TWI488341B - Insulator-integrated leadframe assembly, led package and led light bar - Google Patents

Insulator-integrated leadframe assembly, led package and led light bar Download PDF

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Publication number
TWI488341B
TWI488341B TW101112796A TW101112796A TWI488341B TW I488341 B TWI488341 B TW I488341B TW 101112796 A TW101112796 A TW 101112796A TW 101112796 A TW101112796 A TW 101112796A TW I488341 B TWI488341 B TW I488341B
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Taiwan
Prior art keywords
frame
lead frame
unit
insulating housing
frame unit
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TW101112796A
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Chinese (zh)
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TW201342667A (en
Inventor
Chiou Yueh Wang
Chen Hsiu Lin
Shih Chang Hsu
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Lite On Electronics Guangzhou
Lite On Technology Corp
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Priority to TW101112796A priority Critical patent/TWI488341B/en
Publication of TW201342667A publication Critical patent/TW201342667A/en
Application granted granted Critical
Publication of TWI488341B publication Critical patent/TWI488341B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/49Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
    • H01L2224/491Disposition
    • H01L2224/4911Disposition the connectors being bonded to at least one common bonding area, e.g. daisy chain
    • H01L2224/49113Disposition the connectors being bonded to at least one common bonding area, e.g. daisy chain the connectors connecting different bonding areas on the semiconductor or solid-state body to a common bonding area outside the body, e.g. converging wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting

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  • Led Device Packages (AREA)

Description

連板料片、發光二極體封裝品及發光二極體燈條Connecting sheet, LED package and LED strip

本發明是有關於一種無引腳封裝用的連板料片,特別是指一種用於封裝發光二極體晶片的四方形平面無引腳(Quad Flat No-lead,QFN)連板料片及其所形成的發光二極體封裝品及燈條。The invention relates to a connecting piece for a leadless package, in particular to a quad flat no-lead (QFN) connecting piece for packaging a light emitting diode chip and The light-emitting diode package and the light bar formed by the same.

現有以QFN封裝方式來封裝發光二極體(LED)晶片時,是先將一金屬板蝕刻形成多個呈矩陣式排列的導線架單元,並利用模製成型(molding)的方式將對應每一導線架單元的絕緣殼體形成於金屬板上,而形成連板料片,其中每一導線架單元用以設置晶片。連板料片經裁切後可以形成多個單體,每一單體包含單一導線架單元及絕緣殼體。When a light emitting diode (LED) wafer is packaged in a QFN package, a metal plate is first etched to form a plurality of lead frame units arranged in a matrix, and each of them is molded by a molding method. An insulating housing of a lead frame unit is formed on the metal plate to form a continuous web, wherein each lead frame unit is used to set the wafer. The continuous web can be formed into a plurality of cells, each of which comprises a single lead frame unit and an insulating housing.

然而現有的用於QFN封裝的連板料片,所有對應各導線架單元的絕緣殼體都相連在一起,形成一整片大面積的塑膠結構。由於塑膠材料與金屬材料的熱膨脹係數不同,在絕緣殼體的成型製程,已容易造成連板料片的翹曲,再加上封裝過程長時間的烘烤,更加劇板翹問題,如此會導致封裝良率不佳,且影響封裝品的信賴性。However, in the existing connecting sheet for the QFN package, all the insulating housings corresponding to the lead frame units are connected together to form a whole large-area plastic structure. Due to the different thermal expansion coefficients of the plastic material and the metal material, the molding process of the insulating shell has easily caused the warpage of the continuous web, and the baking of the packaging process for a long time is more problematic, which may result in Poor packaging yield and affect the reliability of the package.

此外,通常LED晶片需配合螢光層以形成白光,在封裝塗佈螢光層時,需要點亮晶片以動態調整螢光層的螢光材料之含量及分佈區域,由於現有的連板料片其中的導線架單元是相連在一起,也就是所有導線架單元都電性相連,無法直接在連板料片上對封裝單體進行檢測,因而需要將連板料片切割形成獨立的封裝單體後,才能對封裝單體進行檢測。In addition, in general, the LED chip needs to cooperate with the phosphor layer to form white light. When the package is coated with the phosphor layer, the wafer needs to be illuminate to dynamically adjust the content and distribution area of the fluorescent material of the phosphor layer, due to the existing continuous material sheet. The lead frame units are connected together, that is, all the lead frame units are electrically connected, and the package unit cannot be directly detected on the connecting piece, so that the connecting piece needs to be cut into separate package monomers. The package monomer can be tested.

因此,本發明之一目的,即在提供一種不易翹曲的四方形平面無引腳封裝用的連板料片。Accordingly, it is an object of the present invention to provide a web for a quad flat planar leadless package that is less susceptible to warpage.

本發明之另一目的,在提供一種可於連板料片上進行檢測的四方形平面無引腳封裝用的連板料片。Another object of the present invention is to provide a web for a quad flat planar leadless package that can be inspected on a web.

本發明之又一目的,在提供一種四方形平面無引腳封裝式的發光二極體的封裝品。Still another object of the present invention is to provide a package of a square planar leadless package type light emitting diode.

本發明之又一目的,在提供一種連接多個發光二極體封裝品的燈條。It is still another object of the present invention to provide a light bar that connects a plurality of light emitting diode packages.

於是,本發明連板料片,包含一導線架連板及多個絕緣殼體連結條。導線架連板包括一框體及多個導線架單元,導線架單元沿相互垂直的一第一方向及一第二方向呈矩陣式排列於框體內,且每一導線架單元包括一第一架體、一與第一架體相間隔的第二架體,及一連接結構。連接結構沿第一方向及第二方向其中至少一個方向延伸,使導線架單元沿至少一個方向與其相鄰的導線架單元相連接且使相鄰框體的導線架單元與框體連接。絕緣殼體連結條互相間隔地形成於導線架連板上,且每一絕緣殼體連結條沿第一方向包覆位於同一排的導線架單元並延伸覆蓋相鄰該排導線架單元兩端的框體之一部分,而且至少露出每一導線架單元的第一架體的底面及第二架體的底面。藉此能夠減少應力殘留及因金屬材料與絕緣材料之熱膨脹係數差異造成的板翹問題,而且可以減少絕緣材料的用量以節省材料成本。Therefore, the connecting sheet of the present invention comprises a lead frame and a plurality of insulating shell connecting strips. The lead frame connecting plate comprises a frame body and a plurality of lead frame units, wherein the lead frame unit is arranged in a matrix in a first direction and a second direction perpendicular to each other, and each lead frame unit comprises a first frame a body, a second frame spaced from the first frame, and a connecting structure. The connecting structure extends in at least one of the first direction and the second direction, so that the lead frame unit is connected to the adjacent lead frame unit in at least one direction and the lead frame unit of the adjacent frame is connected to the frame. The insulating housing connecting strips are formed on the lead frame connecting plate at intervals, and each insulating housing connecting strip covers the lead frame unit in the same row in a first direction and extends to cover a frame adjacent to both ends of the row of lead frame units One part of the body, and at least the bottom surface of the first frame of each lead frame unit and the bottom surface of the second frame are exposed. Thereby, the stress residual and the board warpage caused by the difference in thermal expansion coefficient between the metal material and the insulating material can be reduced, and the amount of the insulating material can be reduced to save the material cost.

依據一實施例,每一導線架單元的第一架體及第二架體是沿第二方向間隔排列,而每一導線架單元的連接結構由多個連接條構成,且連接條分別由第一架體及第二架體平行第二方向的兩側面沿第一方向往外延伸。進一步地,每一絕緣殼體連結條具有多個缺口,每一缺口對應露出相鄰的兩導線架單元的第二架體之間的連接條,且相鄰的兩第二架體之間的連接條被斷開。藉此使每一導線架單元的電性獨立,以能在連板料片上進行檢測,方便封裝檢測的工作,提高單顆發光二極體封裝品的色座標位置的準確率。According to an embodiment, the first frame and the second frame of each lead frame unit are arranged along the second direction, and the connection structure of each lead frame unit is formed by a plurality of connecting strips, and the connecting strips are respectively The two sides of the first body and the second frame parallel to the second direction extend outward in the first direction. Further, each of the insulating housing connecting strips has a plurality of notches, each of the notches correspondingly exposing a connecting strip between the second frame bodies of the adjacent two lead frame units, and between the adjacent two second frame bodies The tie bar is broken. Thereby, the electrical independence of each lead frame unit can be detected on the connecting piece, which facilitates the work of package inspection and improves the accuracy of the color coordinate position of the single LED package.

