TWI527908B - Aluminum alloy pretective agent and solution using same - Google Patents

Aluminum alloy pretective agent and solution using same Download PDF

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TWI527908B
TWI527908B TW104121221A TW104121221A TWI527908B TW I527908 B TWI527908 B TW I527908B TW 104121221 A TW104121221 A TW 104121221A TW 104121221 A TW104121221 A TW 104121221A TW I527908 B TWI527908 B TW I527908B
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aluminum alloy
acid
protectant
protective agent
fatty acid
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TW201638352A (en
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楊明陸
瞿健
莊欽中
王斑
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富翔精密工業(昆山)有限公司
優力萌應用材料(上海)有限公司
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Description

鋁合金防護劑及其防護劑溶液Aluminum alloy protective agent and its protective agent solution

本發明涉及一種鋁合金防護劑,尤其涉及一種7系鋁合金防護劑。The invention relates to an aluminum alloy protective agent, in particular to a 7-series aluminum alloy protective agent.

7系鋁合金也稱為航空鋁合金,其具有強度高、重量輕、硬度高等特性,並廣泛應用於電子行業、航空業及汽車行業等。鋁合金件一般藉由銑削、拋光等多道工序加工形成半成品,再藉由陽極氧化處理形成最終成品。鋁合金件在每兩道加工工序的間一般需停留一定時間,在該期間,鋁合金件暴露於空氣中,容易發生氧化變色。7 series aluminum alloy, also known as aerospace aluminum alloy, has the characteristics of high strength, light weight and high hardness, and is widely used in the electronics industry, aviation industry and automobile industry. The aluminum alloy parts are generally processed into a semi-finished product by a plurality of processes such as milling and polishing, and then anodized to form a final product. The aluminum alloy member generally needs to stay for a certain period of time between every two processing steps, during which the aluminum alloy member is exposed to the air, and oxidative discoloration is apt to occur.

先前技術中,一般藉由白蠟油在鋁合金件的表面形成一層保護膜來防止加工過程中的氧化。然,加工完成後,需用含磷的清洗劑來清洗白蠟油保護膜,易對環境造成污染。In the prior art, a protective film is generally formed on the surface of the aluminum alloy member by ash oil to prevent oxidation during processing. However, after the processing is completed, it is necessary to clean the white wax oil protective film with a phosphorus-containing cleaning agent, which is easy to cause environmental pollution.

鑒於前述狀況,有必要提供一種環保且防護效果較好的鋁合金防護劑。In view of the foregoing, it is necessary to provide an aluminum alloy protectant which is environmentally friendly and has a good protective effect.

一種鋁合金防護劑,該鋁合金防護劑包括下述重量百分比的組分:1%-30%的CORRGUARD TMSI,1%-20%的碳原子數在13以上的脂肪酸,1%-10%的有機胺,1%-10%的碳原子數為6-12的脂肪酸,0.5%-5%的表面活性劑,0.5%-3%的助乳化劑,0.1%-0.5%的防銹劑,以及餘量的水。 An aluminum protective agent, the protective agent comprises an aluminum alloy components by weight percentage: 1-30% of CORRGUARD TM SI, 1% to 20 carbon atoms in the fatty acid of 13% or more, 1% -10% Organic amine, 1%-10% fatty acid with 6-12 carbon atoms, 0.5%-5% surfactant, 0.5%-3% co-emulsifier, 0.1%-0.5% anti-rust agent, And the balance of water.

一種包含上述鋁合金金防護劑的防護劑溶液,該防護劑溶液的濃度為1%-20%。A protective agent solution comprising the above aluminum alloy gold repellent, the concentration of the protective agent solution being from 1% to 20%.

