TWI515521B - Real time monitoring method for feeding device - Google Patents

Real time monitoring method for feeding device Download PDF

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TWI515521B
TWI515521B TW103127731A TW103127731A TWI515521B TW I515521 B TWI515521 B TW I515521B TW 103127731 A TW103127731 A TW 103127731A TW 103127731 A TW103127731 A TW 103127731A TW I515521 B TWI515521 B TW I515521B
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temperature
detected
ratio
component
feeding device
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TW103127731A
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TW201606466A (en
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郭長信
余思緯
溫筱婷
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上銀科技股份有限公司
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Description

進給裝置即時監測方法 Feed device instant monitoring method

本發明係與可進行往復運動的進給裝置有關,特別是指一種進給裝置即時監測方法。 The present invention relates to a feed device that can perform reciprocating motion, and more particularly to an instant monitoring method for a feed device.

一般運用在往復運動場合的進給裝置,例如滾珠螺桿、線性滑軌等,為了預防無預警的停機,因此,對該進給裝置設計有一監測方法。 Feeding devices generally used in reciprocating applications, such as ball screws, linear slides, etc., in order to prevent unwarranted downtime, a monitoring method is designed for the feed device.

參閱日本JPA_2004003573專利前案,係提供一種用於檢測線性運動裝置,其主要是透過溫度與電壓之間的正相關性或逆相關性之關係,將兩組溫度訊號的電位差,通過加法電路或減法電路後,若等於零則表示正常狀態,反之表示出現異常,藉以預防無預警的停機。 Referring to the Japanese patent application JPA_2004003573, there is provided a linear motion device for detecting a potential difference between two sets of temperature signals through an additive circuit or subtraction mainly by a relationship between a positive correlation or an inverse correlation between temperature and voltage. After the circuit, if it is equal to zero, it means normal state, otherwise it means abnormality, so as to prevent downtime without warning.

然而,該專利前案僅能使用在單一待檢測件上,例如:只監測螺帽溫度,如果一組溫度來自軸承,一組溫度來自螺帽,此判斷方式會誤判,甚至是來自環境溫度的影響而造成誤判。 However, the patent can only be used on a single object to be tested, for example, only the temperature of the nut is monitored. If a set of temperatures comes from the bearing and a set of temperatures comes from the nut, the judgment is misjudged, even from ambient temperature. The result is a misjudgment.

是以,如何開發出一種進給裝置即時監測方法,其可解決上述的問題,即為本案發明的動機。 Therefore, how to develop a feed device instant monitoring method, which can solve the above problems, is the motivation of the present invention.

本發明之目的在於提供一種進給裝置即時監測方法,其主要降低誤判的情事發生,並使裝置有異常時,可即時而準確地被檢知。 SUMMARY OF THE INVENTION The object of the present invention is to provide an instant monitoring method for a feeding device, which mainly reduces the occurrence of misjudgment and makes the device detectable immediately and accurately.

緣是,為了達成前述目的,依據本發明所提供之一種進給 裝置即時監測方法,包含:(A)訊號偵測步驟:對該進給裝置進行訊號偵測,且在每一偵測同時測得該進給裝置的一待檢測件的待檢測件溫度、一關連件的關連件溫度、及環境溫度;(B)無因次化轉換步驟:對該待檢測件溫度及該關連件溫度進行無因次化轉換,以獲得該待檢測件的溫昇比值及該關連件的溫昇比值;(C)取得穩態特徵比例值範圍步驟:對同一時間點的該待檢測件的溫昇比值與該關連件的溫昇比值進行變化率計算,以獲得一特徵比例值,當在每一時間點的特徵比例值趨近相同時,則該趨近相同的特徵比例值為穩態特徵比例值,其中該穩態特徵比例值為一預設範圍;(D)比對判斷步驟:當任一時間點所計算出的特徵比例值在該穩態特徵比例值範圍之內,該待檢測件與該關連件皆為正常,當任一時間點所計算的特徵比例值在該穩態特徵比例值範圍之外,該待檢測件或該關連件則其中之一為異常。 The reason is that in order to achieve the aforementioned purpose, a feed according to the present invention is provided. The device monitoring method comprises: (A) signal detecting step: performing signal detection on the feeding device, and simultaneously measuring the temperature of the to-be-detected component of the to-be-detected component of the feeding device, The temperature of the connected piece of the connected piece and the ambient temperature; (B) the dimensionless conversion step: performing dimensionless conversion of the temperature of the object to be tested and the temperature of the connected piece to obtain a temperature rise ratio of the object to be tested and The temperature rise ratio of the related component; (C) obtaining the steady state characteristic ratio value range step: calculating the rate of change of the temperature rise ratio of the to-be-detected component at the same time point and the temperature rise ratio of the related component to obtain a feature The proportional value, when the feature ratio values at each time point approach the same, then the similar feature scale value is the steady state feature ratio value, wherein the steady state characteristic scale value is a preset range; (D) The comparison judging step: when the characteristic ratio value calculated at any time point is within the range of the steady-state characteristic ratio value, the to-be-detected component and the related component are all normal, and the characteristic ratio calculated at any time point Value in the range of steady state characteristic ratio values In addition, the member to be detected or the connection member is one of them is abnormal.

較佳地,該(B)無因次化轉換步驟中,令該環境溫度為T0、該待檢測件溫度為T1、該關連件溫度為T2、該待檢測件溫昇為△T1=T1-T0、該關連件溫昇為△T2=T2-T0、溫昇整體指標為Tall=△T1+△T2、該待檢測件的溫昇比值為Ra=△T1/Tall、及該關連件的溫昇比值為Rb=△T2/Tall。較佳地,Ra+Rb=1。 Preferably, in the (B) dimensionless conversion step, the ambient temperature is T 0 , the temperature of the to-be-detected component is T 1 , the temperature of the connected component is T 2 , and the temperature of the to-be-detected component is ΔT. 1 = T 1 - T 0 , the temperature rise of the related piece is ΔT 2 = T 2 - T 0 , the overall index of temperature rise is T all = ΔT 1 + ΔT 2 , and the temperature rise ratio of the to-be-detected piece is R a = ΔT 1 /T all , and the temperature rise ratio of the related member is R b = ΔT 2 /T all . Preferably, R a + R b =1.

