TWI524416B - A local plasma confinement and pressure control arrangement and methods thereof - Google Patents

A local plasma confinement and pressure control arrangement and methods thereof Download PDF

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TWI524416B
TWI524416B TW099129272A TW99129272A TWI524416B TW I524416 B TWI524416 B TW I524416B TW 099129272 A TW099129272 A TW 099129272A TW 99129272 A TW99129272 A TW 99129272A TW I524416 B TWI524416 B TW I524416B
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ring
chamber
plasma
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TW201130036A (en
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羅金德 漢沙
麥可 克拉吉
巴柏克 卡德克達言
安祖 貝利
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蘭姆研究公司
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局部電漿圍束及壓力控制設備與方法Local plasma bundle and pressure control device and method 【優先權主張】[Priority claim]

本申請案係關於並且主張在35 U.S.C. §119(e)下之共同讓與臨時專利申請案的優先權,該臨時專利申請案的標題為「A Local Plasma Confinement And Pressure Control Arrangement and Methods Thereof」,由Dhindsa等人所發明,代理人案號P1990P/LMRX-P185P1,申請號為61/238,665,申請於2009年8月31日,其內容藉由參考文獻方式合併於此。This application is related to and claims the priority of the co-pending provisional patent application under 35 USC § 119(e) entitled "A Local Plasma Confinement And Pressure Control Arrangement and Methods Thereof", Invented by Dhindsa et al., attorney Docket No. P1990P/LMRX-P185P1, filed on Jan. 31, 2009, the disclosure of which is incorporated herein by reference.

【相關申請案之交互參照】[Reciprocal Reference of Related Applications]

本發明係關於下列申請案,這些申請案皆藉由參考文獻方式合併於此:由Dhindsa等人所發明而於同一天提出申請之標題為「A Multiple Peripheral Ring Arrangement for Performing Plasma Confinement」的共同讓與申請案(代理人案號P1989/LMRX-P184),其係主張在35 U.S.C. §119(e)下之共同讓與臨時專利申請案的優先權,該臨時專利申請案係由Dhindsa等人所發明而其標題為「A Multiple Peripheral Ring Arrangement for Performing Plasma Confinement」,代理人案號P1989P/LMRX-P184P1,申請號為61/238,656,申請於2009年8月31日,其內容藉由參考文獻方式合併於此。The present invention is related to the following applications, which are hereby incorporated by reference: the same title as "A Multiple Peripheral Ring Arrangement for Performing Plasma Confinement", filed on the same day by Dhindsa et al. And the application (attorney's case number P1989/LMRX-P184), which claims the priority of the joint grant of the provisional patent application under 35 USC §119(e), which is owned by Dhindsa et al. The invention is entitled "A Multiple Peripheral Ring Arrangement for Performing Plasma Confinement", attorney case number P1989P/LMRX-P184P1, application number 61/238,656, application dated August 31, 2009, the content of which is incorporated by reference Merge here.

本發明係關於一種局部電漿圍束及壓力控制設備與方法。The present invention relates to a partial plasma sheathing and pressure control apparatus and method.

在電漿處理上的進步提供了半導體工業的成長。在今日的競爭市場中,製造公司必須能夠將浪費降至最低並且生產出高品質的半導體裝置。因此,為了在基板處理期間達到滿意的結果,通常需要處理參數的嚴格控制。Advances in plasma processing have provided growth in the semiconductor industry. In today's competitive market, manufacturing companies must be able to minimize waste and produce high quality semiconductor devices. Therefore, in order to achieve satisfactory results during substrate processing, strict control of processing parameters is often required.

在處理室內,氣體可在基板處理期間與無線射頻(RF,radio frequency)電流產生作用而形成電漿。為了控制電漿形成以及保護處理室壁,可將電漿圍束於一受限的腔室容積,例如周圍環內的區域。為了從圍束區域(周圍環內的容積)排放中性氣體物質,周圍環可包含複數槽縫。每一個槽縫皆具有一幾何形狀,此幾何形狀係設置成足夠大以允許中性氣體物質穿過槽縫而離開圍束區域並且往渦輪幫浦流動。一般而言,為了有效將電漿圍束在圍束區域內,每一個槽縫傾向於具有比電漿鞘厚度之兩倍更小的剖面尺寸。電漿鞘可存在於槽縫的每一側上。因此假使總鞘厚度係比槽縫寬度更大時,在鞘之間將不存在有大量電漿(bulk plasma),因此電漿可順利地藉由槽縫加以夾止(pinch off)。然而,假使槽縫寬度係比鞘厚度的兩倍更大時,則電漿可存在於槽縫內。Within the processing chamber, the gas can interact with a radio frequency (RF) current to form a plasma during substrate processing. To control plasma formation and to protect the walls of the process chamber, the plasma can be enclosed in a restricted chamber volume, such as an area within the surrounding ring. In order to discharge neutral gas species from the surrounding area (the volume within the surrounding ring), the surrounding ring may comprise a plurality of slots. Each slot has a geometry that is set large enough to allow neutral gas species to pass through the slot and exit the containment region and flow toward the turbine pump. In general, in order to effectively enclose the plasma in the surrounding area, each slot tends to have a cross-sectional dimension that is less than twice the thickness of the plasma sheath. A plasma sheath can be present on each side of the slot. Therefore, if the total sheath thickness is larger than the slit width, there will be no bulk plasma between the sheaths, so the plasma can be smoothly pinched off by the slit. However, if the slot width is greater than twice the thickness of the sheath, then plasma may be present within the slot.

熟習本項技藝者可知悉每一個配方/配方步驟可能會需要維持在某一壓力量/等級,以產生在基板處理期間所需的期望電漿。然而,在基板處理期間,某些情況(例如腔室情況)可能會使壓力量/等級產生波動。為了控制壓力量/等級,可使用真空閥,此真空閥係設置在圍束區域的下游以及渦輪幫浦的上游。在一範例中,為了增加壓力量/等級,可鎖緊真空閥。Those skilled in the art will appreciate that each recipe/formulation step may need to be maintained at a certain amount of pressure/grade to produce the desired plasma required during substrate processing. However, during substrate processing, certain conditions, such as chamber conditions, can cause fluctuations in the amount/grade of pressure. To control the amount/grade of pressure, a vacuum valve can be used, which is placed downstream of the containment zone and upstream of the turbine pump. In an example, to increase the amount of pressure/grade, the vacuum valve can be locked.

不幸地,當壓力增加時,電漿鞘會傾向於崩潰,而電漿鞘的尺寸可能會變得更小。在某些情況下,每一個槽縫的剖面尺寸可能會變得比縮小電漿鞘之尺寸的兩倍更大。假設電漿鞘縮小的話,槽縫可能無法再將電漿圍束在圍束區域內。因此,電漿會穿過槽縫並且形成在圍束區域外。真空閥的鎖緊不僅會增加圍束區域內的壓力量/等級,而且更是會增加外腔室容積(圍束區域外的區域)內的壓力量/等級。因此,外腔室容積的高壓環境可能會有助於未圍束電漿的形成。Unfortunately, as the pressure increases, the plasma sheath tends to collapse, and the size of the plasma sheath may become smaller. In some cases, the cross-sectional dimension of each slot may become twice as large as the size of the reduced plasma sheath. Assuming that the plasma sheath is shrunk, the slot may no longer enclose the plasma in the surrounding area. Therefore, the plasma will pass through the slot and be formed outside the surrounding area. The locking of the vacuum valve not only increases the amount/level of pressure in the surrounding area, but also increases the amount/grade of pressure in the outer chamber volume (area outside the confined area). Therefore, the high pressure environment of the outer chamber volume may contribute to the formation of unbundled plasma.

因此,亟需一種用於壓力控制並同時將電漿形成限制在由周圍環所形成之區域內的設備。Accordingly, there is a need for an apparatus for pressure control that simultaneously limits plasma formation to the area formed by the surrounding annulus.

本發明之一實施例係關於一種在處理室內執行壓力控制的設備。此設備包含周圍環,其至少用於包圍一圍束腔室容積,此圍束腔室容積在基板處理期間可保持用於蝕刻一基板的電漿。此周圍環包含複數槽縫,這些複數槽縫至少用於在基板處理期間從圍束腔室容積排放已處理的副產氣體。此設備亦包含傳導控制環,其係緊鄰著周圍環而設置並且設置成包含複數槽縫。藉由使傳導控制環相對於周圍環而移動,以使周圍環上的第一槽縫以及傳導控制環上的第二槽縫相對於彼此而在零偏移到全偏移的範圍內偏移,而達到壓力控制。 One embodiment of the present invention is directed to an apparatus for performing pressure control within a processing chamber. The apparatus includes a peripheral ring that at least surrounds a volume of the containment chamber that maintains plasma for etching a substrate during substrate processing. The peripheral ring includes a plurality of slots that are at least used to discharge treated by-product gases from the containment chamber volume during substrate processing. The apparatus also includes a conductive control ring disposed adjacent to the surrounding ring and configured to include a plurality of slots. Moving the conduction control ring relative to the surrounding ring such that the first slot on the surrounding ring and the second slot on the conductive control ring are offset from zero offset to full offset relative to each other And achieve pressure control.

