TWI526910B - Sensor structure of touch panel and method for fabricating the same - Google Patents

Sensor structure of touch panel and method for fabricating the same Download PDF

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TWI526910B
TWI526910B TW103140014A TW103140014A TWI526910B TW I526910 B TWI526910 B TW I526910B TW 103140014 A TW103140014 A TW 103140014A TW 103140014 A TW103140014 A TW 103140014A TW I526910 B TWI526910 B TW I526910B
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conductive layer
layer
sensing
insulating
insulating portion
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TW201619790A (en
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李志宗
饒瑞盷
鍾尚廷
賴紀光
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達鴻先進科技股份有限公司
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觸控面板之觸控結構及其製造方法 Touch panel touch structure and manufacturing method thereof

本發明是關於一種觸控面板及其製造方法有關,特別是關於一種電容式觸控面板及其製造方法。 The present invention relates to a touch panel and a method of fabricating the same, and more particularly to a capacitive touch panel and a method of fabricating the same.

隨著科技的進步與對於人機互動的需求,觸控面板係已廣泛用於各種電子產品中,例如智慧型手機、衛星導航系統、平板電腦、個人數位助理及筆記型電腦等。目前,依技術原理的差異,觸控面板可分為電阻式、電容式、超音波式與光學式觸控面板等;其中,電容式觸控面板係因利用手指或其他導電體的觸碰而發生電容感應,故具有相當良好的感應性能,因此更被廣泛應用於各種高單價的消費性電子產品。 With the advancement of technology and the demand for human-computer interaction, touch panels have been widely used in various electronic products, such as smart phones, satellite navigation systems, tablet computers, personal digital assistants and notebook computers. At present, according to differences in technical principles, touch panels can be classified into resistive, capacitive, ultrasonic, and optical touch panels; among them, capacitive touch panels are touched by fingers or other electrical conductors. Capacitive sensing occurs, so it has quite good sensing performance, so it is widely used in a variety of high-priced consumer electronics.

第一圖為一示意流程圖,其說明了已知電容式觸控面板的簡化製程。如第一圖所示,首先,於步驟S101,提供一基板(例如玻璃基板);於步驟S102,在玻璃基板上塗佈(或鍍製)一導電層(例如氧化銦錫層),並於步驟S103,以微影及蝕刻製程圖樣化該導電層,以形成觸控面板之縱向感測;在步驟S104,於縱向感測上形成一絕緣層,例如介電層;在步驟S105,於絕緣層上塗佈(或鍍製)另一導電層(例如氧化銦錫層);於步驟S106,以微影及蝕刻製程圖樣化該另一導電層,以形成觸控面板之橫向感測;於步驟S107中,於前述形成之結構上塗佈(或鍍製)一金屬層,並對 金屬層進行圖樣化以形成金屬走線,如步驟S108。最後,於步驟S109,於前述結構上塗佈一保護層(Overcoat),即形成觸控面板之觸控結構。在令金屬走線外露後,即製成一觸控面板。所述觸控面板係以ITO(Indium Tin Oxide,氧化銦錫)縱向感測、絕緣層與ITO橫向感測形成一電容式感應結構,其能藉由外來導電體(例如手指)觸碰所產生的電流變化而精確計算出觸碰位置。 The first figure is a schematic flow diagram illustrating a simplified process for a known capacitive touch panel. As shown in the first figure, first, in step S101, a substrate (for example, a glass substrate) is provided; in step S102, a conductive layer (for example, an indium tin oxide layer) is coated (or plated) on the glass substrate, and Step S103, patterning the conductive layer by lithography and etching process to form longitudinal sensing of the touch panel; forming an insulating layer, such as a dielectric layer, on the longitudinal sensing in step S104; and insulating in step S105 Coating (or plating) another conductive layer (for example, an indium tin oxide layer) on the layer; in step S106, patterning the another conductive layer by a lithography and etching process to form a lateral sensing of the touch panel; In step S107, a metal layer is coated (or plated) on the formed structure, and The metal layer is patterned to form metal traces, as by step S108. Finally, in step S109, an overcoat is applied on the structure to form a touch structure of the touch panel. After the metal trace is exposed, a touch panel is formed. The touch panel is formed by longitudinal sensing of ITO (Indium Tin Oxide), lateral sensing of the insulating layer and ITO to form a capacitive sensing structure, which can be generated by touching an external electrical conductor (such as a finger). The current changes to accurately calculate the touch position.

以上述方式形成觸控面板之雙層感測結構(亦即,縱向感測及橫向感測),能夠提高觸控面板製程中之ITO利用率,並且減少製程異常現象的發生。然在前述雙層感測結構的形成過程中,常見因第一層導電層與第二層導電層之間對位不佳而使電極圖案邊緣產生位移,導致在面板外觀上出現波浪紋路,致使感測結構整體光學表現不佳而為外部可見,影響觀感 The double-layer sensing structure (ie, longitudinal sensing and lateral sensing) of the touch panel is formed in the above manner, which can improve the ITO utilization rate in the touch panel process and reduce the occurrence of process anomalies. However, in the formation process of the foregoing double-layer sensing structure, the edge of the electrode pattern is often displaced due to poor alignment between the first conductive layer and the second conductive layer, resulting in wave pattern on the appearance of the panel, resulting in The overall optical performance of the sensing structure is poor and visible to the outside, affecting the perception

因此,亟需一種改良的製造方法,以提高電容式觸控面板製程中之雙層感測結構對位精度,並能進一步改善感測結構之外觀可視性。 Therefore, an improved manufacturing method is needed to improve the alignment accuracy of the double-layer sensing structure in the capacitive touch panel process, and to further improve the appearance visibility of the sensing structure.

鑑於前述說明,本發明提出一種觸控面板之觸控結構的製造方法,其可提高在以堆疊雙層感測結構而形成觸控結構時之對位精度,避免因對位不佳而導致外觀上呈現出波浪紋路的效果,影響感測結構的外觀可視性。 In view of the foregoing description, the present invention provides a method for manufacturing a touch structure of a touch panel, which can improve alignment accuracy when forming a touch structure by stacking double-layer sensing structures, and avoid appearance due to poor alignment. The effect of the wavy lines is exhibited, which affects the visual visibility of the sensing structure.

