TWI477382B - Injection molding machine - Google Patents

Injection molding machine Download PDF

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Publication number
TWI477382B
TWI477382B TW101134462A TW101134462A TWI477382B TW I477382 B TWI477382 B TW I477382B TW 101134462 A TW101134462 A TW 101134462A TW 101134462 A TW101134462 A TW 101134462A TW I477382 B TWI477382 B TW I477382B
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Taiwan
Prior art keywords
mold clamping
mold
clamping force
electromagnet
coil
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TW101134462A
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Chinese (zh)
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TW201334944A (en
Inventor
Tatsuya Shibata
Masaru Takahashi
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Sumitomo Heavy Industries
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Publication of TWI477382B publication Critical patent/TWI477382B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/7653Measuring, controlling or regulating mould clamping forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/76013Force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76177Location of measurement
    • B29C2945/76224Closure or clamping unit

Description

射出成形機Injection molding machine

本發明係有關一種射出成形機。The present invention relates to an injection molding machine.

射出成形機藉由將熔融之樹脂填充於模具裝置的型腔空間並使其固化來對成形品進行成形。模具裝置由定模及動模構成,合模時在定模與動模之間形成型腔空間。模具裝置的閉模、合模及開模藉由合模裝置進行。作為合模裝置提出了包括驅動模開閉動作之模開閉驅動部(例如線性馬達)與驅動合模動作之合模驅動部(例如電磁鐵)之合模裝置(例如參閱專利文獻1)。The injection molding machine shapes the molded article by filling and solidifying the molten resin in the cavity space of the mold device. The mold device is composed of a fixed mold and a movable mold, and a cavity space is formed between the fixed mold and the movable mold when the mold is closed. The mold closing, mold clamping, and mold opening of the mold apparatus are performed by a mold clamping device. As a mold clamping device, a mold clamping device including a mold opening and closing drive unit (for example, a linear motor) that drives a mold opening and closing operation and a mold clamping drive unit (for example, an electromagnet) that drives a mold clamping operation has been proposed (for example, see Patent Document 1).

(先前技術文獻)(previous technical literature) (專利文獻)(Patent Literature)

專利文獻1:國際公開第05/090052號型錄Patent Document 1: International Publication No. 05/090052

開模前解除合模力時,合模力由於合模驅動部的反應延遲的影響而不會立刻下降至0(零)。因此,在合模力較大的狀態下控制部有時發出開模指令。若在合模力較大的狀態下發出開模指令時,則用於開模動作的電力消耗變高,或開模動作變得不穩定。When the mold clamping force is released before the mold is opened, the mold clamping force does not immediately drop to 0 (zero) due to the influence of the reaction delay of the mold clamping drive portion. Therefore, the control unit sometimes issues a mold opening command in a state where the mold clamping force is large. When the mold opening command is issued in a state where the mold clamping force is large, the power consumption for the mold opening operation becomes high, or the mold opening operation becomes unstable.

本發明係鑒於上述課題而完成者,其目的為提供一種能夠降低用於開模動作的電力消耗,並且能夠使開模動作穩定化之射出成形機。The present invention has been made in view of the above-described problems, and an object thereof is to provide an injection molding machine capable of reducing power consumption for a mold opening operation and stabilizing a mold opening operation.

為解決上述課題,基於本發明的一態樣之射出成形機,其特徵為,具備: 模開閉驅動部,驅動模開閉動作; 合模驅動部,驅動合模動作;及 控制部,控制前述模開閉驅動部的動作及前述合模驅動部的動作, 前述控制部包括合模力監控部,其在解除合模力時,監控合模力是否在預定值以下,當藉由該合模力監控部檢測出合模力在預定值以下時,藉由前述模開閉驅動部進行開模動作。In order to solve the above problems, an injection molding machine according to an aspect of the present invention is characterized by comprising: The mold opening and closing driving unit drives the mold opening and closing operation; a mold clamping drive unit that drives the mold clamping action; The control unit controls the operation of the mold opening and closing drive unit and the operation of the mold clamping drive unit. The control unit includes a mold clamping force monitoring unit that monitors whether the mold clamping force is below a predetermined value when the mold clamping force is released, and when the mold clamping force monitoring unit detects that the mold clamping force is below a predetermined value, The mold opening and closing drive unit performs a mold opening operation.

