TWI488545B - Plasma processing device and plasma processing method and memory medium - Google Patents

Plasma processing device and plasma processing method and memory medium Download PDF

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TWI488545B
TWI488545B TW097134558A TW97134558A TWI488545B TW I488545 B TWI488545 B TW I488545B TW 097134558 A TW097134558 A TW 097134558A TW 97134558 A TW97134558 A TW 97134558A TW I488545 B TWI488545 B TW I488545B
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frequency power
power source
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oscillator
plasma
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TW200932067A (en
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Seiji Tanaka
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Tokyo Electron Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32091Radio frequency generated discharge the radio frequency energy being capacitively coupled to the plasma
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32174Circuits specially adapted for controlling the RF discharge
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/3065Plasma etching; Reactive-ion etching
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H05H1/4645Radiofrequency discharges
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H05H1/4645Radiofrequency discharges
    • H05H1/466Radiofrequency discharges using capacitive coupling means, e.g. electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/32Processing objects by plasma generation
    • H01J2237/33Processing objects by plasma generation characterised by the type of processing
    • H01J2237/332Coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/32Processing objects by plasma generation
    • H01J2237/33Processing objects by plasma generation characterised by the type of processing
    • H01J2237/334Etching
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H2242/00Auxiliary systems
    • H05H2242/20Power circuits

Description

電漿處理裝置及電漿處理方法及記憶媒體Plasma processing device, plasma processing method and memory medium

本發明是有關藉由高頻電力來使處理氣體電漿化,藉由該電漿來對被處理體實施蝕刻等的處理之電漿處理裝置、電漿處理方法及記憶媒體。The present invention relates to a plasma processing apparatus, a plasma processing method, and a memory medium for plasma-treating a processing gas by high-frequency power, and performing etching or the like on the object to be processed by the plasma.

在半導體裝置或液晶顯示裝置等的平面面板的製造工程中,對半導體晶圓或玻璃基板等的被處理基板實施蝕刻處理或成膜處理等的製程處理之電漿蝕刻裝置或電漿CVD成膜裝置等的電漿處理裝置會被使用。In a manufacturing process of a flat panel such as a semiconductor device or a liquid crystal display device, a plasma etching device or a plasma CVD film is formed by performing a process such as an etching process or a film formation process on a substrate to be processed such as a semiconductor wafer or a glass substrate. A plasma processing apparatus such as a device will be used.

雷漿處理裝置例如使用平行平板型的雷容耦合電漿處理裝置。圖8(a)是表示該電漿處理裝置的模式圖,在該處理容器內設有上部電極11、及載置被處理基板10的下部電極12。例如就所謂下部2頻型態的裝置而言,在下部電極12連接雷漿形成用(來源用)的高頻雷源13及偏壓用的高頻電源14。The slurry processing apparatus uses, for example, a parallel plate type lightning-capacitance coupling plasma processing apparatus. Fig. 8 (a) is a schematic view showing the plasma processing apparatus in which an upper electrode 11 and a lower electrode 12 on which the substrate 10 to be processed is placed are provided. For example, in the device of the lower two-frequency type, the high-frequency lightning source 13 for generating a slurry (source) and the high-frequency power source 14 for biasing are connected to the lower electrode 12.

該偏壓用的高頻電源14除了引入電漿中的離子來確保蝕刻的異方性以外還具有異常放電防止的任務。亦即在大型基板的電漿處理中,單獨電漿形成用的高頻電源13會依處理條件而造成電漿P的狀態不安定,離子鞘層的面內均一性變差,而有發弧(異常放雷)之虞。於是在下部電極12除了電漿形成用的高頻以外還重疊施加來自偏壓用的高頻電源14的高頻,提高被處理基板10上的離子鞘層的面內均一性,迴避上述異常放電的發生。圖中h1為形成有上述離子鞘層的區域。The high-frequency power source 14 for biasing has a task of preventing abnormal discharge in addition to ions introduced into the plasma to ensure the anisotropy of etching. That is, in the plasma processing of a large substrate, the high-frequency power source 13 for forming a separate plasma causes the state of the plasma P to be unstable depending on the processing conditions, and the in-plane uniformity of the ion sheath is deteriorated, and the arc is generated. (Abnormally thundering). Then, in the lower electrode 12, in addition to the high frequency for plasma formation, the high frequency of the high frequency power source 14 for biasing is superimposed, and the in-plane uniformity of the ion sheath layer on the substrate 10 to be processed is improved, and the abnormal discharge is avoided. happened. In the figure, h1 is a region in which the above-described ion sheath layer is formed.

可是例如在上述的電漿處理裝置1進行蝕刻處理時,有時在蝕刻的終點附近會出現具有與在那之前相異性質的膜。具體而言,例如若絕緣膜亦即上層的膜的蝕刻進展,底層的金屬膜露出而被蝕刻,則構成電漿P的成分會變化,會有電漿阻抗大幅度變化的情況。一旦如此電漿阻抗大幅度變化,則匹配電路的匹配將無法取得,在高頻電源14側產生過大的反射波。However, for example, when the plasma processing apparatus 1 described above performs an etching treatment, a film having a property different from that before that may occur in the vicinity of the end point of the etching. Specifically, for example, when the etching of the upper film, that is, the film of the upper layer is progressed, and the metal film of the underlayer is exposed and etched, the composition of the plasma P changes, and the plasma impedance may largely change. Once the plasma impedance is greatly changed, the matching of the matching circuit will not be obtained, and an excessive reflected wave will be generated on the high-frequency power source 14 side.

在此,專利文獻1是顯示有關可根據如此發生的反射波來使電漿處理停止的平行平板型電漿處理裝置。雖未詳細記載,但可想像一旦在此電漿處理裝置中藉由監視手段20來檢測出異常,則異常檢出信號會被傳送至控制器,接著從該控制器傳送停止信號至各高頻電源,各高頻電源會根據此指令來使內部的停止部動作而使停止。另一方面,為了瞬間對應,而檢討了使各高頻電源持有檢出機能,在檢出時瞬間使本身電源的振盪動作停止,此情況如果使本身電源的振盪動作停止的話,則可想像會像專利文獻1那樣將一個電源的異常信號傳送至裝置控制器,由此裝置控制器傳送信號至其他的高頻電源,使該高頻電源的振盪停止,但如此的構成會有以下的問題。Here, Patent Document 1 discloses a parallel plate type plasma processing apparatus which can stop plasma processing based on the reflected wave thus generated. Although not described in detail, it is conceivable that when an abnormality is detected by the monitoring means 20 in the plasma processing apparatus, the abnormality detection signal is transmitted to the controller, and then the stop signal is transmitted from the controller to each of the high frequencies. According to this command, each high-frequency power supply operates the internal stop unit to stop. On the other hand, in order to respond instantaneously, it is reviewed that each high-frequency power source has a detection function, and the oscillation operation of its own power source is stopped at the time of detection. In this case, if the oscillation operation of the power source is stopped, it is conceivable. An abnormality signal of one power source is transmitted to the device controller as in Patent Document 1, whereby the device controller transmits a signal to another high-frequency power source to stop the oscillation of the high-frequency power source, but such a configuration has the following problems. .

