TWI522544B - Static pressure gas bearing and its manufacturing method - Google Patents

Static pressure gas bearing and its manufacturing method Download PDF

Info

Publication number
TWI522544B
TWI522544B TW101137963A TW101137963A TWI522544B TW I522544 B TWI522544 B TW I522544B TW 101137963 A TW101137963 A TW 101137963A TW 101137963 A TW101137963 A TW 101137963A TW I522544 B TWI522544 B TW I522544B
Authority
TW
Taiwan
Prior art keywords
annular
wall surface
bearing
base
diameter
Prior art date
Application number
TW101137963A
Other languages
Chinese (zh)
Other versions
TW201314069A (en
Inventor
Hikaru Sato
Original Assignee
Oiles Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oiles Industry Co Ltd filed Critical Oiles Industry Co Ltd
Priority to TW101137963A priority Critical patent/TWI522544B/en
Publication of TW201314069A publication Critical patent/TW201314069A/en
Application granted granted Critical
Publication of TWI522544B publication Critical patent/TWI522544B/en

Links

Landscapes

  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Description

靜壓氣體軸承及其製造方法 Static pressure gas bearing and manufacturing method thereof

本發明係關於靜壓氣體軸承及其製造方法。 The present invention relates to a static pressure gas bearing and a method of manufacturing the same.

靜壓氣體軸承作為可實現超低摩擦、超高精度及超高速運轉之軸承,使用於物品之搬送、與水平移動而進行超精密加工或超精密測定等之用途。作為該靜壓氣體軸承之空氣噴出口之節流孔之形式,有多孔節流孔、表面節流孔、孔口節流孔、自成節流孔等,分別根據用途一面調節負載電容及軸承剛性等一面使用。 As a bearing that can achieve ultra-low friction, ultra-high precision and ultra-high speed operation, the hydrostatic gas bearing is used for ultra-precision machining or ultra-precision measurement for conveying and horizontal movement of articles. As the orifice of the air outlet of the static pressure gas bearing, there are a porous orifice, a surface orifice, an orifice orifice, a self-forming orifice, etc., and the load capacitance and the bearing are adjusted according to the application side. Use one side of rigidity.

例如,專利文獻1中提出如下之氣體軸承裝置:作為一方面保持相對較高之剛性,並實現高衰減性之氣體軸承裝置,於2個相對向之實質上平行之軸承面及兩軸承面間之軸承間隙,具有至少1個通過孔口供給氣體之氣體管道。 For example, Patent Document 1 proposes a gas bearing device which is a gas bearing device which maintains a relatively high rigidity on the one hand and achieves high attenuation, and is formed between two bearing faces which are substantially parallel to each other and between the two bearing faces. The bearing gap has at least one gas conduit for supplying gas through the orifice.

又,專利文獻2中提出如下之靜壓氣體軸承:具備包含多孔體之母材、與接合於該母材上且包含以成為預先期望之空氣透過量的方式調整通孔之直徑及分佈而製作之多孔板之表面節流孔層,且使氣體經由表面節流孔層噴射,藉由該靜壓支撐被支撐構件。 Further, Patent Document 2 proposes a static pressure gas bearing which is provided with a base material including a porous body and which is bonded to the base material and which has a diameter and a distribution which are adjusted so as to have a predetermined amount of air permeation. The surface of the perforated plate is an orifice layer, and the gas is ejected through the surface orifice layer, and the supported member is supported by the static pressure.

[先行技術文獻] [Advanced technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特表2006-510856號公報 [Patent Document 1] Japanese Patent Publication No. 2006-510856

[專利文獻2]日本特開2001-56027號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2001-56027

[專利文獻3]日本特開2008-82449號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2008-82449

上述先前之靜壓氣體軸承雖可實現超低摩擦、超高精度及超高速運轉,但由於主要使用高強度之金屬或陶瓷作為軸承材料,且有必要進行高精度之精磨加工等,故必然有導致高價之問題。 Although the above-mentioned static gas bearing can achieve ultra-low friction, ultra-high precision and ultra-high speed operation, it is inevitable that high-strength metal or ceramic is used as the bearing material, and it is necessary to perform high-precision finishing processing. There are problems that lead to high prices.

然而,不要求超低摩擦、超高精度及超高速運轉,例如非接觸地搬送液晶屏幕等物品,或使物品不產生溫度變化而水平移動之情形時,若使用靜壓氣體軸承,則雖有裝置之構成較簡單等之優點,但另一方面,由於靜壓氣體軸承自身價高,故實際情況是並未廣泛應用於該用途。 However, ultra-low friction, ultra-high precision, and ultra-high-speed operation are not required, for example, when a liquid crystal screen or the like is conveyed non-contactly, or when the article is moved horizontally without causing a temperature change, if a static pressure gas bearing is used, The composition of the device is relatively simple and the like, but on the other hand, since the static pressure gas bearing itself is expensive, the actual situation is not widely used for this purpose.

鑑於上述實際情況,為提供一種可在各種領域中活用之低價之靜壓氣體軸承,本案申請人先前提出如下之靜壓氣體軸承:其具備:樹脂製軸承構件,其係於上表面具有自成節流孔形狀或孔口形狀之複數個空氣噴出口,於下表面具有與該複數個空氣噴出口連通之供氣槽;與基體,其係於該樹脂製軸承構件之下表面以覆蓋上述供氣槽的方式接合,且具有與該供氣槽連通之供氣口(專利文獻3)。 In view of the above-mentioned actual circumstances, in order to provide a low-cost static pressure gas bearing which can be utilized in various fields, the applicant has previously proposed a hydrostatic gas bearing which has a resin bearing member which has a self-contained upper surface. a plurality of air ejection ports having an orifice shape or an orifice shape, having a gas supply groove communicating with the plurality of air ejection ports on a lower surface; and a base body attached to a lower surface of the resin bearing member to cover the above The gas supply groove is joined to each other and has a gas supply port that communicates with the gas supply groove (Patent Document 3).

根據該專利文獻3揭示之靜壓氣體軸承,可使用模具藉由射出成形而形成構成靜壓氣體軸承之樹脂製軸承構件,可無需機械加工,且基體之構造亦可僅藉由形成與樹脂製軸承構件連通之供氣口,以接合樹脂製軸承構件與基體而組裝靜壓氣體軸承,而可實現靜壓氣體軸承之大量生產,從而可提供低價之靜壓氣體軸承。 According to the static pressure gas bearing disclosed in Patent Document 3, a resin bearing member constituting a static pressure gas bearing can be formed by injection molding using a mold, and machining can be performed without requiring mechanical processing, and the structure of the base body can be formed only by resin. The gas supply port through which the bearing member communicates is coupled with the resin bearing member and the base body to assemble the static pressure gas bearing, and mass production of the static pressure gas bearing can be realized, thereby providing a low-cost static pressure gas bearing.

然而,由於專利文獻3揭示之靜壓氣體軸承之空氣噴出口為直徑0.2~0.4 mm左右之自成節流孔形狀或孔口形狀,故會有來自該空氣噴出口之空氣噴出量過多而產生自激振動之虞,為實用化仍需改良。 However, since the air ejection port of the static pressure gas bearing disclosed in Patent Document 3 has a self-forming orifice shape or an orifice shape having a diameter of about 0.2 to 0.4 mm, there is an excessive amount of air ejection from the air ejection port. The self-excited vibration is still in need of improvement for practical use.

本發明係鑑於上述諸點而完成者,其目的在於提供一種不會產生自激振動,而可大量生產且低價之靜壓氣體軸承及其製造方法。 The present invention has been made in view of the above points, and an object thereof is to provide a static pressure gas bearing which can be mass-produced and which is inexpensive and which does not generate self-excited vibration, and a method of manufacturing the same.

本發明之靜壓氣體軸承之特徵在於具備:合成樹脂製之軸承基體及合成樹脂製之軸承體,該軸承基體具備:基部;自該基部之一面一體化突設之環狀突出部;及在一端於該環狀突出部之突出端面開口,而在另一端於基部之外周面開口,且設置於環狀突出部及基部之供氣通道;該軸承體具備:形成於面向基部之一面之一面上,且收容軸承基體之環狀突出部之環狀凹部;於另一面開口之環狀凹槽;及在一端與環狀凹槽連通,且在另一端於環狀凹部開口之作為自成節流孔之複數個空氣噴出孔;且,該軸承體於規定該環狀凹部之軸承體之外側內周面及內側內周面,熔接接合於環狀突出部之外周面及內周面,而與軸承基體一體化;環狀凹槽具有至少0.3 mm之寬度、及至少0.01 mm之深度;空氣噴出孔在其一端具有至少30μm之直徑;於環狀凹部於環狀凹槽之間形成有自成節流孔。 The static pressure gas bearing of the present invention includes: a bearing base made of synthetic resin and a bearing body made of synthetic resin, the bearing base having: a base; an annular projection integrally protruding from one surface of the base; One end of the annular protruding portion is open at the protruding end surface, and the other end is open at the outer peripheral surface of the base portion, and is provided at the annular protruding portion and the air supply passage of the base portion; the bearing body is formed on one surface facing the base portion And an annular recess that receives the annular projection of the bearing base; an annular groove that opens on the other side; and a self-forming section that communicates with the annular groove at one end and opens at the other end of the annular recess a plurality of air ejection holes of the flow holes; and the bearing body is welded and joined to the outer circumferential surface and the inner circumferential surface of the annular protruding portion on the outer circumferential surface and the inner inner circumferential surface of the bearing body defining the annular concave portion, and Integrating with the bearing base; the annular groove has a width of at least 0.3 mm and a depth of at least 0.01 mm; the air ejection hole has a diameter of at least 30 μm at one end thereof; and the annular recess is formed between the annular groove Into the orifice.

根據本發明之靜壓氣體軸承,由於合成樹脂製之軸承體之環狀突出部收容於合成樹脂製之軸承體之環狀凹部,且 該環狀突出部之外周面及內周面熔接接合於規定該環狀凹部之軸承體之外側內周面及內側內周面,故合成樹脂製之軸承體與軸承基體牢固地一體化,又,由於合成樹脂製之軸承體具有於另一面開口之環狀凹槽、及在一端與環狀凹槽連通且在另一端於環狀凹部開口之複數個空氣噴出孔,環狀凹槽具有至少0.3 mm之寬度與至少0.01 mm之深度,空氣噴出孔在其一端具有至少30 μm之直徑,而於環狀凹部與環狀凹槽之間形成有自成節流孔,故可抑制自空氣噴出孔噴出大量空氣,從而抑制產生因來自該空氣噴出口之大量之空氣噴出量而導致之自激振動。 According to the static pressure gas bearing of the present invention, the annular projection of the bearing body made of synthetic resin is housed in the annular recess of the bearing body made of synthetic resin, and The outer peripheral surface and the inner peripheral surface of the annular projecting portion are welded and joined to the inner peripheral surface and the inner inner peripheral surface of the outer side of the bearing body defining the annular recessed portion, so that the synthetic resin bearing body and the bearing base body are firmly integrated, and Since the synthetic resin bearing body has an annular groove opened on the other surface, and a plurality of air ejection holes that communicate with the annular groove at one end and open at the other end with the annular recess, the annular groove has at least With a width of 0.3 mm and a depth of at least 0.01 mm, the air ejection hole has a diameter of at least 30 μm at one end thereof, and a self-forming orifice is formed between the annular recess and the annular groove, so that the air is ejected from the air. The hole ejects a large amount of air, thereby suppressing self-excited vibration due to a large amount of air ejection from the air ejection port.

於較佳之例中,環狀凹槽具有0.3~1.0 mm或0.3~0.7 mm之寬度、與0.0.1~0.05 mm或0.01~0.03 mm之深度,該空氣噴出孔在其一端具有30~120 μm之直徑。 In a preferred embodiment, the annular groove has a width of 0.3 to 1.0 mm or 0.3 to 0.7 mm and a depth of 0.0.1 to 0.05 mm or 0.01 to 0.03 mm. The air ejection hole has 30 to 120 μm at one end thereof. The diameter.

環狀凹槽及複數個空氣噴出孔之各者較佳為藉由雷射加工形成。作為加工用雷射,選自二氧化碳雷射、YAG雷射、UV雷射、準分子雷射等。 Each of the annular groove and the plurality of air ejection holes is preferably formed by laser processing. As a processing laser, it is selected from a carbon dioxide laser, a YAG laser, a UV laser, an excimer laser, and the like.

若藉由雷射加工形成環狀凹槽及複數個空氣噴出孔之各者,則與切削等機械加工等比較,可瞬間形成該等,從而不僅可進行大量生產,亦可低價地進行製作。 When each of the annular groove and the plurality of air ejection holes is formed by laser processing, it can be formed instantaneously in comparison with machining such as cutting, and the like, not only can be mass-produced, but also can be produced at low cost. .