本發明之第一構想在於提出一種觸控面板之觸控結構的製造方法,該方法包含步驟:提供一基板;於該基板上形成一第一導電層;部分圖案化該第一導電層,以形成一第一電極圖案,該第一電極圖案包括 複數個第一感測單元與第一絕緣部,其中該複數個第一感測單元係連接於一第一方向;於該第一導電層上形成一絕緣層;於該絕緣層上形成一第二導電層;及同時圖案化該第一導電層與該第二導電層,以形成一第二電極圖案,該第二電極圖案包括複數個第二感測單元與第二絕緣部,其中該複數個第二感測單元係連接於一第二方向,且該第二方向與該第一方向不同;其中,所述同時圖案化該第一導電層與該第二導電層係使得該第一絕緣部具有與該第二絕緣部實質上相同的寬度與相應的位置,且該等第一感測單元與該等第二感測單元具有實質上相同的大小與相應的位置。 A first method of the present invention is to provide a method for manufacturing a touch structure of a touch panel, the method comprising the steps of: providing a substrate; forming a first conductive layer on the substrate; partially patterning the first conductive layer to Forming a first electrode pattern, the first electrode pattern including a plurality of first sensing units and a first insulating portion, wherein the plurality of first sensing units are connected to a first direction; forming an insulating layer on the first conductive layer; forming a first layer on the insulating layer a second conductive layer; and simultaneously patterning the first conductive layer and the second conductive layer to form a second electrode pattern, the second electrode pattern comprising a plurality of second sensing units and a second insulating portion, wherein the plurality The second sensing unit is connected to a second direction, and the second direction is different from the first direction; wherein the simultaneously patterning the first conductive layer and the second conductive layer such that the first insulation The portion has substantially the same width and corresponding position as the second insulating portion, and the first sensing units and the second sensing units have substantially the same size and corresponding positions.

本發明之第二構想在於提出一種觸控面板的製造方法,其包括:提供一基板;於該基板上形成一第一導電層;部分圖案化該第一導電層,以形成複數個孔洞;於該第一導電層上形成一絕緣層;於該絕緣層上形成一第二導電層;及同時圖案化該第一導電層與該第二導電層,以形成一雙層電極圖案,該雙層電極圖案包括由該第一導電層所形成之複數個第一感測單元與第一絕緣部,以及由該第二導電層所形成之複數個第二感測單元與第二絕緣部,其中該複數個第一感測單元係連接於一第一方向,該複數個第二感測單元係連接於一第二方向,且該第二方向與該第一方向不同;其中,所述同時圖案化該第一導電層與該第二導電層係使得該第一絕緣部具有與該第二絕緣部實質上相同的寬度與相應的位置,且該等第一感測單元與該等第二感測單元具有實質上相同的大小與相應的位置。 A second method of the present invention is to provide a method for manufacturing a touch panel, comprising: providing a substrate; forming a first conductive layer on the substrate; partially patterning the first conductive layer to form a plurality of holes; Forming an insulating layer on the first conductive layer; forming a second conductive layer on the insulating layer; and simultaneously patterning the first conductive layer and the second conductive layer to form a two-layer electrode pattern, the double layer The electrode pattern includes a plurality of first sensing units and a first insulating portion formed by the first conductive layer, and a plurality of second sensing units and second insulating portions formed by the second conductive layer, wherein the The plurality of first sensing units are connected to a first direction, the plurality of second sensing units are connected to a second direction, and the second direction is different from the first direction; wherein the simultaneous patterning The first conductive layer and the second conductive layer are such that the first insulating portion has substantially the same width and corresponding position as the second insulating portion, and the first sensing unit and the second sensing portion Units are essentially identical The size of the corresponding position.

基於本發明之構想,所提出之方法更包括:於經圖案化的該第二導電層上形成一保護層。 Based on the concept of the present invention, the proposed method further includes forming a protective layer on the patterned second conductive layer.

基於本發明之構想,在所提出之方法中,該第一導電層與該 第二導電層為氧化銦錫層(Indium Tin Oxide,ITO)。 In accordance with the teachings of the present invention, in the proposed method, the first conductive layer and the The second conductive layer is an Indium Tin Oxide (ITO) layer.

基於本發明之構想,在所提出之方法中,該第一導電層的形成溫度低於該第二導電層的形成溫度。 In accordance with the teachings of the present invention, in the proposed method, the formation temperature of the first conductive layer is lower than the formation temperature of the second conductive layer.

基於本發明之構想,在所提出之方法中,該第一導電層的厚度大於該第二導電層的厚度。 In accordance with the teachings of the present invention, in the proposed method, the thickness of the first conductive layer is greater than the thickness of the second conductive layer.

基於本發明之構想,在所提出之方法中,該第一導電層的結晶緻密度小於該第二導電層的結晶緻密度。 In accordance with the teachings of the present invention, in the proposed method, the crystallization density of the first conductive layer is less than the crystallization density of the second conductive layer.

本發明之第三構想在於提出一種觸控面板之觸控結構,其具有改善之外觀可視性。該觸控結構包含:一基板;一第一透明導電層,其係經圖案化為包括複數個第一感測單元與第一絕緣部,其中該複數個第一感測單元係連接於一第一方向;一絕緣層,其位於該第一感測層上;及一第二透明導電層,其係經圖案化為包括複數個第二感測單元與第二絕緣部,其中該複數個第二感測單元係連接於一第二方向,且該第二方向係與該第一方向不同;其中,該第一絕緣部之寬度小於該第二絕緣部之寬度,且該第一透明導電層與該第二透明導電層中至少其一的厚度小於250Å。 A third aspect of the present invention is to provide a touch structure of a touch panel having improved appearance visibility. The touch structure includes: a substrate; a first transparent conductive layer patterned to include a plurality of first sensing units and a first insulating portion, wherein the plurality of first sensing units are connected to one a first insulating layer disposed on the first sensing layer; and a second transparent conductive layer patterned to include a plurality of second sensing units and a second insulating portion, wherein the plurality of The second sensing unit is connected to a second direction, and the second direction is different from the first direction; wherein the width of the first insulating portion is smaller than the width of the second insulating portion, and the first transparent conductive layer And a thickness of at least one of the second transparent conductive layers is less than 250 Å.

