TWI480115B - Laser etching device and etching method thereof - Google Patents
Laser etching device and etching method thereof Download PDFInfo
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本發明係有關一種蝕刻裝置及其蝕刻方法,特別是有關一種觸控面板之雷射蝕刻裝置及其蝕刻方法。The present invention relates to an etching apparatus and an etching method thereof, and more particularly to a laser etching apparatus for a touch panel and an etching method thereof.
觸控面板相關技術大致可分為:電阻式、電容式、表面聲波式、紅外線式、電磁式、光學式等。而目前一般的觸控面板製作流程,現今產業都是使用化學蝕刻方式與光微影蝕刻方式,亦就是濕式蝕刻方法,所需的工法較複雜,圖形蝕刻不僅耗時,而且也相對的困難。The related technologies of the touch panel can be roughly classified into a resistive type, a capacitive type, a surface acoustic wave type, an infrared type, an electromagnetic type, an optical type, and the like. In the current general touch panel manufacturing process, the current industry uses chemical etching and photolithography, which is a wet etching method. The required processing method is complicated, and the pattern etching is not only time consuming but also relatively difficult. .
光微影蝕刻則是一種圖形光罩和化學蝕刻相結合的精密表面加工技術,其目的就是在二氧化矽或金屬薄膜上面蝕刻出與光罩完全對應或者互補的幾何圖形。由於光微影蝕刻是一個複雜的工藝流程,通過一系列生產步驟將薄膜的特定部分去除,以形成一定的圖案。Photolithography is a precision surface processing technique that combines a patterned mask and chemical etching. The purpose is to etch a geometric pattern corresponding to or complementary to the mask on the cerium oxide or metal film. Since photolithography is a complex process, a specific portion of the film is removed through a series of production steps to form a pattern.
然而一般的光微影蝕刻的生產步驟包括清洗、塗布光阻層、曝光、顯影、烘乾及蝕刻等過程,其設備所需投資較大、維護費用高,同時還需要大量的化學藥劑,導致生產成本高,生產工時長。尤其是,對於大尺寸的觸控面板,這些問題就顯得尤為嚴峻,而且容易導致生產良率下降。但會有很多缺點如下:製作過程中也有化學廢液處理的環保問題、使用成本高、不同點及圖案需要不同電極圖案所用之光罩問題。However, the general production steps of photolithography etching include cleaning, coating of photoresist layer, exposure, development, drying, and etching. The equipment requires large investment, high maintenance cost, and requires a large amount of chemical agents. High production costs and long production hours. In particular, for large-sized touch panels, these problems are particularly severe and are likely to cause a drop in production yield. However, there are many disadvantages as follows: in the production process, there are environmental problems in chemical waste treatment, high cost of use, and different masks and patterns require mask problems for different electrode patterns.
有鑑於此,本發明係針對上述之問題,本發明提出一種雷射蝕刻裝置及其蝕刻方法,藉此得以解決以上之缺失。In view of the above, the present invention is directed to the above problems, and the present invention provides a laser etching apparatus and an etching method thereof, thereby solving the above drawbacks.
本發明之主要目的,係在提供一種雷射蝕刻裝置及其蝕刻方法,利用雷射蝕刻以圖案化處理導電薄膜,因此可設計出在不同材料的薄膜情況下,經由設定特定的功率能量設定值及頻率設定值的雷射蝕刻方法,於薄膜表面進行不同程度的雷射蝕刻而形成所需的幾何圖案,最終將 可得到所設計的電特性,以應用於如顯示器、觸控面板等導電層。The main object of the present invention is to provide a laser etching apparatus and an etching method thereof, which use laser etching to pattern a conductive film, thereby designing a specific power energy setting value in the case of a film of different materials. And the laser etch method of the frequency setting value, performing different degrees of laser etching on the surface of the film to form a desired geometric pattern, and finally The designed electrical characteristics can be obtained for use in conductive layers such as displays, touch panels, and the like.
