TWI512022B - Heat treated polyimide film, film roll thereof and method for producing heat treated polyimide film - Google Patents

Heat treated polyimide film, film roll thereof and method for producing heat treated polyimide film Download PDF

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TWI512022B
TWI512022B TW101100758A TW101100758A TWI512022B TW I512022 B TWI512022 B TW I512022B TW 101100758 A TW101100758 A TW 101100758A TW 101100758 A TW101100758 A TW 101100758A TW I512022 B TWI512022 B TW I512022B
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polyimide film
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seiji Suehiro
Kouichi Sawasaki
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Toray Du Pont Kk
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
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    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08J2379/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films

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Description

熱處理聚醯亞胺膜片、其膜片輥以及熱處理聚醯亞胺膜片之製造方法Heat treatment polyimine film, film roll thereof and heat treatment polyimide film manufacturing method

本發明係關於一種適合作為電氣電子機器領域所使用可撓性印刷電路板的材料之聚醯亞胺膜片,更詳細來說,係關於將聚醯亞胺膜片作為基材,並於其單面或兩面透過聚醯亞胺系接著劑接著於銅板所成,適合作為可撓性印刷電路板之材料改善線膨脹係數不均之聚醯亞胺膜片。The present invention relates to a polyimide film suitable as a material for a flexible printed circuit board used in the field of electrical and electronic equipment, and more particularly to a polyimide film as a substrate, and The one-side or two-side transmissive polyimide-based adhesive is then formed on a copper plate, and is suitable as a material of a flexible printed circuit board to improve a polyimine film having an uneven linear expansion coefficient.

近年,印刷電路板廣泛使用於電子、電氣機器。其中,可彎曲的可撓性印刷電路板(Flexible Printed Circuits;FPC)係廣泛使用於個人電腦、數位攝影相機或行動電話等之轉軸(hinge)部、硬碟等需要彎曲的部分。In recent years, printed circuit boards have been widely used in electronic and electrical machines. Among them, flexible printed circuit boards (FPC) are widely used in parts such as a hinge, a hard disk, and the like which are required to be bent by a personal computer, a digital camera, or a mobile phone.

由耐熱性之觀點來看,已知以使用聚醯亞胺膜片之覆銅箔積層板(Copper Clad Lamination;CCL)作為構成電子用途之可撓性印刷電路板的主材料。該覆銅箔積層板大致區別為3層CCL與2層CCL。與3層CCL相比,一般而言,2層CCL在耐熱性、尺寸安定性、電氣特性上較佳,多在3層CCL無法達到要求特性之時(例如電漿顯示器、折式行動電話的轉軸部等)使用。From the viewpoint of heat resistance, a copper clad laminated board (Copper Clad Lamination; CCL) using a polyimide film is known as a main material of a flexible printed circuit board constituting an electronic use. The copper clad laminate is roughly distinguished by three layers of CCL and two layers of CCL. Compared with the 3-layer CCL, in general, the 2-layer CCL is better in heat resistance, dimensional stability, and electrical characteristics, and more often when the 3-layer CCL cannot achieve the required characteristics (such as a plasma display, a folding mobile phone). The shaft part, etc.) is used.

2層CCL之製造方法有於銅箔塗佈聚醯亞胺樹脂之鑄型法、使用聚醯亞胺系接著劑貼合銅箔與聚醯亞胺膜片之積層法、於聚醯亞胺膜片蒸鍍或濺鍍金屬後進行鍍銅之濺鍍法。The manufacturing method of the two-layer CCL is a casting method of a copper foil-coated polyimine resin, a laminate method of a copper foil and a polyimide film using a polyimide-based adhesive, and a polyimine. The film is vapor deposited or sputtered with metal and then plated with copper.

積層法中也使用環氧系接著劑、丙烯酸系接著劑等,但為了充分發揮聚醯亞胺膜片之優異特性,故有時也用耐熱性優異之聚醯亞胺系接著劑(專利文獻1)。在積層法中使用聚醯亞胺系接著劑時,因聚醯亞胺之化學構造及耐藥品(溶劑)安定性,時常與銅箔接著性不足,為了提高接著性而有必要在300℃以上之高溫中與銅箔進行熱壓接而積層。In the lamination method, an epoxy-based adhesive or an acrylic-based adhesive is also used. However, in order to fully exhibit the excellent properties of the polyimide film, a polyimide-based adhesive having excellent heat resistance may be used (Patent Document) 1). When a polyimine-based adhesive is used in the lamination method, the chemical structure of the polyimide and the stability of the chemical (solvent) are often insufficient in adhesion to the copper foil, and it is necessary to increase the adhesion to 300 ° C or higher. In the high temperature, the copper foil is thermocompression bonded to laminate.

但是,前述積層且接著進行蝕刻處理等之後,因聚醯亞胺膜片會收縮,故即使得到部分的線膨脹係數小之聚醯亞胺膜片,亦會有線膨脹係數大之部位,而製造出的聚醯亞胺膜片之線膨脹係數不均較多。因此,使用聚醯亞胺膜片時必須選擇線膨脹係數小之部位,作為製品的品質不均係實用上之問題,故希望能開發膜片全面均一且線膨脹係數小之聚醯亞胺膜片。However, after the above-mentioned layering and subsequent etching treatment, etc., since the polyimide film shrinks, even if a partial polyimide film having a small coefficient of linear expansion is obtained, a portion having a large coefficient of linear expansion is produced. The polyimine film has a large coefficient of linear expansion. Therefore, when using a polyimide film, it is necessary to select a portion having a small coefficient of linear expansion. As a product quality unevenness is a practical problem, it is desirable to develop a polyimide film having a uniform film and a small coefficient of linear expansion. sheet.

[參考文獻][references] (專利文獻)(Patent Literature)

專利文獻1:日本特開2005-186274號公報Patent Document 1: Japanese Laid-Open Patent Publication No. 2005-186274

本發明之目的為提供無關膜片位置而具有均一優異尺寸安定性,且改善線膨脹係數不均之聚醯亞胺膜片。SUMMARY OF THE INVENTION An object of the present invention is to provide a polyimide film having uniform uniform dimensional stability regardless of the position of the film and which has improved coefficient of linear expansion.

本發明者鑒於上述情事而專心致志進行反覆研究之結果,發現積層法中,在聚醯亞胺膜片表面上塗布聚醯亞胺系接著劑前,於特定溫度範圍中進行強熱處理,藉此可得在膜片寬方向具有均一尺寸安定性之聚醯亞胺膜片,進而反覆檢討檢而完成本發明。The inventors of the present invention have focused on the results of repeated studies in view of the above circumstances, and found that in the lamination method, a strong heat treatment is performed in a specific temperature range before coating a polyimide polyimide-based adhesive on the surface of the polyimide film. The present invention has been completed by reviewing and examining the polyimide film having a uniform dimensional stability in the width direction of the film.

亦即,本發明係包含以下發明。That is, the present invention encompasses the following inventions.

[1] 一種熱處理聚醯亞胺膜片,其特徵係:在機械運送方向的線膨脹係數之變化率成為25%的溫度為200℃以上之聚醯亞胺膜片,在較前述線膨脹係數之變化率成為25%之溫度高出100℃至150℃的溫度下實施熱處理而得;其中,對於任意2點,在50℃至300℃中,機械運送方向之線膨脹係數的差為15ppm/℃以下。[1] A heat-treated polyimine film characterized in that a rate of change in linear expansion coefficient in a mechanical transport direction is 25%, and a polyimine film having a temperature of 200 ° C or more is higher than the aforementioned linear expansion coefficient The rate of change is 25%, and the heat treatment is performed at a temperature higher than 100 ° C to 150 ° C; wherein, for any two points, the difference in linear expansion coefficient of the mechanical transport direction is 15 ppm at 50 ° C to 300 ° C / Below °C.

[2] 如前述[1]所述之熱處理聚醯亞胺膜片,其中,前述熱處理時間為超過0秒且在10秒以下。[2] The heat-treated polyimide film according to the above [1], wherein the heat treatment time is more than 0 seconds and not more than 10 seconds.

[3] 一種膜片輥,其特徵係:由寬500mm以上、長50m以上之前述[1]或[2]所述之熱處理聚醯亞胺膜片所構成。[3] A film roll comprising a heat-treated polyimide film according to the above [1] or [2] having a width of 500 mm or more and a length of 50 m or more.