承上所述,本發明主要係利用兩導電層之間的膜質與蝕刻速率差異,而於第二道圖案化程序中去除第一層導電層之殘邊結構,同時完成第一層與第二層之電極圖案;藉此,即可簡易且有效地解決雙層感測結構之對位問題,無須增加製程複雜度與成本,即可提高雙層感測結構的對位精度。 As described above, the present invention mainly utilizes the difference in film quality and etching rate between two conductive layers, and removes the residual structure of the first conductive layer in the second patterning process, and simultaneously completes the first layer and the second layer. The electrode pattern of the layer; thereby, the alignment problem of the double-layer sensing structure can be solved simply and effectively, and the alignment precision of the double-layer sensing structure can be improved without increasing the complexity and cost of the process.

依據下述之非限制性具體實施例詳細說明,並參照如附圖式,即可更進一步理解本發明之前述構想與其他構想之特徵、實施態樣和 優勢。 The foregoing and other features, embodiments, and aspects of the present invention will be further understood from the following detailed description, Advantage.

S101-S109‧‧‧步驟 S101-S109‧‧‧Steps

200、300、400、500‧‧‧觸控結構 200, 300, 400, 500‧‧‧ touch structure

210、310、410、510‧‧‧基板 210, 310, 410, 510‧‧‧ substrates

220、320、420、520‧‧‧第一導電層 220, 320, 420, 520‧‧‧ first conductive layer

222、322、422、522‧‧‧感測單元 222, 322, 422, 522‧‧ ‧ sensing unit

224、324、424、524‧‧‧感測單元 224, 324, 424, 524‧‧ ‧ sensing unit

226、326、526‧‧‧絕緣部 226, 326, 526‧‧ ‧Insulation

228、328、428、528‧‧‧頸部 228, 328, 428, 528‧‧ ‧ neck

230、330、430、530‧‧‧絕緣結構 230, 330, 430, 530‧‧ ‧ insulation structure

240、340、440、540‧‧‧第二導電層 240, 340, 440, 540‧‧‧ second conductive layer

242、342、442、542‧‧‧感測單元 242, 342, 442, 542‧‧ ‧ sensing unit

244、344、444、544‧‧‧感測單元 244, 344, 444, 544‧‧ ‧ sensing unit

246、346、546‧‧‧絕緣部 246, 346, 546‧‧ ‧Insulation

248、348、448、548‧‧‧頸部 248, 348, 448, 548‧‧ neck

426‧‧‧環形區域 426‧‧‧ring area

446‧‧‧絕緣部 446‧‧‧Insulation

D1、D2、d1、d2‧‧‧絕緣部的寬度 D1, D2, d1, d2‧‧‧ width of the insulation

第一圖係一示意流程圖,其說明一已知電容式觸控面板的簡化製程。 The first figure is a schematic flow diagram illustrating a simplified process of a known capacitive touch panel.

第二A圖至第二D圖係一俯視結構示意圖,其係根據本發明之第一具體實施例,示意說明在本發明之製造方法的各個階段中所形成的局部結構。 2A through 2D are top plan views showing a partial structure formed in various stages of the manufacturing method of the present invention in accordance with a first embodiment of the present invention.

第三A圖至第三D圖係一俯視結構示意圖,其係根據本發明之第二具體實施例,示意說明在本發明之製造方法的各個階段中所形成的局部結構。 3A through 3D are top plan views showing a partial structure formed in various stages of the manufacturing method of the present invention in accordance with a second embodiment of the present invention.

第四A圖至第四D圖係一俯視結構示意圖,其係根據本發明之第三具體實施例,示意說明在本發明之製造方法的各個階段中所形成的局部結構。 4A through 4D are schematic top plan views showing a partial structure formed in various stages of the manufacturing method of the present invention in accordance with a third embodiment of the present invention.

第五A圖至第五C圖係一俯視結構示意圖,其係根據本發明之第四具體實施例,示意說明在本發明之製造方法的各個階段中所形成的局部結構。 5A to 5C are schematic plan views showing a partial structure formed in each stage of the manufacturing method of the present invention in accordance with a fourth embodiment of the present invention.

為利於了解本發明之技術特徵、內容與優點及其所能達成的技術功效,茲將參照如附圖式,以例示方式詳細說明本發明之具體實施例。然需注意的是,下述說明與如附圖式係僅為示意及輔助說明書之用,而未必為實施本發明時之真實比例與精確配置;因此,不應就所附圖式的比例、形狀與配置關係而解讀、限制本發明於實際實施之權利範圍,本發明之範 圍係由如附申請專利範圍所定義。 The specific embodiments of the present invention are described by way of illustration It is to be understood that the following description and drawings are for the purpose of illustration and description The scope of the present invention is interpreted and limited by the relationship between the shape and the configuration. The enclosure is defined by the scope of the patent application.

在本文中,術語「圖案化」係指在製造觸控面板過程中令特定材料層形成特定圖案的程序,較佳是指利用微影及蝕刻製程而使特定材料層形成圖案的程序。 As used herein, the term "patterning" refers to a process for forming a particular pattern of a particular material layer during the manufacture of a touch panel, preferably a process for patterning a particular layer of material using lithography and etching processes.

如前述說明,本發明旨在改善觸控面板中雙層感測結構的對位精度,避免因堆疊對位精度不佳而導致感測結構在外觀上出現紋路,並避免因堆疊對位精度不佳而影響感測結構的光學表現。根據本發明方法,係利用製程條件(例如溫度)的變化而使兩層導電層的膜質與蝕刻速率產生差異,進以配合不同的導電層厚度與圖案設計而實現符合本發明構想之感測層結構。以下將配合在本發明方法的各階段中所形成之結構來說明本發明之觸控面板製造方法之各種具體實施例。 As described above, the present invention aims to improve the alignment accuracy of the double-layer sensing structure in the touch panel, avoiding the appearance of the sensing structure in the appearance due to poor stack alignment accuracy, and avoiding the alignment accuracy due to the stack. Good affects the optical performance of the sensing structure. According to the method of the present invention, the film quality and the etching rate of the two conductive layers are different by using the change of the process conditions (for example, temperature), and the sensing layer conforming to the concept of the present invention is realized by matching different thickness and pattern design of the conductive layer. structure. Various specific embodiments of the touch panel manufacturing method of the present invention will be described below in conjunction with the structures formed in the various stages of the method of the present invention.

請參閱第二A圖至第二D圖所示之俯視結構示意圖,其係根據本發明之第一具體實施例,示意說明在本發明之製造方法的各個階段中所形成的局部結構。 Referring to the top plan view of the second to fourth figures, a partial structure formed in each stage of the manufacturing method of the present invention is schematically illustrated in accordance with a first embodiment of the present invention.