本發明的鋁合金防護劑,採用較低的濃度的防護劑溶液即能長時間地防護鋁合金件,避免鋁合金件被腐蝕,具有高效地防護能力。而且,該防護劑完全溶于水,相較傳統的白蠟油防護劑,其不需要藉由含磷的清洗劑進行清洗,僅用水即可清洗乾淨進行清洗,減少了環境污染。The aluminum alloy protector of the invention can protect the aluminum alloy parts for a long time by using a lower concentration of the protective agent solution, thereby avoiding corrosion of the aluminum alloy parts and having high protection ability. Moreover, the protective agent is completely soluble in water, and compared with the traditional ash oil protective agent, it does not need to be cleaned by a phosphorus-containing cleaning agent, and can be cleaned and cleaned only with water, thereby reducing environmental pollution.

圖1為樣品1-3的表面形貌觀察結果。Figure 1 shows the results of surface topography of Samples 1-3.

圖2為樣品4-6的表面形貌觀察結果。Figure 2 shows the results of surface topography of samples 4-6.

圖3為樣品7-8的表面形貌觀察結果。Figure 3 shows the results of surface topography of samples 7-8.

下面將結合附圖及實施方式對本發明的鋁合金防護劑作進一步的詳細說明。The aluminum alloy protective agent of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

本發明的鋁合金防護劑包括下述重量百分比的組分:1%-30%的CORRGUARD TMSI,1%-20%的碳原子數在13以上的脂肪酸,1%-10%的有機胺,1%-10%的碳原子數為6-12的脂肪酸,0.5%-5%的表面活性劑,0.5%-3%的助乳化劑,0.1%-0.5%的防銹劑,以及餘量的水。其中,CORRGUARD TMSI為美國陶氏化學公司(Dow chemical corporate)的一種緩蝕劑,其商品名為CORRGUARD TMSI。本發明的鋁合金防護劑完全溶于水。 Aluminum protectant of the present invention comprises the following components by weight percentage: 1-30% of CORRGUARD TM SI, 1% to 20 carbon atoms in the fatty acid of 13% or more, 1% -10% of an organic amine, 1%-10% of fatty acids having 6-12 carbon atoms, 0.5%-5% surfactant, 0.5%-3% co-emulsifier, 0.1%-0.5% rust inhibitor, and the balance water. Which, CORRGUARD TM SI for the US Dow Chemical Company (Dow chemical corporate) a corrosion inhibitor, trade name CORRGUARD TM SI. The aluminum alloy protectant of the present invention is completely soluble in water.

優選地,碳原子數為13以上的脂肪酸包括篦麻油脂肪酸,妥爾油脂肪酸,大豆油脂肪酸,油酸,肉豆蔻酸、棕櫚酸、異構硬脂酸中的一種或多種。有機胺包括三乙醇胺、二乙醇胺、單乙醇胺、2-氨基-2-甲基-1-丙醇、二甘醇胺中的一種或多種。碳原子數為6-12的脂肪酸包括壬酸、辛酸、異壬酸、新葵酸、癸二酸、十一碳二元酸、十二碳二元酸中的一種或多種。表面活性劑包括石油磺酸鈉、失水山梨醇油酸酯、脂肪醇聚氧乙烯醚、蓖麻油聚氧乙烯醚中的一種或多種。助乳化劑包括乙醇、丙二醇、異構醇類中的一種或多種。防銹劑包括苯丙三氮唑,12烯基丁二酸、油醯肌氨酸中的一種或多種。Preferably, the fatty acid having 13 or more carbon atoms includes one or more of castor oil fatty acid, tall oil fatty acid, soybean oil fatty acid, oleic acid, myristic acid, palmitic acid, and isomeric stearic acid. The organic amine includes one or more of triethanolamine, diethanolamine, monoethanolamine, 2-amino-2-methyl-1-propanol, and diglycolamine. The fatty acid having 6 to 12 carbon atoms includes one or more of capric acid, caprylic acid, isophthalic acid, neonic acid, sebacic acid, undecyl dibasic acid, and dodecane dibasic acid. The surfactant includes one or more of sodium petroleum sulfonate, sorbitan oleate, fatty alcohol polyoxyethylene ether, and castor oil polyoxyethylene ether. The co-emulsifier includes one or more of ethanol, propylene glycol, and isomeric alcohols. The rust inhibitor includes one or more of benzotriazole, 12 alkenyl succinic acid, and oleic acid sarcosine.