[4] 一種熱處理聚醯亞胺膜片之製造方法,其特徵係:具有下述步驟,該步驟係在機械運送方向之線膨脹係數的變化率成為25%的溫度為200℃以上之聚醯亞胺膜片,在較前述線膨脹係數之變化率成為25%的溫度高出100℃至150℃的溫度下實施熱處理者。[4] A method for producing a heat-treated polyimide film, characterized in that it has a step of increasing the linear expansion coefficient in the mechanical transport direction to 25% and a temperature of 200 ° C or more. The imide film is subjected to heat treatment at a temperature higher than a temperature at which the rate of change of the linear expansion coefficient is 25% higher than 100 ° C to 150 ° C.

[5] 如前述[4]所述之熱處理聚醯亞胺膜片之製造方法,其中,前述熱處理時間為超過0秒且在10秒以下。[5] The method for producing a heat-treated polyimide film according to the above [4], wherein the heat treatment time is more than 0 seconds and not more than 10 seconds.

本發明之熱處理聚醯亞胺膜片具有無關膜片上位置之均一的線膨脹係數及尺寸安定性,故在積層法中無加工性之問題、不會產生翹曲、耐熱性優異、不需要分類膜片部位而照部位別切割等之加工處理,特別有用於可撓性印刷電路板。The heat-treated polyimine film of the present invention has a uniform linear expansion coefficient and dimensional stability irrespective of the position on the film, so that there is no problem in the lamination method, no warpage, excellent heat resistance, and no need The processing of classifying the film portion and cutting the portion is particularly useful for a flexible printed circuit board.

以下具體說明本發明。The invention is specifically described below.

本發明之熱處理聚醯亞胺膜片其特徵係:在機械運送方向之線膨脹係數的變化率成為25%的溫度為200℃以上之聚醯亞胺膜片,在較前述線膨脹係數之變化率成為25%之溫度高出100℃至150℃的溫度下實施熱處理,藉此而得,其中,對於任意2點,在50℃至300℃中,機械運送方向之線膨脹係數的差為15ppm/℃以下。The heat-treated polyimine film of the present invention is characterized in that the rate of change of the linear expansion coefficient in the mechanical transport direction is 25%, and the polyimine film having a temperature of 200 ° C or more has a change in the linear expansion coefficient. The heat treatment is carried out at a temperature of 25% higher than 100 ° C to 150 ° C, wherein, for any two points, the difference in linear expansion coefficient of the mechanical transport direction is 15 ppm at 50 ° C to 300 ° C. / °C below.

本發明中,熱處理聚醯亞胺膜片是指實施前述熱處理後之聚醯亞胺膜片。此外,以下之機械運送方向稱為MD、寬方向稱為TD、機械運送方向之線膨脹係數稱為αMD 。αMD 之測定方法及αMD 之變化率之測定方法係如後述。In the present invention, the heat-treated polyimine film refers to a polyimide film after the heat treatment described above. In addition, the following mechanical transport direction is called MD, the width direction is called TD, and the linear expansion coefficient of the mechanical transport direction is called α MD . The measurement method of α MD and the measurement method of the change rate of α MD are as follows.

本發明中的各特性之評價方法及評價基準係如下述。The evaluation method and evaluation criteria of each characteristic in the present invention are as follows.

(1) 線膨脹係數(1) Linear expansion coefficient

線膨脹係數係使用熱分析裝置(TMA-50、島津製作所公司製),以昇溫速度10℃/分鐘由室溫升溫至320℃,並解析50至300℃範圍的值。The coefficient of linear expansion was increased from room temperature to 320 ° C at a temperature increase rate of 10 ° C/min using a thermal analyzer (TMA-50, manufactured by Shimadzu Corporation), and the value in the range of 50 to 300 ° C was analyzed.

(2) 線膨脹係數之變化率(2) Rate of change of linear expansion coefficient

αMD 之變化率係使用熱分析裝置(TMA-50、島津製作所公司製),以昇溫速度10℃/分鐘在50℃至450℃中測定。以50℃為起點以每10℃為單位求得線膨脹係數之平均,並以下述式求取變化率。The rate of change of α MD was measured at 50 ° C to 450 ° C at a temperature increase rate of 10 ° C / min using a thermal analyzer (TMA-50, manufactured by Shimadzu Corporation). The average of the linear expansion coefficients was obtained per 10 ° C from the starting point of 50 ° C, and the rate of change was obtained by the following formula.

變化率(%)=((C2-C1)/C1)×100Rate of change (%) = ((C2-C1) / C1) × 100

C2:欲求變化率之溫度的線膨脹係數C2: the coefficient of linear expansion of the temperature at which the rate of change is desired

C1:在較C2低10℃之溫度下的線膨脹係數C1: coefficient of linear expansion at a temperature 10 ° C lower than C2

(3) 膜片溫度(3) Diaphragm temperature

將護套熱電偶(sheathed thermocouple)(K種(T-35)、岡崎製作所公司製)之測定部裝設於膜片表面,端子連接於記錄器(NR-1000、Keyence公司製)。以膜片之處理條件運送至烤箱內並測定膜片的實際溫度。A measurement unit of a sheathed thermocouple (K type (T-35), manufactured by Okazaki Co., Ltd.) was attached to the surface of the membrane, and the terminal was connected to a recorder (NR-1000, manufactured by Keyence). It was transported to the oven under the processing conditions of the membrane and the actual temperature of the membrane was measured.

(4) 測定風速(4) Determination of wind speed

使用風速計(Anemomaster風速計MODEL6162、KANOMAX公司製)測定膜片表面之空氣的風速。The wind speed of the air on the surface of the diaphragm was measured using an anemometer (Anemomaster anemometer MODEL 6162, manufactured by KANOMAX Co., Ltd.).

本發明之熱處理較佳為在較受到熱處理之聚醯亞胺膜片之αMD 變化率成為25%的溫度高出約100至150℃的溫度下進行,更佳為在高出約100至140℃的溫度下進行。熱處理之溫度超過在較受到熱處理之聚醯亞胺膜片之αMD 變化率成為25%的溫度高出150℃的溫度時,膜片會有部分進行伸縮,因此由無法維持良好之平面性此點來看較為不佳。此外,熱處理之溫度低於受到熱處理之聚醯亞胺膜片之αMD 變化率成為25%的溫度高出100℃的溫度時,則無法充分降低線膨脹係數的不均,故較為不佳。The heat treatment of the present invention is preferably carried out at a temperature of about 100 to 150 ° C higher than the temperature at which the α MD change rate of the heat-treated polyimide film is 25%, more preferably about 100 to 140 higher. The temperature is °C. When the temperature of the heat treatment exceeds a temperature higher than 150 ° C at a temperature at which the α MD change rate of the heat-treated polyimide film is 25%, the film partially expands and contracts, and thus the planarity cannot be maintained. It is not good to look at it. Further, when the temperature of the heat treatment is lower than the temperature at which the α MD change rate of the heat-treated polyimide film is 25% higher than 100 ° C, the unevenness of the linear expansion coefficient cannot be sufficiently lowered, which is not preferable.

此外,前述熱處理可多階段地進行,此時最終階段的溫度較佳為高於第1階段的溫度。以多階段進行熱處理時,較佳為在較使受到熱處理之聚醯亞胺膜片之αMD 的變化率成為25%的溫度高出約100至150℃的溫度作為最高溫度,並以前述αMD 之變化率成為25%的溫度以上之溫度作為最低溫度者為佳。Further, the aforementioned heat treatment may be carried out in multiple stages, and the temperature at the final stage is preferably higher than the temperature of the first stage. When the heat treatment is carried out in multiple stages, it is preferred that the temperature at which the rate of change of the α MD of the heat-treated polyimide film is 25% higher than the temperature of about 100 to 150 ° C as the highest temperature, and the aforementioned α It is preferable that the rate of change of MD becomes 25% or more of the temperature as the lowest temperature.