首先,如第二A圖所示,提供一基板(例如一玻璃基板)210,並於基板210上形成一第一導電層220。對第一導電層220進行圖案化以形成部分區域之絕緣;亦即,在此步驟中,對該第一導電層220進行蝕刻,以形成具有複數個感測單元222、224、絕緣部226與頸部228之電極圖案,其中感測單元222係由頸部228連接於一第一方向(例如平行於X軸之方向)。絕緣部226的形成係使感測單元224未能彼此連接,且由此步驟所形成之絕緣部226的寬度D1係小於所設計之觸控結構絕緣部的寬度(下文將進一步說明)。 First, as shown in FIG. 2A, a substrate (for example, a glass substrate) 210 is provided, and a first conductive layer 220 is formed on the substrate 210. The first conductive layer 220 is patterned to form an insulation of a partial region; that is, in this step, the first conductive layer 220 is etched to form a plurality of sensing units 222, 224, an insulating portion 226 and The electrode pattern of the neck 228, wherein the sensing unit 222 is connected by the neck 228 to a first direction (eg, parallel to the X-axis). The insulating portion 226 is formed such that the sensing units 224 are not connected to each other, and the width D1 of the insulating portion 226 formed by this step is smaller than the width of the designed touch structure insulating portion (to be further explained later).

接著,如第二B圖所示,於第二A圖所示結構上形成一絕緣層,絕緣層係經圖案化而形成為位於連接兩感測單元222之頸部228上的一絕緣結構230。 Next, as shown in FIG. 2B, an insulating layer is formed on the structure shown in FIG. A, and the insulating layer is patterned to form an insulating structure 230 on the neck 228 connecting the two sensing units 222. .

接著,如第二C圖所示,於第二B圖所示結構上形成一第二導電層240。第二導電層240係經圖案化以形成具有複數個感測單元242、244、絕緣部246與頸部248之電極圖案,其中感測單元244係由頸部248連接於一第二方向(例如平行於Y軸之方向)。絕緣部246的形成係使感測單元242未能彼此連接,且由此步驟所形成之絕緣部246的寬度D2係大於絕緣部226的寬度D1;亦即,感測單元242、244的大小比第一導電層220中的感測單元222、224小。 Next, as shown in FIG. C, a second conductive layer 240 is formed on the structure shown in FIG. The second conductive layer 240 is patterned to form an electrode pattern having a plurality of sensing units 242, 244, an insulating portion 246 and a neck portion 248, wherein the sensing unit 244 is connected by a neck 248 to a second direction (eg, Parallel to the direction of the Y axis). The insulating portion 246 is formed such that the sensing units 242 are not connected to each other, and the width D2 of the insulating portion 246 formed by the step is greater than the width D1 of the insulating portion 226; that is, the size ratio of the sensing units 242, 244 The sensing units 222, 224 in the first conductive layer 220 are small.

最後,同時圖案化(例如蝕刻)第一導電層220與第二導電層240,使得該絕緣部246具有與絕緣部226實質上相同的寬度與相應的位置,且經過此蝕刻步驟,感測單元222、224與感測單元242、244亦分別具有實質上相同的大小與相應的位置,形成如第二D圖所示之觸控結構200。更具體而言,在本發明實施例中,係先於第一導電層220中形成小區域絕緣的初步電極圖案。隨後,同時對第一導電層220與第二導電層240進行蝕刻,而於此次蝕刻步驟中,同時完成上下兩層感測層的電極圖案與結構,使得上下兩層感測層分別具有彼此位置相應、大小相等的感測單元222、224與感測單元242、244,以及具有所需設計寬度(在本例中,為D2)之絕緣部,如第二D圖所示。 Finally, the first conductive layer 220 and the second conductive layer 240 are simultaneously patterned (eg, etched) such that the insulating portion 246 has substantially the same width and corresponding position as the insulating portion 226, and after the etching step, the sensing unit The 222, 224 and the sensing units 242, 244 also have substantially the same size and corresponding positions, respectively, forming the touch structure 200 as shown in the second D. More specifically, in the embodiment of the present invention, a preliminary electrode pattern of small area insulation is formed in the first conductive layer 220. Subsequently, the first conductive layer 220 and the second conductive layer 240 are simultaneously etched, and in the etching step, the electrode patterns and structures of the upper and lower sensing layers are simultaneously completed, so that the upper and lower sensing layers respectively have each other The correspondingly sized, equal-sized sensing units 222, 224 and sensing units 242, 244, and the insulating portion having the desired design width (in this example, D2) are shown in Figure 2D.

在本發明實施例中,是利用導電層鍍製溫度的不同而調整膜質,進而造成其蝕刻速率差異。舉例而言,當以直接結晶成膜的氧化銦錫 (Indium Tin Oxide,ITO)層作為導電層(感測層)時,即可利用鍍膜溫度來調整蝕刻速率,在較低溫下鍍製之鍍膜,在成膜後即具有較鬆散的膜質及較高的蝕刻速率。換言之,在本發明實施例中,第一導電層(ITO層)的鍍製溫度係低於第二導電層,因而其膜質(結晶)比第二導電層鬆散,且其蝕刻速率比第二導電層快。因此,在與第二導電層一起進行蝕刻的過程中,即可避免絕緣層上方、較緻密的第二導電層被蝕刻過久而產生側向蝕刻。 In the embodiment of the present invention, the film quality is adjusted by using different plating temperature of the conductive layer, thereby causing a difference in etching rate thereof. For example, when indium tin oxide is formed by direct crystallization When the (Indium Tin Oxide, ITO) layer is used as the conductive layer (sensing layer), the plating temperature can be used to adjust the etching rate, and the plating film deposited at a lower temperature has a loose film quality and higher after film formation. Etching rate. In other words, in the embodiment of the present invention, the plating temperature of the first conductive layer (ITO layer) is lower than that of the second conductive layer, so that the film quality (crystal) is looser than the second conductive layer, and the etching rate thereof is lower than that of the second conductive layer. The layer is fast. Therefore, in the process of etching together with the second conductive layer, it is possible to prevent the dense second conductive layer from being etched for a long time to cause lateral etching.

