TWI509035B - Hard coating with a dispersion composition, a hard coat coating composition, and a hard coat coating - Google Patents
Hard coating with a dispersion composition, a hard coat coating composition, and a hard coat coating Download PDFInfo
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本發明是有關一種硬塗(hard coat)用分散體組成物、硬塗用塗佈組成物及硬塗被覆物,更詳細而言,本發明是有關一種硬塗用分散體組成物、硬塗用塗佈組成物及硬塗被覆物,該等組成物能夠獲得一種塗膜,該塗膜在硬化後透明性及折射率高且霧度小,該硬塗被覆物係藉由該硬塗用塗佈組成物所得。The present invention relates to a dispersion composition for hard coat, a coating composition for hard coating, and a hard coat coating. More specifically, the present invention relates to a dispersion composition for hard coating, hard coating A coating composition capable of obtaining a coating film which has high transparency and a high refractive index and a low haze after curing, and the hard coating material is used for the hard coating The composition was obtained by coating.
源自無機物之材料,是在太陽眼鏡、光學材料、LED密封樹脂和液晶顯示器等之電子材料等領域中,作為硬塗用塗佈劑之主體材料使用。此時,前述源自無機物之材料,係在水性分散媒或非水性分散媒中以微小粒子之形式調製分散體來利用,而作為有助於提高塗膜硬度之物質來利用。The material derived from an inorganic material is used as a host material for a coating agent for hard coating in the fields of sunglasses, optical materials, LED sealing resins, and electronic materials such as liquid crystal displays. In this case, the inorganic material-derived material is used as a fine particle in an aqueous dispersion medium or a non-aqueous dispersion medium, and is used as a substance which contributes to improvement of the hardness of the coating film.
另一方面,以分散質之材料變更、粒子尺寸微小化或形狀控制作為目標,有難以使分散質安定分散化,而分散質在分散媒中會在短時間內發生凝集之問題。在製造分散體時,分散質凝集,不僅會造成生產性降低、加工特性降低、處理性降低及良率降低,亦會導致最終製品之製品特性、材料物性及品質降低。除此之外,亦已知在外觀上亦會發生下述不佳現象:透明性、光澤、著色力降低;顏色分離;及產生裂縫等。為了抑制如上所述的分散質凝集而 達成分散安定化,而使用分散劑。On the other hand, in order to change the material of the dispersoid, to miniaturize the particle size, or to control the shape, it is difficult to stably disperse the dispersoid, and the dispersoid is agglomerated in a short time in the dispersion medium. When the dispersion is produced, the dispersoid aggregates, which not only causes a decrease in productivity, a decrease in processing characteristics, a decrease in handleability, and a decrease in yield, but also causes deterioration in product characteristics, material properties, and quality of the final product. In addition to this, it is also known that the following undesirable phenomena occur in appearance: transparency, gloss, reduction in coloring power, color separation, and generation of cracks. In order to inhibit the agglutination agglutination as described above Dispersion stabilization is achieved and a dispersant is used.
已提案之低分子量的分散劑,具有羧基之有機化合物有例如:甲酸、乙酸、丙酸、丁酸、己酸、庚酸、辛酸、壬酸、癸酸、十一烷酸、月桂酸、肉豆蔻酸、硬脂酸、油酸、亞麻油酸、次亞麻油酸等碳數1~20之飽和、不飽和之羧酸類;羥基羧酸類;碳數6~34之脂環族、芳香族羧酸類等。A low molecular weight dispersant has been proposed, and an organic compound having a carboxyl group is, for example, formic acid, acetic acid, propionic acid, butyric acid, caproic acid, heptanoic acid, caprylic acid, capric acid, capric acid, undecanoic acid, lauric acid, meat. Saponic acid, stearic acid, oleic acid, linoleic acid, linoleic acid and other saturated and unsaturated carboxylic acids having 1 to 20 carbon atoms; hydroxycarboxylic acids; alicyclic and aromatic carboxylic acids having 6 to 34 carbon atoms Acids, etc.
烯基琥珀酸酐類有:辛烯基琥珀酸酐、十二烯基琥珀酸酐、十六烯基琥珀酸酐等。The alkenyl succinic anhydrides include octenyl succinic anhydride, dodecenyl succinic anhydride, hexadecenyl succinic anhydride, and the like.
具有硫醇基之有機化合物有例如:巰基乙醇、巰基-2-丙醇、1-巰基-2,3-丙二醇、3-巰基丙基三甲氧基矽烷、巰基琥珀酸、己硫醇、戊二硫醇、十二烷硫醇、十一烷硫醇、癸硫醇等烷硫醇。The organic compound having a thiol group is, for example, mercaptoethanol, mercapto-2-propanol, 1-mercapto-2,3-propanediol, 3-mercaptopropyltrimethoxydecane, mercaptosuccinic acid, hexyl mercaptan, pentane An alkanethiol such as a mercaptan, a dodecanethiol, an undecyl mercaptan or a decyl mercaptan.
磷系有機化合物有例如:三苯基膦、三丁基膦、三辛基膦等。The phosphorus-based organic compound is, for example, triphenylphosphine, tributylphosphine, trioctylphosphine or the like.
具有胺基之有機化合物有例如:丙胺、丁胺、己胺、庚胺、辛胺、2-乙基己胺、壬胺、癸胺、十二烷胺、十六烷胺、油胺等。The organic compound having an amine group is, for example, propylamine, butylamine, hexylamine, heptylamine, octylamine, 2-ethylhexylamine, decylamine, decylamine, dodecylamine, hexadecylamine, oleylamine or the like.
此外,高分子量的分散劑,亦有將高分子型分散劑轉用於本用途中之情形,該高分子型分散劑係主要開發作為顏料等之分散劑,該高分子型分散劑係具有羧基、胺基、羥基、酯鍵、醯胺鍵、芳香環、雜環等骨架,高分子量的分散劑已市售有:Byk Chemie公司製之DISPERBYK系列;EFKA Additives公司製Ciba EFKA系列;Lubrizol公司製 之Solsperse系列;楠本化成公司製之DISPARLON系列等。Further, a high molecular weight dispersant is also used in the case where a polymer type dispersant is mainly used as a dispersant for a pigment or the like, and the polymer type dispersant has a carboxyl group. Amino group, hydroxyl group, ester bond, guanamine bond, aromatic ring, heterocyclic ring, etc., high molecular weight dispersant are commercially available: DISPERBYK series manufactured by Byk Chemie; Ciba EFKA series manufactured by EFKA Additives; Lubrizol The Solsperse series; the DISPARLON series made by Nanben Chemical Company.
除此之外,亦已提案作為現有的界面活性劑之分散劑來利用,陰離子界面活性劑有例如:高級脂肪酸鹽、烷磺酸鹽、α-烯烴磺酸鹽、烷基苯磺酸鹽、磺基琥珀酸酯鹽、烷基硫酸酯鹽、烷基醚硫酸酯鹽、烷基磷酸酯鹽、烷基醚磷酸酯鹽、烷基醚羧酸鹽、α-磺基脂肪酸甲酯鹽、甲基牛磺酸鹽等。非離子界面活性劑有例如:甘油脂肪酸酯、聚甘油脂肪酸酯、蔗糖脂肪酸酯、山梨糖醇酐脂肪酸酯、聚氧乙烯山梨糖醇酐脂肪酸酯(polyoxyethylenesorbitan fatty acid ester)、聚氧乙烯烷基醚、聚氧乙烯烷基苯基醚、聚氧乙烯脂肪酸酯、脂肪酸烷醇醯胺、烷基葡萄糖苷等。兩性界面活性劑有例如:烷基甜菜鹼、脂肪醯胺基丙基甜菜鹼、烷胺氧化物等。陽離子界面活性劑有例如:烷基三甲基銨鹽、二烷基二甲基銨鹽、烷基二甲基苯甲基銨鹽、烷基吡啶鎓鹽等。除此之外,亦有:氟系界面活性劑和纖維素衍生物、多元羧酸鹽、聚苯乙烯磺酸鹽等高分子界面活性劑。In addition, it has also been proposed to be utilized as a dispersant for existing surfactants such as higher fatty acid salts, alkane sulfonates, α-olefin sulfonates, alkylbenzene sulfonates, Sulfosuccinate salt, alkyl sulfate salt, alkyl ether sulfate salt, alkyl phosphate salt, alkyl ether phosphate salt, alkyl ether carboxylate, α-sulfo fatty acid methyl ester salt, A Based on taurine and the like. Nonionic surfactants include, for example, glycerin fatty acid esters, polyglycerin fatty acid esters, sucrose fatty acid esters, sorbitan fatty acid esters, polyoxyethylenesorbitan fatty acid esters, poly Oxyethylene vinyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, fatty acid alkanolamine, alkyl glucoside, and the like. The amphoteric surfactant is, for example, an alkylbetaine, a fatty guanylpropylbetaine, an alkylamine oxide or the like. The cationic surfactant may, for example, be an alkyltrimethylammonium salt, a dialkyldimethylammonium salt, an alkyldimethylbenzylammonium salt or an alkylpyridinium salt. In addition, there are also fluorine-based surfactants and polymer surfactants such as cellulose derivatives, polycarboxylates, and polystyrene sulfonates.
為了使用上述之現有分散劑來抑制分散體凝集以獲得安定的分散體組成物,而正在進行研究,儘管正在進行分散媒、分散質之多樣化、分散質之粒子尺寸的微小化、形狀之多樣化等,但在硬化後之透明性、折射率、霧度等觀點上,已提案之分散劑仍無法充分滿足要求特性。In order to suppress the aggregation of the dispersion by using the above-mentioned conventional dispersant to obtain a stable dispersion composition, research is being conducted, although the dispersion medium, the dispersion of the dispersion, the miniaturization of the particle size of the dispersoid, and the variety of shapes are being carried out. However, in view of transparency, refractive index, haze, etc. after hardening, the proposed dispersant still cannot sufficiently satisfy the required characteristics.
例如:當分散媒為水時,係利用:依據分散劑之疏水性相互作用之界面吸附作用、由離子性基所產生之電性吸 附作用、和源自芳香環之π電子相互作用,進而在粒子間,係利用由形成電雙層所產生之粒子間之靜電排斥作用,以及由形成立體障壁所產生之分散安定化作用,並且,添加保護膠體劑和增稠劑作為安定化劑,此等均為有效方法,能夠採用能夠達成分散安定化及凝集抑制之多種方法。For example, when the dispersing medium is water, it utilizes: an interface adsorption according to the hydrophobic interaction of the dispersing agent, and an electric attraction generated by the ionic group. The interaction, and the π-electron interaction derived from the aromatic ring, and between the particles, the electrostatic repulsion between the particles generated by the formation of the electric double layer, and the dispersion stabilization caused by the formation of the three-dimensional barrier, and A protective colloidal agent and a thickener are added as stabilizers, and these are all effective methods, and various methods capable of achieving dispersion stabilization and aggregation inhibition can be employed.
