TWI483772B - A multi-phase reactor system - Google Patents

A multi-phase reactor system Download PDF

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TWI483772B
TWI483772B TW102113158A TW102113158A TWI483772B TW I483772 B TWI483772 B TW I483772B TW 102113158 A TW102113158 A TW 102113158A TW 102113158 A TW102113158 A TW 102113158A TW I483772 B TWI483772 B TW I483772B
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liquid
reaction
reactor system
reaction vessel
throwing device
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TW201345609A (en
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Rajaram Ghadge
Thomas Mathew
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Reliance Ind Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/70Spray-mixers, e.g. for mixing intersecting sheets of material
    • B01F25/74Spray-mixers, e.g. for mixing intersecting sheets of material with rotating parts, e.g. discs
    • B01F25/741Spray-mixers, e.g. for mixing intersecting sheets of material with rotating parts, e.g. discs with a disc or a set of discs mounted on a shaft rotating about a vertical axis, on top of which the material to be thrown outwardly is fed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J10/00Chemical processes in general for reacting liquid with gaseous media other than in the presence of solid particles, or apparatus specially adapted therefor
    • B01J10/002Chemical processes in general for reacting liquid with gaseous media other than in the presence of solid particles, or apparatus specially adapted therefor carried out in foam, aerosol or bubbles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/0066Stirrers
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/21Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
    • C07C51/255Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting
    • C07C51/265Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting having alkyl side chains which are oxidised to carboxyl groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00087Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
    • B01J2219/00101Reflux columns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00105Controlling the temperature by indirect heating or cooling employing heat exchange fluids part or all of the reactants being heated or cooled outside the reactor while recycling
    • B01J2219/00108Controlling the temperature by indirect heating or cooling employing heat exchange fluids part or all of the reactants being heated or cooled outside the reactor while recycling involving reactant vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00105Controlling the temperature by indirect heating or cooling employing heat exchange fluids part or all of the reactants being heated or cooled outside the reactor while recycling
    • B01J2219/0011Controlling the temperature by indirect heating or cooling employing heat exchange fluids part or all of the reactants being heated or cooled outside the reactor while recycling involving reactant liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00245Avoiding undesirable reactions or side-effects
    • B01J2219/00252Formation of deposits other than coke
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/19Details relating to the geometry of the reactor
    • B01J2219/194Details relating to the geometry of the reactor round

Description

多相反應器系统Multiphase reactor system

目前的披露涉及到用於進行氣體-液體或氣體-液体-固体反應和由此執行反應方法的多相反應器系统。The current disclosure relates to a multiphase reactor system for carrying out a gas-liquid or gas-liquid-solid reaction and thereby performing a reaction process.

許多化學反應需要反應器系統結構,如提供高效的生產、所需產品的可選性,以及可忽略不計的半成品和副產品生產。多相反應器系統專為執行氣體-液體或氣體-液體-固體反應而設計。這些反應器系統通常由反應容器組成,包括轉盤和攪拌設備,如葉輪。因此,通常稱為「攪拌釜式反應器」或「STR」通常情況下,反應容器還包括氣體排氣管,來分散大量液體介質中的氣體。所有這些多相反應器系統常用於發酵、加氫、光氣化反應、中和、氯化和氧化反應,在這些方面使液相和氣相成分之間緊密接觸,以達到所需的產量和產率。此外,這些系統的可靠運行在很大程度上取決於正確的流量分佈和流體動力學行為。Many chemical reactions require reactor system structures such as efficient production, optional product selection, and negligible production of semi-finished and by-products. Multiphase reactor systems are designed to perform gas-liquid or gas-liquid-solid reactions. These reactor systems typically consist of a reaction vessel, including a turntable and a stirring device, such as an impeller. Therefore, commonly referred to as "stirred tank reactor" or "STR", the reaction vessel typically includes a gas exhaust pipe to disperse a large amount of gas in the liquid medium. All of these multiphase reactor systems are commonly used in fermentation, hydrogenation, phosgenation, neutralization, chlorination and oxidation reactions in which the liquid and gas phases are brought into intimate contact to achieve the desired yield and yield. rate. In addition, the reliable operation of these systems depends to a large extent on the correct flow distribution and hydrodynamic behavior.

反應容器、葉輪和氣體的排氣管配置和幾何形狀主要是受同質性程度、所需的質量傳遞速度、固體懸浮物和能量消耗所支配。有時,化學反應的性質需要輔助設備或容器內部構件,如容器護套、內部加熱或冷卻卷板和拋擲裝置。The exhaust pipe configuration and geometry of the reaction vessel, impeller, and gas are primarily governed by the degree of homogeneity, the required mass transfer rate, solids suspension, and energy consumption. Sometimes, the nature of the chemical reaction requires ancillary equipment or internal components of the container, such as a container sheath, internal heating or cooling coils, and a throwing device.

一般情況下,在氣體-液體或氣體-液體-固體反應中,氣體從反應容器的底部噴射而出,原料從容器頂部或中間注入。未反應的氣體 從頂部液體表面出來,進入塔頂系統。一般這種氣體攜帶液滴通往塔頂系統,這將導致塔頂系統內產生結垢和腐蝕。在放熱反應過程中,反應的熱量持續煮沸反應器液體或反應介質至氣化,以維持所需的反應溫度。這些蒸汽也將液滴帶入塔頂系統。在三相反應中,來自反應介質中的懸浮固體也由這些蒸氣或未反應的氣體帶到塔頂系統,導致塔頂系統產生固體組合,而容器頂部空間的內壁上產生固體沉積。在這些情況下提供拋擲裝置。在已知的多相反應器系統中,在反應容器可操作頂部附近提供拋擲裝置通常用於反應容器的攪拌軸上以在反應容器和容器內壁的釋放液體表面上噴灑循環利用的液體和/或新鮮液體。液體的噴灑通過洗滌反應容器的內壁和刷洗留在反應容器內的氣體,減少了內壁結垢和冷凝器堵塞。In general, in a gas-liquid or gas-liquid-solid reaction, gas is ejected from the bottom of the reaction vessel, and the feedstock is injected from the top or the middle of the vessel. Unreacted gas From the top liquid surface, enter the tower top system. Typically such gases carry droplets to the overhead system which can cause fouling and corrosion within the overhead system. During the exothermic reaction, the heat of the reaction continues to boil the reactor liquid or reaction medium to gasification to maintain the desired reaction temperature. These vapors also carry droplets into the overhead system. In a three-phase reaction, suspended solids from the reaction medium are also carried by the vapor or unreacted gases to the overhead system, resulting in a solid combination of the overhead system and solid deposits on the inner walls of the headspace of the vessel. A throwing device is provided in these cases. In known heterogeneous reactor systems, a throwing device is provided in the vicinity of the operable top of the reaction vessel, typically on the agitator shaft of the reaction vessel to spray recycled liquid on the surface of the reaction vessel and the liquid release surface of the vessel inner wall and/or Or fresh liquid. The spraying of the liquid reduces the fouling of the inner wall and the clogging of the condenser by washing the inner wall of the reaction vessel and scrubbing the gas remaining in the reaction vessel.