上述發明內容係僅關於在此所揭露之本發明之許多實施例中的其中一種,並且不意指限制本發明之範圍,本發明之範圍在此係提及於請求項。以下,將在本發明之詳細說明中結合下列圖式來詳述本發明的這些與其他特徵。 The above summary is only one of the many embodiments of the invention disclosed herein, and is not intended to limit the scope of the invention. These and other features of the present invention will be described in detail in the following detailed description of the invention.

以下,本發明將參考其數個如隨附圖式所示的實施例來進行詳細說明。在下列說明中,為了提供對本發明的整體瞭解而提出許多特定細節。然而,熟習本項技藝者可明白本發明在不具有其中某些或所有這些特定細節的情況下仍可實施。在其他情況下,為了不對本發明造成非必要性的混淆,不再詳述為人所熟知的處理步驟及/或結構。 Hereinafter, the present invention will be described in detail with reference to a plurality of embodiments as illustrated in the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a However, it will be apparent to those skilled in the art that the present invention may be practiced without some or all of these specific details. In other instances, well-known processing steps and/or structures are not described in detail in order not to unnecessarily obscure the invention.

在下文中說明包含方法與技術的各種實施例。吾人應謹記本發明亦可涵蓋包含電腦可讀取媒體的製造物品,於其上可儲存用以執行本發明技術之實施例的電腦可讀取指令。此電腦可讀取媒體可包含例如用以儲存電腦可讀取碼之半導體、磁性、光-磁、光學、或其他形式的電腦可讀取媒體。又,本發明亦可涵蓋用以實施本發明之實施例的裝置。此種裝置可包含用以執行與本發明之實施例相關之工作的專用及/或可程式電路。此種裝置的範例包含經過適當程式化的通用電腦及/或專用計算裝置,並且可包含用於與本發明之實施例相關之各種工作的電腦/計算裝置與專用/可程 式電路的組合。 Various embodiments incorporating methods and techniques are described below. It should be borne in mind that the present invention also encompasses articles of manufacture comprising computer readable media on which computer readable instructions for performing embodiments of the present technology can be stored. The computer readable medium can include, for example, a semiconductor, magnetic, optical-magnetic, optical, or other form of computer readable medium for storing computer readable codes. Furthermore, the invention may also encompass apparatus for practicing embodiments of the invention. Such a device may include dedicated and/or programmable circuitry for performing the operations associated with embodiments of the present invention. Examples of such devices include a suitably programmed general purpose computer and/or special purpose computing device, and may include computer/computing devices and special/processes for various tasks associated with embodiments of the present invention. Combination of circuits.

如上所述,在先前技術中,係藉由調整真空閥而提供壓力控制。由於真空閥係傾向於遠離圍束區域而設置,真空閥的調整不僅會改變圍束區域內的壓力量/等級,而且亦會傾向於改變周圍環外的壓力量/等級。在本發明之一實施樣態中,本案發明人在此瞭解到在不改變圍束區域外之壓力量/等級的情況下,需要局部控制來調整周圍環內的壓力量/等級。 As described above, in the prior art, pressure control is provided by adjusting the vacuum valve. Since the vacuum valve system tends to be located away from the surrounding area, the adjustment of the vacuum valve not only changes the amount/grade of pressure in the surrounding area, but also tends to change the amount/grade of pressure outside the surrounding ring. In one embodiment of the invention, the inventors herein have learned that local control is required to adjust the amount/grade of pressure within the surrounding ring without changing the amount/level of pressure outside the surrounding area.

依照本發明之實施例,提供一種壓力控制的設備而將電漿圍束在由一周圍環所形成之區域內。本發明之實施例包含一種局部壓力控制及電漿圍束設備。本發明之實施例亦包含一種用以管理此局部壓力控制及電漿圍束設備的自動回饋設備與方法。 In accordance with an embodiment of the present invention, a pressure controlled device is provided to enclose plasma in a region formed by a surrounding ring. Embodiments of the invention include a partial pressure control and plasma confinement apparatus. Embodiments of the present invention also include an automatic feedback device and method for managing this partial pressure control and plasma enclosure device.

在本發明之一實施例中,將局部壓力控制及電漿圍束設備設置在電漿處理系統的處理室內。在一實施例中,局部壓力控制及電漿圍束設備可裝設在電容耦合式電漿(CCP,capacitively-coupled plasma)處理系統內。在一實施例中,局部壓力控制及電漿圍束設備包含一固定的周圍環以及至少一可動式傳導控制環。雖然可使用一個以上的可動式傳導控制環來控制從圍束區域排放氣體之開口的尺寸,但因成本考量以及實際空間限制,在每一個周圍環設置一個以上的可動式傳導控制環在經濟上及/或實際上較為不可行。 In one embodiment of the invention, the partial pressure control and plasma containment apparatus are disposed within the processing chamber of the plasma processing system. In one embodiment, the partial pressure control and plasma confinement apparatus can be disposed in a capacitively coupled-plasma (CCP) processing system. In one embodiment, the partial pressure control and plasma containment device includes a fixed peripheral ring and at least one movable conductive control ring. Although more than one movable conduction control loop can be used to control the size of the opening for exhausting gas from the surrounding area, it is economical to provide more than one movable conduction control loop in each surrounding ring due to cost considerations and practical space constraints. And/or actually not feasible.

在本文件中,係使用單一周圍環來作為一範例而說明各種實現方式。然而,本發明不限於單一周圍環,並且可用於具有一或多個周圍環的電漿處理系統。本說明內容係用來作為範例,且本發明並不會被所提出的範例加以限制。 In this document, a single surrounding ring is used as an example to illustrate various implementations. However, the invention is not limited to a single surrounding ring and can be used in a plasma processing system having one or more surrounding rings. This description is provided as an example, and the invention is not limited by the examples presented.

在一實施例中,傳導控制環可設置在圍束區域內或外(圍束區域係指被周圍環所包圍的周圍)。傳導控制環係緊鄰著周圍環而設置。如在此所說明,「緊鄰著」一詞可指但不限於套疊在內與外、套疊於另一者內、鄰接、由小間隙所隔開等等。在一較佳實施例中,傳導控制環係環繞著周圍環。換言之,傳導控制環係設置在更靠近外腔室容積處,藉以提供一阻障以防止電漿未圍束之可能 性。 In an embodiment, the conductive control ring may be disposed within or outside the surrounding area (the surrounding area refers to the area surrounded by the surrounding ring). A conduction control loop is placed adjacent to the surrounding ring. As used herein, the term "adjacent" may mean, but is not limited to, nested inside and outside, nested within the other, contiguous, separated by a small gap, and the like. In a preferred embodiment, the conductive control loop surrounds the surrounding ring. In other words, the conduction control loop is placed closer to the outer chamber volume to provide a barrier to prevent plasma from being bundled. Sex.

周圍環可具有複數槽縫(其可為固定大小或可變大小)。在一實施例中,傳導控制環上的槽縫數量以及槽縫定位是可變動的。在一實施例中,傳導控制環上的槽縫數量以及槽縫定位可與周圍環上的槽縫數量以及槽縫定位相匹配。在另一實施例中,傳導控制環上的槽縫數量及/或槽縫定位可與周圍環不同。為了控制圍束區域內的壓力,傳導控制環可相對於周圍環而驅動/移動/旋轉,以調節周圍環上之每一個槽縫的開口。 The surrounding ring can have a plurality of slots (which can be of fixed or variable size). In one embodiment, the number of slots on the conductive control ring and the slot positioning are variable. In one embodiment, the number of slots on the conductive control ring and the slot positioning can match the number of slots on the surrounding ring and the slot location. In another embodiment, the number of slots and/or slot locations on the conductive control ring can be different than the surrounding ring. To control the pressure within the confined region, the conductive control ring can be driven/moved/rotated relative to the surrounding ring to adjust the opening of each slot on the surrounding ring.