依據一實施例,每一絕緣殼體連結條具有多個凹杯結構,每一凹杯結構對應露出每一導線架單元的第一架體及第二架體的部分頂面,以供設置晶片。每一絕緣殼體連結條具有多個填充部,每一填充部分別對應填充每一導線架單元的第一架體及第二架體之間的間隙,且每一填充部由對應凹杯結構露出之部分凸出第一架體的頂面及第二架體的頂面且凸出的部分往兩側延伸而覆蓋第一架體的部分頂面及第二架體的部分頂面。藉此可以阻擋水氣由底部入侵。According to an embodiment, each of the insulating housing connecting strips has a plurality of concave cup structures, and each concave cup structure correspondingly exposes a first top surface of each lead frame unit and a partial top surface of the second frame for providing a wafer . Each of the insulating housing connecting strips has a plurality of filling portions, each of the filling portions respectively corresponding to a gap between the first frame body and the second frame body filling each lead frame unit, and each filling portion is formed by a corresponding concave cup structure The exposed portion protrudes from the top surface of the first frame and the top surface of the second frame and the convex portion extends to both sides to cover a portion of the top surface of the first frame and a portion of the top surface of the second frame. This can block the intrusion of moisture from the bottom.

依據一實施例,框體具有一外框部及多個延伸部,延伸部由外框部往相對靠近導線架單元的方向延伸,並與相鄰的導線架單元連接,每一延伸部形成有至少一個貫穿孔,每一絕緣殼體連結條的兩端分別覆蓋對應的延伸部且填充其貫穿孔,藉由延伸部及貫穿孔可以增加絕緣殼體連結條與框體的結合性。According to an embodiment, the frame body has an outer frame portion and a plurality of extension portions, and the extension portion extends from the outer frame portion toward the lead frame unit and is connected to the adjacent lead frame unit, and each extension portion is formed with At least one through hole, each of the two ends of the insulating shell connecting strip respectively covers the corresponding extending portion and fills the through hole, and the connecting portion of the insulating shell connecting strip and the frame can be increased by the extending portion and the through hole.

依據一實施例,每一導線架單元的第一架體具有一第一基部及一第一凸出部,第一基部與絕緣殼體連結條結合,且第一凸出部沿第二方向凸露出絕緣殼體連結條;每一導線架單元的第二架體具有一第二基部及一第二凸出部,第二基部與絕緣殼體連結條結合,且第二凸出部朝相反於第一凸出部的方向凸露出絕緣殼體連結條。每一導線架單元還可包括多個階梯結構,分別形成於第一架體位於第一基部的底面周緣至少一部份區域及第二架體位於第二基部的底面周緣至少一部份區域。每一導線架單元還可包括多個凹陷結構,分別形成於第一架體位於第一凸出部的底面周緣至少一部份區域及第二架體位於第二凸出部的底面周緣至少一部份區域。階梯結構可供絕緣殼體連結條填充以包覆第一基部及第二基部的底面的周緣,並露出底面,以增加絕緣殼體連結條與導線架單元的結合性。而且凹陷結構可供焊料填充,以增加導線架單元與電路板的焊接強度。According to an embodiment, the first frame of each lead frame unit has a first base portion and a first protruding portion, the first base portion is coupled with the insulating housing connecting strip, and the first protruding portion is convex in the second direction. An insulating housing connecting strip is exposed; the second frame of each lead frame unit has a second base portion and a second protruding portion, the second base portion is coupled to the insulating housing connecting strip, and the second protruding portion is opposite to The direction of the first projection protrudes from the insulating case connecting strip. Each of the lead frame units may further include a plurality of stepped structures formed on at least a portion of the first frame at a periphery of the bottom surface of the first base and at least a portion of the second frame at a periphery of the bottom of the second base. Each of the lead frame units may further include a plurality of recessed structures respectively formed on the first frame at least a portion of the periphery of the bottom surface of the first protrusion and at least one of the second frame at the periphery of the bottom surface of the second protrusion Part of the area. The stepped structure may be filled with the insulating housing connecting strip to cover the periphery of the bottom surface of the first base and the second base, and expose the bottom surface to increase the bonding of the insulating shell connecting strip and the lead frame unit. Moreover, the recessed structure can be filled with solder to increase the soldering strength of the leadframe unit and the circuit board.

本發明發光二極體封裝品,包含:一導線架單元、一絕緣殼體及至少一晶片。導線架單元包括一第一架體、一第二架體,及多個連接條。第一架體及第二架體是沿一直線方向間隔排列,且連接條分別由第一架體及第二架體平行該直線方向的兩側面往外延伸。絕緣殼體包覆導線架單 元,並至少露出導線架單元的第一架體的底面及第二架體的底面,而且連接於第一架體的連接條之端面與絕緣殼體的側面切齊,且絕緣殼體具有多個缺角,而分別使連接於第二架體的連接條凸露出絕緣殼體。晶片設於導線架單元並與導線架單元電連接。The light emitting diode package of the present invention comprises: a lead frame unit, an insulating case and at least one wafer. The lead frame unit includes a first frame body, a second frame body, and a plurality of connecting strips. The first frame body and the second frame body are arranged at intervals in a line direction, and the connecting strips extend outward from the two sides of the first frame body and the second frame body in parallel with the linear direction. Insulated housing covered lead frame And exposing at least the bottom surface of the first frame body of the lead frame unit and the bottom surface of the second frame body, and the end surface of the connecting bar connected to the first frame body is aligned with the side surface of the insulating case, and the insulating case has a plurality of The corners are separated, and the connecting strips connected to the second frame are respectively exposed to the insulating case. The wafer is disposed on the lead frame unit and electrically connected to the lead frame unit.

依據一實施例,絕緣殼體具有一凹杯結構,凹杯結構對應露出導線架單元的第一架體及第二架體的部分頂面以供設置晶片。絕緣殼體還具有一填充部,填充部填充導線架單元的第一架體及第二架體之間的間隙,且填充部由凹杯結構露出之部分凸出第一架體的頂面及第二架體的頂面且凸出的部分往兩側延伸而覆蓋第一架體的部分頂面及第二架體的部分頂面。凹杯結構可為深杯或淺杯型式,淺杯形式的凹杯結構的高度介於0.5倍至1.5倍的晶片的厚度。進一步地,發光二極體封裝品還可包含一透鏡體,與絕緣殼體連接且覆蓋凹杯結構及晶片;或可包含一透光體,填充於凹杯結構以密封晶片。According to an embodiment, the insulative housing has a concave cup structure corresponding to the first frame of the lead frame unit and a portion of the top surface of the second frame for providing the wafer. The insulating housing further has a filling portion, the filling portion fills a gap between the first frame body and the second frame body of the lead frame unit, and a portion of the filling portion exposed by the concave cup structure protrudes from a top surface of the first frame body and The top surface of the second frame and the convex portion extend to both sides to cover a portion of the top surface of the first frame and a portion of the top surface of the second frame. The concave cup structure may be in the form of a deep cup or a shallow cup, and the height of the concave cup structure in the form of a shallow cup is between 0.5 and 1.5 times the thickness of the wafer. Further, the light emitting diode package may further include a lens body connected to the insulating case and covering the concave cup structure and the wafer; or may include a light transmitting body filled in the concave cup structure to seal the wafer.

依據一實施例,發光二極體封裝品還包含一透鏡體,且絕緣殼體與透鏡體由可透光材料一體成型。According to an embodiment, the LED package further includes a lens body, and the insulating case and the lens body are integrally formed by the light transmissive material.