在本發明之靜壓氣體軸承中,在較佳之例中,軸承基體之環狀突出部之外周面具備:圓筒外壁面;與該圓筒外壁面連續而自該圓筒外壁面向外方逐漸擴大直徑之環狀之截頭圓錐外壁面;及與該截頭圓錐外壁面連續而與該基部之一面相連,且較圓筒外壁面更大徑之圓筒外壁面;軸承基 體之環狀突出部之內周面具備:圓筒內壁面;與該圓筒內壁面連續而自該圓筒內壁面向內方逐漸縮小直徑之環狀之截頭圓錐內壁面;及與該截頭圓錐內壁面連續而與該基部之一面相連,且較圓筒內壁面更小徑之圓筒內壁面;且該軸承體之規定該環狀凹部之外側內周面具備具有規定該環狀凹部之開口端之外緣之環狀之周緣的外側圓筒內壁面;該軸承體之規定該環狀凹部之內側內周面包含具有規定該環狀凹部之開口端之內緣之環狀之周緣的內側圓筒內壁面;該軸承體分別使外側圓筒內壁面嵌合於環狀突出部之外周面之圓筒外壁面,使內側圓筒內壁面嵌合於環狀突出部之內周面之圓筒內壁面,且分別使規定該環狀凹部之開口端之外緣之外側圓筒內壁面之環狀之周緣接觸於環狀突出部之外周面之截頭圓錐外壁面,使規定該環狀凹部之開口端之內緣之內側圓筒內壁面之環狀之周緣接觸於環狀突出部之內周面之截頭圓錐內壁面;該軸承體在該相互接觸之部位藉由超聲波熔接而熔接接合,而與軸承基體一體化。 In the static pressure gas bearing of the present invention, in a preferred embodiment, the outer circumferential surface of the annular projection of the bearing base has a cylindrical outer wall surface; and the outer wall surface of the cylinder is continuous and gradually faces outward from the outer wall of the cylinder. An outer diameter frustoconical outer wall surface of the enlarged diameter; and a cylindrical outer wall surface continuous with the outer surface of the frustoconical cone and connected to one side of the base portion and having a larger diameter than the outer wall surface of the cylinder; bearing base The inner peripheral surface of the annular protruding portion of the body includes: a cylindrical inner wall surface; and an annular frustoconical inner wall surface continuous with the inner wall surface of the cylinder and gradually decreasing in diameter from the inner wall of the cylinder; and a cylindrical inner wall surface continuous with the inner wall surface of the truncated cone and connected to one surface of the base portion and having a smaller diameter than the inner wall surface of the cylinder; and the inner circumferential surface of the outer side of the annular concave portion of the bearing body is provided with a predetermined annular shape An outer cylindrical inner wall surface of the outer circumference of the outer edge of the open end of the concave portion; the inner circumferential surface of the annular concave portion defining the annular concave portion includes an annular shape having an inner edge defining an open end of the annular concave portion The inner cylindrical inner wall surface of the peripheral edge; the bearing body is fitted to the outer cylindrical inner wall surface of the outer circumferential surface of the annular protruding portion, and the inner cylindrical inner wall surface is fitted to the inner circumference of the annular protruding portion The cylindrical inner wall surface of the surface is provided with an annular outer peripheral surface of the outer circumferential surface of the annular protruding portion, which is defined by the outer edge of the outer edge of the opening end of the annular concave portion, so as to define The inner circumference of the inner edge of the open end of the annular recess The peripheral edge of the inner wall surface of an annular contact with the inner wall surface of the frusto-conical inner circumferential surface of the annular projecting portion; the bearing body by ultrasonic welding and the weld joining portion in contact with each other, the substrate integrated with the bearing.

在上述之例中,由於該軸承基體與軸承體之相互接觸之部位為所謂共用接頭,故在共用接頭中藉由超聲波而熔接接合,氣密性佳,可獲得非常強之熔接強度,從而可提供軸承體與軸承基體牢固地一體化之靜壓氣體軸承。 In the above example, since the contact portion between the bearing base and the bearing body is a so-called common joint, the joint is welded and joined by ultrasonic waves, and the airtightness is good, and a very strong welding strength can be obtained. A static pressure gas bearing that is firmly integrated with the bearing body and the bearing base is provided.

又,在本發明之靜壓氣體軸承中,在較佳之例中,軸承基體之環狀突出部之外周面具備:圓筒外壁面;與該圓筒外壁面連續而自該圓筒外壁面向外方逐漸擴大直徑之環狀 之截頭圓錐外壁面;及與該截頭圓錐外壁面連續而與該基部之一面相連,且較圓筒外壁面更大徑之圓筒外壁面;軸承基體之環狀突出部之內周面具備:圓筒內壁面;與該圓筒內壁面連續而自該圓筒內壁面向內方逐漸縮小直徑之環狀之截頭圓錐內壁面;及與該截頭圓錐內壁面連續而與該基部之一面相連,且較圓筒內壁面更小徑之圓筒內壁面;且該軸承體之規定該環狀凹部之外側內周面具備:外側圓筒內壁面;及自該外側圓筒內壁面逐漸擴大直徑、且具有規定該環狀凹部之開口端之外緣之環狀之周緣的外側截頭圓錐內壁面;該軸承體之規定該環狀凹部之內側內周面具備:內側圓筒內壁面;及自該內側圓筒內壁面逐漸縮小直徑、且具有規定該環狀凹部之開口端之內緣之環狀之周緣的內側截頭圓錐內壁面;該軸承體分別使外側圓筒內壁面嵌合於環狀突出部之外周面之圓筒外壁面,使內側圓筒內壁面嵌合於環狀突出部之內周面之圓筒內壁面,且分別使外側截頭圓錐內壁面接觸於截頭圓錐外壁面,使內側截頭圓錐內壁面接觸於截頭圓錐內壁面;該軸承體在該相互接觸之部位藉由超聲波熔接而熔接接合,而與軸承基體一體化。 Further, in the static pressure gas bearing of the present invention, in a preferred embodiment, the outer peripheral surface of the annular projecting portion of the bearing base body includes: a cylindrical outer wall surface; and the outer wall surface of the cylinder is continuous and faces outward from the outer wall of the cylinder The square gradually expands the diameter of the ring a frustoconical outer wall surface; and a cylindrical outer wall surface continuous with the outer surface of the frustoconical cone and connected to one side of the base portion and having a larger diameter than the outer wall surface of the cylinder; the inner circumferential surface of the annular projection of the bearing base body The inner wall surface of the cylinder; the annular frustoconical inner wall surface continuous with the inner wall surface of the cylinder and gradually decreasing in diameter from the inner wall of the cylinder; and the inner wall surface of the truncated cone is continuous with the base a cylindrical inner wall surface which is connected to one side and has a smaller diameter than the inner wall surface of the cylinder; and the inner circumferential surface of the outer side of the annular concave portion of the bearing body is provided with: an outer cylindrical inner wall surface; and an outer cylinder inner wall surface An outer frustoconical inner wall surface having a diameter that gradually enlarges an outer circumference of an opening end of the annular recess; wherein the inner circumferential surface of the annular recess defines an inner inner cylinder a wall surface; and an inner frustoconical inner wall surface that gradually decreases in diameter from the inner cylinder inner wall surface and has an annular outer edge defining an inner edge of the annular end of the annular recess; the bearing body respectively causes the outer cylinder inner wall surface Embedding into the annular protrusion The cylindrical outer wall surface of the outer peripheral surface is such that the inner cylindrical inner wall surface is fitted to the inner cylindrical surface of the inner peripheral surface of the annular projecting portion, and the outer frustoconical inner wall surface is in contact with the outer surface of the frustoconical outer side, so that the inner side The inner wall surface of the frustoconical cone contacts the inner wall surface of the truncated cone; the bearing body is welded and joined to the bearing base body by ultrasonic welding at the portions in contact with each other.

在上述之另一例中,由於軸承基體與軸承體之該相互接觸之部位為所謂之嵌接,故在該嵌接處可藉由超聲波而獲得一樣之熱能,且可獲得較大之熔接面積,因而氣密性佳,可獲得非常強之熔接強度,從而可提供軸承體與軸承基體更牢固地一體化之靜壓氣體軸承。 In another example of the above, since the portion of the bearing base body and the bearing body that are in contact with each other is so-called engagement, the same thermal energy can be obtained by the ultrasonic wave at the engagement portion, and a large welding area can be obtained. Therefore, the airtightness is good, and a very strong welding strength can be obtained, thereby providing a static pressure gas bearing in which the bearing body and the bearing base body are more firmly integrated.

在本發明之靜壓氣體軸承中,軸承體除了環狀凹槽以外,亦具備:於該環狀凹槽之外側包圍該環狀凹槽之大徑環狀凹槽;一端部於該環狀凹槽開口,且另一端部於大徑環狀凹槽開口之複數個第一放射狀凹槽;形成於該環狀凹槽之內側之小徑環狀凹槽;及一端部於環狀凹槽開口,且另一端部於小徑環狀凹槽開口之複數個第二放射狀凹槽;該等大徑環狀凹槽、小徑環狀凹槽以及第一及第二放射狀凹槽可形成於軸承體之一面上。 In the static pressure gas bearing of the present invention, the bearing body has, in addition to the annular groove, a large-diameter annular groove that surrounds the annular groove on the outer side of the annular groove; one end is in the ring shape a plurality of first radial grooves having a groove opening and opening at the other end of the large-diameter annular groove; a small-diameter annular groove formed on the inner side of the annular groove; and one end portion being annularly concave a plurality of second radial grooves having a slot opening and opening at the other end of the small-diameter annular groove; the large-diameter annular groove, the small-diameter annular groove, and the first and second radial grooves It can be formed on one side of the bearing body.

在本發明之靜壓氣體軸承中,軸承體較佳為由聚縮醛樹脂、聚醯胺樹脂、聚苯硫醚樹脂等熱塑性合成樹脂形成,又,軸承基體較佳為由聚縮醛樹脂、聚醯胺樹脂、聚苯硫醚樹脂等熱塑性合成樹脂,或於該等熱塑性合成樹脂中含有30~50質量%之玻璃纖維、玻璃粉末、碳纖維或無機填充材料之含有加強填充材料之熱塑性合成樹脂形成。該等軸承體及軸承基體可將合成樹脂素材機械加工而形成,亦可使用模具藉由射出成形而形成。 In the static pressure gas bearing of the present invention, the bearing body is preferably formed of a thermoplastic synthetic resin such as a polyacetal resin, a polyamide resin, or a polyphenylene sulfide resin, and the bearing substrate is preferably a polyacetal resin. A thermoplastic synthetic resin such as a polyamide resin or a polyphenylene sulfide resin, or a thermoplastic synthetic resin containing a reinforcing filler of 30 to 50% by mass of glass fiber, glass powder, carbon fiber or inorganic filler in the thermoplastic synthetic resin. form. The bearing body and the bearing base may be formed by machining a synthetic resin material, or may be formed by injection molding using a mold.

本發明之包含合成樹脂製之軸承基體與熔接接合於該軸承基體之合成樹脂製之軸承體之靜壓氣體軸承之製造方法包含如下步驟:(a)準備合成樹脂製之軸承基體之步驟,該軸承基體具備:基部;自該基部之一面一體化突設之環狀突出部;及在一端於該環狀突出部之突出端面開口,而在另一端於基部之外周面開口,且設置於環狀突出部及基部之供氣通道;環狀突出部之外周面具備:圓筒外壁面;與該圓筒外壁面連續而自該圓筒外壁面向外方逐漸擴大直徑 之環狀之截頭圓錐外壁面;及與該截頭圓錐外壁面連續而與該基部之一面相連,且較圓筒外壁面更大徑之圓筒外壁面;環狀突出部之內周面具備:圓筒內壁面;與該圓筒內壁面連續而自該圓筒內壁面向內方逐漸縮小直徑之環狀之截頭圓錐內壁面;及與該截頭圓錐內壁面連續而與該基部之一面相連,且較圓筒內壁面更小徑之圓筒內壁面;(b)準備合成樹脂製之軸承體之步驟,該軸承體具備:形成於一面之環狀凹部;於另一面開口之環狀凹槽;及在一端與環狀凹槽連通,且在另一端於環狀凹部開口之複數個空氣噴出孔;且規定該環狀凹部之外側內周面具備具有規定該環狀凹部之開口端之外緣之環狀之周緣的外側圓筒內壁面;規定該環狀凹部之內側內周面具備具有規定該環狀凹部之開口端之內緣之環狀之周緣的內側圓筒內壁面;(c)使軸承體之一面面向基部之一面,且使軸承基體之環狀突出部收容於軸承體之環狀凹部,分別使規定該環狀凹部之開口端之外緣之外側圓筒內壁面的環狀周緣接觸於環狀突出部之外周面之截頭圓錐外壁面,使規定該環狀凹部之開口端之內緣之內側圓筒內壁面的環狀周緣接觸於環狀突出部之內周面之截頭圓錐內壁面,從而形成該軸承體與軸承基體之組裝體之步驟;(d)將焊頭按壓於該組裝體中之軸承體,於加壓力0.098~0.60 MPa、振動振幅20~80 μm、振動時間0.1~1.5秒、保持時間0.5~1.0秒之熔接條件下賦予超聲波振動,而於該接觸部位將軸承體熔接接合於該軸承基體之步驟;及(e)以形成具有至少0.3 mm之寬度與至少0.01 mm 之深度之環狀凹槽,及在一端與環狀凹槽連通且在另一端於環狀凹部開口、且在一端具有至少30 μm之直徑之作為自成節流孔之複數個空氣噴出孔之方式,對熔接接合於軸承基體之軸承體之另一面照射雷射之步驟。 A method for manufacturing a hydrostatic gas bearing comprising a synthetic resin-made bearing base and a synthetic resin bearing body welded to the bearing base of the present invention comprises the steps of: (a) preparing a synthetic resin-made bearing base, which The bearing base body includes: a base portion; an annular protruding portion integrally protruding from one surface of the base portion; and an opening end surface of the annular protruding portion at one end, and an outer peripheral surface of the base portion at the other end, and is disposed at the outer ring a gas supply passage of the protrusion and the base; the outer circumferential surface of the annular protrusion has a cylindrical outer wall surface; and the outer wall surface of the cylinder is continuous and gradually increases in diameter from the outer wall surface of the cylinder An annular frustoconical outer wall surface; and a cylindrical outer wall surface continuous with the outer surface of the frustoconical cone and connected to one side of the base portion and having a larger diameter than the outer wall surface of the cylinder; the inner circumferential surface of the annular protruding portion The inner wall surface of the cylinder; the annular frustoconical inner wall surface continuous with the inner wall surface of the cylinder and gradually decreasing in diameter from the inner wall of the cylinder; and the inner wall surface of the truncated cone is continuous with the base a cylindrical inner wall surface which is connected to one side and has a smaller diameter than the inner wall surface of the cylinder; (b) a step of preparing a synthetic resin bearing body having an annular concave portion formed on one side and opening on the other side And an annular air groove; and a plurality of air ejection holes that communicate with the annular groove at one end and open at the other end of the annular concave portion; and the outer circumferential inner surface of the annular concave portion is defined to have the annular concave portion An outer cylindrical inner wall surface of the outer circumference of the annular outer edge of the open end; the inner inner circumferential surface of the annular concave portion is defined to have an inner inner cylinder having an annular outer periphery defining an inner edge of the open end of the annular concave portion Wall surface; (c) one side of the bearing body facing the base On one side, the annular projecting portion of the bearing base is housed in the annular recessed portion of the bearing body, and the annular peripheral edge of the outer cylindrical inner wall surface defining the outer edge of the open end of the annular recessed portion is in contact with the annular projecting portion. The frustoconical outer wall surface of the outer peripheral surface is formed such that an annular peripheral edge of the inner cylindrical inner wall surface defining the inner edge of the open end of the annular recess contacts the frustoconical inner wall surface of the inner peripheral surface of the annular projecting portion, thereby forming a step of assembling the bearing body and the bearing base; (d) pressing the welding head against the bearing body in the assembly, applying a pressure of 0.098 to 0.60 MPa, a vibration amplitude of 20 to 80 μm, and a vibration time of 0.1 to 1.5 seconds. Ultrasonic vibration imparted under a welding condition of a holding time of 0.5 to 1.0 seconds, wherein the bearing body is fusion-bonded to the bearing base at the contact portion; and (e) formed to have a width of at least 0.3 mm and at least 0.01 mm An annular groove having a depth and a plurality of air ejection holes which are open to the annular groove at one end and open at the other end and have a diameter of at least 30 μm at one end as a self-forming orifice In the manner of irradiating the laser to the other side of the bearing body that is welded to the bearing base.

