脂環型環氧樹脂等。與作為固形環氧樹脂所列舉者相同之環氧樹脂(例如雙酚A型環氧樹脂),係可視其在25℃時之狀態(亦即於25℃、常壓下為固體狀態或為液狀態)而區分使用。例如,作為固形環氧樹脂,可使用軟化點為50至100℃者。相對於(A)100質量份,液狀環氧樹脂較佳係45質量份以下,更佳係38質量份以下。 The grain bonding agent of the present invention can contain a liquid epoxy resin in a range that does not impair the effects of the present invention. In the present specification, the liquid epoxy resin means an epoxy resin which exhibits fluidity at room temperature (25 ° C). The liquid epoxy resin may, for example, be a bisphenol A epoxy resin, a bisphenol F epoxy resin, a naphthalene epoxy resin, an aminophenol type epoxy resin, or a hydrogenated bisphenol A type epoxy resin. , aliphatic epoxy resin, oxime modified epoxy resin, polyalkylene ether modified epoxy resin, epoxy resin with special soft skeleton, alicyclic epoxy resin, etc. The epoxy resin (for example, bisphenol A type epoxy resin) which is the same as that of the solid epoxy resin can be regarded as being in a state at 25 ° C (that is, it is solid at 25 ° C under normal pressure or liquid) State) and differentiated use. For example, as the solid epoxy resin, a softening point of 50 to 100 ° C can be used. The liquid epoxy resin is preferably 45 parts by mass or less, more preferably 38 parts by mass or less, based on 100 parts by mass of (A).

本發明之晶粒接合劑可在不損本發明效果之範圍內,使用環氧樹脂以外的樹脂(以下,亦稱為「其他樹脂」)。其他樹脂可為熱硬化性樹脂,亦可為熱可塑性樹脂,較佳係於室溫(25℃)為固形狀。其他樹脂,可例舉苯氧樹脂、丙烯酸系樹脂、順丁烯二醯亞胺(maleimide)系樹脂、矽氧樹脂(silicon resin)、醯亞胺系樹脂、聚酯系樹脂、苯乙烯共聚物等。相對於(A)100質量份,其他樹脂較佳係30質量份以下,更佳係20質量份以下。 The grain bonding agent of the present invention can use a resin other than an epoxy resin (hereinafter also referred to as "other resin") within a range that does not impair the effects of the present invention. The other resin may be a thermosetting resin or a thermoplastic resin, and is preferably a solid shape at room temperature (25 ° C). Other resins may, for example, be a phenoxy resin, an acrylic resin, a maleimide resin, a silicon resin, a quinone imine resin, a polyester resin, or a styrene copolymer. Wait. The other resin is preferably 30 parts by mass or less, more preferably 20 parts by mass or less, based on 100 parts by mass of (A).

本發明之晶粒接合劑可在不損本發明效果之範圍內,使用(B1)及(B2)以外的環氧樹脂之硬化劑。此種硬化劑,可例舉酚樹脂、芳香族胺類、咪唑類、羧酸類等。 The die bond of the present invention can use a hardener of an epoxy resin other than (B1) and (B2) within a range not impairing the effects of the present invention. Examples of such a curing agent include phenol resins, aromatic amines, imidazoles, and carboxylic acids.

本發明之晶粒接合劑可以調整彈性模數等為目的而含有彈性體(丙烯腈-丁二烯橡膠、矽氧彈性體粉末等);以調整彈性模數/膨脹率/熱傳導率等為目的而含有填料(氧化矽(silica)、氧化鋁等);以調整密著性等為目的而含有偶合劑(矽烷偶合劑等);以調整塗佈時之適性為目的而含有搖變劑、消泡劑、著色劑、調平劑等添加劑。本發明之晶粒接合劑可含有導電粒子。 The grain bonding agent of the present invention contains an elastomer (acrylonitrile-butadiene rubber, argon oxide elastomer powder, etc.) for the purpose of adjusting the modulus of elasticity, etc.; for the purpose of adjusting the modulus of elasticity, the expansion ratio, the thermal conductivity, and the like. In addition, a filler (silica, alumina, or the like) is contained; a coupling agent (such as a decane coupling agent) is contained for the purpose of adjusting adhesion, and the like, and a rocking agent is contained for the purpose of adjusting the suitability at the time of coating. Additives such as foaming agents, colorants, and leveling agents. The grain bonding agent of the present invention may contain conductive particles.