另外,在本發明實施例中,由於第二導電層的厚度係小於第一導電層(ITO)層的厚度,若為降低導電層的電阻值而需增加導電層的厚度時,藉此亦可避免絕緣層上方的第二導電層在高溫鍍膜過程中發生皺折(Buckling)。舉例而言,在本發明實施例中,第二導電層的厚度可設計小於450Å(例如300Å),而第一導電層的厚度則視需要而增加為適當的厚度。 In addition, in the embodiment of the present invention, since the thickness of the second conductive layer is smaller than the thickness of the first conductive layer (ITO) layer, if the thickness of the conductive layer is required to reduce the resistance value of the conductive layer, The second conductive layer above the insulating layer is prevented from wrinkling during high temperature coating. For example, in an embodiment of the invention, the thickness of the second conductive layer can be designed to be less than 450 Å (eg, 300 Å), and the thickness of the first conductive layer is increased to a suitable thickness as needed.

請參閱第三A圖至第三D圖所示之俯視結構示意圖,其係根據本發明之第二具體實施例,示意說明在本發明之製造方法的各個階段中所形成的局部結構。此具體實施例之原理和機制係與第二A圖至第二D圖所示第一具體實施例相同,其差別在於第一導電層與第二導電層的電極圖案有所調整,詳如以下說明。 Referring to the top plan view of the third to third figures, a partial structure formed in each stage of the manufacturing method of the present invention is schematically illustrated in accordance with a second embodiment of the present invention. The principle and mechanism of this embodiment are the same as those of the first embodiment shown in FIG. 2A to FIG. 2D, except that the electrode patterns of the first conductive layer and the second conductive layer are adjusted, as follows: Description.

首先,如第三A圖所示,提供一基板(例如一玻璃基板)310,並於基板310上形成一第一導電層320。對第一導電層320進行圖案化以形成複數個孔洞作為絕緣部;亦即,在此步驟中,對該第一導電層320進行蝕刻,以形成在導電層中具有複數個絕緣部326之電極圖案。 First, as shown in FIG. 3A, a substrate (for example, a glass substrate) 310 is provided, and a first conductive layer 320 is formed on the substrate 310. The first conductive layer 320 is patterned to form a plurality of holes as an insulating portion; that is, in this step, the first conductive layer 320 is etched to form an electrode having a plurality of insulating portions 326 in the conductive layer. pattern.

接著,如第三B圖所示,於第三A圖所示結構上形成一絕緣層,絕緣層係經圖案化而形成為遮蔽部分孔洞的一絕緣結構330。 Next, as shown in FIG. B, an insulating layer is formed on the structure shown in FIG. A, and the insulating layer is patterned to form an insulating structure 330 that shields a portion of the hole.

接著,如第三C圖所示,於第三B圖所示結構上全面形成一第二導電層340。 Next, as shown in FIG. 3C, a second conductive layer 340 is entirely formed on the structure shown in FIG.

最後,同時圖案化第一導電層320與第二導電層340,以形成一雙層電極圖案,該雙層電極圖案包括由該第一導電層320所形成之複數個第一感測單元322、324及絕緣部326所形成之絕緣部,以及由該第二導電層340所形成之複數個第二感測單元342、344與絕緣部346,其中複數個第一感測單元322係由頸部328連接於一第一方向(例如平行於X軸之方向),複數個第二感測單元344係由頸部348連接於一第二方向(例如平行於Y軸之方向)。 Finally, the first conductive layer 320 and the second conductive layer 340 are simultaneously patterned to form a two-layer electrode pattern, and the two-layer electrode pattern includes a plurality of first sensing units 322 formed by the first conductive layer 320, 324 and an insulating portion formed by the insulating portion 326, and a plurality of second sensing units 342, 344 and an insulating portion 346 formed by the second conductive layer 340, wherein the plurality of first sensing units 322 are from the neck 328 is coupled to a first direction (eg, parallel to the X-axis), and the plurality of second sensing units 344 are coupled by a neck 348 to a second direction (eg, parallel to the Y-axis).

在本發明實施例中,同時圖案化第一導電層320與第二導電層320係於一次蝕刻製程中同時形成了具實質上相同寬度與相應位置之絕緣部,以及具實質上相同大小與相應位置之感測單元322、324與感測單元342、344,而構成如第三D圖所示之雙層感測之觸控結構300。更具體而言,在本發明實施例中,係先於第一導電層320中形成孔洞,再同時對第一導電層320與第二導電層340進行一次蝕刻,而於此次蝕刻步驟中,同時完成上下兩層感測層的電極圖案與結構,使得上下兩層感測層分別具有彼此位置相應、大小相等的感測單元322、324與感測單元342、344,以及具有所需設計寬度(在本例中,為D2)之絕緣部,如第三D圖所示。 In the embodiment of the present invention, the first conductive layer 320 and the second conductive layer 320 are simultaneously patterned in an etching process to form an insulating portion having substantially the same width and corresponding position, and have substantially the same size and corresponding The sensing unit 322, 324 and the sensing unit 342, 344 are configured to form a double-layer sensing touch structure 300 as shown in FIG. More specifically, in the embodiment of the present invention, the holes are formed in the first conductive layer 320, and the first conductive layer 320 and the second conductive layer 340 are simultaneously etched, and in the etching step, Simultaneously completing the electrode patterns and structures of the upper and lower sensing layers, so that the upper and lower sensing layers respectively have sensing units 322, 324 and sensing units 342, 344 corresponding to each other and having the same size, and have the required design width. The insulating portion (in this example, D2) is as shown in the third D diagram.

同樣地,在本發明實施例中,是利用導電層鍍製溫度的不同而調整ITO膜質,進而造成其蝕刻速率差異。相較於第二A圖至第二D圖所示之第一具體實施例,在第三A圖至第三D圖所示具體實施例中,利用同時蝕刻第一導電層320與第二導電層340,即可去除第一ITO層中未與第二ITO 層重疊的部分,避免ITO殘留在間隔區域中,故可達到較佳的外觀視覺效果。而同樣地,在第三A圖至第三D圖所示具體實施例中,由於第二導電層的厚度係小於第一導電層(ITO)層的厚度,若為降低導電層的電阻值而需增加導電層的厚度時,藉此亦可避免絕緣層上方的第二導電層在高溫鍍膜過程中發生皺折(Buckling)。 Similarly, in the embodiment of the present invention, the ITO film quality is adjusted by using the difference in the plating temperature of the conductive layer, thereby causing a difference in etching rate. Compared with the first embodiment shown in the second A to the second D, in the specific embodiments shown in the third A to the third D, the first conductive layer 320 and the second conductive are simultaneously etched. Layer 340, which can remove the first ITO layer and the second ITO The overlapping portions of the layers prevent ITO from remaining in the spacer regions, so that a better visual appearance can be achieved. Similarly, in the specific embodiments shown in the third A to the third D, since the thickness of the second conductive layer is smaller than the thickness of the first conductive layer (ITO) layer, if the resistance value of the conductive layer is lowered When the thickness of the conductive layer needs to be increased, the second conductive layer above the insulating layer can also be prevented from being bucked during the high temperature coating process.

