TWI506901B - Method and structure of connecting cables - Google Patents

Method and structure of connecting cables Download PDF

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Publication number
TWI506901B
TWI506901B TW101127373A TW101127373A TWI506901B TW I506901 B TWI506901 B TW I506901B TW 101127373 A TW101127373 A TW 101127373A TW 101127373 A TW101127373 A TW 101127373A TW I506901 B TWI506901 B TW I506901B
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Taiwan
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cable
insulator
cable connection
connection structure
insulating member
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TW101127373A
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Chinese (zh)
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TW201405989A (en
Inventor
Yuan Cao
Xue-Chao Wang
Lin Zhang
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Hon Hai Prec Ind Co Ltd
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Description

線纜連接方法及線纜連接結構 Cable connection method and cable connection structure

本發明係關於一種線纜連接方法,尤其涉及利用該方法製造的線纜連接結構。 The present invention relates to a cable connection method, and more particularly to a cable connection structure manufactured by the method.

隨著現代技術的發展,電子設備趨於多樣化,電子設備之間往往藉由線纜來進行訊號傳輸,且線纜的樣式也變得多樣化,現有技術中,當多根線纜固定連接成一根線纜時,常常將它們電性導通後再在連接處成型一塊絕緣體,以此固定連接。 With the development of modern technology, electronic devices tend to be diversified, and electronic devices often use cables to transmit signals, and the style of cables has also become diverse. In the prior art, when multiple cables are fixedly connected, When a cable is connected, it is often electrically connected to form an insulator at the joint to secure the connection.

然,在製造過程中,因成型時絕緣塊的長度有限,以致線纜在使用過程中,絕緣塊邊緣處容易因為出現線纜的芯線暴露出來等不良結果,最終導致線纜之間的連接鬆脫,影響線纜的正常使用。 However, in the manufacturing process, the length of the insulating block is limited during the molding, so that during the use of the cable, the edge of the insulating block is easily exposed due to the appearance of the core wire of the cable, and finally the connection between the cables is loose. Take off, affecting the normal use of the cable.

是以,需要一種改進之線纜連接方法及線纜連接結構以彌補先前技術中之上述缺陷。 Therefore, there is a need for an improved cable connection method and cable connection structure to compensate for the above-mentioned drawbacks of the prior art.

本發明之主要目的在於提供一種可以使線纜之間固定連接得更加可靠之線纜連接方法。 The main object of the present invention is to provide a cable connection method which can make a fixed connection between cables more reliable.

為達成上述目的,本發明採用如下技術方案:一種線纜連接方法,包括如下步驟:提供第一線纜,所述第一線纜上成型有第一絕緣體;提供第二線纜,所述第二線纜上成型有第二絕緣體;在所 述第一絕緣體與第二絕緣體之間成型有絕緣件,所述絕緣件連接所述第一絕緣體及第二絕緣體。 In order to achieve the above object, the present invention adopts the following technical solution: a cable connection method, comprising the steps of: providing a first cable, forming a first insulator on the first cable; providing a second cable, the a second insulator is formed on the second cable; An insulating member is formed between the first insulator and the second insulator, and the insulating member connects the first insulator and the second insulator.

作為使用本創作線纜連接方法製造的線纜連接結構,其包括複數線纜、成型於每一線纜上的絕緣體及位於所述絕緣體之間的絕緣件,其特徵在於:所述絕緣件連接並固定所述絕緣體。 As a cable connecting structure manufactured by using the present cable connecting method, the utility model comprises a plurality of cables, an insulator formed on each cable, and an insulating member between the insulators, wherein the insulating member is connected And fixing the insulator.

相較於習知技術,本發明具有如下功效:藉由分段成型連接,增強絕緣體與單個線纜之間的結合強度,再藉由絕緣件將絕緣體固定連接,同時絕緣體也單獨固定線纜之間的連接,從而增強線纜之間的結合強度。 Compared with the prior art, the present invention has the following effects: by segment forming connection, reinforcing the bonding strength between the insulator and the single cable, and then fixing the insulator by the insulating member, and the insulator also separately fixing the cable. The connection between them enhances the bonding strength between the cables.