在一實施例中,可使用馬達(例如步進式馬達)來驅動及/或旋轉傳導控制環。在基板處理期間,馬達可移動傳導控制環而控制周圍環的槽縫尺寸。在一範例中,可藉由將傳導控制環上之每一個槽縫的位置設定成與周圍環上之每一個槽縫的位置相匹配,而使周圍環上的既定槽縫尺寸用於排放已處理的副產氣體(例如中性氣體物質)。然而,為了縮小周圍環上之槽縫的尺寸,吾人可移動傳導控制環,俾能使周圍環上的槽縫與傳導控制環上的槽縫偏移。 In an embodiment, a motor (eg, a stepper motor) can be used to drive and/or rotate the conduction control loop. During substrate processing, the motor can move the control loop to control the slot size of the surrounding ring. In one example, the position of each slot on the conductive control ring can be set to match the position of each slot on the surrounding ring, and the desired slot size on the surrounding ring can be used to discharge Processed by-product gas (eg, neutral gas species). However, in order to reduce the size of the slot on the surrounding ring, we can move the conduction control ring so that the slot on the surrounding ring can be offset from the slot on the conductive control ring.

在一實施例中,此偏移可在零偏移到全偏移的範圍內。如在此所述,零偏移係指周圍環上之至少一第一槽縫與傳導控制環上之一第一槽縫相匹配以提供排放氣體用之未受阻擋通道的情況。如在此所述,全偏移可指周圍環上之至少一槽縫被傳導控制環上之槽縫所遮蓋以使排放氣體之通道被阻擋的情況。吾人可從上述內容明白,周圍環與傳導控制環之間的偏移關係亦可包含部分偏移,以使排放氣體之通道的至少一部分為可用。 In an embodiment, this offset can range from zero offset to full offset. As used herein, zero offset refers to the condition in which at least one first slot on the surrounding ring matches one of the first slots on the conductive control ring to provide an unobstructed passage for the exhaust gas. As described herein, full offset may refer to the condition in which at least one slot on the surrounding ring is covered by a slot in the conductive control ring to block the passage of exhaust gases. From the above, it can be understood that the offset relationship between the surrounding ring and the conduction control ring can also include a partial offset so that at least a portion of the passage of the exhaust gas is available.

熟習本項技藝者可知悉生產環境通常為一動態環境。在基板處理期間,壓力量/等級可能產生波動。在一實施例中,局部壓力控制及電漿圍束設備可用以對圍束區域提供局部壓力控制。藉由調整傳導控制環,可執行局部壓力控制。在一範例中,為了增加圍束區域內的壓力量/等級,傳導控制環可相對於周圍環而驅動/旋轉,俾能縮小周圍環上之每一個槽縫的尺寸,如此而在不增加外腔室容積內之壓力的情況下增加圍束區域內的壓力。 Those skilled in the art will recognize that the production environment is typically a dynamic environment. The amount/grade of pressure may fluctuate during substrate processing. In an embodiment, a partial pressure control and plasma containment device can be used to provide localized pressure control to the containment region. Local pressure control can be performed by adjusting the conduction control loop. In an example, in order to increase the amount/level of pressure in the surrounding area, the conductive control ring can be driven/rotated relative to the surrounding ring, and the size of each slot on the surrounding ring can be reduced, so that no increase is required. The pressure in the area of the envelope is increased with the pressure within the chamber volume.

在一實施例中,局部壓力控制及電漿圍束設備可用以將電漿 圍束在圍束區域內。在一範例中,由於腔室情況,所以周圍環上的槽縫會變得比電漿鞘的尺寸的兩倍更大。在先前技術中,電漿鞘的崩潰會使電漿穿過槽縫而進入到外腔室容積內。然而,藉由調節可動式傳導控制環,周圍環上的槽縫可維持比電漿的尺寸的兩倍更小。換言之,藉由旋轉/驅動可動式傳導控制環,傳導控制環可使周圍環上之每一個槽縫的開口產生偏移,藉以有效縮小槽縫的尺寸並且實質上防止電漿洩漏到外腔室容積內。 In an embodiment, a partial pressure control and plasma confinement device can be used to plasma The bundle is enclosed in the surrounding area. In one example, the slots on the surrounding ring may become more than twice the size of the plasma sheath due to the chamber conditions. In the prior art, the collapse of the plasma sheath causes the plasma to pass through the slot and into the outer chamber volume. However, by adjusting the movable conductive control ring, the slots on the surrounding ring can be kept smaller than twice the size of the plasma. In other words, by rotating/driving the movable conduction control ring, the conduction control ring can offset the opening of each slot on the surrounding ring, thereby effectively reducing the size of the slot and substantially preventing plasma leakage to the outer chamber. Within the volume.

在本發明之一實施例中,局部壓力控制及電漿圍束設備為一種自動回饋設備,其中並使用一感測器,以監測圍束區域內的壓力量/等級。由感測器所收集的資料可送到控制模組而進行分析,此模組可包含處理模組控制器。可將壓力資料與預定閾值範圍進行比較。若壓力量/等級係在閾值範圍外時,可將指令送到馬達而驅動/旋轉傳導控制環,以改變圍束區域內的壓力量/等級。 In one embodiment of the invention, the partial pressure control and plasma enclosure device is an automatic feedback device in which a sensor is used to monitor the amount/grade of pressure within the confined region. The data collected by the sensor can be sent to the control module for analysis. The module can include a processing module controller. The pressure data can be compared to a predetermined threshold range. If the amount/level of pressure is outside the threshold range, an instruction can be sent to the motor to drive/rotate the conduction control loop to change the amount/level of pressure within the confined area.

藉由提供用以執行壓力控制的設備,可在不影響外腔室容積(圍束區域外的區域)內之壓力量/等級的情況下,調整周圍環之圍束腔室容積內的壓力量/等級。有了局部壓力控制,便可在基板處理期間維持基板上方的穩定電漿,並且同時限制電漿不得穿過周圍環的槽縫而在圍束區域外形成。此外,此設備的自動回饋特徵能夠自動進行壓力控制及/或電漿圍束而不需人為介入。 By providing means for performing pressure control, the amount of pressure within the volume of the surrounding chamber of the surrounding ring can be adjusted without affecting the amount/grade of pressure in the outer chamber volume (area outside the confined region) /grade. With partial pressure control, the stable plasma above the substrate can be maintained during substrate processing, while at the same time limiting the plasma from forming through the slot of the surrounding ring and outside the surrounding area. In addition, the automatic feedback feature of this device enables automatic pressure control and/or plasma containment without human intervention.

吾人可參考圖式與下列說明而更佳瞭解本發明之特徵與優點。 The features and advantages of the present invention are best understood by reference to the appended claims.

圖1顯示在本發明之一實施例中具有局部壓力控制及電漿圍束設備之處理室100的簡易部分視圖。考慮到例如正在處理室100內處理基板106的情況。在一實施例中,處理室100可為電容耦合式電漿處理室。可將基板106設置在下電極104上方。在基板處理期間,用以蝕刻基板106的電漿108可形成在基板106與上電極102之間。 1 shows a simplified partial view of a processing chamber 100 having a partial pressure control and plasma containment apparatus in one embodiment of the present invention. Consider, for example, the case where the substrate 106 is being processed in the processing chamber 100. In an embodiment, the processing chamber 100 can be a capacitively coupled plasma processing chamber. The substrate 106 can be disposed above the lower electrode 104. A plasma 108 for etching the substrate 106 may be formed between the substrate 106 and the upper electrode 102 during substrate processing.

為了控制電漿形成以及保護處理室壁,可使用周圍環112。周圍環112可由導電材料所製造,例如矽、多晶矽、碳化矽、碳化硼、陶瓷、鋁等等。通常,周圍環112可用以包圍圍束腔室容積 110的周圍,而於此圍束腔室容積內可形成電漿108。除了周圍環112以外,亦可藉由上電極102、下電極104、邊緣環114、絕緣環116與118、以及腔室支撐結構128來界定圍束腔室容積110的周圍。 To control plasma formation and to protect the chamber walls, a perimeter ring 112 can be used. The surrounding ring 112 may be fabricated from a conductive material such as tantalum, polycrystalline germanium, tantalum carbide, boron carbide, ceramic, aluminum, and the like. Typically, the surrounding ring 112 can be used to surround the volume of the containment chamber Around the 110, a plasma 108 can be formed within the volume of the containment chamber. In addition to the surrounding ring 112, the circumference of the containment chamber volume 110 can also be defined by the upper electrode 102, the lower electrode 104, the edge ring 114, the insulating rings 116 and 118, and the chamber support structure 128.