從塗佈作業性之觀點來看,本發明之晶粒接合劑可含有溶劑。溶劑較佳係(A)的溶解性高、(B1)及(B2)的溶解性低之溶劑。若(B1)及(B2)溶解於溶劑中,則B階段化之硬化會進行過度,而在半導體元件的安裝、打線時之接著性會發生問題。此種溶劑,可例舉二醇酯系溶劑,而可舉出乙酸賽璐蘇類(例如,乙二醇單乙基醚乙酸酯)、卡必醇乙酸酯類(例如,乙基卡必醇乙酸酯、丁基卡必醇乙酸酯等);從處理性等觀點來看,較佳係卡必醇乙酸酯類,更佳係乙基卡必醇乙酸酯、丁基卡必醇乙酸酯。從作業性之觀點來看,溶劑的量係可適宜地調整,較佳係晶粒接合劑中使用40質量%以下。 The grain bonding agent of the present invention may contain a solvent from the viewpoint of coating workability. The solvent is preferably a solvent having high solubility in (A) and low solubility in (B1) and (B2). When (B1) and (B2) are dissolved in a solvent, the hardening of the B-stage is excessive, and the adhesion at the time of mounting and wire bonding of the semiconductor element may cause a problem. The solvent may, for example, be a glycol ester solvent, and examples thereof include ceramide acetate (for example, ethylene glycol monoethyl ether acetate) and carbitol acetate (for example, ethyl carbene). Alcohol acetate, butyl carbitol acetate, etc.); from the viewpoint of handling properties, etc., preferably carbitol acetate, more preferably ethyl carbitol acetate, butyl carbene Alcohol acetate. The amount of the solvent can be appropriately adjusted from the viewpoint of workability, and it is preferably 40% by mass or less in the use of the grain bonding agent.

本發明之晶粒接合劑可混合(A)、(B1)及(B2)以及任意的添加劑及溶劑而製造。例如,可將(A)藉由加熱攪拌機等而溶解於溶劑中,並於室溫添加(B1)、(B2)以及任意的添 加劑至(A)之溶解物中,而以捏揉機(kneader)、三道輥等進行捏揉而製造。 The grain bonding agent of the present invention can be produced by mixing (A), (B1) and (B2) with any additives and solvents. For example, (A) may be dissolved in a solvent by heating a stirrer or the like, and (B1), (B2), and any addition may be added at room temperature. The mixture is added to the solute of (A), and kneaded by a kneader, a three-pass roll or the like to produce.

本發明之晶粒接合劑,可使製造後的黏度在室溫(25℃)成為20至80Pa.s。從作業性之觀點來看,黏度較佳係30至70Pa.s。本案說明書中,黏度係使用E型黏度計,以旋轉數5rpm、轉子(rotor)(3°X9.7R),於25℃測定之值。本發明之晶粒接合劑之保存安定性優異。 The grain bonding agent of the invention can make the viscosity after manufacture to be 20 to 80 Pa at room temperature (25 ° C). s. From the viewpoint of workability, the viscosity is preferably 30 to 70 Pa. s. In the present specification, the viscosity is measured at 25 ° C using an E-type viscometer at a number of revolutions of 5 rpm and a rotor (3° X 9.7 R). The grain bonding agent of the present invention is excellent in storage stability.

本發明之晶粒接合劑可良好地將基板與半導體元件進行打線、密封,應用於基板之B階段化狀態之晶粒接合劑之展開性良好,且發揮充分且安定的接著力,B階段化狀態之晶粒接合劑之吸濕性亦低,可提供可靠度高之半導體裝置。又,本發明之晶粒接合劑在B階段化狀態時,於室溫為無黏性,以已B階段化狀態之保存等點而言係屬有利,保存安定性為良好。 The die bonding agent of the present invention can satisfactorily wire and seal the substrate and the semiconductor element, and has good spreadability of the die bond applied to the B-staged state of the substrate, and exhibits sufficient and stable adhesion, and is B-staged. The state of the grain bonding agent is also low in hygroscopicity, and can provide a semiconductor device with high reliability. Further, in the B-staged state, the crystal grain bonding agent of the present invention is non-tacky at room temperature, and is advantageous in terms of storage in a B-staged state, and the storage stability is good.

藉由使用本發明之晶粒接合劑,可以含有下述步驟之製造方法,製造半導體裝置16。 The semiconductor device 16 can be manufactured by using the die bonding agent of the present invention, and can include a manufacturing method of the following steps.