如上述般若在偏壓施加用的高頻電源14側產生過大的反射波,該高頻電源14的振盪停止,然後來自高頻電源14的異常信號被傳送至上述裝置控制器,從裝置控制器傳送信號至高頻電源13,使高頻電源13的振盪停止,則從高頻電源14的振盪停止到高頻電源13的振盪停止為止,即使最短也需花100毫秒。而且,其間如上述般電漿P的狀態不安定,如圖8(b)中h2所示,被處理基板10的表面上形成離子鞘層的區域變窄,產生往被處理基板10的異常放電,電流會流至被處理基板10,而使被處理基板10有損傷之虞。As described above, if an excessive reflected wave is generated on the side of the high-frequency power source 14 for bias application, the oscillation of the high-frequency power source 14 is stopped, and then an abnormal signal from the high-frequency power source 14 is transmitted to the device controller, and the slave controller When the signal is transmitted to the high-frequency power source 13 and the oscillation of the high-frequency power source 13 is stopped, it takes 100 milliseconds even if the signal is stopped from the oscillation of the high-frequency power source 14 until the oscillation of the high-frequency power source 13 is stopped. Further, as described above, the state of the plasma P is unstable, and as shown by h2 in Fig. 8(b), the region where the ion sheath layer is formed on the surface of the substrate 10 to be processed is narrowed, and abnormal discharge to the substrate 10 to be processed is generated. The current flows to the substrate 10 to be processed, and the substrate to be processed 10 is damaged.

另外,在專利文獻2中是記載有關根據被反射至高頻電源的反射波的電力值來使高頻電源的振盪停止之電路,但無法解決本發明的問題。Further, Patent Document 2 describes a circuit for stopping the oscillation of the high-frequency power source based on the power value of the reflected wave reflected to the high-frequency power source, but the problem of the present invention cannot be solved.

[專利文獻1]特開2003-264180號公報:請求項6及段落0026[Patent Document 1] JP-A-2003-264180: Request No. 6 and Paragraph 0026

[專利文獻2]WO 2003-037047號公報[Patent Document 2] WO 2003-037047

本發明是有鑑於上述情事而研發者,其目的是在於提供一種使用複數的高頻電源來對被處理體進行雷漿處理時,在至少一個的高頻電源發生過大的反射波時,停止該高頻電源的輸出,且使其他高頻電源的輸出瞬間停止,藉此可抑止電漿的異常造成被處理體的損傷之電漿處理裝置、電漿處理方法及實施該方法的記憶媒體。The present invention has been made in view of the above circumstances, and an object thereof is to provide a method of performing a repulper treatment on a target object using a plurality of high-frequency power sources, and stopping the occurrence of an excessively large reflected wave on at least one of the high-frequency power sources. The output of the high-frequency power source and the output of the other high-frequency power source are instantaneously stopped, whereby the plasma processing apparatus, the plasma processing method, and the memory medium implementing the method can be suppressed from the abnormality of the plasma.

本發明的電漿處理裝置,係具備參與電漿的複數個高頻電源,藉由電漿來對處理容器內的被處理體進行處理之電漿處理裝置,The plasma processing apparatus of the present invention is provided with a plurality of high-frequency power sources participating in the plasma, and the plasma processing apparatus for treating the object to be processed in the processing container by the plasma,

其特徵為:Its characteristics are:

上述複數的高頻電源係分別具備:振盪高頻的振盪器、及供以與外部通信的通信部、及藉由該通信部來接受停止信號時停止振盪器的輸出之輸出停止部,Each of the plurality of high-frequency power sources includes an oscillator that oscillates a high frequency, a communication unit that communicates with the outside, and an output stop that stops the output of the oscillator when the stop signal is received by the communication unit.

上述複數的高頻電源之中的至少一個的高頻電源的輸出停止部,係藉由在檢測出從該高頻電源的振盪器輸出的高頻異常時停止該振盪器的輸出且輸出停止信號至上述通信部之監視部所構成,The output stop portion of the high-frequency power source of at least one of the plurality of high-frequency power sources stops the output of the oscillator and outputs a stop signal when detecting a high-frequency abnormality output from the oscillator of the high-frequency power source. To the monitoring unit of the communication unit,

上述至少一個的高頻電源的通信部與其他的高頻雷源的通信部,係將來自上述監視部的停止信號直接傳送至其他的高頻雷源。The communication unit of the high-frequency power source of the at least one and the communication unit of the other high-frequency lightning source directly transmits the stop signal from the monitoring unit to another high-frequency lightning source.

例如,藉由上述至少一個的高頻雷源的監視部所檢測出的高頻異常為反射波的異常。又,上述至少一個的高頻雷源的通信部與其他高頻雷源的通信部係藉由用以直接傳送上述停止信號的通信路來互相連接。For example, the high frequency abnormality detected by the monitoring unit of the high frequency lightning source of at least one of the above is an abnormality of the reflected wave. Further, the communication unit of the at least one high-frequency lightning source and the communication unit of the other high-frequency lightning source are connected to each other by a communication path for directly transmitting the stop signal.

在上述處理容器內載置基板的下部電極與上部電極係對向設置,The lower electrode on which the substrate is placed in the processing container is disposed opposite to the upper electrode,

包含:contain:

連接至上述下部雷極及上部電極的其中一方的雷漿發生用的高頻電源;及a high frequency power source for generating a slurry connected to one of the lower and upper electrodes; and

連接至上述下部電極,頻率比上述電漿發生用的高頻電源更低的偏壓施加用的高頻電源,a high-frequency power source for bias application that is connected to the lower electrode and has a lower frequency than the high-frequency power source for plasma generation.

又,上述至少一個的高頻電源為上述偏壓施加用的高頻電源,上述其他的高頻電源係包含上述電漿發生用的高頻電源,Further, the at least one high-frequency power source is the high-frequency power source for applying the bias voltage, and the other high-frequency power source includes the high-frequency power source for generating the plasma.

可從偏壓施加用的高頻電源的通信部直接傳送停止信號至電漿發生用的高頻電源的通信部。The communication unit that directly transmits the stop signal to the high-frequency power source for plasma generation can be directly transmitted from the communication unit of the high-frequency power source for bias voltage application.

此情況,例如,藉由上述輸出停止部來停止偏壓施加用的高頻電源的振盪器及電漿發生用的高頻電源的振盪器的輸出之後,依照偏壓施加用的高頻電源的振盪器、電漿發生用的高頻雷源的振盪器之順序,自動地恢復其輸出。In this case, for example, after the output stop unit stops the output of the oscillator of the high-frequency power source for bias application and the oscillator of the high-frequency power source for plasma generation, the high-frequency power source for applying the bias voltage is used. The sequence of the oscillator of the high-frequency lightning source for oscillator and plasma generation automatically restores its output.

上述雷漿發生用的高頻電源的輸出停止部,可藉由檢測出從該高頻雷源的振盪器輸出的高頻異常時停止該振盪器的輸出之監視部所構成,且此情況,藉由上述電漿發生用的高頻電源的監視部所檢測出的高頻異常為反射波的異常。又,依據上述高頻的異常而停止電漿發生用的高頻電源的振盪器的輸出時,設有傳送停止信號至偏壓側的高頻電源的通信部之裝置控制器。The output stop portion of the high-frequency power source for generating the slurry may be configured by a monitoring unit that detects an output of the oscillator when a high-frequency abnormality output from the oscillator of the high-frequency lightning source is detected, and in this case, The high-frequency abnormality detected by the monitoring unit of the high-frequency power source for plasma generation is an abnormality of the reflected wave. Further, when the output of the oscillator of the high-frequency power source for plasma generation is stopped in response to the high-frequency abnormality, a device controller that transmits a stop signal to the communication unit of the high-frequency power source on the bias side is provided.

上述其他高頻電源的輸出停止部,可藉由在檢測出從該高頻電源的振盪器輸出的高頻異常時停止該振盪器的輸出之監視部所構成。藉由上述其他高頻電源的監視部所檢測出的高頻異常為反射波的異常。並且,例如上述振盪器的輸出停止為停止振盪器。The output stop unit of the other high-frequency power source can be configured by a monitoring unit that stops the output of the oscillator when a high-frequency abnormality output from the oscillator of the high-frequency power source is detected. The high frequency abnormality detected by the monitoring unit of the other high frequency power source is an abnormality of the reflected wave. Also, for example, the output of the above oscillator is stopped to stop the oscillator.