進行前述熱處理的時間較佳為超過0秒且在10秒以下的程度,更佳為超過0秒且在8秒以下的程度,又更佳為3秒以上且在8秒以下的程度。此外,前述熱處理可分為複數回進行,此時進行熱處理的時間是指總處理時間。若進行熱處理的時間超過10秒、則無法抑制αMD 的不均,且所得膜片的平面性會明顯劣化,故較為不佳。進行熱處理的時間例如可以各輥之相對旋轉速度而調節。以多階段進行熱處理時,全階段的處理時間之合計較佳為超過0秒且在10秒以下的程度,更佳為超過0秒且在8秒以下的程度,又更佳為3秒以上且在8秒以下的程度。The time for performing the above heat treatment is preferably more than 0 second and not more than 10 seconds, more preferably more than 0 second and not more than 8 seconds, and more preferably 3 seconds or more and 8 seconds or less. Further, the aforementioned heat treatment may be carried out in plural times, and the time at which the heat treatment is performed refers to the total treatment time. When the heat treatment time exceeds 10 seconds, the unevenness of α MD cannot be suppressed, and the planarity of the obtained film sheet is remarkably deteriorated, which is not preferable. The time during which the heat treatment is performed can be adjusted, for example, by the relative rotational speed of each roller. When the heat treatment is performed in multiple stages, the total processing time in all stages is preferably more than 0 seconds and less than 10 seconds, more preferably more than 0 seconds and less than 8 seconds, and more preferably more than 3 seconds. At a level below 8 seconds.

本發明的熱處理之手段只要不妨礙本發明之效果即無特別限定,例如可舉出使用陶瓷加熱器等照射遠紅外線之方法、吹付熱風之方法及使用輻射加熱器之方法等,可分別單獨使用,也可併用2種以上。以在極短時間進行加熱處理此點來看,前述遠紅外線較佳為使用約2μm至10μm波長者。吹付熱風之方法中,熱風風速較佳為約1.5至2.5m/秒。使風速為1.5m/秒以上而會使空氣循環,因此使環境中之傳熱效率提升,由膜片易於均等地熱處理此點來看為較佳。此外,若風速超過2.5m/秒,則吹付熱風之壓力使鬆弛度容易劣化,故較為不佳。The means for the heat treatment of the present invention is not particularly limited as long as it does not impair the effects of the present invention, and examples thereof include a method of irradiating far infrared rays using a ceramic heater or the like, a method of blowing hot air, and a method using a radiant heater, and the like. Two or more types can also be used together. In view of the heat treatment in a very short time, the far-infrared rays are preferably those having a wavelength of about 2 μm to 10 μm. In the method of blowing hot air, the hot air wind speed is preferably about 1.5 to 2.5 m/sec. When the wind speed is 1.5 m/sec or more and the air is circulated, the heat transfer efficiency in the environment is improved, and it is preferable that the film is easily heat-treated uniformly. Further, when the wind speed exceeds 2.5 m/sec, the pressure of the hot air is blown to deteriorate the slack, which is not preferable.

前述熱處理較佳為例如於具有前述熱處理手段的爐中,使膜片進行移動。此時,膜片滯留在爐中的時間相當於熱處理時間。膜片於爐內移動時的張力只要不妨礙本發明之效果即無特別限定,但較佳為約1至50N/m、更佳為約5至25N/m。張力低於此範圍則膜片的移動性會變差,若張力高則所得膜片對於MD之熱收縮率會變高故較為不佳。熱處理中的膜片張力例如可用捲出輥與捲取輥之旋轉速度差而調節。此外,膜片的移動速度只要不妨礙本發明之效果即無特別限定,但由提高αMD 的不均減低效果此點來看,較佳為約10至200m/min,更佳為約30至120m/min。The heat treatment is preferably carried out, for example, in a furnace having the above heat treatment means to move the diaphragm. At this time, the time during which the diaphragm stays in the furnace corresponds to the heat treatment time. The tension when the film is moved in the furnace is not particularly limited as long as it does not impair the effects of the present invention, but is preferably from about 1 to 50 N/m, more preferably from about 5 to 25 N/m. When the tension is less than this range, the mobility of the film is deteriorated, and if the tension is high, the heat shrinkage rate of the obtained film for MD becomes high, which is not preferable. The diaphragm tension in the heat treatment can be adjusted, for example, by the difference in rotational speed between the take-up roll and the take-up roll. Further, the moving speed of the diaphragm is not particularly limited as long as it does not impair the effects of the present invention, but is preferably about 10 to 200 m/min, more preferably about 30 to 30, in order to improve the unevenness of the α MD . 120m/min.

此外,本發明的熱處理聚醯亞胺膜片其任意2點之αMD 差在50℃至300℃之範圍內較佳為約15ppm/℃以下,更佳為約10ppm/℃以下。直接使用前述αMD 之差大者會有產生不良之虞,並且有必要選擇αMD 之差小之部位而使用,故較為不佳。此外,各點之αMD 在50℃至300℃下較佳為約50ppm/℃以下,更佳為約40ppm/℃以下。Further, the heat-treated polyimine film of the present invention preferably has an α MD difference of from about 5 ppm/°C or less, more preferably about 10 ppm/°C or less, in the range of from 50 °C to 300 °C. If the difference between the above-mentioned α MD is directly used, there is a problem that it is unfavorable, and it is necessary to select a portion having a small difference in α MD and use it, which is not preferable. Further, the α MD of each point is preferably about 50 ppm / ° C or less, more preferably about 40 ppm / ° C or less at 50 ° C to 300 ° C.

提供本發明之熱處理聚醯亞胺膜片之形態只要不妨礙本發明效果即無特別限定,但通常可舉出輥狀、片狀等形態。因本發明熱處理聚醯亞胺膜片依部位的線膨脹係數不均為小,故適合將寬500mm以上及/或長50m以上的膜片捲為輥狀而提供。The form of the heat-treated polyimide film of the present invention is not particularly limited as long as it does not impair the effects of the present invention, and is usually in the form of a roll or a sheet. Since the linear expansion coefficient of the heat-treated polyimide film according to the present invention is not small, it is suitable to roll a film having a width of 500 mm or more and/or a length of 50 m or more into a roll shape.

製造本發明之熱處理聚醯亞胺膜片中所使用之聚醯亞胺膜片只要不妨礙本發明之效果即無特別限定,但較佳為αMD 之變化率成為25%之溫度為約200℃以上,更佳為約250℃以上。此外,以獲得良好的均一性之觀點來看,該聚醯亞胺膜片厚度較佳為約1至250μm,更佳為約5至50μm。該等膜片可廣泛地使用:市售者、以公知方法而製造等。The polyimine film used for producing the heat-treated polyimide film of the present invention is not particularly limited as long as it does not impair the effects of the present invention, but it is preferable that the temperature at which the rate of change of α MD is 25% is about 200. Above °C, more preferably about 250 °C or more. Further, from the viewpoint of obtaining good uniformity, the polyimide film has a thickness of preferably from about 1 to 250 μm, more preferably from about 5 to 50 μm. These membranes can be widely used: commercially available, manufactured by a known method, and the like.

以下所述為本發明中使用之聚醯亞胺膜片之製造方法的一例。本發明中使用之聚醯亞胺膜片係以包括以下步驟之方法而製造:(a)將芳香族二胺成分與酸酐(acid anhydride)成分於有機溶媒中聚合反應,而得聚醯胺酸溶液之步驟;(b)將前述聚醯胺酸溶液進行環化反應而得膠狀膜片之步驟;及(c)拉伸前述步驟(b)所得膜片之步驟。The following is an example of a method for producing a polyimide film for use in the present invention. The polyimine film used in the present invention is produced by a method comprising the steps of: (a) polymerizing an aromatic diamine component and an acid anhydride component in an organic solvent to obtain a poly-proline a step of solution; (b) a step of subjecting the polyamic acid solution to a cyclization reaction to obtain a gel-like membrane; and (c) a step of stretching the membrane obtained in the above step (b).

前述步驟(a)為將芳香族二胺成分與酸酐於有機溶媒中聚合反應,而得聚醯胺酸溶液之步驟。前述聚醯胺酸溶液中含有之聚醯胺酸較佳為由芳香族四羧酸類與芳香族二胺類所成,且以下記通式(1)所示重複單元所構成者。該聚醯胺酸可在溶液中部份醯亞胺化,也可含少量無機化合物等。The above step (a) is a step of obtaining a polyaminic acid solution by polymerizing an aromatic diamine component and an acid anhydride in an organic solvent. The polyamic acid contained in the polyamic acid solution is preferably composed of an aromatic tetracarboxylic acid and an aromatic diamine, and is composed of a repeating unit represented by the following formula (1). The polyamic acid may be partially imidized in a solution, or may contain a small amount of an inorganic compound or the like.