(1)將本發明之晶粒接合劑12塗佈於基板11之步驟;(2)藉由加熱,將塗佈於基板之晶粒接合劑進行B階段化之步驟;(3)以鄰接已B階段化之晶粒接合劑的方式,於基板上安裝半導體元件13之步驟;以及(4)將半導體元件的電極部與基板的電路圖案進行打線後,使用密封劑15進行密封之步驟在步驟(4)中,將密封劑加熱硬化,並進行密封的同時,B 階段狀態之晶粒接合劑會正式硬化(參照第2圖)。 (1) a step of applying the die bond 12 of the present invention to the substrate 11; (2) a step of B-staged the die bond applied to the substrate by heating; (3) abutting a step of B-staged grain bonding agent, a step of mounting the semiconductor element 13 on the substrate; and (4) a step of sealing the circuit pattern of the semiconductor element and the circuit pattern of the substrate, and sealing using the sealing agent 15 in the step (4) In the case where the sealant is heat-hardened and sealed, B The grain bonding agent in the stage state is completely hardened (refer to Fig. 2).

藉由使用本發明之晶粒接合劑,即使未如以往的半導體裝置之方法,在安裝半導體元件後加熱進行硬化直到C階段化,仍可進行打線、密封。然而,本發明之晶粒接合劑亦可使用於在安裝半導體元件後,加熱進行硬化直到C階段化之以往方法中;亦可使用在不進行打線、密封之半導體裝置之製造方法中。 By using the die bonding agent of the present invention, wire bonding and sealing can be performed even after the semiconductor device is mounted and hardened by heating until the C-stage is completed as in the conventional semiconductor device method. However, the die bonding agent of the present invention can also be used in a conventional method in which a semiconductor element is mounted and then cured by heating until C-stage. It can also be used in a method of manufacturing a semiconductor device which is not subjected to wire bonding or sealing.

晶粒接合劑的塗佈方法無特別限制,可用分配器(dispenser)、網板等進行描繪/印刷。 The coating method of the die bonding agent is not particularly limited, and drawing/printing can be performed using a dispenser, a screen, or the like.

將塗佈於基板之晶粒接合劑進行B階段化時之加熱溫度,較佳係100至150℃。只要為該溫度範圍,即可在B階段化狀態發揮充分的接著性。B階段化時之加熱溫度更佳係120至150℃。 The heating temperature at the time of B-staged the grain bonding agent applied to the substrate is preferably 100 to 150 °C. As long as it is in this temperature range, it is possible to exhibit sufficient adhesion in the B-stage state. The heating temperature at the time of B-stage is more preferably 120 to 150 °C.

半導體元件之安裝方法無特別限制,可用安裝機(mounter)等進行。半導體元件可因應需要,例如於60至150℃加熱,例如負荷10至100N/chip之荷重而安裝。 The mounting method of the semiconductor element is not particularly limited and can be performed by a mounter or the like. The semiconductor component can be mounted as needed, for example, at 60 to 150 ° C, for example, a load of 10 to 100 N/chip.

半導體元件的電極部與基板的電路圖案進行打線之方法無特別限制,可用打線機(wire bonder)等進行。 The method of bonding the electrode portion of the semiconductor element and the circuit pattern of the substrate is not particularly limited, and may be performed by a wire bonder or the like.

打線後,為了保護構件,可使用密封劑進行密封,惟此時之方法無特別限制。密封劑可使用該領域公知之模塑樹脂(mould rasin),可例舉如環氧模塑化合物(EMC;Epoxy Molding Compound)等。模塑樹脂通常可於160至180℃加熱硬化。本發明之晶粒接合劑於密封前具B階段狀態時,可藉由此時的加熱正式硬化,並使基板與半導體元件之接 著性更為堅固。 After the wire is applied, in order to protect the member, a sealant may be used for sealing, but the method at this time is not particularly limited. As the sealant, a molding varnish which is well known in the art can be used, and examples thereof include an epoxy molding compound (EMC; Epoxy Molding Compound). The molding resin can usually be hardened by heating at 160 to 180 °C. When the grain bonding agent of the present invention has a B-stage state before sealing, it can be hardened by heating at this time, and the substrate and the semiconductor element are connected. More sturdy.

(實施例) (Example)

以下,藉由實施例及比較例更詳細說明本發明,惟本發明不限於該等實施例。 Hereinafter, the present invention will be described in more detail by way of examples and comparative examples, but the invention is not limited to the examples.

(實施例1至7、比較例1至6) (Examples 1 to 7, Comparative Examples 1 to 6)

依表1所示組成(表中的數值為質量份),將各成分混合,調製實施例/比較例之晶粒接合劑。各晶粒接合劑的特性係以下述方式測定。 The composition shown in Table 1 (the numerical values in the table are parts by mass), and the components were mixed to prepare a crystal grain bonding agent of the example/comparative example. The characteristics of each grain bonding agent were measured in the following manner.