另一方面,由於在非水性分散媒中,疏水性相互作用、由離子性基所產生之電性界面吸附作用、靜電排斥作用之效果極為有限,故分散劑對分散粒子之界面吸附,係大幅取決於分散質粒子與分散劑之特定部位間之酸鹼相互作用。換言之,實際上,選擇分散劑,會依分散質之表面特性來個別進行最適化,而分散劑之用途係處於極為受限之狀況下;並且,相對於分散劑之分散媒的親和性,也均必須一併配合所使用之分散媒來個別選擇最適合的分散劑。On the other hand, in the non-aqueous dispersion medium, the effect of hydrophobic interaction, electrical interface adsorption by ionic groups, and electrostatic repulsion is extremely limited, so the interface of the dispersant on the dispersed particles is greatly increased. It depends on the acid-base interaction between the dispersed particles and the specific part of the dispersant. In other words, in practice, the dispersant is selected to be individually optimized depending on the surface characteristics of the dispersoid, and the use of the dispersant is extremely limited; and, relative to the dispersant of the dispersant, Each of the dispersing agents must be individually selected in accordance with the dispersing medium used.
前述之各種離子性界面活性劑,作為水系中之分散劑極為有效,但在非水系分散媒中大多無法溶解,因而其適用範圍亦極為有限。The various ionic surfactants described above are extremely effective as dispersants in aqueous systems, but they are often insoluble in non-aqueous dispersion media, and thus their application range is extremely limited.
此外,當分散質粒子的大小為微米尺寸時,由於能夠經由採用藉由複數個吸附點來進行之多點吸附、和形成立體障壁之高密度且較厚的保護層,來設計分散系,故較佳選擇高分子量分散劑,但當分散質粒子的大小為奈米尺寸和次奈米(sub-nano)尺寸時,因分散質粒子的大小與分散劑分子的大小不同,因此藉由高分子量分散劑來設計分散系係有困難或有限。換言之,由於若使用分子的大小相對於分散質粒子的大小顯著較大的高分子量分散劑,則在分散 質粒子與分散劑之間、或分散劑之分子與分散劑之分子之間,會發生多點吸附、互相纏繞或橋接,而會促進分散質粒子凝集,故在分散安定化之觀點上,具有本質上的問題。Further, when the size of the dispersed particles is a micron size, since the dispersion can be designed by adopting a multi-point adsorption by a plurality of adsorption points and a high-density and thick protective layer forming a solid barrier, It is preferred to select a high molecular weight dispersant, but when the size of the dispersed particles is a nanometer size and a sub-nano size, the size of the dispersed particles differs from the size of the dispersant molecule, so that the molecular weight is high. Dispersants are difficult or limited to design a dispersion system. In other words, since a high molecular weight dispersant having a molecular size which is significantly larger than the size of the dispersed particles is used, it is dispersed. Between the particles and the dispersing agent, or between the molecules of the dispersing agent and the molecules of the dispersing agent, multi-point adsorption, intertwining or bridging occurs, which promotes aggregation of the dispersed particles, so that in terms of dispersion stability, Essential problem.
再且,為了以分散安定化作為目標,通常的方法係在分散質粒子與分散劑之間利用更強的相互作用來設計分散系,但除了分散媒之置換和極性變更、確保分散體組成物之機械及化學安定性、取出分散質粒子、成膜(高光澤、在低溫且短時間內之成膜性)以外,在去除分散劑時,作為要求性能,亦要求兼具從分散劑之界面脫離之易脫離性,該性能在最終製品之生產性提高、加工特性、品質安定化方面為重要因素。在此觀點上,使用現有的分散劑而得之硬塗用分散體組成物亦未充分滿足要求性能。Further, in order to achieve dispersion stabilization, the usual method is to design a dispersion system by using a stronger interaction between the dispersion particles and the dispersant, but in addition to the displacement and polarity change of the dispersion medium, the dispersion composition is ensured. In addition to mechanical and chemical stability, removal of dispersed particles, film formation (high gloss, film formation at low temperatures and in a short period of time), when removing a dispersant, it is required to have an interface from the dispersant as a required performance. This property is an important factor in the improvement of the productivity, processing characteristics, and quality stability of the final product. From this point of view, the hard coating dispersion composition obtained by using the existing dispersant does not sufficiently satisfy the required properties.
此外,使奈米尺寸的無機微粒(粒徑1~100 nm)微分散在樹脂中而成之複合材料,係稱為聚合物奈米複合材料,但奈米尺寸的粒子,由於容易凝集,且對樹脂之親和性低,故極難以使其均勻分散在樹脂中。在使奈米尺寸的粒子均勻分散在樹脂中時,利用水性分散媒係有困難或有限,通常,有效方法為:使用分散劑使奈米粒子均勻分散在非水性分散媒中而調製分散體,並使樹脂溶於此分散體中而混合;或將使樹脂溶於溶劑中而成之溶液狀態者,與上述分散體混合,並使其溶解及分散。In addition, a composite material in which nanometer-sized inorganic fine particles (particle diameters of 1 to 100 nm) are finely dispersed in a resin is referred to as a polymer nanocomposite, but nanoparticles having a nanometer size are easily aggregated, and The affinity for the resin is low, so it is extremely difficult to uniformly disperse it in the resin. When the nanoparticles having a nanometer size are uniformly dispersed in the resin, it is difficult or limited to use the aqueous dispersion medium. In general, an effective method is to uniformly disperse the nanoparticles in a non-aqueous dispersion medium using a dispersant to prepare a dispersion. The resin is dissolved in the dispersion and mixed; or the solution in which the resin is dissolved in a solvent is mixed with the above dispersion, and dissolved and dispersed.
此外,作為用以使金屬粒子、金屬氧化物、顏料、各種填料類能夠容易地再分散在分散媒和樹脂中之前處理,已知有下述技術:以表面修飾劑和表面保護劑來被覆分散 質粒子、或使表面修飾劑等含浸於分散質粒子中來利用之技術(專利文獻1、2);和以有機酸來進行表面修飾之技術(專利文獻3),但此等先前技術常受限於分散媒之種類和分散質之添加量,利用範圍極為有限,目前尚未發現能夠解決此問題之分散劑或表面修飾劑和表面保護劑。Further, as a treatment for allowing metal particles, metal oxides, pigments, various fillers to be easily redispersed in a dispersion medium and a resin, there is known a technique in which a surface modifier and a surface protective agent are coated and dispersed. a technique of using a particle or a surface modifying agent or the like in a dispersion particle (Patent Documents 1 and 2); and a technique of surface modification with an organic acid (Patent Document 3), but such prior art is often Limited to the type of dispersing medium and the amount of dispersing material added, the use range is extremely limited, and no dispersing agent or surface modifying agent and surface protecting agent capable of solving this problem have been found.
專利文獻1:日本國特開2007-217242號公報,請求項1Patent Document 1: Japanese Patent Laid-Open Publication No. 2007-217242, claim 1
專利文獻2:日本國特開2007-119617號公報,請求項1Patent Document 2: Japanese Patent Laid-Open Publication No. 2007-119617, claim 1
專利文獻3:日本國特開2009-191167號公報,請求項1Patent Document 3: Japanese Patent Laid-Open Publication No. 2009-191167, claim 1
本發明是鑒於習知技術所具有之如上所述的問題點而研創,目的在於提供一種硬塗用分散體組成物、硬塗用塗佈組成物及硬塗被覆物,該等組成物不受分散媒之種類和分散質之添加量所限制,均能夠獲得一種塗膜,該塗膜在硬化後透明性及折射率高且霧度小,該硬塗被覆物係藉由該硬塗用塗佈組成物所得。The present invention has been made in view of the above-described problems of the prior art, and an object of the present invention is to provide a dispersion composition for hard coating, a coating composition for hard coating, and a hard coat coating, which are not affected by the composition. A coating film capable of obtaining transparency and a high refractive index and having a small haze after curing is limited by the kind of the dispersing medium and the amount of the dispersing agent added, and the hard coating is coated by the hard coating. The composition of the cloth is obtained.
本發明之硬塗用分散體組成物的特徵在於含有:由無機物粒子所構成之分散質粒子、由下述式(1)所示之化合物所構成之分散劑、聚合性化合物、以及製膜助劑;
其中,式(1)之R為碳數1~24之烷基及/或烯基,且包括具有支鏈之碳數3~24之烷基及/或烯基;式(1)之AO表示碳數1~4之氧伸烷基;n為表示環氧烷之平均加成莫耳數且在1~30的範圍內的數值;式(1)之X為由碳原子、氫原子及/或氧原子所構成之連結基。Wherein R of the formula (1) is an alkyl group and/or an alkenyl group having 1 to 24 carbon atoms, and includes an alkyl group having a branched carbon number of 3 to 24 and/or an alkenyl group; AO of the formula (1) An oxygen alkyl group having 1 to 4 carbon atoms; n is a value indicating an average addition mole number of alkylene oxide and ranging from 1 to 30; X of the formula (1) is a carbon atom, a hydrogen atom and/or Or a linking group composed of oxygen atoms.
此處,前述分散劑中,前述式(1)之X以碳數1~15之伸烷基為佳。Here, in the dispersant, X of the above formula (1) is preferably an alkylene group having 1 to 15 carbon atoms.
此外,本發明之分散劑中,前述式(1)之X以下述式(2)所示之連結基為佳。Further, in the dispersant of the present invention, X of the above formula (1) is preferably a linking group represented by the following formula (2).
其中,式(2)之Y為從碳數1~15之伸烷基、伸乙烯基、伸苯基及含羧基之伸苯基中選出之任一者。Wherein Y of the formula (2) is any one selected from the group consisting of an alkyl group having 1 to 15 carbon atoms, a vinyl group, a phenyl group, and a phenyl group having a carboxyl group.
前述分散質粒子以無機物粒子為佳。此外,當要求高折射率時,無機物粒子以氧化鋯粒子為佳。The aforementioned dispersion particles are preferably inorganic particles. Further, when a high refractive index is required, the inorganic particles are preferably zirconia particles.
本發明之硬塗用塗佈組成物之特徵在於含有:上述任一種硬塗用分散體組成物、及溶劑。The coating composition for hard coating of the present invention is characterized by comprising: any of the above-described dispersion compositions for hard coating, and a solvent.
本發明之硬塗被覆物之特徵在於藉由下述方式來獲得:將上述硬塗用塗佈組成物塗佈於基材上,並使前述溶劑蒸發後,使其硬化。The hard coat coating of the present invention is characterized in that the coating composition for hard coating is applied onto a substrate, and the solvent is evaporated and then cured.