本發明發光二極體燈條,包含:多個導線架單元及一絕緣殼體連結條。多個導線架單元沿一第一方向排列,且每一導線架單元包括一第一架體、一第二架體,及一連接結構,第一架體及第二架體是沿一與第一方向垂直的第二方向間隔排列,而每一導線架單元的連接結構由多個連接條構成,且所述連接條分別由第一架體及第二架體平行第二方向的兩側面沿第一方向往外延伸,其中位於相鄰的兩第一架體之間的連接條相連接,而位於相鄰的兩第二架體之間的連接條被斷開。絕緣殼體連結條沿第一方向包覆所述導線架單元,而且至少露出每一導線架單元的第一架體的底面及第二架體的底面,絕緣殼體連結條具有多個缺口,每一缺口對應露出相鄰的兩第二架體之間的連接條。The light emitting diode light bar of the present invention comprises: a plurality of lead frame units and an insulating case connecting strip. The plurality of lead frame units are arranged along a first direction, and each lead frame unit comprises a first frame body, a second frame body, and a connecting structure, and the first frame body and the second frame body are along a first One direction is perpendicular to the second direction, and the connection structure of each lead frame unit is composed of a plurality of connecting strips, and the connecting strips are respectively parallelized by the first frame body and the second frame body in the second direction The first direction extends outwardly, wherein the connecting strips between the adjacent two first frames are connected, and the connecting strip between the adjacent two second frames is disconnected. The insulating housing connecting strip covers the lead frame unit in a first direction, and at least exposes a bottom surface of the first frame body of each lead frame unit and a bottom surface of the second frame body, and the insulating housing connecting strip has a plurality of notches. Each of the notches corresponds to expose a connecting strip between the adjacent two second frames.

本發明之功效,本發明之連板料片能夠減少應力殘留及因金屬材料與絕緣材料之熱膨脹係數差異造成的板翹問題,而且可以減少絕緣材料的用量以節省材料成本。進一步地,可使每一導線架單元的電性獨立,以於連板料片上進行檢測,方便封裝檢測的工作。此外,可透過檢測的結果即時調整螢光材料的含量及分布區域,提高單顆發光二極體封裝品的色座標位置的準確率。According to the invention, the continuous sheet of the invention can reduce stress residual and the problem of panel warpage caused by the difference in thermal expansion coefficient between the metal material and the insulating material, and can reduce the amount of the insulating material to save material cost. Further, each lead frame unit can be electrically independent to perform detection on the connecting piece to facilitate the inspection and inspection work. In addition, the content of the fluorescent material and the distribution area can be adjusted in real time through the detection result, thereby improving the accuracy of the color coordinate position of the single LED package.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the embodiments of the invention.

在本發明被詳細描述之前,要注意的是,在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖1至圖4,本發明連板料片之一較佳實施例用以封裝發光二極體晶片9(參閱圖6),連板料片包含:一導線架連板100及多個絕緣殼體連結條200,為了方便說明起見,圖1至圖4中右邊第一排的絕緣殼體連結條200未示出,且在圖3及圖4中,絕緣殼體連結條200的區域以網底表示,用以與導線架連板100做區隔。Referring to FIG. 1 to FIG. 4, a preferred embodiment of the continuous board of the present invention is used to package a light-emitting diode chip 9 (see FIG. 6). The connecting sheet comprises: a lead frame connecting plate 100 and a plurality of insulation. The housing connecting strip 200, for the sake of convenience of description, the insulating housing connecting strip 200 of the first row of the right side in FIGS. 1 to 4 is not shown, and in FIGS. 3 and 4, the area of the insulating housing connecting strip 200 It is represented by the bottom of the net and is used to separate from the lead frame 100.

導線架連板100包括一框體10及多個導線架單元1,是由一金屬板蝕刻而成,所有導線架單元1沿相互垂直的一第一方向I及一第二方向II呈矩陣式排列於框體10內,且每一導線架單元1包括一第一架體11、一與第一架體11相間隔的第二架體12,及一連接結構,在本實施例,每一導線架單元1的第一架體11及第二架體12是沿第二方向II間隔排列,而每一導線架單元1的連接結構由多個連接條13構成,且連接條13分別由第一架體11及第二架體12平行第二方向II的兩側面沿第一方向I往外延伸。亦即,在本實施例,連接結構沿第一方向I延伸,使導線架單元1沿第一方向I與其相鄰的導線架單元1相連接且使相鄰框體10的導線架單元1與框體10連接。The lead frame connecting plate 100 includes a frame body 10 and a plurality of lead frame units 1 which are etched by a metal plate, and all of the lead frame units 1 are matrixed in a first direction I and a second direction II perpendicular to each other. Arranged in the frame body 10, and each lead frame unit 1 includes a first frame body 11, a second frame body 12 spaced apart from the first frame body 11, and a connecting structure. In this embodiment, each The first frame body 11 and the second frame body 12 of the lead frame unit 1 are arranged at intervals in the second direction II, and the connection structure of each lead frame unit 1 is composed of a plurality of connecting bars 13, and the connecting bars 13 are respectively Both the body 11 and the second frame 12 extend parallel to the second direction II in the first direction I. That is, in the present embodiment, the connection structure extends in the first direction I, so that the lead frame unit 1 is connected to the adjacent lead frame unit 1 in the first direction I and the lead frame unit 1 of the adjacent frame 10 is The frame 10 is connected.

絕緣殼體連結條200以模製成型方式互相間隔地形成於導線架連板100上,且每一絕緣殼體連結條200沿第一方向I包覆位於同一排的導線架單元1並延伸覆蓋相鄰該排導線架單元1兩端的框體10之一部分(即框體10之延伸部102,下文中再詳述)。每一導線架單元1的第一架體11具有一第一基部111及一第一凸出部112,第一基部111與絕緣殼體連結條200結合,且第一凸出部112沿第二方向II凸露出絕緣殼體連結條200。每一導線架單元1的第二架體12具有一第二基部121及一第二凸出部122,第二基部121與絕緣殼體連結條200結合,且第二凸出部122朝相反於第一凸出部112的方向凸露出絕緣殼體連結條200。而且第一架體11還具有位於相反兩側的一頂面113及一底面114,第二架體12也具有一頂面123及一底面124,第一架體11的頂面113及第二架體12的頂面123用以供晶片9電連接,而第一架體11的底面114及第二架體12的底面124用以供焊接於一電路板(未圖示)。The insulating case connecting strips 200 are formed on the lead frame connecting plate 100 at a distance from each other in a molding manner, and each of the insulating case connecting strips 200 covers the lead frame unit 1 in the same row and extends in the first direction I. A portion of the frame 10 adjacent to both ends of the row of lead frame units 1 (i.e., the extension 102 of the frame 10, as described in more detail below) is covered. The first frame 11 of each lead frame unit 1 has a first base portion 111 and a first protruding portion 112. The first base portion 111 is coupled to the insulating housing connecting strip 200, and the first protruding portion 112 is along the second portion. The direction II protrudes from the insulative housing connecting strip 200. The second frame 12 of each lead frame unit 1 has a second base portion 121 and a second protruding portion 122. The second base portion 121 is coupled to the insulating housing connecting strip 200, and the second protruding portion 122 faces oppositely The direction of the first protruding portion 112 protrudes from the insulating case connecting strip 200. The first frame body 11 further has a top surface 113 and a bottom surface 114 on opposite sides. The second frame body 12 also has a top surface 123 and a bottom surface 124. The top surface 113 of the first frame body 11 and the second surface The top surface 123 of the frame body 12 is used for electrically connecting the wafers 9, and the bottom surface 114 of the first frame body 11 and the bottom surface 124 of the second frame body 12 are for soldering to a circuit board (not shown).