關於多相反應的例子為液相反應介質中的芳烷基的氧化(例如:對二甲苯),例如來自對二甲苯的對苯二甲酸製造過程。在這個過程中,空氣在溶劑的反應介質中的軸流葉輪頂端附近通過噴嘴噴射。由放熱氧化反應產生的熱量通過溶劑的汽化和由對二甲苯氧化產生的水所驅散。反應容器中的溫度由溶劑的汽化和水,以及塔頂蒸汽的冷凝流循環來控制。粗對苯二酸是通過結晶和過濾從反應產物中回收而來。An example of a heterogeneous reaction is the oxidation of an aralkyl group in a liquid reaction medium (e.g., para-xylene), such as a terephthalic acid manufacturing process from para-xylene. During this process, air is sprayed through the nozzle near the tip of the axial flow impeller in the reaction medium of the solvent. The heat generated by the exothermic oxidation reaction is dissipated by vaporization of the solvent and water produced by the oxidation of p-xylene. The temperature in the reaction vessel is controlled by the vaporization of the solvent and water, as well as the condensing flow of the overhead vapor. Crude terephthalic acid is recovered from the reaction product by crystallization and filtration.

大多數的對苯二酸結晶在液相內懸浮,並能在反應容器內壁聚合。這導致反應器的操作量減少,減少了反應的停留時間,導致中間副產品的形成。反應容器中溶劑的汽化也能將細微的固體顆粒帶到塔頂冷凝器系統,導致塔頂冷凝管堵塞。對反應容器壁不均勻的加熱和冷卻也會導致在容器殼體的熱應力,並可以導致殼的洩漏。在對苯二酸生產工廠這樣連續沸騰氧化反應的容器中,冷凝水的塔頂蒸氣流通過頂部和底部回流線被反饋到反應容器中。頂部回流的目的是洗刷反應容器壁,以避免固體沉積和刷洗進入塔頂冷凝器系統含有固體顆粒 的蒸汽。底部回流的目的是為了增加對二甲苯到對苯二酸的轉化率,通過減少反應容器劣度來降低乙酸燃燒。Most of the terephthalic acid crystals are suspended in the liquid phase and can be polymerized on the inner wall of the reaction vessel. This results in a reduction in the amount of operation of the reactor, which reduces the residence time of the reaction, resulting in the formation of intermediate by-products. Vaporization of the solvent in the reaction vessel also carries fine solid particles to the overhead condenser system, causing blockage of the overhead condenser. Uneven heating and cooling of the walls of the reaction vessel can also cause thermal stresses in the vessel casing and can result in leakage of the casing. In a vessel such as a continuous boiling oxidation reaction in a terephthalic acid production plant, the overhead vapor stream of condensed water is fed back into the reaction vessel through the top and bottom reflux lines. The purpose of the top reflux is to wash the walls of the reaction vessel to avoid solid deposits and scrubbing into the overhead condenser system containing solid particles. Steam. The purpose of bottom reflux is to increase the conversion of p-xylene to terephthalic acid and to reduce acetic acid combustion by reducing the disadvantages of the reaction vessel.

然而,傳統的拋擲裝置包括旋轉、平坦的圓盤,這圓盤由多個垂直舉起的直葉片組成,從光盤的中心輪轂沿徑向向外延伸到它的外週。冷凝液通過拋擲裝置上方的導管返回到反應容器中。冷凝物從拋擲裝置之上注入,隨後從拋擲裝置向反應容器外面放射狀發散。這些拋擲裝置位於容器上面「頂部空間」部分內,僅覆蓋反應容器橫截面的一部分,因此不能完全消除上述的問題。一些此類傳統的拋擲裝置被披露在下面的現有技術中。However, conventional throwing devices include a rotating, flat disc consisting of a plurality of vertically raised straight blades that extend radially outward from the central hub of the disc to its periphery. The condensate is returned to the reaction vessel through a conduit above the throwing device. The condensate is injected from above the throwing device and then radially diverge from the throwing device to the outside of the reaction vessel. These throwing devices are located in the "headspace" portion above the container, covering only a portion of the cross section of the reaction vessel, and thus do not completely eliminate the above problems. Some such conventional throwing devices are disclosed in the prior art below.

US4422626披露了建築物和修理工業爐耐火材料襯裡的儀器。該儀器包括向需要修理的襯裡部分離心拋擲旋微粒耐火材料的轉盤,包含一行水平的帶孔空心螺栓來向環形橫截面的入口導管噴水,由此通過導管傳遞到圓盤的材料得到了均勻地濕潤。U.S. Patent No. 4,422,626 discloses an apparatus for building and repairing industrial furnace refractory linings. The apparatus includes a turntable for centrifugally throwing a rotating particulate refractory material to a portion of the liner to be repaired, comprising a row of horizontal perforated hollow bolts for spraying water to the inlet conduit of the annular cross section, whereby the material transferred to the disc through the conduit is uniformly wetted .

WO2008036370披露了液氣相反應器系統,包含固定在通過反應容器上部的至少一部分的擴展驅動軸上,的拋擲器WO2008036370 discloses a liquid-gas phase reactor system comprising a thrower fixed to an extended drive shaft passing through at least a portion of the upper portion of the reaction vessel

已知拋擲設備的主要缺點是,冷凝物的大部分僅分佈在反應容器有限的橫截面上,實際上只有少量冷凝物到達反應壁。另外的缺點是液體趨向大滴分佈而不是細微分離的小滴分佈。這導致固體在塔頂冷凝系統中移行並在反應壁上形成固體沉積。因此,此類系統歷經內壁結垢、冷凝器堵塞,以及冷凝物與液相反應介質的糟糕混合。此外,已知的拋擲裝置在驅散氧化反應產生的熱量方面效果較差。例如:芳族烷基的放熱氧化,反應產生的大多數熱量在液體反應介質的中部聚集。這些熱點可能會導致不需要的反應,溶劑的消耗和蒸汽產生的增加,所有這些都有增加了較高的操作成本,並且效率低下。而且反應容器壁的不均勻加熱和冷卻可能在容器壁中產生的熱應力,這可能會導致外殼洩漏。A major disadvantage of known throwing devices is that the majority of the condensate is only distributed over a limited cross section of the reaction vessel, in fact only a small amount of condensate reaches the reaction wall. A further disadvantage is that the liquid tends to distribute large droplets rather than finely divided droplets. This causes the solids to migrate in the overhead condensation system and form a solid deposit on the reaction walls. Thus, such systems experience fouling of the inner wall, blockage of the condenser, and poor mixing of the condensate with the liquid reaction medium. In addition, known throwing devices are less effective in dissipating the heat generated by the oxidation reaction. For example, the exothermic oxidation of an aromatic alkyl group, the majority of the heat generated by the reaction accumulates in the middle of the liquid reaction medium. These hot spots can lead to unwanted reactions, solvent consumption and increased steam generation, all of which increase the high operating costs and are inefficient. Moreover, uneven heating and cooling of the walls of the reaction vessel may cause thermal stresses in the walls of the vessel which may cause leakage of the casing.