本發明之硬塗用分散體組成物中之分散質粒子亦即源自無機物之粒子能夠使用:鐵、鋁、鉻、鎳、鈷、鋅、鎢、銦、錫、鈀、鋯、鈦、銅、銀、金、鉑等;以及此等之合金;或此等之混合物。此時,為了將前述之金屬粒子從介質中安定地取出,亦可經保護劑所被覆,該保護劑為:烷酸類和脂肪酸類、羥基羧酸類、脂環族、芳香族羧酸類、烯基琥珀酸酐類、硫醇類、酚衍生物類、胺類、兩親媒性(amphiphilic)聚合物、高分子界面活性劑、低分子界面活性劑等。除此之外,亦有:高嶺土、黏土、滑石、雲母、膨土、白雲石、矽酸鈣、矽酸鎂、石棉、碳酸鈣、碳酸鎂、碳酸鋇、硫酸鈣、硫酸鋇、硫酸鋁、氫氧化鋁、氫氧化鐵、矽酸鋁、氧化鋯、氧化鎂、氧化鋁、氧化鈦、氧化鐵、氧化鋅、三氧化二銻、氧化銦、氧化銦錫、碳化矽、氮化矽、氮化硼、鈦酸鋇、矽藻土、碳黑、石墨、岩棉、玻璃棉、玻璃纖維、碳纖維、碳奈米纖維、碳奈米管(單壁奈米管、雙壁奈米管、多壁奈米管)等。在本發明中,藉由分散劑所分散之前述分散質粒子,可為結晶狀或非晶質狀。此外,在本發明中,藉由分散劑所分散之前述分散質粒子,可為等向性粒子或異向性粒子,亦可為纖維狀。The dispersed particles in the composition for hard coating of the present invention, that is, particles derived from inorganic substances can be used: iron, aluminum, chromium, nickel, cobalt, zinc, tungsten, indium, tin, palladium, zirconium, titanium, copper. , silver, gold, platinum, etc.; and such alloys; or mixtures of such. In this case, in order to stably remove the metal particles from the medium, they may be coated with a protective agent: an alkanoic acid and a fatty acid, a hydroxycarboxylic acid, an alicyclic, an aromatic carboxylic acid, or an alkenyl group. Succinic anhydrides, thiols, phenol derivatives, amines, amphiphilic polymers, polymeric surfactants, low molecular surfactants, and the like. In addition, there are: kaolin, clay, talc, mica, bentonite, dolomite, calcium silicate, magnesium silicate, asbestos, calcium carbonate, magnesium carbonate, barium carbonate, calcium sulfate, barium sulfate, aluminum sulfate, Aluminum hydroxide, iron hydroxide, aluminum citrate, zirconium oxide, magnesium oxide, aluminum oxide, titanium oxide, iron oxide, zinc oxide, antimony trioxide, indium oxide, indium tin oxide, antimony carbide, antimony nitride, nitrogen Boron, barium titanate, diatomaceous earth, carbon black, graphite, rock wool, glass wool, glass fiber, carbon fiber, carbon nanofiber, carbon nanotube (single-walled nanotube, double-walled nanotube, more Wall nanotubes) and so on. In the present invention, the dispersion particles dispersed by the dispersing agent may be in a crystalline form or an amorphous form. Further, in the present invention, the dispersed particles dispersed by the dispersing agent may be anisotropic particles or anisotropic particles, or may be fibrous.
在本發明中,成為被分散質之前述分散質粒子,能夠使用藉由習知方法來獲得之粒子。微粒之調製方法有下述2種方式:將粗大粒子進行機械磨碎、微細化之自上而下 (top-down)方式;及使數個單位粒子生成並經過該粒子凝集而成之叢集狀態來形成粒子之自下而上(bottom-up)方式,能夠較佳使用藉由任一方法所調製之粒子。此外,該等可為藉由濕式法、乾式法之任一方法所調製者。此外,在自下而上方式中,有物理方法及化學方法,可為藉由任一方法所調製者。在本發明中,分散劑可在將粗大粒子進行機械磨碎、微細化之自上而下方式之步驟中使用,亦可在使數個單位粒子生成並經過該粒子凝集而成之叢集狀態來形成粒子之自下而上方式之步驟中使用,或者亦能夠使用下述粒子:事先藉由前述方法來調製微粒後,為了將該分散質粒子從介質中安定地取出而以稱為表面修飾劑或表面保護劑之習知保護劑來被覆或含浸後取出之粒子。保護劑能夠以前述之習知分散劑來替代使用。In the present invention, the particles obtained by the conventional method can be used as the dispersed particles. There are two ways to prepare the particles: mechanically grinding and miniaturizing the coarse particles from top to bottom. (top-down) mode; and a bottom-up mode in which a plurality of unit particles are generated and agglomerated by the particles to form a particle, which can be preferably modulated by any method Particles. Further, these may be those prepared by either the wet method or the dry method. Further, in the bottom-up mode, there are physical methods and chemical methods, which can be modulated by either method. In the present invention, the dispersing agent may be used in a step of mechanically grinding and refining coarse particles in a top-down manner, or may be in a clustered state in which a plurality of unit particles are formed and agglomerated by the particles. It is used in the step of forming the bottom-up manner of the particles, or it is also possible to use particles in which the particles are prepared in advance by the aforementioned method, and the surface-modified agent is removed in order to stably remove the dispersed particles from the medium. Or a conventional protective agent for a surface protectant to coat or remove the particles after impregnation. The protective agent can be used in place of the aforementioned conventional dispersing agent.
為了更具體說明自下而上方式,而例示前述分散質粒子中之金屬奈米粒子之調製法。自下而上方式中,物理方法之代表例有:使塊狀金屬在惰性氣體中蒸發,並藉由與氣體之撞擊來使其冷凝,而生成奈米粒子之氣體中蒸發法。此外,化學方法有:在液相中在保護劑之存在下將金屬離子還原後,使所生成之0價金屬以奈米尺寸安定化之液相還原法;和金屬錯合物之熱分解法等。液相還原法能夠利用:化學還原法、電化學還原法、光還原法、或將化學還原法與光還原法組合之方法等。In order to more specifically explain the bottom-up method, a method of modulating the metal nanoparticles in the dispersion particles is exemplified. In the bottom-up mode, a representative example of the physical method is an evaporation method in which a bulk metal is evaporated in an inert gas and condensed by collision with a gas to form a nanoparticle. In addition, the chemical method includes: a liquid phase reduction method in which a metal ion is reduced in a liquid phase in the presence of a protective agent, and the generated zero-valent metal is stabilized in a nanometer size; and a thermal decomposition method of the metal complex Wait. The liquid phase reduction method can utilize a chemical reduction method, an electrochemical reduction method, a photoreduction method, or a method in which a chemical reduction method and a photoreduction method are combined.
此外,在本發明中,能夠較佳使用之分散質粒子,可如前所述,以自上而下方式、自下而上方式之任一手法來 獲得,該等可在水系、非水系、氣相中之任一環境中調製。再者,在使用此等分散質粒子時,可使用預先使分散質粒子分散在各種溶劑中而成者。Further, in the present invention, the particles can be preferably used to disperse the particles, as described above, in any of the top-down manners and the bottom-up manner. Obtained, these may be prepared in any of an aqueous system, a non-aqueous system, or a gas phase. Further, when such a dispersion of the particles is used, it is possible to use a dispersion of the dispersion particles in various solvents in advance.
在本發明中,當使用氧化鋯作為分散質粒子時,會提高塗膜之折射率,當將塗佈此氧化鋯而得之樹脂薄膜等用於例如附有背光源之平板顯示器時,能夠提高顯示器之亮度。In the present invention, when zirconia is used as the dispersion particle, the refractive index of the coating film is increased, and when a resin film obtained by coating the zirconia is used for, for example, a flat panel display with a backlight, it can be improved. The brightness of the display.
相對於本發明之硬塗用分散體組成物整體,分散質粒子之調配量以0.5~80重量%為佳,以30~70重量%較佳,以35~60重量%更佳。此外,分散質粒子之平均粒徑以在1~500nm之範圍內為佳,以在10~100nm之範圍內較佳。The blending amount of the dispersed particles is preferably from 0.5 to 80% by weight, more preferably from 30 to 70% by weight, even more preferably from 35 to 60% by weight, based on the total dispersion composition for hard coating of the present invention. Further, the average particle diameter of the dispersed particles is preferably in the range of 1 to 500 nm, and more preferably in the range of 10 to 100 nm.
2.關於分散劑之疏水基(R)2. About the hydrophobic group of the dispersant (R)
在本發明中,分散劑之疏水基(R),為碳數1~24之烷基及/或烯基,且包括具有支鏈之碳數3~24之烷基及/或烯基。相對於R整體,碳數3~24之具有支鏈之烷基及/或烯基的含量,以70重量%以上為佳。In the present invention, the hydrophobic group (R) of the dispersing agent is an alkyl group and/or an alkenyl group having 1 to 24 carbon atoms, and includes a branched alkyl group having 3 to 24 carbon atoms and/or an alkenyl group. The content of the branched alkyl group and/or alkenyl group having 3 to 24 carbon atoms is preferably 70% by weight or more based on the total amount of R.
能夠用於生成R之原料醇類,可為單一碳數之醇類、或不同碳數之醇類之混合物。此外,該原料醇類,可源自合成或源自天然,並且,其化學結構可為單一組成、或由複數種異構物所構成之混合物。能夠使用之原料醇類,能夠選擇習知的醇類,具體例為:源自合成之丁醇、異丁醇、戊醇及/或其異構物、己醇及/或其異構物、庚醇及/或其異構物、辛醇及/或其異構物、3,5,5-三甲基-1-己醇。除此之外,能夠較佳使用之高級醇之一例亦有:丙烯或丁烯;或 是經過自該等之混合物所衍生之高級烯烴並藉由羰氧化法(oxo process)所製造之異壬醇、異癸醇、異十一烷醇、異十二烷醇、異十三烷醇;Shell Chemicals公司製之NEODOL 23、25、45;SASOL公司製之SAFOL 23;Exxon Mobil公司製之EXXAL 7、EXXAL 8N、EXXAL 9、EXXAL 10、EXXAL 11及EXXAL 13。並且,能夠較佳使用之高級醇之一例亦有:源自天然之辛醇、癸醇、月桂醇(1-十二烷醇)、肉豆蔻醇(1-十四烷醇)、鯨蠟醇(1-十六烷醇)、硬脂醇(1-十八烷醇)、油醇(順9-十八烯-1-醇)等。此外,能夠較佳使用之高級醇之一例亦有:具有2-烷基-1-烷醇型之化學結構之格爾伯特醇(Guerbet Alcohol)類之單一組成、或其混合物等,除了2-乙基-1-己醇、2-丙基-1-己醇、2-丁基-1-己醇、2-乙基-1-庚醇、2-丙基-1-庚醇、2-乙基-1-辛醇、2-己基-1-癸醇、2-庚基-1-十一烷醇、2-辛基-1-十二烷醇、2-癸基-1-十四烷醇以外,亦有自分枝醇類所衍生之異硬脂醇等。此外,亦能夠調配2種以上的上述各種醇類來使用。其中,在本發明之分散劑中,如前所述,疏水基(R)係包括碳數3~24之分枝型之烷基及/或烯基。The raw material alcohol which can be used to form R can be a single carbon number alcohol or a mixture of alcohols having different carbon numbers. Further, the raw material alcohol may be derived from synthesis or derived from nature, and its chemical structure may be a single composition or a mixture of a plurality of isomers. As the raw material alcohol which can be used, a conventional alcohol can be selected, and specific examples are: synthetic butanol, isobutanol, pentanol and/or its isomer, hexanol and/or its isomer, Heptanol and/or its isomers, octanol and/or its isomers, 3,5,5-trimethyl-1-hexanol. In addition to this, one example of a higher alcohol which can be preferably used is propylene or butene; or Is isodecyl alcohol, isodecyl alcohol, isoundecyl alcohol, isododecyl alcohol, isotridecyl alcohol produced by a higher olefin derived from such a mixture and produced by an oxo process NEODOL 23, 25, 45 manufactured by Shell Chemicals; SAFOL 23 manufactured by SASOL; EXXAL 7, EXXAL 8N, EXXAL 9, EXXAL 10, EXXAL 11, and EXXAL 13 manufactured by Exxon Mobil. Further, one example of a higher alcohol which can be preferably used is derived from natural octanol, decyl alcohol, lauryl alcohol (1-dodecanol), myristyl alcohol (1-tetradecanol), and cetyl alcohol. (1-hexadecanol), stearyl alcohol (1-octadecyl alcohol), oleyl alcohol (cis-9-octadecen-1-ol), and the like. Further, an example of a higher alcohol which can be preferably used is a single composition of a Guerbet Alcohol having a chemical structure of a 2-alkyl-1-alkanol type, or a mixture thereof, etc., except 2 -ethyl-1-hexanol, 2-propyl-1-hexanol, 2-butyl-1-hexanol, 2-ethyl-1-heptanol, 2-propyl-1-heptanol, 2 -ethyl-1-octanol, 2-hexyl-1-nonanol, 2-heptyl-1-undecyl alcohol, 2-octyl-1-dodecanol, 2-mercapto-1--1- In addition to the tetraalkanol, isostearyl alcohol derived from a branched alcohol or the like is also available. Further, it is also possible to use two or more kinds of the above various alcohols for use. In the dispersant of the present invention, as described above, the hydrophobic group (R) includes a branched alkyl group and/or an alkenyl group having 3 to 24 carbon atoms.