本發明的雷漿處理方法,係使用參與電漿的複數個高頻電源,藉由電漿來對處理容器內的被處理體進行處理之電漿處理方法,The slurry processing method of the present invention is a plasma processing method for treating a processed object in a processing container by using a plurality of high-frequency power sources participating in the plasma, by using plasma.

其特徵為:Its characteristics are:

藉由設於上述複數的高頻電源之中的至少一個的高頻電源的監視部來檢測出從該高頻電源的振盪器輸出的高頻異常時藉由上述監視部來停止該振盪器的輸出且輸出其他高頻電源用的停止信號至該高頻電源所含的通信部之工程;The monitoring unit of the high-frequency power source provided in at least one of the plurality of high-frequency power sources detects the high-frequency abnormality output from the oscillator of the high-frequency power source, and stops the oscillator by the monitoring unit. Outputting and outputting a stop signal for other high-frequency power sources to a communication unit included in the high-frequency power source;

將上述停止信號從上述一個高頻電源的通信部直接傳送至其他高頻電源的通信部之工程;及Transferring the stop signal directly from the communication unit of the one high-frequency power source to the communication unit of the other high-frequency power source; and

上述其他高頻電源的通信部接受上述停止信號時,藉由設於該高頻電源的輸出停止部來停止該高頻電源的振盪器的輸出之工程。When the communication unit of the other high-frequency power source receives the stop signal, the output of the high-frequency power source is stopped by the output stop unit of the high-frequency power source.

本發明的記憶媒體,其係使用於對基板進行電漿處理的雷漿處理裝置,儲存動作於電腦上的雷腦程式之記憶媒體,其特徵為:The memory medium of the present invention is used in a plasma processing apparatus for performing plasma processing on a substrate, and stores a memory medium of a cerebral blast program operating on a computer, which is characterized by:

上述電腦程式係編有步驟群,而使能夠實施上述電漿處理方法。The above computer program is programmed with a step group to enable the above-described plasma processing method.

在使用參與電漿的複數個高頻電源來對被處理體進行電漿處理時,至少一個的高頻雷源檢測出從該高頻電源的振盪器輸出的高頻異常時,停止該振盪器的輸出,且將該異常信號(停止信號)從該高頻雷源直接傳送至其他的高頻電源,而使其他高頻電源的振盪器的輸出能夠停止,因此可從發生上述高頻的異常起瞬間停止其他高頻電源的高頻輸出。所以可抑止電漿的不安定狀態持續所造成異常放電的發生等,因此可防止或降低被處理體的損傷。When at least one high-frequency lightning source detects a high-frequency abnormality output from the oscillator of the high-frequency power source by using a plurality of high-frequency power sources participating in the plasma to perform plasma processing on the object to be processed, the oscillator is stopped. And output the abnormal signal (stop signal) directly from the high-frequency lightning source to the other high-frequency power source, and the output of the oscillator of the other high-frequency power source can be stopped, so that the abnormality of the high frequency can occur The high frequency output of other high frequency power supplies is stopped instantaneously. Therefore, it is possible to suppress the occurrence of abnormal discharge caused by the unstable state of the plasma, and thus it is possible to prevent or reduce damage of the object to be treated.

一邊參照圖1一邊說明有關將本發明的電漿處理裝置適用於蝕刻液晶顯示器用的玻璃基板B的裝置之實施形態。此電漿蝕刻裝置2是具備例如表面被陽極氧化處理的鋁所構成的角筒形狀的處理容器20。在該處理容器20的中央下部設有下部雷極41,下部電極41是兼作為載置基板B的載置台,該基板B是藉由未圖示的搬送手段來搬送至處理容器20內。在該下部電極41的下部設有絕緣體42,藉由此絕緣體42來使下部電極41形成充分電性隔離處理容器20的狀態。圖中43是下部電極41的支持部。並且,在處理容器20的下部設有開口部44,在此開口部44的外側設有接地框體的匹配箱45。An embodiment of an apparatus for applying the plasma processing apparatus of the present invention to a glass substrate B for etching a liquid crystal display will be described with reference to FIG. This plasma etching apparatus 2 is a processing container 20 having a rectangular tube shape formed of, for example, anodized aluminum. A lower lightning electrode 41 is provided in a lower central portion of the processing container 20, and the lower electrode 41 serves as a mounting table on which the substrate B is placed. The substrate B is transported into the processing container 20 by a transport means (not shown). An insulator 42 is provided on the lower portion of the lower electrode 41, whereby the lower electrode 41 is formed in a state in which the processing container 20 is sufficiently electrically isolated from the insulator 42. 43 is a support portion of the lower electrode 41. Further, an opening 44 is provided in a lower portion of the processing container 20, and a matching box 45 of a ground frame is provided outside the opening 44.

在匹配箱45中分別設有一端側連接至電漿形成用(來源用)的高頻電源6A及偏壓施加用的高頻電源6B之整合電路46、47,該等整合電路46、47的另一端側是被連接至下部電極41。圖中48A、48B為同軸電纜。整合電路46、47是配合電漿的阻抗來調整下部電極41與高頻電源6A、6B之間的阻抗。The matching box 45 is provided with integrated circuits 46, 47 whose one end side is connected to the high frequency power source 6A for plasma formation (source) and the high frequency power source 6B for bias application, and the integrated circuits 46, 47 The other end side is connected to the lower electrode 41. 48A, 48B are coaxial cables. The integrating circuits 46, 47 adjust the impedance between the lower electrode 41 and the high-frequency power sources 6A, 6B in accordance with the impedance of the plasma.

並且,在處理容器20的側壁連接排氣路32,在此排氣路32連接成為真空排氣手段的真空泵33。而且,在處理容器20的側壁設有用以開閉被處理基板B的搬送口34之閘閥35。Further, an exhaust passage 32 is connected to the side wall of the processing container 20, and the exhaust passage 32 is connected to a vacuum pump 33 serving as a vacuum exhausting means. Further, a gate valve 35 for opening and closing the transfer port 34 of the substrate B to be processed is provided on the side wall of the processing container 20.

在下部雷極41的上方,以能夠和該下部電極41呈對向的方式,設有兼作為氣體供給部的氣體淋浴頭的上部電極51。並且,上部電極51是經由沿著設置於處理容器20上側的開口部36的開口緣而設置的絕緣體52來連接至處理容器20的頂部,藉由此絕緣體52來使上部電極51形成充分電性隔離處理容器20的狀態。An upper electrode 51 of a gas shower head serving as a gas supply unit is provided above the lower lightning electrode 41 so as to be opposed to the lower electrode 41. Further, the upper electrode 51 is connected to the top of the processing container 20 via an insulator 52 provided along the opening edge of the opening 36 provided on the upper side of the processing container 20, whereby the upper electrode 51 is sufficiently electrically formed by the insulator 52. The state of the processing container 20 is isolated.

上部電極51是經由氣體供給路53來連接至處理氣體供給部54,且從氣體供給路53供給的處理氣體可由多數的氣體孔55來供給至該處理空間S。圖中57是導電路。The upper electrode 51 is connected to the processing gas supply unit 54 via the gas supply path 53 , and the processing gas supplied from the gas supply path 53 can be supplied to the processing space S by a plurality of gas holes 55 . In the figure, 57 is a conducting circuit.

