TWI495512B - Nozzle device - Google Patents

Nozzle device Download PDF

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Publication number
TWI495512B
TWI495512B TW103107881A TW103107881A TWI495512B TW I495512 B TWI495512 B TW I495512B TW 103107881 A TW103107881 A TW 103107881A TW 103107881 A TW103107881 A TW 103107881A TW I495512 B TWI495512 B TW I495512B
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TW
Taiwan
Prior art keywords
nozzle
crucible
heating
disposed
support
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TW103107881A
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Chinese (zh)
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TW201534397A (en
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China Steel Corp
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Priority to TW103107881A priority Critical patent/TWI495512B/en
Priority to JP2014140985A priority patent/JP5782554B1/en
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Publication of TW201534397A publication Critical patent/TW201534397A/en

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Description

噴嘴裝置Nozzle device

本發明是有關於一種澆鑄設備之構件,特別是指一種噴嘴裝置。The present invention relates to a component of a casting apparatus, and more particularly to a nozzle apparatus.

鋼鐵業常需將鋼液透過一澆鑄裝置而澆鑄成薄帶鋼胚,再進行後續軋延成形與製成產品等相關作業。參閱圖1,為現有的一澆鑄裝置10,該澆鑄裝置10包含一用以容置鋼液之坩堝11、一結合於該坩堝11底部且連通該坩堝11之噴嘴12,及一用以支撐該噴嘴12且將該噴嘴12與該坩堝11緊密結合的支撐座13。澆鑄時,先將鋼液注入該坩堝11,鋼液流經該坩堝11並流入該噴嘴12,再由該噴嘴12一端流出且冷卻形成薄帶鋼胚。但由於鋼液處於高溫狀態,當鋼液流經該噴嘴12時,易因該噴嘴12的溫度較低而使鋼液凝固,無法順利進行澆鑄。而且大部分的支撐座13選用耐火材料以避免澆鑄過程因高溫造成嚴重變形、軟化或起火,但耐火材料在高溫中的剛性強度不足,易因熱衝擊而使該支撐座13產生如圖2所示的裂痕或者破裂。雖然中華民國第201242689號專利公開案揭露一種用於熔融金屬之冶金槽,透過金屬外封而加強整體的結構,但仍未改善澆鑄過程中,鋼液流經噴嘴易產生凝固之現象。The steel industry often needs to cast molten steel into a thin strip of steel through a casting device, and then carry out subsequent operations such as rolling forming and product making. Referring to FIG. 1 , a casting apparatus 10 is provided. The casting apparatus 10 includes a crucible 11 for accommodating molten steel, a nozzle 12 coupled to the bottom of the crucible 11 and communicating with the crucible 11 , and a support for supporting the crucible 11 . The nozzle 12 and the support seat 13 that tightly couples the nozzle 12 to the crucible 11. In the casting, the molten steel is first injected into the crucible 11, and the molten steel flows through the crucible 11 and flows into the nozzle 12, and then flows out from one end of the nozzle 12 and cools to form a thin strip steel embryo. However, since the molten steel is in a high temperature state, when the molten steel flows through the nozzle 12, the molten steel is easily solidified due to the low temperature of the nozzle 12, and the casting cannot be performed smoothly. Moreover, most of the support seats 13 are made of refractory material to avoid severe deformation, softening or fire due to high temperature in the casting process, but the rigidity of the refractory material at high temperature is insufficient, and the support seat 13 is easily generated by thermal shock as shown in FIG. Crack or rupture. Although the patent publication No. 201242689 of the Republic of China discloses a metallurgical tank for molten metal, the overall structure is strengthened by the metal outer seal, but the phenomenon that the molten steel flows through the nozzle is likely to be solidified during the casting process.

因此,本發明之目的,即在提供一種具有加熱功能且實用性佳的噴嘴裝置。Accordingly, it is an object of the present invention to provide a nozzle device having a heating function and being highly practical.