每一導線架單元1還包括多個階梯結構141,分別形成於第一架體11位於第一基部111的底面114周緣的一部份區域及第二架體12位於第二基部121的底面124周緣的一部份區域。每一導線架單元1還包括多個凹陷結構142,分別形成於第一架體11位於第一凸出部112的底面114周緣的一部份區域及第二架體12位於第二凸出部122的底面124周緣的一部份區域,位於第一架體11和第二架體12的凹陷結構142可對稱設置。階梯結構141可供絕緣殼體連結條200填充以包覆底面114、124的周緣,並露出底面114、124,以增加絕緣殼體連結條200與導線架單元1的結合性。而且凹陷結構142可供焊料(未圖示)填充,以增加與電路板的焊接強度。再者,每一導線架單元1還包括分別形成於第一架體11的頂面113及第二架體12的頂面123的兩個盲孔15,盲孔15位於絕緣殼體連結條200所覆蓋的位置,藉此增加絕緣殼體連結條200和導線架單元1的結合性。在本實施例,第一架體11的頂面113及第二架體12的頂面123分別形成一個盲孔15且形狀為彎弧狀,但是在其他等效的實施態樣第一架體11的頂面113及第二架體12的頂面123也可以分別形成多個盲孔15且形狀亦可以改變不以彎弧狀為限。Each of the lead frame units 1 further includes a plurality of stepped structures 141 formed on a portion of the first frame 11 at a periphery of the bottom surface 114 of the first base portion 111 and the second frame 12 at a bottom surface 124 of the second base portion 121. A part of the perimeter. Each of the lead frame units 1 further includes a plurality of recessed structures 142 formed in a portion of the first frame 11 at a periphery of the bottom surface 114 of the first protrusion 112 and the second frame 12 at the second protrusion. A portion of the periphery of the bottom surface 124 of the 122, the recessed structures 142 of the first frame 11 and the second frame 12 may be symmetrically disposed. The stepped structure 141 is filled with the insulating case connecting strip 200 to cover the periphery of the bottom surfaces 114, 124, and exposes the bottom surfaces 114, 124 to increase the bonding of the insulating case connecting strip 200 to the lead frame unit 1. Moreover, the recess structure 142 can be filled with solder (not shown) to increase the soldering strength with the board. Moreover, each of the lead frame units 1 further includes two blind holes 15 respectively formed on the top surface 113 of the first frame body 11 and the top surface 123 of the second frame body 12. The blind holes 15 are located in the insulating case connecting strip 200. The position covered thereby thereby increasing the bondability of the insulating housing link 200 and the lead frame unit 1. In this embodiment, the top surface 113 of the first frame body 11 and the top surface 123 of the second frame body 12 respectively form a blind hole 15 and are curved in shape, but in other equivalent embodiments, the first frame body The top surface 113 of the 11 and the top surface 123 of the second frame 12 may also be formed with a plurality of blind holes 15 respectively, and the shape may also be changed without being curved.

此外,導線架連板100的框體10具有一外框部101及多個延伸部102,延伸部102由外框部101往相對靠近導線架單元1的方向延伸,並與相鄰的導線架單元1連接,每一延伸部102形成有至少一個貫穿孔103,在本實施例為一個,但是每一延伸部102也可形成多個貫穿孔103。每一絕緣殼體連結條200的兩端分別覆蓋對應的延伸部102且填充其貫穿孔103,藉由延伸部102及貫穿孔103可以增加絕緣殼體連結條200與框體10的結合性。In addition, the frame 10 of the lead frame 100 has an outer frame portion 101 and a plurality of extending portions 102 extending from the outer frame portion 101 in a direction relatively close to the lead frame unit 1 and adjacent to the lead frame The unit 1 is connected, and each of the extending portions 102 is formed with at least one through hole 103, which is one in the embodiment, but each of the extending portions 102 may also form a plurality of through holes 103. The two ends of each of the insulating case connecting strips 200 respectively cover the corresponding extending portions 102 and fill the through holes 103. The extending portions 102 and the through holes 103 can increase the bonding of the insulating case connecting strips 200 to the frame 10.

在本實施例,每一絕緣殼體連結條200具有多個凹杯結構21,每一凹杯結構21對應露出每一導線架單元1的第一架體11及第二架體12的部分頂面113、123,以供設置晶片9(參閱圖6),而且每一絕緣殼體連結條200具有多個填充部22(另配合參閱圖5),每一填充部22分別對應填充每一導線架單元1的第一架體11及第二架體12之間的間隙,且每一填充部22由對應凹杯結構21露出之部分凸出第一架體11的頂面113及第二架體12的頂面123且凸出的部分往兩側延伸而覆蓋第一架體11的部分頂面113及第二架體12的部分頂面123,藉此可以阻擋水氣由底部入侵。當然,若用於封裝覆晶式晶片,則填充部22不高於第一架體11的頂面113及第二架體12的頂面123。In this embodiment, each of the insulating housing connecting strips 200 has a plurality of concave cup structures 21, and each concave cup structure 21 correspondingly exposes a portion of the first frame body 11 and the second frame body 12 of each lead frame unit 1 The faces 113 and 123 are provided for the wafer 9 (see FIG. 6), and each of the insulating case connecting strips 200 has a plurality of filling portions 22 (further with reference to FIG. 5), and each of the filling portions 22 respectively fills each of the wires. a gap between the first frame body 11 and the second frame body 12 of the frame unit 1, and a portion of each of the filling portions 22 exposed by the corresponding concave cup structure 21 protrudes from the top surface 113 of the first frame body 11 and the second frame The top surface 123 of the body 12 and the convex portion extend to both sides to cover a portion of the top surface 113 of the first frame 11 and a portion of the top surface 123 of the second frame 12, thereby preventing moisture from invading from the bottom. Of course, if used to package a flip chip, the filling portion 22 is not higher than the top surface 113 of the first frame 11 and the top surface 123 of the second frame 12.

絕緣殼體連結條200互相間隔而不連接(即絕緣殼體連結條200僅沿第一方向I延伸,每一絕緣殼體連結條200在第二方向II是不相互連結的),可以避免絕緣材料大面積連接,減少應力殘留以及因金屬材料與絕緣材料之熱膨脹係數差異造成的板翹問題,而且可以減少絕緣材料的用量以節省材料成本。再者,在本實施例中,絕緣殼體連結條200是以塑膠材料與填充材料的混合物製成,填充材料可以是玻璃纖維、碳纖維、氮化硼、氧化鎂、氧化鋅、二氧化矽、二氧化鈦、氧化鋁、碳化矽、滑石、雲母、碳酸鈣、碳酸鋇、碳酸鎂等,填充材料含量至少60wt%,而以80wt%以上較佳,能夠降低絕緣材料與金屬材料之間的熱膨脹係數之差異,進一步減少板翹問題。在其他實施例中,絕緣殼體連結條200可以是矽膠(silicone)材料。The insulating housing connecting strips 200 are spaced apart from each other without being connected (ie, the insulating housing connecting strips 200 extend only in the first direction I, and each insulating housing connecting strip 200 is not connected to each other in the second direction II), and insulation can be avoided. Large-area connection of materials reduces stress residuals and plate warpage caused by the difference in thermal expansion coefficient between metal materials and insulating materials, and can reduce the amount of insulating materials to save material costs. Furthermore, in the present embodiment, the insulating housing connecting strip 200 is made of a mixture of a plastic material and a filling material, and the filling material may be glass fiber, carbon fiber, boron nitride, magnesium oxide, zinc oxide, cerium oxide, Titanium dioxide, aluminum oxide, tantalum carbide, talc, mica, calcium carbonate, barium carbonate, magnesium carbonate, etc., the filler content is at least 60% by weight, and preferably 80% by weight or more, which can reduce the coefficient of thermal expansion between the insulating material and the metal material. Differences further reduce the problem of board warping. In other embodiments, the insulative housing tie strip 200 can be a silicone material.