因此,認為有必要提供一種改進的拋擲裝置,用於在多相反應器系統中,通過反應容器的內壁均勻地散佈回流(冷凝物)液體和根據流程要求優化最多回流數量,這將克服前面提到已知拋擲裝置的缺點。Therefore, it is considered necessary to provide an improved throwing device for uniformly distributing reflux (condensate) liquid through the inner wall of the reaction vessel in a multi-phase reactor system and optimizing the maximum amount of reflux according to the process requirements, which will overcome the front The disadvantages of known throwing devices are mentioned.

目標aims

目前披露的一些目標,至少得到滿足的具體例子之一,如下所示:目前披露的目標是改善現有技術中的一個或多個問題的,或至少提供一種有用的替代。One of the specific examples of currently disclosed goals, at least met, is as follows: The current disclosed goal is to improve one or more of the problems in the prior art, or at least provide a useful alternative.

據此,目前披露的目的是為了給多相反應器系統提供改進的拋擲裝置,最低化固體在塔頂系統中的聚合和反應容器頂部空間內殼壁上的固體沉積,通過清潔固體沉積內殼壁和刷洗來自外排蒸汽和廢氣的固體微粒,從而減少了內殼污垢和塔頂系統堵塞,以延長反應器操作壽命。Accordingly, the presently disclosed object is to provide an improved throwing device for a multiphase reactor system, minimizing the polymerization of solids in the overhead system and the deposition of solids on the shell walls in the headspace of the reaction vessel, by cleaning the solid deposit inner shell. Walls and scrubs of solid particles from the venting of steam and exhaust gases, thereby reducing internal casing fouling and overhead system blockage to extend reactor operating life.

目前披露的另一個目標是為多相反應器系統提供拋擲裝置,在蒸汽空間的反應容器內殼壁上360°均勻噴灑液體和/或液體流。Another object disclosed herein is to provide a throwing device for the multiphase reactor system to uniformly spray a liquid and/or liquid stream 360° on the inner wall of the reaction vessel of the vapor space.

但是,目前披露的另一個目標是為多相反應器系統提供拋擲裝置,根據流程要求優化最大流量。However, another goal currently disclosed is to provide a throwing device for the multiphase reactor system to optimize the maximum flow rate according to process requirements.

閱讀下面的描述時結合隨附的數字(未曾試圖限制當前披露的範圍),目前披露的其他目標和優點將會更顯而易見。Other objects and advantages disclosed herein will become more apparent upon reading the following description in conjunction with the accompanying figures, which are not intended to limit the scope of the present disclosure.

依照目前披露,為執行多相反應已提供多相反應器系統,反應器系統包括反應容器,最接近反應容器操作頂部中間位置的攪拌軸上固定著一個拋擲裝置,其中,這個拋擲裝置包含固定裝置,這個固定裝置由垂直的圓盤和蓋板構成,這個蓋板至少將攪拌軸部分罩住,以構成收集液體的空間,與固定裝置一起至少提供一個噴灑裝置,以通 過攪拌軸旋轉區上的拋擲軌道路徑在反應容器內壁分佈液體。According to the present disclosure, a multiphase reactor system has been provided for performing a heterogeneous reaction, the reactor system comprising a reaction vessel, and a throwing device fixed to the agitating shaft closest to the top intermediate position of the reaction vessel operation, wherein the throwing device comprises a fixture The fixing device is composed of a vertical disc and a cover plate, the cover plate at least partially covering the agitating shaft to form a space for collecting liquid, and at least one spraying device is provided together with the fixing device for passing The throwing track path on the rotating shaft rotating zone distributes the liquid on the inner wall of the reaction vessel.

通常依據目前的披露,固定裝置設置於與接收液體的液體入口的起作用聯繫上。Typically in accordance with the present disclosure, the fixture is placed in contact with the action of the liquid inlet to receive the liquid.

拋擲裝置通常與攪拌軸同步旋轉。The throwing device typically rotates in synchronism with the agitator shaft.

依據目前披露,較佳為噴灑裝置包含在垂直圓盤上提供的至少一個噴灑管。According to the present disclosure, it is preferred that the spray device comprises at least one spray tube provided on a vertical disc.

通常,依據目前披露,噴灑裝置包含在垂直圓盤上提供的許多平均分隔的圓管,圓周管可用於形成液體傘,以刷洗固體在退出反應系統前的反應期間產生的蒸汽。Generally, in accordance with the present disclosure, the spray device comprises a plurality of equally spaced round tubes provided on a vertical disc that can be used to form a liquid umbrella to scrub the steam generated by the solids during the reaction prior to exiting the reaction system.

依據目前披露,較佳為圓周管的長度比噴灑管更短。According to the present disclosure, it is preferred that the length of the circumferential tube is shorter than the spray tube.

依據目前披露,或者,噴灑裝置在蓋板上包含至少一個凹面的葉片,這個凹面葉片可用於防止液體的溢出和形成液體傘來刷洗固體在退出反應系統前反應期間產生的蒸汽。According to the present disclosure, alternatively, the spray device includes at least one concave vane on the cover plate which can be used to prevent spillage of liquid and form a liquid umbrella to scrub the steam generated by the solid during the reaction prior to exiting the reaction system.

依據目前披露,拋擲裝置的直徑通常可用於提供蒸汽從反應系統中的退出速率,範圍為1至5米/秒。According to the present disclosure, the diameter of the throwing device can generally be used to provide an exit rate of steam from the reaction system, ranging from 1 to 5 meters per second.