根據本製造方法,由於在組裝體之該軸承體與軸承基體之相互接觸部位形成有共用接頭,故,藉由超聲波熔接,該共用接頭中氣密性較佳,可獲得非常強之熔接強度,從而軸承體與軸承基體進行牢固之接合一體化。 According to the manufacturing method, since the common joint is formed at the contact portion between the bearing body and the bearing base of the assembly, the airtightness of the common joint is better by ultrasonic welding, and a very strong welding strength can be obtained. Thereby, the bearing body and the bearing base are firmly joined and integrated.

本發明之包含合成樹脂製之軸承基體與熔接接合於該軸承基體之合成樹脂製之軸承體之靜壓氣體軸承之其他製造方法,包含如下步驟:(a)準備合成樹脂製之軸承基體之步驟,該軸承基體具備:基部;自該基部之一面一體化突設之環狀突出部;及在一端於該環狀突出部之突出端面開口,而在另一端於基部之外周面開口,且設置於環狀突出部及基部之供氣通道;環狀突出部之外周面具備:圓筒外壁面;與該圓筒外壁面連續而自該圓筒外壁面向外方逐漸擴大直徑之環狀之截頭圓錐外壁面;及與該截頭圓錐外壁面連續而與該基部之一面相連,且較圓筒外壁面更大徑之圓筒外壁面;環狀突出部之內周面具備:圓筒內壁面;與該圓筒內壁面連續而自該圓筒內壁面向內方逐漸縮小直徑之環狀之截頭圓錐內壁面;及與該截頭圓錐內壁面連續而與該基部之一面相連,且較圓筒內壁面更小徑之圓筒內壁面;(b)準備合成樹脂製之軸承體之步驟,該軸承體具備:形成於一面之環狀凹部;於另一面開口之環狀凹槽;及在 一端與環狀凹槽連通,且在另一端於環狀凹部開口之複數個空氣噴出孔;且規定該環狀凹部之外側內周面具備:外側圓筒內壁面;與自該外側圓筒內壁面逐漸擴大直徑且具有規定該環狀凹部之開口端之外緣之環狀之周緣的外側截頭圓錐內壁面;規定該環狀凹部之內側內周面具備:內側圓筒內壁面;與自該內側圓筒內壁面逐漸縮小直徑,且具有規定該環狀凹部之開口端之內緣之環狀之周緣的內側截頭圓錐內壁面;(c)使軸承體之一面面向基部之一面,且使軸承基體之環狀突出部收容於軸承體之環狀凹部,分別使外側截頭圓錐內壁面接觸於截頭圓錐外壁面,使內側截頭圓錐內壁面接觸於截頭圓錐內壁面,從而形成該軸承體與軸承基體之組裝體之步驟;(d)將焊頭按壓於該組裝體中之軸承體,於加壓力0.098~0.60 MPa、振動振幅20~80 μm、振動時間0.1~1.5秒、保持時間0.5~1.0秒之熔接條件下賦予超聲波振動,而於該接觸部位將軸承體熔接接合於該軸承基體之步驟;及(e)以形成具有至少0.3 mm之寬度與至少0.01 mm之深度之環狀凹槽,及在一端與環狀凹槽連通且在另一端於環狀凹部開口、且在一端具有至少30 μm之直徑之作為自成節流孔之複數個空氣噴出孔之方式,對熔接接合於軸承基體之軸承體之另一面照射雷射之步驟。 Another manufacturing method of the hydrostatic gas bearing comprising the synthetic resin-made bearing base and the synthetic resin bearing body welded to the bearing base of the present invention comprises the following steps: (a) preparing a synthetic resin-made bearing base The bearing base body includes: a base portion; an annular protruding portion integrally protruding from one surface of the base portion; and an opening end surface of the annular protruding portion at one end, and a peripheral surface opening at the other end of the base portion, and is disposed a gas supply passage for the annular projecting portion and the base portion; the outer peripheral surface of the annular projecting portion includes: a cylindrical outer wall surface; and an annular cross section continuous with the outer wall surface of the cylinder and gradually increasing in diameter from the outer wall surface of the cylinder a head conical outer wall surface; and a cylindrical outer wall surface continuous with the outer surface of the frustoconical cone and connected to one side of the base portion and having a larger diameter than the outer wall surface of the cylinder; the inner peripheral surface of the annular protruding portion is provided in the cylinder a wall-shaped frustoconical inner wall surface continuous with the inner wall surface of the cylinder and gradually decreasing in diameter from the inner wall of the cylinder; and continuous with the inner wall surface of the frustoconical cone and connected to one side of the base portion a cylindrical inner wall surface having a smaller diameter than the inner wall surface of the cylinder; (b) a step of preparing a synthetic resin bearing body having: an annular concave portion formed on one surface; and an annular groove opened on the other surface; And in a plurality of air ejection holes that are open to the annular groove at one end and open to the annular recess at the other end; and an inner circumferential surface of the outer side of the annular recess is provided with: an outer cylindrical inner wall surface; and the outer cylindrical inner wall An outer frustoconical inner wall surface having a diameter gradually increasing in diameter and having an outer circumference defining an outer edge of the open end of the annular recess; wherein the inner inner peripheral surface of the annular recess is provided with an inner cylindrical inner wall surface; The inner cylinder inner wall surface is gradually reduced in diameter, and has an inner frustoconical inner wall surface defining an annular outer edge of the inner end of the annular recess; (c) one surface of the bearing body faces one side of the base portion, and The annular protruding portion of the bearing base is received in the annular concave portion of the bearing body, and the inner frustoconical inner wall surface is in contact with the outer surface of the frustoconical outer wall, so that the inner frustoconical inner wall surface contacts the inner wall surface of the truncated cone, thereby forming a step of assembling the bearing body and the bearing base; (d) pressing the welding head against the bearing body in the assembly, applying a pressure of 0.098 to 0.60 MPa, a vibration amplitude of 20 to 80 μm, and a vibration time of 0.1 to 1.5 seconds. Keep it Ultrasonic vibration imparted under 0.5 to 1.0 second welding conditions, wherein the bearing body is fusion-bonded to the bearing base at the contact portion; and (e) formed to have a width of at least 0.3 mm and a depth of at least 0.01 mm a groove, and a plurality of air ejection holes which are open to the annular groove at one end and open at the other end and have a diameter of at least 30 μm at one end as a self-forming orifice, the fusion bonding The step of illuminating the laser on the other side of the bearing body of the bearing base.

根據上述之另一製造方法,由於在組裝體之該軸承體與軸承基體之相互接合部形成有在截頭圓錐面(斜面)之面接觸即所謂之嵌接,故可藉由超聲波而獲得一樣之發熱,且可獲得較大之熔接面積,且該嵌接處氣密較佳,可獲得非 常強之熔接強度,從而軸承體與軸承基體進行牢固之接合一體化。 According to another manufacturing method described above, since the joint portion of the bearing body and the bearing base of the assembly is formed to have a surface contact with a frustoconical surface (inclined surface), so-called engagement, the same can be obtained by ultrasonic waves. The heat is generated, and a larger welding area is obtained, and the airtight portion of the joint is better, and a non-available The welding strength of Changqiang is so that the bearing body and the bearing base are firmly joined and integrated.

又,由於在任一個製造方法中均係藉由雷射形成環狀凹槽與複數個空氣噴出孔,故可無需機械加工等,而不僅可大量生產,亦可獲得低價之靜壓氣體軸承。 Further, since the annular groove and the plurality of air ejection holes are formed by laser in any of the manufacturing methods, it is possible to obtain a low-cost static pressure gas bearing without requiring machining or the like.

在上述之任一個製造方法中,對熔接接合於軸承基體之軸承體之另一面照射雷射之步驟亦可以形成具有0.3~1.0 mm或0.3~0.7 mm之寬度與0.01~0.05 mm或0.01~0.03 mm之深度之環狀凹槽,及在一端與環狀凹槽連通且在另一端於環狀凹部開口、且在其一端具有30~120 μm之直徑之複數個空氣噴出孔之方式進行。 In any of the above manufacturing methods, the step of irradiating the other side of the bearing body welded to the bearing base may be formed to have a width of 0.3 to 1.0 mm or 0.3 to 0.7 mm and 0.01 to 0.05 mm or 0.01 to 0.03. An annular groove having a depth of mm and a plurality of air ejection holes that communicate with the annular groove at one end and open at the other end with an annular recess and have a diameter of 30 to 120 μm at one end thereof.

根據本發明,可提供一種不會產生自激振動,而可大量生成且低價之靜壓氣體軸承及其製造方法。 According to the present invention, it is possible to provide a static pressure gas bearing which can generate a large amount and which is inexpensive and which does not generate self-excited vibration, and a method of manufacturing the same.

接著,基於圖中所示之較佳之實施形態之例,更詳細地說明本發明。再者,本發明為不限定於該等之例者。 Next, the present invention will be described in more detail based on examples of preferred embodiments shown in the drawings. Furthermore, the invention is not limited to the examples.

在圖1至4中,靜壓氣體軸承1較佳為具備:合成樹脂製之軸承基體2,其係由聚縮醛樹脂、聚醯胺樹脂、聚苯硫醚樹脂等熱塑性合成樹脂,或於該等熱塑性合成樹脂中含有30~50質量%之玻璃纖維、玻璃粉末、碳纖維或無機填充材料之含有加強填充材料之熱塑性合成樹脂形成;及合成樹脂製之軸承體3,其係一體化熔接接合於軸承基體2,且較佳為由聚縮醛樹脂、聚醯胺樹脂、聚苯硫醚樹脂等熱 塑性合成樹脂形成。 In FIGS. 1 to 4, the static pressure gas bearing 1 preferably includes a synthetic resin bearing base 2 made of a thermoplastic synthetic resin such as a polyacetal resin, a polyamide resin, or a polyphenylene sulfide resin, or The thermoplastic synthetic resin contains 30 to 50% by mass of glass fiber, glass powder, carbon fiber or inorganic filler, and a thermoplastic synthetic resin containing a reinforcing filler; and a synthetic resin bearing body 3 which is an integrally welded joint. For the bearing base 2, and preferably by a polyacetal resin, a polyamide resin, a polyphenylene sulfide resin or the like Plastic synthetic resin is formed.

尤其如圖5至圖8所示,軸承基體2具備:基部4;自基部4之一圓形面5一體化突設之環狀突出部6;在一端7於環狀突出部6之圓形之突出端面8開口,另一方面,在另一端9於基部4之圓筒狀之外周面10開口,且設置於環狀突出部6及基部4之供氣通道11;及形成於基部4之另一圓形面12之有底之圓柱狀之孔13。 In particular, as shown in FIGS. 5 to 8, the bearing base 2 includes: a base portion 4; an annular projecting portion 6 integrally formed from one circular surface 5 of the base portion 4; and a circular shape at one end 7 at the annular projecting portion 6 The protruding end surface 8 is open, and on the other hand, the other end 9 is opened at the cylindrical outer peripheral surface 10 of the base portion 4, and is provided in the annular protrusion portion 6 and the air supply passage 11 of the base portion 4; and is formed on the base portion 4 A bottomed cylindrical bore 13 of the other circular face 12.