在本實施例,每一絕緣殼體連結條200還具有多個缺口201,每一缺口201對應露出相鄰的兩導線架單元1的第二架體12之間的連接條13,且相鄰的兩第二架體12之間的連接條13被斷開。缺口201用以在絕緣殼體連結條200成形後方便單獨切割第二架體12之間的連接條13,藉此使每一導線架單元1的第二架體12電性獨立,即兩兩導線架單元1之間的電性不相連,以能對封裝單體進行檢測。值得注意的是,封裝單體可以在連板料片上即時檢測(如光學特性等),並不需要切割後再進行檢測,有助於點測(點亮測試)後即時修正發光元件的色座標位置。在本實施例中,絕緣殼體連結條200沿第一方向I設置是配合與導線架單元1的連接結構延伸方向一致,以能斷開第二架體12之間的連接條13,使第二架體12的電性獨立,且保留第一架體11之間的連接條13,以強化絕緣殼體連結條200的結構強度,避免絕緣殼體連結條200斷裂。而且,由於絕緣殼體連結條200平行第一方向I的兩側在成形時已經與相鄰的絕緣殼體連結條200分開,而且導線架單元1沿著第二方向II並不相連,所以要切割形成封裝單體時,只需沿第二方向II同時切割絕緣殼體連結條200及第一架體11之間的連接條13即可,沿第一方向I不需要切割而能減少切割製程所產生的毛邊,且降低刀具磨耗的成本。然而,絕緣殼體連結條200也是可以沿第二方向II設置,同樣可以達到減少板翹問題的功效,但是需要增加切割程序。再者,導線架單元1的連接結構也可以再包括沿第二方向II延伸的連接條(未圖示),亦即,導線架單元1的連接結構也可以沿第一方向I及第二方向II兩個方向延伸,除了使沿第一方向I的每一導線架單元1相互連接外,也使沿第二方向II的導線架單元1相互連接,增加連板料片的支撐強度,但是也需要增加切割程序。In this embodiment, each of the insulating housing connecting strips 200 further has a plurality of notches 201, and each of the notches 201 correspondingly exposes the connecting strips 13 between the second frames 12 of the adjacent two leadframe units 1 and adjacent thereto. The connecting strip 13 between the two second frames 12 is broken. The notch 201 is configured to facilitate the separate cutting of the connecting strips 13 between the second frame bodies 12 after the insulating shell connecting strips 200 are formed, thereby making the second frame bodies 12 of each lead frame unit 1 electrically independent, that is, two or two The electrical connections between the leadframe units 1 are not connected to enable detection of the packaged cells. It is worth noting that the package monomer can be detected on the continuous plate (such as optical characteristics), and it does not need to be tested after cutting. It helps to correct the color coordinates of the light-emitting component immediately after the spot test (lighting test). position. In this embodiment, the insulating housing connecting strip 200 is disposed along the first direction I to match the extending direction of the connecting structure of the lead frame unit 1 so as to be able to break the connecting strip 13 between the second frames 12, so that The two bodies 12 are electrically independent, and the connecting strips 13 between the first frames 11 are retained to strengthen the structural strength of the insulating housing connecting strips 200 to prevent the insulating housing connecting strips 200 from breaking. Moreover, since both sides of the insulating case connecting strip 200 parallel to the first direction I have been separated from the adjacent insulating case connecting strips 200 at the time of forming, and the lead frame unit 1 is not connected along the second direction II, When cutting to form a package unit, it is only necessary to simultaneously cut the connecting strip 13 between the insulating shell connecting strip 200 and the first frame 11 in the second direction II, and the cutting process can be reduced in the first direction I without cutting. The resulting burrs reduce the cost of tool wear. However, the insulating housing connecting strip 200 can also be disposed along the second direction II, and the effect of reducing the warpage problem can also be achieved, but the cutting procedure needs to be increased. Furthermore, the connection structure of the lead frame unit 1 may further include a connecting strip (not shown) extending in the second direction II, that is, the connection structure of the lead frame unit 1 may also be along the first direction I and the second direction. II extending in two directions, except that each lead frame unit 1 in the first direction I is connected to each other, and the lead frame units 1 in the second direction II are connected to each other to increase the supporting strength of the connecting piece, but also Need to increase the cutting process.

前述連板料片可在設置晶片9及螢光層(未圖示)後,進一步形成一透鏡體3(例如圖6所示),或是在凹杯結構21中填充透光材料(例如矽膠)形成透光體4(例如圖10所示),或者可先在導線架單元1設置晶片9後再以透光材料(例如矽膠)進行模製成型,一體形成包含絕緣殼體2與透鏡體3(例如圖11所示)的絕緣殼體連結條(未圖示),經過檢測後,再進行切割程序,以形成燈條300(例如圖12所示)或獨立的封裝品(例如圖6、圖10、圖11所示)。這裡,螢光層可以直接塗佈在晶片9上,再形成一透鏡體3於晶片9上,或者螢光層可與透光材料均勻混合後再填入凹杯結構21中,皆可達到混光的效果。The connecting material sheet may further form a lens body 3 (for example, as shown in FIG. 6) after the wafer 9 and the fluorescent layer (not shown) are disposed, or may fill the concave cup structure 21 with a light-transmitting material (for example, silicone rubber). The light-transmissive body 4 is formed (for example, as shown in FIG. 10), or the wafer 9 can be first formed on the lead frame unit 1 and then molded with a light-transmitting material (for example, silicone) to integrally form the insulating case 2 and the lens. The insulating case connecting strip (not shown) of the body 3 (for example, as shown in FIG. 11) is subjected to a cutting process after detection to form a light bar 300 (for example, as shown in FIG. 12) or a separate package (for example, a drawing). 6, Figure 10, Figure 11). Here, the phosphor layer may be directly coated on the wafer 9, and then a lens body 3 is formed on the wafer 9, or the phosphor layer may be uniformly mixed with the light transmissive material and then filled into the concave cup structure 21, and the mixture may be mixed. The effect of light.

參閱圖6至圖8,為本發明發光二極體封裝品之第一較佳實施例,包含:一導線架單元1、一絕緣殼體2、一透鏡體3及二晶片9。其一的晶片9可以是齊納二極體(Zener diode),以對另一晶片9進行ESD保護。Referring to FIG. 6 to FIG. 8 , a first preferred embodiment of the LED package of the present invention comprises: a lead frame unit 1 , an insulating housing 2 , a lens body 3 and two wafers 9 . One of the wafers 9 may be a Zener diode to perform ESD protection on the other wafer 9.

導線架單元1(即為前述連板料片中的導線架單元1),包括一第一架體11、一第二架體12及多個連接條13。第一架體11及第二架體12是沿一直線方向II(相當於前述之第二方向II)間隔排列,且連接條13分別由第一架體11及第二架體12平行直線方向II的兩側面往外延伸(即沿第一方向I延伸)。導線架單元1的其他具體結構如前述連板料片之實施例的說明,不再重述。The lead frame unit 1 (that is, the lead frame unit 1 in the aforementioned connecting piece) includes a first frame 11, a second frame 12 and a plurality of connecting strips 13. The first frame body 11 and the second frame body 12 are arranged at intervals along the line direction II (corresponding to the second direction II described above), and the connecting bars 13 are respectively parallelized by the first frame body 11 and the second frame body 12. Both sides extend outward (ie, extend along the first direction I). Other specific structures of the lead frame unit 1 are as described in the foregoing embodiments of the web sheet, and will not be repeated.

絕緣殼體2即由前述連板料片的絕緣殼體連結條200切割而成,以模製成型方式與導線架單元1結合,而且切割絕緣殼體連結條200時一併切斷連接於第一架體11之間的連接條13,使得連接於第一架體11的連接條13之端面與絕緣殼體2的兩側面23切齊,此外,原本絕緣殼體連結條200的缺口201處即對應形成各絕緣殼體2的缺角24,亦即,絕緣殼體2具有兩個缺角24,而分別使連接於第二架體12的連接條13凸露出絕緣殼體2。再者,絕緣殼體2具有一凹杯結構21及一填充部22,凹杯結構21對應露出導線架單元1的第一架體11及第二架體12的部分頂面113、123(參閱圖3)供設置晶片9,填充部22即為前述連板料片中之填充部22,不再重述。晶片9即設於導線架單元1並與導線架單元1電連接。透鏡體3覆蓋凹杯結構21及晶片9。晶片9亦可僅設置一個或兩個以上,並不以本實施例為限。The insulating case 2 is cut by the insulating case connecting strip 200 of the connecting piece piece, is combined with the lead frame unit 1 in a molding manner, and is cut and connected together when the insulating case connecting strip 200 is cut. The connecting strips 13 between the first frames 11 are such that the end faces of the connecting strips 13 connected to the first frame 11 are aligned with the two side faces 23 of the insulating housing 2, and further, the notches 201 of the original insulating housing connecting strips 200 That is, the notch 24 corresponding to each of the insulating housings 2 is formed, that is, the insulating housing 2 has two notches 24, and the connecting strips 13 connected to the second frame 12 are respectively exposed to the insulating housing 2. Furthermore, the insulative housing 2 has a concave cup structure 21 and a filling portion 22 corresponding to the first frame body 11 of the lead frame unit 1 and a part of the top surface 113, 123 of the second frame body 12 (see 3) The wafer 9 is provided, and the filling portion 22 is the filling portion 22 in the above-mentioned continuous web, and will not be described again. The wafer 9 is disposed on the lead frame unit 1 and is electrically connected to the lead frame unit 1. The lens body 3 covers the concave cup structure 21 and the wafer 9. The wafer 9 may be provided with only one or two or more, and is not limited to the embodiment.