再者,當疏水基(R)為氫或碳數為1~2之烴基時,若碳數超過25;以及即使疏水基(R)之碳數在3~24之範圍內,若直鏈型之烷基及/或烯基之含量超過30重量%,則均有時會無法使分散質在分散媒中安定分散、或是能夠使用之分散媒之選擇範圍受限、或在分散體之調製步驟中置換為不同種的分散媒或與不同種的分散媒混合。結果,分 散體之安定性會顯著降低而立刻產生沉積物、或經時安定性顯著降低而產生最終製品之附加價值降低、生產性降低、加工特性降低及品質劣化等問題。為了避免此等問題,並且在本發明中使分散劑之作用特別有效,疏水基(R)以碳數8~18之分枝型之烷基較佳。Further, when the hydrophobic group (R) is hydrogen or a hydrocarbon group having 1 to 2 carbon atoms, if the carbon number exceeds 25; and even if the carbon number of the hydrophobic group (R) is in the range of 3 to 24, the linear type When the content of the alkyl group and/or the alkenyl group exceeds 30% by weight, the dispersion may not be stably dispersed in the dispersion medium, or the range of the dispersion medium which can be used is limited, or the dispersion is prepared. In the step, it is replaced with a different kind of dispersion medium or mixed with a different kind of dispersion medium. Result, minute The stability of the dispersion is remarkably lowered, and deposits are immediately generated, or the stability over time is remarkably lowered to cause problems such as a decrease in the added value of the final product, a decrease in productivity, a decrease in processing characteristics, and deterioration in quality. In order to avoid such problems, and in the present invention, the action of the dispersing agent is particularly effective, and the hydrophobic group (R) is preferably a branched alkyl group having a carbon number of 8 to 18.
在本發明中,分散劑中較佳選擇之環氧烷種類,為在式(1)中,AO表示碳數1~4之氧伸烷基之環氧烷,具體而言,碳數2之環氧烷為環氧乙烷。碳數3之環氧烷為環氧丙烷。碳數4之環氧烷為四氫呋喃或環氧丁烷,以1,2-環氧丁烷或2,3-環氧丁烷為佳。在分散劑中,為了調整分散劑之分散媒親和性之目的,氧伸烷基鏈(-(AO)n-)之環氧烷可為單獨聚合鏈、或是2種以上之環氧烷之無規聚合鏈或嵌段聚合鏈,並且,亦可為其組合。式(1)之表示環氧烷之平均加成莫耳數之n,係在1~30之範圍內,以在3~20之範圍內為佳。In the present invention, the preferred class of alkylene oxide in the dispersant is in the formula (1), and AO represents an alkylene oxide having an alkylene group having 1 to 4 carbon atoms, specifically, a carbon number of 2 The alkylene oxide is ethylene oxide. The alkylene oxide having a carbon number of 3 is propylene oxide. The alkylene oxide having a carbon number of 4 is tetrahydrofuran or butylene oxide, preferably 1,2-butylene oxide or 2,3-butylene oxide. In the dispersing agent, the alkylene oxide (-(AO)n-) alkylene oxide may be a single polymeric chain or two or more alkylene oxides for the purpose of adjusting the dispersing agent affinity of the dispersing agent. A random polymeric chain or a block polymeric chain, and may also be a combination thereof. The formula (1) indicates that the average addition molar number of the alkylene oxide is n, which is in the range of 1 to 30, preferably in the range of 3 to 20.
連結基(X)能夠從由碳原子、氫原子、氧原子所構成之習知結構中選出,以由飽和烴基、不飽和烴基、醚基、羰基、酯基所構成為佳,且可具有脂環結構、芳香環結構,並且,可具有重覆單元。當連結基X中包含氮原子及/或硫原子及/或磷原子等時,由於具有會降低羧基對分散質之親和效果之作用,故不適合作為本發明中之分散劑之結構因素。The linking group (X) can be selected from a conventional structure composed of a carbon atom, a hydrogen atom, and an oxygen atom, and is preferably composed of a saturated hydrocarbon group, an unsaturated hydrocarbon group, an ether group, a carbonyl group, or an ester group, and may have a fat. The ring structure, the aromatic ring structure, and, may have a repeating unit. When the linking group X contains a nitrogen atom and/or a sulfur atom and/or a phosphorus atom or the like, since it has an effect of lowering the affinity of the carboxyl group for the dispersing substance, it is not suitable for the structural factor of the dispersing agent in the present invention.
此外,式(1)之X以碳數為1~15之伸烷基為佳,以碳數為1~8之伸烷基較佳。Further, X of the formula (1) is preferably an alkylene group having 1 to 15 carbon atoms, and preferably an alkylene group having 1 to 8 carbon atoms.
此外,式(1)之X以前述之式(2)所示之物質為佳。其中,式(2)中,Y為從碳數1~15之伸烷基、伸乙烯基、伸苯基及含羧基之伸苯基中選出之任一者。Further, X of the formula (1) is preferably a substance represented by the above formula (2). In the formula (2), Y is any one selected from the group consisting of an alkyl group having 1 to 15 carbon atoms, a vinyl group, a phenyl group, and a phenyl group having a carboxyl group.
在本發明中,以使用下述式(3)所述之分散劑更佳。In the present invention, it is more preferable to use a dispersing agent described in the following formula (3).
其中,在式(3)中,R以碳數8~18之分枝型之烷基為佳;n表示環氧烷之平均加成莫耳數,且以在3~20之範圍內為佳。將分散劑之組成限定在此範圍內,會擴大調製分散體時所能夠使用之分散媒之選擇範圍,且會提高對不同種的分散媒之混合、置換之適用性。這樣限定分散劑之組成範圍,即能夠更佳地對分散體之經時安定性產生作用,結果能夠達成附加價值提高、生產性提高、加工特性提高及品質安定化等。Wherein, in the formula (3), R is preferably a branched alkyl group having a carbon number of 8 to 18; n represents an average addition molar number of the alkylene oxide, and is preferably in the range of 3 to 20. . Limiting the composition of the dispersing agent to this range expands the range of selection of the dispersing medium that can be used in preparing the dispersion, and improves the suitability for mixing and replacing the dispersing media of different kinds. By limiting the composition range of the dispersant in this way, it is possible to more effectively contribute to the stability of the dispersion over time, and as a result, it is possible to achieve an increase in added value, improvement in productivity, improvement in processing characteristics, and stability in quality.
在本發明中,分散劑之調配量並無特別限定,相對於分散質粒子,為0.1~300重量%,以0.5~20重量%為佳,以1~15重量%較佳,以2~10重量%更佳。In the present invention, the amount of the dispersing agent is not particularly limited, and is 0.1 to 300% by weight, preferably 0.5 to 20% by weight, preferably 1 to 15% by weight, and preferably 2 to 10%, based on the dispersed particles. More weight %.
在本發明中,分散劑能夠藉由習知方法來製造。例如能夠以藉由習知方法來使環氧烷加成在醇類、胺類、硫醇 類而成之一般的非離子界面活性劑化合物作為原料,並藉由下述方法來製造:使用單鹵化低級羧酸或其鹽,在鹼存在下使其與環氧烷末端之羥基進行反應之方法;或使用酸酐,使其與環氧烷末端之羥基進行開環反應之方法,但並不限定於此等方法。In the present invention, the dispersant can be produced by a conventional method. For example, it is possible to add an alkylene oxide to an alcohol, an amine, a mercaptan by a conventional method. A general nonionic surfactant compound is used as a raw material and is produced by reacting a monohalogenated lower carboxylic acid or a salt thereof with a hydroxyl group at the terminal of an alkylene oxide in the presence of a base. A method of using a acid anhydride to carry out a ring-opening reaction with a hydroxyl group at the terminal of an alkylene oxide, but is not limited thereto.
此外,經由在前述範圍內特別限定疏水基之種類、環氧烷之種類及其加成形態、加成莫耳量、連結基等,來選定最適組成,而在能夠使更廣泛的種類的分散質分散、使分散質在更廣泛的種類的分散媒中分散安定化之觀點上,本發明之分散劑,產業上之利用價值會較習知分散劑更大。Further, by particularly limiting the type of the hydrophobic group, the type of the alkylene oxide, the addition form thereof, the amount of addition moles, the linking group, and the like within the above range, the optimum composition can be selected, and a wider variety of types can be dispersed. The dispersant of the present invention has an industrial use value greater than that of the conventional dispersant from the viewpoint of dispersing the mass and dispersing the dispersoid in a wider variety of dispersion media.
此外,本發明中所使用之分散劑,能夠以藉由習知精製法來降低所含之離子種類之含量之方式使用,該離子種類特別是:鹼金屬離子、鹼土金屬離子、重金屬離子、鹵素離子之各種離子。由於分散劑中之離子種類,會對分散體之分散安定性、耐蝕性、耐氧化性、分散塗膜之電特性(導電特性、絕緣特性)、經時安定性、耐熱性、低濕性、耐候性造成大幅影響,故雖上述離子之含量能夠適當決定,但仍宜在分散劑中未達10ppm。Further, the dispersing agent used in the present invention can be used in such a manner that the content of the ion species contained therein is reduced by a conventional purification method, in particular, an alkali metal ion, an alkaline earth metal ion, a heavy metal ion, and a halogen. Various ions of ions. Due to the type of ions in the dispersant, the dispersion stability, corrosion resistance, oxidation resistance, electrical properties (conductive properties, insulating properties) of the dispersion coating film, stability over time, heat resistance, low humidity, The weather resistance has a large influence, and although the content of the above ions can be appropriately determined, it is preferably less than 10 ppm in the dispersant.
此外,本發明之硬塗用分散體組成物,能夠使用習知的攪拌手段、均勻化手段、分散化手段來調製。能夠採用之分散機之一例可舉例如:2輥、3輥等輥磨機;球磨機、震動球磨機等球磨機;塗料搖動器(paint shaker);連續盤型珠磨機、連續環型珠磨機等珠磨機;混砂機;噴射磨機等。此外,亦能夠在超音波產生浴中進行分散處理。Further, the composition for hard coating dispersion of the present invention can be prepared by a conventional stirring means, a homogenizing means, or a dispersing means. Examples of the dispersing machine that can be used include, for example, a roll mill such as a 2-roll or a 3-roll mill; a ball mill such as a ball mill or a vibrating ball mill; a paint shaker; a continuous disc type bead mill, a continuous loop type bead mill, and the like. Bead mill; sand mixer; jet mill, etc. In addition, it is also possible to perform dispersion treatment in an ultrasonic generation bath.