請參閱第四A圖至第四D圖所示之俯視結構示意圖,其係根據本發明之第三具體實施例,示意說明在本發明之製造方法的各個階段中所形成的局部結構。此具體實施例之原理和機制係與第二A圖至第二D圖所示第一具體實施例及第三A圖至第三D圖所示第二具體實施例相同,其差別在於第一導電層與第二導電層的電極圖案有所調整,詳如以下說明。 Referring to the top plan view of the fourth to fourth D drawings, a partial structure formed in each stage of the manufacturing method of the present invention is schematically illustrated in accordance with a third embodiment of the present invention. The principle and mechanism of this embodiment are the same as the second embodiment shown in the second embodiment to the second embodiment, and the second embodiment shown in the third to third embodiments. The difference is that the first The electrode patterns of the conductive layer and the second conductive layer are adjusted as described below.

首先,如第四A圖所示,提供一基板(例如一玻璃基板)410,並於基板410上形成一第一導電層420。對第一導電層420進行圖案化以形成絕緣部。在此具體實施例中,第一導電層420係經圖案化(例如蝕刻)而去除至少一環形區域426中的導電材料。 First, as shown in FIG. 4A, a substrate (for example, a glass substrate) 410 is provided, and a first conductive layer 420 is formed on the substrate 410. The first conductive layer 420 is patterned to form an insulating portion. In this particular embodiment, the first conductive layer 420 is patterned (eg, etched) to remove conductive material from at least one of the annular regions 426.

接著,如第四B圖所示,於第四A圖所示結構上形成一絕緣層,絕緣層係經圖案化而形成為遮蔽部分環形區域426的一絕緣結構430。 Next, as shown in FIG. 4B, an insulating layer is formed on the structure shown in FIG. A, and the insulating layer is patterned to form an insulating structure 430 which shields the annular portion 426.

接著,如第四C圖所示,於第四B圖所示結構上全面形成一第二導電層440。 Next, as shown in FIG. 4C, a second conductive layer 440 is entirely formed on the structure shown in FIG.

最後,同時圖案化第一導電層420與第二導電層440,以形成一雙層電極圖案,該雙層電極圖案包括由該第一導電層420所形成之複數個第一感測單元422、424及環形區域426所形成之絕緣部,以及由該第二導電層440所形成之複數個第二感測單元442、444與絕緣部446,其中複數個第 一感測單元422係由頸部428連接於一第一方向(例如平行於X軸之方向),複數個第二感測單元444係由頸部448連接於一第二方向(例如平行於Y軸之方向)。 Finally, the first conductive layer 420 and the second conductive layer 440 are simultaneously patterned to form a two-layer electrode pattern, and the two-layer electrode pattern includes a plurality of first sensing units 422 formed by the first conductive layer 420, 424 and the insulating portion formed by the annular region 426, and the plurality of second sensing units 442, 444 and the insulating portion 446 formed by the second conductive layer 440, wherein the plurality of A sensing unit 422 is connected by a neck 428 in a first direction (eg, parallel to the X-axis), and a plurality of second sensing units 444 are connected by a neck 448 to a second direction (eg, parallel to Y) The direction of the axis).

在本發明實施例中,同時圖案化第一導電層420與第二導電層420係於一次蝕刻製程中同時形成了具實質上相同寬度與相應位置之絕緣部,以及具實質上相同大小與相應位置之感測單元422、424與感測單元442、444,而構成如第四D圖所示之雙層感測之觸控結構400。更具體而言,在本發明實施例中,係先於第一導電層420中去除環形區域中的導電材料,再同時對第一導電層420與第二導電層440進行一次蝕刻,而於此次蝕刻步驟中,同時完成上下兩層感測層的電極圖案與結構,使得上下兩層感測層分別具有彼此位置相應、大小相等的感測單元422、424與感測單元442、444,以及具有所需設計寬度(在本例中,為D2)之絕緣部,如第四D圖所示。 In the embodiment of the present invention, the first conductive layer 420 and the second conductive layer 420 are simultaneously patterned in an etching process to form an insulating portion having substantially the same width and corresponding position, and have substantially the same size and corresponding The position sensing units 422, 424 and the sensing units 442, 444 form a double-layer sensing touch structure 400 as shown in FIG. More specifically, in the embodiment of the present invention, the conductive material in the annular region is removed from the first conductive layer 420, and the first conductive layer 420 and the second conductive layer 440 are simultaneously etched. In the sub-etching step, the electrode patterns and structures of the upper and lower sensing layers are simultaneously completed, so that the upper and lower sensing layers respectively have sensing units 422, 424 and sensing units 442, 444 corresponding to each other and equal in size, and An insulating portion having a desired design width (in this example, D2), as shown in the fourth D.

同樣地,在本發明實施例中,是利用導電層鍍製溫度的不同而調整ITO膜質,進而造成其蝕刻速率差異。相較於第二A圖至第二D圖所示之第一具體實施例,在第四A圖至第四D圖所示具體實施例中,利用同時蝕刻第一導電層420與第二導電層440,即可去除第一ITO層中未與第二ITO層重疊的部分,避免ITO殘留在間隔區域中,故可達到較佳的外觀視覺效果。而同樣地,在第四A圖至第四D圖所示具體實施例中,舉例而言,在本發明實施例中,第一導電層的厚度為700Å,而第二導電層的厚度則小於450Å(例如300Å)。 Similarly, in the embodiment of the present invention, the ITO film quality is adjusted by using the difference in the plating temperature of the conductive layer, thereby causing a difference in etching rate. Compared with the first embodiment shown in the second A to the second D, in the specific embodiments shown in the fourth A to the fourth D, the first conductive layer 420 and the second conductive are simultaneously etched. The layer 440 can remove the portion of the first ITO layer that is not overlapped with the second ITO layer, thereby preventing the ITO from remaining in the spacer region, so that a better visual appearance can be achieved. Similarly, in the specific embodiments shown in FIGS. 4A to 4D, for example, in the embodiment of the present invention, the thickness of the first conductive layer is 700 Å, and the thickness of the second conductive layer is less than 450Å (eg 300Å).