環狀突出部6具備具有外周面14之外側環狀突出部15、與具有內周面16之內側環狀突出部17。 The annular projecting portion 6 includes an outer annular protruding portion 15 having an outer peripheral surface 14 and an inner annular protruding portion 17 having an inner peripheral surface 16 .

尤其如圖7所示,外側環狀突出部15之外周面14包含:圓筒外壁面18;與圓筒外壁面18連續而自圓筒外壁面18向外方逐漸擴大直徑之環狀之截頭圓錐外壁面19;及與截頭圓錐外壁面19連續而與基板4之一面5相連,且較圓筒外壁面18更大徑之圓筒外壁面20。 In particular, as shown in Fig. 7, the outer peripheral surface 14 of the outer annular projecting portion 15 includes a cylindrical outer wall surface 18, and an annular cross section which is continuous with the outer cylindrical wall surface 18 and gradually enlarged in diameter from the outer cylindrical outer wall surface 18. a head conical outer wall surface 19; and a cylindrical outer wall surface 20 continuous with the frustoconical outer wall surface 19 and connected to one surface 5 of the substrate 4 and having a larger diameter than the cylindrical outer wall surface 18.

尤其如圖8所示,內側環狀突出部17之內周面16包含:圓筒內壁面22;與圓筒內壁面22連續而自圓筒內壁面22向內方逐漸縮小直徑之環狀之截頭圓錐內壁面23;及與截頭圓錐內壁面23連續而與基板4之一面5相連,且較圓筒內壁面22更小徑之圓筒內壁面24。 In particular, as shown in FIG. 8, the inner peripheral surface 16 of the inner annular projecting portion 17 includes a cylindrical inner wall surface 22, and an annular shape which is continuous with the inner wall surface 22 of the cylinder and gradually decreases in diameter from the inner wall surface 22 of the cylinder. The frustoconical inner wall surface 23; and the cylindrical inner wall surface 24 continuous with the frustoconical inner wall surface 23 and connected to one surface 5 of the substrate 4 and having a smaller diameter than the cylindrical inner wall surface 22.

設置於軸承基體2中之供氣通道11包含:有底之圓環狀凹部32,其係具有在一端7於突出端面8開口之圓環狀之開口31,且設置於環狀突出部6及基部4;與一對供氣口33,其係設置於基部4,且在一端與圓環狀凹部32連通,另一方面,在亦為供氣通道11之另一端9之另一端於基部4之圓 筒狀之外周面10開口。 The air supply passage 11 disposed in the bearing base 2 includes: a bottomed annular recess 32 having an annular opening 31 opening at one end 7 at the protruding end surface 8 and disposed on the annular projection 6 and a base portion 4; and a pair of air supply ports 33, which are disposed at the base portion 4, and communicate with the annular recess portion 32 at one end, and on the other end of the other end 9 of the air supply passage 11 at the base portion 4 Round The cylindrical outer peripheral surface 10 is open.

圓環狀凹部32係由基部4之外側圓筒內壁面35、面向外側圓筒內壁面35之基部4之內側圓筒內壁面36、及基部4之圓環狀之底壁面37而規定,各供氣口33其一端於外側圓筒內壁面35開口而與圓環狀凹部32連通。 The annular recess 32 is defined by the outer cylindrical inner wall surface 35 of the base portion 4, the inner cylindrical inner wall surface 36 facing the base portion 4 of the outer cylindrical inner wall surface 35, and the annular bottom wall surface 37 of the base portion 4, each of which is defined. One end of the air supply port 33 is opened to the outer cylindrical inner wall surface 35 to communicate with the annular recess 32.

尤其如圖9及圖10所示,軸承體3具備:形成於面向基部4之一面5之一圓形之面41且收容軸承基體2之環狀突出部6之環狀凹部42;於另一圓形之面43開口之環狀凹槽44;在一端45與環狀凹槽44連通且在另一端46於環狀凹部42開口之複數個空氣噴出孔47;及圓筒狀之外周面48。 In particular, as shown in FIGS. 9 and 10, the bearing body 3 includes an annular recess 42 formed in a circular surface 41 facing one surface 5 of the base portion 4 and accommodating the annular projection 6 of the bearing base 2; An annular groove 44 having a circular face 43 opening; a plurality of air ejection holes 47 communicating with the annular groove 44 at one end 45 and opening at the other end 46 in the annular recess 42; and a cylindrical outer circumferential surface 48 .

由軸承體3之環狀面49與相互對向之圓筒面50規定之環狀凹槽44具有至少0.3 mm之寬度W、與至少0.01 mm之深度d,空氣噴出孔47在其一端45,在本例中自一端45跨另一端46而具有至少30 μm之直徑D,從而在環狀凹部42與環狀凹槽44之間形成自成節流孔。 The annular groove 44 defined by the annular surface 49 of the bearing body 3 and the cylindrical surface 50 opposed to each other has a width W of at least 0.3 mm and a depth d of at least 0.01 mm, and the air ejection hole 47 is at one end 45 thereof. In this example, there is a diameter D of at least 30 μm from one end 45 across the other end 46, thereby forming a self-forming orifice between the annular recess 42 and the annular groove 44.

環狀凹部42係由空氣噴出孔47之另一端46為開口之圓環狀之頂面51、連接於頂面51之外緣之外側內周面52、及連接於頂面51之內緣之內側內周面53而規定。 The annular recessed portion 42 is an annular top surface 51 from which the other end 46 of the air ejection hole 47 is open, an inner peripheral surface 52 connected to the outer edge of the outer surface of the top surface 51, and an inner edge connected to the top surface 51. The inner inner peripheral surface 53 is defined.

規定環狀凹部42之外側內周面52具備:具有連接於頂面51之外緣之小徑緣之環狀之截頭圓錐外壁面61;具有連接於截頭圓錐外壁面61之大徑緣之小徑緣,且隔以間隙62而面向外側環狀突出部15之突出端面8之圓環狀之階部壁面63;及具有連接於階部壁面63之大徑緣之周緣,且具有規定環狀凹部42之圓形之開口端64之外緣之圓環狀之周緣65 的外側圓筒內壁面66。 The outer peripheral surface 52 of the outer annular portion 42 is provided with an annular frustoconical outer wall surface 61 having a small diameter edge connected to the outer edge of the top surface 51; and a large diameter edge connected to the outer wall 61 of the frustoconical shape a small-diameter edge, and an annular stepped wall surface 63 facing the protruding end surface 8 of the outer annular projecting portion 15 with a gap 62; and a peripheral edge having a large diameter edge connected to the stepped wall surface 63, and having a regulation An annular peripheral edge 65 of the outer edge of the circular open end 64 of the annular recess 42 The outer cylinder inner wall surface 66.

規定環狀凹部42之內側內周面53具備:具有連接於頂面51之內緣之大徑緣之環狀之截頭圓錐內壁面71;具有連接於截頭圓錐內壁面71之小徑緣之大徑緣,且隔以間隙72而面向內側環狀突出部17之突出端面8之圓環狀之階部壁面73;及具有連接於階部壁面73之小徑緣之周緣,且具有規定環狀凹部42之圓形之開口端64之內緣之圓環狀之周緣75的內側圓筒內壁面76。 The inner inner peripheral surface 53 of the annular recessed portion 42 is provided with an annular frustoconical inner wall surface 71 having a large diameter edge connected to the inner edge of the top surface 51; and a small diameter edge connected to the frustoconical inner wall surface 71 a large-diameter edge, and an annular stepped wall surface 73 facing the projecting end surface 8 of the inner annular projecting portion 17 with a gap 72; and a peripheral edge having a small-diameter edge connected to the stepped wall surface 73, and having a predetermined The inner cylindrical inner wall surface 76 of the annular peripheral edge 75 of the inner edge of the circular open end 64 of the annular recess 42.

軸承體3分別使外側圓筒內壁面66接觸嵌合於外側環狀突出部15之外周面14之圓筒外壁面18,使內側圓筒內壁面76接觸嵌合於內側環狀突出部17之內周面16之圓筒內壁面22,且使規定環狀凹部42之開口端64之外緣之外側圓筒內壁面66之環狀之周緣65接觸於外側環狀突出部15之外周面14之截頭圓錐外壁面19,使規定環狀凹部42之開口端64之內緣之內側圓筒內壁面76之環狀之周緣75接觸於內側環狀突出部17之內周面16之截頭圓錐內壁面23;且軸承體3在相互接觸之部位,即周緣65與截頭圓錐外壁面19之接觸部及周緣75與截頭圓錐內壁面23之接觸部,藉由超聲波熔接、即所謂之剪切式熔接,除了在周緣65與截頭圓錐外壁面19之接觸部及周緣75與截頭圓錐內壁面23之接觸部以外,在外側圓筒內壁面66與圓筒外壁面18之接觸部及內側圓筒內壁面76與圓筒內壁面22之接觸部進行熔接接合,從而與軸承基體2一體化。 In the bearing body 3, the outer cylindrical inner wall surface 66 is brought into contact with the cylindrical outer wall surface 18 of the outer circumferential surface 14 of the outer annular protruding portion 15, and the inner cylindrical inner wall surface 76 is brought into contact with the inner annular protruding portion 17 The cylindrical inner wall surface 22 of the inner circumferential surface 16 and the annular peripheral edge 65 of the outer cylindrical inner wall surface 66 outside the outer edge of the open end 64 of the predetermined annular recess 42 are in contact with the outer circumferential surface 14 of the outer annular projection 15 The frustoconical outer wall surface 19 is such that the annular peripheral edge 75 of the inner cylindrical inner wall surface 76 of the inner edge of the open end 64 of the predetermined annular recess 42 contacts the truncated inner peripheral surface 16 of the inner annular projection 17. Conical inner wall surface 23; and the contact portion of the bearing body 3 in contact with each other, that is, the contact portion between the peripheral edge 65 and the frustoconical outer wall surface 19 and the contact portion between the peripheral edge 75 and the frustoconical inner wall surface 23, by ultrasonic welding, so-called Shear-type welding, except for the contact portion between the peripheral edge 65 and the frustoconical outer wall surface 19 and the contact portion between the peripheral edge 75 and the frustoconical inner wall surface 23, the contact portion between the outer cylindrical inner wall surface 66 and the cylindrical outer wall surface 18 And the contact portion between the inner cylindrical inner wall surface 76 and the inner wall surface 22 of the cylinder is welded and joined. Thereby integrated with the bearing base 2.

在靜壓氣體軸承1中,亦可藉由例如雷射而瞬間形成軸 承體3之面43中之寬度W至少為0.3 mm且深度d至少為0.01 mm之環狀凹槽44,與在一端45於環狀凹槽44開口而在另一端46於環狀凹部42開口之直徑至少30 μm之複數個自成節流孔形狀之複數個空氣噴出孔47。 In the static pressure gas bearing 1, the shaft can be formed instantaneously by, for example, a laser An annular groove 44 having a width W of at least 0.3 mm and a depth d of at least 0.01 mm in the face 43 of the body 3 is open to the annular groove 44 at one end 45 and to the annular recess 42 at the other end 46. a plurality of air ejection holes 47 having a diameter of at least 30 μm and having the shape of an orifice.

在以上之靜壓氣體軸承1中,由於軸承體3在周緣65與截頭圓錐外壁面19之接觸部、周緣75與截頭圓錐內壁面23之接觸部、外側圓筒內壁面66與圓筒外壁面18之接觸部、及內側圓筒內壁面76與圓筒內壁面22之接觸部,藉由超聲波熔接,瞬間具有氣密性地熔接接合於軸承基體2,故不僅可大量生產,亦可使價格較低。 In the above static pressure gas bearing 1, the contact portion of the bearing body 3 with the frustoconical outer wall surface 19 at the peripheral edge 65, the contact portion of the peripheral edge 75 with the frustoconical inner wall surface 23, the outer cylindrical inner wall surface 66 and the cylinder The contact portion between the outer wall surface 18 and the contact portion between the inner cylindrical inner wall surface 76 and the inner cylindrical surface 22 of the cylinder are welded to the bearing base 2 in an airtight manner by ultrasonic welding, so that it can be mass-produced. Make the price lower.

接著,說明圖1至4所示之靜壓氣體軸承1之製造方法之例,首先,準備圖5至圖8所示之合成樹脂製之軸承基體2、與未形成環狀凹槽44及複數個空氣噴出孔47之如圖9及圖10所示之合成樹脂製之軸承體3,且如圖11至圖13所示,使軸承體3之一面41面向基部4之一面5,且使軸承基體2之環狀突出部6收容於軸承體3之環狀凹部42,分別使規定環狀凹部42之開口端64之外緣之外側圓筒內壁面66的環狀之周緣65接觸於外側環狀突出部15之外周面14之截頭圓錐外壁面19,使規定環狀凹部42之開口端64之內緣之內側圓筒內壁面76的環狀之周緣75接觸於內側環狀突出部17之內周面16之截頭圓錐內壁面23,從而形成軸承體3與軸承基體2之組裝體81。 Next, an example of a method of manufacturing the static pressure gas bearing 1 shown in FIGS. 1 to 4 will be described. First, the bearing base 2 made of synthetic resin shown in FIGS. 5 to 8 is prepared, and the annular groove 44 and the plural are not formed. As shown in FIGS. 11 to 13 , the air ejection hole 47 has a bearing body 3 made of synthetic resin as shown in FIGS. 9 and 10, and one surface 41 of the bearing body 3 faces the surface 5 of the base portion 4, and the bearing is made. The annular projecting portion 6 of the base body 2 is housed in the annular recessed portion 42 of the bearing body 3, and the annular peripheral edge 65 of the outer cylindrical inner wall surface 66 of the outer edge of the open end 64 of the predetermined annular recessed portion 42 is in contact with the outer ring. The frustoconical outer wall surface 19 of the outer peripheral surface 14 of the projecting portion 15 contacts the annular peripheral edge 75 of the inner cylindrical inner wall surface 76 of the inner edge of the open end 64 of the predetermined annular recess 42 to the inner annular projection 17 The frustoconical inner wall surface 23 of the inner peripheral surface 16 forms an assembly 81 of the bearing body 3 and the bearing base 2.