於是,本發明噴嘴裝置,安裝於一澆鑄裝置上,該澆鑄裝置包含一用以盛裝鋼液的坩堝,該坩堝具有一容置鋼液之本體,及一設置於該本體之底部的輸出口。Thus, the nozzle device of the present invention is mounted on a casting device comprising a crucible for holding molten steel, the crucible having a body for containing molten steel, and an output port disposed at the bottom of the body.

該噴嘴裝置包含一設置於該本體之底部且圍繞該輸出口的支撐座、一設置於該支撐座內的噴嘴,及一設置於該支撐座內且用以加熱該噴嘴的第一加熱單元。The nozzle device comprises a support seat disposed at a bottom of the body and surrounding the output port, a nozzle disposed in the support seat, and a first heating unit disposed in the support base for heating the nozzle.

該支撐座包括一座體,及一貫穿該座體上下兩側且呈上寬下窄的凹槽。該座體具有一不銹鋼層,及一位於該不銹鋼層內側的第一隔熱層。該噴嘴設置於該凹槽內且上下兩端露出於該凹槽外,該噴嘴的上端結合於該坩堝之本體的底部且連通該輸出口,並包括一配合該凹槽之形狀的圍繞壁,該圍繞壁界定出一供該坩堝之本體內的鋼液流通且與外界連通之通道。該第一加熱單元包括二間隔設置於該座體內且被該第一隔熱層包覆並用以加熱該噴嘴的第一加熱件。The support base comprises a body and a groove extending through the upper and lower sides of the base body and having an upper width and a lower width. The seat body has a stainless steel layer and a first heat insulation layer located inside the stainless steel layer. The nozzle is disposed in the groove and the upper and lower ends are exposed outside the groove, and the upper end of the nozzle is coupled to the bottom of the body of the crucible and communicates with the output port, and includes a surrounding wall that matches the shape of the groove. The surrounding wall defines a passage for the molten steel in the body of the crucible to circulate and communicate with the outside. The first heating unit includes a first heating member disposed in the housing and covered by the first thermal insulation layer to heat the nozzle.

本發明之功效在於:藉由所述第一加熱件可加熱該噴嘴,而避免鋼液澆鑄過程產生凝固,以順利進行澆鑄作業。再者,該噴嘴結合於該支撐座之凹槽內,此時該座體抵緊且支撐該噴嘴,而使該噴嘴更加密合於該坩堝之本體的底部,而該座體之第一隔熱層可有效隔絕高溫且配合該不銹鋼層提高整體剛性,進而改善因高溫熱衝擊而導 致產生裂痕。The effect of the invention is that the nozzle can be heated by the first heating member to avoid solidification during the molten steel casting process for smooth casting operation. Furthermore, the nozzle is coupled into the recess of the support seat, and the base body abuts and supports the nozzle, so that the nozzle is more encrypted to the bottom of the body of the crucible, and the first partition of the base body The hot layer can effectively isolate the high temperature and cooperate with the stainless steel layer to improve the overall rigidity, thereby improving the thermal shock caused by high temperature. Causes cracks.