在基板處理期間,氣體可從氣體分配系統(未顯示)流到圍束腔室容積110內,而與RF電流產生作用以產生電漿108。RF電流可經由纜線124以及RF匹配部120而從RF源122流到下電極104。熟習本項技藝者可知悉其中某些腔室構件(例如上電極、下電極、絕緣環、邊緣環、腔室支撐物等等),可具有所顯示之構造以外的其他構造。又,RF源以及RF匹配部的數量亦可根據電漿處理系統而變化。 During substrate processing, gas may flow from a gas distribution system (not shown) into the containment chamber volume 110 to interact with the RF current to produce a plasma 108. The RF current may flow from the RF source 122 to the lower electrode 104 via the cable 124 and the RF matching portion 120. Those skilled in the art will be aware that some of the chamber components (e.g., upper electrode, lower electrode, insulating ring, edge ring, chamber support, etc.) may have other configurations than those shown. Moreover, the number of RF sources and RF matching sections can also vary depending on the plasma processing system.

為了從圍束區域(圍束腔室容積110)排放已處理的副產氣體(例如中性氣體物質),周圍環112可包含複數槽縫(例如槽縫126a、126b、126c、128a、128b、128c、130a、130b、以及130c)。已處理的副產氣體(例如中性氣體物質)在經由渦輪幫浦134抽出處理室100之前,可穿過圍束腔室容積110而進入到處理室100的外部區域132(外腔室容積)內。 In order to discharge treated by-product gases (eg, neutral gaseous species) from the containment region (containment chamber volume 110), the surrounding ring 112 may include a plurality of slots (eg, slots 126a, 126b, 126c, 128a, 128b, 128c, 130a, 130b, and 130c). The treated by-product gas (e.g., neutral gas species) can pass through the containment chamber volume 110 and into the outer region 132 of the processing chamber 100 (outer chamber volume) before being withdrawn from the processing chamber 100 via the turbo pump 134. Inside.

周圍環112上的槽縫可具有放射狀的形狀,然而亦可使用其他的構造。每一個槽縫的幾何形狀係設置成足夠大以允許已處理的副產氣體(例如中性氣體物質)離開圍束腔室容積110。槽縫的數量以及槽縫的尺寸可取決於處理室的期望傳導速率。然而,每一個槽縫通常具有比電漿鞘(未顯示)的兩倍更小的剖面。 The slots on the perimeter ring 112 can have a radial shape, although other configurations can be used. The geometry of each slot is set to be large enough to allow the treated by-product gas (e.g., neutral gas species) to exit the containment chamber volume 110. The number of slots and the size of the slots may depend on the desired conduction rate of the processing chamber. However, each slot typically has a profile that is twice as small as the plasma sheath (not shown).

熟習本項技藝者可知悉處理室100具有動態環境。因此,在基板處理期間,壓力量/等級會產生波動。如上所述,在先前技術中,可使用真空閥138來執行壓力控制。然而,在某些情況下,例如當鎖緊真空閥138時,較高的壓力量/等級會使電漿鞘(未顯示)崩潰。當電漿鞘崩潰時,周圍環112上之槽縫的剖面會變得比縮小電漿鞘之尺寸的兩倍更大。因此,電漿會變成未被圍束並且會穿過槽縫而逸散到處理室100的外部區域132內。由於壓力量/等級的改變沒有侷限在圍束腔室容積110內,所以處理室100的外 部區域132(外腔室容積)在此時會具有高壓環境,此高壓環境係有助於電漿的形成。 Those skilled in the art will recognize that the processing chamber 100 has a dynamic environment. Therefore, the amount/level of pressure may fluctuate during substrate processing. As noted above, in the prior art, vacuum valve 138 can be used to perform pressure control. However, in some cases, such as when the vacuum valve 138 is locked, a higher amount of pressure/grade will cause the plasma sheath (not shown) to collapse. When the plasma sheath collapses, the profile of the slot on the peripheral ring 112 becomes twice as large as the size of the reduced plasma sheath. As a result, the plasma can become unconstrained and can escape through the slots into the outer region 132 of the processing chamber 100. Since the change in pressure amount/grade is not limited to the volume of the surrounding chamber chamber 110, the outside of the processing chamber 100 The region 132 (outer chamber volume) will have a high pressure environment at this time, which contributes to the formation of plasma.

由於生產高級半導體裝置一般會要求處理參數(例如壓力量/等級)的嚴格控制,所以需要一種設備及/或方法來控制圍束腔室容積110內的壓力量/等級。在一實施例中,可使用傳導控制環136來提供局部壓力控制。在一實施例中,傳導控制環136可緊鄰著周圍環112而設置。如在此所述,「緊鄰著」一詞可指但不限於套疊在內與外、套疊於另一者內、鄰接、由小間隙所隔開等等。例如,傳導控制環136可由介電材料所製造,並且可鄰接周圍環112而設置。在另一實施例中,傳導控制環136可包圍周圍環112,以使傳導控制環136可用以阻擋來自圍束腔室容積110的電漿流到處理室100的外部區域132內。 Since the production of advanced semiconductor devices typically requires strict control of processing parameters (e.g., pressure levels/grades), an apparatus and/or method is needed to control the amount/grade of pressure within the confinement chamber volume 110. In an embodiment, a conduction control loop 136 can be used to provide local pressure control. In an embodiment, the conductive control ring 136 can be disposed adjacent to the surrounding ring 112. As used herein, the term "adjacent" may mean, but is not limited to, nested inside and outside, nested within the other, contiguous, separated by a small gap, and the like. For example, the conductive control ring 136 can be fabricated from a dielectric material and can be disposed adjacent the peripheral ring 112. In another embodiment, the conductive control ring 136 can surround the surrounding ring 112 such that the conductive control ring 136 can be used to block plasma flow from the surrounding chamber volume 110 into the outer region 132 of the processing chamber 100.

在一實施例中,傳導控制環136上之槽縫(140a、140b、140c、142a、142b、142c、144a、144b、以及144c)的數量可與周圍環112上之槽縫(126a、126b、126c、128a、128b、128c、130a、130b、以及130c)的數量相匹配。在另一實施例中,槽縫的數量可以不相匹配。例如,傳導控制環136上之槽縫的數量可比周圍環112上之槽縫的數量更多。藉由驅動/旋轉傳導控制環136,可調節傳導控制環136的槽縫與周圍環112的槽縫之間的偏移度而提供局部壓力控制。吾人可從上述內容明白,周圍環112上之槽縫的偏移度可根據傳導控制環上之槽縫的數量及/或槽縫的定位而變化。 In one embodiment, the number of slots (140a, 140b, 140c, 142a, 142b, 142c, 144a, 144b, and 144c) on the conductive control ring 136 can be offset from the slots (126a, 126b, The number of 126c, 128a, 128b, 128c, 130a, 130b, and 130c) matches. In another embodiment, the number of slots may not match. For example, the number of slots on the conductive control ring 136 can be greater than the number of slots on the surrounding ring 112. By driving/rotating the conduction control ring 136, the offset between the slot of the conductive control ring 136 and the slot of the surrounding ring 112 can be adjusted to provide local pressure control. As can be appreciated from the above, the offset of the slots on the peripheral ring 112 can vary depending on the number of slots on the conductive control ring and/or the positioning of the slots.

為了促進說明,圖2A、2B、以及2C顯示在本發明之實施例中之不同偏移度的範例,其可用以執行局部化的壓力控制。 To facilitate the description, Figures 2A, 2B, and 2C show examples of different degrees of offset in embodiments of the present invention that can be used to perform localized pressure control.

圖2A顯示在本發明之一實施例中具有零偏移度之局部壓力控制及電漿圍束設備(200)的部分視圖。在一實施例中,傳導控制環136係包圍周圍環112,以及傳導控制環136的槽縫(140a、140b、以及140c)係直接設置在周圍環112的槽縫(126a、126b、以及126c)下方。在此構造中,周圍環112的槽縫(126a、126b、以及126c)係具有最大尺寸。換言之,周圍環112的槽縫(126a、126b、以及126c)係具有如同於傳導控制環136保持不存在時的相同尺 寸。當電漿鞘不縮小並且電漿未圍束的可能性係微乎其微時,亟欲此種構造。 2A shows a partial view of a partial pressure control and plasma containment device (200) having zero offset in one embodiment of the invention. In one embodiment, the conductive control ring 136 surrounds the surrounding ring 112, and the slots (140a, 140b, and 140c) that conduct the control ring 136 are disposed directly on the slots (126a, 126b, and 126c) of the surrounding ring 112. Below. In this configuration, the slots (126a, 126b, and 126c) of the perimeter ring 112 have the largest dimensions. In other words, the slots (126a, 126b, and 126c) of the peripheral ring 112 have the same dimensions as when the conductive control ring 136 remains absent. Inch. This configuration is desirable when the plasma sheath does not shrink and the possibility that the plasma is not bundled is minimal.