[保存安定性] [Save stability]

實施例/比較例的晶粒接合劑,係使用E型黏度計(東機產業公司製,製品名 TV-20),以25℃、旋轉數5rpm、轉子(3°X9.7R)測定剛調製後的黏度(初始黏度)及在密閉容器中保管預定期間後的黏度(經過後黏度)。 The grain bonding agent of the example/comparative example was measured using an E-type viscometer (product name TV-20, manufactured by Toki Sangyo Co., Ltd.) at 25 ° C, a number of revolutions of 5 rpm, and a rotor (3 ° X 9.7 R). Post-viscosity (initial viscosity) and viscosity after a predetermined period of storage in a closed container (post-adhesion).

算出[{(經時後黏度)-(初始黏度)}/(初始黏度)]×100(%) Calculate [{(post-time viscosity)-(initial viscosity)}/(initial viscosity)]×100 (%)

未達1週而增加20%以上時為× When it is less than 1 week and increases by 20% or more, it is ×

未達2週而增加20%以上時為○ ○ when it is less than 2 weeks and increases by 20% or more

3週以上而增加20%以上時為◎ When it is increased by more than 20% for more than 3 weeks, it is ◎

[黏(tack)性] [sticky]

使用印刷機(版厚50μm),將實施例/比較例之晶粒接合劑以30mm×50mm之尺寸塗佈於不銹鋼基板(40mm×60mm)後,於140℃加熱60分鐘以進行B階段化。之後,於室溫使用黏性試驗機(Tack Tester)(RHESCA公司製,製品名 TAC-II)測定黏性。較佳為未達10gf。 Using a printing machine (plate thickness: 50 μm), the die bonding agent of the example/comparative example was applied to a stainless steel substrate (40 mm × 60 mm) in a size of 30 mm × 50 mm, and then heated at 140 ° C for 60 minutes to carry out B-stage. Thereafter, the viscosity was measured at room temperature using a Tack Tester (manufactured by RHESCA, product name: TAC-II). It is preferably less than 10 gf.

條件:減速(down speed) 1.0mm/秒升速(pull-up speed) 600mm/秒荷重 100gf時間 1秒測定距離 5mm探針(probe)直徑 5mmφ Condition: down speed 1.0mm/sec pull-up speed 600mm/sec load 100gf time 1 second measurement distance 5mm probe diameter 5mmφ

[接著性(晶粒黏著(die attach)性)] [adhesiveness (die attach)]

與黏性試驗以相同方式進行(惟,係塗佈為5mm×5mm之尺寸),準備已B階段化之實施例/比較例之晶粒接合劑的膜,使用接合器(Panasonic Factory Solutions公司製,製品名 FCB3),將已於140℃加熱之矽晶片以荷重2kg/5mm2、時間0.5秒進行安裝。使用超音波檢驗裝置(ultrasonic test equipment)(Insight公司製,製品名 HiSpeed 1000TM)進行觀察,晶片為無空隙(void)地安裝時為○,產生空隙時為×。 The film was bonded in the same manner as the viscosity test (however, it was applied to a size of 5 mm × 5 mm), and a film of the grain-bonding agent of the Example/Comparative Example which was B-staged was prepared, and an adapter (manufactured by Panasonic Factory Solutions Co., Ltd.) was used. , product name FCB3), the wafer which has been heated at 140 ° C is mounted at a load of 2 kg / 5 mm 2 for 0.5 seconds. Observation was carried out using an ultrasonic test equipment (product name: HiSpeed 1000TM, manufactured by Insight Co., Ltd.), and the wafer was ○ when it was mounted without voids, and was × when voids were generated.

第3(a)圖及第3(b)圖分別對應實施例2及比較例6。 The third (a) and third (b) drawings correspond to the second embodiment and the comparative example 6, respectively.

[接著性(高溫接著性)] [Continuity (high temperature adhesion)]

與接著性(晶粒黏著性)以相同方式,將矽晶片安裝於已B階段化之實施例/比較例之晶粒接合劑的膜。之後,在將基板於180℃加熱之狀態,使用桌上型強度試驗機(DAGE公司製,製品名 萬能型Bondtester Series 4000),測定基板與矽晶片之接著強度。 The tantalum wafer was attached to the film of the grain-bonding agent of the B-staged Example/Comparative Example in the same manner as the adhesion (die adhesion). Thereafter, the substrate was heated at 180 ° C, and the bonding strength between the substrate and the tantalum wafer was measured using a tabletop strength tester (manufactured by DAGE Co., Ltd., product name Universal Bonder Series 4000).