本發明之另一目的,係在提供一種雷射蝕刻裝置及其蝕刻方法,其使用設備相較於光微影蝕刻技術,所需投資費用不但低廉、維護費用低,也無須使用大量的化學藥劑,因此不會有化學廢液處理的環保問題,因此更可降低生產成本,縮短生產工時以及不同點及圖案需要不同電極圖案所用之光罩等缺失。Another object of the present invention is to provide a laser etching apparatus and an etching method thereof, which are inexpensive to use, low in maintenance cost, and do not require the use of a large amount of chemicals as compared with the photolithography etching technique. Therefore, there is no environmental problem of chemical waste liquid treatment, so that the production cost can be reduced, the production man-hours, and the reticle used for different electrode patterns for different points and patterns can be shortened.
為達上述之目的,本發明揭示一種雷射蝕刻裝置,用以蝕刻工件,雷射蝕刻裝置包含有雷射光產生器以產生雷射光束,調校儀器電性連接雷射光產生器,可設定功率能量設定值及頻率設定值,且功率能量設定值係為20瓦~40瓦,頻率設定值係為15千赫~30千赫,以調整雷射光束之密度,移動平台具有驅動器,且移動平台設置於雷射光產生器上,聚光元件設置於移動平台上,以接收雷射光束,多軸控制器電性連接驅動器,以控制移動平台方向,加工平台設置於聚光元件下方,以放置工件,且聚光元件可投射雷射光束至工件上。To achieve the above object, the present invention discloses a laser etching apparatus for etching a workpiece, the laser etching apparatus includes a laser light generator to generate a laser beam, and the calibration instrument is electrically connected to the laser light generator, and the power can be set. Energy setting value and frequency setting value, and the power energy setting value is 20 watts to 40 watts, and the frequency setting value is 15 kHz to 30 kHz to adjust the density of the laser beam, the mobile platform has a driver, and the mobile platform The concentrating element is disposed on the mobile platform to receive the laser beam, the multi-axis controller is electrically connected to the driver to control the direction of the moving platform, and the processing platform is disposed under the concentrating element to place the workpiece And the concentrating element can project a laser beam onto the workpiece.
一種雷射蝕刻方法,用以蝕刻一工件,該雷射蝕刻方法包含下列步驟,輸出雷射光束,設定功率能量及頻率,且功率能量設定值係為20瓦~40瓦,頻率設定值係為15千赫~30千赫,以調整雷射光束之密度,投射雷射光束至工件上。A laser etching method for etching a workpiece, the laser etching method comprising the steps of outputting a laser beam, setting a power energy and a frequency, and setting the power energy to be 20 watts to 40 watts, and the frequency setting value is 15 kHz to 30 kHz to adjust the density of the laser beam and project the laser beam onto the workpiece.
底下藉由具體實施例配合所附的圖式詳加說明,當更容易瞭解本發明之目的、技術內容、特點及其所達成之功效。The purpose, technical contents, features and effects achieved by the present invention will be more readily understood by the detailed description of the embodiments and the accompanying drawings.
10‧‧‧雷射蝕刻裝置10‧‧‧Laser etching device
12‧‧‧工件12‧‧‧Workpiece
14‧‧‧雷射光產生器14‧‧‧Laser light generator
16‧‧‧雷射光束16‧‧‧Laser beam
18‧‧‧調校儀器18‧‧‧ Tuning instruments
20‧‧‧移動平台20‧‧‧Mobile platform
22‧‧‧驅動器22‧‧‧ Drive
24‧‧‧聚光元件24‧‧‧ Concentrating elements
26‧‧‧多軸控制器26‧‧‧Multi-axis controller
28‧‧‧加工平台28‧‧‧Processing platform
30‧‧‧基座30‧‧‧Base
32‧‧‧導電薄膜32‧‧‧Electrical film
第1圖係為本發明之雷射蝕刻裝置示意圖。Figure 1 is a schematic view of a laser etching apparatus of the present invention.
第2圖係為本發明之雷射蝕刻裝置方塊圖。Figure 2 is a block diagram of a laser etching apparatus of the present invention.
