TWI495838B - Image measuring apparatus - Google Patents
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- TWI495838B TWI495838B TW100100742A TW100100742A TWI495838B TW I495838 B TWI495838 B TW I495838B TW 100100742 A TW100100742 A TW 100100742A TW 100100742 A TW100100742 A TW 100100742A TW I495838 B TWI495838 B TW I495838B
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Description
本發明涉及一種測量設備,特別是涉及一種影像測量機。 The present invention relates to a measuring device, and more particularly to an image measuring machine.
大多數習知的影像測量機的測量原理為:用特殊光源(為了避免光源發熱使被測物體發生形變,一般用LED冷光源)照射到置於測量平臺上的待測物體表面,然後用光學鏡頭形成將被測物體放大幾十倍到幾百倍的影像,再用用電荷耦合器(Charge Coupled Device,CCD)鏡頭等光學組件把被測產品的影像圖片抓取傳輸到電腦,經安裝在電腦裏的測量程式或者圖像處理技術測量出所觀察的物體的整體尺寸或者部分結構的尺寸。然,當待測物體形狀很不規則而不適於非接觸式測量,或者物體上存在光線較難進入的結構(例如深度下凹的孔)時,習知的影像測量機的測量精度將大大降低。 The measurement principle of most conventional image measuring machines is: using a special light source (to prevent the object from being deformed by heating the light source, generally using an LED cold light source) to illuminate the surface of the object to be measured placed on the measuring platform, and then use optical The lens forms an image that magnifies the object to be measured by several tens to hundreds of times, and then uses an optical component such as a Charge Coupled Device (CCD) lens to capture and transfer the image of the product to be tested to the computer. Measurement programs or image processing techniques in the computer measure the overall size of the object being viewed or the size of a portion of the structure. However, when the shape of the object to be tested is irregular and not suitable for non-contact measurement, or when there is a structure on the object where light is difficult to enter (for example, a hole with a concave depth), the measurement accuracy of the conventional image measuring machine is greatly reduced. .
鑒於以上內容,有必要提供一種精度較高的影像測量機。 In view of the above, it is necessary to provide a highly accurate image measuring machine.
一種影像測量機,該影像測量機包括機台、測量平臺及裝配於測量平臺上的測量移動部,所述測量平臺用以承載待測物體,所述機台裝配於測量移動部上,該機台、測量移動部及測量平臺採用移動橋式結構連接,該機台包括影像測量組件及接觸式測量組件,該影像測量機藉由影像測量組件對待測物件實現影像檢測,藉 由接觸式測量組件對待測物體實現接觸式檢測。 An image measuring machine includes a machine table, a measuring platform and a measuring moving part mounted on the measuring platform, the measuring platform is used for carrying an object to be tested, and the machine is mounted on the measuring moving part, the machine The platform, the measuring moving part and the measuring platform are connected by a mobile bridge structure, and the machine comprises an image measuring component and a contact measuring component, and the image measuring machine realizes image detection by the image measuring component, and borrows the object to be tested. Contact detection is performed by the object to be measured by the contact measuring component.
相較習知技術,本發明影像測量機的機台、測量移動部及測量平臺採用移動橋式結構,充分擴展測量的空間,且該影像量測機不僅可藉由影像測量組件實現非接觸式影像測量,還可藉由接觸測量組件實現接觸式測量,有效地擴展了影像測量機的適用範圍且能保證影像測量精度。 Compared with the prior art, the machine, the measuring moving part and the measuring platform of the image measuring machine of the invention adopt a moving bridge structure, and fully expand the measuring space, and the image measuring machine can realize non-contact type by not only the image measuring component. Image measurement, contact measurement can also be realized by contact measurement components, which effectively expands the application range of image measuring machine and ensures image measurement accuracy.
10‧‧‧機台 10‧‧‧ machine
11‧‧‧影像測量組件 11‧‧‧Image Measurement Components
13‧‧‧接觸測量組件 13‧‧‧Contact measurement components
131‧‧‧基體 131‧‧‧ base
132‧‧‧探針 132‧‧‧ probe
133‧‧‧感測器 133‧‧‧ sensor
135‧‧‧轉換器 135‧‧‧ converter
15‧‧‧本體 15‧‧‧Ontology
20‧‧‧測量移動部 20‧‧‧Measurement of the mobile department
21‧‧‧梁體 21‧‧‧ beam body
23‧‧‧滑動部 23‧‧‧Sliding section
30‧‧‧測量平臺 30‧‧‧Measurement platform
31‧‧‧滑槽 31‧‧‧Chute
33‧‧‧換針架 33‧‧‧Changer holder
50‧‧‧測量控制部 50‧‧‧Measurement Control Department
51‧‧‧整機支撐部 51‧‧‧ machine support
53‧‧‧整機移動部 53‧‧‧The whole machine movement department
圖1是本發明較佳實施例的影像測量機的立體圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of an image measuring machine in accordance with a preferred embodiment of the present invention.