20‧‧‧澆鑄裝置20‧‧‧ casting device

21‧‧‧坩堝21‧‧‧坩埚

211‧‧‧本體211‧‧‧ body

212‧‧‧輸出口212‧‧‧Outlet

22‧‧‧支撐鋼板22‧‧‧Support steel plate

23‧‧‧絕緣斷熱板23‧‧‧Insulated thermal insulation board

24‧‧‧坩堝壓板24‧‧‧坩埚板

25‧‧‧彈性螺栓25‧‧‧Flexible bolts

3‧‧‧支撐座3‧‧‧ support

31‧‧‧座體31‧‧‧

311‧‧‧不銹鋼層311‧‧‧Stainless steel layer

312‧‧‧第一隔熱層312‧‧‧First insulation

32‧‧‧凹槽32‧‧‧ Groove

4‧‧‧噴嘴4‧‧‧ nozzle

41‧‧‧圍繞壁41‧‧‧ Around the wall

42‧‧‧通道42‧‧‧ channel

5‧‧‧第一加熱單元5‧‧‧First heating unit

51‧‧‧第一加熱件51‧‧‧First heating element

6‧‧‧第二加熱單元6‧‧‧Second heating unit

61‧‧‧外殼61‧‧‧Shell

611‧‧‧開口611‧‧‧ openings

62‧‧‧第二隔熱層62‧‧‧Second insulation

63‧‧‧第二加熱件63‧‧‧second heating element

7‧‧‧定位壓板7‧‧‧ Positioning platen

8‧‧‧固定件8‧‧‧Fixed parts

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一剖視圖,說明現有的一澆鑄裝置;圖2是一仰視圖,輔助說明圖1;及圖3是一剖視圖,說明本發明噴嘴裝置之較佳實施例。Other features and advantages of the present invention will be apparent from the following description of the drawings. FIG. 1 is a cross-sectional view illustrating a conventional casting apparatus; FIG. 2 is a bottom view, and FIG. Figure 3 is a cross-sectional view showing a preferred embodiment of the nozzle device of the present invention.

參閱圖3,為本發明噴嘴裝置之較佳實施例,安裝於一澆鑄裝置20上,該澆鑄裝置20包含一用以盛裝鋼液的坩堝21、一位於該坩堝21下方且用以支撐該坩堝21的支撐鋼板22、一設置於該坩堝21與該支撐鋼板22之間的絕緣斷熱板23、多個用以將該坩堝21定位於該支撐鋼板22上的坩堝壓板24,及多個用以將該坩堝壓板24鎖固於該支撐鋼板22上的彈性螺栓25。該坩堝21具有一容置鋼液之本體211,及一設置於該本體211之底部的輸出口212。藉由所述坩堝壓板24將該坩堝21定位於該絕緣斷熱板23且向下迫緊結合於該支撐鋼板22上,並利用所述彈性螺栓25將所述坩堝壓板24鎖固於該支撐鋼板22上,而將該坩堝21定位。Referring to FIG. 3, a preferred embodiment of the nozzle device of the present invention is mounted on a casting device 20. The casting device 20 includes a crucible 21 for holding molten steel, and a beside the crucible 21 for supporting the crucible. a supporting steel plate 22 of 21, an insulating heat insulating plate 23 disposed between the crucible 21 and the supporting steel plate 22, a plurality of pressing plates 24 for positioning the crucible 21 on the supporting steel plate 22, and a plurality of The elastic bolt 25 that locks the rolling plate 24 to the supporting steel plate 22 is used. The cymbal 21 has a body 211 for accommodating molten steel, and an output port 212 disposed at the bottom of the body 211. The cymbal 21 is positioned on the insulating heat-dissipating plate 23 by the pressing plate 24 and is tightly coupled to the supporting steel plate 22, and the tamping plate 24 is locked to the support by the elastic bolt 25. On the steel plate 22, the crucible 21 is positioned.

該噴嘴裝置包含一設置於該本體211之底部且圍繞該輸出口212的支撐座3、一設置於該支撐座3內的噴嘴4、一設置於該支撐座3內且用以加熱該噴嘴4的第一加 熱單元5、一可移動地設置於該噴嘴4下方且用以加熱該噴嘴4的第二加熱單元6、多個用以將該支撐座3結合於該支撐鋼板22上的定位壓板7,及多個分別將所述定位壓板7鎖固於該支撐鋼板22上的固定件8。The nozzle device includes a support base 3 disposed at the bottom of the body 211 and surrounding the output port 212, a nozzle 4 disposed in the support base 3, and a nozzle 4 disposed in the support base 3 for heating the nozzle 4 First plus a heating unit 5, a second heating unit 6 movably disposed under the nozzle 4 for heating the nozzle 4, a plurality of positioning pressing plates 7 for coupling the supporting base 3 to the supporting steel plate 22, and A plurality of fixing members 8 for locking the positioning platen 7 to the supporting steel plate 22 respectively.