100‧‧‧線纜連接結構 100‧‧‧Cable connection structure

10‧‧‧線纜 10‧‧‧ Cable

11‧‧‧第一線纜 11‧‧‧First cable

12‧‧‧第二線纜 12‧‧‧second cable

121‧‧‧導芯 121‧‧‧Guide

20‧‧‧絕緣體 20‧‧‧Insulator

21‧‧‧第一絕緣體 21‧‧‧First insulator

22‧‧‧第二絕緣體 22‧‧‧Second insulator

30‧‧‧絕緣件 30‧‧‧Insulation

31‧‧‧缺口 31‧‧‧ gap

40‧‧‧殼體 40‧‧‧shell

41,42‧‧‧外殼 41, 42‧‧‧ Shell

第一圖係利用本發明線纜連接方法製造的線纜連接結構之立體圖;第二圖係利用本發明線纜連接方法製造的線纜連接結構之分解圖;第三圖係利用本發明線纜連接方法製造的線纜連接結構之部分分解圖;第四圖係利用本發明線纜連接方法製造的線纜連接結構之部分分解圖。 The first figure is a perspective view of a cable connection structure manufactured by the cable connection method of the present invention; the second figure is an exploded view of the cable connection structure manufactured by the cable connection method of the present invention; A partially exploded view of the cable connection structure manufactured by the connection method; the fourth figure is a partially exploded view of the cable connection structure manufactured by the cable connection method of the present invention.

請參閱第一圖至第四圖所示,下面結合附圖來詳細說明利用本創作線纜連接方法製造的線纜連接結構100的具體實施方式。 Referring to the first to fourth figures, a specific embodiment of the cable connection structure 100 manufactured by the present cable connection method will be described in detail below with reference to the accompanying drawings.

所述線纜連接結構100包括:複數線纜10、成型於每一線纜10上的絕緣體20及位於所述絕緣體20之間的絕緣件30。本實施例中, 所述線纜連接結構還包括包覆於絕緣體20及絕緣件30外側的殼體40。 The cable connection structure 100 includes a plurality of cables 10, an insulator 20 formed on each cable 10, and an insulator 30 between the insulators 20. In this embodiment, The cable connection structure further includes a housing 40 that is wrapped around the insulator 20 and the outside of the insulator 30.

所述線纜10包括複數第一線纜11及第二線纜12,所述第二線纜12設有複數導芯121,所述每根第一線纜11與第二線纜12內的一根導芯121電性連接且互不相同,如是可以製造“一分多”線纜或者“多合一”線纜,本實施例中,所述第一線纜11與第二線纜12之間以焊接的方式連接。 The cable 10 includes a plurality of first cables 11 and second cables 12, and the second cables 12 are provided with a plurality of cores 121, each of the first cables 11 and the second cables 12 A lead core 121 is electrically connected to each other and different from each other. For example, a "one minute" cable or an "all-in-one" cable can be manufactured. In this embodiment, the first cable 11 and the second cable 12 are Connected by soldering.

所述絕緣體20包括成型於第一線纜11上的第一絕緣體21及成型於第二線纜12上的第二絕緣體22。所述第一絕緣體21將所有第一線纜11固定連接在一起,所述第二絕緣體22僅成型於第二線纜12上。 The insulator 20 includes a first insulator 21 molded on the first cable 11 and a second insulator 22 formed on the second cable 12. The first insulator 21 securely connects all of the first cables 11 together, and the second insulator 22 is formed only on the second cable 12.

所述絕緣件30成型於第一絕緣體21與第二絕緣體22之間,所述絕緣件30連接所述第一絕緣體21及第二絕緣體22,如是可以有效地包裹住第一線纜11及第二線纜12相連接的部位,同時可固定連接住第一絕緣體21及第二絕緣體22,防止線纜10暴露出絕緣體20,以致影響正常使用。本實施例中,所述絕緣件30未包覆第一絕緣體及第二絕緣體,如是方便製造,節省材料。所述絕緣件30與第二絕緣體22結合處設有缺口31。 The insulating member 30 is formed between the first insulator 21 and the second insulator 22, and the insulating member 30 is connected to the first insulator 21 and the second insulator 22, such as to effectively wrap the first cable 11 and the first The two cables 12 are connected to each other, and the first insulator 21 and the second insulator 22 are fixedly connected to prevent the cable 10 from being exposed to the insulator 20, thereby affecting normal use. In this embodiment, the insulating member 30 does not cover the first insulator and the second insulator, and is convenient to manufacture and saves materials. A gap 31 is formed in the joint of the insulating member 30 and the second insulator 22.