圖2是圖1所示影像測量機中II部分的放大圖。 Figure 2 is an enlarged view of a portion II of the image measuring machine shown in Figure 1.
圖3是圖1中影像測量機的前視圖。 Figure 3 is a front elevational view of the image measuring machine of Figure 1.
圖4是圖1中影像測量機的後視圖。 Figure 4 is a rear elevational view of the image measuring machine of Figure 1.
以下結合附圖及較佳實施方式對本發明作進一步詳細描述。 The invention is further described in detail below with reference to the drawings and preferred embodiments.
參考圖1至圖4,該影像測量機主要由機台10、測量平臺30及測量控制部50構成。機台10、測量平臺30藉由測量控制部50連接至習知的主機及顯示裝置(圖未示),測量平臺30用以承載待測物體(圖未示),其上嵌合有測量移動部20,機台10嵌合於測量移動部20上,機台10、測量移動部20及測量平臺30採用移動橋式結構,該機台10上設置影像測量組件11及接觸測量組件13,該影像測量機藉由該影像測量組件11或接觸測量組件13測量承載於測量平臺30上的物體,測量控制部50將測得的資料傳送至習知的主機及顯示裝置(圖未示),以計算並顯示量測結果。 Referring to FIGS. 1 to 4, the image measuring machine is mainly composed of a machine table 10, a measuring platform 30, and a measurement control unit 50. The measuring platform 10 and the measuring platform 30 are connected to a conventional host and display device (not shown). The measuring platform 30 is used to carry an object to be tested (not shown), and a measuring movement is fitted thereon. The unit 10 is mounted on the measuring and moving unit 20, and the machine 10, the measuring moving unit 20 and the measuring platform 30 adopt a moving bridge structure, and the machine 10 is provided with an image measuring component 11 and a contact measuring component 13, which The image measuring device measures the object carried on the measuring platform 30 by the image measuring component 11 or the contact measuring component 13 , and the measuring control unit 50 transmits the measured data to a conventional host and display device (not shown) to Calculate and display the measurement results.
機台10用以測量被測物體的形狀及尺寸,其包括影像測量組件11 、接觸測量組件13及本體15,該機台10藉由本體15嵌合於測量移動部20上,並可於測量移動部20上沿測量平臺30的座標平面的Y軸方向移動。 The machine 10 is configured to measure the shape and size of the object to be measured, and includes an image measuring component 11 The measuring unit 13 and the body 15 are fitted to the measuring moving portion 20 by the body 15, and are movable on the measuring moving portion 20 along the Y-axis direction of the coordinate plane of the measuring platform 30.
影像測量組件11固定於本體15一端,並朝向測量平臺30設置,用以對該測量平臺30上放置的待測物體進行影像測量。具體而言,該影像測量組件11可相對本體15以沿測量平臺30的座標平面的Z軸方向移動,伺服馬達(圖中未示出)驅動螺桿帶動影像測量組件11沿Z軸方向作最大行程300mm的移動。所述的影像測量組件11得是電荷耦合器(Charge Coupled Device,CCD)鏡頭,亦得是互補金屬氧化物半導體(Complementary Metal Oxide Semiconductor,CMOS)鏡頭,在本較佳實施例中,影像測量組件11為CCD鏡頭。 The image measuring component 11 is fixed to one end of the body 15 and disposed toward the measuring platform 30 for performing image measurement on the object to be tested placed on the measuring platform 30. Specifically, the image measuring assembly 11 is movable relative to the body 15 in the Z-axis direction along the coordinate plane of the measuring platform 30, and the servo motor (not shown) drives the screw to drive the image measuring assembly 11 to maximize the stroke in the Z-axis direction. 300mm movement. The image measuring component 11 is a Charge Coupled Device (CCD) lens, and is also a Complementary Metal Oxide Semiconductor (CMOS) lens. In the preferred embodiment, the image measuring component 11 is a CCD lens.