依據目前披露,這裡公開了在多相反應器系統中用於氧化芳族烷基的一種方法,該方法包含以下幾個步驟:介紹液體反應介質包含反應器系統中反應容器裡的芳族烷基和溶劑;在最接近反應容器起作用的底部位置向液體反應介質中噴射空氣,使氧化產生效果,產生熱量並導致液體反應介質汽化;至少冷凝液體反應介質蒸汽的一部分以產生回流液體;通過固定在中間位置攪拌軸上最接近反應容器起作用頂部的拋擲裝置返回回流液體的第一部分到反應容器中,以清洗反應容器內壁的固體沉積和刷洗排出蒸汽和廢氣帶來的固體微粒,其中,拋擲裝置包含固定裝置,由垂直的圓周盤和至少部分蓋住攪拌軸來收集回流液 體的蓋板組成,固定裝置至少供有一個噴射裝置,通過攪拌軸旋轉區上的拋擲軌道路徑分佈回流液體;返回回流液體的第二部分至液體反應介質。According to the present disclosure, a method for oxidizing an aromatic alkyl group in a multiphase reactor system is disclosed herein, the method comprising the steps of: introducing a liquid reaction medium comprising an aromatic alkyl group in a reaction vessel in a reactor system And a solvent; ejecting air into the liquid reaction medium at a bottom position closest to the action of the reaction vessel, causing oxidation to produce an effect, generating heat and causing vaporization of the liquid reaction medium; at least condensing a portion of the liquid reaction medium vapor to produce a reflux liquid; The throwing device closest to the active top of the reaction vessel in the intermediate position returns the first portion of the returning liquid to the reaction vessel to clean the solid deposits on the inner wall of the reaction vessel and scrub the solid particles from the exhaust steam and the exhaust gas, wherein The throwing device comprises a fixing device for collecting the reflux liquid by a vertical circumferential disk and at least partially covering the stirring shaft The cover plate of the body is composed of at least one spraying device, and the returning liquid is distributed through the throwing track path on the rotating shaft of the stirring shaft; and the second portion of the returning liquid is returned to the liquid reaction medium.

100‧‧‧拋擲裝置100‧‧‧ throwing device

102‧‧‧攪拌軸102‧‧‧Agitator shaft

104‧‧‧凹面葉片104‧‧‧ concave blade

106‧‧‧噴灑管106‧‧‧Spray tube

107‧‧‧蓋板107‧‧‧ Cover

108‧‧‧垂直圓周盤108‧‧‧Vertical circumferential disk

110‧‧‧排列110‧‧‧ Arrangement

200‧‧‧拋擲裝置200‧‧‧ throwing device

202‧‧‧攪拌軸202‧‧‧Agitator shaft

204‧‧‧蓋板204‧‧‧ Cover

206‧‧‧噴灑管206‧‧‧Spray tube

208‧‧‧圓周管208‧‧‧Circular tube

210‧‧‧圓周管210‧‧‧Circular tube

212‧‧‧圓周管212‧‧‧Circular tube

214‧‧‧垂直圓周盤214‧‧‧Vertical circumferential disk

300‧‧‧拋擲裝置300‧‧‧ throwing device

302‧‧‧攪拌軸302‧‧‧Agitator shaft

310‧‧‧圓周或螺旋管310‧‧‧Circumferential or spiral tube

314‧‧‧圓周盤314‧‧‧Circular disk

現在將在非限制性附圖的幫助下描述目前披露,其中,圖1A 表明了多相反應器系統拋擲裝置的第一實施例側視圖;圖1B 表明了多相反應器系統拋擲裝置的第一實施例頂部視圖;圖2A 表明了多相反應器系統拋擲裝置的第二實施例側視圖;圖2B 表明了多相反應器系統拋擲裝置的第二實施例頂部視圖;圖3 表明拋擲盤設計圖。The present disclosure will now be described with the aid of non-limiting figures, in which Figure 1A illustrates a side view of a first embodiment of a multiphase reactor system throwing device; Figure 1B illustrates the first of a multiphase reactor system throwing device Example top view; Figure 2A shows a side view of a second embodiment of a multiphase reactor system throwing device; Figure 2B shows a top view of a second embodiment of a multiphase reactor system throwing device; Figure 3 shows a throwing plate design .

本披露現在將描述涉及非限制披露範圍和界限的實施例。本描述純粹由舉例和圖解方式提供。The disclosure will now describe embodiments relating to the scope and limits of non-limiting disclosure. This description is provided purely by way of example and illustration.

參考非限制性實施例在下列描述中解釋實施例和由此的許多特徵以及優勢特點。此處省略了對眾所周知的組件和處理技術的描述,以便不會不必要地掩蓋實施例。此中用到的例子是只不過是為了幫助理解實施例可能用到的方法,以及在實踐實施例的工藝中進一步加強這些技能。據此,這些例子不應該作為實施例的限制性範圍來分析。The embodiment and many of its features and advantageous features are explained in the following description with reference to the non-limiting embodiments. Descriptions of well-known components and processing techniques are omitted herein so as not to unnecessarily obscure the embodiments. The examples used herein are merely to assist in understanding the methods that may be used in the embodiments, and to further enhance these skills in the practice of the embodiments. Accordingly, the examples should not be construed as limiting the scope of the examples.

目前披露面對為了執行多相反應的多相反應器系統,包括氣體-液體或氣體-液體-固體反應,特別是芳族烷基的氧化反應。多相反應器系統包含反應容器、單個或多個葉輪、氣體或空氣噴霧器,加料口和/或液體入口,以及固定在攪拌軸上的拋擲裝置。安裝與攪拌軸上的拋擲裝置是在其蒸汽空間中用於反應容器內殼壁上360°均勻分散液體和/或回流液體,以保持反應容器內殼壁清潔,並也刷洗從反應容器傳遞的廢氣和蒸汽所攜帶的固體微粒。The present disclosure is directed to multiphase reactor systems for performing heterogeneous reactions, including gas-liquid or gas-liquid-solid reactions, particularly oxidation of aromatic alkyl groups. The multiphase reactor system comprises a reaction vessel, a single or multiple impellers, a gas or air atomizer, a feed port and/or a liquid inlet, and a throwing device attached to the agitator shaft. The throwing device on the mounting and agitating shaft is used in its vapor space for 360° uniform dispersion of liquid and/or reflux liquid on the inner wall of the reaction vessel to keep the inner wall of the reaction vessel clean and also to be scrubbed from the reaction vessel. Solid particles carried by exhaust gases and steam.