上記通式(1)中,R1 為至少具有1個芳香族環之4價有機基且其碳數為25以下、R2 為至少具有1個芳香族環之2價有機基且其碳數為25以下。In the above formula (1), R 1 is a divalent organic group having at least one aromatic ring and having a carbon number of 25 or less, and R 2 is a divalent organic group having at least one aromatic ring and having a carbon number It is 25 or less.

前述芳香族四羧酸類與前述芳香族二胺類分別以莫耳數大略相等之比例調配,但可使其中一者為約10莫耳%範圍內,較佳為約5莫耳%範圍內,並於另一者則以過量調配。The aromatic tetracarboxylic acid and the aromatic diamine are each formulated to have a molar ratio substantially equal to each other, but one of them may be in the range of about 10 mol%, preferably about 5 mol%. And the other is over-provisioned.

前述芳香族四羧酸類的具體例可列舉均苯四甲酸(pyromellitic acid);3,3’,4,4’-二苯基四羧酸;2,3’,3,4’-聯苯基四羧酸(2,3’,3,4’-biphenyltetracarboxylic acid);3,3’,4,4’-二苯基酮四羧酸(3,3’,4,4’-benzophenone tetracarboxylic acid);2,3,6,7-萘四羧酸、2,2-二(3,4-二羧基苯基)丙烷;吡啶-2,3,5,6-四羧酸(pyridine-2,3,5,6-tetracarboxylic acid)或其酸酐或酸二酐、或是該酸之酯化合物或鹵化物所衍生之芳香族四羧酸類等。Specific examples of the aromatic tetracarboxylic acid include pyromellitic acid; 3,3',4,4'-diphenyltetracarboxylic acid; 2,3',3,4'-biphenyl 2,3',3,4'-biphenyltetracarboxylic acid; 3,3',4,4'-benzophenone tetracarboxylic acid 2,3,6,7-naphthalenetetracarboxylic acid, 2,2-bis(3,4-dicarboxyphenyl)propane; pyridine-2,3,5,6-tetracarboxylic acid (pyridine-2,3 , 5,6-tetracarboxylic acid) or an anhydride thereof or an acid dianhydride, or an aromatic tetracarboxylic acid derived from an ester compound or a halide of the acid.

前述芳香族二胺類的具體例可列舉:對苯二胺(para-phenylene diamine)、間苯二胺(meta-phenylene diamine)、聯苯胺(benzidine)、對茬二胺(para-xylylene diamine)、4,4’-二胺基二苯基醚、3,4’-二胺基二苯基醚、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸(4,4’-diaminediphenyl sulfone)、3,3’-二甲基-4,4’-二胺基二苯基甲烷、1,5-二胺基萘、3,3’-二甲氧基聯苯胺、1,4-二(3-甲基-5-胺基苯基)苯及該等之衍生物等。Specific examples of the aromatic diamines include para-phenylene diamine, meta-phenylene diamine, benzidine, and para-xylylene diamine. , 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl 4,4'-diaminediphenyl sulfone, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 1,5-diaminonaphthalene, 3,3'-dimethyl Oxybenzidine, 1,4-bis(3-methyl-5-aminophenyl)benzene, and the like.

特別適合本發明之芳香族四羧酸成分與芳香族二胺成分的組合,較佳可舉出均苯四甲酸二酐與4,4’-二胺基二苯基醚、及3,3’,4,4’-二苯基四羧酸二酐與4,4’-二胺基二苯基醚等之組合。此外、由前述芳香族四羧酸成分與芳香族二胺成分所得聚醯胺酸較佳為由該等之共聚合所得者及/或與對苯二胺共聚合所得者。Particularly suitable for the combination of the aromatic tetracarboxylic acid component and the aromatic diamine component of the present invention, preferably pyromellitic dianhydride and 4,4'-diaminodiphenyl ether, and 3,3' , a combination of 4,4'-diphenyltetracarboxylic dianhydride and 4,4'-diaminodiphenyl ether or the like. Further, the polyamic acid obtained from the aromatic tetracarboxylic acid component and the aromatic diamine component is preferably obtained by copolymerization of the above-mentioned copolymerization and/or copolymerization with p-phenylenediamine.

用以調製前述聚醯胺酸溶液所使用之有機溶媒的具體例可列舉:N,N-二甲基甲醯胺(N,N-dimethylformamide)、N,N-二甲基乙醯胺(N,N-dimethylacetamide)及N-甲基-2-吡咯啶酮(N-methyl pyrrolidone)等有機極性醯胺系溶媒等,該等有機溶媒可單獨使用或組合2種以上使用,但可與苯、甲苯及二甲苯等非溶媒等組合使用。Specific examples of the organic solvent used for preparing the polyamic acid solution include N,N-dimethylformamide and N,N-dimethylacetamide (N). , an organic polar amide-based solvent such as N-methylacetamide or N-methyl pyrrolidone, and these organic solvents may be used singly or in combination of two or more, but may be used together with benzene or A non-solvent such as toluene or xylene is used in combination.

前述聚合反應係一邊在有機溶媒中攪拌及/或混合,一邊通常在約0至80℃之溫度範圍下連續進行約10分鐘至30小時,但可依其必要適宜增減溫度,也可將聚合反應分割為複數回進行。兩反應體之添加順序並無特別限定、但較佳為在芳香族二胺類溶液中添加芳香族四羧酸類。在前述聚合反應中進行真空脫泡係製造良質的聚醯胺酸之有機溶媒溶液的有效方法。此外、亦可在聚合反應前於芳香族二胺類中添加少量的封端劑(end-capping agent)而控制聚合。The polymerization reaction is carried out continuously for about 10 minutes to 30 hours at a temperature of about 0 to 80 ° C while stirring and/or mixing in an organic solvent, but the temperature may be increased or decreased as necessary, or the polymerization may be carried out. The reaction is divided into multiple rounds. The order of addition of the two reactants is not particularly limited, but it is preferred to add an aromatic tetracarboxylic acid to the aromatic diamine solution. An effective method for producing a good organic solvent solution of polylysine by vacuum defoaming in the above polymerization reaction. Further, a small amount of an end-capping agent may be added to the aromatic diamine before the polymerization to control the polymerization.

前述聚醯胺酸溶液所含固形份較佳為約5至40重量%、更佳為約10至30重量%。此外,為了可安定地送液,以布氏(BROOKFIELD)黏度計所測定之該黏度較佳為約10至2000Pa‧s,更佳為約100至1000Pa‧s。The polyamic acid solution preferably has a solid content of from about 5 to 40% by weight, more preferably from about 10 to 30% by weight. Further, in order to provide a stable liquid supply, the viscosity is preferably about 10 to 2000 Pa‧s, more preferably about 100 to 1000 Pa‧s, as measured by a BROOKFIELD viscometer.

為得到膜片之易滑性,前述聚醯胺酸溶液可依其必要含有氧化鈦、微細二氧化矽、碳酸鈣、磷酸鈣、磷酸氫鈣、聚醯亞胺填充料等化學不活性之有機填充料或無機填充料等,此等之填充料較佳為二氧化矽。In order to obtain the slipperiness of the film, the polyamic acid solution may contain a chemically inactive organic compound such as titanium oxide, fine cerium oxide, calcium carbonate, calcium phosphate, calcium hydrogen phosphate or polythenimine filler as necessary. Filler or inorganic filler, etc., such filler is preferably cerium oxide.