[接著性(正式硬化後接著強度)] [Adhesiveness (subsequent hardening followed by strength)]

與接著性(晶粒黏著性)以相同方式,將矽晶片安裝於已B階段化之實施例/比較例之晶粒接合劑的膜。之後,以 175℃加熱60分鐘,進行正式硬化。於室溫,使用桌上型強度試驗機(DAGE公司製,製品名 萬能型Bondtester Series 4000),測定基板與矽晶片之接著強度。 The tantalum wafer was attached to the film of the grain-bonding agent of the B-staged Example/Comparative Example in the same manner as the adhesion (die adhesion). After that, It was heated at 175 ° C for 60 minutes for formal hardening. The adhesion strength between the substrate and the tantalum wafer was measured at room temperature using a tabletop strength tester (manufactured by DAGE Co., Ltd., product name Universal Bonder Series 4000).

[展開性] [Expandability]

在BGA基板上,以使實施例/比較例之晶粒接合劑的縱之線間距(line-and-space;以下稱為L/S)成為2.8mm/1.4mm、橫之線間距成為9.7mm/2mm之方式進行孔版印刷,於140℃加熱60分鐘進行B階段化。B階段化之晶粒接合劑上,將已於140℃加熱之厚度330μm、長度5mm、寬度5mm之矽晶片以荷重2kg/5mm2、時間0.5秒進行安裝。測定由晶片邊端展開來的晶粒接合劑的展開性(從晶片邊端至晶粒接合劑所展開的長度)。又,展開性的評估,在從晶片邊端之晶粒接合劑的展開長度為50至250μm時為○,超過250μm時為×。 On the BGA substrate, the line-and-space (hereinafter referred to as L/S) of the grain bonding agent of the example/comparative example was 2.8 mm/1.4 mm, and the line pitch was 9.7 mm. The stencil printing was carried out in a manner of /2 mm, and B-staged by heating at 140 ° C for 60 minutes. On the B-staged grain bonding agent, a wafer having a thickness of 330 μm, a length of 5 mm, and a width of 5 mm which had been heated at 140 ° C was mounted at a load of 2 kg/5 mm 2 for 0.5 second. The spreadability of the die bond developed from the edge of the wafer (the length from the edge of the wafer to the spread of the die bond) was measured. Further, the evaluation of the developability was ○ when the developed length of the die bond from the edge of the wafer was 50 to 250 μm, and was × when it exceeded 250 μm.

[吸濕回流試驗] [Moisture Reflux Test]

使用印刷機(版厚50μm),以使實施例/比較例之晶粒接合劑成為30mm×50mm尺寸之方式塗佈在BGA基板(40mm×60mm)上之後,於140℃加熱60分鐘,進行B階段化。於經B階段化之實施例/比較例的晶粒接合劑的膜,使用接合器(bonder)(Panasonic Factory Solutions公司製,製品名 FCB3),將已於140℃加熱之厚度330μm、長度3mm、寬度3mm之矽晶片以荷重2kg/5mm2、時間0.5秒進行安裝,製作實施例/比較例的晶粒接合劑之試驗片各10片。使用超音波檢測裝置(SAT:Insight公司製,製品名 HiSpeed 1000TM)觀察各試驗片,確認基板與晶片無剝離。然後,將各試驗片放入沸水中煮沸2小時。從沸水取出各試驗片,於270℃之加熱板上載置30秒。之後,將各試驗片使用與上述相同的超音波檢測裝置觀察。確認到10片試驗片全部為基板與晶片無剝離時為○,確認到10片試驗片中有至少1片為基板與晶片剝離時為×。 Using a printing machine (plate thickness: 50 μm), the grain bonding agent of the example/comparative example was applied to a BGA substrate (40 mm × 60 mm) so as to have a size of 30 mm × 50 mm, and then heated at 140 ° C for 60 minutes to carry out B. Staged. In the film of the grain bonding agent of the example/comparative example of the B-stage, a bonder (product name FCB3, manufactured by Panasonic Factory Solutions Co., Ltd.) was used, and the thickness was 330 μm and the length was 3 mm, which was heated at 140 ° C. The wafer having a width of 3 mm was mounted at a load of 2 kg/5 mm 2 for 0.5 second, and 10 test pieces each of the die bonding agents of the examples and the comparative examples were produced. Each test piece was observed using an ultrasonic detecting device (SAT: manufactured by Insight Co., Ltd., product name HiSpeed 1000TM), and it was confirmed that the substrate and the wafer were not peeled off. Then, each test piece was placed in boiling water and boiled for 2 hours. Each test piece was taken out from boiling water and placed on a hot plate at 270 ° C for 30 seconds. Thereafter, each test piece was observed using the same ultrasonic detecting device as described above. It was confirmed that all of the ten test pieces were ○ when the substrate and the wafer were not peeled off, and it was confirmed that at least one of the ten test pieces was × when the substrate was peeled off from the wafer.