參閱圖9,在本實施例,凹杯結構21為淺杯型式,其高度h介於0.5倍至1.5倍的晶片9的厚度t,可依據所設置的晶片9之厚度t而定,凹杯結構21概呈下窄上寬,如中空截頭錐形,錐角約70度。藉由凹杯結構21的高度h不高於晶片9厚度t的1.5倍,以減少絕緣殼體2所受到晶片9照射的照光量,能夠減緩絕緣材料的劣化,增加絕緣殼體2的使用壽命及可靠度。此外,經過測試,本封裝品除了有良好的出光均勻性外,亦具有良好的信賴度。Referring to FIG. 9, in the present embodiment, the concave cup structure 21 is a shallow cup type, and the height h is 0.5 times to 1.5 times the thickness t of the wafer 9, which may be determined according to the thickness t of the wafer 9 to be set. The structure 21 is generally narrow and wide, such as a hollow frustoconical shape, and has a cone angle of about 70 degrees. The height h of the concave cup structure 21 is not higher than 1.5 times the thickness t of the wafer 9, so as to reduce the amount of illumination of the insulating housing 2 irradiated by the wafer 9, which can slow the deterioration of the insulating material and increase the service life of the insulating housing 2. And reliability. In addition, after testing, this package has good reliability even in addition to good light uniformity.

參閱圖10,為本發明發光二極體封裝品之第二較佳實施例,與前述封裝品之第一較佳實施例大致相同,惟,在第二較佳實施例中,絕緣殼體2的凹杯結構21的高度大於晶片9厚度的1.5倍,即凹杯結構21深度較深,為深杯型式,可以反射較多的晶片9的側向光線,可較第一較佳實施例的淺杯結構具有更佳的出光均勻性。凹杯結構21內由透光體4填充以密封晶片9,而透光體4的頂面41實質上與絕緣殼體2的頂面25共平面。在另一實施例中,凹杯結構21不填入透光體4,且凹杯結構21上覆蓋一光學透鏡,亦可使發光二極體封裝品產生較佳的出光均勻性。Referring to FIG. 10, a second preferred embodiment of the LED package of the present invention is substantially the same as the first preferred embodiment of the package, but in the second preferred embodiment, the insulative housing 2 The height of the concave cup structure 21 is greater than 1.5 times the thickness of the wafer 9, that is, the concave cup structure 21 has a deeper depth and is a deep cup type, which can reflect more lateral light of the wafer 9, which is comparable to that of the first preferred embodiment. The shallow cup structure has better light uniformity. The concave cup structure 21 is filled with a light-transmitting body 4 to seal the wafer 9, and the top surface 41 of the light-transmitting body 4 is substantially coplanar with the top surface 25 of the insulating housing 2. In another embodiment, the concave cup structure 21 is not filled with the light-transmitting body 4, and the concave cup structure 21 is covered with an optical lens, so that the light-emitting diode package can produce better light-emitting uniformity.

參閱圖11,為本發明發光二極體封裝品之第三較佳實施例,其外觀結構與前述封裝品之第一較佳實施例大致相同,惟,第三較佳實施例的絕緣殼體2與透鏡體3由可透光材料一體成型,而第一及第二較佳實施例之絕緣殼體2均不透光。亦即,製作第三較佳實施例的製程步驟是先將晶片9設置於導線架單元1後,再以透光的材料模製成型包含絕緣殼體2及透鏡體3的絕緣殼體連結條(未圖示),在本實施例,盲孔15位於透鏡體3的輪廓邊緣且環繞晶片9,藉此以增加透鏡體3和導線架單元1的結合性。而其切割程序即與第一較佳實施例相同。經過測試,本實施例之出光均勻性亦良好。Referring to FIG. 11 , a third preferred embodiment of the LED package of the present invention is substantially the same as the first preferred embodiment of the package, but the insulative housing of the third preferred embodiment. 2 and the lens body 3 are integrally formed of a light permeable material, and the insulating housings 2 of the first and second preferred embodiments are opaque. That is, the manufacturing process of the third preferred embodiment is that the wafer 9 is first disposed on the lead frame unit 1, and then the insulating case connecting the insulating case 2 and the lens body 3 is molded by a light transmissive material. A strip (not shown), in the present embodiment, the blind hole 15 is located at the contour edge of the lens body 3 and surrounds the wafer 9, thereby increasing the bonding of the lens body 3 and the lead frame unit 1. The cutting procedure is the same as the first preferred embodiment. After testing, the light uniformity of this embodiment is also good.

參閱圖12,本發明發光二極體燈條300之一較佳實施例是以單一的絕緣殼體連結條200(參閱圖1)為基礎下所形成,本實施例是以前述發明發光二極體封裝品之第一較佳實施例在未分割前的結構為例說明,亦即燈條300即為多個相連的封裝品所構成,其所包含的封裝品個數可以視需求而定,也就是就單一的絕緣殼體連結條200也可以切割出多個燈條。同理,前述封裝品的第二較佳實施例多個相連的結構及封裝品的第三較佳實施例多個相連的結構亦可形成一燈條。Referring to Figure 12, a preferred embodiment of the LED strip 300 of the present invention is formed on the basis of a single insulative housing connecting strip 200 (see Figure 1). This embodiment is based on the aforementioned invention. The first preferred embodiment of the body package is exemplified in the undivided structure, that is, the light bar 300 is composed of a plurality of connected packages, and the number of packages included therein may be determined according to requirements. That is, a plurality of light bars can also be cut out for a single insulated housing tie bar 200. Similarly, the second preferred embodiment of the package includes a plurality of connected structures and a third preferred embodiment of the package. The plurality of connected structures may also form a light bar.

綜上所述,本發明連板料片之較佳實施例,藉由形成多個沿第二方向II相間隔而不相連的絕緣殼體連結條200,能夠減少應力殘留及因金屬材料與絕緣材料之熱膨脹係數差異造成的板翹問題,而且可以減少絕緣材料的用量以節省材料成本。進一步地,導線架單元1的連接結構(連接條13)的延伸方向與絕緣殼體連結條200的延伸方向一致,可以減少切割程序,從而降低刀具磨耗的成本。而且絕緣殼體連結條200具有缺口201以露出連接第二架體12之間的連接條13,方便先將缺口201處的連接條13斷開,使每一導線架單元1的電性獨立,可於連板料片上直接進行檢測,方便封裝檢測的工作,有助於點測後即時修正發光二極體封裝品的色座標位置,提高單顆發光二極體封裝品的色座標位置的準確率。In summary, the preferred embodiment of the continuous sheet of the present invention can reduce stress residual and metal material and insulation by forming a plurality of insulating shell connecting strips 200 which are not connected in the second direction II. The difference in thermal expansion coefficient of the material causes a problem of plate warpage, and the amount of insulating material can be reduced to save material cost. Further, the extending direction of the connecting structure (the connecting strip 13) of the lead frame unit 1 coincides with the extending direction of the insulating case connecting strip 200, so that the cutting process can be reduced, thereby reducing the cost of tool wear. Moreover, the insulating housing connecting strip 200 has a notch 201 to expose the connecting strip 13 between the second frame bodies 12, so that the connecting strips 13 at the notches 201 are first disconnected, so that each lead frame unit 1 is electrically independent. It can be directly tested on the continuous board to facilitate the inspection and inspection work. It helps to correct the color coordinate position of the LED package immediately after the spot measurement, and improve the color coordinate position of the single LED package. Confirmation rate.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