來源用的高頻電源6A是用以對處理氣體供給高頻雷力來使處理氣體電漿化(活性化)者,如圖2所示,具備:例如輸出13.56MHz的高頻的振盪器61A、反射波監視部的電弧檢測電路部65A、及通信板62A。又、偏壓用的高頻電源部6B是用以對基板B施加偏壓者,具備:例如輸出3.2MHz的高頻的振盪器61B、電弧檢測電路部65B、及通信板62B。各通信板62A、62B的第1埠63A、63B是藉由控制器通信用的通信路之電纜66A、66B來分別連接至控制板71,控制板71是藉由電纜73來連接至裝置控制器72。又,高頻雷源6A的第2埠64A是藉由專用的通信路之電纜67來連接至高頻電源6B的通信板62B的第2埠64B。The high-frequency power source 6A for the source is for supplying a high-frequency lightning force to the processing gas to plasma-activate (activate) the processing gas. As shown in FIG. 2, for example, the oscillator 61A for outputting a high-frequency oscillator of 13.56 MHz is provided. The arc detecting circuit unit 65A of the reflected wave monitoring unit and the communication board 62A. Further, the high-frequency power supply unit 6B for biasing is a device for biasing the substrate B, and includes, for example, an oscillator 61B that outputs a high frequency of 3.2 MHz, an arc detecting circuit unit 65B, and a communication board 62B. The first ports 63A and 63B of the communication boards 62A and 62B are respectively connected to the control board 71 by the cables 66A and 66B of the communication path for controller communication, and the control board 71 is connected to the device controller by the cable 73. 72. Further, the second port 64A of the high-frequency lightning source 6A is connected to the second port 64B of the communication board 62B of the high-frequency power source 6B by the cable 67 of the dedicated communication path.

在此,詳述有關高頻電源6A、6B的各部及高頻電源6A、6B及裝置控制器72間的通信機能。高頻電源6A的電弧檢測電路部65A是具有檢測出自振盪器61A輸出的高頻(行波)的電力值及反射至振盪器61A的反射波的電力(反射電力)值,判斷所被檢測出的反射電力值是否超越了預定的容許值之機能。來自高頻雷源6A之高頻的輸出是例如為10kW,此情況反射波的容許值是例如為200W。然後當判斷超越該容許值時,電弧檢測電路部65A會使振盪器61A的輸出停止。Here, the communication functions between the respective units of the high-frequency power sources 6A and 6B and the high-frequency power sources 6A and 6B and the device controller 72 will be described in detail. The arc detecting circuit unit 65A of the high-frequency power source 6A has a power value (reflected power) value for detecting a high-frequency (traveling wave) power output from the oscillator 61A and a reflected wave reflected to the oscillator 61A, and is determined to be detected. Whether the reflected power value exceeds the predetermined allowable value. The output from the high frequency of the high-frequency lightning source 6A is, for example, 10 kW, and in this case, the allowable value of the reflected wave is, for example, 200 W. Then, when it is judged that the allowable value is exceeded, the arc detecting circuit portion 65A stops the output of the oscillator 61A.

此外,高頻電源6B的電弧檢測電路部65B亦具有檢測出自振盪器61B輸出的行波的電力值及反射至振盪器61B的反射電力值,判斷所被檢測出的反射電力值是否超越預定的容許值之機能。來自高頻電源6B之高頻的輸出是例如為5kW,此情況反射波的容許值是例如為200W。然後當判斷超越該容許值時,電弧檢測電路部65B會使振盪器61B的輸出停止,且對通信用板62B的第2埠64B輸出異常信號。Further, the arc detecting circuit unit 65B of the high-frequency power source 6B also detects the power value of the traveling wave output from the oscillator 61B and the reflected power value reflected to the oscillator 61B, and determines whether or not the detected reflected power value exceeds a predetermined value. The function of the allowable value. The output from the high frequency of the high-frequency power source 6B is, for example, 5 kW. In this case, the allowable value of the reflected wave is, for example, 200 W. Then, when it is judged that the allowable value is exceeded, the arc detecting circuit unit 65B stops the output of the oscillator 61B and outputs an abnormal signal to the second 埠 64B of the communication board 62B.

高頻電源6A的通信板62A是具有使有關來自振盪器61A的反射電力的信號,例如包含反射雷力值的信號從第1埠63A經由電纜66A、控制板71及電纜73來傳送至裝置控制器72,且使從裝置控制器72經由控制板71來傳送的停止指令輸出至振盪器61A之任務。The communication board 62A of the high-frequency power source 6A has a signal for causing reflected power from the oscillator 61A, for example, a signal including a reflected lightning force value is transmitted from the first port 63A via the cable 66A, the control board 71, and the cable 73 to the device control. The device 72 outputs a stop command transmitted from the device controller 72 via the control board 71 to the task of the oscillator 61A.

另一方面,高頻電源6B的通信板62B是具有使有關來自振盪器61B的反射雷力的信號,例如包含反射電力值的信號從第1埠63B經由雷纜66B、控制板71及雷纜73來傳送至裝置控制器72,且使從裝置控制器72經由控制板71來傳送的停止指令輸出至振盪器61B之任務。又,通信板62B具有使電弧檢測電路部65B所判斷反射至振盪器61B的反射波異常而輸出的異常信號從第2埠64B經由專用的電纜67來直接傳送至高頻電源6A的通信板62A的第2埠64A之機能。On the other hand, the communication board 62B of the high-frequency power source 6B has a signal for causing the reflected lightning force from the oscillator 61B, for example, a signal including the reflected power value from the first 埠 63B via the lightning cable 66B, the control board 71, and the lightning cable. 73 is transmitted to the device controller 72, and the stop command transmitted from the device controller 72 via the control board 71 is output to the task of the oscillator 61B. Further, the communication board 62B has an abnormality signal that is outputted by the arc detecting circuit unit 65B and reflected by the oscillation of the oscillator 61B, and is transmitted directly from the second port 64B to the communication board 62A of the high-frequency power source 6A via the dedicated cable 67. The function of the 2nd 64A.

裝置控制器72會收集有關來自各高頻電源6A、6B的反射電力的資料,當一方的反射電力值超過容許值時,對各高頻電源6A、6B輸出停止指令。The device controller 72 collects data on the reflected power from each of the high-frequency power sources 6A and 6B. When one of the reflected power values exceeds the allowable value, a stop command is output to each of the high-frequency power sources 6A and 6B.

並且,在該電漿蝕刻裝置2設有例如由電腦所構成的控制部20A。此控制部20A是具備程式、記憶體、CPU所構成的資料處理部等,在上述程式中編入有命令,而使能夠由控制部20A傳送控制信號至蝕刻裝置2的各部,在使後述的各步驟進行之下對基板B實施電漿處理。又,例如在記憶體中具備被寫入處理壓力、處理時間、氣體流量、電力值等的處理參數的值之區域,在CPU執行程式的各命令時讀出該等的處理參數,對應於該參數值的控制信號會被傳送至該電漿蝕刻裝置2的各部位。此程式(亦包含有關處理參數的輸入操作或顯示的程式)是被儲存於電腦記憶媒體例如軟碟、光碟、MO(光磁碟)等的記憶部20B,然後安裝於控制部20A。Further, the plasma etching apparatus 2 is provided with a control unit 20A composed of, for example, a computer. The control unit 20A is a data processing unit including a program, a memory, and a CPU. The program is programmed with a command, and the control unit 20A can transmit a control signal to each unit of the etching apparatus 2, and each of them will be described later. The substrate B is subjected to a plasma treatment under the step. Further, for example, the memory includes an area in which the value of the processing parameter such as the processing pressure, the processing time, the gas flow rate, and the electric power value is written, and when the CPU executes each command of the program, the processing parameters are read, corresponding to the A control signal of the parameter value is transmitted to each part of the plasma etching apparatus 2. The program (including a program for inputting or displaying a processing parameter) is stored in a memory unit 20B of a computer memory medium such as a floppy disk, a compact disc, an MO (optical disk), and the like, and is then mounted in the control unit 20A.