第3A圖係為本發明之工件蝕刻示意圖。Figure 3A is a schematic view of the etching of the workpiece of the present invention.
第3B圖係為本發明之工件蝕刻另一示意圖。Figure 3B is another schematic view of the workpiece etching of the present invention.
第4圖係為本發明之雷射蝕刻方法流程圖。Figure 4 is a flow chart of the laser etching method of the present invention.
第5圖係為本發明之導電薄膜示意圖。Figure 5 is a schematic view of the conductive film of the present invention.
第6A圖~第6H圖係為第5圖之導電薄膜設定功率能量設定值為20瓦~40瓦,頻率設定值為15千赫~30千赫之點A局部放大圖。Fig. 6A to Fig. 6H are partial enlarged views of the point A of the conductive film set in Fig. 5 with a power energy setting value of 20 watts to 40 watts and a frequency setting value of 15 kHz to 30 kHz.
第7A圖~第7H圖係為第5圖之導電薄膜設定功率能量設定值為20瓦~40瓦,頻率設定值為15千赫~30千赫之點A另一局部放大圖。7A to 7H are another partial enlarged view of the conductive film with the set power energy setting value of 20 watts to 40 watts and the frequency setting value of 15 kHz to 30 kHz.
本發明於此列舉一實施例,參閱第1圖及第2圖,藉此說明本發明之雷射蝕刻裝置示意圖及方塊圖。如圖所示,本發明於此揭示一種雷射蝕刻裝置10,用以蝕刻工件12,雷射蝕刻裝置10包含有雷射光產生器14以產生雷射光束16,調校儀器18電性連接雷射光產生器14,可設定功率能量設定值及頻率設定值,且功率能量設定值係為20瓦~40瓦,頻率設定值係為15千赫~30千赫,以調整雷射光束16之密度,移動平台20具有驅動器22,且移動平台20設置於雷射光產生器14上,聚光元件24設置於移動平台20上,以接收雷射光產生器14之雷射光束16,多軸控制器26電性連接驅動器22及調校儀器18,因此,調校儀器18可透過多軸控制器26控制驅動器22,進而控制移動平台20方向,加工平台28設置於聚光元件24下方,以放置工件12,且聚光元件24可投射雷射光束16至工件12上。BRIEF DESCRIPTION OF THE DRAWINGS The present invention is described with reference to FIGS. 1 and 2 to illustrate a schematic and block diagram of a laser etching apparatus of the present invention. As shown, the present invention discloses a laser etching apparatus 10 for etching a workpiece 12. The laser etching apparatus 10 includes a laser light generator 14 to generate a laser beam 16, and the calibration apparatus 18 is electrically connected to the lightning. The light generator 14 can set the power energy set value and the frequency set value, and the power energy set value is 20 watts to 40 watts, and the frequency setting value is 15 kHz to 30 kHz to adjust the density of the laser beam 16. The mobile platform 20 has a driver 22, and the mobile platform 20 is disposed on the laser light generator 14. The concentrating element 24 is disposed on the mobile platform 20 to receive the laser beam 16 of the laser light generator 14, and the multi-axis controller 26 The driver 22 and the calibration device 18 are electrically connected. Therefore, the calibration instrument 18 can control the driver 22 through the multi-axis controller 26 to control the direction of the mobile platform 20. The processing platform 28 is disposed under the concentrating member 24 to place the workpiece 12. And the concentrating element 24 can project the laser beam 16 onto the workpiece 12.
其中,本發明之多軸控制器26係為X-Y雙軸控制器,以控制移動平台18縱軸、橫軸之方向。多軸控制器26亦可是X-Y-Z三軸控制器,以控制移動平台18縱軸、橫軸及垂直軸之方向。此外,本發明尚可使用基座30來置放雷射光產生器14。The multi-axis controller 26 of the present invention is an X-Y dual-axis controller for controlling the direction of the vertical axis and the horizontal axis of the moving platform 18. The multi-axis controller 26 can also be an X-Y-Z tri-axis controller to control the direction of the longitudinal, transverse and vertical axes of the mobile platform 18. In addition, the present invention can also use the susceptor 30 to place the laser light generator 14.