目前披露的拋擲裝置確保了完全濕潤並清潔反應容器頂部空間 的內壁和刷洗反應蒸汽。拋擲裝置固定於安置在中間的攪拌軸上,通過反應容器運作長度的至少一部分,從反應容器運作頂部擴展而來。拋擲裝置安置在最接近反應容器運作頂部。拋擲裝置包含固定裝置,由垂直的圓周盤和至少能夠蓋住旋轉軸一部分的蓋板組成,以收集液體。固定裝置配有至少一個噴灑裝置,可用通過攪拌軸旋轉區上的拋擲軌道路徑分佈於從反應容器內壁上固定裝置上的液體。噴灑裝置至少包括一個噴灑管,安置於垂直圓周盤上。噴灑裝置可能包含諸多平均分隔的圓周管,分佈在垂直圓周盤上,而且長度比噴灑管更短。圓周管可能或可能不像噴灑管那樣安置在同樣的線路上。圓周管可用於形成液體傘,用來刷洗固體反應期間產生的蒸汽,因此僅用於清潔排出反應容器的蒸汽和廢氣。噴灑裝置也可能至少包含一個固定在蓋板上的凹面葉片。凹面葉片能夠防止液體從固定裝置中溢出,也適用於形成液體傘,刷洗固體反應期間產生的蒸汽。The currently disclosed throwing device ensures complete wetting and cleaning of the headspace of the reaction vessel The inner wall and brush the reaction steam. The throwing device is attached to the agitator shaft disposed in the middle and extends from the top of the operating portion of the reaction vessel through at least a portion of the length of operation of the reaction vessel. The throwing device is placed closest to the top of the reaction vessel operation. The throwing device comprises a fixture consisting of a vertical circumferential disk and a cover plate at least capable of covering a portion of the rotating shaft to collect liquid. The fixture is provided with at least one spray device that can be distributed over the liquid from the fixture on the inner wall of the reaction vessel by a throwing track path on the agitator shaft rotation zone. The spray device includes at least one spray tube disposed on the vertical circumferential disk. The spray device may contain a plurality of equally spaced circumferential tubes distributed over the vertical circumferential disk and having a shorter length than the spray tube. The circumferential tube may or may not be placed on the same line as the spray tube. The circumferential tube can be used to form a liquid umbrella for scrubbing the steam generated during the solids reaction and is therefore only used to clean the steam and exhaust gases exiting the reaction vessel. The spray device may also include at least one concave vane attached to the cover. The concave vanes prevent liquid from escaping from the fixture and are also suitable for forming a liquid umbrella to scrub the steam generated during the solids reaction.

旋轉軸的一部分環繞著垂直圓周盤和環狀蓋板,安置在與圓周盤的邊緣以構成環狀空間,在旋轉軸和圓周盤之間,適用於接收液體。噴灑裝置通常包含至少一個噴灑管,這噴灑管固定在垂直的圓周盤上。一個以上的等距噴霧管具有合適直徑並設計來在反應容器內壁和管道排放點之間提供充足的間隙。這些管子固定在拋擲裝置的圓周盤上,用來噴灑從反應容器內壁環狀空間收集來的液體。噴灑裝置可能更多包含一個或多個等距凹面葉片,位於拋擲裝置蓋板上。凹面葉片擁有適當的葉片高度和長度,與蓋板的寬度相等。噴灑裝置也可能包含圓周盤上提供的諸多等距圓周管。A portion of the rotating shaft surrounds the vertical circumferential disk and the annular cover plate and is disposed at an edge of the circumferential disk to form an annular space between the rotating shaft and the circumferential disk for receiving liquid. The spray device typically comprises at least one spray tube that is attached to a vertical circumferential disk. More than one isometric spray tube has a suitable diameter and is designed to provide sufficient clearance between the inner wall of the reaction vessel and the discharge point of the conduit. These tubes are attached to the circumferential disk of the throwing device for spraying the liquid collected from the annulus of the inner wall of the reaction vessel. The spray device may more include one or more equally spaced concave vanes on the throwing device cover. Concave blades have the appropriate blade height and length, equal to the width of the cover. The spray device may also contain a plurality of equidistant circumferential tubes provided on the circumferential disk.

多相反應器系統適用於芳族烷基氧化,例如對二甲苯。液體反應介質通常包含芳族烷基和溶劑、乙酸,在多相反應器的反應容器中注入。空氣通過以下液體等級提供的氣體噴射器噴射入液體反應介質中,以為開始氧化反應提供氧氣來源。由放熱氧化反應產生的熱量通 過溶劑的汽化和由芳族烷基氧化產生的水所驅散。在塔頂冷凝器中濃縮汽化的溶劑,低於總冷凝物50%的(回流液體)循環用於液體反應介質中,通過位於反應器容器運作頂部的拋擲裝置工具,而超過總冷凝物50%的則通底部過回流線路返回反應器容器。反應器系統包含頂部回流線路,這線路是通過拋擲裝置的液體入口傳送回流液體到固定裝置。Multiphase reactor systems are suitable for the oxidation of aromatic alkyl groups, such as para-xylene. The liquid reaction medium typically comprises an aromatic alkyl group and a solvent, acetic acid, which is injected in a reaction vessel of the multiphase reactor. Air is injected into the liquid reaction medium by a gas injector provided by the following liquid grade to provide a source of oxygen for the initiation of the oxidation reaction. Heat generated by an exothermic oxidation reaction The vaporization of the solvent and the water produced by the oxidation of the aromatic alkyl group are dispersed. The vaporized solvent is concentrated in the overhead condenser, and less than 50% of the total condensate (reflux liquid) is circulated for use in the liquid reaction medium, exceeding 50% of the total condensate by the throwing device tool located at the top of the reactor vessel operation The bottom is returned to the reactor vessel through the return line. The reactor system includes a top return line that delivers reflux liquid to the fixture through the liquid inlet of the throwing device.

落入固定裝置中的循環利用的液體在液體表面分佈,也在反應容器的內壁分佈。確定固定裝置上液體流和通過旋轉噴管和圓周管液體流的實際數量是有必要的,以估計通過它的液體速率。噴灑在反應器內壁上的液體,符合通過噴管的液體量。反應容器中的剩餘液體分佈於液體介質上。The recycled liquid that falls into the fixture is distributed on the surface of the liquid and is also distributed on the inner wall of the reaction vessel. It is necessary to determine the actual amount of liquid flow on the fixture and the flow of liquid through the rotating nozzle and the circumferential tube to estimate the rate of liquid passing therethrough. The liquid sprayed on the inner wall of the reactor conforms to the amount of liquid passing through the nozzle. The remaining liquid in the reaction vessel is distributed over the liquid medium.