較佳地,該(B)無因次化轉換步驟中,令該環境溫度為T0、該待檢測件溫度為T1、該關連件溫度為T2、待檢測件初始溫度為T11、關連件初始溫度為T21、該環境初始溫度為T01、該待檢測件溫昇為△T1=T1-T11-T0+T01、該關連件溫昇為△T2=T2-T21-T0+T01、溫昇整體指標為Tall=△T1+△T2、該待檢測件的溫昇比值為Ra=△T1/Tall、及該待檢測件的溫昇比值為Rb=△T2/Tall。較佳地,Ra+Rb=1。 Preferably, in the (B) dimensionless conversion step, the ambient temperature is T 0 , the temperature of the to-be-detected component is T 1 , the temperature of the connected component is T 2 , and the initial temperature of the to-be-detected component is T 11 , The initial temperature of the related piece is T 21 , the initial temperature of the environment is T 01 , the temperature rise of the to-be-detected part is ΔT 1 =T 1 -T 11 -T 0 +T 01 , and the temperature rise of the connected piece is ΔT 2 =T 2 -T 21 -T 0 +T 01 , the overall temperature rise index is T all =ΔT 1 +ΔT 2 , the temperature rise ratio of the to-be-detected piece is R a =ΔT 1 /T all , and the to-be-detected The temperature rise ratio of the piece is R b = ΔT 2 /T all . Preferably, R a + R b =1.

較佳地,該(C)取得穩態特徵比例值範圍步驟中,係取趨近 穩定的該待檢測件的溫昇比值以及趨近穩定的該關連件的溫昇比值進行變化率計算,以獲得該穩態特徵比例值。 Preferably, in the step (C) of obtaining a steady-state characteristic ratio value range, the approach is taken closer The temperature rise ratio of the to-be-detected member and the temperature rise ratio of the connected member that are stable are subjected to a rate of change calculation to obtain the steady state characteristic ratio value.

較佳地,該(C)取得穩態特徵比例值範圍步驟中,該穩態特徵比例值的正負百分之十為穩態特徵比例值範圍。 Preferably, in the step (C) of obtaining the steady-state feature ratio value range, the positive and negative ten percent of the steady-state feature ratio value is a steady-state feature ratio value range.

較佳地,該關連件可為多項元件的組合,而以多項元件的平均溫度為關連件溫度。 Preferably, the closure member can be a combination of a plurality of components, with the average temperature of the plurality of components being the associated component temperature.

較佳地,該關連件可為多項元件的組合,而以多項元件的統計溫度為關連件溫度。 Preferably, the closure member can be a combination of a plurality of components, and the statistical temperature of the plurality of components is the associated component temperature.

有關本發明為達成上述目的,所採用之技術、手段及其他之功效,茲舉一較佳可行實施例並配合圖式詳細說明如後。 The present invention has been described in connection with the preferred embodiments of the present invention in accordance with the accompanying drawings.

11‧‧‧訊號偵測步驟 11‧‧‧Signal detection steps

12‧‧‧無因次化轉換步驟 12‧‧‧No-dimension conversion steps

13‧‧‧取得穩態特徵比例值範圍步驟 13‧‧‧Steps to obtain a steady-state characteristic scale value range

14‧‧‧比對判斷步驟 14‧‧‧Comparative judgment steps

20‧‧‧進給裝置 20‧‧‧Feeding device

21‧‧‧待檢測件 21‧‧‧To be tested

22‧‧‧關連件 22‧‧‧Contacts

31‧‧‧溫度感測器 31‧‧‧ Temperature Sensor

20A‧‧‧滾珠螺桿 20A‧‧‧Ball screw

21A‧‧‧螺帽 21A‧‧‧ Nuts

22A‧‧‧軸承 22A‧‧‧ bearing

T0‧‧‧環境溫度 T 0 ‧‧‧ ambient temperature

T1‧‧‧待檢測件溫度 T 1 ‧‧‧Temperature temperature

T2‧‧‧關連件溫度 T 2 ‧‧‧ connection member temperature

△T1‧‧‧待檢測件溫昇 △T 1 ‧‧‧When the temperature of the test piece is to be raised

△T2‧‧‧關連件溫昇 △T 2 ‧‧‧Connected parts temperature rise

Tall‧‧‧溫昇整體指標 T all ‧‧‧ overall indicator of temperature rise

Ra‧‧‧待檢測件的溫昇比值 R a ‧‧‧ temperature rise ratio of the test piece to be tested

Rb‧‧‧關連件的溫昇比值 R b ‧‧‧ temperature rise ratio of connected parts

T11‧‧‧待檢測件初始溫度 T 11 ‧‧‧ initial temperature of the part to be tested

T21‧‧‧關連件初始溫度 T 21 ‧‧‧ initial temperature of related parts

T01‧‧‧環境初始溫度 T 01 ‧‧‧Environmental initial temperature

圖1係本發明的流程圖。 Figure 1 is a flow chart of the present invention.

圖2係本發明實施例的(A)訊號偵測步驟示意圖,顯示溫度感測器設在待檢測件(螺帽)、關連件(軸承)、及滾珠螺桿之外的狀態。 2 is a schematic diagram of the (A) signal detecting step of the embodiment of the present invention, showing a state in which the temperature sensor is disposed outside the member to be detected (nut), the connecting member (bearing), and the ball screw.

圖3係本發明實施例的(A)訊號偵測步驟示意圖,顯示測得並記錄待檢測件溫度T1、關連件22的關連件溫度T2、及環境溫度T0FIG 3 based (A) schematic diagram of an embodiment of the signal detection step of the present invention, and displays the measured temperature of the recording member to be detected T 1, connection member connected member 22 of the temperature T 2, and the ambient temperature T 0.

圖4係本發明實施例的(B)無因次化轉換步驟、(C)取得穩態特徵比例值範圍步驟示意圖,顯示對待檢測件溫度T1及關連件溫度T2進行無因次化轉換的狀態。 4 is a schematic diagram showing the steps of (B) dimensionless conversion step and (C) obtaining a steady state characteristic ratio value range according to an embodiment of the present invention, showing a dimensionless conversion of the temperature T 1 to be detected and the temperature T 2 of the connected member. status.