接續參閱第3A圖及第3B圖,藉此說明本發明之工件蝕刻示意圖及工件蝕刻另一示意圖。如圖所示,本發明之工件12可應用觸控面板,工件12係為氧化銦錫基板(ITO)或聚對苯二甲酸乙二酯基板,工件12上具有導電薄膜32主要是用來傳導訊號,不過,由於導電薄膜32濺鍍基本上是整面的,無法針對所要的圖形進行濺鍍,因此,若要在已濺鍍完的工件12上形成圖形,需將透過雷射光束16進行蝕刻導電薄膜32。Referring to FIGS. 3A and 3B, a schematic view of the etching of the workpiece and another schematic of the workpiece etching of the present invention will be described. As shown in the figure, the workpiece 12 of the present invention can be applied with a touch panel, the workpiece 12 is an indium tin oxide substrate (ITO) or a polyethylene terephthalate substrate, and the conductive film 32 on the workpiece 12 is mainly used for conducting. Signal, however, since the conductive film 32 is substantially completely etched and cannot be sputtered against the desired pattern, it is necessary to pass through the laser beam 16 to form a pattern on the sputtered workpiece 12. The conductive film 32 is etched.
呈上所述,本發明於此列舉一方法實施例,參閱第4圖,以說明本發明之雷射蝕刻方法流程圖,參閱同時輔以第1圖,如圖所示,本發明於此揭示一種雷射蝕刻方法,用以蝕刻工件12,雷射蝕刻方法包含下列步驟,如步驟S10,輸出雷射光束16;如步驟S12,設定功率能量設定值 為20瓦~40瓦,頻率設定值為15千赫~30千赫,以調整雷射光束16之密度;如步驟S14,投射雷射光束16至工件12上。The present invention is described herein with reference to FIG. 4 to illustrate a flow chart of a laser etching method of the present invention. A laser etching method for etching a workpiece 12, the laser etching method comprising the following steps, such as step S10, outputting a laser beam 16; as in step S12, setting a power energy setting value It is 20 watts to 40 watts, and the frequency setting value is 15 kHz to 30 kHz to adjust the density of the laser beam 16; as in step S14, the laser beam 16 is projected onto the workpiece 12.
如前所述,本發明在輸出雷射光束16之步驟S10前,更包含如步驟S16,切割及清洗工件12。其中切割及清洗工件12之步驟S16,係以乙醇及去離子水清洗工件12。此外,如前所述之工件12係為氧化銦錫基板或聚對苯二甲酸乙二酯基板。As described above, the present invention further includes cutting and cleaning the workpiece 12 as in step S16 before the step S10 of outputting the laser beam 16. In step S16 of cutting and cleaning the workpiece 12, the workpiece 12 is washed with ethanol and deionized water. Further, the workpiece 12 as described above is an indium tin oxide substrate or a polyethylene terephthalate substrate.