依本發明,可提供一種能夠降低用於開模動作之電力消耗,並且能夠使開模動作穩定化之射出成形機。According to the present invention, it is possible to provide an injection molding machine capable of reducing the power consumption for the mold opening operation and stabilizing the mold opening operation.

以下,參閱附圖對用於實施本發明的形態進行說明,在各附圖中,對相同或對應之構成賦予相同或對應之符號並省略說明。另外,將進行閉模時的活動壓板的移動方向 設為前方,將進行開模時的活動壓板的移動方向設為後方來進行說明。In the following, the embodiments for carrying out the invention will be described with reference to the accompanying drawings. In addition, the moving direction of the movable platen when the mold is closed is performed. The front direction is described below, and the moving direction of the movable platen when the mold is opened is set to the rear.

第1圖係表示基於本發明的一實施形態之射出成形機閉模時及合模時的狀態之圖。第1圖中,實線表示閉模時的狀態,雙點線表示合模時的狀態。第2圖係表示基於本發明的一實施形態之射出成形機開模時的狀態之圖。Fig. 1 is a view showing a state at the time of mold closing and mold clamping in an injection molding machine according to an embodiment of the present invention. In the first drawing, the solid line indicates the state at the time of mold closing, and the double dotted line indicates the state at the time of mold clamping. Fig. 2 is a view showing a state at the time of mold opening of the injection molding machine according to the embodiment of the present invention.

圖中,10為射出成形機,Fr為射出成形機10的框架,Gd為由鋪設於該框架Fr上之2根導軌構成之導件,11為固定壓板。固定壓板11可設置於能夠沿著在模開閉方向(圖中為左右方向)延伸之導件Gd移動之位置調整基座Ba上。另外,固定壓板11可載置於框架Fr上。In the figure, 10 is an injection molding machine, Fr is a frame of the injection molding machine 10, Gd is a guide composed of two rails laid on the frame Fr, and 11 is a fixed platen. The fixed platen 11 can be disposed on a position adjustment base Ba that is movable along a guide Gd that extends in a mold opening and closing direction (left-right direction in the drawing). In addition, the fixed platen 11 can be placed on the frame Fr.

與固定壓板11對置而配設活動壓板12。活動壓板12固定於活動基座Bb上,活動基座Bb能夠在導件Gd上移動。藉此,活動壓板12能夠相對於固定壓板11在模開閉方向上移動。A movable platen 12 is disposed opposite to the fixed platen 11. The movable platen 12 is fixed to the movable base Bb, and the movable base Bb is movable on the guide Gd. Thereby, the movable platen 12 can be moved in the mold opening and closing direction with respect to the fixed platen 11.

與固定壓板11隔著預定間隔且與固定壓板11平行地配設後壓板13。後壓板13經由腳部13a固定於框架Fr上。The rear platen 13 is disposed at a predetermined interval from the fixed platen 11 in parallel with the fixed platen 11. The rear platen 13 is fixed to the frame Fr via the leg portion 13a.

4根作為連結構件的連接桿14(圖中僅表示4根連接桿14中的2根)架設於固定壓板11與後壓板13之間。固定壓板11經由連接桿14固定於後壓板13上。沿著連接桿14進退自如地配設活動壓板12。用於使連接桿14貫穿之未圖示之導孔形成於活動壓板12上與連接桿14對應之處。另外,也可以形成缺口部來代替導孔。Four connecting rods 14 (only two of the four connecting rods 14 are shown in the drawing) are bridged between the fixed platen 11 and the rear platen 13 . The fixed platen 11 is fixed to the rear platen 13 via a connecting rod 14. The movable platen 12 is disposed in advance along the connecting rod 14. A guide hole (not shown) through which the connecting rod 14 is inserted is formed on the movable platen 12 at a position corresponding to the connecting rod 14. Alternatively, a notch portion may be formed instead of the via hole.