在攪拌容器反應器中攪拌速度由所需反應率所要求的每單位容量和最大轉移量控制。由於拋擲器安置於攪拌軸上,它的旋轉由攪拌器速度決定。因此,要求拋擲裝置要為已知的攪拌軸速度而設計。留在反應容器釋放液體表面蒸汽或未反應的氣體通過容器壁和拋擲裝置之間的區域流動。該氣體的速率決定了拋擲裝置的直徑。計算拋擲裝置直徑以至於保持蒸汽從反應容器中排出的速率,大約範圍通常為1-5米/秒The agitation speed in the stirred vessel reactor is controlled by the per unit volume and maximum transfer amount required for the desired reaction rate. Since the thrower is placed on the agitator shaft, its rotation is determined by the agitator speed. Therefore, the throwing device is required to be designed for the known agitator shaft speed. The vapor remaining in the reaction vessel releases liquid or unreacted gas flows through the area between the vessel wall and the throwing device. The rate of this gas determines the diameter of the throwing device. Calculate the diameter of the throwing device so that the rate at which steam is removed from the reaction vessel is approximately 1-5 meters per second.

目前披露的實施例在補充圖的圖1圖2 中。The presently disclosed embodiments are in Figures 1 and 2 of the supplementary figures.

補充圖圖1A 表明目前披露拋擲裝置實施例的第一個側視圖。拋擲裝置100 通常是桶狀形式,包含垂直的圓周盤108 及蓋板107 蓋住攪拌軸102 的部分構成固定裝置。排列110 包括諸多凹面葉片104 安置於蓋板107 上面。拋擲裝置100 與攪拌軸102 同步旋轉。拋擲裝置100 包含噴灑裝置,含諸多噴灑管106 。固定裝置接收到了回流液體。回流液體在旋轉噴灑管106 中流動在反應容器內壁的整個橫截面中分佈。凹面葉片104 防止固定裝置中液體溢出。而且,凹面葉片104 適用於形成 流動回流液體傘,能夠刷洗固體反應期間產生的蒸汽和廢氣,從而在出口提供乾淨的蒸汽和廢氣。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1A shows a first side view of an embodiment of a throwing device disclosed. The throwing device 100 is generally in the form of a barrel, and the portion including the vertical circumferential disk 108 and the cover plate 107 covering the stirring shaft 102 constitutes a fixing means. The array 110 includes a plurality of concave vanes 104 disposed over the cover plate 107 . The throwing device 100 rotates in synchronization with the agitating shaft 102 . The throwing device 100 includes a spray device including a plurality of spray tubes 106 . The fixture receives the return liquid. The reflux liquid flows in the rotary spray pipe 106 in the entire cross section of the inner wall of the reaction vessel. The concave vanes 104 prevent liquid from escaping in the fixture. Moreover, the concave vanes 104 are adapted to form a flow recirculating liquid umbrella capable of scrubbing the steam and exhaust gases generated during the solids reaction to provide clean steam and exhaust gases at the outlet.

補充圖圖1B 表明目前披露拋擲裝置實施例的第一個頂部視圖。圖1B 顯示排列110 包括諸多凹面葉片104 安裝與蓋板上107 。攪拌軸102 和排列110 之間構成了一個開放空間,允許回流液體以傘狀形式流動,這有助於涮洗反應期間產生的蒸汽和廢氣。噴灑管106 在反應容器內壁上360℃分散回流液體。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1B shows a first top view of an embodiment of a throwing device disclosed. Figure 1B shows that the array 110 includes a plurality of concave vanes 104 mounted to the cover plate 107 . An open space is formed between the agitator shaft 102 and the array 110 to allow the returning liquid to flow in an umbrella form which aids in scrubbing the steam and exhaust gases generated during the reaction. The spray pipe 106 disperses the reflux liquid at 360 ° C on the inner wall of the reaction vessel.

補充圖圖2A 表明目前披露拋擲裝置實施例的第二個側視圖。拋擲裝置200 包含垂直的圓周盤214 蓋板204 蓋住攪拌軸的部分202 構成固定裝置。拋擲裝置200 包含噴灑裝置,含諸多噴灑管206 和諸多圓周管208,210 & 212 。諸多208,210 & 212 有相等直徑和長度,並且等距分佈在拋擲裝置的圓周盤上214200 。圓周管的長度208,210 & 212 比噴灑管的長度更短206 。諸多圓周管208,210 & 212 可能或可能不會與噴灑管放置於同軸206 。固定裝置接收到了回流液體。回流液體在旋轉噴灑管中流動206 諸多圓周管208,210 & 212 在反應容器內壁的整個橫截面上分佈。諸多圓周管208,210 & 212 適用於形成回流液體傘,以刷洗固體反應期間產生的蒸汽,在反應容器出口提供乾淨的蒸汽和廢氣。Supplementary Figure 2A shows a second side view of an embodiment of the throwing device disclosed. The throwing device 200 includes a vertical circumferential disk 214 cover 204 that covers the portion of the agitator shaft 202 to form a fixture. The throwing device 200 includes a spray device including a plurality of spray tubes 206 and a plurality of circumferential tubes 208, 210 & 212 . Many of the 208, 210 & 212 are of equal diameter and length and are equally spaced on the circumferential disk of the throwing device, 21,420 . The length of the circumferential tube 208, 210 & 212 is shorter than the length of the spray tube 206 . Many circumferential tubes 208, 210 & 212 may or may not be placed coaxially with the spray tube 206 . The fixture receives the return liquid. The reflux liquid flows in the rotating spray tube 206. A plurality of circumferential tubes 208, 210 & 212 are distributed over the entire cross section of the inner wall of the reaction vessel. A plurality of circumferential tubes 208, 210 & 212 are adapted to form a reflux liquid umbrella to scrub the steam generated during the solids reaction and to provide clean steam and exhaust gases at the outlet of the reaction vessel.

補充圖圖2B 表明目前披露拋擲裝置實施例的第二個頂部視圖。圖2B 顯示攪拌軸202 與蓋板204 之間構成的固定裝置。噴灑管的排列206 和諸多圓周管208,210 & 212 在圓周盤上214 從頂部視圖清晰可見。Supplementary Figure 2B shows a second top view of an embodiment of the throwing device disclosed. 2B shows the fixture formed between the agitator shaft 202 and the cover plate 204 . The arrangement 206 of spray tubes and the plurality of circumferential tubes 208, 210 & 212 are clearly visible on the circumferential disk 214 from the top view.