接續,一併參閱第5圖、第6A圖~第6H圖以及第7A圖~第7H圖,以說明本發明之導電薄膜示意圖、第5圖之導電薄膜設定功率能量設定值為20瓦~40瓦及第5圖之頻率設定值為15千赫~30千赫之點A局部放大圖及點A另一局部放大圖。其中第6A圖及第6B圖分別係為導電薄膜32於功率能量設定值為25瓦、頻率設定值為15千赫之線道及線道夾角蝕刻後狀況,第6C圖及第6D圖分別係為導電薄膜32於功率能量設定值為25瓦、頻率設定值為20千赫之線道及線道夾角蝕刻後狀況,第6E圖及第6F圖分別係為導電薄膜32於功率能量設定值為25瓦、頻率設定值為25千赫之線道及線道夾角蝕刻後狀況,第6G圖及第6H圖分別係為導電薄膜32於功率能量設定值為25瓦、頻率設定值為30千赫之線道及線道夾角蝕刻後狀況。由本發明之第6C圖及第6D圖上可清楚看到當本發明之功率能量設定值為25瓦時,頻率設定值為20千赫的情況下,其導電薄膜32在雷射蝕刻圖案化在蝕刻邊緣以及連接處,有較完整的蝕刻狀況,並且可藉由四點探針量測其電阻率可發現與未蝕刻的電阻率相差不多,而其他的參數雖然其電阻率有比較低,但是蝕刻表面已有損壞的現象。For the connection, refer to FIG. 5, FIG. 6A to FIG. 6H, and FIGS. 7A to 7H to illustrate the schematic diagram of the conductive film of the present invention and the set power energy setting of the conductive film of FIG. 5 is 20 watts to 40 degrees. The frequency setting value of the tile and the fifth figure is a partial enlargement of the point A of 15 kHz to 30 kHz and another partial enlargement of the point A. 6A and 6B are respectively the conductive film 32 after the power energy setting value is 25 watts, the frequency setting is 15 kHz, and the line angle is etched, and the 6C and 6D are respectively For the conductive film 32, the power energy setting value is 25 watts, the frequency setting value is 20 kHz, and the track angle is etched. The 6E and 6F are respectively the set values of the conductive film 32 at the power energy. The 25-watt, frequency setting is 25 kHz and the track angle is etched. The 6G and 6H are respectively the conductive film 32 with a power energy setting of 25 watts and a frequency setting of 30 kHz. The condition of the line and the track is etched. It can be clearly seen from the 6C and 6D drawings of the present invention that when the power energy setting value of the present invention is 25 watts and the frequency setting value is 20 kHz, the conductive film 32 is patterned in laser etching. The etched edge and the joint have a relatively complete etching condition, and the resistivity of the four-point probe can be found to be similar to the unetched resistivity, while other parameters have lower resistivity, but The etched surface has been damaged.
接續,如第7A圖及第7B圖分別係為導電薄膜32於功率能量設定值為35瓦、頻率設定值為15千赫之線道及線道夾角蝕刻後狀況,第7C圖及第7D圖分別係為導電薄膜32於功率能量設定值為35瓦、頻率設定值為20千赫之線道及線道夾角蝕刻後狀況,第7E圖及第7F圖分別係為導電薄膜32於功率能量設定值為35瓦、頻率設定值為25千赫之線道及線道夾角蝕刻後狀況,第7G圖及第7H圖分別係為導電薄膜32於功率能量設定值為35瓦、頻率設定值為30千赫之線道及線道夾角蝕刻後狀況。由本發明之第7A圖及第7B圖上可清楚看到當本發明之功率能量設定值為35瓦時,頻率設定值為15千赫的情況下,其導電薄膜32在雷射蝕刻圖案 化在蝕刻邊緣以及連接處,有較完整的蝕刻狀況,並且可藉由四點探針量測其電阻率可發現與未蝕刻的電阻率相差不多,而其他的參數雖然其電阻率有比較低,但是蝕刻表面有損壞的現象。Continuation, as shown in Fig. 7A and Fig. 7B, respectively, the conductive film 32 is etched at a power energy setting of 35 watts, a frequency setting of 15 kHz, and a line angle after etching, 7C and 7D. The conductive film 32 is in a state where the power energy is set to 35 watts, the frequency is set to 20 kHz, and the track angle is etched. The 7E and 7F are respectively set by the conductive film 32 at the power energy. The value is 35 watts, the frequency setting is 25 kHz, and the track angle is etched. The 7G and 7H are respectively the conductive film 32 with a power energy setting of 35 watts and a frequency setting of 30. The condition of the kilohertz line and the track angle after etching. It can be clearly seen from the 7A and 7B of the present invention that when the power energy setting value of the present invention is 35 watts and the frequency setting value is 15 kHz, the conductive film 32 is in the laser etching pattern. At the etched edge and the junction, there is a relatively complete etching condition, and the resistivity of the four-point probe can be found to be similar to the unetched resistivity, while other parameters have lower resistivity. However, the etched surface is damaged.