然而,在基板處理期間,圍束腔室容積內的情況可能會產生變化。在一範例中,壓力量/等級可能會在基板處理期間落到可接受的閾值範圍外。為了執行壓力控制,可調整傳導控制環136,而使傳導控制環136上的槽縫(140a、140b、以及140c)與周圍環112上的對應槽縫(126a、126b、以及126c)重疊(如圖2B之設備210所示)。換言之,傳導控制環136的驅動/旋轉可使槽縫(126a、126b、以及126c)改變成複數可變大小的槽縫(如槽縫204a、204b、以及204c所示)。 However, conditions within the volume of the containment chamber may change during substrate processing. In an example, the amount of pressure/grade may fall outside of an acceptable threshold range during substrate processing. To perform pressure control, the conductive control ring 136 can be adjusted to overlap the slots (140a, 140b, and 140c) on the conductive control ring 136 with corresponding slots (126a, 126b, and 126c) on the surrounding ring 112 (eg, Figure 210 of device 210 shows). In other words, the drive/rotation of the conduction control ring 136 can cause the slots (126a, 126b, and 126c) to be changed into a plurality of variable sized slots (as shown by slots 204a, 204b, and 204c).

在某些情況下(例如在高壓環境中),電漿鞘的厚度會縮小,而使周圍環112上之槽縫(126a、126b、以及126c)的尺寸變得比崩潰電漿鞘之尺寸的兩倍更大。在一實施例中,藉由驅動/旋轉傳導控制環136,可偏移周圍環112上之槽縫(126a、126b、以及126c)的幾何形狀(例如尺寸),藉以縮小進入到外部區域132內的開口(如較小的開口204a-c所示)。 In some cases (e.g., in a high pressure environment), the thickness of the plasma sheath will be reduced, and the dimensions of the slots (126a, 126b, and 126c) on the surrounding ring 112 will be larger than the size of the collapsed plasma sheath. Twice more. In one embodiment, by driving/rotating the conduction control ring 136, the geometry (e.g., size) of the slots (126a, 126b, and 126c) on the perimeter ring 112 can be offset, thereby reducing access to the outer region 132. Openings (as indicated by the smaller openings 204a-c).

在一實施例中,假使在圍束腔室容積內需要特別高的壓力量/等級時,從圍束腔室容積排放已處理之副產氣體(例如中性氣體物質)的傳導速率可降低保持在零。為了產生高壓環境,可調節傳導控制環136而封閉周圍環112之槽縫(126a、126b、以及126c)的開口。換言之,可藉由使傳導控制環136上的每一個槽縫(140a、140b、以及140c)緊鄰著周圍環112上的對應槽縫(126a、126b、以及126c)而設置,以建立100%的偏移度(如圖2C之設備220所示)。 In one embodiment, the rate of conduction of treated by-product gases (e.g., neutral gaseous species) from the volume of the enclosure chamber may be reduced if a particularly high amount of pressure/grade is required within the volume of the enclosure chamber. At zero. To create a high pressure environment, the conductive control ring 136 can be adjusted to close the openings of the slots (126a, 126b, and 126c) of the surrounding ring 112. In other words, 100% can be created by having each slot (140a, 140b, and 140c) on the conductive control ring 136 abutting the corresponding slot (126a, 126b, and 126c) on the surrounding ring 112. Offset (as shown by device 220 of Figure 2C).

往回參考圖1,雖然顯示一倒c型之局部壓力控制及電漿圍束設備,但此局部壓力控制及電漿圍束設備可具有其他構造。熟習本項技藝者可知悉在每一個處理室中,傳導速率可能會產生變化。在具有正常傳導速率的腔室中,槽縫可僅設置在區塊150、152、或154內。在一範例中,假使需要底部排放時,槽縫(126a、126b、以及126c)可設置在區塊150內。由於僅在區塊150內設置槽縫,所以可僅需要傳導控制環136的槽縫(140a、140b、以及140c) 來執行局部壓力控制。 Referring back to Figure 1, although an inverted c-type partial pressure control and plasma containment apparatus is shown, the partial pressure control and plasma containment apparatus can have other configurations. Those skilled in the art will recognize that the rate of conduction may vary in each of the processing chambers. In a chamber having a normal rate of conduction, the slots may be disposed only within blocks 150, 152, or 154. In an example, the slots (126a, 126b, and 126c) may be disposed within the block 150 if a bottom drain is desired. Since the slots are only provided within the block 150, only the slots (140a, 140b, and 140c) that conduct the control ring 136 may be required. To perform partial pressure control.

在另一實施例中,局部壓力控制及電漿圍束設備可包含用以執行局部化壓力控制的兩個區塊。在一範例中,對於需要較高排放氣體之傳導速率的處理室而言,區塊150與152例如可具有用於排放已處理之副產氣體(例如中性氣體物質)的槽縫(126a、126b、126c、128a、128b、以及128c)。與上述範例相似,傳導控制環136上方的對應槽縫(140a、140b、140c、142a、142b、以及142c)可用以執行壓力控制。 In another embodiment, the partial pressure control and plasma confinement apparatus can include two blocks to perform localized pressure control. In one example, for processing chambers that require a higher emission rate of exhaust gas, blocks 150 and 152 may, for example, have slots for discharging treated by-product gases (eg, neutral gaseous species) (126a, 126b, 126c, 128a, 128b, and 128c). Similar to the above example, corresponding slots (140a, 140b, 140c, 142a, 142b, and 142c) above the conductive control ring 136 can be used to perform pressure control.

在本發明之又另一實施例中,倒c型的局部壓力控制及電漿圍束設備可用於需要特別高之傳導速率的處理室。吾人可從上述內容明白,三個區塊(150、152、以及154)皆可用以對具有c型構造的處理室執行壓力控制。 In yet another embodiment of the present invention, the inverted c-type partial pressure control and plasma confinement apparatus can be used in processing chambers that require particularly high conduction rates. From the above, we can understand that three blocks (150, 152, and 154) can be used to perform pressure control on a processing chamber having a c-type configuration.

在本發明之一實施例中,局部壓力控制及電漿圍束設備為一自動回饋設備。圖3顯示在本發明之一實施例中的簡易流程圖,其顯示自動執行局部壓力控制與電漿圍束的方法。圖3的說明係與圖1、2A、2B、以及2C相關。 In an embodiment of the invention, the partial pressure control and plasma enclosure device is an automatic feedback device. Figure 3 shows a simplified flow diagram in an embodiment of the invention showing a method of automatically performing partial pressure control and plasma confinement. The illustration of Figure 3 is related to Figures 1, 2A, 2B, and 2C.

在第一步驟302,將局部壓力控制及電漿圍束設備設定至初始設定點位置。在一範例中,將傳導控制環136移動至初始設定點位置,以使傳導控制環136的槽縫疊在周圍環112的槽縫下方(如圖2A所示)。在本發明之一實施例中,例如編碼器(encoder)的定位模組(未顯示)可用以記錄傳導控制環136的初始設定位置,並且可將初始設定位置送到控制模組162(例如處理模組控制器)。 In a first step 302, the partial pressure control and plasma confinement device are set to an initial set point position. In one example, the conductive control ring 136 is moved to an initial set point position such that the slot of the conductive control ring 136 is stacked below the slot of the surrounding ring 112 (as shown in Figure 2A). In an embodiment of the invention, a positioning module (not shown) such as an encoder can be used to record the initial set position of the conduction control loop 136, and the initial set position can be sent to the control module 162 (eg, processing) Module controller).

在下一個步驟304,基板處理開始。熟習本項技藝者可知悉可輸入配方。此配方可界定不同處理參數(包含壓力參數)的需求。在生產期間,所輸入的配方係用以處理基板。 In the next step 304, substrate processing begins. Those skilled in the art will be aware that the formula can be entered. This recipe defines the requirements for different processing parameters, including pressure parameters. The input recipe is used to process the substrate during production.

在下一個步驟306,於基板處理期間監測壓力量/等級。在一實施例中,感測器164可用以監測圍束腔室容積110內的壓力等級。可將關於壓力的處理資料送到控制模組162以進行分析。 In the next step 306, the amount/level of pressure is monitored during substrate processing. In an embodiment, the sensor 164 can be used to monitor the level of pressure within the confinement chamber volume 110. Processing data regarding pressure can be sent to control module 162 for analysis.