圖5係本發明實施例的即時監測示意圖,顯示進給裝置正常作動的狀態。 FIG. 5 is a schematic diagram of an instant monitoring according to an embodiment of the present invention, showing a state in which the feeding device is normally operated.

圖6A係本發明實施例的即時監測示意圖,顯示進給裝置異常作動的狀態。 FIG. 6A is a schematic diagram of an instant monitoring according to an embodiment of the present invention, showing a state in which the feeding device is abnormally actuated.

圖6B係圖6A右側的局部放大圖。 Fig. 6B is a partial enlarged view of the right side of Fig. 6A.

圖7A係本發明實施例的即時監測示意圖,顯示判斷待檢測件及關連件溫昇 的狀態。 7A is a schematic diagram of real-time monitoring according to an embodiment of the present invention, which shows that the temperature of the to-be-detected component and the connected component is raised. status.

圖7B係本發明實施例的即時監測示意圖,顯示判斷待檢測件及關連件溫昇比例值的狀態。 FIG. 7B is a schematic diagram of the instant monitoring of the embodiment of the present invention, showing a state of determining the temperature rise ratio value of the to-be-detected component and the related component.

圖7C係圖7B右側的局部放大圖。 Fig. 7C is a partial enlarged view of the right side of Fig. 7B.

圖8A係本發明實施例的另一即時監測示意圖,顯示進給裝置異常作動的狀態。 FIG. 8A is a schematic diagram of another instant monitoring according to an embodiment of the present invention, showing a state in which the feeding device is abnormally actuated.

圖8B係圖8A左側的局部放大圖。 Fig. 8B is a partial enlarged view of the left side of Fig. 8A.

圖8C係圖8A右側的局部放大圖。 Fig. 8C is a partial enlarged view of the right side of Fig. 8A.

圖9A係本發明實施例的另一即時監測示意圖,顯示判斷待檢測件及關連件溫昇的狀態。 FIG. 9A is a schematic diagram of another instant monitoring according to an embodiment of the present invention, showing a state in which the temperature rise of the to-be-detected component and the related component is determined.

圖9B係本發明實施例的另一即時監測示意圖,顯示判斷待檢測件及關連件溫昇比例值的狀態。 FIG. 9B is a schematic diagram of another instant monitoring according to an embodiment of the present invention, showing a state in which the temperature rise ratio value of the to-be-detected component and the related component is determined.

圖9C係圖9B左側的局部放大圖。 Figure 9C is a partial enlarged view of the left side of Figure 9B.

圖9D係圖9B右側的局部放大圖。 Figure 9D is a partial enlarged view of the right side of Figure 9B.

需先說明的是,圖3至圖9d中,上、中、下是指該圖中的各曲線的相對位置。 It should be noted that in Fig. 3 to Fig. 9d, upper, middle and lower refer to the relative positions of the curves in the figure.

參閱圖1至圖6所示,本發明實施例所提供的一種進給裝置即時監測方法,其主要係由(A)訊號偵測步驟11、(B)無因次化轉換步驟12、(C)取得穩態特徵比例值範圍步驟13、及(D)比對判斷步驟14所達成,其中:該(A)訊號偵測步驟11:對該進給裝置進行訊號偵測,且在每一偵測同時測得該進給裝置20的至少一待檢測件21的待檢測件溫度、至少一關連件22的關連件溫度、及環境溫度;參閱圖2所示,本實 施例中,該進給裝置20係舉滾珠螺桿20A為例(當然亦可為線性滑軌、馬達等運用在往復運動場合的進給裝置),該待檢測件21為螺帽21A,該關連件22為軸承22A,而透過成本較低的溫度感測器31設在該螺帽21A、軸承22A、及該滾珠螺桿20A之外,以便取得該待檢測件21的待檢測件溫度T1、關連件22的關連件溫度T2、及環境溫度T0;圖3為記錄對該進給裝置20進行訊號偵測的結果,也就是記錄各偵測時間點的待檢測件溫度T1、關連件溫度T2、及環境溫度T0,圖3中的橫軸為時間(小時),縱軸為溫度(攝氏),至於圖3上所測得的該待檢測件21的待檢測件溫度T1、關連件22的關連件溫度T2過於不穩定之部分係受環境或量測的位置所影響,因此,設置在該待檢測件21、關連件22上的溫度感測器31越多,所得到的該待檢測件21的待檢測件溫度T1、關連件22的關連件溫度T2越穩定,可減少被外界因素所干擾。另外,當該待檢測件21、關連件22數量越多,表示該進給裝置20可監測的部位越多以即監測的結果更為精確。 Referring to FIG. 1 to FIG. 6 , an instant monitoring method for a feeding device according to an embodiment of the present invention is mainly provided by (A) signal detecting step 11 and (B) dimensionless conversion step 12 (C). Obtaining a steady-state feature ratio value range step 13 and (D) comparing the determination step 14, wherein: (A) signal detection step 11: performing signal detection on the feed device, and in each detect Simultaneously measuring the temperature of the to-be-detected component of the at least one to-be-detected component 21 of the feeding device 20, the temperature of the connected component of the at least one connecting member 22, and the ambient temperature; as shown in FIG. 2, in the embodiment, the feeding The device 20 is exemplified by a ball screw 20A (which may of course be a linear slide, a motor, or the like which is used in a reciprocating motion). The member to be detected 21 is a nut 21A, and the closing member 22 is a bearing 22A. The lower temperature sensor 31 is disposed outside the nut 21A, the bearing 22A, and the ball screw 20A to obtain the temperature T 1 of the to-be-detected member 21 and the temperature of the connecting member of the connecting member 22 . T 2, and the ambient temperature T 0; FIG. 3 is a recording of the feeding device 20 for signal detection results, and also Recording each time point is detected member to be detected temperature T 1, connection member temperature T 2, and the ambient temperature T 0, the horizontal axis represents time in FIG. 3 (h), the vertical axis represents temperature (C), as in FIG. 3 The measured portion temperature T 1 of the to-be-detected member 21 and the connected member temperature T 2 of the connecting member 22 are too unstable to be affected by the environment or the measured position, and therefore, are set to be detected. 21, a temperature sensor 22 on a connected member more 31, the to-be detected member is obtained to be detected 21 temperature T 1, connection member connected member temperature T 22 is the more stable 2, can be reduced by external factors interference. In addition, the more the number of the detecting member 21 and the connecting member 22 is, the more the portion that the feeding device 20 can monitor, so that the monitoring result is more accurate.