綜上所述,依據本發明一種雷射蝕刻裝置及其蝕刻方法,利用雷射蝕刻以圖案處理,可設計出在不同材料的薄膜情況下,經由雷射蝕刻,於導電薄膜32表面進行不同程度的雷射蝕刻而形成所需的幾何圖案,此外,當本發明設定功率能量設定值為25瓦時,頻率設定值為20千赫或是功率能量設定值為35瓦時,頻率設定值為15千赫的情況下時,將可得到最佳的電特性,以應用於如顯示器、觸控面板等導電層上。因此依據本發明所揭示之雷射蝕刻裝置,其使用設備相較於光微影蝕刻技術,所需投資費用不但低廉、維護費用低,也無須使用大量的化學藥劑,因此不會有化學廢液處理的環保問題,因此更可降低生產成本,縮短生產工時以及不同點及圖案需要不同電極圖案所用之光罩等缺失。In summary, according to the laser etching apparatus and the etching method thereof, the laser etching is used for pattern processing, and the surface of the conductive film 32 can be designed to different degrees by laser etching in the case of films of different materials. The laser is etched to form the desired geometric pattern. In addition, when the set power energy setting is 25 watts, the frequency setting is 20 kHz or the power energy setting is 35 watts, the frequency setting is 15 In the case of kilohertz, the best electrical characteristics will be obtained for application to conductive layers such as displays and touch panels. Therefore, according to the laser etching apparatus disclosed by the present invention, the use of the equipment is lower than the photolithography etching technology, and the investment cost is not only low, the maintenance cost is low, and a large amount of chemicals are not required, so there is no chemical waste liquid. The environmental problems of the treatment can reduce the production cost, shorten the production man-hours and the lack of masks and the like used for different electrode patterns at different points and patterns.
雖然,本發明前述之實施例揭露如上,然其並非用以限訂本發明。在不脫離本發明之精神和範圍內所為之更動與潤飾,均屬於本發明專利範圍之主張。關於本發明所界定之專利範圍請參考所附之請求項。The foregoing embodiments of the present invention are disclosed above, but are not intended to limit the invention. Modifications and modifications made without departing from the spirit and scope of the invention are claimed in the scope of the invention. Please refer to the attached request for the scope of patents defined by the present invention.
10‧‧‧雷射蝕刻裝置10‧‧‧Laser etching device
12‧‧‧工件12‧‧‧Workpiece
14‧‧‧雷射光產生器14‧‧‧Laser light generator
16‧‧‧雷射光束16‧‧‧Laser beam
18‧‧‧調校儀器18‧‧‧ Tuning instruments
20‧‧‧移動平台20‧‧‧Mobile platform
22‧‧‧驅動器22‧‧‧ Drive
24‧‧‧聚光元件24‧‧‧ Concentrating elements
28‧‧‧加工平台28‧‧‧Processing platform
30‧‧‧基座30‧‧‧Base
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TWI480115B true TWI480115B (en) | 2015-04-11 |
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TWI274618B (en) * | 2005-08-15 | 2007-03-01 | Apac Optoelectronics Inc | Method for fine tuning circuit and controlling impedance with laser process |
TW201103679A (en) * | 2009-04-27 | 2011-02-01 | Echelon Laser Systems Lp | Staggered laser-etch line graphic system, method and articles of manufacture |
TWM439854U (en) * | 2011-09-18 | 2012-10-21 | Tpk Touch Systems Xiamen Inc | Touch screen |
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TWI274618B (en) * | 2005-08-15 | 2007-03-01 | Apac Optoelectronics Inc | Method for fine tuning circuit and controlling impedance with laser process |
TW201103679A (en) * | 2009-04-27 | 2011-02-01 | Echelon Laser Systems Lp | Staggered laser-etch line graphic system, method and articles of manufacture |
TWM439854U (en) * | 2011-09-18 | 2012-10-21 | Tpk Touch Systems Xiamen Inc | Touch screen |
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