所述殼體40包括相互扣合的兩個外殼(41,42),所述兩個外殼(41,42)包覆住所述第一絕緣體21、第二絕緣體22及絕緣件30。將線纜10的結合處固定得更加牢靠,提高了結構強度。所述兩個外殼(41,42)扣合後以熔接的方式固定在一起,如是不易鬆脫。所述兩個殼體(41,42)還設有收容於缺口31內的突出部43,如是方便兩個殼體(41,42)的組裝配合。 The housing 40 includes two outer casings (41, 42) that are engaged with each other, and the two outer casings (41, 42) cover the first insulator 21, the second insulator 22, and the insulating member 30. Fixing the joint of the cable 10 is more secure, increasing the structural strength. The two outer casings (41, 42) are fastened together by welding, and are not easily loosened. The two housings (41, 42) are further provided with protrusions 43 received in the notches 31, such as to facilitate the assembly of the two housings (41, 42).

製造時,提供第一線纜11,所述第一線纜11上成型有第一絕緣體21;提供第二線纜12,所述第二線纜12上成型有第二絕緣體22;在所述第一絕緣體21與第二絕緣體22之間成型有絕緣件30,所述絕緣件30連接所述第一絕緣體21及第二絕緣體22。 When manufactured, a first cable 11 is provided, the first cable 11 is formed with a first insulator 21; a second cable 12 is provided, and the second cable 12 is formed with a second insulator 22; An insulating member 30 is formed between the first insulator 21 and the second insulator 22, and the insulating member 30 connects the first insulator 21 and the second insulator 22.

綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上該者僅為本發明之較佳實施例,本發明之範圍並不以上述實施例為限,舉凡熟習本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. However, the above is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make equivalent modifications or changes in accordance with the spirit of the present invention. It is covered by the following patent application.

100‧‧‧線纜連接結構 100‧‧‧Cable connection structure

11‧‧‧第一線纜 11‧‧‧First cable

12‧‧‧第二線纜 12‧‧‧second cable

40‧‧‧殼體 40‧‧‧shell

Claims (10)