優選地,本發明的鋁合金防護劑包括下述重量百分比的組分:1%-30%的CORRGUARD TMSI,1%-20%的篦麻油脂肪酸,1%-10%的2-氨基-2-甲基-1-丙醇,1%-10%的異壬酸,0.5%-5%的脂肪醇聚氧乙烯醚,0.5%-3%的異構醇,0.1%-0.5%的苯丙三氮唑,以及餘量的水。 Preferably, the aluminum alloy protectant of the present invention comprises the following components by weight percentage: 1-30% of CORRGUARD TM SI, 1% -20% of castor oil fatty acid, 1% to 10% of 2-amino-2 -Methyl-1-propanol, 1%-10% isodecanoic acid, 0.5%-5% fatty alcohol polyoxyethylene ether, 0.5%-3% isomeric alcohol, 0.1%-0.5% styrene-acrylic acid Triazole, and the balance of water.

本發明還提供一種製備上述鋁合金防護劑的方法,其包括以下步驟:將CORRGUARD TMSI,碳原子數在13以上的脂肪酸,有機胺,碳原子數為6-12的脂肪酸,表面活性劑,助乳化劑,及防銹劑按照比例混合,並在常溫下攪拌10-60分鐘得到混合物A;將混合物A緩慢加入適量的水中,並攪拌10-30分鐘,以得到該鋁合金防護劑。 The present invention also provides a method of preparing the aluminum alloy protective agent, comprising the steps of: CORRGUARD TM SI, the number of carbon atoms of 13 or more fatty acids, organic amines, 6-12 carbon atoms, a fatty acid, a surfactant, The co-emulsifier and the rust preventive are mixed in proportion and stirred at normal temperature for 10 to 60 minutes to obtain a mixture A; the mixture A is slowly added to an appropriate amount of water, and stirred for 10 to 30 minutes to obtain the aluminum alloy protectant.

實施例1Example 1

鋁合金防護劑包括以下重量百分比的組分:30%的CORRGUARD TMSI,20%的篦麻油脂肪酸,10%的2-氨基-2-甲基-1-丙醇,10%的異壬酸,5%的脂肪醇聚氧乙烯醚,3%的異構醇,0.5%的苯丙三氮唑,以及餘量的水。 Protective agent comprising aluminum components by weight percentage: 30% CORRGUARD TM SI, 20% of castor oil fatty acid, 10% 2-methyl-l-propanol, 10% isononanoic acid, 5% fatty alcohol polyoxyethylene ether, 3% isomeric alcohol, 0.5% benzotriazole, and the balance of water.

實施例2Example 2

鋁合金防護劑包括以下重量百分比的組分:1%的CORRGUARD TMSI,1%的篦麻油脂肪酸,1%的2-氨基-2-甲基-1-丙醇,1%-的異壬酸,0.5%的脂肪醇聚氧乙烯醚,0.5%的異構醇,0.1%的苯丙三氮唑,以及餘量的水。 Protective agent comprising aluminum components by weight percentage: 1% CORRGUARD TM SI, 1% of castor oil fatty acid, 1% 2-methyl-1-propanol, 1% - of isononanoic acid , 0.5% fatty alcohol polyoxyethylene ether, 0.5% isomeric alcohol, 0.1% benzotriazole, and the balance of water.

實施例3Example 3

鋁合金防護劑包括以下重量百分比的組分:10%的CORRGUARD TMSI,10%的篦麻油脂肪酸,5%的2-氨基-2-甲基-1-丙醇,5%的異壬酸,5%的脂肪醇聚氧乙烯醚,2%的異構醇,0.5%的苯丙三氮唑,以及餘量的水。 Protective agent comprising aluminum components by weight percentage: 10% CORRGUARD TM SI, 10% of castor oil fatty acid, 5% of 2-methyl-1-propanol, 5% of the isononanoic acid, 5% fatty alcohol polyoxyethylene ether, 2% isomeric alcohol, 0.5% benzotriazole, and the balance of water.