接著,一邊參照圖4及圖5一邊說明有關此電漿蝕刻裝置2的作用。圖3及圖4是表示蝕刻裝置2的各部之信號的流向,且圖5是蝕刻的終點附近之高頻電源6A、6B的輸出波形資料。圖5中鎖線是表示偏壓施加用的高頻電源6B的輸出,實線是表示電漿形成用的高頻電源6A的輸出。Next, the action of the plasma etching apparatus 2 will be described with reference to Figs. 4 and 5 . 3 and 4 show the flow of signals of the respective portions of the etching apparatus 2, and FIG. 5 shows the output waveform data of the high-frequency power sources 6A and 6B near the end point of the etching. In Fig. 5, the lock line indicates the output of the high-frequency power source 6B for bias application, and the solid line indicates the output of the high-frequency power source 6A for plasma formation.

首先,操作員會從未圖示的輸入畫面來輸入氣體種類、處理容器20內的壓力、高頻電源6A、6B的電力等之處理條件。然後,開啟閘閥25,將例如表面形成絕緣膜,其下層形成金屬膜的基板B搬入處理容器20,藉由來自未圖示的外部的搬送臂與昇降銷的協力作用,載置於下部電極41。接著關閉閘閥,一邊從兼作為上部電極51的氣體供給部供給處理氣體至處理容器20內,一邊對處理容器20內抽真空,形成設定的壓力。First, the operator inputs the processing conditions of the gas type, the pressure in the processing container 20, and the electric power of the high-frequency power sources 6A and 6B from an input screen (not shown). Then, the gate valve 25 is opened, and an insulating film is formed on the surface, for example, and the substrate B on which the metal film is formed in the lower layer is carried into the processing container 20, and is placed on the lower electrode 41 by a cooperative action from an external transfer arm (not shown) and a lift pin. . Then, the gate valve is closed, and the processing gas is supplied from the gas supply unit serving as the upper electrode 51 to the processing container 20, and the inside of the processing container 20 is evacuated to form a set pressure.

然後,從裝置控制器72經由控制板71來對通信板62A的第1埠63A、通信板62B的第1埠63B傳送投入指令。依照此投入指令,各振盪器61A、61B會動作而輸出高頻。Then, the device controller 72 transmits an input command to the first port 63A of the communication board 62A and the first port 63B of the communication board 62B via the control board 71. According to this input command, each of the oscillators 61A and 61B operates to output a high frequency.

自振盪器61A、61B輸出的各高頻是以同軸電纜48A、48B→整合電路46、47→下部電極41→上部電極51→導電路57→處理容器20的壁部→匹配箱45的路徑來流動。因此,處理氣體會藉由來自振盪器61A的高頻而被電漿化,在處理空間S形成電漿P,且藉由振盪器61B的高頻來對基板B施加偏壓,電漿中的離子會藉由此偏壓而被引入基板B側,基板B表面的絕緣膜會持異方性來被蝕刻(圖3(a))。又,如[先前技術]中所述,此偏壓亦具有使基板B表面的鞘層在面內均一化的作用。The respective high frequencies output from the oscillators 61A and 61B are the paths of the coaxial cables 48A and 48B → the integrated circuits 46 and 47 → the lower electrode 41 → the upper electrode 51 → the conductive circuit 57 → the wall of the processing container 20 → the matching box 45. flow. Therefore, the processing gas is plasmatized by the high frequency from the oscillator 61A, the plasma P is formed in the processing space S, and the substrate B is biased by the high frequency of the oscillator 61B, in the plasma The ions are introduced into the substrate B side by the bias, and the insulating film on the surface of the substrate B is etched by an anisotropy (Fig. 3(a)). Further, as described in [Prior Art], the bias also has a function of uniformizing the sheath of the surface of the substrate B in the plane.

然後,對應於反射至振盪器61A、61B的反射波的電力值及從振盪器61A、61B輸出的高頻的電力值之信號會從振盪器61A、61B經由通信板62A、62B的各第1埠63A、63B及控制板71來傳送至裝置控制器72,裝置控制器72會監視反射電力值及高頻電力值。並且,電弧檢測電路部65A、65B會分別判斷上述反射電力是否超越容許值例如200W。Then, the signals corresponding to the power values of the reflected waves reflected to the oscillators 61A and 61B and the high-frequency power values output from the oscillators 61A and 61B are transmitted from the oscillators 61A and 61B via the first plates of the communication boards 62A and 62B. The ports 63A, 63B and the control board 71 are transmitted to the device controller 72, which monitors the reflected power value and the high frequency power value. Further, the arc detecting circuit units 65A and 65B determine whether or not the reflected power exceeds an allowable value of, for example, 200 W.

一旦進行基板B的絕緣膜的蝕刻,在基板B的表面露出絕緣膜的下層的金屬膜,該金屬膜開始被蝕刻,則電漿P的阻抗會變化。一旦產生此阻抗的變化,則會形成瞬間的不整合狀態,在振盪器61A、61B瞬間地發生大的反射波。然後,當偏壓側的高頻電源6B的電弧檢測電路部65B判斷反射至振盪器61B的反射波的電力值超越200W時,該雷弧檢測電路部65B會停止振盪器61B的輸出(圖5中時刻t1)且將異常信號輸出至通信板62B的第2埠64B。此異常信號,亦即高頻電源6A的停止用的停止信號會從通信板62B直接傳送至來源用的高頻電源6A的通信板62A,輸入至雷弧檢測電路部65A(圖3(b))。接受此停止信號的電弧檢測電路部65A會使振盪器61A的輸出停止(圖5中時刻t2)。t1 t2間是例如為數μ秒。藉由高頻電源6B的振盪器61B停止,如圖3(b)所示,離子鞘層的形成區域變窄,但緊接著(可以說是大致同時)電漿P的生成停止。When the insulating film of the substrate B is etched, the underlying metal film of the insulating film is exposed on the surface of the substrate B, and when the metal film starts to be etched, the impedance of the plasma P changes. When this change in impedance occurs, an instantaneous unconformed state is formed, and large reflected waves instantaneously occur in the oscillators 61A, 61B. Then, when the arc detecting circuit portion 65B of the high-frequency power source 6B on the bias side determines that the power value of the reflected wave reflected to the oscillator 61B exceeds 200 W, the lightning detecting circuit portion 65B stops the output of the oscillator 61B (FIG. 5). At the time t1), the abnormality signal is output to the second 埠 64B of the communication board 62B. This abnormal signal, that is, the stop signal for stopping the high-frequency power source 6A, is directly transmitted from the communication board 62B to the communication board 62A of the source high-frequency power source 6A, and is input to the lightning detection circuit unit 65A (Fig. 3(b) ). The arc detecting circuit unit 65A that receives this stop signal stops the output of the oscillator 61A (time t2 in Fig. 5). Between t1 and t2 is, for example, a few microseconds. When the oscillator 61B of the high-frequency power source 6B is stopped, as shown in FIG. 3(b), the formation region of the ion sheath layer is narrowed, but the generation of the plasma P is stopped immediately (it can be said that it is substantially simultaneous).

根據來自各雷弧檢測電路部的停止信號來停止輸出的振盪器61A、61B是在預定的休止期間經過後,自動地以所定的上升時間來恢復至原來的輸出。此休止時間,基於充分抑止反射波的影響之目的,在偏壓用的高頻電源6B是時刻t1 t3間為300ms~500ms,例如400ms,在來源用的高頻電源6A是時刻t2t4間為400ms~600ms,例如500ms。The oscillators 61A and 61B that have stopped output based on the stop signals from the respective arc detecting circuit units are automatically restored to the original output for a predetermined rise time after a predetermined rest period has elapsed. For the purpose of sufficiently suppressing the influence of the reflected wave, the high-frequency power source 6B for biasing is 300 ms to 500 ms between time t1 and t3, for example, 400 ms, and the high-frequency power source 6A for source is 400 ms between time t2 and t4. ~600ms, for example 500ms.