在連接桿14的前端部(圖中為右端部)形成未圖示之螺紋部,將螺帽n1螺合緊固於該螺紋部,藉此連接桿14的前端部固定於固定壓板11上。連接桿14的後端部固定於後壓板13上。A screw portion (not shown) is formed at a distal end portion (right end portion in the drawing) of the connecting rod 14, and the nut n1 is screwed and fastened to the screw portion, whereby the distal end portion of the connecting rod 14 is fixed to the fixed pressure plate 11. The rear end portion of the connecting rod 14 is fixed to the rear pressure plate 13.

在固定壓板11上安裝定模15,在活動壓板12上安裝動模16,定模15與動模16隨著活動壓板12的進退而接觸分離,進行閉模、合模及開模。另外,隨著進行合模,在定模15與動模16之間形成未圖示之型腔空間,熔融之樹脂填充於型腔空間。由定模15及動模16構成模具裝置19。The fixed mold 15 is attached to the fixed platen 11, and the movable mold 16 is mounted on the movable platen 12. The fixed mold 15 and the movable mold 16 are contacted and separated with the advancement and retraction of the movable platen 12 to perform mold closing, mold clamping and mold opening. Further, as the mold clamping is performed, a cavity space (not shown) is formed between the fixed mold 15 and the movable mold 16, and the molten resin is filled in the cavity space. The mold unit 19 is constituted by the fixed mold 15 and the movable mold 16.

與活動壓板12平行地配設吸附板22。吸附板22經由安裝板27固定於滑動基座Sb上,滑動基座Sb能夠在導件Gd上移動。藉此,吸附板22在比後壓板13更後方進退自如。吸附板22可由磁性材料形成。另外,安裝板27亦可以沒有,此時,吸附板22直接固定於滑動基座Sb上。An adsorption plate 22 is disposed in parallel with the movable platen 12. The suction plate 22 is fixed to the slide base Sb via a mounting plate 27, and the slide base Sb is movable on the guide Gd. Thereby, the suction plate 22 can move forward and backward further than the rear platen 13. The adsorption plate 22 may be formed of a magnetic material. Further, the mounting plate 27 may not be provided. At this time, the suction plate 22 is directly fixed to the sliding base Sb.

桿39配設為在後端部與吸附板22連結而在前端部與活動壓板12連結。藉此,桿39在閉模時隨著吸附板22的前進而前進並使活動壓板12前進,在開模時隨著吸附板22的後退而後退並使活動壓板12後退。為此,在後壓板13的中央部份形成用於使桿39貫穿之桿孔41。The rod 39 is disposed to be coupled to the suction plate 22 at the rear end portion and coupled to the movable platen 12 at the front end portion. Thereby, the rod 39 advances with the advancement of the suction plate 22 at the time of mold closing, and advances the movable platen 12, and retreats with the retraction of the suction plate 22 at the time of mold opening, and the movable platen 12 retreats. To this end, a rod hole 41 for penetrating the rod 39 is formed in a central portion of the rear platen 13.

線性馬達28為用於使活動壓板12進退之模開閉驅動部,例如配設於連結在活動壓板12之吸附板22與框架Fr之間。另外,線性馬達28亦可以配設於活動壓板12與框 架Fr之間。The linear motor 28 is a mold opening and closing drive unit for moving the movable platen 12 forward and backward, and is disposed, for example, between the suction plate 22 coupled to the movable platen 12 and the frame Fr. In addition, the linear motor 28 can also be disposed on the movable platen 12 and the frame. Between the Fr.

線性馬達28具備定子29及活動件31。定子29形成為在框架Fr上與導件Gd平行且與滑動基座Sb的移動範圍對應。活動件31形成為在滑動基座Sb的下端與定子29對置且遍及預定範圍。The linear motor 28 includes a stator 29 and a movable member 31. The stator 29 is formed to be parallel to the guide Gd on the frame Fr and to correspond to the range of movement of the slide base Sb. The movable member 31 is formed to face the stator 29 at a lower end of the slide base Sb and over a predetermined range.