固形環氧樹脂 Solid epoxy resin

Ep1:雙酚A型環氧樹脂 環氧當量475g/eq 軟化點64℃ Mw約900 Ep1: bisphenol A type epoxy resin epoxy equivalent 475g/eq softening point 64 ° C Mw about 900

EP2:雙酚A型環氧樹脂 環氧當量650g/eq 軟化點78℃ Mw約1200 EP2: bisphenol A epoxy resin Epoxy equivalent 650g / eq Softening point 78 ° C Mw about 1200

Ep3:雙酚A型環氧樹脂 環氧當量925g/eq 軟化點97℃ Mw約1650 Ep3: bisphenol A type epoxy resin epoxy equivalent 925g/eq softening point 97 ° C Mw about 1650

Ep4:含有聯苯骨架之芳烷基型環氧樹脂(日本化藥公司製 NC3000),環氧當量276g/eq 軟化點56℃ Mw約960 Ep4: an aralkyl type epoxy resin containing a biphenyl skeleton (NC3000 manufactured by Nippon Kayaku Co., Ltd.), epoxy equivalent 276 g/eq, softening point 56 ° C Mw about 960

液狀環氧樹脂 Liquid epoxy resin

Ep5:雙酚A型環氧樹脂 環氧當量189g/eq Ep5: bisphenol A epoxy resin Epoxy equivalent 189g/eq

羧酸二醯肼 Carboxylic acid

DH1:7,11-十八碳二烯-1,18-二卡肼(熔點160℃) DH1: 7,11-octadecadiene-1,18-dikane (melting point 160 ° C)

DH2:3-雙(肼基羧乙基)-5-異丙基乙內醯脲(熔點120℃) DH2: 3-bis(decylcarboxyethyl)-5-isopropylhydantoin (melting point 120 ° C)

DH3:已二酸二醯肼(熔點180℃) DH3: Dioxadiamine (melting point 180 ° C)

DH4:十二烷二酸二醯肼(熔點190℃) DH4: Dioxonium dodecanoate (melting point 190 ° C)

酚酚醛清漆樹脂(明和化成公司製 H-4) Phenolic novolac resin (H-4 manufactured by Minghe Chemical Co., Ltd.)

如表1所示,相當於本發明之晶粒接合劑之實施例1至7的晶粒接合劑在B階段化後,於室溫為無黏性,在保存等方面係屬有利。又,於B階段化狀態顯示良好的展開性及良好的接著性,可無空隙地安裝矽晶片。再者,於B階段化狀態之接著性安定,高溫接著強度優異,即使再吸 濕回流試驗中亦未發生剝離,再者,正式硬化後之接著性亦良好,確認到能提供可靠度優異之半導體裝置。其中,使用7,11-十八碳二烯-1,18-二卡肼之實施例2至7之保存安定性優異。 As shown in Table 1, the grain bonding agents of Examples 1 to 7 corresponding to the grain bonding agents of the present invention are non-viscous at room temperature after the B-stage, and are advantageous in terms of storage and the like. Further, in the B-staged state, good spreadability and good adhesion are exhibited, and the germanium wafer can be mounted without voids. Furthermore, in the B-stage state, the adhesion is excellent, and the high temperature is excellent in strength, even if it is sucked again. No peeling occurred in the wet reflow test, and the adhesion after the main hardening was also good, and it was confirmed that a semiconductor device excellent in reliability can be provided. Among them, Examples 2 to 7 using 7,11-octadecadiene-1,18-dicarbene were excellent in storage stability.

欠缺羧酸二醯肼之比較例1的晶粒接合劑,其高溫接著強度差。 The grain bonding agent of Comparative Example 1 which lacked bismuth carboxylic acid had a high temperature bonding strength.

使用熔點高的羧酸二醯肼之比較例2及3的晶粒接合劑,其高溫接著強度亦為差。又,比較例3的晶粒接合劑,其展開性大,伴隨小型化、細密化所要求之可靠度低。 The grain bonding agents of Comparative Examples 2 and 3 using a bismuth carboxylic acid having a high melting point also had poor high-temperature bonding strength. Further, the die bonding agent of Comparative Example 3 has a large spreadability, and the reliability required for miniaturization and densification is low.

使用酚酚醛清漆樹脂作為硬化劑之比較例4的晶粒接合劑,其高溫接著強度及正式硬化後接著強度差,保存安定性亦低。又,比較例4的晶粒接合劑,其展開性大,因吸濕回流試驗而發生剝離,可靠度低。 The grain bonding agent of Comparative Example 4 using a phenol novolak resin as a curing agent had a high temperature bonding strength and a difference in strength after the main curing, and the storage stability was also low. Further, the die bonding agent of Comparative Example 4 had a large spreadability and was peeled off by the moisture absorption reflow test, and the reliability was low.