高頻電源6B的振盪器61B是時刻t5形成與成為關閉的時刻t1以前相同的輸出,時刻t5以後是其輸出會被維持於一定。又,高頻電源6A的振盪器61A是在時刻t5之後的時刻t6形成與成為關閉的時刻t2相同的輸出,電漿P會再度被形成(圖4(c)),在基板B進行電漿處理。時刻t6以後是高頻電源61A的輸出被維持於一定。若將如此各高頻電源6A、6B的輸出恢復的期間設為再開始期間,則有關高頻電源6B的再開始期間之時刻t3 t5間是0.1秒~2.0秒例如0.7秒,有關高頻電源6A的再開始期間之時刻t4 t6間是0.1秒~2.0秒例如0.7秒。The oscillator 61B of the high-frequency power source 6B forms the same output as that before the time t1 that is turned off at time t5, and its output is maintained constant after time t5. Further, the oscillator 61A of the high-frequency power source 6A forms the same output as the time t2 that is turned off at time t6 after the time t5, and the plasma P is again formed (FIG. 4(c)), and plasma is performed on the substrate B. deal with. After time t6, the output of the high-frequency power source 61A is maintained constant. When the period in which the output of each of the high-frequency power sources 6A and 6B is restored is the restart period, the time t3 t5 of the restart period of the high-frequency power source 6B is 0.1 second to 2.0 seconds, for example, 0.7 second, and the high-frequency power source is used. The time t4 and t6 of the restarting period of 6A is 0.1 second to 2.0 seconds, for example, 0.7 second.

若根據上述的電漿蝕刻裝置2,則在利用參與電漿的高頻電源之來源用的高頻電源6A及偏壓用的高頻電源6B來對基板B進行電漿蝕刻處理時,當發生反射至高頻電源6B的振盪器61B之反射波的異常時,藉由內藏的電弧檢測電路部65B來使該高頻電源6B的振盪器61B停止,且從高頻電源6B直接傳送停止信號至來源用的高頻電源6A,而使高頻電源6A的電弧檢測電路部65A能夠停止振盪器61A,所以因反射波的異常而高頻電源6B的振盪器61B停止之後,可瞬間地例如以μs單位來停止來自高頻電源6A的高頻輸出。因此,可抑止電漿之不安定的狀態持續所造成異常放電的發生等,可防止或降低基板B的損傷。例如可防止像前述那樣在被蝕刻膜的終點附近底層的膜露出之下,電漿的狀態改變,不能取得匹配,而於偏壓用的高頻消失的狀態下處理基板B,所以該手法極為有效。According to the plasma etching apparatus 2 described above, when the substrate B is subjected to plasma etching treatment using the high-frequency power source 6A for the source of the high-frequency power source participating in the plasma and the high-frequency power source 6B for biasing, When the reflected wave of the oscillator 61B reflected to the high-frequency power source 6B is abnormal, the built-in arc detecting circuit unit 65B stops the oscillator 61B of the high-frequency power source 6B, and directly transmits the stop signal from the high-frequency power source 6B. The high-frequency power source 6A for the source enables the arc detecting circuit unit 65A of the high-frequency power source 6A to stop the oscillator 61A. Therefore, after the oscillator 61B of the high-frequency power source 6B is stopped due to an abnormality of the reflected wave, for example, The μs unit is used to stop the high frequency output from the high frequency power source 6A. Therefore, it is possible to suppress the occurrence of abnormal discharge caused by the unstable state of the plasma, and the damage of the substrate B can be prevented or reduced. For example, as described above, when the film of the underlayer near the end of the film to be etched is exposed, the state of the plasma is changed, the matching cannot be obtained, and the substrate B is processed in a state where the high frequency for biasing is lost, so the method is extremely effective.

實際使用上述的電漿蝕刻裝置2來測定圖5的時刻t1、t2間的時間時約1.7μs(百方分之一秒)。如[先前技術]中所述,以往的裝置構成是100ms(毫秒)以上,因此本發明的效果顯著。此外,在偏壓施加用的高頻電源6B中從容許值以上的反射電力被檢測出到該高頻雷源6B的振盪器61B關閉為止的時間是80ns。Actually, the plasma etching apparatus 2 described above is used to measure the time between the times t1 and t2 of FIG. 5 by about 1.7 μs (one hundredth of a second). As described in the [Prior Art], since the conventional device configuration is 100 ms or more, the effect of the present invention is remarkable. Further, in the high-frequency power source 6B for bias application, the time from when the reflected power of the allowable value or more is detected to when the oscillator 61B of the high-frequency lightning source 6B is turned off is 80 ns.

另外,當來源側的雷弧檢測電路部65A檢測出超越容許值的反射波時,雷弧檢測電路部65A會使振盪器61A的輸出停止,且將對應於在振盪器61A發生超越容許值的反射波及藉由該雷弧檢測電路部65A來停止振盪器61A的情況之信號傳送至裝置控制器72。接受該信號的裝置控制器72是經由通信板62B來傳送停止信號至電弧檢測電路部65B,電弧檢測電路部65B會使偏壓側的振盪器61B停止。振盪器61A的輸出停止之後如此從裝置控制器72到停止信號到達電弧檢測電路部65B為止所要的時間是例如為100ms程度。Further, when the lightning-arc detection circuit unit 65A on the source side detects a reflected wave exceeding the allowable value, the lightning-arc detection circuit unit 65A stops the output of the oscillator 61A, and corresponds to the occurrence of the over-permissible value at the oscillator 61A. The reflected wave and the signal of the case where the oscillator 61A is stopped by the lightning detection circuit unit 65A are transmitted to the device controller 72. The device controller 72 that has received this signal transmits a stop signal to the arc detecting circuit unit 65B via the communication board 62B, and the arc detecting circuit unit 65B stops the oscillator 61B on the bias side. The time required from the device controller 72 to the stop signal to reach the arc detecting circuit portion 65B after the output of the oscillator 61A is stopped is, for example, about 100 ms.

圖6是表示使高頻電源6A在蝕刻開始時最初升起形成所定的輸出時及如上述般使再開始時的輸出的波形之一例及那時發生的反射波的波形之一例,電弧檢測電路部65A的容許值是設定成200W。使高頻電源6A的振盪器61A的輸出在蝕刻開始時形成所定的輸出時(圖中S1~S2的期間)是以比再開始期間(圖中S4~S5間的期間)更快的時間使電力升起至所定的值。如此一來,相較於再開始期間,反射波容易發生,因此例如在S1~S2的期間,較理想是設定成即使反射電力超越容許值,電弧檢測電路部65A也不會停止振盪器61A的輸出。有關高頻電源61B的電弧檢測電路部63B也是同様地,在蝕刻開始時使該高頻電源61B最初升起時,較理想設定成即使反射電力超過容許值也不會使振盪器61B的輸出停止。6 is an example of a waveform of an output when the high-frequency power source 6A is first raised to form a predetermined output at the start of etching and when the restart is started as described above, and an example of a waveform of a reflected wave generated at that time, the arc detecting circuit The allowable value of the portion 65A is set to 200W. When the output of the oscillator 61A of the high-frequency power source 6A is formed at a predetermined output at the start of etching (the period from S1 to S2 in the drawing), the time is faster than the restart period (the period between S4 and S5 in the drawing). The power rises to the desired value. In this way, the reflected wave is likely to occur in the restart period. Therefore, for example, in the period from S1 to S2, it is preferable to set the arc detecting circuit unit 65A not to stop the oscillator 61A even if the reflected power exceeds the allowable value. Output. The arc detecting circuit portion 63B of the high-frequency power source 61B is also the same, and when the high-frequency power source 61B is initially raised at the start of etching, it is preferable to set the output of the oscillator 61B to be stopped even if the reflected power exceeds the allowable value. .