將焊頭(未圖示)按壓於組裝體81之軸承體3之面43,在熔接壓力0.098~0.60 MPa、振動振幅20~80 μm、振動時間 0.1~1.5秒、保持時間0.5~1.0秒之熔接條件下,施以超聲波振動,在周緣65與截頭圓錐外壁面19之接觸部及周緣75與截頭圓錐內壁面23之接觸部之共用接頭中,以徑向之熔接餘量X及進入方向之熔接餘量Y進行熔接接合,從而使軸承基體2與軸承體3接合一體化。 The horn (not shown) is pressed against the surface 43 of the bearing body 3 of the assembly 81, and the welding pressure is 0.098 to 0.60 MPa, the vibration amplitude is 20 to 80 μm, and the vibration time is obtained. Under the welding condition of 0.1 to 1.5 seconds and holding time of 0.5 to 1.0 seconds, ultrasonic vibration is applied, and the contact portion between the peripheral edge 65 and the frustoconical outer wall surface 19 and the joint portion of the peripheral edge 75 and the frustoconical inner wall surface 23 are connected. In the middle, the welding allowance X in the radial direction and the welding allowance Y in the entering direction are welded and joined, so that the bearing base 2 and the bearing body 3 are joined and integrated.

此處,將由含有30質量%之玻璃纖維之聚苯硫醚樹脂形成之軸承基體2的外側環狀突出部15之圓筒外壁面20之直徑設為D1,圓筒外壁面18之直徑設為D2,內側環狀突出部17之圓筒內壁面22之直徑設為D3,圓筒內壁面24之直徑設為D4,將由聚苯硫醚樹脂形成之軸承體3之環狀凹部42的外側圓筒內壁面66之直徑設為d1,環狀凹部42之內側圓筒內壁面76之直徑設為d2,針對在以下之熔接條件下進行超聲波熔接之例,說明以下之尺寸規格之軸承基體2與軸承體3之組裝體81。 Here, the diameter of the cylindrical outer wall surface 20 of the outer annular projecting portion 15 of the bearing base 2 formed of the polyphenylene sulfide resin containing 30% by mass of the glass fiber is set to D1, and the diameter of the outer cylindrical wall surface 18 is set to D2, the diameter of the cylindrical inner wall surface 22 of the inner annular protruding portion 17 is D3, the diameter of the cylindrical inner wall surface 24 is D4, and the outer circumference of the annular concave portion 42 of the bearing body 3 formed of polyphenylene sulfide resin is rounded. The diameter of the inner wall surface 66 of the cylinder is set to d1, and the diameter of the inner cylindrical inner wall surface 76 of the annular recessed portion 42 is set to d2. For the case of ultrasonic welding under the following welding conditions, the bearing base 2 of the following dimensional specifications will be described. The assembly 81 of the bearing body 3.

<尺寸規格> <size specification>

D1(圓筒外壁面20之直徑) Φ41 mm(公差+0.1、0) D1 (diameter of the outer wall surface 20 of the cylinder) Φ41 mm (tolerance +0.1, 0)

D2(圓筒外壁面18之直徑) Φ40 mm(公差0、-0.05) D2 (diameter of the outer wall surface 18 of the cylinder) Φ40 mm (tolerance 0, -0.05)

D3(圓筒內壁面22之直徑) Φ20 mm(公差0.05、0) D3 (diameter of the inner wall surface 22 of the cylinder) Φ20 mm (tolerance 0.05, 0)

D4(圓筒內壁面23之直徑) Φ19 mm(公差0、-0.1) D4 (diameter of the inner wall surface 23 of the cylinder) Φ19 mm (tolerance 0, -0.1)

d1(外側圓筒內壁面66之直徑) Φ40 mm(公差+0.10、+0.05) D1 (diameter of the outer cylinder inner wall surface 66) Φ40 mm (tolerance +0.10, +0.05)

d2(內側圓筒內壁面76之直徑) Φ20 mm(公差-0.05、-0.10) D2 (diameter of inner cylinder inner wall surface 76) Φ20 mm (tolerance -0.05, -0.10)

<熔接條件> <fusion condition>

熔接壓力:0.1 MPa 振動振幅:40 μm 振動時間:0.5秒 保持時間:0.5秒 Welding pressure: 0.1 MPa Vibration amplitude: 40 μm Vibration time: 0.5 second Holding time: 0.5 second

已確認:在上述尺寸規格及熔接條件下經超聲波熔接之軸承基體2與軸承體3之組裝體81,在周緣65與截頭圓錐外壁面19之接合部及周緣75與截頭圓錐內壁面23之接合部,氣密性較佳地熔接接合,從而以牢固之熔接強度而接合一體化。 It has been confirmed that the assembly 81 of the bearing base 2 and the bearing body 3 which is ultrasonically welded under the above-mentioned dimensional specifications and welding conditions, the joint portion of the peripheral edge 65 and the frustoconical outer wall surface 19, and the peripheral edge 75 and the frustoconical inner wall surface 23 The joint portion is preferably welded and joined to be airtight, and is joined and integrated with a firm weld strength.

對如此般經接合一體化之組裝體81之軸承體3之面43,藉由雷射加工機照射雷射,形成寬度W為0.3~1.0 mm、深度d為0.01~0.05 mm之環狀凹槽44,與在規定環狀凹槽44之環狀面49上自環狀面49貫通軸承體3而在頂面51於環狀凹部42開口之直徑至少為30 μm且較佳為30~120 μm之複數個自成節流孔形狀之空氣噴出孔47。 An annular groove having a width W of 0.3 to 1.0 mm and a depth d of 0.01 to 0.05 mm is formed by irradiating a laser to a surface 43 of the bearing body 3 of the assembly 81 which is integrally joined by the laser. 44, the diameter of the opening from the annular surface 49 on the annular surface 49 of the predetermined annular groove 44 and the opening of the annular surface 42 in the top surface 51 is at least 30 μm and preferably 30 to 120 μm. A plurality of air ejection holes 47 in the shape of an orifice.

作為使用之加工用雷射,係自二氧化碳雷射、YAG雷射、UV雷射或準分子雷射等選擇,較佳為使用二氧化碳雷射。 As the processing laser used, it is selected from a carbon dioxide laser, a YAG laser, a UV laser or an excimer laser, and it is preferable to use a carbon dioxide laser.

以直徑30 mm之圓弧為中心而寬度0.5 mm、深度0.05 mm之環狀凹槽44可使用雷射輸出9.5 W之二氧化碳雷射,以掃描速度1000 mm/s、附加印刷次數1次、加工時間2秒,於由聚苯硫醚樹脂形成之軸承體3之面43上形成及進行加工,又,於環狀凹槽44之環狀面49,自環狀面49貫通軸承體3而在頂面51於環狀凹部42開口之直徑0.065 mm之自成節流孔形狀之空氣噴出孔47可以雷射輸出14 W、加工時間15秒,於圓周方向10等距離之位置加工10個。 An annular groove 44 centered on a circular arc with a diameter of 30 mm and a width of 0.5 mm and a depth of 0.05 mm can be used with a laser output of 9.5 W of carbon dioxide laser at a scanning speed of 1000 mm/s, additional printing times, processing After 2 seconds, it is formed and processed on the surface 43 of the bearing body 3 formed of a polyphenylene sulfide resin, and penetrates the bearing body 3 from the annular surface 49 on the annular surface 49 of the annular groove 44. The air ejection hole 47 of the top surface 51 having a diameter of 0.065 mm and having an opening of the annular recess 42 can be processed by a laser output of 14 W, a processing time of 15 seconds, and an equidistant distance of 10 in the circumferential direction.

在上述之例中,軸承體3之外側內周面52具備截頭圓錐外壁面61、階部壁面63及外側圓筒內壁面66,軸承體3之內側內周面53具備截頭圓錐內壁面71、階部壁面73及內側圓筒內壁面76,亦可取而代之,如圖14至圖16所示,外側內周面52除了截頭圓錐外壁面61、階部壁面63及外側圓筒內壁面66以外,進而具備連接於外側圓筒內壁面66之一端而自該一端逐漸擴大直徑且具有規定環狀凹部42之開口端64之外緣之圓環狀之周緣85之外側截頭圓錐內壁面86,內側內周面53除了截頭圓錐內壁面71、階部壁面73及內側圓筒內壁面76以外,進而具備連接於內側圓筒內壁面76之一端而自該一端逐漸縮小直徑且具有規定環狀凹部42之開口端64之內緣之圓環狀之周緣87之內側截頭圓錐內壁面88,在圖14至圖16所示之靜壓氣體軸承1中,軸承體3分別使外側圓筒內壁面66嵌合於外側環狀突出部15之外周面14之圓筒外壁面18,使內側圓筒內壁面76嵌合於內側環狀突出部17之內周面16之圓筒內壁面22,且使外側截頭圓錐內壁面86接觸於截頭圓錐外壁面19,使內側截頭圓錐內壁面88接觸於截頭圓錐內壁面23,軸承體3藉由在該相互接觸之部位,即外側截頭圓錐內壁面86與截頭圓錐外壁面19之接觸部及內側截頭圓錐內壁面88與截頭圓錐內壁面23之接觸部之超聲波熔接、所謂嵌接(軸向之熔接餘量X、進入方向之熔接餘量Y),在外側截頭圓錐內壁面86與截頭圓錐外壁面19之接觸部及內側截頭圓錐內壁面88與截頭圓錐內壁面23之接觸部進行熔接接合,從而與軸承基體2一體化。 In the above-described example, the outer peripheral surface 52 of the outer side of the bearing body 3 includes the frustoconical outer wall surface 61, the stepped wall surface 63, and the outer cylindrical inner wall surface 66, and the inner inner peripheral surface 53 of the bearing body 3 has the frustoconical inner wall surface. 71. The step wall surface 73 and the inner cylinder inner wall surface 76. Alternatively, as shown in FIGS. 14 to 16, the outer inner peripheral surface 52 except the frustoconical outer wall surface 61, the stepped wall surface 63, and the outer cylindrical inner wall surface Further, in addition to 66, the outer peripheral surface of the frustoconical outer peripheral surface of the outer peripheral side of the outer cylindrical inner wall surface 66, which is gradually enlarged in diameter from the one end and having the outer edge of the open end 64 of the predetermined annular recessed portion 42, is provided. 86. The inner inner peripheral surface 53 has a frustoconical inner wall surface 71, a stepped wall surface 73, and an inner cylindrical inner wall surface 76, and further has one end connected to the inner cylindrical inner wall surface 76, and has a diameter gradually reduced from the one end. The inner frustoconical inner wall surface 88 of the annular periphery 87 of the inner edge of the open end 64 of the annular recess 42 is formed by the outer side of the bearing body 3 in the static pressure gas bearing 1 shown in Figs. 14 to 16 The inner wall surface 66 of the cylinder is fitted to the outer circumference of the outer annular projection 15 The cylindrical outer wall surface 18 of the 14 is such that the inner cylindrical inner wall surface 76 is fitted to the cylindrical inner wall surface 22 of the inner circumferential surface 16 of the inner annular projection 17, and the outer frustoconical inner wall surface 86 is in contact with the truncated cone The outer wall surface 19 brings the inner frustoconical inner wall surface 88 into contact with the frustoconical inner wall surface 23, and the bearing body 3 is in contact with the frustoconical outer wall surface 19 by the mutually contacting portion, that is, the outer frustoconical inner wall surface 86. Ultrasonic welding of the contact portion between the inner portion and the inner frustoconical inner wall surface 88 and the frustoconical inner wall surface 23, so-called engagement (axial welding allowance X, welding direction allowance Y in the direction of entry), in the outer frustoconical The contact portion between the wall surface 86 and the frustoconical outer wall surface 19 and the contact portion between the inner frustoconical inner wall surface 88 and the frustoconical inner wall surface 23 are welded and joined to the bearing base 2.

根據圖14至圖16所示之靜壓氣體軸承1,由於在外側截頭圓錐內壁面86與截頭圓錐外壁面19之接觸部及內側截頭圓錐內壁面88與截頭圓錐內壁面23之接觸部形成有包含面接觸(斜面接觸)之所謂嵌接,故在超聲波熔接中因面接觸(斜面接觸)而可獲得一樣之發熱,且可獲得較大之熔接面積,其結果,嵌接處氣密性佳,可獲得非常強之熔接強度,從而使軸承體3與軸承基體2牢固地一體化。 According to the static pressure gas bearing 1 shown in Figs. 14 to 16, the contact portion between the outer frustoconical inner wall surface 86 and the frustoconical outer wall surface 19 and the inner frustoconical inner wall surface 88 and the frustoconical inner wall surface 23 Since the contact portion is formed with so-called engagement including surface contact (inclined contact), the same heat can be obtained by surface contact (slope contact) in the ultrasonic welding, and a large welding area can be obtained, and as a result, the engagement portion is obtained. The airtightness is good, and a very strong welding strength can be obtained, so that the bearing body 3 and the bearing base 2 are firmly integrated.