該(B)無因次化轉換步驟12:參閱圖3、圖4所示,對各該待檢測件溫度T1及各該關連件溫度T2進行無因次化轉換,以獲得該待檢測件的溫昇比值Ra及該關連件的溫昇比值Rb;本實施例中,將連續測得的該待檢測件的溫昇比值Ra及該關連件的溫昇比值Rb儲存於後端的儲存裝置,以便進行後續的計算。該無因次化轉換是指,令該環境溫度為T0、該待檢測件溫度為T1、該關連件溫度為T2、該待檢測件溫昇為△T1=T1-T0、該關連件溫昇為△T2=T2-T0、溫昇整體指標為Tall=△T1+△T2、該待檢測件的溫昇比值為Ra=△T1/Tall、及該關連件的溫昇比值為Rb=△T2/Tall,其中Ra+Rb=1。當然,為使該待檢測件溫昇△T1、該關連件溫昇△T2更為精確,可先行扣除前述各元件的初始溫度,亦即令待檢測件初始溫度為T11、關連件初始溫度為T21、該環境初始溫度為 T01、該待檢測件溫昇為△T1=T1-T11-T0+T01、該關連件溫昇為△T2=T2-T21-T0+T01The (B) dimensionless conversion step 12: referring to FIG. 3 and FIG. 4, performing dimensionless conversion on each of the to-be-detected component temperature T 1 and each of the connected component temperatures T 2 to obtain the to-be-detected element temperature rise ratio R a and R b ratio of the connected member; embodiment according to the present embodiment, the continuously measured temperature of the member to be detected and the ratio R a rise off member connected to the ratio R b stored The storage device on the back end for subsequent calculations. The dimensionless conversion means that the ambient temperature is T 0 , the temperature of the to-be-detected component is T 1 , the temperature of the connected component is T 2 , and the temperature of the to-be-detected component is ΔT 1 =T 1 -T 0 The temperature rise of the related piece is ΔT 2 =T 2 -T 0 , the overall index of temperature rise is T all =ΔT 1 +ΔT 2 , and the temperature rise ratio of the to-be-detected piece is R a =ΔT 1 /T The temperature rise ratio of all and the related piece is R b = ΔT 2 /T all , where R a +R b =1. Of course, in order to make the temperature of the to-be-detected component rise ΔT 1 and the temperature rise of the connecting member ΔT 2 is more accurate, the initial temperature of each component may be deducted first, that is, the initial temperature of the component to be inspected is T 11 , and the initial part is connected. The temperature is T 21 , the initial temperature of the environment is T 01 , the temperature rise of the to-be-detected component is ΔT 1 =T 1 -T 11 -T 0 +T 01 , and the temperature rise of the connected member is ΔT 2 =T 2 -T 21 -T 0 +T 01 .

該(C)取得穩態特徵比例值範圍步驟13:對同一時間點的該待檢測件的溫昇比值Ra與該關連件的溫昇比值Rb進行變化率計算,以獲得一特徵比例值,即該待檢測件的溫昇比值Ra:該關連件的溫昇比值Rb。當在每一時間點的特徵比例值趨近相同時,則該趨近相同的特徵比例值為穩態特徵比例值,並令該穩態特徵比例值的正負百分之十為穩態特徵比例值範圍;本實施例中,係取趨近穩定的該待檢測件的溫昇比值Ra以及趨近穩定的該關連件的溫昇比值Rb進行變化率計算,以獲得該穩態特徵比例值,如圖4所示,該待檢測件的溫昇比值Ra與該關連件的溫昇比值Rb所計算而得的該穩態特徵比例值為0.6:0.4,該穩態特徵比例值範圍為(0.6±10%):(0.4±10%)。至於圖4所顯示經無因次化轉換後,該待檢測件的溫昇比值Ra相對於0.6過高(0.7以上)或過低(0.5以下)為不列入為趨近穩定的該待檢測件的溫昇比值Ra,同樣的,該關連件的溫昇比值Rb相對於0.4過高(0.5以上)或過低(0.3以下)為不列入為趨近穩定的該待檢測件的溫昇比值Rb。而該穩態特徵比例值範圍可為一預設值,該預設值越大表示偵測越不靈敏,該預設值越小表示偵測越靈敏。同樣的,該穩態特徵比例值範圍可扣除一預設誤差值、相乘一預設權重值,或者其他系統指標結合上述參數的組合。 The (C) to obtain a steady state ratio characteristic value range Step 13: the point at the same time on the member to be detected with the temperature rise ratio of R a related member of the ratio R b for calculating the rate of change, in order to obtain a characteristic value ratio That is, the temperature rise ratio R a of the to-be-detected member: the temperature rise ratio R b of the related member . When the feature ratio values at each time point approach the same, then the same feature ratio value is the steady state feature ratio value, and the positive and negative ten percent of the steady state characteristic ratio value is the steady state characteristic ratio. a value range; in this embodiment, the temperature rise ratio R a of the to-be-detected member that is close to being stable and the temperature rise ratio R b of the connected component that is stable are calculated to obtain the steady-state feature ratio values as shown, to be the ratio of the temperature rise detecting member 4 and R a ratio of the temperature rise of the connection member of the steady-state characteristic R b calculated from the ratio is 0.6: 0.4, the ratio of the steady-state characteristic value The range is (0.6 ± 10%): (0.4 ± 10%). As shown in FIG. 4, after the dimensionless conversion, the temperature rise ratio R a of the to-be-detected component is too high (0.7 or more) or too low (0.5 or less) to be not included in the approaching stability. The temperature rise ratio R a of the detecting member is similarly, and the temperature rise ratio R b of the connecting member is too high (0.5 or more) or too low (0.3 or less) relative to 0.4 to be the inspected piece that is not listed as being stable. The temperature rise ratio R b . The steady-state feature ratio value range may be a preset value. The larger the preset value is, the less sensitive the detection is. The smaller the preset value is, the more sensitive the detection is. Similarly, the steady state characteristic ratio value range may be deducted by a preset error value, multiplied by a preset weight value, or a combination of other system indicators combined with the above parameters.