在下一個步驟308,藉由調整傳導控制環136來維持基板處理期間的壓力量/等級。由於控制模組162係連續收集壓力資料,所 以控制模組162能夠判定圍束腔室容積110內的壓力量/等級何時會落在可接受的閾值範圍外。一旦發現問題,控制模組162可重新計算新的設定點位置,以使壓力量/等級處於可接受的閾值內。可基於當前的設定點位置來計算出新的設定位置。 In the next step 308, the amount/level of pressure during substrate processing is maintained by adjusting the conduction control loop 136. Since the control module 162 continuously collects pressure data, the The control module 162 can determine when the amount/grade of pressure within the envelope chamber volume 110 will fall outside of an acceptable threshold range. Once the problem is found, the control module 162 can recalculate the new set point position such that the amount/level of pressure is within an acceptable threshold. A new set position can be calculated based on the current set point position.

在一實施例中,控制模組162可將一組指令送到馬達160,此馬達用以驅動/旋轉傳導控制環136。在一實施例中,用以移動傳導控制環的該組指令可包含方向信號以及步進信號。在一範例中,馬達所接收的指令可指出傳導控制環136係藉由兩個步進脈衝(步進式馬達的步進信號通常表示為步進脈衝的數量)而往左方向移動。 In one embodiment, control module 162 can send a set of commands to motor 160 for driving/rotating conductive control ring 136. In an embodiment, the set of instructions to move the conduction control loop can include a direction signal and a step signal. In one example, the command received by the motor may indicate that the conduction control loop 136 is moved to the left by two stepping pulses (the stepping signals of the stepper motor are typically represented as the number of stepping pulses).

在接收該組指令時,馬達160可將傳導控制環136驅動/旋轉至期望的位置,藉以改變周圍環112上之每一個槽縫之開口的尺寸。因此,調整每一個槽縫之開口的尺寸可改變傳導速率,藉以在不影響外腔室容積內之壓力量/等級的情況下提供局部壓力控制。 Upon receiving the set of commands, the motor 160 can drive/rotate the conductive control ring 136 to a desired position to change the size of the opening of each slot on the peripheral ring 112. Thus, adjusting the size of the opening of each slot changes the rate of conduction, thereby providing local pressure control without affecting the amount/grade of pressure within the volume of the outer chamber.

即使壓力控制係由例如真空閥138的另一構件而非傳導控制環136所執行,調節傳導控制環136仍然係用以圍束電漿的有效設備。在一範例中,藉由調整真空閥138,會增加處理室100(包含圍束腔室110以及外部區域132)內的壓力量/等級。在此範例中,當電漿鞘開始崩潰時,傳導控制環136可用以縮小周圍環112上之槽縫的開口。 Even though the pressure control is performed by another component, such as vacuum valve 138, rather than conduction control loop 136, the regulated conduction control ring 136 is still an effective means for enclosing the plasma. In an example, by adjusting the vacuum valve 138, the amount/grade of pressure within the process chamber 100 (including the containment chamber 110 and the outer region 132) is increased. In this example, the conductive control ring 136 can be used to reduce the opening of the slot on the surrounding ring 112 when the plasma sheath begins to collapse.

步驟304到308為反覆的步驟並且可在基板處理期間重複。 Steps 304 through 308 are repeated steps and may be repeated during substrate processing.

吾人可從上述內容明白,本發明之一或多種實施例可提供局部壓力控制及電漿圍束設備。藉由提供局部壓力控制設備,可將壓力量/等級的變化限制於周圍環內的腔室容積。由於將壓力控制局部化,所以可以較快的速率來穩定用於蝕刻基板的電漿。此外,或者,由於局部壓力控制及電漿圍束設備可用以實質上消除電漿設立在外腔室容積內的可能性,所以此設備可提供較寬的處理範圍(processing window)。因此,局部壓力控制及電漿圍束設備可藉由保護腔室構件免於受到未圍束電漿發生的影響,而將所有權成 本降至最低。 It will be apparent from the foregoing that one or more embodiments of the present invention can provide partial pressure control and plasma containment equipment. By providing a partial pressure control device, the pressure level/grade variation can be limited to the chamber volume within the surrounding annulus. Since the pressure control is localized, the plasma for etching the substrate can be stabilized at a faster rate. In addition, or because local pressure control and plasma containment equipment can be used to substantially eliminate the possibility of plasma build-up within the outer chamber volume, the apparatus can provide a wider processing window. Therefore, the partial pressure control and plasma containment device can protect the chamber components from being affected by the unbundled plasma. This is reduced to a minimum.

雖然本發明已就數個較佳實施例來進行說明,但仍存在有落入本發明之範圍內的替代、置換、以及等效設計。雖然在此提供各種範例,但其意指這些範例為例示性而非本發明之限制。此外,雖然本發明的說明係關於電容耦合式電漿(CCP)處理系統,但本發明的應用亦可以係關於感應耦合式電漿處理系統或混合電漿處理系統。 Although the invention has been described in terms of several preferred embodiments, there are alternative, alternative, and equivalent designs that fall within the scope of the invention. While the examples are provided herein, they are intended to be illustrative rather than limiting. Moreover, although the description of the present invention is directed to a capacitively coupled plasma (CCP) processing system, the application of the present invention may also be directed to an inductively coupled plasma processing system or a hybrid plasma processing system.

又,標題與發明內容係為了方便而提出,而不應用來解釋在此之請求項的範圍。又,摘要係以極為簡化的方式來撰寫並且係為了方便而提出,因此不應用來解釋或限制整個發明(其係表示在請求項中)。假使在此使用「組」一詞,此種詞語係意指具有其被一般瞭解而涵蓋零、一、或一者以上的數學意思。吾人亦應注意到存在有許多用以實現本發明之方法與設備的替代方式。因此,此意指以下隨附請求項被理解為包含所有此種落入本發明之真實精神與範圍內的替代、置換、以及等效設計。 Further, the title and the inventive content are presented for convenience and are not intended to limit the scope of the claims herein. In addition, the abstract is written in a very simplified manner and is presented for convenience, and therefore should not be construed as limiting or limiting the entire invention (which is indicated in the claims). If the term "group" is used herein, it is meant to have a mathematical meaning that is generally understood to cover zero, one, or more. It should also be noted that there are many alternative ways of implementing the methods and apparatus of the present invention. Therefore, it is intended that the following claims be construed as including all such alternatives, substitutions, and equivalents.

100‧‧‧處理室 100‧‧‧Processing room

102‧‧‧上電極 102‧‧‧Upper electrode

104‧‧‧下電極 104‧‧‧ lower electrode

106‧‧‧基板 106‧‧‧Substrate

108‧‧‧電漿 108‧‧‧ Plasma

110‧‧‧圍束腔室容積 110‧‧‧Bundle chamber volume

112‧‧‧周圍環 112‧‧‧ surrounding ring

114‧‧‧邊緣環 114‧‧‧Edge ring

116‧‧‧絕緣環 116‧‧‧Insulation ring

118‧‧‧絕緣環 118‧‧‧Insulation ring

120‧‧‧RF匹配部 120‧‧‧RF Matching Department

122‧‧‧RF源 122‧‧‧RF source

124‧‧‧纜線 124‧‧‧ cable

126a‧‧‧槽縫 126a‧‧‧ slot

126b‧‧‧槽縫 126b‧‧‧ slot

126c‧‧‧槽縫 126c‧‧‧ slot

128‧‧‧腔室支撐結構 128‧‧‧Cell support structure

128a‧‧‧槽縫 128a‧‧‧Slots

128b‧‧‧槽縫 128b‧‧‧ slot

128c‧‧‧槽縫 128c‧‧‧ slot

130a‧‧‧槽縫 130a‧‧‧ slot

130b‧‧‧槽縫 130b‧‧‧ slot

130c‧‧‧槽縫 130c‧‧‧ slot

132‧‧‧外部區域 132‧‧‧External area

134‧‧‧渦輪幫浦 134‧‧‧ turbo pump

136‧‧‧傳導控制環 136‧‧‧ Conduction control loop

138‧‧‧真空閥 138‧‧‧Vacuum valve

140a‧‧‧槽縫 140a‧‧‧ slot

140b‧‧‧槽縫 140b‧‧‧ slot

140c‧‧‧槽縫 140c‧‧‧ slot

142a‧‧‧槽縫 142a‧‧‧ slot

142b‧‧‧槽縫 142b‧‧‧ slot

142c‧‧‧槽縫 142c‧‧‧ slot

144a‧‧‧槽縫 144a‧‧‧ slot

144b‧‧‧槽縫 144b‧‧‧ slot

144c‧‧‧槽縫 144c‧‧‧ slot

150‧‧‧區塊 150‧‧‧ blocks

152‧‧‧區塊 152‧‧‧ Block

154‧‧‧區塊 154‧‧‧ Block

160‧‧‧馬達 160‧‧‧Motor

162‧‧‧控制模組 162‧‧‧Control Module

164‧‧‧感測器 164‧‧‧ sensor

200‧‧‧局部壓力控制及電漿圍束設備 200‧‧‧Partial pressure control and plasma enclosure equipment

204a‧‧‧槽縫 204a‧‧‧Slots

204b‧‧‧槽縫 204b‧‧‧Slots

204c‧‧‧槽縫 204c‧‧‧ slot

210‧‧‧局部壓力控制及電漿圍束設備 210‧‧‧Partial pressure control and plasma enclosure equipment

220‧‧‧局部壓力控制及電漿圍束設備 220‧‧‧Partial pressure control and plasma enclosure equipment

本發明係藉由隨附圖式之圖中的範例來進行說明而非限制,並且在這些圖式中,相同的參考符號係指類似的元件,於其中: The present invention is illustrated by way of example, and not limitation, and in the drawings

圖1顯示在本發明之一實施例中具有局部壓力控制及電漿圍束設備之處理室的簡易部分視圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a simplified partial view of a processing chamber having a partial pressure control and plasma containment apparatus in one embodiment of the present invention.