將實施例1-3所得的防護劑用水稀釋得到濃度為5%的防護劑溶液。提供3組鋁合金樣品,標號分別為1#、2#、3#3,對該3組鋁合金樣品藉由打磨的後用酒精清洗。本實施方式中,樣品1-3均為7003系鋁合金。將該3組鋁合金樣品分別浸泡在上述3組濃度為5%的防護劑溶液中3分鐘,再將該3組鋁合金樣品撈出,並放置於室內。防護劑在鋁合金樣品的表面,藉由物理-化學吸附形成防護膜,以防止鋁合金金樣品被氧化腐蝕。本實施方式中,室內的溫度大致為22℃,室內的相對濕度大致為75%。本實施方式中,樣品1浸入實施例1中的鋁合金防護劑,樣品2浸入實施例2中的鋁合金防護劑,樣品3浸入實施例3中的鋁合金防護劑。觀察該3組鋁合金樣品在放置一定時間後的表面形貌,以判斷防護劑對鋁合金樣品的防護效果(樣品1-3的表面形貌觀察結果請參照圖1)。The protective agent obtained in Examples 1-3 was diluted with water to obtain a protective agent solution having a concentration of 5%. Three sets of aluminum alloy samples were provided, numbered 1#, 2#, 3#3, and the three sets of aluminum alloy samples were washed with alcohol after being polished. In the present embodiment, Samples 1-3 are all 7003 aluminum alloys. The three sets of aluminum alloy samples were respectively immersed in the above three groups of 5% concentration of the protective agent solution for 3 minutes, and the three sets of aluminum alloy samples were taken out and placed in the room. The protective agent forms a protective film on the surface of the aluminum alloy sample by physical-chemical adsorption to prevent the aluminum alloy gold sample from being oxidized and etched. In the present embodiment, the temperature in the room is approximately 22 ° C, and the relative humidity in the room is approximately 75%. In the present embodiment, the sample 1 was immersed in the aluminum alloy repellent of Example 1, the sample 2 was immersed in the aluminum alloy repellent of Example 2, and the sample 3 was immersed in the aluminum alloy repellent of Example 3. The surface morphology of the three groups of aluminum alloy samples after a certain period of time was observed to determine the protective effect of the protective agent on the aluminum alloy samples (see Figure 1 for the surface topography of samples 1-3).

由圖1可以看出,本發明實施方式的鋁合金防護劑對鋁合金具有良好的防護效果。5%濃度的防護劑溶液在鋁合金表面形成的防護膜,其可保證鋁合金件在空氣中放置至少8小時而不被腐蝕,從而滿足鋁合金件在工序間轉換停留的需求;另外,藉由調整鋁合金防護劑的配方,可使鋁合金件在在空氣中放置120小時內不被腐蝕。It can be seen from FIG. 1 that the aluminum alloy protective agent of the embodiment of the invention has a good protective effect on the aluminum alloy. The protective film formed by the 5% concentration of the protective agent solution on the surface of the aluminum alloy can ensure that the aluminum alloy piece is placed in the air for at least 8 hours without being corroded, thereby satisfying the requirement of the aluminum alloy piece to switch between the processes; By adjusting the formulation of the aluminum alloy protectant, the aluminum alloy parts can be prevented from being corroded within 120 hours in the air.