100...導線架連板100. . . Lead frame

200...絕緣殼體連結條200. . . Insulating housing connecting strip

300...燈條300. . . Light

201...缺口201. . . gap

10...框體10. . . framework

101...外框部101. . . Outer frame

102...延伸部102. . . Extension

103...貫穿孔103. . . Through hole

1...導線架單元1. . . Lead frame unit

11...第一架體11. . . First frame

111...第一基部111. . . First base

112...第一凸出部112. . . First projection

113...頂面113. . . Top surface

114...底面114. . . Bottom

12...第二架體12. . . Second frame

121...第二基部121. . . Second base

122...第二凸出部122. . . Second projection

123...頂面123. . . Top surface

124...底面124. . . Bottom

13...連接條13. . . Connecting strip

141...階梯結構141. . . Step structure

142...凹陷結構142. . . Sag structure

15...盲孔15. . . Blind hole

2...絕緣殼體2. . . Insulating housing

21...凹杯結構twenty one. . . Concave cup structure

22...填充部twenty two. . . Filling section

23...側面twenty three. . . side

24...缺角twenty four. . . Missing angle

25...頂面25. . . Top surface

3...透鏡體3. . . Lens body

4...透光體4. . . Translucent body

41...頂面41. . . Top surface

9...晶片9. . . Wafer

圖1是說明本發明連板料片之一較佳實施例的立體圖;Figure 1 is a perspective view showing a preferred embodiment of a continuous web of the present invention;

圖2是圖1的局部區域放大圖;Figure 2 is an enlarged view of a partial area of Figure 1;

圖3是圖2的俯視圖;Figure 3 is a plan view of Figure 2;

圖4是圖3的背面視圖;Figure 4 is a rear view of Figure 3;

圖5是說明該較佳實施例之填充部的截面示意圖;Figure 5 is a schematic cross-sectional view showing the filling portion of the preferred embodiment;

圖6是說明本發明發光二極體封裝品之第一較佳實施例的立體圖;Figure 6 is a perspective view showing a first preferred embodiment of the light emitting diode package of the present invention;

圖7是說明該第一較佳實施例的俯視圖;Figure 7 is a plan view showing the first preferred embodiment;

圖8是說明該第一較佳實施例的仰視圖;Figure 8 is a bottom plan view showing the first preferred embodiment;

圖9是說明該第一較佳實施例的剖視圖;Figure 9 is a cross-sectional view showing the first preferred embodiment;

圖10是說明本發明發光二極體封裝品之第二較佳實施例的立體圖;Figure 10 is a perspective view showing a second preferred embodiment of the light emitting diode package of the present invention;

圖11是說明本發明發光二極體封裝品之第三較佳實施例的立體圖;Figure 11 is a perspective view showing a third preferred embodiment of the light emitting diode package of the present invention;

圖12是說明本發明發光二極體燈條之一較佳實施例的立體圖。Figure 12 is a perspective view showing a preferred embodiment of the light-emitting diode strip of the present invention.

100...導線架連板100. . . Lead frame

200...絕緣殼體連結條200. . . Insulating housing connecting strip

10...框體10. . . framework

101...外框部101. . . Outer frame

102...延伸部102. . . Extension

103...貫穿孔103. . . Through hole

1...導線架單元1. . . Lead frame unit

11...第一架體11. . . First frame

12...第二架體12. . . Second frame

13...連接條13. . . Connecting strip

15...盲孔15. . . Blind hole

21...凹杯結構twenty one. . . Concave cup structure

Claims (15)