8.聚合性化合物8. Polymeric compounds
在本發明中,能夠使用之聚合性化合物,只要具有在形成塗膜後能夠進行硬化反應之聚合性官能基,則並無特別限定,能夠較佳使用:含羧酸基之不飽和聚合性單體、含羧酸基之不飽和聚合性單體之烷基酯、乙烯性化合物、胺酯丙烯酸酯(urethane acrylate)、及環氧化合物。In the present invention, the polymerizable compound which can be used is not particularly limited as long as it has a polymerizable functional group capable of undergoing a curing reaction after forming a coating film, and a carboxylic acid group-containing unsaturated polymerizable single can be preferably used. An alkyl ester of a carboxylic acid group-containing unsaturated polymerizable monomer, an ethylenic compound, an urethane acrylate, and an epoxy compound.
含羧酸基之不飽和聚合性單體可舉例如:(甲基)丙烯酸、巴豆酸、馬來酸、及伊康酸等。Examples of the carboxylic acid group-containing unsaturated polymerizable monomer include (meth)acrylic acid, crotonic acid, maleic acid, and itaconic acid.
含羧酸基之不飽和聚合性單體之烷基酯可舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸己酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸異硬脂酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸三級丁基環己酯、(甲基)丙烯酸異冰片酯(isobornyl(metha)acrylate)、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸雙環[3.3.1]壬酯、(甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸苯甲酯、(甲基)丙烯酸烯丙酯、(甲基)丙烯酸二乙基胺基乙酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、甲氧基乙二醇(甲基)丙烯酸酯、甲氧基聚乙二醇(甲基)丙烯酸酯、乙氧基乙二醇(甲基)丙烯酸酯、乙氧基聚乙二醇(甲基)丙烯酸酯、丙氧基乙二醇(甲基)丙烯酸酯、丙氧基聚乙 二醇(甲基)丙烯酸酯、甲氧基丙二醇(甲基)丙烯酸酯、甲氧基聚丙二醇(甲基)丙烯酸酯、乙氧基丙二醇(甲基)丙烯酸酯、乙氧基聚丙二醇(甲基)丙烯酸酯、丙氧基丙二醇(甲基)丙烯酸酯及丙氧基聚丙二醇(甲基)丙烯酸酯等單(甲基)丙烯酸酯;乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯及三乙二醇二(甲基)丙烯酸酯等二(甲基)丙烯酸酯化合物;三羥甲基丙烷三(甲基)丙烯酸酯及甘油三(甲基)丙烯酸酯等三(甲基)丙烯酸酯化合物;季戊四醇四(甲基)丙烯酸酯等四(甲基)丙烯酸酯化合物;二季戊四醇六(甲基)丙烯酸酯及山梨糖醇六(甲基)丙烯酸酯等六(甲基)丙烯酸酯化合物等。再者,所謂(甲基)丙烯酸酯,係意指丙烯酸酯或甲基丙烯酸酯。The alkyl ester of the carboxylic acid group-containing unsaturated polymerizable monomer may, for example, be methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate or isopropyl (meth)acrylate. Ester, butyl (meth)acrylate, isobutyl (meth)acrylate, hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, octyl (meth)acrylate, (methyl) ) decyl acrylate, decyl (meth) acrylate, stearyl (meth) acrylate, isostearyl (meth) acrylate, lauryl (meth) acrylate, cyclohexyl (meth) acrylate, ( Terephthalic acid methyl acrylate, isobornyl (metha) acrylate, adamantyl (meth) acrylate, bicyclo [3.3.1] decyl (meth) acrylate , 2-methoxyethyl (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, benzyl (meth)acrylate, allyl (meth)acrylate, diethyl (meth)acrylate Aminoethyl ester, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, A Oxyethylene glycol (meth) acrylate, Methoxy polyethylene glycol (meth) acrylate, ethoxyethylene glycol (meth) acrylate, ethoxy polyethylene glycol (meth) acrylate, propoxy ethylene glycol (methyl Acrylate, propoxy polyethyl b Glycol (meth) acrylate, methoxy propylene glycol (meth) acrylate, methoxy polypropylene glycol (meth) acrylate, ethoxy propylene glycol (meth) acrylate, ethoxypolypropylene glycol (A) Mono) (meth) acrylate such as acrylate, propoxy propylene glycol (meth) acrylate and propoxy polypropylene glycol (meth) acrylate; ethylene glycol di(meth) acrylate, polyethylene a di(meth) acrylate compound such as an alcohol di(meth)acrylate, propylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate or triethylene glycol di(meth)acrylate; Tris(meth)acrylate compound such as methylolpropane tri(meth)acrylate and tris(meth)acrylate; tetrakis(meth)acrylate compound such as pentaerythritol tetra(meth)acrylate; dipentaerythritol A hexa(meth)acrylate compound such as hexa(meth)acrylate or sorbitol hexa(meth)acrylate. Further, the term "(meth)acrylate" means acrylate or methacrylate.
乙烯性化合物可舉例如:乙酸乙烯酯、丙酸乙烯酯、苯乙烯、α-甲基苯乙烯、乙烯基甲苯、丙烯腈、甲基丙烯腈、丁二烯、及異戊二烯。Examples of the ethylenic compound include vinyl acetate, vinyl propionate, styrene, α-methylstyrene, vinyltoluene, acrylonitrile, methacrylonitrile, butadiene, and isoprene.
胺酯丙烯酸酯係使多異氰酸酯與含羥基之(甲基)丙烯酸酯進行反應而得。The amine ester acrylate is obtained by reacting a polyisocyanate with a hydroxyl group-containing (meth) acrylate.
能夠用於胺酯丙烯酸酯之多異氰酸酯,無特別限定,可舉例如:甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、多苯基甲烷多異氰酸酯、苯二異氰酸酯、萘二異氰酸酯、二甲苯二異氰酸酯、四甲基二甲苯二異氰酸酯、六亞甲基二異氰酸酯、三甲基六亞甲基二異氰酸酯、離胺酸二異氰酸酯、離胺酸三異氰酸酯、二環己基甲烷二異氰酸酯、氫化 二甲苯二異氰酸酯、異佛酮二異氰酸酯、1,3-雙(異氰酸基甲基)環己烷、降冰片烯二異氰酸酯(norbornenediisocyanate)、及此等之改質體。The polyisocyanate which can be used for the amine ester acrylate is not particularly limited, and examples thereof include toluene diisocyanate, diphenylmethane diisocyanate, polyphenylmethane polyisocyanate, phenyl diisocyanate, naphthalene diisocyanate, and xylene diisocyanate. Tetramethyl xylene diisocyanate, hexamethylene diisocyanate, trimethyl hexamethylene diisocyanate, diazonic acid diisocyanate, leucine triisocyanate, dicyclohexylmethane diisocyanate, hydrogenation Xylene diisocyanate, isophorone diisocyanate, 1,3-bis(isocyanatomethyl)cyclohexane, norbornened diisocyanate, and the modified bodies thereof.
此外,亦能夠使用使多異氰酸酯與多元醇進行反應而成之異氰酸基末端胺酯預聚物,作為多異氰酸酯。這樣的多元醇,無特別限定,除了烷二醇、三羥甲基烷、甘油及季戊四醇等多元醇化合物以外,亦可舉例如:聚醚多元醇、聚酯多元醇、聚己內酯多元醇、聚烯烴多元醇、聚丁二烯多元醇、聚碳酸酯多元醇等。Further, an isocyanate terminal amine ester prepolymer obtained by reacting a polyisocyanate with a polyol can also be used as the polyisocyanate. The polyhydric alcohol is not particularly limited, and examples thereof include polyether polyols, polyester polyols, and polycaprolactone polyols, in addition to polyhydric alcohol compounds such as alkanediol, trimethylolane, glycerin, and pentaerythritol. , polyolefin polyol, polybutadiene polyol, polycarbonate polyol, and the like.
能夠用於胺酯丙烯酸酯之含羥基之(甲基)丙烯酸酯,為分子中具有1個以上的羥基之(甲基)丙烯酸酯系化合物。這樣的化合物可舉例如:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸4-羥基丁酯、磷酸2-丙烯醯氧基乙酯、鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯2-羥基丙酯、甘油二(甲基)丙烯酸酯、(甲基)丙烯酸2-羥基-3-丙烯醯氧基丙酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、己內酯改質(甲基)丙烯酸2-羥基乙酯、環己烷二甲醇改質單(甲基)丙烯酸酯等。The hydroxyl group-containing (meth) acrylate which can be used for the amine ester acrylate is a (meth) acrylate type compound having one or more hydroxyl groups in the molecule. Such a compound may, for example, be 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate or 4-hydroxybutyl (meth)acrylate. , 2-propenyloxyethyl phosphate, 2-(methyl) propylene methoxyethyl 2-hydroxypropyl phthalate, glycerol di(meth) acrylate, 2-hydroxyl (meth) acrylate 3-propenyloxypropyl ester, pentaerythritol tri(meth)acrylate, dipentaerythritol penta(meth)acrylate, caprolactone modified 2-hydroxyethyl (meth)acrylate, cyclohexanedimethanol Modified mono (meth) acrylate and the like.
環氧化合物,以在分子內具有2個以上的環氧基為佳,可舉例如:多環氧丙基醚、環氧丙基醚酯、多環氧丙酯、環氧丙基胺基環氧丙基醚、環氧丙基胺基環氧丙酯、環氧丙胺等。The epoxy compound preferably has two or more epoxy groups in the molecule, and examples thereof include polyepoxypropyl ether, epoxidized propyl ether ester, polyglycidyl ester, and glycidylamino ring. Oxypropyl propyl ether, glycidyl propyl glycidyl ester, glycidylamine, and the like.
多環氧丙基醚可舉例如:使雙酚A、雙酚F、雙酚S、四甲基雙酚A、二芳基雙酚A、氫醌、兒茶酚、間苯二酚、甲酚、四溴雙酚A、三羥基聯苯、二苯甲酮、雙間苯二酚、2,2-雙(4-羥基苯基)六氟丙酮、、四甲基雙酚F、參(羥基苯基)甲烷、聯二甲苯酚、酚酚醛及甲酚酚醛等多元醇化合物與表氯醇進行反應而得之芳香族多環氧丙基醚;使甘油、新戊二醇、乙二醇、丙二醇、丁二醇、己二醇、聚乙二醇及聚丙二醇等脂肪族多元醇與表氯醇進行反應而得之脂肪族多環氧丙基醚;環氧丙基六氫雙酚A、3’4’-環氧環己烷甲酸3,4-環氧環己基甲酯及1,3,5-參(2,3-環氧基丙基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮(1,3,5-tris(2,3-epoxypropyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione)等脂環族多環氧丙基醚等。Examples of the polyepoxypropyl ether include bisphenol A, bisphenol F, bisphenol S, tetramethyl bisphenol A, diaryl bisphenol A, hydroquinone, catechol, resorcin, and nail Phenol, tetrabromobisphenol A, trihydroxybiphenyl, benzophenone, bis resorcinol, 2,2-bis(4-hydroxyphenyl)hexafluoroacetone, tetramethylbisphenol F, ginseng Aromatic polyepoxypropyl ether obtained by reacting a polyol compound such as hydroxyphenyl)methane, bis-xylenol, phenol novolac, and cresol novolak with epichlorohydrin; and glycerin, neopentyl glycol, ethylene glycol An aliphatic polyepoxypropyl ether obtained by reacting an aliphatic polyol such as propylene glycol, butylene glycol, hexanediol, polyethylene glycol and polypropylene glycol with epichlorohydrin; and epoxypropyl hexahydrobisphenol A 3'4'-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester and 1,3,5-gin(2,3-epoxypropyl)-1,3,5-three -2,4,6-(1H,3H,5H)-trione (1,3,5-tris(2,3-epoxypropyl)-1,3,5-triazine-2,4,6-(1H, An alicyclic polyepoxypropyl ether such as 3H, 5H)-trione).