再者,羧酸二醯肼的含量低於本發明範圍之比較例5及高於本發明範圍之比較例6,就接著性而言結果為較差。具體上,比較例5係高溫接著強度差,因吸濕回流試驗而發生剝離,可靠度低。比較例6係在安裝矽晶片時產生空隙,高溫接著強度亦差,展開性小,因吸濕回流試驗而發生剝離,可靠度低。 Further, Comparative Example 5 in which the content of bismuth carboxylate was lower than the range of the present invention and Comparative Example 6 which was higher than the range of the present invention was inferior in terms of adhesion. Specifically, in Comparative Example 5, the high-temperature adhesion strength was poor, and peeling occurred due to the moisture absorption reflow test, and the reliability was low. In Comparative Example 6, voids were generated when the tantalum wafer was mounted, and the strength at the high temperature was also poor, and the spreadability was small, and peeling occurred due to the moisture absorption reflow test, and the reliability was low.

(實施例8至12、比較例7至10) (Examples 8 to 12, Comparative Examples 7 to 10)

依表2所示組成(表中的數值為質量份),將各成分混合,調製實施例/比較例之晶粒接合劑。固形環氧樹脂、液狀環氧樹脂、羧酸二醯肼係使用與表1所示者相同者。各晶粒接合劑的特性係以與上述相同之方式測定。 The composition shown in Table 2 (the numerical values in the table are parts by mass), and the components were mixed to prepare a crystal grain bonding agent of the examples/comparative examples. The solid epoxy resin, the liquid epoxy resin, and the carboxylic acid diterpene were used in the same manner as those shown in Table 1. The characteristics of each grain bonding agent were measured in the same manner as described above.

如表2所示,使用7,11-十八碳二烯-1,18-二卡肼之相當於本發明晶粒接合劑之實施例8至12的晶粒接合劑,在B階段化後,於室溫為無黏性,在保存等方面係屬有利。又,於B階段化狀態係顯示良好的接著性,可無空隙地安裝矽晶片。再者,於B階段化狀態之接著性安定,高溫接著強度優異。此外,正式硬化後之接著性亦良好,保存安定性亦優異。又,確認到實施例8至12的晶粒接合劑之展開性良好,在吸濕回流試驗後亦未發生剝離,可提供可靠度優異之半導體裝置。 As shown in Table 2, the grain bonding agent of Examples 8 to 12 corresponding to the grain bonding agent of the present invention using 7,11-octadecadiene-1,18-dikalan was used after the B-stage. It is non-viscous at room temperature and is beneficial in terms of preservation. Moreover, in the B-staged state, good adhesion is exhibited, and the germanium wafer can be mounted without voids. Further, in the B-staged state, the adhesion is excellent, and the high-temperature bonding strength is excellent. In addition, the adhesion after the final hardening is also good, and the storage stability is also excellent. Further, it was confirmed that the grain bonding agents of Examples 8 to 12 have good developability, and no peeling occurred after the moisture absorption reflow test, and a semiconductor device excellent in reliability can be provided.

就(B1)二氰二胺所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係低於本發明之範圍的比較例7而言,其展開性大,因吸濕回流試驗而發生剝離,可靠度低,保存安定性差,正式硬化後接著強度亦差。 The expansion ratio of the molar number of the active hydrogen contained in (B1) dicyandiamide to the molar number of the epoxy group contained in (A) is lower than that of Comparative Example 7 in the range of the present invention. It is large, peeling occurs due to moisture absorption reflow test, low reliability, poor storage stability, and poor strength after formal hardening.

就(B1)二氰二胺所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係高於本發明之範圍的比較例8而言,其展開性小,因吸濕回流而發生剝離,可靠度低,保存安定性差。 The expansion ratio of the molar number of the active hydrogen contained in (B1) dicyandiamide to the molar number of the epoxy group contained in (A) is higher than that of Comparative Example 8 in the range of the present invention. It is small in nature and peels off due to moisture absorption and reflow, and has low reliability and poor storage stability.

再者,就(B2)羧酸二醯肼所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係低於本發明之範圍的比較例9而言,其高溫接著強度差,因吸濕回流試驗而發生剝離,可靠度低,保存安定性差。 Further, the ratio of the molar number of the active hydrogen contained in the (B2) bismuth carboxylic acid to the molar number of the epoxy group contained in (A) is Comparative Example 9 which is lower than the range of the present invention. In other words, the high temperature is inferior in strength, and peeling occurs due to the moisture absorption reflow test, and the reliability is low, and the storage stability is poor.