該支撐鋼板22圍繞該支撐座3,該支撐座3包括一座體31,及一貫穿該座體31上下兩側且呈上寬下窄的凹槽32。該座體31具有一不銹鋼層311,及一位於該不銹鋼層311內側的第一隔熱層312。該噴嘴4的上端結合於該坩堝21之本體211的底部且連通該輸出口212,並包括一配合該凹槽32之形狀的圍繞壁41,該圍繞壁41界定出一供該坩堝21之本體211內的鋼液流通且與外界連通之通道42。該噴嘴4結合於該支撐座3之凹槽32內,此時該座體31抵緊且支撐該噴嘴4,而使該噴嘴4更加密合於該坩堝21之本體211的底部。The support steel plate 22 surrounds the support base 3. The support base 3 includes a base body 31 and a groove 32 extending through the upper and lower sides of the base body 31 and having an upper width and a lower width. The seat body 31 has a stainless steel layer 311 and a first heat insulation layer 312 located inside the stainless steel layer 311. The upper end of the nozzle 4 is coupled to the bottom of the body 211 of the crucible 21 and communicates with the output port 212, and includes a surrounding wall 41 matching the shape of the recess 32. The surrounding wall 41 defines a body for the crucible 21. The passage 42 in which the molten steel in the 211 flows and communicates with the outside. The nozzle 4 is coupled to the recess 32 of the support base 3, and the base body 31 abuts and supports the nozzle 4, so that the nozzle 4 is more encrypted to the bottom of the body 211 of the crucible 21.

該第一加熱單元5包括二間隔設置於該座體31內且被該第一隔熱層312包覆並用以加熱該噴嘴4的第一加熱件51。該第二加熱單元6還包括一可移動地設置於該噴嘴4下方的且具有一開口611的外殼61、一設置於該外殼61內的第二隔熱層62,及一被該第二隔熱層62包覆且透過該開口611用以加熱該噴嘴4之第二加熱件63。The first heating unit 5 includes a first heating member 51 which is disposed in the seat body 31 and is covered by the first heat insulating layer 312 and used to heat the nozzle 4. The second heating unit 6 further includes a housing 61 movably disposed below the nozzle 4 and having an opening 611, a second thermal insulation layer 62 disposed in the housing 61, and a second spacer The thermal layer 62 is coated and passed through the opening 611 for heating the second heating member 63 of the nozzle 4.

澆鑄前,先開啟所述第一加熱件51與該第二加熱件63,對該噴嘴4之圍繞壁41加熱。澆鑄時,先將該第二加熱單元6之外殼61移離該噴嘴4下方並遠離該噴嘴4,而所述第一加熱件51則持續加熱該噴嘴4。接著將鋼液 注入該坩堝21之本體211內,且由該輸出口212流經該圍繞壁41與該通道42,而由於該圍繞壁41已被高溫加熱,所以當鋼液流經該圍繞壁41時不會因為溫度過度下降而使鋼液凝固,能順利進行澆鑄作業。最後,鋼液流出該噴嘴4後冷卻形成薄帶鋼胚,完成澆鑄作業。Before the casting, the first heating member 51 and the second heating member 63 are opened to heat the surrounding wall 41 of the nozzle 4. During casting, the outer casing 61 of the second heating unit 6 is first moved away from the nozzle 4 and away from the nozzle 4, while the first heating member 51 continues to heat the nozzle 4. Then the molten steel Injected into the body 211 of the crucible 21, and the output port 212 flows through the surrounding wall 41 and the passage 42, and since the surrounding wall 41 has been heated by the high temperature, when the molten steel flows through the surrounding wall 41, Because the temperature is excessively lowered, the molten steel is solidified, and the casting operation can be smoothly performed. Finally, the molten steel flows out of the nozzle 4 and is cooled to form a thin strip steel blank to complete the casting operation.