請參閱第五A圖至第五C圖所示之俯視結構示意圖,其係根 據本發明之第四具體實施例,示意說明在本發明之製造方法的各個階段中所形成的局部結構。相較於前述具體實施例,第五A圖至第五C圖所示具體實施例係適用於更薄的透明導電層觸控結構,詳如以下說明。 Please refer to the top view of the structure shown in Figures 5A to C, which are rooted. According to a fourth embodiment of the present invention, a partial structure formed in each stage of the manufacturing method of the present invention is schematically illustrated. Compared with the foregoing specific embodiments, the specific embodiments shown in FIGS. 5A to 5C are applicable to a thinner transparent conductive layer touch structure, as described in detail below.

首先,如第五A圖所示,提供一基板510,並於基板510上形成一第一透明導電層520,例如一ITO層。第一透明導電層420經圖案化而形成由複數個第一感測單元522、524以及絕緣部526與頸部528所組成之一第一電極圖案;其中感測單元522係由頸部528連接於一第一方向(例如平行於X軸之方向),且絕緣部526的形成係使感測單元524未能彼此連接。由此步驟所形成之絕緣部526具有一寬度d1。 First, as shown in FIG. 5A, a substrate 510 is provided, and a first transparent conductive layer 520, such as an ITO layer, is formed on the substrate 510. The first transparent conductive layer 420 is patterned to form a first electrode pattern composed of a plurality of first sensing units 522, 524 and an insulating portion 526 and a neck portion 528; wherein the sensing unit 522 is connected by the neck 528 In a first direction (eg, parallel to the X-axis), and the formation of the insulating portion 526 causes the sensing units 524 to fail to connect to each other. The insulating portion 526 formed by this step has a width d1.

接著,如第五B圖所示,於第五A圖所示結構上形成一絕緣層,絕緣層係經圖案化而形成為位於連接兩感測單元522之頸部528上的一絕緣結構530。 Next, as shown in FIG. 5B, an insulating layer is formed on the structure shown in FIG. A, and the insulating layer is patterned to form an insulating structure 530 on the neck 528 connecting the two sensing units 522. .

接著,如第五C圖所示,於第五B圖所示結構上形成並圖案化一第二透明導電層540(例如一ITO層),以形成根據本發明構想之觸控面板之雙層感測結構。第二透明導電層540係經圖案化以形成具有複數個感測單元542、544、絕緣部546與頸部548之電極圖案,其中感測單元544係由頸部548連接於一第二方向(例如平行於Y軸之方向)。絕緣部546的形成係使感測單元542未能彼此連接,且由此步驟所形成之絕緣部546的寬度d2係小於絕緣部526的寬度d1;換言之,在本發明實施例中,感測單元542、544的大小比第一透明導電層520中的感測單元522、524大,並可完全覆蓋其下方之感測單元522、524。 Next, as shown in FIG. 5C, a second transparent conductive layer 540 (eg, an ITO layer) is formed and patterned on the structure shown in FIG. 5B to form a double layer of the touch panel according to the present invention. Sensing structure. The second transparent conductive layer 540 is patterned to form an electrode pattern having a plurality of sensing units 542, 544, an insulating portion 546 and a neck portion 548, wherein the sensing unit 544 is connected to the second direction by the neck portion 548 ( For example, parallel to the direction of the Y axis). The insulating portion 546 is formed such that the sensing units 542 are not connected to each other, and the width d2 of the insulating portion 546 formed by the step is smaller than the width d1 of the insulating portion 526; in other words, in the embodiment of the present invention, the sensing unit The size of 542, 544 is larger than the sensing units 522, 524 in the first transparent conductive layer 520, and can completely cover the sensing units 522, 524 below it.

在本發明實施例中,第一透明導電層520與第二透明導電層 540中其一單層之厚度係小於250Å。舉例而言,可選擇第一透明導電層520之厚度為小於250Å,而第二透明導電層540之厚度為小於450Å;或者是,選擇第二透明導電層540之厚度為小於250Å,而第一透明導電層520之厚度則無特殊限制。根據本發明實施例,雖然上下兩層ITO層之電極圖案為各自獨立形成,但因選擇單層ITO之厚度為相對較薄,並且適當選擇所形成之絕緣部的寬度(d1、d2)而使得上層ITO層之電極圖案中的感測單元可完全覆蓋下層的感測單元,故可改善因兩層感測結構之間因對位偏移而顯現之外觀紋路,使此紋路不易為外在察覺。 In the embodiment of the present invention, the first transparent conductive layer 520 and the second transparent conductive layer The thickness of one of the 540 layers is less than 250 Å. For example, the thickness of the first transparent conductive layer 520 may be less than 250 Å, and the thickness of the second transparent conductive layer 540 may be less than 450 Å; or the thickness of the second transparent conductive layer 540 may be less than 250 Å, and the first The thickness of the transparent conductive layer 520 is not particularly limited. According to the embodiment of the present invention, although the electrode patterns of the upper and lower ITO layers are formed separately, the thickness of the insulating layer formed by appropriately selecting the thickness of the insulating layer (d1, d2) is selected because the thickness of the selected single layer of ITO is relatively thin. The sensing unit in the electrode pattern of the upper ITO layer can completely cover the sensing unit of the lower layer, so that the appearance of the texture due to the alignment offset between the two sensing structures can be improved, so that the texture is not easily perceived externally. .

如上述說明,本發明提出一種觸控面板及其製造方法,其可提高電容式觸控面板製程中之雙層感測結構對位精度,並能進一步改善感測結構之外觀可視性。本發明係利用兩導電層之間的膜質與蝕刻速率差異,而於第二道圖案化程序中去除第一層導電層之殘邊結構,同時完成第一層與第二層之電極圖案;藉此,即可簡易且有效地解決雙層感測結構之對位問題,無須增加製程複雜度與成本,即可提高雙層感測結構的對位精度,改善因兩層感測結構之間因對位偏移而顯現之外觀紋路,使此紋路不易為外在察覺。 As described above, the present invention provides a touch panel and a method of fabricating the same, which can improve the alignment accuracy of the two-layer sensing structure in the process of the capacitive touch panel and further improve the visibility of the sensing structure. The invention utilizes the difference in film quality and etching rate between the two conductive layers, and removes the residual edge structure of the first conductive layer in the second patterning process, and simultaneously completes the electrode patterns of the first layer and the second layer; Therefore, the alignment problem of the double-layer sensing structure can be solved simply and effectively, and the alignment precision of the double-layer sensing structure can be improved without increasing the complexity and cost of the process, and the cause of the two-layer sensing structure can be improved. The appearance of the texture due to the offset of the position makes the texture difficult to detect externally.