在噴灑管的出口處液體的動能是由液體從固定裝置開發來的靜壓頭創造的額外能量,而能量由於離心力作用於液體。在旋轉管中,離心力驅動的液體流受到地球自转偏向力的影響,除了環形管中的壓力傾斜度。旋轉管或旋轉容器出口的液體速率的計算由總靜壓水頭落 差和離心力減去旋轉管和洞口的摩擦力損耗。當液體以初始液體速率被拋出管道或管時,它遵循的彈丸運動軌跡。噴灑管/管出口處的液體速度決定了液體流過反應容器橫截面開放空間的分佈模式和大多數液滴敲擊在反應內壁上的高度。該液體以液體初始速度第一次進入垂直平面上,然後移動到兩個維度的重力和向上蒸汽或氣體提供的摩擦力作用下。在拋擲設備和容器壁之間距離流動的液滴所需時間,使用的運動方程估計,考慮沿水平軸的加速度為零。液滴敲擊容器壁的垂直距離根據蒸汽上升率和重力所提供的摩擦力影響下已知運動時間,使用運動方程估計。流在噴灑管/管或拋擲裝置內的液體速率可通過不同的管子數量、管子直徑、圓周管數量、圓周管尺寸和凹面葉片數量來優化,從而確認液滴敲擊容器壁的所需位置。The kinetic energy of the liquid at the outlet of the spray tube is the extra energy created by the static head developed by the liquid from the fixture, and the energy acts on the liquid due to centrifugal force. In a rotating tube, the centrifugally driven liquid flow is affected by the Earth's rotation bias force, except for the pressure gradient in the annular tube. The calculation of the liquid velocity at the exit of the rotating tube or rotating vessel is caused by the total static pressure head The difference and centrifugal force subtract the friction loss of the rotating tube and the opening. The trajectory of the projectile that it follows when the liquid is thrown out of the pipe or tube at the initial liquid rate. The velocity of the liquid at the outlet of the spout/tube determines the distribution pattern of liquid flowing through the open space of the cross-section of the reaction vessel and the height of most droplets striking the inner wall of the reaction. The liquid enters the vertical plane for the first time at the initial velocity of the liquid and then moves to the two dimensions of gravity and the friction provided by the upward steam or gas. The time required to flow a droplet between the throwing device and the wall of the vessel, using the equation of motion estimate, considers the acceleration along the horizontal axis to be zero. The vertical distance of the droplet hitting the vessel wall is estimated using the equation of motion based on the known movement time under the influence of the steam rise rate and the friction provided by gravity. The rate of liquid flow in the spray tube/tube or throwing device can be optimized by varying the number of tubes, tube diameter, number of circumferential tubes, circumferential tube size, and number of concave vanes to confirm the desired location of the droplets striking the walls of the vessel.

圓周盤的實施例在附加圖的圖3 中表明。拋擲裝置300 顯示圓周盤314 包圍著一個攪拌軸302 ,並有諸多等距圓周或螺旋管310 通常每個間距為10mm。通過洞口秘書計算來估算圓周速率和使用彈丸方程式估計液體落在內壁上的地方。圓周盤圓周上回流液體的速率314 是基於運用攪拌速度的離心力和圓周盤面上的拋擲直徑。圓周盤上%空閒面積314 與管子數量和直徑不同。回流液體將落在反應容器內壁上的這類方法得到優化。液體噴射的軌跡將會被蒸汽/氣體向上流動而升起。因此,液體噴射符合比計算的容器壁位置更高。An embodiment of the circumferential disk is illustrated in Figure 3 of the additional figures. The throwing device 300 shows that the circumferential disk 314 encloses a stirring shaft 302 and has a plurality of equidistant circumferences or spiral tubes 310 that are typically spaced 10 mm apart. The hole rate is estimated by the hole secretary calculation and the projectile equation is used to estimate where the liquid falls on the inner wall. The rate 314 of returning liquid over the circumference of the circumferential disk is based on the centrifugal force using the agitation speed and the throw diameter on the circumferential disk surface. The % free area 314 on the circumferential disk is different from the number and diameter of the tubes. This type of method in which the reflux liquid will fall on the inner wall of the reaction vessel is optimized. The trajectory of the liquid jet will be raised by the steam/gas flowing upward. Therefore, the liquid injection conforms to a higher position than the calculated container wall.

技術優勢Technical advantages

多相反應器系統中的拋擲裝置,如在目前披露中所描述的,它有幾個技術優勢,包括但不限於實現:拋擲裝置在反應讓容器的內殼壁上360°均勻分散回流液體;拋擲裝置刷洗從反應容器傳送來的廢氣和蒸汽中的固體微粒;拋擲裝置根據工藝要求優化了總回流量,剩餘回流能夠被轉移到容器底部提供冷卻的底部回流。The throwing device in a multiphase reactor system, as described in the present disclosure, has several technical advantages including, but not limited to, implementation: the throwing device uniformly disperses the reflux liquid 360° on the inner casing wall of the vessel during the reaction; The throwing device scrubs the solid particulates from the exhaust gas and steam from the reaction vessel; the throwing device optimizes the total return flow according to process requirements, and the remaining reflux can be transferred to the bottom of the vessel to provide a cooled bottom reflux.

在整個本說明書中,詞語「包括」或諸如「包括」或「包含」的變 化,將被理解為暗示包含的所述元素、整數或步驟,或一組的元素、整數或步驟,但不排除的任何其他元素,、整數或步驟,或一組元素、整數或步驟。Throughout this specification, the words "include" or such as "include" or "include" It will be understood that the elements, integers or steps, or a group of elements, integers or steps, or any other elements, integers or steps, or a group of elements, integers or steps.

「至少」或「至少一個」表達方式的使用建議使用一個或多個元素或成分或數量,因為這種使用可能在本披露的實施例中,以獲取一個或多個所需目標或結果。The use of "at least" or "at least one of" expressions suggests the use of one or more elements or components or quantities, as such use may be in the embodiments of the present disclosure to obtain one or more desired objectives or results.

任何文本、行為、材料、設備、文章或已經包括在本說明中類似情況的討論純粹是為了為本披露提供背景的目的。它不承認現有技術基礎組成部分或本披露相關領域普通綜合知識的任何或所有這些問題,由於它在本應用的優先權日之前就已經存在。Any discussion of text, conduct, materials, equipment, articles, or similar situations that have been included in this description is purely for the purpose of providing a background for the disclosure. It does not recognize any or all of the problems of the prior art component or common general knowledge of the relevant fields of this disclosure, as it already exists prior to the priority date of this application.

由於許多物理參數、尺寸或數量提到的數值只是近似值而且是假設這些值比分配給本披露範圍的參數、尺寸或數量數值更高/更低,除非在說明書中明確提到與此對立的證明。The values mentioned for many physical parameters, dimensions or quantities are only approximations and are assumed to be higher/lower than the values of the parameters, dimensions or quantities assigned to the scope of the disclosure, unless the evidence of the contrary is explicitly stated in the specification.