為製造圖14至圖16所示之靜壓氣體軸承1,準備圖5至圖8所示之合成樹脂製之軸承基體2、與圖14所示之軸承體3,如圖15及圖16所示,使軸承體3之一面41面向基部4之一面5,且使軸承基體2之環狀突出部6收容於軸承體3之環狀凹部42,分別使外側截頭圓錐內壁面86接觸於截頭圓錐外壁面19,使內側截頭圓錐內壁面88接觸於截頭圓錐內壁面23,從而形成軸承體3與軸承基體2之組裝體81,以下,與上述同樣地進行超聲波振動之賦予與雷射照射,進行外側截頭圓錐內壁面86與截頭圓錐外壁面19之接觸部及內側截頭圓錐內壁面88與截頭圓錐內壁面23之接觸部的熔接接合,及環狀凹槽44與複數個空氣噴出孔47之形成。 In order to manufacture the static pressure gas bearing 1 shown in FIGS. 14 to 16, a bearing base 2 made of synthetic resin shown in FIGS. 5 to 8 and a bearing body 3 shown in FIG. 14 are prepared, as shown in FIGS. 15 and 16. It is shown that one surface 41 of the bearing body 3 faces one surface 5 of the base portion 4, and the annular projecting portion 6 of the bearing base 2 is received in the annular recessed portion 42 of the bearing body 3, and the outer frustoconical inner wall surface 86 is respectively brought into contact with the cut surface. The head conical outer wall surface 19 is such that the inner frustoconical inner wall surface 88 is in contact with the frustoconical inner wall surface 23 to form the assembly 81 of the bearing body 3 and the bearing base 2, and the ultrasonic vibration is applied to the thunder in the same manner as described above. Irradiation, the contact portion between the outer frustoconical inner wall surface 86 and the frustoconical outer wall surface 19, and the fusion joint of the inner frustoconical inner wall surface 88 and the frustoconical inner wall surface 23, and the annular groove 44 and The formation of a plurality of air ejection holes 47.

再者,上述之靜壓氣體軸承1之軸承體3具備一個環狀凹槽44,但除了環狀凹槽44以外,如圖17所示,軸承體3亦可具備:大徑環狀凹槽91,其係形成於軸承體3之一面43,且於環狀凹槽44之外側包圍環狀凹槽44,且與環狀凹槽44同心;複數個放射狀凹槽92,其一端部於環狀凹槽44開口,且另一端部於大徑環狀凹槽91開口;小徑環狀凹槽 93,其係形成於環狀凹槽44之內側,且與環狀凹槽44同心;及複數個放射狀凹槽94,其一端部於環狀凹槽44間口,且另一端部於小徑環狀凹槽93開口。 Further, the bearing body 3 of the above-described static pressure gas bearing 1 is provided with an annular groove 44, but in addition to the annular groove 44, as shown in FIG. 17, the bearing body 3 may be provided with a large-diameter annular groove. 91, which is formed on one surface 43 of the bearing body 3, and surrounds the annular groove 44 on the outer side of the annular groove 44, and is concentric with the annular groove 44; a plurality of radial grooves 92, one end of which is The annular groove 44 is open, and the other end is open in the large-diameter annular groove 91; the small-diameter annular groove 93, which is formed on the inner side of the annular groove 44 and concentric with the annular groove 44; and a plurality of radial grooves 94 having one end at the mouth of the annular groove 44 and the other end at the small diameter The annular groove 93 is open.

在具有圖17所示之軸承體3之靜壓氣體軸承1中,由於供氣至環狀凹槽44之空氣係經由放射狀凹槽92及94而供給至大徑環狀凹槽91及小徑環狀凹槽93,故供給面積較大,從而可在例如物品之懸浮中進行穩定之懸浮。 In the static pressure gas bearing 1 having the bearing body 3 shown in Fig. 17, the air supplied to the annular groove 44 is supplied to the large-diameter annular groove 91 and the small through the radial grooves 92 and 94. The annular groove 93 is provided so that the supply area is large, so that stable suspension can be performed, for example, in the suspension of the article.

如上所述,由於軸承體及軸承基體係使用模具藉由射出成形而形成,故無需機械加工,合成樹脂製之軸承體分別使環狀凹槽之內、外周面嵌插於軸承基體之圓環狀突出部之內、外周面,且在接觸部與軸承基體牢固地一體化熔接接合,又,由於軸承體中形成有寬度至少0.3 mm且深度至少0.01 mm之環狀凹槽,與直徑至少為30 μm之複數個自成節流孔形狀之空氣噴出孔,故可提供一種能夠抑制自空氣噴出孔噴出大量空氣,而抑制產生因來自空氣噴出孔之大量空氣噴出而導致之自激振動,從而不僅可大量生產且低價之靜壓氣體軸承及其製造方法。 As described above, since the bearing body and the bearing base system are formed by injection molding using a mold, there is no need for machining, and the synthetic resin bearing body allows the inner and outer peripheral surfaces of the annular groove to be inserted into the ring of the bearing base body, respectively. The inner and outer peripheral surfaces of the protruding portion are firmly integrated with the bearing base body at the contact portion, and the annular groove having a width of at least 0.3 mm and a depth of at least 0.01 mm is formed in the bearing body, and the diameter is at least 30 μm of a plurality of air ejection holes in the shape of an orifice, so that it is possible to suppress a large amount of air ejected from the air ejection hole and suppress self-excited vibration caused by a large amount of air ejected from the air ejection hole, thereby Not only a mass-produced and low-cost static pressure gas bearing and a method of manufacturing the same.

1‧‧‧靜壓氣體軸承 1‧‧‧Static gas bearing

2‧‧‧軸承基體 2‧‧‧ bearing base

3‧‧‧軸承體 3‧‧‧ bearing body

4‧‧‧基部 4‧‧‧ base

5‧‧‧面 5‧‧‧ Face

6‧‧‧環狀突出部 6‧‧‧ annular protrusion

7‧‧‧一端 7‧‧‧End

8‧‧‧突出端面 8‧‧‧Outstanding end face

9‧‧‧另一端 9‧‧‧The other end

10‧‧‧外周面 10‧‧‧ outer perimeter

11‧‧‧供氣通道 11‧‧‧ gas supply channel

12‧‧‧面 12‧‧‧ Face

13‧‧‧孔 13‧‧‧ hole

14‧‧‧外周面 14‧‧‧ outer perimeter

15‧‧‧外側環狀突出部 15‧‧‧Outer annular projection

16‧‧‧內周面 16‧‧‧ inner circumference

17‧‧‧內側環狀突出部 17‧‧‧Inside annular projection

18‧‧‧圓筒外壁面 18‧‧‧Cylinder outer wall

19‧‧‧截頭圓錐外壁面 19‧‧‧Front-cone outer wall

20‧‧‧圓筒外壁面 20‧‧‧Cylinder outer wall

22‧‧‧圓筒內壁面 22‧‧‧Cylinder inner wall

23‧‧‧截頭圓錐內壁面 23‧‧‧Front-cone inner wall

24‧‧‧圓筒內壁面 24‧‧‧Cylinder inner wall

31‧‧‧開口 31‧‧‧ openings

32‧‧‧圓環狀凹部 32‧‧‧Round recess

33‧‧‧供氣口 33‧‧‧ gas supply port

35‧‧‧外側圓筒內壁面 35‧‧‧Outer cylinder inner wall

36‧‧‧內側圓筒內壁面 36‧‧‧ inner cylinder inner wall

37‧‧‧底壁面 37‧‧‧ bottom wall

41‧‧‧面 41‧‧‧ Face

42‧‧‧環狀凹部 42‧‧‧ annular recess

43‧‧‧面 43‧‧‧ Face

44‧‧‧環狀凹槽 44‧‧‧ annular groove

45‧‧‧一端 45‧‧‧End

46‧‧‧另一端 46‧‧‧The other end

47‧‧‧空氣噴出孔 47‧‧‧Air venting holes

48‧‧‧外周面 48‧‧‧ outer perimeter

49‧‧‧環狀面 49‧‧‧ annular surface

50‧‧‧圓筒面 50‧‧‧Cylinder

51‧‧‧頂面 51‧‧‧ top surface

52‧‧‧外側內周面 52‧‧‧Outer inner peripheral surface

53‧‧‧內側內周面 53‧‧‧ inside inner circumference

61‧‧‧截頭圓錐外壁面 61‧‧‧Front-cone outer wall

62‧‧‧間隙 62‧‧‧ gap

63‧‧‧階部壁面 63‧‧‧ step wall

64‧‧‧開口端 64‧‧‧Open end

65‧‧‧周緣 65‧‧‧ Periphery

66‧‧‧外側圓筒內壁面 66‧‧‧Outer cylinder inner wall

71‧‧‧截頭圓錐內壁面 71‧‧‧ frustoconical inner wall

72‧‧‧間隙 72‧‧‧ gap

73‧‧‧階部壁面 73‧‧‧ step wall

75‧‧‧周緣 75‧‧‧ Periphery

76‧‧‧內側圓筒內壁面 76‧‧‧ inner cylinder inner wall

81‧‧‧組裝體 81‧‧‧Assembly

85‧‧‧周緣 85‧‧‧ Periphery

86‧‧‧外側截頭圓錐內壁面 86‧‧‧Outer frustoconical inner wall

87‧‧‧周緣 87‧‧‧ Periphery

88‧‧‧內側截頭圓錐內壁面 88‧‧‧Internal frustoconical inner wall

91‧‧‧大徑環狀凹槽 91‧‧‧ Large diameter annular groove

92‧‧‧放射狀凹槽 92‧‧‧radial grooves

93‧‧‧小徑環狀凹槽 93‧‧‧ Small diameter annular groove

94‧‧‧放射狀凹槽 94‧‧‧radial grooves

d‧‧‧深度 D‧‧‧depth

d1‧‧‧外側圓筒內壁面66之直徑 D1‧‧‧Diameter of the outer cylinder inner wall surface 66

D1‧‧‧圓筒外壁面20之直徑 D1‧‧‧Diameter of the outer wall 20 of the cylinder

d2‧‧‧內側圓筒內壁面76之直徑 D2‧‧‧Diameter of inner cylinder inner wall surface 76

D2‧‧‧圓筒外壁面18之直徑 D2‧‧‧Diameter of the outer wall 18 of the cylinder

D3‧‧‧圓筒內壁面22之直徑 D3‧‧‧Diameter of the inner wall 22 of the cylinder

D4‧‧‧圓筒內壁面23之直徑 D4‧‧‧Diameter of the inner wall 23 of the cylinder

W‧‧‧寬度 W‧‧‧Width

X‧‧‧軸向之熔接餘量 X‧‧‧ axial weld allowance

Y‧‧‧進入方向之熔接餘量 Y‧‧‧welding margin in the direction of entry

圖1係本發明之實施形態之較佳之例的俯視說明圖。 Fig. 1 is a plan view showing a preferred embodiment of the embodiment of the present invention.

圖2係圖1之II-II線剖視剖面說明圖。 Fig. 2 is a cross-sectional explanatory view taken along line II-II of Fig. 1.

圖3係圖2之部分放大剖面說明圖。 Figure 3 is a partially enlarged cross-sectional explanatory view of Figure 2.

圖4係圖2之剖面立體說明圖。 Figure 4 is a cross-sectional perspective view of Figure 2.

圖5係軸承基體之俯視說明圖。 Figure 5 is a top plan view of the bearing base.

圖6係圖5之VI-VI線剖視剖面說明圖。 Fig. 6 is a cross-sectional explanatory view taken along line VI-VI of Fig. 5;

圖7係圖6之部分放大剖面說明圖。 Figure 7 is a partially enlarged cross-sectional explanatory view of Figure 6.

圖8係圖6之部分放大剖面說明圖。 Figure 8 is a partially enlarged cross-sectional explanatory view of Figure 6.

圖9係軸承體之仰視說明圖。 Fig. 9 is a bottom view of the bearing body.

圖10係圖9之X-X線剖視剖面說明圖。 Fig. 10 is a cross-sectional explanatory view taken along line X-X of Fig. 9.

圖11係軸承體與軸承基體之組裝體之俯視說明圖。 Fig. 11 is a plan explanatory view of an assembly of a bearing body and a bearing base.

圖12係圖11之XII-XII線剖視剖面說明圖。 Fig. 12 is a cross-sectional explanatory view taken along line XII-XII of Fig. 11;

圖13係圖12之部分放大剖面說明圖。 Figure 13 is a partially enlarged cross-sectional explanatory view of Figure 12.

圖14係軸承體之其他實施形態之剖面說明圖。 Fig. 14 is a cross-sectional explanatory view showing another embodiment of the bearing body.

圖15係本發明之實施形態之較佳之其他例的剖面說明圖。 Fig. 15 is a cross-sectional explanatory view showing another preferred embodiment of the embodiment of the present invention.

圖16係圖15之部分放大剖面說明圖。 Figure 16 is a partially enlarged cross-sectional explanatory view of Figure 15.

圖17係軸承體之其他實施形態之俯視說明圖。 Fig. 17 is a plan explanatory view showing another embodiment of the bearing body.