接觸測量組件13鄰近影像測量組件11固定於本體15的同一端,朝向測量平臺30設置,用以對放置於測量平臺30上的待測物體進行接觸式測量。該接觸測量組件13與影像測量組件11一樣,可相對本體15以沿測量平臺30的座標平面的Z軸方向移動,伺服馬達(圖中未示出)驅動螺桿帶動影像測量組件11沿z軸方向作最大行程300mm的移動。該接觸測量組件13包括基體131、探針132、感測器133及轉換器135。所述基體131固定於本體15上,感測器133及轉換器135均設置於基體131上,探針132裝設於基體131朝向測量平臺30的末端。具體而言,所述探針132在伺服電機及螺桿的帶動下下行,直至探針132接觸到待測物體表面,並回體一訊號至感測器133,感測器133接收到該回饋訊號將控制伺服馬達停止驅動探針132,並測量此時探針132的位置。感測器133將檢測到 的資料傳送至轉換器135,以藉由轉換器135將該位置訊號轉換成主機所能識別的訊號,再傳送至主機。 The contact measuring component 13 is fixed to the same end of the body 15 adjacent to the image measuring component 11 and is disposed toward the measuring platform 30 for performing contact measurement on the object to be tested placed on the measuring platform 30. The contact measuring component 13 can be moved relative to the body 15 in the Z-axis direction along the coordinate plane of the measuring platform 30, and the servo motor (not shown) drives the screw to drive the image measuring component 11 along the z-axis direction. Make a maximum stroke of 300mm. The contact measuring assembly 13 includes a base 131, a probe 132, a sensor 133, and a converter 135. The base 131 is fixed on the body 15 , and the sensor 133 and the converter 135 are both disposed on the base 131 . The probe 132 is mounted on the end of the base 131 facing the measuring platform 30 . Specifically, the probe 132 is driven by the servo motor and the screw until the probe 132 contacts the surface of the object to be tested, and a signal is sent back to the sensor 133, and the sensor 133 receives the feedback signal. The control servo motor is stopped to drive the probe 132, and the position of the probe 132 at this time is measured. Sensor 133 will detect The data is transmitted to the converter 135 to convert the position signal into a signal recognizable by the host by the converter 135, and then transmitted to the host.
測量移動部20包括梁體21及設於該梁體21相對兩端的滑動部23,所述梁體21可相對滑動的嵌合所述機台10,使機台10能夠以沿測量平臺30的座標平面的X軸方向移動。兩滑動部23則可滑動的裝設於測量平臺30上,該測量移動部20藉由該兩滑動部23於測量平臺的座標平面的X軸方向移動。具體而言,伺服馬達經減速機驅動帶輪帶動測量移動部20在測量平臺30上沿X軸方向作最大行程1200mm的移動,伺服馬達經減速機驅動帶輪帶動機台10在滑軌上沿Y軸方向作最大行程1500mm的移動。 The measuring moving portion 20 includes a beam body 21 and a sliding portion 23 disposed at opposite ends of the beam body 21, and the beam body 21 is slidably fitted to the machine table 10 so that the machine table 10 can be along the measuring platform 30. The coordinate plane moves in the X-axis direction. The two sliding portions 23 are slidably mounted on the measuring platform 30, and the measuring moving portion 20 is moved by the two sliding portions 23 in the X-axis direction of the coordinate plane of the measuring platform. Specifically, the servo motor drives the measuring moving portion 20 to move the measuring stroke 30 on the measuring platform 30 in the X-axis direction by a maximum stroke of 1200 mm, and the servo motor drives the pulley with the driving table 10 on the upper rail of the sliding rail. The movement of the maximum stroke of 1500 mm is performed in the Y-axis direction.
測量平臺30用於放置待測物體。該測量平臺30相對兩側相互平行設置一滑槽31,用以滑動的裝設所述滑動部23。該測量平臺30一側中部還設置一換針架33,其上裝設有不同尺寸的探針(圖未示),用以根據待測部件的具體規格選取更換不同尺寸的探針。該測量平臺30內還設有至少三條光柵尺(圖中未示出),用於精確測量機台10沿測量平臺30的座標平面Y軸方向、測量移動部20沿測量平臺30的座標平面的X軸移動及影像測量組件11與接觸測量組件13沿測量平臺30的座標平面的Z軸移動的移動位置資訊,以便伺服馬達能夠精確控制機台10、測量移動部20及影像測量組件11的移動。 The measuring platform 30 is used to place an object to be tested. A sliding slot 31 is disposed parallel to the two sides of the measuring platform 30 for slidingly mounting the sliding portion 23. A needle changing frame 33 is further disposed on a central portion of the measuring platform 30, and different sizes of probes (not shown) are mounted thereon for selecting different sizes of probes according to specific specifications of the components to be tested. The measuring platform 30 is further provided with at least three grating scales (not shown) for accurately measuring the Y-axis direction of the machine platform 10 along the coordinate plane of the measuring platform 30, and measuring the moving portion 20 along the coordinate plane of the measuring platform 30. The movement position information of the X-axis movement and image measuring assembly 11 and the contact measuring assembly 13 along the Z-axis of the coordinate plane of the measuring platform 30, so that the servo motor can accurately control the movement of the machine table 10, the measuring moving portion 20, and the image measuring assembly 11. .