圖2A、2B、以及2C顯示在本發明之實施例中之不同偏移度的範例,其可用以執行局部化的壓力控制。 2A, 2B, and 2C show examples of different degrees of offset in embodiments of the present invention that can be used to perform localized pressure control.

圖3顯示在本發明之一實施例中的簡易流程圖,其顯示自動執行局部化壓力控制以及電漿圍束的方法。 3 shows a simplified flow diagram in an embodiment of the invention showing a method of automatically performing localized pressure control and plasma confinement.

100...處理室100. . . Processing room

102...上電極102. . . Upper electrode

104...下電極104. . . Lower electrode

106...基板106. . . Substrate

108...電漿108. . . Plasma

110...圍束腔室容積110. . . Surrounding chamber volume

112...周圍環112. . . Surrounding ring

114...邊緣環114. . . Edge ring

116...絕緣環116. . . Insulation ring

118...絕緣環118. . . Insulation ring

120...RF匹配部120. . . RF matching department

122...RF源122. . . RF source

124...纜線124. . . Cable

126a...槽縫126a. . . Slot

126b...槽縫126b. . . Slot

126c...槽縫126c. . . Slot

128...腔室支撐結構128. . . Chamber support structure

128a...槽縫128a. . . Slot

128b...槽縫128b. . . Slot

128c...槽縫128c. . . Slot

130a...槽縫130a. . . Slot

130b...槽縫130b. . . Slot

130c...槽縫130c. . . Slot

132...外部區域132. . . External area

134...渦輪幫浦134. . . Turbo pump

136...傳導控制環136. . . Conduction control loop

138...真空閥138. . . Vacuum valve

140a...槽縫140a. . . Slot

140b...槽縫140b. . . Slot

140c...槽縫140c. . . Slot

142a...槽縫142a. . . Slot

142b...槽縫142b. . . Slot

142c...槽縫142c. . . Slot

144a...槽縫144a. . . Slot

144b...槽縫144b. . . Slot

144c...槽縫144c. . . Slot

150...區塊150. . . Block

152...區塊152. . . Block

154...區塊154. . . Block

160...馬達160. . . motor

162...控制模組162. . . Control module

164...感測器164. . . Sensor

Claims (18)