前述步驟(b)係使前述聚醯胺酸溶液進行環化反應而得膠狀膜片之步驟。前述環化反應例如可舉出熱閉環法與化學閉環法。前述熱閉環法是指將不含閉環觸媒及脫水劑之前述聚醯胺酸的有機溶媒溶液,由附有狹縫之開口流鑄至支撐體上而成形為膜片狀,並藉由在支撐體上加熱乾燥使其脫水環化而得膠狀膜片之方法。此外,前述化學閉環法是指將含有閉環觸媒及脫水劑之前述聚醯胺酸之有機溶媒溶液,由狹縫之開口流鑄至支撐體上而成形為膜片狀,並在支撐體上一部份進行環化後由支撐體剝離並加熱,藉此而得膠狀膜片之方法。The above step (b) is a step of subjecting the polyamic acid solution to a cyclization reaction to obtain a gel-like membrane. Examples of the cyclization reaction include a thermal ring closure method and a chemical ring closure method. The thermal closed-loop method refers to an organic solvent solution of the polyamic acid containing no ring-closing catalyst and a dehydrating agent, which is cast into a support by a slit-attached opening and formed into a diaphragm shape, and A method in which a support is heated and dried to be dehydrated and cyclized to obtain a gel-like membrane. In addition, the chemical ring closure method refers to an organic solvent solution of the polyamic acid containing the ring-closing catalyst and the dehydrating agent, which is cast into a support from the opening of the slit to form a diaphragm, and is supported on the support. A method in which a part of the cyclization is carried out by peeling and heating the support, thereby obtaining a gel-like film.

本發明之膠狀膜片是指含有部份醯亞胺化之聚醯胺酸及溶媒,且具有自行支撐性之膜片。該膠狀膜片所含溶媒量並無特別限定,但通常使用相對於膠狀膜片之溶媒含有1至90%左右者。The gel-like membrane of the present invention refers to a membrane containing a part of quinone imidized polylysine and a solvent and having self-supporting properties. The amount of the solvent contained in the gel-like membrane is not particularly limited, but it is usually from about 1 to 90% based on the solvent of the gel-like membrane.

前述環化反應中可採用前述任一閉環法,雖然化學閉環法需要於聚醯胺酸之有機溶媒溶液中含有閉環觸媒及脫水劑之設備,但以在短時間獲得具有自行支撐性之膠狀膜片此點來看,為較佳之方法。In the foregoing cyclization reaction, any of the above closed-loop methods may be employed, although the chemical ring closure method requires a device containing a ring-closing catalyst and a dehydrating agent in an organic solvent solution of poly-proline, but a self-supporting gel is obtained in a short time. The film is a preferred method from this point of view.

本發明所使用之閉環觸媒的具體例可舉出三甲基胺、三乙基胺等脂肪族三級胺及異喹啉(isoquinoline)、吡啶、β-甲基吡啶(β-picoline)等雜環式三級胺等,但較佳為使用由雜環式三級胺選出至少一種胺。對於聚醯胺酸,閉環觸媒含量較佳為使閉環觸媒含量(莫耳)/聚醯胺酸含量(莫耳)成為約0.5至8之範圍。Specific examples of the ring-closing catalyst used in the present invention include aliphatic tertiary amines such as trimethylamine and triethylamine, isoquinoline, pyridine, β-picoline, and the like. Heterocyclic tertiary amines and the like, but it is preferred to use at least one amine selected from heterocyclic tertiary amines. For polylysine, the ring closure catalyst content is preferably such that the ring closure catalyst content (mole) / polyglycine content (mole) is in the range of about 0.5 to 8.

本發明所使用之脫水劑的具體例可舉出酢酸酐、丙酸酐、丁酸酐等脂肪族羧酸酐、及安息香酸酐等芳香族羧酸酐等,較佳為醋酸酐及/或安息香酸酐。此外,相對於聚醯胺酸之脫水劑含量較佳為使脫水劑含量(莫耳)/聚醯胺酸含量(莫耳)成為約0.1至4之範圍。另外,此時可併用乙醯丙酮等膠化延遲劑。Specific examples of the dehydrating agent to be used in the present invention include aliphatic carboxylic anhydrides such as phthalic anhydride, propionic anhydride, and butyric anhydride, and aromatic carboxylic anhydrides such as benzoic anhydride, and preferably acetic anhydride and/or benzoic anhydride. Further, the content of the dehydrating agent relative to the poly-proline is preferably such that the dehydrating agent content (mole) / polyglycine content (mole) is in the range of about 0.1 to 4. Further, at this time, a gelation retarder such as acetonitrile acetone may be used in combination.

前述膠狀膜片所含聚醯亞胺之固有黏度(於25℃硫酸中測定)較佳為約0.2至3.0之範圍,更佳為約0.8至2.0之範圍。The intrinsic viscosity (measured in sulfuric acid at 25 ° C) of the polyimine contained in the aforementioned gel-like film is preferably in the range of about 0.2 to 3.0, more preferably in the range of about 0.8 to 2.0.

前述步驟(c)係將前述步驟(b)所得膠狀膜片拉伸之步驟。該拉伸方法只要不妨礙本發明之效果即無特別限定,但較佳為在機械運送方向(MD)與寬方向(TD)之雙軸拉伸。The aforementioned step (c) is a step of stretching the gel-like film obtained in the above step (b). The stretching method is not particularly limited as long as it does not impair the effects of the present invention, but is preferably biaxially stretched in the machine transport direction (MD) and the width direction (TD).

前述雙軸拉伸處理的順序並無特別限定,較佳為進行機械運送方向(MD)之拉伸(以下稱為縱拉伸)後,再進行寬方向(TD)之拉伸(以下稱為橫拉伸)。此外,由提高線熱膨脹係數之均一性此點來看,更佳為進行縱拉伸並接著加熱處理後再進行橫拉伸之步驟、或進行縱拉伸並接著同時進行加熱處理與橫拉伸之步驟。在此所述之加熱處理係為了除去含於膠狀膜片中之溶媒而得聚醯亞胺膜片。本發明中復對於該聚醯亞胺膜片進行熱處理,而獲得熱處理聚醯亞胺膜片。The order of the biaxial stretching treatment is not particularly limited, and it is preferably stretched in the machine direction (MD) (hereinafter referred to as longitudinal stretching) and then stretched in the width direction (TD) (hereinafter referred to as Horizontal stretching). Further, from the viewpoint of improving the uniformity of the coefficient of thermal expansion of the wire, it is more preferable to carry out the step of longitudinally stretching and then heat-treating, followed by the step of transverse stretching, or longitudinal stretching, followed by simultaneous heat treatment and transverse stretching. The steps. The heat treatment described herein is to obtain a polyimide film for removing the solvent contained in the gel film. In the present invention, the polyimine film is heat-treated to obtain a heat-treated polyimide film.

前述雙軸拉伸處理中的MD之拉伸(縱拉伸)較佳為分為2階段以上進行。MD之總拉伸倍率並無特定限定,但較佳為1.04倍以上、1.5倍以下左右,更佳為1.05倍以上、1.4倍以下左右。此外,MD之拉伸溫度並無特別限定,但較佳為50至100℃左右,更佳為60℃至90℃左右。前述縱拉伸的形式可舉出由拉伸倍率1至前述拉伸倍率為止一次拉伸之方法、逐次拉伸之方法、以不定倍率分次拉伸之方法、以固定倍率分次拉伸之方法、或將該等複數組合之方法等,特別較佳為以固定倍率分次拉伸之方法。The stretching (longitudinal stretching) of MD in the biaxial stretching treatment is preferably carried out in two or more stages. The total stretching ratio of MD is not particularly limited, but is preferably 1.04 times or more and 1.5 times or less, more preferably 1.05 times or more and 1.4 times or less. Further, the stretching temperature of the MD is not particularly limited, but is preferably about 50 to 100 ° C, more preferably about 60 ° C to 90 ° C. The form of the longitudinal stretching may be a method of stretching once from the stretching ratio 1 to the stretching ratio, a method of successive stretching, a method of sequentially stretching at an indefinite magnification, and a stepwise stretching at a fixed magnification. The method, or the method of combining the plurals, etc., is particularly preferably a method of fractionally stretching at a fixed magnification.

於前述縱拉伸後進行加熱處理時,加熱溫度並無特別限定,但較佳為較MD的拉伸時之溫度高的溫度。此外,加熱處理可以不同溫度而多階段地進行,此時,最終階段之加熱溫度較佳為高於第1階段的加熱溫度之溫度。加熱處理中可使用具有溫度相異之複數區塊(區域)之鑄型爐或加熱爐等加熱裝置等。加熱處理較佳為藉由針式拉幅裝置、夾式拉幅裝置、拉鍊等固定膜片兩端而進行。可藉由該加熱處理除去溶媒。In the heat treatment after the longitudinal stretching, the heating temperature is not particularly limited, but is preferably a temperature higher than the temperature at the time of stretching of MD. Further, the heat treatment may be carried out in multiple stages at different temperatures, and in this case, the heating temperature in the final stage is preferably higher than the heating temperature of the first stage. A heating device such as a mold furnace or a heating furnace having a plurality of blocks (regions) having different temperatures may be used in the heat treatment. The heat treatment is preferably carried out by fixing the ends of the diaphragm by a pin tenter, a clip-on tenter, a zipper or the like. The solvent can be removed by this heat treatment.