環氧丙基醚酯可舉例如:使對羥基苯甲酸及β-羥基萘甲酸等羥基羧酸與表氯醇進行反應而得之環氧丙基醚酯。The glycidyl ether ester may, for example, be a glycidyl ether ester obtained by reacting a hydroxycarboxylic acid such as p-hydroxybenzoic acid or β-hydroxynaphthoic acid with epichlorohydrin.
多環氧丙酯可舉例如:使鄰苯二甲酸、甲基鄰苯二甲酸、間苯二甲酸、四氫鄰苯二甲酸、內亞甲基四氫鄰苯二甲酸(endo-methylenetetrahydroxyphthalic acid)、內亞甲基六氫鄰苯二甲酸、偏苯三甲酸及聚合脂肪酸等多元羧酸與表氯醇進行反應而得之多環氧丙酯。The polyglycidyl ester may, for example, be phthalic acid, methyl phthalic acid, isophthalic acid, tetrahydrophthalic acid or endo-methylenetetrahydroxyphthalic acid. a polyglycidyl ester obtained by reacting a polycarboxylic acid such as endomethylene hexahydrophthalic acid, trimellitic acid, and a polymerized fatty acid with epichlorohydrin.
環氧丙基胺基環氧丙基醚可舉例如:使胺基苯酚、胺基烷基苯酚與表氯醇進行反應而得之環氧丙基胺基環氧丙基醚。The glycidylamino epoxidized propyl ether may, for example, be a glycidylamino epoxypropyl ether obtained by reacting an amino phenol or an aminoalkyl phenol with epichlorohydrin.
環氧丙基胺基環氧丙酯可舉例如:使胺基苯甲酸與表 氯醇進行反應而得之環氧丙基胺基環氧丙酯。The epoxypropylaminoglycidyl propyl ester may, for example, be an aminobenzoic acid with a watch The propyl propyl glycidyl ester obtained by the reaction of chlorohydrin.
環氧丙胺可舉例如:使苯胺、甲苯胺、三溴苯胺、苯二甲胺、二胺基環己烷、雙(胺基甲基)環己烷、4,4’-二胺基二苯基甲烷及4,4’-二胺基二苯基碸(4,4’-diaminodiphenylsulfone)與表氯醇進行反應而得之環氧丙胺。Examples of the glycidylamine include aniline, toluidine, tribromoaniline, xylylenediamine, diaminocyclohexane, bis(aminomethyl)cyclohexane, and 4,4'-diaminodiphenyl. A reaction of methane and 4,4'-diaminodiphenylsulfone with epichlorohydrin to obtain a glycidylamine.
本發明之硬塗用分散體組成物,能夠藉由習知聚合反應來進行聚合,習知聚合反應有:光聚合反應、和熱聚合反應等。此時,能夠使用習知聚合起始劑進行聚合,習知聚合起始劑有:光聚合起始劑、和熱聚合起始劑等。The composition for hard coating dispersion of the present invention can be polymerized by a conventional polymerization reaction, and conventional polymerization reactions include photopolymerization, thermal polymerization, and the like. At this time, polymerization can be carried out using a conventional polymerization initiator, which is a photopolymerization initiator, a thermal polymerization initiator, and the like.
光聚合起始劑可舉例如:二苯甲酮系聚合起始劑、苯乙酮系聚合起始劑、蒽醌光聚合起始劑等。The photopolymerization initiator may, for example, be a benzophenone polymerization initiator, an acetophenone polymerization initiator, a calender polymerization initiator or the like.
熱聚合起始劑,除了偶氮系聚合起始劑、取代乙烷系聚合起始劑以外,亦可舉例如由過氧化物系起始劑與還原劑組合而成之氧化還原系聚合起始劑,該過氧化物系起始劑有過硫酸鹽及過氧化物等,該還原劑有亞硫酸鹽、亞硫酸氫鹽及金屬鹽等。相對於聚合性化合物100重量份,聚合起始劑之使用量通常宜為0.005~10重量份。The thermal polymerization initiator may be, in addition to an azo polymerization initiator or a substituted ethane polymerization initiator, a redox polymerization starting from a combination of a peroxide initiator and a reducing agent. The peroxide-based initiator includes a persulfate, a peroxide, etc., and the reducing agent includes a sulfite, a hydrogensulfite, a metal salt, and the like. The polymerization initiator is usually used in an amount of from 0.005 to 10 parts by weight based on 100 parts by weight of the polymerizable compound.
此外,當使用環氧化合物作為聚合性化合物時,可使用習知硬化劑。這樣的硬化劑可舉例如:六氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、三烷基四氫鄰苯二甲酸酐、氫化甲基納迪克酸酐(hydrogenated methylnadic anhydride)等脂肪族酸酐。Further, when an epoxy compound is used as the polymerizable compound, a conventional hardener can be used. Examples of such a curing agent include fats such as hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, trialkyltetrahydrophthalic anhydride, and hydrogenated methylnadic anhydride. Group anhydride.
此外,聚合方法能夠使用乳化聚合等習知方法。Further, the polymerization method can use a conventional method such as emulsion polymerization.
聚合溫度係依前述聚合起始劑之種類來調整,以例如20℃~100℃為佳。The polymerization temperature is adjusted depending on the kind of the polymerization initiator, and is preferably, for example, 20 ° C to 100 ° C.
在本發明中,從硬度提高而更能夠防止損傷之觀點來看,上述聚合性化合物中,以1分子中具有3個以上的聚合性官能基之聚合性化合物為佳。In the present invention, it is preferable that the polymerizable compound has a polymerizable compound having three or more polymerizable functional groups in one molecule from the viewpoint of improving hardness and preventing damage.
並且,將此1分子中具有3個以上的聚合性官能基之聚合性化合物、與前述之作為分散質粒子之氧化鋯併用,而獲得硬塗用分散體組成物,該硬塗用分散體組成物即能夠提供具有更高的折射率之塗膜,而能夠在各種領域中利用。In addition, a polymerizable compound having three or more polymerizable functional groups in one molecule is used in combination with zirconia as a dispersion particle as described above to obtain a dispersion composition for hard coating, which is composed of a dispersion for hard coating. The article can provide a coating film having a higher refractive index and can be utilized in various fields.
相對於本發明之硬塗用分散體組成物整體,聚合性化合物之調配量以1~80重量%為佳,以5~30重量%較佳。The blending amount of the polymerizable compound is preferably from 1 to 80% by weight, preferably from 5 to 30% by weight, based on the total of the hard coating dispersion composition of the present invention.
9.製膜助劑9. Filming aids
本發明中所使用之製膜助劑,為在1大氣壓下沸點是100~300℃的化合物。這樣的化合物可舉例如:正丁醇(117℃)及3-甲氧基-3-甲基-1-丁醇(174℃)等醇類化合物;丁酸乙酯(121℃)、乙酸辛酯(211℃)、二乙二醇單丁基醚乙酸酯(247℃)及丙二醇單甲基醚乙酸酯(145℃)等酯類化合物;二乙二醇單丁基醚(230℃)及丙二醇單甲基醚(120℃)等醚類化合物;甲基異丁基酮(116℃)及二丁基酮(186℃)等酮類化合物。再者,括號內係表示各化合物在1大氣壓下之沸點。The film forming aid used in the present invention is a compound having a boiling point of 100 to 300 ° C at 1 atm. Such a compound may, for example, be an alcohol compound such as n-butanol (117 ° C) or 3-methoxy-3-methyl-1-butanol (174 ° C); ethyl butyrate (121 ° C), octyl acetate Ester (211 ° C), diethylene glycol monobutyl ether acetate (247 ° C) and propylene glycol monomethyl ether acetate (145 ° C) and other ester compounds; diethylene glycol monobutyl ether (230 ° C And an ether compound such as propylene glycol monomethyl ether (120 ° C); a ketone compound such as methyl isobutyl ketone (116 ° C) and dibutyl ketone (186 ° C). Further, the parentheses indicate the boiling points of the respective compounds at 1 atm.
此等中,因能夠對PET(poly(ethylene terephthalate),聚對苯二甲酸乙二酯)、玻璃等基材顯現較高的濕潤性,且能夠提高分散質粒子相對於硬塗用分散體組成物整體之調 配量,因此以在1大氣壓下沸點是100~300℃的醇類化合物為佳,以3-甲氧基-3-甲基丁醇較佳。In this case, it is possible to exhibit high wettability to a substrate such as PET (poly(ethylene terephthalate), polyethylene terephthalate) or glass, and it is possible to increase the composition of the dispersed particles relative to the dispersion for hard coating. Overall adjustment The amount is preferably an alcohol compound having a boiling point of 100 to 300 ° C at 1 atm, and preferably 3-methoxy-3-methylbutanol.
相對於本發明之硬塗用分散體組成物整體,製膜助劑之調配量以5~80重量%為佳。以20~70重量%較佳,以30~55重量%更佳。The amount of the film-forming auxiliary agent is preferably from 5 to 80% by weight based on the total of the hard coating dispersion composition of the present invention. It is preferably 20 to 70% by weight, more preferably 30 to 55% by weight.
10.任意成分10. Optional ingredients
在本發明之硬塗用分散體組成物或硬塗用塗佈組成物中,除了上述各成分以外,亦能夠無特別限制地使用:各種樹脂類、寡聚物類、單體類,該等一般係利用在塗料用或黏著用、成型用。具體而言,可添加:丙烯酸系樹脂、聚酯樹脂、醇酸(alkyd)樹脂、胺酯樹脂、矽氧樹脂、氟樹脂、環氧樹脂、聚碳酸酯樹脂、聚氯乙烯樹脂、聚乙烯醇等。此外,亦可添加在1大氣壓下沸點未達100℃的有機溶劑。In addition to the above components, the hard coating dispersion composition or the hard coating composition can be used without any particular limitation: various resins, oligomers, monomers, and the like. It is generally used for coatings, adhesives, and moldings. Specifically, acrylic resin, polyester resin, alkyd resin, amine ester resin, oxime resin, fluororesin, epoxy resin, polycarbonate resin, polyvinyl chloride resin, polyvinyl alcohol may be added. Wait. Further, an organic solvent having a boiling point of less than 100 ° C at 1 atm may be added.
11.使用方法11. How to use
經由於基材上塗佈本發明之硬塗用塗佈組成物,並使溶劑蒸發後,使其硬化,即能夠獲得本發明之硬塗被覆物。作為塗刷的對象之基材可舉例如:玻璃、聚對苯二甲酸乙二酯(PET)等之樹脂薄膜、玻璃複合材料、陶瓷、金屬、鋼板等。此外,塗刷方法可舉例如:旋轉塗佈、棒塗佈、噴霧、網版、凹版(gravure)、膠版(offset)、凸版、凹雕(intaglio)、噴墨等,但不限定於此等,能夠使用一般所使用之裝置、器具等來進行。此外,在使塗刷而得之膜硬化時,能夠使用熱、紫外線、輻射等習知手段。The hard coat coating of the present invention can be obtained by applying the coating composition for hard coating of the present invention to a substrate and evaporating the solvent to cure it. Examples of the substrate to be coated include a resin film such as glass or polyethylene terephthalate (PET), a glass composite material, ceramics, a metal, and a steel sheet. Further, the brushing method may, for example, be a spin coating, a bar coating, a spray, a screen, a gravure, an offset, a relief, an intaglio, an inkjet, or the like, but is not limited thereto. It can be carried out using a device, an appliance, or the like which is generally used. Further, when the film obtained by curing is cured, conventional means such as heat, ultraviolet rays, and radiation can be used.