該(D)比對判斷步驟14:持續且即時對該進給裝置20進行偵測與計算,當任一時間點所計算出的特徵比例值在該穩態特徵比例值範圍之內,該待檢測件21與該關連件22皆為正常,當任一時間點所計算的特徵比例值在該穩態特徵比例值範圍之外,該待檢測件21或該關連件22則其中之一為異常,以便進行相對應動作。 The (D) comparison determining step 14: continuously and immediately detecting and calculating the feeding device 20, when the characteristic ratio value calculated at any time point is within the range of the steady-state characteristic ratio value, the waiting The detecting member 21 and the connecting member 22 are both normal. When the characteristic ratio value calculated at any time point is outside the range of the steady-state characteristic ratio value, one of the to-be-detected member 21 or the related member 22 is abnormal. In order to perform the corresponding action.

據此,參閱圖5所示,顯示該進給裝置20正常作動的狀態圖,其中橫軸為時間(小時),縱軸為比例值(該待檢測件的溫昇比值Ra與該關連件的溫昇比值Rb所計算而得的該穩態特徵比例值),由於在任一時間點所計算出的特徵比例值皆在該穩態特徵比例值範圍(0.6±10%):(0.4±10%)之內,因此,該待檢測件21(螺帽21A)與該關連件22(軸承22A)皆為正常,此時,即持續進行監測。 Accordingly, referring to FIG. 5, a state diagram showing the normal operation of the feeding device 20 is shown, wherein the horizontal axis is time (hours) and the vertical axis is a proportional value (the temperature rise ratio R a of the to-be-detected member and the related member) The steady-state characteristic ratio value calculated by the temperature rise ratio R b ), since the characteristic ratio values calculated at any time point are in the range of the steady-state characteristic ratio value (0.6±10%): (0.4± Within 10%), therefore, the to-be-detected member 21 (the nut 21A) and the related member 22 (the bearing 22A) are both normal, and at this time, the monitoring is continued.

參閱圖6A所示,顯示該進給裝置20異常作動的狀態圖,其中橫軸為時間(小時),縱軸為比例值(該待檢測件的溫昇比值Ra與該關連件的溫昇比值Rb所計算而得的該穩態特徵比例值),配合參閱圖6B所示,為圖6A局部放大圖,由於在第3250小時左右所計算出的特徵比例值在該穩態特徵比例值範圍之外,圖6B所示很明顯地該待檢測件的溫昇比值Ra與該關連件的溫昇比值Rb所計算而得的該穩態特徵比例值以不在(0.6±10%):(0.4±10%)範圍之內,因此,該進給裝置20的作動則判定為異常,此時,由於本實施例中僅對單一個待檢測件21(螺帽21A)、及單一個關連件22(軸承22A)進行監控,因此,可立即判斷該待檢測件21或該關連件22其中之一為異常,而進行相對應的作業,例如檢查該待檢測件21或該關連件22何者為異常狀態,以便進行維護、更換,避免發生更嚴重的損壞,特別是結構性破壞,同時可提升該進給裝置20加工後的良率,以避免大量工件的報廢。 Referring to FIG. 6A, a state diagram showing abnormal operation of the feeding device 20 is shown, wherein the horizontal axis is time (hours) and the vertical axis is a proportional value (the temperature rise ratio R a of the to-be-detected member and the temperature rise of the related member) The steady-state characteristic ratio value calculated by the ratio R b is, as shown in FIG. 6B , is a partial enlarged view of FIG. 6A , because the characteristic proportional value calculated at about 3250 hours is at the steady-state characteristic ratio value. outside the range, as shown clearly in FIG. 6B to be the temperature detecting element of the temperature and the ratio R a related member of the steady-state ratio R b wherein a ratio of the calculated value is not obtained (0.6 ± 10%) The range of (0.4±10%) is determined, so that the operation of the feeding device 20 is determined to be abnormal. At this time, since only one single member to be inspected 21 (nut 21A) and a single one are used in this embodiment. The closing member 22 (bearing 22A) is monitored, so that it is immediately judged that one of the to-be-detected member 21 or the related member 22 is abnormal, and a corresponding operation is performed, for example, the inspection member 21 or the related member 22 is inspected. What is the abnormal state for maintenance and replacement, to avoid more serious damage, especially the knot Destruction, and can improve the yield of the feeding device 20 after processing, in order to avoid a large number of scrap workpiece.

參閱圖7A、圖7B、及圖7C所示,顯示當該進給裝置20的作動判定為異常時,如何檢查出該待檢測件21或該關連件22何者為異常狀態。其中圖7A為該待檢測件21(螺帽21A)與該關連件22(軸承22A)的溫度/時間比對表,其中橫軸為時間(小時),縱軸為溫度(攝氏);圖7B為該待檢測件溫度T1與該關連件溫度T2分別除以環境溫度T0的比例值/時間比 對表,其中橫軸為時間(小時),縱軸為比例值(該待檢測件溫度T1與該關連件溫度T2分別除以環境溫度T0),圖7C為圖7B的局部放大圖,很明顯地該待檢測件溫度T1除以環境溫度T0的比例值過高且不穩定,因此判斷出該待檢測件21(例如為螺帽21A)為異常元件,以便進行維護、更換,避免發生更嚴重的損壞,實務上該異常可能為該螺帽21A的零件損壞,或者該螺帽21A的潤滑不良所致,即時準確地偵測得知,可以提早因應,避免更嚴重的損失發生。 Referring to FIGS. 7A, 7B, and 7C, it is shown how the abnormality of the to-be-detected member 21 or the related member 22 is abnormal when the operation of the feeding device 20 is determined to be abnormal. 7A is a temperature/time comparison table of the to-be-detected member 21 (the nut 21A) and the related member 22 (bearing 22A), wherein the horizontal axis is time (hours) and the vertical axis is temperature (celsius); FIG. 7B The ratio of the temperature T 1 to be detected and the temperature T 2 of the connecting member are respectively divided by the ratio of the ambient temperature T 0 / time ratio, wherein the horizontal axis is time (hours) and the vertical axis is proportional value (the to-be-detected part) The temperature T 1 and the connection member temperature T 2 are respectively divided by the ambient temperature T 0 ), and FIG. 7C is a partial enlarged view of FIG. 7B. Obviously, the ratio of the temperature T 1 to be detected divided by the ambient temperature T 0 is too high. It is not stable, so it is judged that the to-be-detected member 21 (for example, the nut 21A) is an abnormal component for maintenance and replacement to avoid more serious damage. In practice, the abnormality may be damage to the component of the nut 21A. Or the nut 21A is poorly lubricated, and it is immediately and accurately detected that early response can be avoided to avoid more serious losses.