另外,將本發明實施方式的鋁合金防護劑用水稀釋得到具有不同濃度的防護劑溶液。本實施方式中,對實施例1的鋁合金防護劑進行稀釋,並配製成濃度分別為1%、3%、5%、10%、20%的防護劑溶液。提供5組相同的鋁合金樣品,標號分別為4#、5#、6#、7#、8#。將該5組樣品分別浸入上述5組具有不同濃度的防護劑溶液中3分鐘,再將該5組鋁合金樣品撈出,並放置於室內。本實施方式中,樣品4-8均為7003系鋁合金,室內的溫度大致為22℃,室內的相對濕度大致為75%。觀察樣品4-8在放置一定時間後的表面形貌,以判斷防護劑對鋁合金樣品的防護效果(樣品4-8的表面形貌觀察結果請參照圖2)。Further, the aluminum alloy protectant of the embodiment of the present invention is diluted with water to obtain a protective agent solution having different concentrations. In the present embodiment, the aluminum alloy protective agent of Example 1 was diluted and formulated into a protective agent solution having a concentration of 1%, 3%, 5%, 10%, and 20%, respectively. Five sets of identical aluminum alloy samples were provided, numbered 4#, 5#, 6#, 7#, 8#. The five sets of samples were separately immersed in the above five groups of protective agent solutions having different concentrations for 3 minutes, and the five sets of aluminum alloy samples were taken out and placed indoors. In the present embodiment, the samples 4-8 were all 7003 aluminum alloys, the indoor temperature was approximately 22 ° C, and the indoor relative humidity was approximately 75%. Observe the surface morphology of samples 4-8 after standing for a certain period of time to determine the protective effect of the protective agent on the aluminum alloy sample (see Figure 2 for the surface topography of samples 4-8).

由圖2可看出,隨著防護劑溶液濃度的增加,防護劑對鋁合金件的防護時間逐漸增大。濃度為1%的防護劑溶液在鋁合金表面形成的防護膜,其可保證鋁合金件在空氣中放置至少8小時而不被腐蝕。濃度為5%的防護劑溶液在鋁合金,其可保證鋁合金件放置至少120小時而不被腐蝕。It can be seen from Fig. 2 that as the concentration of the protective agent solution increases, the protective time of the protective agent on the aluminum alloy member gradually increases. A protective film of 1% concentration of the protective agent solution on the surface of the aluminum alloy ensures that the aluminum alloy part is placed in the air for at least 8 hours without being corroded. A 5% concentration of the protectant solution is in the aluminum alloy, which ensures that the aluminum alloy parts are placed for at least 120 hours without being corroded.

本發明實施方式的鋁合金防護劑,採用較低的濃度的防護劑溶液即能長時間地防護鋁合金件,避免鋁合金件被腐蝕,具有高效地防護能力。而且,該防護劑完全溶于水,相較傳統的白蠟油防護劑,其不需要藉由含磷的清洗劑進行清洗,僅用水即可清洗乾淨進行清洗,減少了環境污染。The aluminum alloy protective agent of the embodiment of the invention can protect the aluminum alloy parts for a long time by using a lower concentration of the protective agent solution, thereby avoiding corrosion of the aluminum alloy parts and having high effective protection ability. Moreover, the protective agent is completely soluble in water, and compared with the traditional ash oil protective agent, it does not need to be cleaned by a phosphorus-containing cleaning agent, and can be cleaned and cleaned only with water, thereby reducing environmental pollution.

綜上所述,本發明符合發明專利要件,爰依法提出申請專利。惟,以上該者僅為本發明的較佳實施例,舉凡熟悉本案技藝的人士,在爰依本發明精神所作的等效修飾或變化,皆應涵蓋於以下的如申請專利範圍內。In summary, the present invention complies with the requirements of the invention patent, and submits a patent application according to law. However, the above is only a preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art of the present invention should be included in the following claims.

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no

Claims (10)