於縱拉伸後進行橫拉伸時,於MD拉伸之膠狀膜片導入拉幅裝置,並以拉幅夾等夾住寬方向兩端部而與拉幅夾等一起移動,同時往寬方向(TD)拉伸。TD之拉伸倍率(以下稱為橫拉伸率)並無特別限定,但較佳為1.1倍以上、2.0倍以下,更佳為1.2倍以上、1.8倍以下。TD之拉伸倍率(橫拉伸率)較佳為設定較MD之拉伸倍率(縱拉伸率)高,具體來說,較佳為MD之總拉伸倍率的1.10倍以上、1.50倍以下,更佳為1.15倍以上、1.45倍以下。藉由將膜片TD之拉伸倍率設定較MD之拉伸倍率高而可得膜片,該膜片之MD維持近似金屬之線熱膨脹係數,同時可抑制膜片之TD的線熱膨脹係數在低值。使用該膜片所製造之本發明的熱處理聚醯亞胺膜片適合於可撓性印刷電路板等。When the transverse stretching is performed after the longitudinal stretching, the MD-shaped gel-like film is introduced into the tenter device, and the both ends in the width direction are sandwiched by a tenter clip or the like, and moved together with the tenter clip or the like, and are widened at the same time. Direction (TD) stretching. The stretching ratio of TD (hereinafter referred to as the transverse stretching ratio) is not particularly limited, but is preferably 1.1 times or more and 2.0 times or less, more preferably 1.2 times or more and 1.8 times or less. The draw ratio (transverse stretch ratio) of TD is preferably set to be higher than the draw ratio (longitudinal stretch ratio) of MD, and specifically, it is preferably 1.10 times or more and 1.50 times or less of the total draw ratio of MD. More preferably, it is 1.15 times or more and 1.45 times or less. By setting the stretching ratio of the film TD to be higher than the stretching ratio of MD, the film can be obtained, and the MD of the film maintains a linear thermal expansion coefficient of the metal, and at the same time, the linear thermal expansion coefficient of the TD of the film can be suppressed to be low. value. The heat-treated polyimide film of the present invention produced using the film is suitable for a flexible printed circuit board or the like.

TD之拉伸可在前述加熱處理後進行,也可在前述加熱處理前進行,但由提高線熱膨脹係數之均一性此點來看,較佳為前述與加熱處理一同進行。TD之拉伸拉伸時間並無特別限定,但為5秒至10分鐘左右,較佳為10秒至8分鐘。上記橫拉伸的形式可舉出由拉伸倍率1至前述橫拉伸倍率為止一次拉伸之方法、逐次拉伸之方法、以不定倍率分次拉伸之方法、以固定倍率分次拉伸之方法、或將該等複數組合之方法等。尤其橫拉伸與多階段加熱處理同時進行時,較佳為設定使第1階段加熱處理時TD之拉伸倍率為最大拉伸率,並分次降低拉伸倍率。此外,較佳為設定使第1階段加熱處理後再度分次一次少量地提高TD之拉伸倍率,並在第2階段或最終階段之加熱處理時使TD之拉伸倍率為最大拉伸率。The stretching of TD may be carried out after the above heat treatment, or may be performed before the heat treatment. However, from the viewpoint of improving the uniformity of the linear thermal expansion coefficient, it is preferred to carry out the above-described heat treatment. The stretching stretching time of TD is not particularly limited, but is about 5 seconds to 10 minutes, preferably 10 seconds to 8 minutes. The form of the horizontal stretching described above may be a method of stretching once from the stretching ratio 1 to the transverse stretching ratio, a method of successive stretching, a method of sequentially stretching at an indefinite magnification, and a stepwise stretching at a fixed magnification. The method, the method of combining the plurals, and the like. In particular, when the transverse stretching and the multi-stage heat treatment are simultaneously performed, it is preferable to set the stretching ratio of TD at the time of the first-stage heat treatment to the maximum stretching ratio, and to decrease the stretching ratio in stages. Further, it is preferable to set the stretching ratio of TD to be slightly increased once after the first-stage heat treatment, and to increase the stretching ratio of TD in the second-stage or final-stage heat treatment.

從前述支撐體剝離之膠狀膜片係藉由旋轉輥一邊規限移動速度一邊於移動方向(MD)拉伸。旋轉輥必須有規限膠狀膜片移動速度之握力,旋轉輥較佳為使用金屬輥與橡膠輥組合所成之壓輥(nip roll)、真空輥(vacuum roll)、多段張力裁切輥(cut roll)、或減壓吸取式之吸輥(suction roll)等。The gel-like film peeled off from the support is stretched in the moving direction (MD) while restraining the moving speed while rotating the roller. The rotating roller must have a gripping force for regulating the moving speed of the gel-like diaphragm, and the rotating roller is preferably a nip roll, a vacuum roll, a multi-stage tension cutting roller which is formed by using a combination of a metal roller and a rubber roller. Cut roll), or a vacuum suction type suction roll or the like.

(實施例)(Example)

以下藉由實施例說明本發明,但本發明並不限於該等實施例。The invention is illustrated by the following examples, but the invention is not limited to the examples.

[製造例1][Manufacturing Example 1]

於具有攪拌機之聚合裝置中加入乾燥之N,N-二甲基乙醯胺1900.6kg,並於其中將對苯二胺12.43kg(0.115kmol)攪拌溶解。接著分次少量投入均苯四甲酸二酐24.45kg(0.112kmol),投入後持續攪拌1小時。其後投入4,4’-二胺基二苯基醚169.17kg(0.845kmol)並攪拌至均勻為止,之後添加3,3’-4,4’-二苯基四羧酸二酐56.49(0.192kmol)並反應1小時。接著添加均苯四甲酸二酐143.09kg(0.656 kmol)使復反應1小時而得聚醯胺酸溶液。該溶液在20℃下黏度為320Pa‧s。To the polymerization apparatus having a stirrer, 1900.6 kg of dry N,N-dimethylacetamide was added, and 12.43 kg (0.115 kmol) of p-phenylenediamine was stirred and dissolved therein. Then, 24.45 kg (0.112 kmol) of pyromellitic dianhydride was added in small portions, and stirring was continued for 1 hour. Thereafter, 169.17 kg (0.845 kmol) of 4,4'-diaminodiphenyl ether was charged and stirred until homogeneous, and then 3,3'-4,4'-diphenyltetracarboxylic dianhydride 56.49 (0.192) was added. Kmol) and reacted for 1 hour. Next, 143.09 kg (0.656 kmol) of pyromellitic dianhydride was added to carry out a complex reaction for 1 hour to obtain a polyaminic acid solution. The solution had a viscosity of 320 Pa‧s at 20 °C.

於該聚醯胺酸溶液中混合乾燥之N,N-二甲基乙醯胺250.0kg、相對於聚醯胺酸單位之酢酸酐2.5mol、相對於聚醯胺酸単位之吡啶2.0mol,而調製聚醯胺酸溶液。250.0 kg of dried N,N-dimethylacetamide, 2.5 mol of phthalic anhydride relative to the poly-proline unit, and 2.0 mol of pyridine relative to the polyglycolate were mixed in the polyamic acid solution. Modulate the polyaminic acid solution.