本發明噴嘴裝置藉由該第一加熱件51與該第二加熱件63加熱該噴嘴4,可有效避免鋼液流經該噴嘴4時凝固,提高澆鑄生產效率。在此要特別說明的是,該噴嘴4之圍繞壁41配合該支撐座3的凹槽32形狀而緊密結合於該座體31內,且該座體31之第一隔熱層312為耐火性佳的材質所組成,具有耐火斷熱的效果,並利用該不銹鋼層311包覆該第一隔熱層312之設計,進而增強該支撐座3的剛性,有效改善在澆鑄的高溫過程中,因熱衝擊而導致該支撐座3破裂的現象,提高抗熱震性。再者,所述定位壓板7將該支撐座3定位結合於該支撐鋼板22上且利用所述固定件8將所述定位壓板7向上迫緊並鎖固於該支撐鋼板22上,而使該噴嘴4上端緊密結合於該坩堝21之本體211底部,避免鋼液從結合處洩漏。The nozzle device of the present invention heats the nozzle 4 by the first heating member 51 and the second heating member 63, thereby effectively preventing solidification of molten steel when flowing through the nozzle 4, thereby improving casting production efficiency. It should be particularly noted that the surrounding wall 41 of the nozzle 4 is closely coupled to the seat body 31 in the shape of the groove 32 of the support base 3, and the first heat insulating layer 312 of the seat body 31 is fire resistant. It is composed of a good material and has the effect of refracting heat and heat, and the stainless steel layer 311 is used to cover the design of the first heat insulating layer 312, thereby enhancing the rigidity of the support base 3 and effectively improving the high temperature during casting. The thermal shock causes the support base 3 to rupture, and the thermal shock resistance is improved. The positioning platen 7 is positioned and coupled to the supporting steel plate 22, and the positioning platen 7 is pressed upwardly by the fixing member 8 and locked on the supporting steel plate 22, so that the positioning plate 3 is used. The upper end of the nozzle 4 is tightly coupled to the bottom of the body 211 of the crucible 21 to prevent leakage of molten steel from the joint.

綜上所述,本發明噴嘴裝置,利用所述第一、第二加熱件51、63加熱該噴嘴4,進而避免鋼液澆鑄過程中產生凝固,以順利進行澆鑄作業。再者,該支撐座3抵緊且支撐該噴嘴4,而使該噴嘴4更加密合於該坩堝21之本體211的底部,而該座體31之第一隔熱層312配合該不銹鋼層311可有效改善與避免因高溫熱衝擊進而導致該支 撐座3產生裂痕,故確實能達成本發明之目的。In summary, the nozzle device of the present invention heats the nozzle 4 by the first and second heating members 51, 63, thereby preventing solidification during the molten steel casting process, so as to smoothly carry out the casting operation. Moreover, the support base 3 abuts and supports the nozzle 4, so that the nozzle 4 is more encrypted to the bottom of the body 211 of the crucible 21, and the first thermal insulation layer 312 of the base 31 cooperates with the stainless steel layer 311. Can effectively improve and avoid the thermal shock caused by high temperature, which leads to the branch The support 3 is cracked, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.

20‧‧‧澆鑄裝置20‧‧‧ casting device

21‧‧‧坩堝21‧‧‧坩埚

211‧‧‧本體211‧‧‧ body

212‧‧‧輸出口212‧‧‧Outlet

22‧‧‧支撐鋼板22‧‧‧Support steel plate

23‧‧‧絕緣斷熱板23‧‧‧Insulated thermal insulation board

24‧‧‧坩堝壓板24‧‧‧坩埚板

25‧‧‧彈性螺栓25‧‧‧Flexible bolts

3‧‧‧支撐座3‧‧‧ support

31‧‧‧座體31‧‧‧

311‧‧‧不銹鋼層311‧‧‧Stainless steel layer

312‧‧‧第一隔熱層312‧‧‧First insulation

32‧‧‧凹槽32‧‧‧ Groove

4‧‧‧噴嘴4‧‧‧ nozzle

41‧‧‧圍繞壁41‧‧‧ Around the wall

42‧‧‧通道42‧‧‧ channel

5‧‧‧第一加熱單元5‧‧‧First heating unit

51‧‧‧第一加熱件51‧‧‧First heating element

6‧‧‧第二加熱單元6‧‧‧Second heating unit

61‧‧‧外殼61‧‧‧Shell

611‧‧‧開口611‧‧‧ openings

62‧‧‧第二隔熱層62‧‧‧Second insulation

63‧‧‧第二加熱件63‧‧‧second heating element

7‧‧‧定位壓板7‧‧‧ Positioning platen

8‧‧‧固定件8‧‧‧Fixed parts

Claims (3)