圖7是表示其他雷漿蝕刻裝置的構成,此電漿蝕刻裝置9是具備與高頻雷源6A同様構的高頻電源6C。高頻電源6C的同軸雷纜48C是經由組合器箱91來連接至電源6A的同軸電纜48A,高頻電源6A及6C會構成為來源用的高頻電源。若連接至偏壓用的高頻電源6B的電弧檢測電路部63B檢測出超越其容許值的反射電力,則電弧檢測電路部63B會使振盪器61B的輸出停止,且經由高頻電源6A、6C的各個通信板62A、62C來傳送信號至電弧檢測電路部65A及65C,該等電弧檢測電路部65A及65C會使振盪器61A、61C的輸出停止。亦可如此形成從一個高頻電源的電弧檢測電路部直接傳送信號至複數的其他高頻電源的電弧檢測電路部,停止連接至各電弧檢測電路部的高頻電源之類的構成。Fig. 7 is a view showing a configuration of another slurry etching apparatus 9 which is provided with a high-frequency power source 6C which is configured in the same manner as the high-frequency lightning source 6A. The coaxial cable 48C of the high-frequency power source 6C is a coaxial cable 48A connected to the power source 6A via the combiner box 91, and the high-frequency power sources 6A and 6C are configured as a high-frequency power source for the source. When the arc detecting circuit unit 63B connected to the bias high-frequency power source 6B detects the reflected power exceeding the allowable value, the arc detecting circuit unit 63B stops the output of the oscillator 61B and passes through the high-frequency power source 6A, 6C. Each of the communication boards 62A and 62C transmits a signal to the arc detecting circuit units 65A and 65C, and the arc detecting circuit units 65A and 65C stop the outputs of the oscillators 61A and 61C. In this way, the arc detecting circuit unit that directly transmits a signal from the arc detecting circuit unit of one high-frequency power source to a plurality of other high-frequency power sources can be formed, and the configuration of the high-frequency power source connected to each arc detecting circuit unit can be stopped.

上述的各實施形態是顯示有關從偏壓用的高頻電源6B的通信板62B傳送信號至來源用的高頻電源6A的通信板62A之例,但並非限於如此從來源側傳送停止信號至偏壓側。例如當高頻電源5A的電弧檢測電路65A在振盪器61A檢測出過大的反射波時,亦可從來源用的高頻電源6A的通信板62A直接傳送停止信號至偏壓用的高頻電源6B的通信板62B,使雷弧檢測電路部65B能夠停止振盪器61B。又,停止信號的傳送並非如此限於一方向,亦可在通信板62A、62B間雙方向傳送停止信號。Each of the above-described embodiments is an example in which the communication board 62A for transmitting a signal from the communication board 62B of the bias high-frequency power source 6B to the source high-frequency power source 6A is shown. However, the present invention is not limited to the transmission of the stop signal from the source side to the bias. Press side. For example, when the arc detecting circuit 65A of the high-frequency power source 5A detects an excessive reflected wave in the oscillator 61A, the stop signal can be directly transmitted from the communication board 62A of the source high-frequency power source 6A to the high-frequency power source 6B for bias voltage. The communication board 62B enables the lightning arc detecting circuit unit 65B to stop the oscillator 61B. Further, the transmission of the stop signal is not limited to one direction, and the stop signal may be transmitted in both directions between the communication boards 62A and 62B.

又,上述實施形態是偏壓側的高頻電源的電弧檢測電路會根據反射波的異常來輸出停止信號,但在檢測出行波的異常時亦可同様地輸出停止信號。又,亦可在通信板62B及通信板62A間藉由無線來傳收停止信號,取代使用專用的電纜67。Further, in the above-described embodiment, the arc detecting circuit of the high-frequency power source on the bias side outputs a stop signal based on the abnormality of the reflected wave. However, when the abnormality of the traveling wave is detected, the stop signal can be output in the same manner. Further, instead of using a dedicated cable 67, a stop signal can be transmitted wirelessly between the communication board 62B and the communication board 62A.

2...電漿蝕刻裝置2. . . Plasma etching device

20...處理容器20. . . Processing container

41...上部電極41. . . Upper electrode

51...下部電極51. . . Lower electrode

6A...來源用高頻電源6A. . . Source high frequency power supply

6B...偏壓用高頻電源6B. . . Bias high frequency power supply

61A、61B...振盪器61A, 61B. . . Oscillator

62A、62B...通信板62A, 62B. . . Communication board

65A、65B...電弧檢測電路部65A, 65B. . . Arc detection circuit

72...裝置控制器72. . . Device controller

圖1是表示本發明的實施形態的電漿蝕刻裝置的縱斷側面圖。Fig. 1 is a longitudinal side view showing a plasma etching apparatus according to an embodiment of the present invention.

圖2是表示上述電漿蝕刻裝置的高頻電源的構成圖。Fig. 2 is a view showing the configuration of a high-frequency power source of the plasma etching apparatus.

圖3是表示上述電漿蝕刻裝置的信號流向的說明圖。Fig. 3 is an explanatory view showing a signal flow direction of the plasma etching apparatus.

圖4是表示上述電漿蝕刻裝置的信號流向的說明圖。Fig. 4 is an explanatory view showing a signal flow direction of the plasma etching apparatus.

圖5是表示蝕刻停止時的各高頻電源的輸出的波形圖。FIG. 5 is a waveform diagram showing outputs of respective high-frequency power sources when etching is stopped.

圖6是表示蝕刻開始時及再開時的高頻電源的輸出及反射波的波形的說明圖。FIG. 6 is an explanatory view showing the output of the high-frequency power source and the waveform of the reflected wave at the time of starting and reopening of the etching.

圖7是表示電漿蝕刻裝置的高頻電源的其他構成的構成圖。Fig. 7 is a configuration diagram showing another configuration of a high-frequency power source of the plasma etching apparatus.

圖8是表示異常的電漿發生的狀態說明圖。Fig. 8 is an explanatory diagram showing a state in which abnormal plasma is generated.

2...電漿蝕刻裝置2. . . Plasma etching device

20...處理容器20. . . Processing container

45...匹配箱45. . . Matching box

48A、48B...同軸電纜48A, 48B. . . Coaxial cable

6A...來源用高頻電源6A. . . Source high frequency power supply

6B...偏壓用高頻電源6B. . . Bias high frequency power supply

61A、61B...振盪器61A, 61B. . . Oscillator

62A、62B...通信板62A, 62B. . . Communication board

64...高頻電源6A的第2埠64. . . The second 高频 of the high frequency power supply 6A

63A、63B...第1埠63A, 63B. . . 1st

64B...通信板62B的第2埠64B. . . The second line of the communication board 62B

65A、65B...電弧檢測電路部65A, 65B. . . Arc detection circuit

66A、66B...電纜66A, 66B. . . cable

67、73...電纜67, 73. . . cable

71...控制板71. . . Control panel

72...裝置控制器72. . . Device controller

67、73...電纜67, 73. . . cable

Claims (12)