一種鋁合金防護劑,其改良在於,該鋁合金防護劑包括下述重量百分比的組分:1%-30%的CORRGUARD TMSI,1%-20%的碳原子數在13以上的脂肪酸,1%-10%的有機胺,1%-10%的碳原子數為6-12的脂肪酸,0.5%-5%的表面活性劑,0.5%-3%的助乳化劑,0.1%-0.5%的防銹劑,以及餘量的水。 An aluminum alloy protectant which improvement wherein the protective agent comprises an aluminum alloy components by weight percentage: 1-30% of CORRGUARD TM SI, the number of carbon atoms in the 1% -20% of the fatty acids of 13 or more, 1 %-10% organic amine, 1%-10% fatty acid with 6-12 carbon atoms, 0.5%-5% surfactant, 0.5%-3% co-emulsifier, 0.1%-0.5% Rust inhibitor, and the balance of water. 如申請專利範圍第1項所述的鋁合金防護劑,其中該碳原子數為13以上的脂肪酸包括篦麻油脂肪酸,妥爾油脂肪酸,大豆油脂肪酸,油酸,肉豆蔻酸、棕櫚酸、異構硬脂酸中的一種或多種。The aluminum alloy protectant according to claim 1, wherein the fatty acid having 13 or more carbon atoms comprises castor oil fatty acid, tall oil fatty acid, soybean oil fatty acid, oleic acid, myristic acid, palmitic acid, and different One or more of stearic acid. 如申請專利範圍第1項所述的鋁合金防護劑,其中該有機胺包括三乙醇胺、二乙醇胺、單乙醇胺、2-氨基-2-甲基-1-丙醇、二甘醇胺中的一種或多種。The aluminum alloy protectant according to claim 1, wherein the organic amine comprises one of triethanolamine, diethanolamine, monoethanolamine, 2-amino-2-methyl-1-propanol, and diglycolamine. Or a variety. 如申請專利範圍第1項所述的鋁合金防護劑,其中該碳原子數為6-12的脂肪酸包括壬酸、辛酸、異壬酸、新葵酸、癸二酸、十一碳二元酸、十二碳二元酸中的一種或多種。The aluminum alloy protectant according to claim 1, wherein the fatty acid having 6 to 12 carbon atoms comprises citric acid, octanoic acid, isophthalic acid, neonic acid, sebacic acid, and undecyl dibasic acid. One or more of the twelve carbon dibasic acids. 如申請專利範圍第1項所述的鋁合金防護劑,其中該表面活性劑包括石油磺酸鈉、失水山梨醇油酸酯、脂肪醇聚氧乙烯醚、蓖麻油聚氧乙烯醚中的一種或多種。The aluminum alloy protective agent according to claim 1, wherein the surfactant comprises one of sodium petroleum sulfonate, sorbitan oleate, fatty alcohol polyoxyethylene ether, and castor oil polyoxyethylene ether. Or a variety. 如申請專利範圍第1項所述的鋁合金防護劑,其中該助乳化劑包括乙醇、丙二醇、異構醇類中的一種或多種。The aluminum alloy protectant according to claim 1, wherein the co-emulsifier comprises one or more of ethanol, propylene glycol, and isomeric alcohol. 如申請專利範圍第1項所述的鋁合金防護劑,其中防銹劑包括苯丙三氮唑,12烯基丁二酸、油醯肌氨酸中的一種或多種。The aluminum alloy protectant according to claim 1, wherein the rust preventive agent comprises one or more of benzotriazole, 12 alkenyl succinic acid, and oleic acid sarcosine. 如申請專利範圍第1項所述的鋁合金防護劑,其特徵在於,該鋁合金防護劑包括下述重量百分比的組分:1%-30%的CORRGUARD TMSI,1%-20%的篦麻油脂肪酸,1%-10%的2-氨基-2-甲基-1-丙醇,1%-10%的異壬酸,0.5%-5%的脂肪醇聚氧乙烯醚,0.5%-3%的異構醇,0.1%-0.5%的苯丙三氮唑,以及餘量的水。 The patentable scope of the application of paragraph 1 protectant aluminum, wherein the aluminum alloy comprises the following weight percentages protectant ingredients: 1% -30% of CORRGUARD TM SI, 1% -20% of the grate Sesame oil fatty acid, 1%-10% 2-amino-2-methyl-1-propanol, 1%-10% isodecanoic acid, 0.5%-5% fatty alcohol polyoxyethylene ether, 0.5%-3 % of isomeric alcohol, 0.1% to 0.5% benzotriazole, and the balance of water. 一種包括申請專利範圍第1項所述的鋁合金防護劑的防護劑溶液,其中該防護劑溶液的濃度為1%-20%。A protective agent solution comprising the aluminum alloy protectant according to claim 1 wherein the concentration of the protective agent solution is from 1% to 20%. 如申請專利範圍第9項所述的防護劑溶液,其中該防護劑溶液的濃度為5%。The protectant solution of claim 9, wherein the concentration of the protectant solution is 5%.
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