1‧‧‧靜壓氣體軸承 1‧‧‧Static gas bearing

3‧‧‧軸承體 3‧‧‧ bearing body

43‧‧‧面 43‧‧‧ Face

44‧‧‧環狀凹槽 44‧‧‧ annular groove

47‧‧‧空氣噴出孔 47‧‧‧Air venting holes

Claims (8)

一種靜壓氣體軸承,其特徵在於包含合成樹脂製之軸承基體及合成樹脂製之軸承體,該軸承基體具備:基部;自該基部之一面一體化突設之環狀突出部;及在一端於該環狀突出部之突出端面開口,而在另一端於基部之外周面開口,且設置於環狀突出部及基部之供氣通道;該軸承體具備:形成於面向基部之一面之一面上,且收容軸承基體之環狀突出部之環狀凹部;於另一面開口之環狀凹槽;及在一端與環狀凹槽連通,且在另一端於環狀凹部開口之作為自成節流孔之複數個空氣噴出孔;且,該軸承體於規定該環狀凹部之軸承體之外側內周面及內側內周面,熔接接合於環狀突出部之外周面及內周面,而與軸承基體一體化;環狀凹槽具有至少0.3mm之寬度、及至少0.01mm之深度;空氣噴出孔在其一端具有至少30μm之直徑;於環狀凹部與環狀凹槽之間形成有自成節流孔;軸承基體之環狀突出部之外周面具備:圓筒外壁面;與該圓筒外壁面連續而自該圓筒外壁面向外方逐漸擴大直徑之環狀之截頭圓錐外壁面;及與該截頭圓錐外壁面連續而與該基部之一面相連,且較圓筒外壁面更大徑之圓筒外壁面;軸承基體之環狀突出部之內周面具備:圓筒內壁面;與該圓筒內壁面連續而自該圓筒內壁面向內方逐漸縮小直徑之環狀之截頭圓錐內壁面;及與該截頭圓錐內壁面連續而與該基部之一面相連,且較圓筒內壁面更小徑之圓筒內壁面;且該軸承體之規定 該環狀凹部之外側內周面具備具有規定該環狀凹部之開口端之外緣之環狀之周緣的外側圓筒內壁面;該軸承體之規定該環狀凹部之內側內周面具備具有規定該環狀凹部之開口端之內緣之環狀之周緣的內側圓筒內壁面;該軸承體分別使外側圓筒內壁面嵌合於環狀突出部之外周面之圓筒外壁面,使內側圓筒內壁面嵌合於環狀突出部之內周面之圓筒內壁面,且分別使規定該環狀凹部之開口端之外緣之外側圓筒內壁面之環狀之周緣接觸於環狀突出部之外周面之截頭圓錐外壁面,使規定該環狀凹部之開口端之內緣之內側圓筒內壁面之環狀之周緣接觸於環狀突出部之內周面之截頭圓錐內壁面;該軸承體在該相互接觸之部位藉由超聲波熔接而熔接接合,而與軸承基體一體化。 A static pressure gas bearing comprising: a bearing base made of synthetic resin and a bearing body made of synthetic resin, the bearing base having: a base; an annular projection integrally protruding from one side of the base; and The protruding end surface of the annular protruding portion is open, and the other end is open to the outer peripheral surface of the base portion, and is provided at the annular protruding portion and the air supply passage of the base portion; the bearing body is formed on one surface facing the base portion, And an annular recess for receiving the annular protrusion of the bearing base; an annular groove that opens on the other side; and a self-forming orifice that communicates with the annular groove at one end and opens at the other end of the annular recess a plurality of air ejection holes; and the bearing body is welded to the outer circumferential surface and the inner circumferential surface of the outer circumferential surface of the bearing body defining the annular recess, and is welded to the outer circumferential surface and the inner circumferential surface of the annular projection, and the bearing The base body is integrated; the annular groove has a width of at least 0.3 mm and a depth of at least 0.01 mm; the air ejection hole has a diameter of at least 30 μm at one end thereof; and a self-formed section is formed between the annular recess and the annular groove a flow hole; the outer peripheral surface of the annular projection of the bearing base includes: a cylindrical outer wall surface; and an annular frustoconical outer wall surface continuous with the outer wall surface of the cylinder and gradually increasing in diameter from the outer wall of the cylinder; and a cylindrical outer wall surface continuous with the outer surface of the frustoconical portion and connected to one surface of the base portion and having a larger diameter than the outer wall surface of the cylinder; the inner circumferential surface of the annular protruding portion of the bearing base body has a cylindrical inner wall surface; The inner wall surface of the cylinder is continuous and gradually reduces the diameter of the annular frustoconical inner wall surface from the inner wall of the cylinder; and is continuous with the inner wall surface of the frustoconical cone and is connected to one side of the base portion, and is relatively cylindrical Inner wall surface of a smaller diameter inner wall; and the specification of the bearing body The inner peripheral surface on the outer side of the annular recessed portion is provided with an outer cylindrical inner wall surface having an annular outer periphery defining an outer edge of the open end of the annular recessed portion; and the inner peripheral surface of the inner peripheral surface defining the annular recessed portion of the bearing body is provided An inner cylindrical inner wall surface defining an annular outer periphery of an inner edge of the open end of the annular recess; the bearing body fitting the outer cylindrical inner wall surface to a cylindrical outer wall surface of the outer circumferential surface of the annular protruding portion, The inner cylinder inner wall surface is fitted to the cylindrical inner wall surface of the inner circumferential surface of the annular projecting portion, and the annular outer peripheral edge of the outer cylindrical outer wall surface defining the outer end of the annular recessed portion is in contact with the ring. a frustoconical outer wall surface of the outer peripheral surface of the protruding portion, such that a circumferential periphery of an inner cylindrical inner wall surface defining an inner edge of the open end of the annular concave portion contacts a truncated cone of an inner circumferential surface of the annular protruding portion The inner wall surface; the bearing body is welded and joined to the bearing base body by ultrasonic welding at the portions in contact with each other. 一種靜壓氣體軸承,其特徵在於包含合成樹脂製之軸承基體及合成樹脂製之軸承體,該軸承基體具備:基部;自該基部之一面一體化突設之環狀突出部;及在一端於該環狀突出部之突出端面開口,而在另一端於基部之外周面開口,且設置於環狀突出部及基部之供氣通道;該軸承體具備:形成於面向基部之一面之一面上,且收容軸承基體之環狀突出部之環狀凹部;於另一面開口之環狀凹槽;及在一端與環狀凹槽連通,且在另一端於環狀凹部開口之作為自成節流孔之複數個空氣噴出孔;且,該軸承體於規定該環狀凹部之軸承體之外側內周面及內側內周面,熔接接合於環狀突出部之外周面及內周面, 而與軸承基體一體化;環狀凹槽具有至少0.3mm之寬度、及至少0.01mm之深度;空氣噴出孔在其一端具有至少30μm之直徑;於環狀凹部與環狀凹槽之間形成有自成節流孔;軸承基體之環狀突出部之外周面具備:圓筒外壁面;與該圓筒外壁面連續而自該圓筒外壁面向外方逐漸擴大直徑之環狀之截頭圓錐外壁面;及與該截頭圓錐外壁面連續而與該基部之一面相連,且較圓筒外壁面更大徑之圓筒外壁面;軸承基體之環狀突出部之內周面具備:圓筒內壁面;與該圓筒內壁面連續而自該圓筒內壁面向內方逐漸縮小直徑之環狀之截頭圓錐內壁面;及與該截頭圓錐內壁面連續而與該基部之一面相連,且較圓筒內壁面更小徑之圓筒內壁面;且該軸承體之規定該環狀凹部之外側內周面具備:外側圓筒內壁面;及自該外側圓筒內壁面逐漸擴大直徑、且具有規定該環狀凹部之開口端之外緣之環狀之周緣的外側截頭圓錐內壁面;該軸承體之規定該環狀凹部之內側內周面具備:內側圓筒內壁面;及自該內側圓筒內壁面逐漸縮小直徑、且具有規定該環狀凹部之開口端之內緣之環狀之周緣的內側截頭圓錐內壁面;該軸承體分別使外側圓筒內壁面嵌合於環狀突出部之外周面之圓筒外壁面,使內側圓筒內壁面嵌合於環狀突出部之內周面之圓筒內壁面,且分別使外側截頭圓錐內壁面接觸於截頭圓錐外壁面,使內側截頭圓錐內壁面接觸於截頭圓錐內壁面;該軸承體在該相互接觸之部位藉由超聲波熔接而熔接接合,而與軸 承基體一體化。 A static pressure gas bearing comprising: a bearing base made of synthetic resin and a bearing body made of synthetic resin, the bearing base having: a base; an annular projection integrally protruding from one side of the base; and The protruding end surface of the annular protruding portion is open, and the other end is open to the outer peripheral surface of the base portion, and is provided at the annular protruding portion and the air supply passage of the base portion; the bearing body is formed on one surface facing the base portion, And an annular recess for receiving the annular protrusion of the bearing base; an annular groove that opens on the other side; and a self-forming orifice that communicates with the annular groove at one end and opens at the other end of the annular recess a plurality of air ejection holes, wherein the bearing body is welded to the outer circumferential surface and the inner circumferential surface of the annular protruding portion, and is welded and joined to the outer circumferential surface and the inner circumferential surface of the annular protruding portion. And integrating with the bearing base; the annular groove has a width of at least 0.3 mm and a depth of at least 0.01 mm; the air ejection hole has a diameter of at least 30 μm at one end thereof; and is formed between the annular recess and the annular groove Self-forming orifice; the outer peripheral surface of the annular projection of the bearing base includes: a cylindrical outer wall surface; and a circular frustocone which is continuous with the outer wall surface of the cylinder and gradually increases in diameter from the outer wall of the cylinder a wall surface; and a cylindrical outer wall surface continuous with the outer surface of the frustoconical portion and connected to one side of the base portion and having a larger diameter than the outer wall surface of the cylinder; the inner circumferential surface of the annular protruding portion of the bearing base body is provided in the cylinder a wall-shaped frustoconical inner wall surface continuous with the inner wall surface of the cylinder and gradually decreasing in diameter from the inner wall of the cylinder; and continuous with the inner wall surface of the frustoconical cone and connected to one side of the base portion, and a cylindrical inner wall surface having a smaller diameter than the inner wall surface of the cylinder; and the inner circumferential surface of the outer side of the annular concave portion of the bearing body is provided with: an outer cylindrical inner wall surface; and a diameter gradually increasing from the outer cylindrical inner wall surface, and Having the opening of the annular recess An outer frustoconical inner wall surface of the outer circumference of the annular outer edge; the inner circumferential surface of the inner annular surface of the annular concave portion is provided with an inner cylindrical inner wall surface; and the inner cylindrical inner wall surface is gradually reduced An inner frustoconical inner wall surface having a diameter and a circumferential periphery defining an inner edge of the open end of the annular recess; the bearing body respectively fitting the outer cylindrical inner wall surface to the outer circumference of the annular projection The inner wall surface of the cylinder is such that the inner wall surface of the inner cylinder is fitted to the inner wall surface of the inner circumferential surface of the annular projecting portion, and the inner wall surface of the outer frustoconical shape is respectively brought into contact with the outer wall surface of the truncated cone, so that the inner frustoconical inner surface The wall surface is in contact with the inner wall surface of the truncated cone; the bearing body is welded and joined by ultrasonic welding at the mutually contacting portions, and the shaft The base body is integrated. 如請求項1或2之靜壓氣體軸承,其中環狀凹槽具有0.3~1.0mm或0.3~0.7mm之寬度、與0.01~0.05mm或0.01~0.03mm之深度,該空氣噴出孔在其一端具有30~120μm之直徑。 The static pressure gas bearing of claim 1 or 2, wherein the annular groove has a width of 0.3 to 1.0 mm or 0.3 to 0.7 mm, and a depth of 0.01 to 0.05 mm or 0.01 to 0.03 mm, and the air ejection hole is at one end thereof. It has a diameter of 30 to 120 μm. 如請求項1或2之靜壓氣體軸承,其中環狀凹槽及空氣噴出孔之各者係藉由雷射加工形成。 A static pressure gas bearing according to claim 1 or 2, wherein each of the annular groove and the air ejection hole is formed by laser processing. 如請求項1或2之靜壓氣體軸承,其中軸承體除了環狀凹槽以外,亦具備:形成於其一面上且於該環狀凹槽之外側包圍該環狀凹槽之大徑環狀凹槽;一端部於該環狀凹槽開口,且另一端部於大徑環狀凹槽開口之複數個第一放射狀凹槽;形成於該環狀凹槽之內側之小徑環狀凹槽;及一端部於環狀凹槽開口,且另一端部於小徑環狀凹槽開口之複數個第二放射狀凹槽。 The static pressure gas bearing of claim 1 or 2, wherein the bearing body has, in addition to the annular groove, a large diameter ring formed on one side thereof and surrounding the annular groove on the outer side of the annular groove a plurality of first radial grooves having one end opening in the annular groove and the other end opening in the large diameter annular groove; and a small diameter annular concave formed on the inner side of the annular groove a groove; and a plurality of second radial grooves having one end opening in the annular groove and the other end opening in the small-diameter annular groove. 一種靜壓氣體軸承之製造方法,其包含:(a)準備合成樹脂製之軸承基體之步驟,該軸承基體具備:基部;自該基部之一面一體化突設之環狀突出部;及在一端於該環狀突出部之突出端面開口,而在另一端於基部之外周面開口,且設置於環狀突出部及基部之供氣通道;環狀突出部之外周面具備:圓筒外壁面;與該圓筒外壁面連續而自該圓筒外壁面向外方逐漸擴大直徑之環狀之截頭圓錐外壁面;及與該截頭圓錐外壁面連續而與該基部之一面相連,且較圓筒外壁面更大徑之圓筒外壁面;環狀突出部之內周面具備:圓筒內壁面;與該圓筒內壁面連續 而自該圓筒內壁面向內方逐漸縮小直徑之環狀之截頭圓錐內壁面;及與該截頭圓錐內壁面連續而與該基部之一面相連,且較圓筒內壁面更小徑之圓筒內壁面;(b)準備合成樹脂製之軸承體之步驟,該軸承體具備:形成於一面之環狀凹部;於另一面開口之環狀凹槽;及在一端與環狀凹槽連通,且在另一端於環狀凹部開口之複數個空氣噴出孔;且規定該環狀凹部之外側內周面具備具有規定該環狀凹部之開口端之外緣之環狀之周緣的外側圓筒內壁面;規定該環狀凹部之內側內周面具備具有規定該環狀凹部之開口端之內緣之環狀之周緣的內側圓筒內壁面;(c)使軸承體之一面面向基部之一面,且使軸承基體之環狀突出部收容於軸承體之環狀凹部,分別使規定該環狀凹部之開口端之外緣之外側圓筒內壁面的環狀之周緣接觸於環狀突出部之外周面之截頭圓錐外壁面,使規定該環狀凹部之開口端之內緣之內側圓筒內壁面的環狀之周緣接觸於環狀突出部之內周面之截頭圓錐內壁面,從而形成該軸承體與軸承基體之組裝體之步驟;(d)將焊頭按壓於該組裝體中之軸承體,於加壓力0.098~0.60MPa、振動振幅20~80μm、振動時間0.1~1.5秒、保持時間0.5~1.0秒之熔接條件下賦予超聲波振動,而於該接觸部位將軸承體熔接接合於該軸承基體之步驟;(e)對熔接接合於軸承基體之軸承體之另一面照射雷射,而形成具有至少0.3mm之寬度與至少0.01mm之深度之環狀凹槽,及在一端與環狀凹槽連通且在另一端於環狀凹部開 口、且在一端具有至少30μm之直徑之複數個空氣噴出孔作為自成節流孔之步驟。 A method for manufacturing a static pressure gas bearing, comprising: (a) preparing a synthetic resin-made bearing base, the bearing base comprising: a base; an annular projection integrally protruding from one side of the base; and at one end a protruding end surface of the annular protruding portion is open, and the other end is open to the outer peripheral surface of the base portion, and is provided in the annular protruding portion and the air supply passage of the base portion; the outer peripheral surface of the annular protruding portion is provided with a cylindrical outer wall surface; An annular frustoconical outer wall surface continuous with the outer wall surface of the cylinder and gradually increasing in diameter from the outer wall of the cylinder; and continuous with the outer wall surface of the frustoconical cone and connected to one side of the base portion a cylindrical outer wall surface having a larger outer diameter; the inner circumferential surface of the annular projection has a cylindrical inner wall surface; and is continuous with the inner wall surface of the cylinder And an annular frustoconical inner wall surface which gradually decreases in diameter from the inner wall of the cylinder; and is continuous with the inner wall surface of the truncated cone and is connected to one side of the base portion, and has a smaller diameter than the inner wall surface of the cylinder (b) a step of preparing a synthetic resin bearing body, the bearing body having: an annular recess formed on one side; an annular groove opening on the other side; and communicating with the annular groove at one end And a plurality of air ejection holes that are open at the other end in the annular recess; and the outer peripheral surface of the outer side of the annular recess is defined to have an outer cylinder having a circumferential periphery defining an outer edge of the open end of the annular recess An inner wall surface; the inner inner circumferential surface of the annular recessed portion is provided with an inner cylindrical inner wall surface having an annular outer periphery defining an inner edge of the open end of the annular concave portion; (c) one surface of the bearing body faces the base portion And the annular protruding portion of the bearing base is received in the annular concave portion of the bearing body, and the annular peripheral edge of the outer cylindrical inner wall surface defining the outer edge of the open end of the annular concave portion is in contact with the annular protruding portion Frustum outer wall surface of outer peripheral surface The annular peripheral edge of the inner cylindrical inner wall surface defining the inner edge of the open end of the annular recess is brought into contact with the frustoconical inner wall surface of the inner peripheral surface of the annular projecting portion, thereby forming the assembly of the bearing body and the bearing base. Step of the body; (d) pressing the welding head against the bearing body in the assembly, the welding condition of the pressing force of 0.098 to 0.60 MPa, the vibration amplitude of 20 to 80 μm, the vibration time of 0.1 to 1.5 seconds, and the holding time of 0.5 to 1.0 second Ultrasonic vibration is applied to the step of welding the bearing body to the bearing base at the contact portion; (e) irradiating the other side of the bearing body welded to the bearing base to form a laser having a width of at least 0.3 mm An annular groove having a depth of at least 0.01 mm, and communicating with the annular groove at one end and opening the annular recess at the other end A plurality of air ejection holes having a diameter of at least 30 μm at one end as a self-forming orifice. 一種靜壓氣體軸承之製造方法,其包含:(a)準備合成樹脂製之軸承基體之步驟,該軸承基體具備:基部;自該基部之一面一體化突設之環狀突出部;及在一端於該環狀突出部之突出端面開口,而在另一端於基部之外周面開口,且設置於環狀突出部及基部之供氣通道;環狀突出部之外周面具備:圓筒外壁面;與該圓筒外壁面連續而自該圓筒外壁面向外方逐漸擴大直徑之環狀之截頭圓錐外壁面;及與該截頭圓錐外壁面連續而與該基部之一面相連、且較圓筒外壁面更大徑之圓筒外壁面;環狀突出部之內周面具備:圓筒內壁面;與該圓筒內壁面連續而自該圓筒內壁面向內方逐漸縮小直徑之環狀之截頭圓錐內壁面;及與該截頭圓錐內壁面連續而與該基部之一面相連、且較圓筒內壁面更小徑之圓筒內壁面;(b)準備合成樹脂製之軸承體之步驟,該軸承體具備:形成於一面之環狀凹部;於另一面開口之環狀凹槽;及在一端與環狀凹槽連通,且在另一端於環狀凹部開口之複數個空氣噴出孔;且規定該環狀凹部之外側內周面具備:外側圓筒內壁面;與自該外側圓筒內壁面逐漸擴大直徑,且具有規定該環狀凹部之開口端之外緣之環狀之周緣的外側截頭圓錐內壁面;規定該環狀凹部之內側內周面具備:內側圓筒內壁面;與自該內側圓筒內壁面逐漸縮小直徑,且具有規定該環狀凹部之開口端之內緣之環狀之 周緣的內側截頭圓錐內壁面;(c)使軸承體之一面面向基部之一面,且使軸承基體之環狀突出部收容於軸承體之環狀凹部,分別使外側截頭圓錐內壁面接觸於截頭圓錐外壁面,使內側截頭圓錐內壁面接觸於截頭圓錐內壁面,從而形成該軸承體與軸承基體之組裝體之步驟;(d)將焊頭按壓於該組裝體中之軸承體,於加壓力0.098~0.60MPa、振動振幅20~80μm、振動時間0.1~1.5秒、保持時間0.5~1.0秒之熔接條件下賦予超聲波振動,而於該接觸部位將軸承體熔接接合於該軸承基體之步驟;(e)對熔接接合於軸承基體之軸承體之另一面照射雷射,而形成具有至少0.3mm之寬度與至少0.01mm之深度之環狀凹槽,及在一端與環狀凹槽連通且在另一端於環狀凹部開口、且在一端具有至少30μm之直徑之複數個空氣噴出孔作為自成節流孔之步驟。 A method for manufacturing a static pressure gas bearing, comprising: (a) preparing a synthetic resin-made bearing base, the bearing base comprising: a base; an annular projection integrally protruding from one side of the base; and at one end a protruding end surface of the annular protruding portion is open, and the other end is open to the outer peripheral surface of the base portion, and is provided in the annular protruding portion and the air supply passage of the base portion; the outer peripheral surface of the annular protruding portion is provided with a cylindrical outer wall surface; An annular frustoconical outer wall surface continuous with the outer wall surface of the cylinder and gradually increasing in diameter from the outer wall of the cylinder; and the outer wall surface of the frustoconical body is continuous with one side of the base portion and is relatively cylindrical a cylindrical outer wall surface having a larger outer wall surface; the inner circumferential surface of the annular protruding portion includes: a cylindrical inner wall surface; and an annular shape which is continuous with the inner wall surface of the cylinder and gradually decreases in diameter from the inner wall surface of the cylinder a frustoconical inner wall surface; and a cylindrical inner wall surface continuous with the inner surface of the frustoconical cone and connected to one side of the base portion and having a smaller diameter than the inner wall surface of the cylinder; (b) a step of preparing a synthetic resin bearing body , the bearing body has: shape An annular recess on one side; an annular groove opening on the other side; and a plurality of air ejection holes communicating with the annular groove at one end and opening at the other end of the annular recess; and defining the annular recess The outer inner peripheral surface includes: an outer cylindrical inner wall surface; and an outer frustoconical inner wall surface that gradually enlarges the diameter from the outer cylinder inner wall surface and has an annular outer periphery defining an outer edge of the annular end of the annular recess; The inner circumferential surface of the annular recessed portion is provided with an inner cylindrical inner wall surface, a ring-shaped diameter that gradually decreases in diameter from the inner cylindrical inner wall surface, and an inner edge that defines an open end of the annular concave portion. (c) one side of the bearing body faces the one surface of the base, and the annular protrusion of the bearing base is received in the annular recess of the bearing body, respectively contacting the inner frustoconical inner wall surface a frustoconical outer wall surface, the inner frustoconical inner wall surface contacting the inner wall surface of the frustoconical shape to form an assembly of the bearing body and the bearing base; (d) the bearing body pressing the welding head against the assembly body Ultrasonic vibration is applied under the welding condition of a pressure of 0.098 to 0.60 MPa, a vibration amplitude of 20 to 80 μm, a vibration time of 0.1 to 1.5 seconds, and a holding time of 0.5 to 1.0 seconds, and the bearing body is welded and joined to the bearing base at the contact portion. a step of (e) illuminating the other side of the bearing body welded to the bearing base to form an annular groove having a width of at least 0.3 mm and a depth of at least 0.01 mm, and an annular groove at one end A plurality of air ejection holes that are open at the other end and open at the annular recess and have a diameter of at least 30 μm at one end serve as a self-forming orifice. 如請求項6或7之靜壓氣體軸承之製造方法,其包含以下之步驟:對熔接接合於軸承基體之軸承體之另一面照射雷射,而形成:環狀凹槽,其具有至少0.3mm或0.3~1.0mm之寬度與至少0.01mm或0.01~0.1mm之深度;及複數個空氣噴出孔,其係在一端與環狀凹槽連通,且在另一端於環狀凹部開口,且在一端具有至少30μm或30~120μm之直徑。 The method of manufacturing a static pressure gas bearing according to claim 6 or 7, comprising the steps of: illuminating the other side of the bearing body welded to the bearing base to form an annular groove having at least 0.3 mm; Or a width of 0.3 to 1.0 mm and a depth of at least 0.01 mm or 0.01 to 0.1 mm; and a plurality of air ejection holes which are connected at one end to the annular groove and at the other end to the annular recess and at one end It has a diameter of at least 30 μm or 30 to 120 μm.
TW101137963A 2012-10-15 2012-10-15 Static pressure gas bearing and its manufacturing method TWI522544B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW101137963A TWI522544B (en) 2012-10-15 2012-10-15 Static pressure gas bearing and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW101137963A TWI522544B (en) 2012-10-15 2012-10-15 Static pressure gas bearing and its manufacturing method