若使用本發明之硬塗用分散體組成物及硬塗用塗佈組成物,則能夠獲得一種塗膜,該塗膜在硬化後透明性及折射率高且霧度小。因此,藉由此硬塗用塗佈組成物所得之硬塗被覆物,會不容易損傷,而外觀優異。When the coating composition for hard coating of the present invention and the coating composition for hard coating are used, it is possible to obtain a coating film which has high transparency and refractive index after curing, and has a low haze. Therefore, the hard coat coating obtained by coating the composition by hard coating is less likely to be damaged and has an excellent appearance.
以下說明本發明之實施例及比較例。再者,在下述說明中,表示調配量之「份」係表示「重量份」,「%」係表示「重量%」。當然,本發明並不受下述實施例所限定,能夠在不脫離本發明之技術範圍之範圍內予以適當變更或修正。Hereinafter, examples and comparative examples of the present invention will be described. In the following description, "parts" indicating the amount of blending means "parts by weight", and "%" means "weight%". The present invention is not limited to the following embodiments, and may be appropriately modified or modified without departing from the scope of the invention.
在甲苯溶劑中,將640g(1mol)的分枝C11~14烷醇(製品名:EXXAL 13,Exxon Mobil公司製)環氧乙烷10mol加成物、及152g(1.3mol)的氯乙酸鈉置入反應器中,並攪拌成為均勻。然後,在反應系統之溫度為60℃之條件下添加52g的氫氧化鈉。然後,使反應系統之溫度升溫至80℃後,使其熟成3小時。熟成後,在反應系統為50℃之條件下滴入117g(1.2mol)的98%硫酸,藉此獲得白色懸浮溶液。然後,以蒸餾水來將此白色懸浮溶液洗淨,並將溶劑減壓餾除,藉此獲得分散劑A(R:分枝C11~14烷基,AO:環氧乙烷,n:10,X:O,Y:CH2 )。In a toluene solvent, 640 g (1 mol) of a branched C11-14 alkanol (product name: EXXAL 13, manufactured by Exxon Mobil Co., Ltd.) ethylene oxide 10 mol adduct, and 152 g (1.3 mol) of sodium chloroacetate were placed. Into the reactor and stir to become homogeneous. Then, 52 g of sodium hydroxide was added under the conditions of a reaction system temperature of 60 °C. Then, the temperature of the reaction system was raised to 80 ° C, and then aged for 3 hours. After the ripening, 117 g (1.2 mol) of 98% sulfuric acid was added dropwise at 50 ° C in the reaction system, whereby a white suspension solution was obtained. Then, the white suspension solution was washed with distilled water, and the solvent was distilled off under reduced pressure to obtain a dispersant A (R: branched C11-14 alkyl group, AO: ethylene oxide, n: 10, X :O, Y: CH 2 ).
除了在製造例1中,以598g(1mol)的異癸醇環氧乙烷 10mol加成物,來取代分枝C11~14烷醇環氧乙烷10mol加成物以外,其餘以與製造例1同樣的方法來進行,而獲得分散劑B(R:異癸基,AO:環氧乙烷,n:10,X:O,Y:CH2 )。In addition to Production Example 1, 598 g (1 mol) of isodecyl alcohol ethylene oxide 10 mol addition product was substituted for the branched C11-14 alkanol ethylene oxide 10 mol addition product, and the same as in Production Example 1. The same method was carried out to obtain a dispersant B (R: isodecyl group, AO: ethylene oxide, n: 10, X: O, Y: CH 2 ).
除了在製造例1中,以420g(1mol)的分枝C11~14烷醇環氧乙烷5mol加成物,來取代分枝C11~14烷醇環氧乙烷10mol加成物以外,其餘以與製造例1同樣的方法來進行,而獲得分散劑C(R:分枝C11~14烷基,AO:環氧乙烷,n:5,X:O,Y:CH2 )。Except that in Production Example 1, 420 g (1 mol) of a branched C11-14 alkanol ethylene oxide 5 mol adduct was substituted for the branched C11-14 alkanol ethylene oxide 10 mol adduct, except The same procedure as in Production Example 1 was carried out to obtain a dispersant C (R: branched C11-14 alkyl group, AO: ethylene oxide, n: 5, X: O, Y: CH 2 ).
在120℃使640g(1mol)的分枝C11~14烷醇環氧乙烷10mol加成物及100g(1mol)的琥珀酸酐進行反應2小時,而獲得分散劑D(R:分枝C11~14烷基,AO:環氧乙烷,n:10,X:O,Y:COCH2 CH2 )。640 g (1 mol) of a branched C11-14 alkanol ethylene oxide 10 mol adduct and 100 g (1 mol) of succinic anhydride were reacted at 120 ° C for 2 hours to obtain a dispersant D (R: branch C11-14) Alkyl, AO: ethylene oxide, n: 10, X: O, Y: COCH 2 CH 2 ).
除了在製造例1中,以570g(1mol)的2-乙基己醇環氧乙烷10mol加成物,來取代分枝C11~14烷醇環氧乙烷10mol加成物以外,其餘以與製造例1同樣的方法來進行,而獲得分散劑E(R:2-乙基己基,AO:環氧乙烷,n:10,X:O,Y:CH2 )。In addition to the addition of 570 g (1 mol) of 2-ethylhexanol ethylene oxide 10 mol of the addition product, in place of the branched C11-14 alkanol ethylene oxide 10 mol adduct, in the production example 1, Production Example 1 was carried out in the same manner to obtain a dispersant E (R: 2-ethylhexyl group, AO: ethylene oxide, n: 10, X: O, Y: CH 2 ).
除了在製造例1中,以472g(1mol)的甲醇環氧乙烷10mol加成物,來取代分枝C11~14烷醇環氧乙烷10mol 加成物以外,其餘以與製造例1同樣的方法來進行,而獲得分散劑a(R:甲基,AO:環氧乙烷,n:10,X:O,Y:CH2 )。In the same manner as in Production Example 1, except that 10 mol of an adduct of 472 g (1 mol) of methanol ethylene oxide was used instead of the branched C11-14 alkyl alcohol oxide 10 mol of the adduct in Production Example 1. The method was carried out to obtain a dispersant a (R: methyl group, AO: ethylene oxide, n: 10, X: O, Y: CH 2 ).
添加504 g(1 mol)的六亞甲基二異氰酸酯(HMDI)之三聚物、894 g(3 mol)的季戊四醇三丙烯酸酯(商品名:PET-3,第一工業製藥公司製)、及0.8 g的氫醌單甲基醚,並在70℃~80℃使該等進行反應,直到殘留異氰酸酯濃度成為0.1重量%以下為止,而獲得胺酯丙烯酸酯A。504 g (1 mol) of a trimer of hexamethylene diisocyanate (HMDI), 894 g (3 mol) of pentaerythritol triacrylate (trade name: PET-3, manufactured by Dai-Il Pharmaceutical Co., Ltd.), and 0.8 g of hydroquinone monomethyl ether was reacted at 70 ° C to 80 ° C until the residual isocyanate concentration became 0.1% by weight or less to obtain the amine ester acrylate A.
在100份的市售的氧化鋯分散體(堺化學公司製之商品名SZR-M,初級粒徑3 nm,含有30重量%的氧化鋯之甲醇分散體)中,添加1.5份的製造例1中所記載之分散劑A、11份的二季戊四醇六丙烯酸酯(商品名:KAYARAD DPHA,日本化藥公司製)、及21份的3-甲氧基-3-甲基丁醇並混合後,使用旋轉蒸發器將甲醇減壓去除,而獲得含有氧化鋯之硬塗用分散體。1.5 parts of the production example 1 was added to 100 parts of a commercially available zirconia dispersion (trade name: SZR-M, manufactured by Seiko Chemical Co., Ltd., a primary dispersion of 3 nm, and a methanol dispersion containing 30% by weight of zirconia) Dispersant A and 11 parts of dipentaerythritol hexaacrylate (trade name: KAYARAD DPHA, manufactured by Nippon Kayaku Co., Ltd.) and 21 parts of 3-methoxy-3-methylbutanol are mixed and mixed. The methanol was removed under reduced pressure using a rotary evaporator to obtain a hard coating dispersion containing zirconia.
除了將分散劑A變更為0.6份,將3-甲氧基-3-甲基丁醇變更為42份以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A dispersion for hard coating containing zirconia was obtained in the same manner as in Example 1 except that the dispersant A was changed to 0.6 parts and the 3-methoxy-3-methylbutanol was changed to 42 parts.
除了將二季戊四醇六丙烯酸酯變更為28.5份,將3-甲氧基-3-甲基丁醇變更為30份以外,其餘與實施例1同 樣進行,而獲得含有氧化鋯之硬塗用分散體。The same as Example 1 except that the dipentaerythritol hexaacrylate was changed to 28.5 parts and the 3-methoxy-3-methylbutanol was changed to 30 parts. The sample was carried out to obtain a dispersion for hard coating containing zirconia.
除了將二季戊四醇六丙烯酸酯變更為18.5份,將3-甲氧基-3-甲基丁醇變更為25份以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A hard coating dispersion containing zirconia was obtained in the same manner as in Example 1 except that the dipentaerythritol hexaacrylate was changed to 18.5 parts and the 3-methoxy-3-methylbutanol was changed to 25 parts. .
除了使用11份的季戊四醇三丙烯酸酯(商品名:PET-3,第一工業製藥公司製),來取代11份的二季戊四醇六丙烯酸酯以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。Except that 11 parts of pentaerythritol triacrylate (trade name: PET-3, manufactured by Dai-Il Pharmaceutical Co., Ltd.) was used instead of 11 parts of dipentaerythritol hexaacrylate, the same procedure as in Example 1 was carried out to obtain zirconia. Hard coating dispersion.
除了使用11份的三羥甲基丙烷三甲基丙烯酸酯(商品名:EM311,長興化學工業公司製),來取代11份的二季戊四醇六丙烯酸酯以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。The same procedure as in Example 1 was carried out except that 11 parts of trimethylolpropane trimethacrylate (trade name: EM311, manufactured by Changxing Chemical Industry Co., Ltd.) was used instead of 11 parts of dipentaerythritol hexaacrylate. A dispersion for hard coating containing zirconia.
除了使用11份的三羥甲基丙烷三甲基丙烯酸酯(商品名:EM231,長興化學工業公司製),來取代11份的二季戊四醇六丙烯酸酯以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。The same procedure as in Example 1 was carried out except that 11 parts of trimethylolpropane trimethacrylate (trade name: EM231, manufactured by Changxing Chemical Industry Co., Ltd.) was used instead of 11 parts of dipentaerythritol hexaacrylate. A dispersion for hard coating containing zirconia.
除了使用11份的製造例7中所合成之胺酯丙烯酸酯A,來取代11份的二季戊四醇六丙烯酸酯以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A hard coat dispersion containing zirconia was obtained in the same manner as in Example 1 except that 11 parts of the amine ester acrylate A synthesized in Production Example 7 was used instead of 11 parts of dipentaerythritol hexaacrylate.