將該聚醯胺酸溶液由開口縫隙寬2.5mm、長1600mm之T膜頭擠出,並於70℃金屬環帶上流鑄而得到自行支撐性之膠狀膜片。將該膠狀膜片於60℃室內一邊於MD拉伸1.15倍一邊運送。藉由針式拉幅裝置將膠狀膜片之寬方向兩端部以針握持並運送,以及一邊於TD拉伸1.35倍一邊以260℃乾燥2分鐘,之後在340℃進行5分鐘加熱處理後,以冷卻區域使一邊鬆緩一邊以30℃冷卻2分鐘。復一邊運送一邊裁切膜片端部邊緣,且膜片表面以棉網清潔器(web cleaner)(MODEL SC2202、Hugle Electronics公司製)清潔,藉此採取寬1600mm、厚12μm之聚醯亞胺膜片3200m。將其以切條機(slitting machine)分切而得寬510mm、長300m之膜片輥(以下稱為PI輥-1。)。另外、PI輥-1之αMD 的變化率成為25%之溫度為250℃,在寬510mm內以30mm之間隔測定16點所得αMD 之最大值與最小值的差為18ppm/℃。The polyamic acid solution was extruded from a T-film head having an opening slit width of 2.5 mm and a length of 1600 mm, and cast on a metal ring belt of 70 ° C to obtain a self-supporting gel-like film. The gel-like membrane was transported at a temperature of 1.15 times in the MD at room temperature of 60 ° C. Both ends in the width direction of the gel-like membrane were held by a needle by a needle tenter, and dried at 260 ° C for 2 minutes while stretching at TD 1.35 times, followed by heat treatment at 340 ° C for 5 minutes. Thereafter, the side was allowed to cool while cooling at a temperature of 30 ° C for 2 minutes. The edge of the end of the film was cut while being conveyed, and the surface of the film was cleaned with a web cleaner (MODEL SC2202, manufactured by Hugle Electronics Co., Ltd.), thereby adopting a polyimide film having a width of 1600 mm and a thickness of 12 μm. Sheet 3200m. This was slit by a slitting machine to obtain a film roll (hereinafter referred to as PI roll-1) having a width of 510 mm and a length of 300 m. Further, the temperature at which the rate of change of the α MD of the PI roller-1 was 25% was 250 ° C, and the difference between the maximum value and the minimum value of the α MD obtained by measuring 16 points at intervals of 30 mm in the width of 510 mm was 18 ppm/°C.

[製造例2][Manufacturing Example 2]

以與製造例1同樣方式將調製之聚醯胺酸溶液以開口縫隙寬2.5mm、長1600mm之T膜頭擠出,並於58℃金屬環帶上流鑄而得到自行支撐性之膠狀膜片。將該膠狀膜片於65℃室內一邊於MD拉伸1.10倍一邊運送。藉由針式拉幅裝置將膠狀膜片之寬方向兩端部以針握持並運送,以及一邊於TD拉伸1.40倍一邊以260℃乾燥3分鐘,復以340℃進行7.5分鐘加熱處理,並且以冷卻區域一邊鬆緩1.5分鐘一邊於30℃冷卻。復一邊運送一邊裁切膜片端部邊緣,且膜片表面以棉網清潔器(MODEL SC2202、Hugle Electronics公司製)清潔,藉此採取寬1585mm、厚25μm之聚醯亞胺膜片1100m。將其以切條機分切而得寬510mm、長300m之膜片輥(以下、稱為PI輥-2。)。另外,PI輥-2之αMD 的變化率成為25%之溫度為250℃,在寬510mm內以30mm間隔測定16點所得αMD 之最大值與最小值的差為22ppm/℃。The prepared polyaminic acid solution was extruded in a T-film head having an opening slit width of 2.5 mm and a length of 1600 mm in the same manner as in Production Example 1, and cast on a metal ring belt of 58 ° C to obtain a self-supporting gel-like film. . The gel-like membrane was transported at a depth of 1.10 times in the MD at 65 ° C. The needle-shaped tenter device holds and conveys both ends of the gel-like membrane in the width direction by a needle, and is dried at 260 ° C for 3 minutes while stretching at TD for 1.40 times, and further heat treatment at 340 ° C for 7.5 minutes. And cooling at 30 ° C while cooling the area while relaxing for 1.5 minutes. The edge of the end of the film was cut while being conveyed, and the surface of the film was cleaned with a cotton net cleaner (MODEL SC2202, manufactured by Hugle Electronics Co., Ltd.), whereby a polyimide film having a width of 1585 mm and a thickness of 25 μm was taken at 1,100 m. This was cut into a slitter to obtain a film roll having a width of 510 mm and a length of 300 m (hereinafter referred to as PI roll-2). Further, the rate of change of the α MD of the PI roller-2 was 25%, and the temperature was 250 ° C. The difference between the maximum value and the minimum value of the α MD obtained by measuring 16 points at intervals of 30 mm in the width of 510 mm was 22 ppm/°C.

[實施例1][Example 1]

藉由捲出輥而將PI輥-1連續地送入加熱裝置,以張力10N/m、最高處理溫度385℃之條件進行7秒之熱處理。本實施例所使用之加熱裝置具有2間如第1圖所示之加熱室(以下由捲出側依順序稱為加熱室1、加熱室2。),並於前述加熱室中設置陶瓷加熱器2、上側送氣噴嘴3及下側送氣噴嘴4,且在膜片處理部於寬方向偏移之位置設置有排氣口。熱處理後,一邊在加熱裝置外捲取一邊冷卻至室溫。調整使陶瓷加熱器之溫度全為630℃、上下的風速皆為2.4m/秒。另外,由上側及下側送氣噴嘴所導入之空氣其溫度在加熱室1為130℃、在加熱室2為150℃,並以捲出速度50m/分鐘而得250m之聚醯亞胺膜片輥。在此所述之捲出速度相當於前述膜片之移動速度。在所得膜片之寬510mm內以30mm間隔測定16點所得αMD 之最大值與最小值的差為9ppm/℃。The PI roll-1 was continuously fed into a heating device by a take-up roll, and heat treatment was performed for 7 seconds under the conditions of a tension of 10 N/m and a maximum processing temperature of 385 °C. The heating device used in the present embodiment has two heating chambers as shown in Fig. 1 (hereinafter referred to as a heating chamber 1 and a heating chamber 2 in the order of the winding-out side), and a ceramic heater is disposed in the heating chamber. 2. The upper air supply nozzle 3 and the lower air supply nozzle 4 are provided with an exhaust port at a position where the diaphragm processing unit is displaced in the width direction. After the heat treatment, it was cooled to room temperature while being taken up outside the heating device. The temperature of the ceramic heater was adjusted to 630 ° C, and the upper and lower wind speeds were both 2.4 m / sec. Further, the air introduced from the upper and lower air supply nozzles has a temperature of 130 ° C in the heating chamber 1 and 150 ° C in the heating chamber 2, and a polyimine film roll having a winding speed of 50 m/min to obtain 250 m. . The unwinding speed described herein corresponds to the moving speed of the aforementioned diaphragm. The difference between the maximum value and the minimum value of the α MD obtained by measuring 16 points at intervals of 30 mm in the width of the obtained film was 510 mm, which was 9 ppm/°C.

[實施例2][Embodiment 2]

除了處理條件變更為使陶瓷加熱器之溫度全為580℃、最高處理溫度為350℃以外,進行與實施例1同樣操作,藉此而得250m之聚醯亞胺膜片輥。所得膜片在寬510mm內以30mm間隔測定16點所得αMD 之最大值與最小值的差為10ppm/℃。A 250 m polyimine film roll was obtained in the same manner as in Example 1 except that the processing conditions were changed so that the temperature of the ceramic heater was 580 ° C and the maximum processing temperature was 350 ° C. The difference between the maximum value and the minimum value of the obtained α MD obtained by measuring 16 points at intervals of 30 mm in a width of 510 mm was 10 ppm/°C.

[比較例1][Comparative Example 1]

除了處理條件變更為使陶瓷加熱器之溫度全為480℃、最高處理溫度為280℃以外,進行與實施例1同樣操作,藉此而得250m之聚醯亞胺膜片輥。所得膜片在寬510mm內以30mm間隔測定16點所得αMD 之最大值與最小值的差為20ppm/℃。A 250 m polyimine film roll was obtained in the same manner as in Example 1 except that the processing conditions were changed so that the temperature of the ceramic heater was 480 ° C and the maximum processing temperature was 280 ° C. The difference between the maximum value and the minimum value of the obtained α MD obtained by measuring 16 points at intervals of 30 mm in a width of 510 mm was 20 ppm/°C.