一種電漿處理裝置,係具備參與電漿的複數個高頻電源,藉由電漿來對處理容器內的被處理體進行處理之電漿處理裝置,其特徵為:上述複數的高頻電源係分別具備:振盪高頻的振盪器、及供以與外部通信的通信部、及藉由該通信部來接受停止信號時停止振盪器的輸出之輸出停止部,上述複數的高頻電源之中的至少一個的高頻電源的輸出停止部,係藉由在檢測出從該高頻電源的振盪器輸出的高頻異常時停止該振盪器的輸出且輸出停止信號至上述通信部之監視部所構成,上述至少一個的高頻電源的通信部與其他的高頻電源的通信部,係將來自上述監視部的停止信號直接傳送至其他的高頻電源,上述至少一個的高頻電源的通信部與其他高頻電源的通信部係藉由用以直接傳送上述停止信號的通信路來互相連接。 A plasma processing apparatus is provided with a plurality of high-frequency power sources participating in plasma, and a plasma processing apparatus for processing a processed object in a processing container by plasma, wherein the plurality of high-frequency power sources are Each of the plurality of high-frequency power sources includes an oscillator that oscillates a high frequency, a communication unit that communicates with the outside, and an output stop that stops the output of the oscillator when the stop signal is received by the communication unit. The output stop portion of the at least one high-frequency power source is configured by stopping the output of the oscillator when detecting a high-frequency abnormality output from the oscillator of the high-frequency power source, and outputting a stop signal to the monitoring unit of the communication unit. The communication unit of the high-frequency power source of the at least one and the communication unit of the other high-frequency power source directly transmit the stop signal from the monitoring unit to another high-frequency power source, and the communication unit of the at least one high-frequency power source The communication units of the other high-frequency power sources are connected to each other by a communication path for directly transmitting the above-described stop signal. 如申請專利範圍第1項之電漿處理裝置,其中,藉由上述至少一個的高頻電源的監視部所檢測出的高頻異常為反射波的異常。 The plasma processing apparatus according to claim 1, wherein the high frequency abnormality detected by the monitoring unit of the at least one high frequency power source is an abnormality of the reflected wave. 如申請專利範圍第1或2項之電漿處理裝置,其 中,在上述處理容器內載置基板的下部電極與上部電極係對向設置,包含:連接至上述下部電極及上部電極的其中一方的電漿發生用的高頻電源;及連接至上述下部電極,頻率比上述電漿發生用的高頻電源更低的偏壓施加用的高頻電源,又,上述至少一個的高頻電源為上述偏壓施加用的高頻電源,上述其他的高頻電源係包含上述電漿發生用的高頻電源,從偏壓施加用的高頻電源的通信部直接傳送停止信號至電漿發生用的高頻電源的通信部。 A plasma processing apparatus according to claim 1 or 2, wherein The lower electrode and the upper electrode in which the substrate is placed in the processing container are opposed to each other, and include: a high-frequency power source for generating plasma connected to one of the lower electrode and the upper electrode; and a lower electrode connected to the lower electrode a high-frequency power source for applying a bias voltage having a lower frequency than the high-frequency power source for generating plasma, and the at least one high-frequency power source is a high-frequency power source for applying the bias voltage, and the other high-frequency power source The high-frequency power source for generating the plasma is directly transmitted from the communication unit of the high-frequency power source for bias application to the communication unit of the high-frequency power source for plasma generation. 如申請專利範圍第3項之電漿處理裝置,其中,藉由上述輸出停止部來停止偏壓施加用的高頻電源的振盪器及電漿發生用的高頻電源的振盪器的輸出之後,依照偏壓施加用的高頻電源的振盪器、電漿發生用的高頻電源的振盪器之順序,自動地恢復其輸出。 The plasma processing apparatus according to the third aspect of the invention, wherein the output stop unit stops the output of the oscillator of the high-frequency power source for bias application and the oscillator of the high-frequency power source for plasma generation, The output is automatically restored in accordance with the sequence of the oscillator of the high-frequency power source for bias application and the oscillator of the high-frequency power source for plasma generation. 如申請專利範圍第3項之電漿處理裝置,其中,上述電漿發生用的高頻電源的輸出停止部,係藉由檢測出從該高頻電源的振盪器輸出的高頻異常時停止該振盪器的輸出之監視部所構成。 The plasma processing apparatus according to claim 3, wherein the output stop portion of the high-frequency power source for generating the plasma stops when a high-frequency abnormality output from the oscillator of the high-frequency power source is detected. The monitoring unit of the output of the oscillator is configured. 如申請專利範圍第5項之電漿處理裝置,其中,藉由上述電漿發生用的高頻電源的監視部所檢測出的高頻異常為反射波的異常。 The plasma processing apparatus according to claim 5, wherein the high frequency abnormality detected by the monitoring unit of the high frequency power source for generating the plasma is an abnormality of the reflected wave. 如申請專利範圍第5項之電漿處理裝置,其中,依據上述高頻的異常而停止電漿發生用的高頻電源的振盪器的輸出時,設有傳送停止信號至偏壓側的高頻電源的通信部之裝置控制器。 The plasma processing apparatus according to claim 5, wherein when the output of the oscillator of the high-frequency power source for plasma generation is stopped in accordance with the abnormality of the high frequency, the transmission stop signal is supplied to the high frequency on the bias side. Device controller of the communication unit of the power supply. 如申請專利範圍第1或2項之電漿處理裝置,其中,上述其他高頻電源的輸出停止部,係藉由在檢測出從該高頻電源的振盪器輸出的高頻異常時停止該振盪器的輸出之監視部所構成。 The plasma processing apparatus according to claim 1 or 2, wherein the output stop portion of the other high-frequency power source stops the oscillation when a high-frequency abnormality output from the oscillator of the high-frequency power source is detected. The monitoring unit of the output of the device is configured. 如申請專利範圍第8之電漿處理裝置,其中,藉由上述其他高頻電源的監視部所檢測出的高頻異常為反射波的異常。 The plasma processing apparatus of claim 8, wherein the high frequency abnormality detected by the monitoring unit of the other high frequency power source is an abnormality of the reflected wave. 如申請專利範圍第1或2項之電漿處理裝置,其中,上述振盪器的輸出停止為停止振盪器。 A plasma processing apparatus according to claim 1 or 2, wherein the output of the oscillator is stopped to stop the oscillator. 一種電漿處理方法,係使用參與電漿的複數個高頻電源,藉由電漿來對處理容器內的被處理體進行處理之電漿處理方法,其特徵為:藉由設於上述複數的高頻電源之中的至少一個的高頻電源的監視部來檢測出從該高頻電源的振盪器輸出的高頻異常時藉由上述監視部來停止該振盪器的輸出且輸出其他高頻電源用的停止信號至該高頻電源所含的通信部之工程;將上述停止信號從上述一個高頻電源的通信部直接傳送至其他高頻電源的通信部之工程;及 上述其他高頻電源的通信部接受上述停止信號時,藉由設於該高頻電源的輸出停止部來停止該高頻電源的振盪器的輸出之工程,上述至少一個的高頻電源的通信部與其他高頻電源的通信部係藉由用以直接傳送上述停止信號的通信路來互相連接。 A plasma processing method is a plasma processing method for treating a processed object in a processing container by using a plurality of high-frequency power sources participating in the plasma, which is characterized in that: When the monitoring unit of the high-frequency power source of at least one of the high-frequency power sources detects the high-frequency abnormality output from the oscillator of the high-frequency power source, the monitoring unit stops the output of the oscillator and outputs another high-frequency power source. a stop signal to the communication unit included in the high-frequency power source; and a process of transmitting the stop signal directly from the communication unit of the one high-frequency power source to the communication unit of another high-frequency power source; When the communication unit of the other high-frequency power source receives the stop signal, the output of the high-frequency power source is stopped by the output stop unit of the high-frequency power source, and the communication unit of the at least one high-frequency power source is connected. The communication unit with the other high-frequency power sources is connected to each other by a communication path for directly transmitting the above-described stop signal. 一種記憶媒體,其係使用於對基板進行電漿處理的電漿處理裝置,儲存動作於電腦上的電腦程式之記憶媒體,其特徵為:上述電腦程式係編有步驟群,而使能夠實施如申請專利範圍第11項所記載的電漿處理方法。A memory medium for use in a plasma processing apparatus for plasma processing a substrate, storing a memory medium of a computer program operating on a computer, wherein the computer program is programmed with a step group, and is capable of being implemented as The plasma processing method described in claim 11 of the patent application.
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