參閱圖8A所示,顯示該進給裝置另一種異常作動的狀態圖,其中橫軸為時間(小時),縱軸為比例值(該待檢測件的溫昇比值Ra與該關連件的溫昇比值Rb所計算而得的該穩態特徵比例值),其與上述實施方式不同處在於具有二該穩態特徵比例值範圍,即圖8A第0至200小時之間的第一穩態特徵比例值範圍為(0.74±5%):(0.26±5%)、以及第200至1000小時之間的第二穩態特徵比例值範圍為(0.68±5%):(0.32±5%)。 Referring to FIG. 8A, a state diagram of another abnormal operation of the feeding device is shown, wherein the horizontal axis is time (hour) and the vertical axis is a proportional value (the temperature rise ratio R a of the to-be-detected member and the temperature of the related member) The steady-state characteristic ratio value calculated by the rising ratio R b is different from the above embodiment in having two ranges of the steady-state characteristic ratio value, that is, the first steady state between 0 and 200 hours in FIG. 8A The characteristic scale value range is (0.74±5%): (0.26±5%), and the second steady-state characteristic ratio between the 200th and 1000th hours ranges from (0.68±5%): (0.32±5%) .

由於在第140小時左右所計算出的特徵比例值在該第一穩態特徵比例值範圍之外,參閱圖8B所示,為圖8A左側的局部放大圖,很明顯地該待檢測件的溫昇比值Ra與該關連件的溫昇比值Rb所計算而得的該穩態特徵比例值不在(0.74±5%):(0.26±5%)範圍之內,因此,該進給裝置20的作動則判定為異常。由於在第700至1100小時之間所計算出的特徵比例值在該第二穩態特徵比例值範圍之外,參閱圖8C所示,為圖8A右側的局部放大圖,很明顯地該待檢測件的溫昇比值Ra與該關連件的溫昇比值Rb所計算而得的該穩態特徵比例值以不在(0.68±5%):(0.32±5%)範圍之內,因此,該進給裝置20的作動則判定為異常。如何檢查出該待檢測件21(螺帽21A)或該關連件22(軸承22A)何者為異常狀態分別說明如下。 Since the characteristic ratio value calculated around the 140th hour is outside the range of the first steady-state characteristic ratio value, as shown in FIG. 8B, which is a partial enlarged view on the left side of FIG. 8A, it is obvious that the temperature of the to-be-detected member is The steady-state characteristic ratio value calculated by the rising ratio R a and the temperature-increasing ratio R b of the related member is not within the range of (0.74±5%): (0.26±5%), and therefore, the feeding device 20 The action is judged to be abnormal. Since the characteristic ratio value calculated between the 700th and 1100th hour is outside the range of the second steady-state characteristic ratio value, as shown in FIG. 8C, which is a partial enlarged view on the right side of FIG. 8A, it is obvious that the to-be-detected The steady-state characteristic ratio value calculated by the temperature rise ratio R a of the piece and the temperature rise ratio R b of the related piece is not within the range of (0.68±5%): (0.32±5%), therefore, the The operation of the feeding device 20 is determined to be abnormal. How to check whether the to-be-detected member 21 (the nut 21A) or the related member 22 (bearing 22A) is abnormal is described below.

第一、參閱圖9A、圖9B、及圖9C所示,顯示當該進給裝置20的作動判定為異常時,如何檢查出該待檢測件21(螺帽21A)或該關連件22(軸承22A)何者為異常狀態。其中圖9A為該待檢測件21(螺帽21A)與該關連件22(軸承22B)的溫度/時間比對表,其中橫軸為時間(小時),縱軸為溫度(攝氏);圖9B為該待檢測件溫度T1與該關連件溫度T2分別除以環境溫度T0的比例值/時間比對表,其中橫軸為時間(小時),縱軸為比例值(該待檢測件溫度T1與該關連件溫度T2分別除以環境溫度T0),圖9C為圖9B左側的局部放大圖,很明顯地該待檢測件溫度T1除以環境溫度T0的比例值過高且不穩定,因此判斷出該待檢測件21(例如為螺帽21A)為異常元件,實務上該異常可能為該螺帽21A(待檢測件21)剝蝕。 First, referring to FIG. 9A, FIG. 9B, and FIG. 9C, it is shown how to check the to-be-detected member 21 (nut 21A) or the connecting member 22 (bearing) when the operation of the feeding device 20 is determined to be abnormal. 22A) What is the abnormal state. 9A is a temperature/time comparison table of the to-be-detected member 21 (the nut 21A) and the related member 22 (bearing 22B), wherein the horizontal axis is time (hours) and the vertical axis is temperature (celsius); FIG. 9B The ratio of the temperature T 1 to be detected and the temperature T 2 of the connecting member are respectively divided by the ratio of the ambient temperature T 0 / time ratio, wherein the horizontal axis is time (hours) and the vertical axis is proportional value (the to-be-detected part) The temperature T 1 and the connected piece temperature T 2 are respectively divided by the ambient temperature T 0 ), and FIG. 9C is a partial enlarged view of the left side of FIG. 9B. It is obvious that the temperature of the to-be-detected part T 1 is divided by the ratio of the ambient temperature T 0 . It is high and unstable, so it is judged that the to-be-detected member 21 (for example, the nut 21A) is an abnormal element, and the abnormality may actually be ablated by the nut 21A (to be detected 21).