一種線纜連接方法,包括如下步驟:提供複數第一線纜,所述第一線纜上成型有第一絕緣體;提供第二線纜,所述第二線纜上成型有第二絕緣體,且所述第二線纜內具有複數導芯;在所述第一絕緣體與第二絕緣體之間成型有絕緣件,所述絕緣件連接所述第一絕緣體及第二絕緣體,所述每一根第一線纜均為獨立線纜且與第二線纜內之一導芯電性連接。 A cable connection method includes the steps of: providing a plurality of first cables, wherein a first insulator is formed on the first cable; a second cable is provided, and a second insulator is formed on the second cable, and The second cable has a plurality of guiding cores; an insulating member is formed between the first insulator and the second insulator, and the insulating member connects the first insulator and the second insulator, each of the One cable is a separate cable and is electrically connected to one of the guiding cores of the second cable. 如申請專利範圍第1項所述之線纜連接方法及線纜連接結構,其中所述絕緣件未包覆所述第一絕緣體及第二絕緣體。 The cable connection method and cable connection structure according to claim 1, wherein the insulating member does not cover the first insulator and the second insulator. 如申請專利範圍第1項所述之線纜連接方法及線纜連接結構,其中所述第一線纜有複數根,所述第一絕緣體連接所有第一線纜。 The cable connection method and cable connection structure according to claim 1, wherein the first cable has a plurality of roots, and the first insulator connects all the first cables. 如申請專利範圍第3項所述之線纜連接方法及線纜連接結構,其中所述第二線纜設有複數導芯,所述每根第一線纜與第二線纜內的一根導電性芯連接。 The cable connection method and cable connection structure according to claim 3, wherein the second cable is provided with a plurality of guide cores, and each of the first cable and the second cable Conductive core connection. 如申請專利範圍第4項所述之線纜連接方法及線纜連接結構,其中所述第一線纜的導芯與第二線纜的導芯之間以焊接的方式連接。 The cable connection method and cable connection structure according to claim 4, wherein the lead core of the first cable and the lead core of the second cable are connected by welding. 如申請專利範圍第1項所述之線纜連接方法及線纜連接結構,其中所述線纜連接方法還提供包覆於所述絕緣體及絕緣件上的兩個外殼,所述兩個外殼相互扣合。 The cable connection method and cable connection structure according to claim 1, wherein the cable connection method further provides two outer casings covering the insulator and the insulator, the two outer casings being mutually Fasten. 如申請專利範圍第6項所述之線纜連接方法及線纜連接結構,其中所述兩個外殼以熔接的方式固定連接。 The cable connection method and cable connection structure according to claim 6, wherein the two outer casings are fixedly connected by welding. 如申請專利範圍第7項所述之線纜連接方法及線纜連接結構組合,其中所 述絕緣件上設有缺口,所述兩個外殼設有收容於所述缺口內的凸出部。 The cable connection method and the cable connection structure combination described in claim 7 of the patent application scope, wherein The insulating member is provided with a notch, and the two outer casings are provided with protrusions received in the notches. 一種線纜連接結構,包括複數第一線纜及一第二線纜、成型於所述複數第一線纜上的第一絕緣體、成型于第二線纜上的第二絕緣體及位於所述第一絕緣體和第二絕緣體之間的絕緣件,所述第二線纜內具有複數導芯,其特徵在於:所述絕緣件連接並固定所述第一絕緣體和第二絕緣體,所述每一根第一線纜均為獨立線纜且與第二線纜內之一導芯電性連接。 A cable connection structure includes a plurality of first cables and a second cable, a first insulator formed on the plurality of first cables, a second insulator formed on the second cable, and the second insulator An insulating member between the insulator and the second insulator, wherein the second cable has a plurality of guiding cores, wherein the insulating member connects and fixes the first insulator and the second insulator, each of the The first cable is a separate cable and is electrically connected to one of the guiding cores of the second cable. 如申請專利範圍第9項所述之線纜連接結構,其中所述絕緣件包覆所述第一線纜及第二線纜且未包覆所述第一絕緣體和第二絕緣體。 The cable connection structure of claim 9, wherein the insulating member covers the first cable and the second cable and does not cover the first insulator and the second insulator.
TW101127373A 2012-07-30 2012-07-30 Method and structure of connecting cables TWI506901B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW546875B (en) * 1999-10-11 2003-08-11 Utilx Corp Connections and terminations for cables
TWM260047U (en) * 2004-06-29 2005-03-21 Chih-Tang Ho Connecting device for flat cable
TWM390529U (en) * 2010-05-17 2010-10-11 Kai Seng Engineering Co Ltd Molded cable insulation structure
CN101989726A (en) * 2009-07-31 2011-03-23 研祥智能科技股份有限公司 Electric connector and wire connecting method thereof
TWM414701U (en) * 2011-02-18 2011-10-21 Hon Hai Prec Ind Co Ltd Electrical connector assembly
TWM419309U (en) * 2011-08-05 2011-12-21 Chicony Power Tech Co Ltd Connector devic

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW546875B (en) * 1999-10-11 2003-08-11 Utilx Corp Connections and terminations for cables
TWM260047U (en) * 2004-06-29 2005-03-21 Chih-Tang Ho Connecting device for flat cable
CN101989726A (en) * 2009-07-31 2011-03-23 研祥智能科技股份有限公司 Electric connector and wire connecting method thereof
TWM390529U (en) * 2010-05-17 2010-10-11 Kai Seng Engineering Co Ltd Molded cable insulation structure
TWM414701U (en) * 2011-02-18 2011-10-21 Hon Hai Prec Ind Co Ltd Electrical connector assembly
TWM419309U (en) * 2011-08-05 2011-12-21 Chicony Power Tech Co Ltd Connector devic

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