一種在基板處理期間於電漿處理系統之處理室內執行壓力控制的設備,該處理室包含一處理室壁,該設備包含:一周圍環,至少用於包圍一圍束腔室容積,該周圍環包含一周圍環垂直結構,該周圍環垂直結構係自該處理室壁向內配置,使得該圍束腔室容積不延伸至該處理室壁,其中該圍束腔室容積在基板處理期間能夠保持用以蝕刻一基板的電漿,該周圍環包含第一複數槽縫,其中該第一複數槽縫至少用於在該基板處理期間從該圍束腔室容積排放已處理的副產氣體;及一傳導控制環,其中該傳導控制環係緊鄰著該周圍環而設置,其中該周圍環係套疊在該傳導控制環內,以使該傳導控制環包圍該周圍環,該傳導控制環包含第二複數槽縫,其中該周圍環及該傳導控制環每一者包含一上部、一側部、及一下部,其中該周圍環的上部、側部、及下部其中至少一者包含該第一複數槽縫的一第一槽縫,且該傳導控制環包含該第二複數槽縫的一第二槽縫,其中藉由使該傳導控制環相對於該周圍環而移動,以使該周圍環之該第一複數槽縫的該第一槽縫以及該傳導控制環之該第二複數槽縫的該第二槽縫相對於彼此而在零偏移到全偏移的範圍內偏移,而達到壓力控制。 An apparatus for performing pressure control in a processing chamber of a plasma processing system during substrate processing, the processing chamber including a processing chamber wall, the apparatus comprising: a peripheral ring at least for surrounding a volume of the surrounding chamber, the surrounding ring A peripheral ring vertical structure is included, the peripheral ring vertical structure being disposed inwardly from the processing chamber wall such that the surrounding chamber volume does not extend to the processing chamber wall, wherein the surrounding chamber volume can be maintained during substrate processing a plasma for etching a substrate, the peripheral ring comprising a first plurality of slits, wherein the first plurality of slits are at least used to discharge treated by-product gas from the volume of the surrounding chamber during processing of the substrate; a conductive control loop, wherein the conductive control loop is disposed adjacent to the peripheral loop, wherein the peripheral loop is nested within the conductive control loop such that the conductive control loop surrounds the peripheral loop, the conductive control loop including a plurality of slots, wherein the peripheral ring and the conductive control ring each include an upper portion, a side portion, and a lower portion, wherein the upper portion, the side portion, and the lower portion of the surrounding ring are at least The first slot of the first plurality of slots is included, and the conductive control ring includes a second slot of the second plurality of slots, wherein the conductive control ring is moved relative to the surrounding ring, The first slot of the first plurality of slots of the surrounding ring and the second slot of the second plurality of slots of the conductive control ring are offset from zero to full offset relative to each other Internal offset, while achieving pressure control. 如申請專利範圍第1項所述之在基板處理期間於電漿處理系統之處理室內執行壓力控制的設備,更包含一馬達,其中該馬達用以移動該傳導控制環而執行壓力控制。 The apparatus for performing pressure control in a processing chamber of a plasma processing system during substrate processing as described in claim 1 further includes a motor, wherein the motor is configured to move the conduction control loop to perform pressure control. 如申請專利範圍第2項所述之在基板處理期間於電漿處理系統之處理室內執行壓力控制的設備,更包含一組感測器,該組感測器具有至少一感測器用於收集關於該圍束腔室容積內之壓力量的處理資料。 An apparatus for performing pressure control in a processing chamber of a plasma processing system during substrate processing as described in claim 2, further comprising a set of sensors having at least one sensor for collecting Processing data for the amount of pressure within the volume of the chamber. 如申請專利範圍第3項所述之在基板處理期間於電漿處理系統 之處理室內執行壓力控制的設備,更包含一控制模組,該控制模組至少用於:接收來自該組感測器的該處理資料,分析該處理資料,判定該傳導控制環的一新位置,及將作為一組指令之部分的該新位置送到該馬達。 In the plasma processing system during substrate processing as described in claim 3 The device for performing pressure control in the processing chamber further includes a control module, the control module is configured to: receive the processing data from the group of sensors, analyze the processing data, and determine a new position of the conduction control ring And the new position that will be part of a set of instructions is sent to the motor. 如申請專利範圍第4項所述之在基板處理期間於電漿處理系統之處理室內執行壓力控制的設備,其中該馬達用以接收該組指令並且移動該傳導控制環,以調整該圍束腔室容積內的壓力量。 An apparatus for performing pressure control in a processing chamber of a plasma processing system during substrate processing as described in claim 4, wherein the motor is configured to receive the set of instructions and move the conduction control loop to adjust the enclosure cavity The amount of pressure within the chamber volume. 如申請專利範圍第1項所述之在基板處理期間於電漿處理系統之處理室內執行壓力控制的設備,其中該傳導控制環係由一介電材料所製造。 An apparatus for performing pressure control in a processing chamber of a plasma processing system during substrate processing as described in claim 1 wherein the conductive control loop is fabricated from a dielectric material. 如申請專利範圍第1項所述之在基板處理期間於電漿處理系統之處理室內執行壓力控制的設備,其中該電漿處理系統為一電容耦合式電漿處理系統。 An apparatus for performing pressure control in a processing chamber of a plasma processing system during substrate processing, as described in claim 1, wherein the plasma processing system is a capacitively coupled plasma processing system. 一種在基板處理期間於電漿處理系統之處理室內執行壓力控制的方法,其中該處理室包含一周圍環,該周圍環至少用於包圍一圍束腔室容積,其中該圍束腔室容積在基板處理期間能夠保持用以蝕刻一基板的電漿,該周圍環包含一第一複數槽縫,其中該第一複數槽縫至少用於在基板處理期間從該圍束腔室容積排放已處理的副產氣體,該方法包含下列步驟:設置一傳導控制環,其中該傳導控制環係緊鄰著該周圍環而設置,並且設置成包含一第二複數槽縫;監測該圍束腔室容積內的壓力量;將關於該壓力量的處理資料送到一控制模組;分析該處理資料; 將該圍束腔室容積內的該壓力量與一預定閾值範圍進行比較;若該壓力量越過該預定閥值範圍,計算該傳導控制環的一新位置;及藉由使該傳導控制環相對於該周圍環而移動,以使該周圍環之該第一複數槽縫的一第一槽縫以及該傳導控制環之該第二複數槽縫的一第二槽縫相對於彼此在零偏移到全偏移的範圍內偏移,而調整該圍束腔室容積內的該壓力量。 A method of performing pressure control in a processing chamber of a plasma processing system during substrate processing, wherein the processing chamber includes a peripheral ring at least for surrounding a volume of the chamber chamber, wherein the volume of the surrounding chamber is A plasma for etching a substrate can be maintained during substrate processing, the peripheral ring including a first plurality of slits, wherein the first plurality of slits are at least used to discharge processed from the peripheral chamber volume during substrate processing By-product gas, the method comprising the steps of: providing a conductive control ring, wherein the conductive control ring is disposed adjacent to the surrounding ring and configured to include a second plurality of slots; monitoring the volume within the volume of the surrounding chamber The amount of pressure; the processing data about the amount of pressure is sent to a control module; the processing data is analyzed; Comparing the amount of pressure in the volume of the enclosure chamber to a predetermined threshold range; if the amount of pressure exceeds the predetermined threshold range, calculating a new position of the conduction control loop; and by making the conduction control loop relatively Moving about the peripheral ring such that a first slot of the first plurality of slots of the peripheral ring and a second slot of the second plurality of slots of the conductive control ring are offset from each other by zero The amount of pressure within the volume of the enclosure chamber is adjusted by shifting to the full offset range. 如申請專利範圍第8項所述之在基板處理期間於電漿處理系統之處理室內執行壓力控制的方法,其步驟更包含將作為一組指令之部分的該新位置送到一馬達,其中該馬達至少用於移動該傳導控制環,以調整該圍束腔室容積內的該壓力量。 The method of performing pressure control in a processing chamber of a plasma processing system during substrate processing, as described in claim 8, the method further comprising: sending the new position as part of a set of instructions to a motor, wherein the A motor is at least adapted to move the conduction control ring to adjust the amount of pressure within the volume of the containment chamber. 如申請專利範圍第9項所述之在基板處理期間於電漿處理系統之處理室內執行壓力控制的方法,其中監測該圍束腔室容積內之該壓力量的該步驟係藉由一組感測器加以執行。 A method of performing pressure control in a processing chamber of a plasma processing system during substrate processing as described in claim 9 wherein the step of monitoring the amount of pressure within the volume of the surrounding chamber is by a sense of The detector is executed. 如申請專利範圍第8項所述之在基板處理期間於電漿處理系統之處理室內執行壓力控制的方法,其步驟更包含在基板處理開始之前,將該傳導控制環設定至一初始設定位置。 The method of performing pressure control in a processing chamber of a plasma processing system during substrate processing, as described in claim 8, the method further comprising setting the conduction control loop to an initial set position before the substrate processing begins. 如申請專利範圍第11項所述之在基板處理期間於電漿處理系統之處理室內執行壓力控制的方法,其中該新設定位置乃基於一先前的設定位置來計算。 A method of performing pressure control in a processing chamber of a plasma processing system during substrate processing as described in claim 11 wherein the new set position is calculated based on a previous set position. 一種在基板處理期間於電漿處理系統之處理室內的電漿圍束設備,包含:一周圍環,具有一第一組槽縫,其中該周圍環包圍能夠在基板處理期間保持電漿的一圍束腔室容積,該周圍環包含一周圍環 水平結構,該周圍環水平結構係配置在由基板所界定的一平面的上方,該第一組槽縫至少用於在該基板處理期間從該圍束腔室容積排放已處理的副產氣體;一傳導控制環,具有一第二組槽縫,該傳導控制環包含一傳導控制環水平結構,該傳導控制環水平結構係緊鄰著該周圍環水平結構而設置;其中該周圍環係套疊在該傳導控制環內,以使該傳導控制環包圍該周圍環;其中該周圍環及該傳導控制環每一者包含一上部、一側部、及一下部,其中該周圍環的上部、側部、及下部其中至少一者包含該第一組槽縫的一第一槽縫,且該傳導控制環包含該第二組槽縫的一第二槽縫;及一馬達,至少用於使該傳導控制環相對於該周圍環而移動,以使該周圍環之該第一組槽縫的該第一槽縫以及該傳導控制環之該第二組槽縫的該第二槽縫相對於彼此在零偏移到全偏移的範圍內偏移。 A plasma sheathing apparatus in a processing chamber of a plasma processing system during substrate processing, comprising: a peripheral ring having a first set of slots, wherein the surrounding ring encloses a perimeter capable of maintaining plasma during substrate processing Beam chamber volume, the surrounding ring containing a surrounding ring a horizontal structure, the peripheral ring horizontal structure being disposed above a plane defined by the substrate, the first set of slots being at least for discharging the treated by-product gas from the enclosure chamber volume during the substrate processing; a conductive control ring having a second set of slots, the conductive control ring comprising a conductive control loop horizontal structure, the conductive control loop horizontal structure being disposed adjacent to the surrounding loop horizontal structure; wherein the surrounding loop system is nested The conductive control ring is disposed such that the conductive control ring surrounds the surrounding ring; wherein the surrounding ring and the conductive control ring each include an upper portion, a side portion, and a lower portion, wherein the upper portion and the side portion of the surrounding ring And at least one of the lower portions includes a first slot of the first set of slots, and the conductive control ring includes a second slot of the second set of slots; and a motor for at least conducting the conductive Moving the control ring relative to the peripheral ring such that the first slot of the first set of slots of the peripheral ring and the second slot of the second set of slots of the conductive control ring are relative to each other Zero offset to full offset Inner circle offset. 如申請專利範圍第13項所述之在基板處理期間於電漿處理系統之處理室內的電漿圍束設備,更包含一組感測器,該組感測器具有至少一感測器用以收集該圍束腔室容積內的處理資料。 The plasma sheathing device in the processing chamber of the plasma processing system during substrate processing according to claim 13 further includes a set of sensors having at least one sensor for collecting Processing data within the volume of the enclosure chamber. 如申請專利範圍第14項所述之在基板處理期間於電漿處理系統之處理室內的電漿圍束設備,更包含一控制模組,該控制模組至少用於:接收來自該組感測器的該處理資料,分析該處理資料,判定該傳導控制環的一新位置,及將作為一組指令之部分的該新位置送到該馬達。 The plasma-wounding device in the processing chamber of the plasma processing system during the processing of the substrate, as described in claim 14, further comprising a control module, the control module being at least configured to: receive the sensing from the group The processing data of the device analyzes the processing data, determines a new location of the conduction control loop, and sends the new location as part of a set of instructions to the motor. 如申請專利範圍第15項所述之在基板處理期間於電漿處理系 統之處理室內的電漿圍束設備,其中該馬達用以接收該組指令並且調整該傳導控制環,以在該圍束腔室容積內維持電漿圍束。 In the plasma processing system during substrate processing as described in claim 15 A plasma buffing apparatus within the processing chamber, wherein the motor is configured to receive the set of commands and adjust the conductive control loop to maintain a plasma bundle within the volume of the containment chamber. 如申請專利範圍第16項所述之在基板處理期間於電漿處理系統之處理室內的電漿圍束設備,其中該傳導控制環係由一介電材料所製造。 A plasma sheathing apparatus in a processing chamber of a plasma processing system during substrate processing as described in claim 16 wherein the conductive control loop is fabricated from a dielectric material. 如申請專利範圍第17項所述之在基板處理期間於電漿處理系統之處理室內的電漿圍束設備,其中該電漿處理系統為一電容耦合式電漿處理系統。A plasma-bundling device in a processing chamber of a plasma processing system during substrate processing, as described in claim 17, wherein the plasma processing system is a capacitively coupled plasma processing system.
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