活動件31具備磁芯34及線圈35。並且,磁芯34具備朝向定子29突出並以預定間距形成之複數個磁極齒33,線圈35捲裝於各磁極齒33上。另外,磁極齒33形成為在相對於活動壓板12的移動方向垂直的方向上相互平行。並且,定子29具備未圖示之磁芯及在該磁芯上延伸而形成之未圖示之永久磁鐵。該永久磁鐵藉由使N極及S極的各磁極交替受磁來形成。配置檢測活動件31的位置之位置感測器53。The movable member 31 is provided with a magnetic core 34 and a coil 35. Further, the magnetic core 34 includes a plurality of magnetic pole teeth 33 that protrude toward the stator 29 and are formed at a predetermined pitch, and the coils 35 are wound around the respective magnetic pole teeth 33. Further, the magnetic pole teeth 33 are formed to be parallel to each other in a direction perpendicular to the moving direction of the movable platen 12. Further, the stator 29 includes a magnetic core (not shown) and a permanent magnet (not shown) formed by extending the magnetic core. The permanent magnet is formed by alternately magnetizing the magnetic poles of the N pole and the S pole. A position sensor 53 that detects the position of the movable member 31 is disposed.

若藉由向線性馬達28的線圈35供給預定電流來驅動線性馬達28,則活動件31進退。隨此,吸附板22及活動壓板12進退,從而能夠進行閉模及開模。線性馬達28基於位置感測器53的檢測結果進行反饋控制,以使得活動件31的位置成為設定值。When the linear motor 28 is driven by supplying a predetermined current to the coil 35 of the linear motor 28, the movable member 31 advances and retreats. As a result, the suction plate 22 and the movable platen 12 advance and retreat, thereby enabling mold closing and mold opening. The linear motor 28 performs feedback control based on the detection result of the position sensor 53 so that the position of the movable member 31 becomes a set value.

另外,在本實施形態中,將永久磁鐵配設於定子29上,將線圈35配設於活動件31上,但亦能夠將線圈配設於定子上,將永久磁鐵配設於活動件上。此時,線圈不會隨著線性馬達28的驅動而移動,因此能夠輕鬆地進行用於向線圈供給電力之配線。Further, in the present embodiment, the permanent magnet is disposed on the stator 29, and the coil 35 is disposed on the movable member 31. However, the coil may be disposed on the stator and the permanent magnet may be disposed on the movable member. At this time, since the coil does not move with the driving of the linear motor 28, the wiring for supplying electric power to the coil can be easily performed.

另外,作為模開閉驅動部,可以使用旋轉馬達及將旋 轉馬達的旋轉運動轉換為直線運動之滾珠螺桿機構或者油壓缸或空氣壓缸等流體壓缸等來代替線性馬達28。In addition, as a mold opening and closing drive unit, a rotary motor and a rotary motor can be used. Instead of the linear motor 28, the rotary motion of the rotary motor is converted into a linearly moving ball screw mechanism or a fluid pressure cylinder such as a hydraulic cylinder or an air cylinder.

電磁鐵單元37在後壓板13與吸附板22之間產生吸附力。該吸附力經由桿39傳遞至活動壓板12,並在活動壓板12與固定壓板11之間產生合模力。The electromagnet unit 37 generates an adsorption force between the rear platen 13 and the adsorption plate 22. This adsorption force is transmitted to the movable platen 12 via the rod 39, and a mold clamping force is generated between the movable platen 12 and the fixed platen 11.

另外,由固定壓板11、活動壓板12、後壓板13、吸附板22、線性馬達28、電磁鐵單元37及桿39等構成合模裝置。Further, the fixed platen 11, the movable platen 12, the rear platen 13, the suction plate 22, the linear motor 28, the electromagnet unit 37, the rod 39, and the like constitute a mold clamping device.