一種噴嘴裝置,安裝於一澆鑄裝置上,該澆鑄裝置包含一用以盛裝鋼液的坩堝,及一位於該坩堝下方且用以支撐該坩堝的支撐鋼板,該坩堝具有一容置鋼液之本體,及一設置於該本體之底部的輸出口,該噴嘴裝置包含:一支撐座,設置於該坩堝之本體的底部且圍繞該輸出口,並包括一座體,及一貫穿該座體上下兩側且呈上寬下窄的凹槽,該座體具有一不銹鋼層,及一位於該不銹鋼層內側的第一隔熱層,其中,該支撐鋼板圍繞該支撐座;一噴嘴,設置於該支撐座之凹槽內且上下兩端露出於該凹槽外,該噴嘴的上端結合於該坩堝之本體的底部且連通該輸出口,並包括一配合該凹槽之形狀的圍繞壁,該圍繞壁界定出一供該坩堝之本體內的鋼液流通且與外界連通之通道;一第一加熱單元,包括二間隔設置於該座體內且被該座體之第一隔熱層包覆並用以加熱該噴嘴的第一加熱件;多個定位壓板,固設於該座體之不銹鋼層外側且與該支撐鋼板結合;及多個固定件,分別將所述定位壓板鎖固於該支撐鋼板上。 A nozzle device is mounted on a casting device, the casting device comprising a crucible for holding molten steel, and a supporting steel plate under the crucible for supporting the crucible, the crucible having a body for accommodating molten steel And an output port disposed at a bottom of the body, the nozzle device includes: a support seat disposed at a bottom of the body of the cymbal and surrounding the output port, and including a body, and a top and bottom sides of the body And a wide and narrow groove, the seat body has a stainless steel layer, and a first heat insulation layer on the inner side of the stainless steel layer, wherein the support steel plate surrounds the support base; a nozzle is disposed on the support base The upper end of the nozzle is exposed outside the groove, and the upper end of the nozzle is coupled to the bottom of the body of the crucible and communicates with the outlet, and includes a surrounding wall that matches the shape of the groove, the surrounding wall defines a passage for the molten steel in the body of the crucible to communicate with the outside; a first heating unit comprising two spacers disposed in the housing and covered by the first thermal insulation layer of the housing for heating A first nozzle heating element; a plurality of platens positioned, fixed to the base body outside of the stainless steel layer and bonded to the support plate; and a plurality of fasteners, each platen locking the positioning on the support plate. 如請求項1所述的噴嘴裝置,還包含一可移動地設置 於該噴嘴下方且用以加熱該噴嘴的第二加熱單元。 The nozzle device according to claim 1, further comprising a movable setting a second heating unit below the nozzle for heating the nozzle. 如請求項2所述的噴嘴裝置,其中,該第二加熱單元包括一可移動地設置於該噴嘴下方的且具有一開口的外殼、一設置於該外殼內的第二隔熱層,及一被該第二隔熱層包覆且透過該開口用以加熱該噴嘴之第二加熱件。The nozzle device of claim 2, wherein the second heating unit comprises a casing movably disposed below the nozzle and having an opening, a second heat insulation layer disposed in the casing, and a A second heating member covered by the second insulating layer and passing through the opening for heating the nozzle.
TW103107881A 2014-03-07 2014-03-07 Nozzle device TWI495512B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6217825B1 (en) * 1996-08-03 2001-04-17 Dider Werke Ag Device and fireproof nozzle for the injection and/or casting of liquid metals
JP2009148788A (en) * 2007-12-20 2009-07-09 Kobe Steel Ltd Method for restarting continuous casting of steel using pouring basin in tundish employing steel pipe

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6217825B1 (en) * 1996-08-03 2001-04-17 Dider Werke Ag Device and fireproof nozzle for the injection and/or casting of liquid metals
JP2009148788A (en) * 2007-12-20 2009-07-09 Kobe Steel Ltd Method for restarting continuous casting of steel using pouring basin in tundish employing steel pipe

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