Publications (2)

Publication Number Publication Date
TW201314069A TW201314069A (en) 2013-04-01
TWI522544B true TWI522544B (en) 2016-02-21

Family

ID=48802417

Family Applications (1)

Application Number Title Priority Date Filing Date
TW101137963A TWI522544B (en) 2012-10-15 2012-10-15 Static pressure gas bearing and its manufacturing method

Country Status (1)

Country Link
TW (1) TWI522544B (en)

Also Published As

Publication number Publication date
TW201314069A (en) 2013-04-01

Similar Documents

Publication Publication Date Title
TWI513917B (en) Static pressure gas bearings and the use of the static pressure gas bearing linear motion guide device
TWI582314B (en) Static pressure gas bearings and the use of the static pressure gas bearing linear motion guide device
CN107891224B (en) Bonded structure and method for manufacturing bonded structure
JP5961952B2 (en) Hydrostatic gas bearing and manufacturing method thereof
JP5862315B2 (en) Manufacturing method of resin molded products
TWI491815B (en) Static pressure gas bearings and the use of the static pressure gas bearing linear motion guide device
TWI522544B (en) Static pressure gas bearing and its manufacturing method
TWI504821B (en) Static pressure gas bearings and the use of the static pressure gas bearing linear motion guide device
CN107876977B (en) Bonded structure and method for manufacturing bonded structure
CN110269967A (en) Hollow fiber film assembly and its manufacturing method and mold for forming
TWI513918B (en) Static pressure gas bearings and the use of the static pressure gas bearing linear motion guide device
TWI613062B (en) Welding method of resin molded article
JP5300631B2 (en) Resin container
JP6237814B2 (en) Static pressure gas bearing and linear motion guide device using the static pressure gas bearing
JP2022054515A (en) Elastomer molding, manufacturing method thereof and molding dies therefor
JP2023156008A (en) Battery and manufacturing method for the same
JP2013245650A (en) Welding structure of resin radiator cap