就(B2)羧酸二醯肼所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係高於本發明之範圍的比較例10而言,其展開性小,因吸濕回流試驗而發生剝離,可靠 度低,保存安定性差。 The ratio of the molar number of the active hydrogen contained in (B2) bismuth carboxylic acid to the molar number of the epoxy group contained in (A) is higher than that of Comparative Example 10 in the range of the present invention. Low spreadability, peeling due to moisture absorption reflow test, reliable Low degree and poor preservation stability.

(產業上之可利用性) (industrial availability)

若依據本發明之晶粒接合劑,即可以簡便的方法使半導體裝置具有優異的可靠度。詳細而言,即使未C階段化,仍可以B階段化狀態進行打線、密封,且可製造可靠度高之半導體裝置,產業上之利用性高。 According to the die bonding agent of the present invention, the semiconductor device can be excellent in reliability in a simple manner. In detail, even if it is not C-staged, it is possible to perform wire bonding and sealing in a B-stage state, and it is possible to manufacture a semiconductor device having high reliability, and it is industrially highly usable.

本案申請專利範圍第一項所請為晶粒接合劑,惟本案圖式為半導體裝置的製造方法之示意圖或實驗結果之照片,故不足以代表本案技術特徵。 The first item of the patent application scope of the present application is a grain bonding agent. However, the drawing of the present invention is a schematic diagram of a manufacturing method of a semiconductor device or a photograph of an experimental result, and thus is not sufficient to represent the technical features of the present invention.

Claims (7)

一種晶粒接合劑,其含有(A)固形環氧樹脂、(B1)二氰二胺及(B2)熔點170℃以下的羧酸二醯肼,其中,(B1)所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係0.9至1.4,且(B2)所含之活性氫的莫耳數相對於(A)所含之環氧基的莫耳數之比係0.08至0.30。 A grain bonding agent comprising (A) a solid epoxy resin, (B1) dicyandiamide, and (B2) a carboxylic acid dihydrazide having a melting point of 170 ° C or less, wherein (B1) contains active hydrogen The ratio of the number of ears to the number of moles of the epoxy group contained in (A) is 0.9 to 1.4, and the number of moles of active hydrogen contained in (B2) is relative to the number of epoxy groups contained in (A). The ratio of the number of ears is 0.08 to 0.30. 如申請專利範圍第1項所述之晶粒接合劑,其中,(B2)係選自1,3-雙(肼基羧乙基)-5-異丙基乙內醯脲及7,11-十八碳二烯-1,18-二卡肼所成群中之1種以上的羧酸二醯肼。 The grain bonding agent according to claim 1, wherein (B2) is selected from the group consisting of 1,3-bis(decylcarboxyethyl)-5-isopropylhydantoin and 7,11- One or more carboxylic acid diterpenes in a group of octadecadiene-1,18-dikason. 如申請專利範圍第1項或第2項所述之晶粒接合劑,其中,(A)係固形雙酚A型環氧樹脂。 The grain bonding agent according to claim 1 or 2, wherein (A) is a solid bisphenol A type epoxy resin. 如申請專利範圍第1項或第2項所述之晶粒接合劑,其中復含有二醇酯系溶劑。 The grain bonding agent according to claim 1 or 2, which further comprises a glycol ester solvent. 如申請專利範圍第1項或第2項所述之晶粒接合劑,其係進行B階段化而成。 The grain bonding agent according to claim 1 or 2, wherein the grain bonding agent is B-staged. 一種半導體裝置,其係使用申請專利範圍第1項至第5項中任一項所述之晶粒接合劑而製造者。 A semiconductor device manufactured by using the die bonding agent according to any one of claims 1 to 5. 一種半導體裝置之製造方法,包含下述步驟:(1)將申請專利範圍第1項至第5項中任一項所述之晶粒接合劑塗佈於基板之步驟;(2)藉由加熱,使塗佈於基板之晶粒接合劑進行B階段化之步驟;(3)以鄰接已B階段化之晶粒接合劑的方式,於基 板上安裝半導體元件之步驟;以及(4)將半導體元件之電極部與基板之電路圖案進行打線後,使用密封劑進行密封之步驟。 A method of manufacturing a semiconductor device, comprising the steps of: (1) applying a die bond according to any one of claims 1 to 5 to a substrate; (2) heating by a step of B-staged the grain bonding agent applied to the substrate; (3) in a manner of adjoining the B-staged grain bonding agent a step of mounting a semiconductor element on a board; and (4) a step of sealing the circuit pattern of the electrode portion of the semiconductor element and the substrate, and then sealing with a sealant.
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