具體實施例的前述描述將如此充分地揭示本實施例的一般性質,通過應用當前的知識,其他人可以很容易地修改和/或適應各種應用,例如未脫離通用概念的特定實施例,因此,應該並旨在理解本披露實施例等同物意義和範圍之內的這些適應和修改。理解這裡所採用的措辭和術語為了描述,而不是為了限制目的。因此,雖然此實施例中已經描述了實施例方面,在本領域中的技術人員將認識到,可以在所描述精神和範圍內實踐本實施例。The foregoing description of the specific embodiments will fully disclose the general nature of the embodiments, and by applying the current knowledge, others can easily modify and/or adapt various applications, such as a particular embodiment without departing from the general concept. These adaptations and modifications are intended to be understood within the meaning and range of equivalents of the embodiments of the disclosure. The wording and terminology used herein is for the purpose of description and not for the purpose of limitation. Accordingly, while the embodiments have been described in the foregoing embodiments, those skilled in the art will understand that the embodiments can be practiced within the spirit and scope of the invention.

100‧‧‧拋擲裝置100‧‧‧ throwing device

102‧‧‧攪拌軸102‧‧‧Agitator shaft

104‧‧‧凹面葉片104‧‧‧ concave blade

106‧‧‧噴灑管106‧‧‧Spray tube

107‧‧‧蓋板107‧‧‧ Cover

108‧‧‧垂直圓周盤108‧‧‧Vertical circumferential disk

110‧‧‧排列110‧‧‧ Arrangement

Claims (9)

一種執行多相反應的多相反應器系統,上述反應器系統包括反應容器,有一個拋擲裝置固定於中間位置的攪拌軸上,接近上述反應容器的運作頂部,其中上述拋擲裝置包括固定裝置,由垂直的圓周盤和蓋板組成,蓋板至少部分蓋住上述攪拌軸,以構成收集液體的空間,上述固定裝置配有至少一個噴灑裝置通過上述攪拌軸旋轉區上的拋擲軌跡路徑在上述反應容器內壁上分佈上述液體。A multiphase reactor system for performing a multiphase reaction, the reactor system comprising a reaction vessel having a throwing device fixed to an agitating shaft at an intermediate position adjacent to an operating top of the reaction vessel, wherein the throwing device comprises a fixing device, a vertical circumferential disk and a cover plate, the cover plate at least partially covering the agitating shaft to form a space for collecting liquid, and the fixing device is provided with at least one spraying device in the reaction vessel through a throwing trajectory path on the rotating shaft rotating region The above liquid is distributed on the inner wall. 如請求項1的反應器系統,其中上述保持裝置被設置於操作上與液體入口接通,以接收液體。A reactor system according to claim 1, wherein said holding means is arranged to be operatively connected to the liquid inlet to receive the liquid. 如請求項1的反應器系統,其中上述拋擲裝置與旋轉軸同步旋轉。The reactor system of claim 1, wherein the above-described throwing device rotates in synchronization with the rotating shaft. 如請求項1的反應器系統,其中上述噴灑裝置包括上述垂直圓周管上提供的至少一個噴灑管。A reactor system according to claim 1, wherein said spraying means comprises at least one spray pipe provided on said vertical circumferential pipe. 如請求項1的反應器系統,其中上述噴灑裝置包括諸多等距圓周管,由上述垂直圓周盤提供,上述圓周管適用於形成上述液體傘,能夠刷洗固體反應期間產生的蒸汽,在其排除上述反應系統之前。The reactor system of claim 1, wherein said spraying means comprises a plurality of equidistant circumferential tubes provided by said vertical circumferential disk, said circumferential tube being adapted to form said liquid umbrella, capable of scrubbing steam generated during solid reaction, excluding said Before the reaction system. 如請求項5的反應器系統,其中上述圓周管比上述噴灑管的長度更短。The reactor system of claim 5, wherein the circumferential tube is shorter than the length of the spray tube. 如請求項1的反應器系統,其中上述噴灑裝置包括至少一個凹面葉片,提供於上述蓋板上,上述凹面葉片適用於阻止上述液體溢出,並能形成上述液體傘,刷洗固體反應期間產生的蒸汽,在其排出上述反應系統前。The reactor system of claim 1, wherein said spraying means comprises at least one concave vane provided on said cover plate, said concave vane being adapted to prevent said liquid from overflowing, and capable of forming said liquid umbrella for scrubbing steam generated during solid reaction Before it exits the above reaction system. 如請求項1的反應器系統,其中上述拋擲裝置的直徑適用於提供 來自上述反應器系統蒸汽出口速率,範圍為1到5米/秒。The reactor system of claim 1 wherein the diameter of said throwing device is adapted to provide The steam outlet rate from the above reactor system ranges from 1 to 5 meters per second. 一種多相反應器系統中氧化芳族烷基的方法,上述方法包含以下步驟:介紹液體反應介質包含上述反應器系統中反應容器裡的芳族烷基和溶劑;在最接近上述反應容器起作用的底部位置向上述液體反應介質中噴射空氣,使氧化產生效果,產生熱量並導致上述液體反應介質汽化;至少冷凝上述液體反應介質上述蒸汽的一部分以產生回流液體;通過固定在中間位置攪拌軸上最接近反應容器起作用頂部的拋擲裝置返回上述回流液體的第一部分到上述反應容器中,以清洗上述反應容器內壁的固體沉積和刷洗排出蒸汽和廢氣帶來的固體微粒,其中,上述拋擲裝置包含固定裝置,由垂直的圓周盤和至少部分蓋住攪拌軸來收集上述回流液體的蓋板組成,上述固定裝置至少供有一個噴射裝置,通過上述攪拌軸旋轉區上的拋擲軌道路徑分佈上述回流液體;及返回上述回流液體的第二部分至上述液體反應介質。A method for oxidizing an aromatic alkyl group in a multiphase reactor system, the method comprising the steps of: introducing a liquid reaction medium comprising an aromatic alkyl group and a solvent in a reaction vessel of the above reactor system; operating in a reactor vessel closest to the above a bottom position ejecting air into the liquid reaction medium to cause an oxidation effect, generating heat and causing vaporization of the liquid reaction medium; at least condensing a portion of the vapor of the liquid reaction medium to produce a reflux liquid; by fixing the stirring shaft at an intermediate position The throwing device closest to the top of the reaction vessel returns the first portion of the reflux liquid to the reaction vessel to clean the solid deposits on the inner wall of the reaction vessel and scrub the solid particles from the exhaust steam and the exhaust gas, wherein the throwing device The invention comprises a fixing device consisting of a vertical circumferential disk and a cover plate at least partially covering the stirring shaft to collect the returning liquid, wherein the fixing device is provided with at least one spraying device, and the recirculation is distributed through a throwing track path on the rotating shaft rotating region Liquid; and return to the above A second portion of the liquid stream to the liquid reaction medium.
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