第二、參閱圖9A、圖9B、及圖9D所示,顯示當該進給裝置的作動判定為異常時,如何檢查出該待檢測件21(螺帽21A)或該關連件22(軸承22A)何者為異常狀態。其中圖9A為該待檢測件21(螺帽21A)或該關連件22(軸承22A)的溫度/時間比對表,其中橫軸為時間(小時),縱軸為溫度(攝氏);圖9B為該待檢測件溫度T1與該關連件溫度T2分別除以環境溫度T0的比例值/時間比對表,其中橫軸為時間(小時),縱軸為比例值(該待檢測件溫度T1與該關連件溫度T2分別除以環境溫度T0),圖9D為圖9B右側的局部放大圖,很明顯地該待檢測件溫度T1除以環境溫度T0的比例值過高且不穩定,因此判斷出該待檢測件21(例如為螺帽21A)為異常元件,實務上該異常可能為該螺桿磨損。 Secondly, referring to FIG. 9A, FIG. 9B, and FIG. 9D, it is shown how to check the to-be-detected member 21 (nut 21A) or the connecting member 22 (bearing 22A) when the operation of the feeding device is determined to be abnormal. ) What is the abnormal state. 9A is a temperature/time comparison table of the to-be-detected member 21 (nut 21A) or the related member 22 (bearing 22A), wherein the horizontal axis is time (hours) and the vertical axis is temperature (celsius); FIG. 9B The ratio of the temperature T 1 to be detected and the temperature T 2 of the connecting member are respectively divided by the ratio of the ambient temperature T 0 / time ratio, wherein the horizontal axis is time (hours) and the vertical axis is proportional value (the to-be-detected part) The temperature T 1 and the connected piece temperature T 2 are respectively divided by the ambient temperature T 0 ), and FIG. 9D is a partial enlarged view of the right side of FIG. 9B. It is obvious that the temperature of the to-be-detected part T 1 is divided by the ratio of the ambient temperature T 0 . It is high and unstable, so it is judged that the to-be-detected member 21 (for example, the nut 21A) is an abnormal element, and the abnormality may be actually worn by the screw.

值得一提的是,雖然本發明係以螺帽21A作為該待檢測件21,而以軸承22A作為該關連件22,但本發明並不依此為限制。也就是說,本發明只要是該進給裝置20中之各部件皆可作為該待檢測件21或是該關連件22。本發明之進給裝置即時監測方法係以同一軸別為一單位,其同一 軸別中的部件,例如:滾珠螺桿、線性滑軌、馬達或是軸承亦可作為待檢測件21,而同一軸別上的待檢測件21同時也是其它待檢測件的關連件。因此,本發明可達成判斷同一軸別上之各部件的異常監測,以便使用者提早進行維護而避免異常情況更加惡化。 It is to be noted that although the present invention uses the nut 21A as the member 21 to be inspected and the bearing 22A as the connecting member 22, the present invention is not limited thereto. That is, the present invention can be used as the member to be detected 21 or the related member 22 as long as the components in the feeding device 20 are used. The instant monitoring method of the feeding device of the present invention is one unit of the same axis, and the same The components in the shaft, such as a ball screw, a linear slide, a motor or a bearing, can also be used as the member 21 to be inspected, and the member to be tested 21 on the same shaft is also a connected member of the other member to be tested. Therefore, the present invention can achieve an abnormality monitoring for judging each component on the same axis, so that the user can perform maintenance early to prevent the abnormal situation from worsening.

另外,本發明之進給裝置即時監測方法適用於高剛性、高負荷之場合,其同一軸別上會使用至少一支以上之滾珠螺桿及相互搭配之軸承、至少一支以上之線性滑軌,以及一個以上之馬達來驅動同一軸別的平台,其配置方式亦可用本發明之進給裝置即時監測方法來進行監測同一軸別上之各部件的異常情況,而關聯件可為多項元件的組合,而以多項元件的平均溫度或其他的統計溫度為關連件溫度。所謂統計溫度係指統計方法的結果代表溫度,例如多項數據的中位數、最大位、最小數、或平方和開根號,等統計數值。 In addition, the instant monitoring method of the feeding device of the present invention is suitable for high rigidity and high load, and at least one ball screw and the matching bearing and at least one linear sliding rail are used on the same shaft. And more than one motor to drive the platform of the same axis, the configuration manner can also be used to monitor the abnormal condition of each component on the same axis by the instant monitoring method of the feeding device of the present invention, and the related component can be a combination of multiple components. And the average temperature of the plurality of components or other statistical temperature is the temperature of the connected component. The so-called statistical temperature means that the result of the statistical method represents temperature, such as the median, maximum number, minimum number, or square root opening number of a plurality of data, and the like.

綜上所述,上述各實施例及圖示僅為本發明的較佳實施例而已,當不能以之限定本發明實施之範圍,即大凡依本發明申請專利範圍所作的均等變化與修飾,皆應屬本發明專利涵蓋的範圍內。 In the above, the above embodiments and the illustrations are only the preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, that is, the equal variations and modifications made by the scope of the patent application of the present invention are It should be within the scope of the patent of the present invention.

11‧‧‧訊號偵測步驟 11‧‧‧Signal detection steps

12‧‧‧無因次化轉換步驟 12‧‧‧No-dimension conversion steps

13‧‧‧取得穩態特徵比例值範圍步驟 13‧‧‧Steps to obtain a steady-state characteristic scale value range

14‧‧‧比對判斷步驟 14‧‧‧Comparative judgment steps

Claims (8)