測量控制部50藉由線纜(圖未標)與電腦及顯示裝置通信連接,用以開啟或者關閉該影像測量機。測量控制部50下設有複數整機支撐部51及複數整機移動部53。整機支撐部51及整機移動部53排布於測量控制部50下方可受力的位置。所有整機支撐部51在整體受 力時足以固定支撐測量控制部50並支援其測量作業。所有整機移動部53在整體受力時足以支撐測量控制部50並支援其移動。 The measurement control unit 50 is communicably connected to the computer and the display device by a cable (not shown) to turn the image measuring machine on or off. The measurement control unit 50 is provided with a plurality of complete machine support portions 51 and a plurality of complete machine moving portions 53. The entire machine support portion 51 and the entire machine moving portion 53 are arranged at positions where the measurement control unit 50 can be subjected to force. All the whole machine support parts 51 are affected as a whole The force is sufficient to securely support the measurement control unit 50 and support its measurement operation. All of the whole moving portions 53 are sufficient to support the measurement control unit 50 and support the movement thereof when the whole force is applied.
使用該影像測量機對物體進行測量時,具有以下兩種方式: There are two ways to measure an object using this image measuring machine:
一是非接觸式影像測量:藉由影像測量機的控制端(圖未示)控制伺服電機帶動機台10運動,直至影像測量組件11對準放置於測量平臺30上的物件;然後影像測量組件11抓取物件影像並傳送至主機,再藉由顯示裝置顯示出來;測量者即可藉由滑鼠等選取物件影像的待測部分,主機將計算選取部分的尺寸、平面度等數值,並藉由顯示器顯示出來。 The first is non-contact image measurement: the servo motor is driven by the motive table 10 by the control end of the image measuring machine (not shown) until the image measuring component 11 is aligned with the object placed on the measuring platform 30; then the image measuring component 11 The image of the object is captured and transmitted to the host, and then displayed by the display device; the measurer can select the part to be tested of the image of the object by the mouse, etc., and the host calculates the size and flatness of the selected part, and by using the mouse, The display is displayed.
二是接觸式測量:藉由影像測量機的控制端(圖未示)控制伺服電機帶動機台運動,使探針132依次接觸待測物件的採樣點;感測器133檢測探針132於每一採樣點處的位置,並傳送至轉換器135;轉換器135將測得的探針132的位置轉換成主機所能識別的訊號並傳送至主機;主機接收到轉換器135傳送的數值,並在顯示器上顯示;測量完成後即可對應待測部分選取對應的採樣資料,主機即可計算選取部分的尺寸、平面度等參數,並藉由顯示器顯示出來。 The second is contact measurement: the servo motor is driven by the control end of the image measuring machine (not shown), so that the probe 132 sequentially contacts the sampling point of the object to be tested; the sensor 133 detects the probe 132 at each a position at a sampling point and transmitted to the converter 135; the converter 135 converts the measured position of the probe 132 into a signal recognizable by the host and transmits it to the host; the host receives the value transmitted by the converter 135, and Displayed on the display; after the measurement is completed, the corresponding sampling data can be selected corresponding to the part to be tested, and the host can calculate the size, flatness and other parameters of the selected part, and display it by the display.
本發明影像測量機的機台10、測量移動部20及測量平臺30採用移動橋式結構,充分擴展測量的空間,且該影像量測機不僅可藉由影像測量組件11實現非接觸式影像測量,還可藉由接觸測量組件13實現接觸式測量,使得當影像測量組件11測量效果不佳,或者待測部件不適合非接觸式影像測量時,還可藉由接觸測量組件13來進行接觸式測量,有效地擴展了影像測量機的適用範圍且能保證影像測量精度。 The machine 10, the measuring moving part 20 and the measuring platform 30 of the image measuring machine of the invention adopt a moving bridge structure to fully expand the measuring space, and the image measuring machine can realize non-contact image measuring not only by the image measuring component 11 The contact measurement can also be realized by the contact measurement component 13, so that when the image measurement component 11 does not measure well, or the component to be tested is not suitable for non-contact image measurement, the contact measurement can be performed by the contact measurement component 13. It effectively expands the application range of the image measuring machine and ensures the accuracy of image measurement.
綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,在爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之申請專利範圍內。 In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. The above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims.
10‧‧‧機台 10‧‧‧ machine
11‧‧‧影像測量組件 11‧‧‧Image Measurement Components
13‧‧‧接觸測量組件 13‧‧‧Contact measurement components
15‧‧‧本體 15‧‧‧Ontology
20‧‧‧測量移動部 20‧‧‧Measurement of the mobile department
21‧‧‧梁體 21‧‧‧ beam body
23‧‧‧滑動部 23‧‧‧Sliding section
30‧‧‧測量平臺 30‧‧‧Measurement platform
31‧‧‧滑槽 31‧‧‧Chute
33‧‧‧換針架 33‧‧‧Changer holder
50‧‧‧測量控制部 50‧‧‧Measurement Control Department
51‧‧‧整機支撐部 51‧‧‧ machine support
53‧‧‧整機移動部 53‧‧‧The whole machine movement department
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