除了使用1.5份的製造例2中所記載之分散劑B,來取代1.5份的分散劑A以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A dispersion for hard coating containing zirconia was obtained in the same manner as in Example 1 except that 1.5 parts of Dispersant B described in Production Example 2 was used instead of 1.5 parts of Dispersant A.
除了使用1.5份的製造例3中所記載之分散劑C,來取代1.5份的分散劑A以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A dispersion for hard coating containing zirconia was obtained in the same manner as in Example 1 except that 1.5 parts of the dispersant C described in Production Example 3 was used instead of 1.5 parts of the dispersant A.
除了使用1.5份的製造例4中所記載之分散劑D,來取代1.5份的分散劑A以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A dispersion for hard coating containing zirconia was obtained in the same manner as in Example 1 except that 1.5 parts of the dispersant D described in Production Example 4 was used instead of 1.5 parts of the dispersant A.
除了使用1.5份的製造例5中所記載之分散劑E,來取代1.5份的分散劑A以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A dispersion for hard coating containing zirconia was obtained in the same manner as in Example 1 except that 1.5 parts of the dispersant E described in Production Example 5 was used instead of 1.5 parts of the dispersant A.
除了使用21份的萜品醇(terpineol),來取代21份的3-甲氧基-3-甲基丁醇以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A hard coating dispersion containing zirconia was obtained in the same manner as in Example 1 except that 21 parts of terpineol was used instead of 21 parts of 3-methoxy-3-methylbutanol. .
除了使用10份的3-甲氧基-3-甲基丁醇及11份的二乙二醇單丁基醚乙酸酯,來取代21份的3-甲氧基-3-甲基丁醇以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之 硬塗用分散體。In place of 21 parts of 3-methoxy-3-methylbutanol, except 10 parts of 3-methoxy-3-methylbutanol and 11 parts of diethylene glycol monobutyl ether acetate The same procedure as in Example 1 was carried out except that zirconia was obtained. Hard coating dispersion.
除了使用21份的1-丁醇,來取代21份的3-甲氧基-3-甲基丁醇以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A hard coating dispersion containing zirconia was obtained in the same manner as in Example 1 except that 21 parts of 1-butanol was used instead of 21 parts of 3-methoxy-3-methylbutanol.
除了使用1.5份的對苯二甲酸(nacalai tesque公司製),來取代1.5份的分散劑A以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A hard coat dispersion containing zirconia was obtained in the same manner as in Example 1 except that 1.5 parts of terephthalic acid (manufactured by Nacalai Tesque Co., Ltd.) was used instead of 1.5 parts of Dispersant A.
除了使用1.5份的3-甲基丙烯醯氧基丙基三甲氧基矽烷(東京化成工業公司製),來取代1.5份的分散劑A以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。In the same manner as in Example 1, except that 1.5 parts of 3-methylpropenyloxypropyltrimethoxydecane (manufactured by Tokyo Chemical Industry Co., Ltd.) was used instead of 1.5 parts of Dispersant A, zirconia was obtained. Hard coating dispersion.
除了使用1.5份的己酸(nacalai tesque公司製),來取代1.5份的分散劑A以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A hard coat dispersion containing zirconia was obtained in the same manner as in Example 1 except that 1.5 parts of hexanoic acid (manufactured by Nacalai Tesque Co., Ltd.) was used instead of 1.5 parts of Dispersant A.
除了使用1.5份的聚氧乙烯苯乙烯化苯基醚磷酸酯(PLYSURF AL,第一工業製藥(股)公司製),來取代1.5份的分散劑A以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。The same procedure as in Example 1 was carried out, except that 1.5 parts of polyoxyethylene styrenated phenyl ether phosphate (PLYSURF AL, manufactured by Dai-ichi Kogyo Co., Ltd.) was used instead of 1.5 parts of Dispersant A. A hard coating dispersion containing zirconia was obtained.
除了使用1.5份的製造例6中所記載之分散劑a,來取代1.5份的分散劑A以外,其餘與實施例1同樣進行,而獲得含有氧化鋯之硬塗用分散體。A dispersion for hard coating containing zirconia was obtained in the same manner as in Example 1 except that 1.5 parts of the dispersant a described in Production Example 6 was used instead of 1.5 parts of the dispersant A.
對上述實施例及比較例之硬塗用分散體,進行分散性、黏度之評估,結果係如表1所示。評估方法係如下所述。The dispersion for hard coating of the above examples and comparative examples was evaluated for dispersibility and viscosity, and the results are shown in Table 1. The evaluation method is as follows.
(分散性)(dispersion)
藉由肉眼來確認有無沉澱物,當無沉澱物時標示為○,當有沉澱物時標示為×。The presence or absence of sediment was confirmed by the naked eye, marked as ○ when there was no precipitate, and marked as × when there was precipitate.
(黏度)(viscosity)
依據JIS K5600-2-3,使用E型黏度計(東機產業公司製RE80R),測定25℃時之分散體之黏度。The viscosity of the dispersion at 25 ° C was measured in accordance with JIS K5600-2-3 using an E-type viscometer (RE80R manufactured by Toki Sangyo Co., Ltd.).
在5g的實施例1~15及比較例1~5中所調製之硬塗用分散體中,加入0.15g的二苯甲酮系聚合起始劑Irgacure 184(商品名,BASF Japan公司製),並使其溶解後,使用Select Roller塗佈於PET基板上,在80℃使其乾燥5分鐘後,照射累計400mJ的UV使其硬化,藉此製作塗膜。對此塗膜,進行外觀、折射率、阿貝數(Abbe number)、霧度及鉛筆硬度之評估,結果係如表1所示。評估方法係如下所述。To 5 g of the dispersion for hard coating prepared in Examples 1 to 15 and Comparative Examples 1 to 5, 0.15 g of a benzophenone-based polymerization initiator Irgacure 184 (trade name, manufactured by BASF Japan Co., Ltd.) was added. After dissolving, it was coated on a PET substrate using a Select Roller, and dried at 80 ° C for 5 minutes, and then irradiated with a total of 400 mJ of UV to be cured to prepare a coating film. The coating film was evaluated for appearance, refractive index, Abbe number, haze and pencil hardness, and the results are shown in Table 1. The evaluation method is as follows.
(塗膜之外觀)(appearance of the film)
藉由肉眼來觀察塗膜之外觀,當無法觀察到析出物時 標示為○,當能夠觀察到析出物時標示為×。Observing the appearance of the film by the naked eye, when no precipitate can be observed Marked as ○, marked as × when the precipitate can be observed.
使用稜鏡耦合儀(METRICON公司製METRICON Prism Coupler Model 2010),測定在波長589 nm之折射率。The refractive index at a wavelength of 589 nm was measured using a ruthenium coupler (METRICON Prism Coupler Model 2010 manufactured by METRICON Co., Ltd.).
依據JIS K0062,使用稜鏡耦合儀(商品名:METRICON Prism Coupler Model 2010,METRICON公司製),測定在波長405 nm、532 nm及633 nm之分散體硬化塗膜之折射率後,從所得之測定值算出阿貝數。According to JIS K0062, the refractive index of the dispersion hardened coating film at wavelengths of 405 nm, 532 nm, and 633 nm was measured using a ruthenium coupler (trade name: METRICON Prism Coupler Model 2010, manufactured by METRICON Co., Ltd.). The value is calculated as the Abbe number.
依據JIS K 7136,使用霧度計(Suga製作所製HGM型),測定塗膜之霧度。The haze of the coating film was measured using a haze meter (HGM type manufactured by Suga Co., Ltd.) in accordance with JIS K 7136.
依照JIS K 5600-5-4中所記載之方法,測定鉛筆硬度。The pencil hardness was measured in accordance with the method described in JIS K 5600-5-4.
由表1明顯可知,實施例1之分散體,在分散性及黏度之任一者之評估中均顯示優異的結果。相對地,比較例之分散體,在任一評估項目中均有問題。As is apparent from Table 1, the dispersion of Example 1 showed excellent results in evaluation of either of dispersibility and viscosity. In contrast, the dispersion of the comparative example has problems in any of the evaluation items.
此外,由表1明顯可知,由實施例1~15之分散體所 得之塗膜,在外觀、折射率、阿貝數、霧度及鉛筆硬度之任一者之評估中均顯示優異的結果。相對地,當使用比較例1、2、3及5之分散體時,無法製膜。此外,由比較例4之分散體所得之塗膜,在塗膜之外觀上能夠確認有析出物,並且霧度亦高,而透明性不良。再者,關於折射率及阿貝數,因透明性不良,所以無法測定。Further, as apparent from Table 1, the dispersions of Examples 1 to 15 were used. The obtained coating film showed excellent results in evaluation of any of appearance, refractive index, Abbe number, haze and pencil hardness. In contrast, when the dispersions of Comparative Examples 1, 2, 3, and 5 were used, film formation was impossible. Further, the coating film obtained from the dispersion of Comparative Example 4 was able to confirm the appearance of the coating film on the appearance of the coating film, and the haze was also high, and the transparency was poor. Further, since the refractive index and the Abbe number are poor in transparency, they cannot be measured.
由本發明所得之塗膜及硬塗用塗佈組成物,能夠在下述領域中使用:混成材料、表面保護劑、導電膏、導電性墨水、感測器、精密分析元件、光記憶體、液晶顯示元件、奈米磁石、導熱介質、燃料電池用高機能觸媒、有機太陽能電池、奈米玻璃元件、研磨劑、藥物載體、環境觸媒、塗料、印刷墨水、噴墨用墨水、濾色片用阻劑、書寫用具用墨水、光學薄膜、黏著劑、抗反射膜、硬塗膜等。本發明之分散劑,可有效地使奈米尺寸的源自無機物或源自有機物之等向性材料及/或異向性材料在分散媒中分散安定化,而抑制分散媒中之分散質凝集,達成長時間分散安定化,而獲得期望的製品特性、加工特性、品質安定化、生產性提高,該等材料係在前述用途製品及其製造步驟中作為主體成分。The coating film and the coating composition for hard coating obtained by the present invention can be used in the following fields: a mixed material, a surface protective agent, a conductive paste, a conductive ink, a sensor, a precision analysis element, an optical memory, a liquid crystal display. Components, nano magnets, heat transfer media, high performance catalysts for fuel cells, organic solar cells, nano glass components, abrasives, drug carriers, environmental catalysts, coatings, printing inks, inkjet inks, color filters Resist, ink for writing instruments, optical film, adhesive, anti-reflection film, hard coating film, and the like. The dispersant of the present invention can effectively stabilize the nano-sized inorganic-derived or organic-derived isotropic material and/or anisotropic material in a dispersion medium, thereby inhibiting dispersive agglomeration in the dispersion medium. In order to achieve long-term dispersion stabilization, desired product characteristics, processing characteristics, quality stability, and productivity are obtained, and these materials are main components in the above-mentioned use products and their production steps.
以上已詳細地並且參照特定實施態樣來說明本發明,但對本發明所屬技術領域中具有通常知識者而言,能夠在不脫離本發明之精神及範圍之情形下加以各種變更和修正,係屬顯而易知。The present invention has been described in detail and with reference to the specific embodiments of the embodiments of the present invention, and various modifications and changes can be made without departing from the spirit and scope of the invention. Obviously known.
本申請案,係依據2011年6月6日所申請之日本專利 申請案(日本特願2011-126649),並且係將其內容援用於此作為參照。This application is based on the Japanese patent filed on June 6, 2011. The application (Japanese Patent Application No. 2011-126649), and its contents are hereby incorporated by reference.
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