一種進給裝置即時監測方法,包含:(A)訊號偵測步驟:對該進給裝置進行訊號偵測,且在每一偵測同時測得該進給裝置的一待檢測件的待檢測件溫度、一關連件的關連件溫度、及環境溫度;(B)無因次化轉換步驟:對該待檢測件溫度及該關連件溫度進行無因次化轉換,該無因次轉換係令該環境溫度為T0、該待檢測件溫度為T1、該關連件溫度為T2、該待檢測件溫昇為△T1=T1-T0、該關連件溫昇為△T2=T2-T0、溫昇整體指標為Tall=△T1+△T2、該待檢測件的溫昇比值為Ra=△T1/Tall、及該關連件的溫昇比值為Rb=△T2/Tall,以獲得該待檢測件的溫昇比值及該關連件的溫昇比值;(C)取得穩態特徵比例值範圍步驟:對同一時間點的該待檢測件的溫昇比值與該關連件的溫昇比值進行變化率計算,以獲得一特徵比例值,當在每一時間點的特徵比例值趨近相同時,則該趨近相同的特徵比例值為穩態特徵比例值,其中該穩態特徵比例值為一預設範圍;(D)比對判斷步驟:當任一時間點所計算出的特徵比例值在該穩態特徵比例值範圍之內,該待檢測件與該關連件皆為正常,當任一時間點所計算的特徵比例值在該穩態特徵比例值範圍之外,該待檢測件或該關連件則其中之一為異常。 An instant monitoring method for a feeding device includes: (A) a signal detecting step: performing signal detection on the feeding device, and simultaneously detecting a to-be-detected member of the feeding device of the feeding device at each detecting Temperature, the temperature of the connected piece of the connected piece, and the ambient temperature; (B) the dimensionless conversion step: the dimensionless conversion of the temperature of the object to be detected and the temperature of the connected piece, the dimensionless conversion The ambient temperature is T 0 , the temperature of the to-be-detected component is T 1 , the temperature of the connected component is T 2 , the temperature rise of the to-be-detected component is ΔT 1 =T 1 -T 0 , and the temperature rise of the connected component is ΔT 2 = T 2 -T 0 , the overall temperature rise index is T all =ΔT 1 +ΔT 2 , the temperature rise ratio of the to-be-detected piece is R a =ΔT 1 /T all , and the temperature rise ratio of the related piece is R b = ΔT 2 /T all , to obtain the temperature rise ratio of the to-be-detected component and the temperature rise ratio of the related component; (C) obtaining the steady state characteristic ratio value range step: the to-be-detected component at the same time point The ratio of the temperature rise ratio to the temperature rise ratio of the connected piece is calculated to obtain a characteristic ratio value, and the characteristic ratio value at each time point approaches the phase At the same time, the similar characteristic ratio value is a steady state characteristic ratio value, wherein the steady state characteristic ratio value is a preset range; (D) comparison judgment step: the characteristic ratio calculated at any time point The value of the to-be-detected component and the related component are all normal, and the feature ratio value calculated at any time point is outside the range of the steady-state feature ratio value, the to-be-detected component Or one of the related items is abnormal. 如申請專利範圍第1項所述之進給裝置即時監測方法,其中Ra+Rb=1。 An immediate monitoring method for a feeding device as described in claim 1, wherein R a + R b =1. 一種進給裝置即時監測方法,包含:(A)訊號偵測步驟:對該進給裝置進行訊號偵測,且在每一偵測同時測得該進給裝置的一待檢測件的待檢測件溫度、一關連件的關連件 溫度、及環境溫度;(B)無因次化轉換步驟:對該待檢測件溫度及該關連件溫度進行無因次化轉換,該無因次轉換係令該環境溫度為T0、該待檢測件溫度為T1、該關連件溫度為T2、待檢測件初始溫度為T11、關連件初始溫度為T21、該環境初始溫度為T01、該待檢測件溫昇為△T1=T1-T11-T0+T01、該關連件溫昇為△T2=T2-T21-T0+T01、溫昇整體指標為Tall=△T1+△T2、該待檢測件的溫昇比值為Ra=△T1/Tall、及該待檢測件的溫昇比值為Rb=△T2/TallAn instant monitoring method for a feeding device includes: (A) a signal detecting step: performing signal detection on the feeding device, and simultaneously detecting a to-be-detected member of the feeding device of the feeding device at each detecting Temperature, the temperature of the connected piece of the connected piece, and the ambient temperature; (B) the dimensionless conversion step: the dimensionless conversion of the temperature of the object to be detected and the temperature of the connected piece, the dimensionless conversion The ambient temperature is T 0 , the temperature of the to-be-detected component is T 1 , the temperature of the connected component is T 2 , the initial temperature of the to-be-detected component is T 11 , the initial temperature of the connected component is T 21 , and the initial temperature of the environmental environment is T 01 . The temperature rise of the test piece is ΔT 1 =T 1 -T 11 -T 0 +T 01 , the temperature rise of the connected piece is ΔT 2 =T 2 -T 21 -T 0 +T 01 , and the overall index of temperature rise is T all = ΔT 1 + ΔT 2 , the temperature rise ratio of the to-be-detected member is R a = ΔT 1 /T all , and the temperature rise ratio of the to-be-detected member is R b = ΔT 2 /T all . 如申請專利範圍第3項所述之進給裝置即時監測方法,其中Ra+Rb=1。 An instant monitoring method for a feeding device as described in claim 3, wherein R a + R b =1. 如申請專利範圍第1項所述之進給裝置即時監測方法,其中該(C)取得穩態特徵比例值範圍步驟中,係取趨近穩定的該待檢測件的溫昇比值以及趨近穩定的該關連件的溫昇比值進行變化率計算,以獲得該穩態特徵比例值。 The method for monitoring the instantaneous feeding device according to the first aspect of the patent application, wherein the step (C) of obtaining a steady-state characteristic ratio value range is to obtain a temperature-increasing ratio of the to-be-detected component that is closer to stability and is stable. The temperature rise ratio of the related piece is subjected to a rate of change calculation to obtain the steady state characteristic ratio value. 如申請專利範圍第1項所述之進給裝置即時監測方法,其中該(C)取得穩態特徵比例值範圍步驟中,該穩態特徵比例值的正負百分之十為穩態特徵比例值範圍。 The method for monitoring the instantaneous feeding device according to claim 1, wherein in the step (C) of obtaining the steady-state characteristic ratio value range, the positive and negative ten percent of the steady-state characteristic proportional value is a steady-state characteristic proportional value. range. 如申請專利範圍第1項所述之進給裝置即時監測方法,其中該關連件可為多項元件的組合,而以多項元件的平均溫度為關連件溫度。 The instant monitoring method of the feeding device according to claim 1, wherein the related component is a combination of a plurality of components, and the average temperature of the plurality of components is a connected component temperature. 如申請專利範圍第1項所述之進給裝置即時監測方法,其中該關連件可為多項元件的組合,而以多項元件的統計溫度為關連件溫度。 The instant monitoring method of the feeding device according to claim 1, wherein the related component is a combination of a plurality of components, and the statistical temperature of the plurality of components is a connected component temperature.
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Publication number Priority date Publication date Assignee Title
CN113238528A (en) * 2021-05-31 2021-08-10 华中科技大学 Real-time evaluation method and system for health state of machine tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113238528A (en) * 2021-05-31 2021-08-10 华中科技大学 Real-time evaluation method and system for health state of machine tool
CN113238528B (en) * 2021-05-31 2022-08-02 华中科技大学 Real-time evaluation method and system for health state of machine tool

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