[比較例2][Comparative Example 2]

除了處理條件變更為使陶瓷加熱器之溫度全為480℃、最高處理溫度為265℃、捲出速度為100m/分鐘以外,進行與實施例1同樣操作,藉此而得250m之聚醯亞胺膜片輥。所得膜片在寬510mm內以30mm間隔測定16點所得αMD 之最大值與最小值的差為23ppm/℃。The same operation as in Example 1 was carried out except that the treatment conditions were changed so that the temperature of the ceramic heater was 480 ° C, the maximum treatment temperature was 265 ° C, and the unwinding speed was 100 m/min, thereby obtaining a polyimine of 250 m. Diaphragm roller. The difference between the maximum value and the minimum value of the obtained α MD obtained by measuring 16 points at intervals of 30 mm in a width of 510 mm in the width of the film was 23 ppm/°C.

[比較例3][Comparative Example 3]

除了處理條件變更為使陶瓷加熱器之溫度全為680℃、最高處理溫度為420℃以外,進行與實施例1同樣操作,藉此而得250m之聚醯亞胺膜片輥。所得膜片在寬510mm內以30mm間隔測定16點所得αMD 之最大值與最小值的差為17ppm/℃。A 250 m polyimine film roll was obtained in the same manner as in Example 1 except that the processing conditions were changed so that the temperature of the ceramic heater was 680 ° C and the maximum processing temperature was 420 ° C. The difference between the maximum value and the minimum value of the obtained α MD obtained by measuring 16 points at intervals of 30 mm in a width of 510 mm was 17 ppm/°C.

[實施例3][Example 3]

除了變更處理輥為PI輥-2、捲出速度為100m/分鐘以外,進行與實施例1同樣操作,藉此而得250m之聚醯亞胺膜片輥。所得膜片在寬510mm內以30mm間隔測定16點所得αMD 之最大值與最小值的差為11ppm/℃。A 250 m polyimine film roll was obtained in the same manner as in Example 1 except that the treatment roll was changed to PI roll-2 and the unwinding speed was 100 m/min. The difference between the maximum value and the minimum value of the obtained α MD obtained by measuring 16 points at intervals of 30 mm in a width of 510 mm was 11 ppm/°C.

比較例1至3之熱處理聚醯亞胺膜片其所測定16點之αMD 的最大值與最小值的差分別為20ppm/℃、23ppm/℃、17ppm/℃,在膜片上不同位置之αMD 不均一。另一方面,本發明之實施例1至3中,αMD 無關膜片上的位置而為均一,可得不均減少之高品質的熱處理聚醯亞胺膜片。The heat-treated polyimine film of Comparative Examples 1 to 3 had a difference between the maximum value and the minimum value of the 16-point α MD measured at 20 ppm/° C., 23 ppm/° C., and 17 ppm/° C C, respectively, at different positions on the film. α MD is not uniform. On the other hand, in Examples 1 to 3 of the present invention, the position on the α MD- independent film sheet was uniform, and a high-quality heat-treated polyimide film having a reduced unevenness was obtained.

(產業上之可利用性)(industrial availability)

本發明之熱處理聚醯亞胺膜片因無關膜片上的位置而具有均一的αMD ,故在積層法中並無加工性的問題且不會產生翹曲,並且蝕刻後之線膨脹係數小且耐熱性亦優異,可改善αMD 之不均,在可撓性印刷電路板用材料中特別有用。The heat-treated polyimine film of the present invention has a uniform α MD due to the position on the film, so that there is no problem of workability in the lamination method and warpage does not occur, and the coefficient of linear expansion after etching is small. It is also excellent in heat resistance, and can improve the unevenness of α MD , and is particularly useful in materials for flexible printed circuit boards.

1...聚醯亞胺膜片1. . . Polyimine film

2...陶瓷加熱器2. . . Ceramic heater

3...上側送氣噴嘴3. . . Upper air supply nozzle

4...下側送氣噴嘴4. . . Lower air supply nozzle

5...運送輥5. . . Transport roller

6...加熱室16. . . Heating chamber 1

7...加熱室27. . . Heating chamber 2

8...聚醯亞胺膜片之運送方向8. . . Polyimine film transport direction

第1圖為概略表示實施例1至3及比較例1至3之加熱裝置的圖。Fig. 1 is a view schematically showing heating devices of Examples 1 to 3 and Comparative Examples 1 to 3.

由於本案的圖為實施例及比較例之概略表示加熱裝置的圖,並非本案的代表圖。故本案無指定代表圖。The drawings in the present invention are diagrams showing the heating device in an outline of the embodiment and the comparative example, and are not representative of the present invention. Therefore, there is no designated representative map in this case.

Claims (5)

一種熱處理聚醯亞胺膜片,其特徵係:在機械運送方向的線膨脹係數之變化率成為25%的溫度為200℃以上之聚醯亞胺膜片,在較前述線膨脹係數之變化率成為25%之溫度高出100℃至150℃的溫度下實施熱處理而得,其中,對於任意2點,在50℃至300℃中,機械運送方向之線膨脹係數的差為15ppm/℃以下。A heat-treated polyimine film characterized in that the rate of change of the linear expansion coefficient in the direction of mechanical transport is 25%, and the rate of change of the polyimine film having a temperature of 200 ° C or more is higher than the linear expansion coefficient The heat treatment is carried out at a temperature of 25% higher than 100 ° C to 150 ° C, wherein the difference in linear expansion coefficient in the mechanical transport direction is 15 ppm/° C. or less at 50 ° C to 300 ° C for any two points. 如申請專利範圍第1項所述之熱處理聚醯亞胺膜片,其中,前述熱處理時間為超過0秒且在10秒以下。The heat-treated polyimide film according to claim 1, wherein the heat treatment time is more than 0 seconds and less than 10 seconds. 一種膜片輥,其特徵係:由寬500mm以上、長50m以上之申請專利範圍第1項或第2項所述之熱處理聚醯亞胺膜片所構成。A film roll characterized by comprising a heat-treated polyimine film according to item 1 or item 2 of the patent application scope of 500 mm or more in length and 50 m or more in length. 一種熱處理聚醯亞胺膜片之製造方法,其特徵係:具有下述步驟,該步驟係在機械運送方向之線膨脹係數的變化率成為25%的溫度為200℃以上之聚醯亞胺膜片,在較前述線膨脹係數變化率成為25%溫度高出100℃至150℃的溫度下實施熱處理者。A method for producing a heat-treated polyimine film, characterized in that it has a step of a polyimine film having a rate of change of linear expansion coefficient of 25% in a mechanical transport direction of 200 ° C or more The sheet is subjected to heat treatment at a temperature higher than a temperature at which the linear expansion coefficient change rate is 25% higher than 100 ° C to 150 ° C. 如申請專利範圍第4項所述之熱處理聚醯亞胺膜片之製造方法,其中,前述熱處理時間為超過0秒且在10秒以下。The method for producing a heat-treated polyimine film according to the invention of claim 4, wherein the heat treatment time is more than 0 seconds and not more than 10 seconds.
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JPH0881571A (en) * 1994-09-13 1996-03-26 Kanegafuchi Chem Ind Co Ltd Production of polymer film
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US20080314618A1 (en) * 2004-08-05 2008-12-25 Kaneka Corporation Solution, Component for Plating, Insulating Sheet, Laminate, and Printed Circuit Board

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JP4880911B2 (en) * 2004-03-15 2012-02-22 株式会社カネカ Dimensionally stable polyimide film and use thereof
JP2007022042A (en) * 2005-07-21 2007-02-01 Kaneka Corp Manufacturing method of polymer film and utilization of polymer film
JP2008222926A (en) * 2007-03-14 2008-09-25 Du Pont Toray Co Ltd Low thermally shrinkable highly adhesive polyimide film

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JPH0881571A (en) * 1994-09-13 1996-03-26 Kanegafuchi Chem Ind Co Ltd Production of polymer film
CN1395524A (en) * 2000-11-17 2003-02-05 钟渊化学工业株式会社 Polyimide film and method for production thereof and method for adjusting isotropy thereof
TW200602186A (en) * 2004-03-15 2006-01-16 Kaneka Corp Novel polyimide film and use thereof
US20080314618A1 (en) * 2004-08-05 2008-12-25 Kaneka Corporation Solution, Component for Plating, Insulating Sheet, Laminate, and Printed Circuit Board

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