一種連板料片,包含:一導線架連板,包括一框體及多個導線架單元,所述導線架單元沿相互垂直的一第一方向及一第二方向呈矩陣式排列於該框體內,且每一導線架單元包括一第一架體、一與該第一架體相間隔的第二架體,及一連接結構;該連接結構沿該第一方向及該第二方向其中至少一個方向延伸,使所述導線架單元沿至少一個方向與其相鄰的導線架單元相連接且使相鄰該框體的導線架單元與該框體連接;及多個絕緣殼體連結條,互相間隔地形成於該導線架連板上,且每一絕緣殼體連結條沿該第一方向包覆位於同一排的導線架單元並延伸覆蓋相鄰該排導線架單元兩端的該框體之一部分,而且至少露出每一導線架單元的第一架體的底面及第二架體的底面。A connecting sheet material comprising: a lead frame connecting plate, comprising a frame body and a plurality of lead frame units, wherein the lead frame unit is arranged in a matrix in a first direction and a second direction perpendicular to each other In the body, each lead frame unit includes a first frame body, a second frame body spaced apart from the first frame body, and a connecting structure; the connecting structure is at least along the first direction and the second direction Extending in a direction, the leadframe unit is connected to the adjacent leadframe unit in at least one direction and the leadframe unit adjacent to the frame is connected to the frame; and the plurality of insulating shell connecting strips are mutually Formed on the lead frame connecting plate at intervals, and each insulating housing connecting strip covers the lead frame unit in the same row along the first direction and extends to cover a portion of the frame adjacent to both ends of the row of lead frame units And at least the bottom surface of the first frame of each lead frame unit and the bottom surface of the second frame are exposed. 依據申請專利範圍第1項所述之連板料片,其中,每一導線架單元的第一架體及第二架體是沿該第二方向間隔排列,而每一導線架單元的連接結構由多個連接條構成,且所述連接條分別由該第一架體及該第二架體平行該第二方向的兩側面沿該第一方向往外延伸。According to the lining sheet of claim 1, wherein the first frame and the second frame of each lead frame unit are arranged along the second direction, and the connection structure of each lead frame unit The connecting strip is composed of the first frame body and the second frame body extending outward in the first direction parallel to the two sides of the second direction. 依據申請專利範圍第2項所述之連板料片,其中,每一絕緣殼體連結條具有多個缺口,每一缺口對應露出相鄰的兩導線架單元的第二架體之間的連接條,且相鄰的兩第二架體之間的連接條被斷開。The contiguous web of claim 2, wherein each of the insulating housing strips has a plurality of notches, each of the notches correspondingly exposing a connection between the second frames of the adjacent two leadframe units Strips, and the connecting strip between the adjacent two second frames is broken. 依據申請專利範圍第1項所述之連板料片,其中,每一絕緣殼體連結條具有多個凹杯結構,每一凹杯結構對應露出每一導線架單元的第一架體及第二架體的部分頂面。The gusset web according to claim 1, wherein each of the insulating shell connecting strips has a plurality of concave cup structures, and each concave cup structure corresponds to the first frame and the first body of each lead frame unit Part of the top surface of the two frames. 依據申請專利範圍第4項所述之連板料片,其中,每一絕緣殼體連結條具有多個填充部,每一填充部分別對應填充每一導線架單元的第一架體及第二架體之間的間隙,且每一填充部由對應凹杯結構露出之部分凸出第一架體的頂面及第二架體的頂面且凸出的部分往兩側延伸而覆蓋第一架體的部分頂面及第二架體的部分頂面。The connecting sheet according to the fourth aspect of the invention, wherein each of the insulating shell connecting strips has a plurality of filling portions, and each of the filling portions respectively corresponding to the first frame and the second filling each lead frame unit a gap between the frame bodies, and a portion of each of the filling portions exposed by the corresponding concave cup structure protrudes from a top surface of the first frame body and a top surface of the second frame body, and the convex portion extends to both sides to cover the first portion a partial top surface of the frame body and a partial top surface of the second frame body. 依據申請專利範圍第1項所述之連板料片,其中,該框體具有一外框部及多個延伸部,所述延伸部由該外框部往相對靠近所述導線架單元的方向延伸,並與相鄰的導線架單元連接,每一延伸部形成有至少一個貫穿孔,每一絕緣殼體連結條的兩端分別覆蓋對應的延伸部且填充其貫穿孔。The gusset web of claim 1, wherein the frame has an outer frame portion and a plurality of extension portions, the extension portion being oriented from the outer frame portion to the lead frame unit Extending and connecting with adjacent lead frame units, each extending portion is formed with at least one through hole, and both ends of each insulating housing connecting strip respectively cover corresponding extending portions and fill the through holes thereof. 依據申請專利範圍第1項所述之連板料片,其中,每一導線架單元的第一架體具有一第一基部及一第一凸出部,該第一基部與該絕緣殼體連結條結合,且該第一凸出部沿該第二方向凸露出該絕緣殼體連結條;每一導線架單元的第二架體具有一第二基部及一第二凸出部,該第二基部與該絕緣殼體連結條結合,且該第二凸出部朝相反於該第一凸出部的方向凸露出該絕緣殼體連結條。The splicing sheet according to the first aspect of the invention, wherein the first frame of each lead frame unit has a first base and a first protruding portion, and the first base is coupled to the insulating housing. The strips are combined, and the first protruding portion protrudes the insulating housing connecting strip along the second direction; the second frame of each lead frame unit has a second base and a second protruding portion, the second The base portion is coupled to the insulating housing connecting strip, and the second protruding portion protrudes the insulating housing connecting strip in a direction opposite to the first protruding portion. 依據申請專利範圍第7項所述之連板料片,其中,每一導線架單元還包括多個凹陷結構,分別形成於第一架體位於第一凸出部的底面周緣至少一部份區域及第二架體位於第二凸出部的底面周緣至少一部份區域。 The gusset web of claim 7, wherein each leadframe unit further comprises a plurality of recessed structures, respectively formed on the first frame at least a portion of the periphery of the bottom surface of the first projection And the second frame is located at least a portion of the periphery of the bottom surface of the second protrusion. 依據申請專利範圍第8項所述之連板料片,其中,每一導線架單元還包括多個階梯結構,分別形成於第一架體位於第一基部的底面周緣至少一部份區域及第二架體位於第二基部的底面周緣至少一部份區域。 The gusset web according to claim 8 , wherein each lead frame unit further comprises a plurality of stepped structures formed on the first frame at least a part of the periphery of the bottom surface of the first base and The two frames are located at least in a portion of the periphery of the bottom surface of the second base. 一種發光二極體封裝品,包含:一導線架單元,包括一第一架體、一第二架體、至少兩個第一連接條,及至少兩個第二連接條;該第一架體及該第二架體是沿一直線方向間隔排列,且所述第一連接條分別由該第一架體相反兩側垂直該直線方向往外延伸,所述第二連接條分別由該第二架體相反兩側垂直該直線方向往外延伸,所述第一連接條與所述第二連接條往外延伸的長度不同;一絕緣殼體,包覆該導線架單元,並至少露出該導線架單元的第一架體的底面及第二架體的底面,而且每一第一連接條之端面與該絕緣殼體的其中一側面切齊,且該絕緣殼體具有多個缺角,每一第二連接條凸伸出該絕緣殼體的其中一缺角處;及至少一晶片,設於該導線架單元並與該導線架單元電連接。 A light emitting diode package comprising: a lead frame unit, comprising a first frame body, a second frame body, at least two first connecting strips, and at least two second connecting strips; the first frame body And the second frame is spaced apart in a line direction, and the first connecting strips extend outwardly from the opposite sides of the first frame body, and the second connecting strips are respectively separated by the second frame body The opposite sides extend perpendicularly to the straight line direction, and the first connecting strip and the second connecting strip extend outwardly different lengths; an insulating housing encloses the lead frame unit and at least exposes the lead frame unit a bottom surface of the body and a bottom surface of the second frame, and an end surface of each of the first connecting strips is aligned with one side of the insulating housing, and the insulating housing has a plurality of notched corners, each second connection The strip protrudes from one of the corners of the insulating housing; and at least one wafer is disposed on the lead frame unit and electrically connected to the lead frame unit. 依據申請專利範圍第10項所述之發光二極體封裝品,其中,該絕緣殼體具有一凹杯結構,該凹杯結構對應露出 該導線架單元的第一架體及第二架體的部分頂面以供設置所述晶片,該凹杯結構的高度介於0.5倍至1.5倍的所述晶片的厚度。 The illuminating diode package of claim 10, wherein the insulating housing has a concave cup structure, and the concave cup structure is correspondingly exposed. The first frame of the leadframe unit and a portion of the top surface of the second frame are configured to provide the wafer, and the height of the concave cup structure is between 0.5 and 1.5 times the thickness of the wafer. 依據申請專利範圍第10項所述之發光二極體封裝品,其中,該絕緣殼體具有一凹杯結構,該凹杯結構對應露出該導線架單元的第一架體及第二架體的部分頂面以供設置所述晶片,該發光二極體封裝品還包含一透鏡體,與該絕緣殼體連接且覆蓋該凹杯結構及所述晶片。 The illuminating diode package of claim 10, wherein the insulating housing has a concave cup structure corresponding to the first frame and the second frame of the lead frame unit a portion of the top surface for providing the wafer, the LED package further comprising a lens body coupled to the insulating housing and covering the concave cup structure and the wafer. 依據申請專利範圍第10項所述之發光二極體封裝品,其中,該絕緣殼體具有一凹杯結構,該凹杯結構對應露出該導線架單元的第一架體及第二架體的部分頂面以供設置所述晶片,該發光二極體封裝品還包含一透光體,填充於該凹杯結構,該透光體的頂面實質上與該絕緣殼體的頂面共平面。 The illuminating diode package of claim 10, wherein the insulating housing has a concave cup structure corresponding to the first frame and the second frame of the lead frame unit a portion of the top surface for providing the wafer, the LED package further comprising a light transmissive body filled in the concave cup structure, the top surface of the transparent body being substantially coplanar with the top surface of the insulating housing . 依據申請專利範圍第10項所述之發光二極體封裝品,還包含一透鏡體,且該絕緣殼體與該透鏡體由可透光材料一體成型。 The illuminating diode package according to claim 10, further comprising a lens body, wherein the insulating case and the lens body are integrally formed of a light permeable material. 一種發光二極體燈條,包含:多個導線架單元,沿一第一方向排列,且每一導線架單元包括一第一架體、一第二架體,及一連接結構,該第一架體及該第二架體是沿一與該第一方向垂直的第二方向間隔排列,而每一導線架單元的連接結構由多個連接條構成,且所述連接條分別由該第一架體及該第二架體平行該第二方向的兩側面沿該第一方向往外延伸, 其中位於相鄰的兩第一架體之間的連接條相連接,而位於相鄰的兩第二架體之間的連接條被斷開;一絕緣殼體連結條,沿該第一方向包覆所述導線架單元,而且至少露出每一導線架單元的第一架體的底面及第二架體的底面,該絕緣殼體連結條具有多個缺口,每一缺口對應露出相鄰的兩第二架體之間的連接條;及多個晶片,對應設置於每一導線架單元並與對應的該導線架單元電連接。 A light-emitting diode light bar comprising: a plurality of lead frame units arranged along a first direction, and each lead frame unit comprises a first frame body, a second frame body, and a connection structure, the first The frame body and the second frame body are arranged along a second direction perpendicular to the first direction, and the connection structure of each lead frame unit is formed by a plurality of connecting strips, and the connecting strips are respectively formed by the first And the two sides of the frame body and the second frame parallel to the second direction extend outward in the first direction, The connecting strips between the adjacent two first frames are connected, and the connecting strips between the adjacent two second frames are disconnected; an insulating housing connecting strip is wrapped along the first direction Covering the lead frame unit, and exposing at least a bottom surface of the first frame body of each lead frame unit and a bottom surface of the second frame body, the insulating housing connecting strip has a plurality of notches, and each notch correspondingly exposes two adjacent ones a connecting strip between the second frame; and a plurality of wafers correspondingly disposed on each lead frame unit and electrically connected to the corresponding lead frame unit.
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