210‧‧‧基板 210‧‧‧Substrate

220‧‧‧第一導電層 220‧‧‧First conductive layer

222、224‧‧‧感測單元 222, 224‧‧‧ Sensing unit

226、246‧‧‧絕緣部 226, 246‧‧‧Insulation

228、248‧‧‧頸部 228, 248 ‧ ‧ neck

230‧‧‧絕緣結構 230‧‧‧Insulation structure

240‧‧‧第二導電層 240‧‧‧Second conductive layer

242、244‧‧‧感測單元 242, 244‧‧‧ Sensing unit

D1、D2‧‧‧絕緣部的寬度 D1, D2‧‧‧ width of the insulation

Claims (9)

一種電容式觸控面板之觸控結構的製造方法,其包括:提供一基板;於該基板上形成一第一導電層;部分圖案化該第一導電層,以形成一第一電極圖案,該第一電極圖案包括複數個第一感測單元與第一絕緣部,其中該複數個第一感測單元係連接於一第一方向;於該第一導電層上形成一絕緣層;於該絕緣層上形成一第二導電層,該第二導電層的厚度小於該第一導電層的厚度;及同時圖案化該第一導電層與該第二導電層,以形成一第二電極圖案,該第二電極圖案包括複數個第二感測單元與第二絕緣部,其中該複數個第二感測單元係連接於一第二方向,且該第二方向與該第一方向不同;其中,所述同時圖案化該第一導電層與該第二導電層係使得該第一絕緣部具有與該第二絕緣部實質上相同的寬度與相應的位置,且該等第一感測單元與該等第二感測單元具有實質上相同的大小與相應的位置。 A method for manufacturing a touch structure of a capacitive touch panel, comprising: providing a substrate; forming a first conductive layer on the substrate; partially patterning the first conductive layer to form a first electrode pattern, The first electrode pattern includes a plurality of first sensing units and a first insulating portion, wherein the plurality of first sensing units are connected to a first direction; an insulating layer is formed on the first conductive layer; Forming a second conductive layer on the layer, the second conductive layer having a thickness smaller than a thickness of the first conductive layer; and simultaneously patterning the first conductive layer and the second conductive layer to form a second electrode pattern, The second electrode pattern includes a plurality of second sensing units and a second insulating portion, wherein the plurality of second sensing units are coupled to a second direction, and the second direction is different from the first direction; Simultaneously patterning the first conductive layer and the second conductive layer such that the first insulating portion has substantially the same width and corresponding position as the second insulating portion, and the first sensing unit and the first sensing unit Second sensing unit Substantially the same size as the corresponding position. 如申請專利範圍第1項之方法,更包括:於經圖案化的該第二導電層上形成一保護層。 The method of claim 1, further comprising: forming a protective layer on the patterned second conductive layer. 如申請專利範圍第1項之方法,其中該第一導電層的形成溫度低於該第 二導電層的形成溫度。 The method of claim 1, wherein the first conductive layer is formed at a lower temperature than the first The formation temperature of the two conductive layers. 如申請專利範圍第1項之方法,其中該第一導電層的結晶緻密度小於該第二導電層的結晶緻密度。 The method of claim 1, wherein the first conductive layer has a crystal density which is less than a crystal density of the second conductive layer. 一種電容式觸控面板之觸控結構的製造方法,其包括:提供一基板;於該基板上形成一第一導電層;部分圖案化該第一導電層,以形成複數個孔洞;於該第一導電層上形成一絕緣層;於該絕緣層上形成一第二導電層;及同時圖案化該第一導電層與該第二導電層,以形成一雙層電極圖案,該雙層電極圖案包括由該第一導電層所形成之複數個第一感測單元與第一絕緣部,以及由該第二導電層所形成之複數個第二感測單元與第二絕緣部,其中該複數個第一感測單元係連接於一第一方向,該複數個第二感測單元係連接於一第二方向,且該第二方向與該第一方向不同;其中,所述同時圖案化該第一導電層與該第二導電層係使得該第一絕緣部具有與該第二絕緣部實質上相同的寬度與相應的位置,且該等第一感測單元與該等第二感測單元具有實質上相同的大小與相應的位置。 A method for manufacturing a touch structure of a capacitive touch panel, comprising: providing a substrate; forming a first conductive layer on the substrate; partially patterning the first conductive layer to form a plurality of holes; Forming an insulating layer on a conductive layer; forming a second conductive layer on the insulating layer; and simultaneously patterning the first conductive layer and the second conductive layer to form a two-layer electrode pattern, the double-layer electrode pattern The plurality of first sensing units and the first insulating portion formed by the first conductive layer, and the plurality of second sensing units and second insulating portions formed by the second conductive layer, wherein the plurality of The first sensing unit is connected to a first direction, the plurality of second sensing units are connected to a second direction, and the second direction is different from the first direction; wherein the The first conductive portion has substantially the same width and corresponding position as the second insulating portion, and the first sensing unit and the second sensing unit have Substantially the same size and It should position. 如申請專利範圍第5項之方法,更包括:於經圖案化的該第二導電層上形成一保護層。 The method of claim 5, further comprising: forming a protective layer on the patterned second conductive layer. 如申請專利範圍第5項之方法,其中該第一導電層的形成溫度低於該第 二導電層的形成溫度。 The method of claim 5, wherein the first conductive layer is formed at a lower temperature than the first The formation temperature of the two conductive layers. 如申請專利範圍第5項之方法,其中該第二導電層的厚度小於該第一導電層的厚度。 The method of claim 5, wherein the thickness of the second conductive layer is less than the thickness of the first conductive layer. 如申請專利範圍第5項之方法,其中該第一導電層的結晶緻密度小於該第二導電層的結晶緻密度。 The method of claim 5, wherein the first conductive layer has a crystal density which is less than a crystal density of the second conductive layer.
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