電磁鐵單元37包括形成於後壓板13側之作為合模驅動部的電磁鐵49及形成於吸附板22側之吸附部51。吸附部51形成於吸附板22的吸附面(前端面)的預定部份,例如吸附板22中包圍桿39且與電磁鐵49對置之部份。並且,在後壓板13的吸附面(後端面)的預定部份,例如桿39的周圍形成容納電磁鐵49的線圈48之槽45。在比槽45更內側形成磁芯46。繞磁芯46捲裝線圈48。在後壓板13的磁芯46之外的部份形成磁軛47。The electromagnet unit 37 includes an electromagnet 49 as a mold clamping drive unit formed on the rear platen 13 side, and an adsorption portion 51 formed on the adsorption plate 22 side. The adsorption portion 51 is formed in a predetermined portion of the adsorption surface (front end surface) of the adsorption plate 22, for example, a portion of the adsorption plate 22 that surrounds the rod 39 and faces the electromagnet 49. Further, a groove 45 for accommodating the coil 48 of the electromagnet 49 is formed in a predetermined portion of the suction surface (rear end surface) of the rear platen 13, for example, around the rod 39. The magnetic core 46 is formed inside the groove 45. The coil 48 is wound around the magnetic core 46. A yoke 47 is formed at a portion other than the core 46 of the rear platen 13.

另外,本實施形態中,雖與後壓板13分開形成電磁鐵49,並與吸附板22分開形成吸附部51,但亦可將電磁鐵作為後壓板13的一部份形成,並將吸附部作為吸附板22的一部份形成。並且,亦可相反配置電磁鐵與吸附部。例如,可在吸附板22側設置電磁鐵49,在後壓板13側設置吸附部51。並且,電磁鐵49的線圈48的個數可為複數個。Further, in the present embodiment, the electromagnet 49 is formed separately from the rear platen 13, and the adsorption portion 51 is formed separately from the adsorption plate 22, but the electromagnet may be formed as a part of the rear platen 13, and the adsorption portion may be used as the adsorption portion. A portion of the adsorption plate 22 is formed. Further, the electromagnet and the adsorption portion may be arranged in reverse. For example, the electromagnet 49 can be provided on the side of the adsorption plate 22, and the adsorption portion 51 can be provided on the side of the rear platen 13. Further, the number of the coils 48 of the electromagnet 49 may be plural.

電磁鐵單元37中,若向線圈48供給電流,則電磁鐵 49被驅動而對吸附部51進行吸附,從而能夠產生合模力。In the electromagnet unit 37, when a current is supplied to the coil 48, the electromagnet 49 is driven to adsorb the adsorption portion 51, whereby a mold clamping force can be generated.

第3圖係表示基於本發明的一實施形態之射出成形機的控制系之圖。控制部60例如具備CPU及記憶體等,藉由CPU對記錄於記憶體之控制程式進行處理,藉此控制線性馬達28及電磁鐵49的動作。Fig. 3 is a view showing a control system of an injection molding machine according to an embodiment of the present invention. The control unit 60 includes, for example, a CPU, a memory, and the like, and controls the operation of the linear motor 28 and the electromagnet 49 by processing the control program recorded in the memory by the CPU.

控制部60具備控制線性馬達28的動作之模開閉處理部61與控制電磁鐵49的動作之合模處理部62。The control unit 60 includes a mold opening and closing processing unit 61 that controls the operation of the linear motor 28 and a mold clamping processing unit 62 that controls the operation of the electromagnet 49.

模開閉處理部61向線性馬達用電流供給部71輸出表示供給於線性馬達28的線圈35之電流之訊號。線性馬達用電流供給部71例如由包含複數個功率模組之變頻器等構成。線性馬達用電流供給部71向線性馬達28的線圈35供給與模開閉處理部61所供給之訊號對應之電流。線性馬達用電流供給部71上連接有直流電源80。直流電源80由將交流電源90的交流電流轉換成直流電流之二極管等的整流器82及使從整流器82輸出之直流電流平滑化之電容器84等構成。The mold opening/closing processing unit 61 outputs a signal indicating the current supplied to the coil 35 of the linear motor 28 to the linear motor current supply unit 71. The linear motor current supply unit 71 is configured by, for example, an inverter including a plurality of power modules. The linear motor current supply unit 71 supplies a current corresponding to the signal supplied from the mold opening/closing processing unit 61 to the coil 35 of the linear motor 28. A DC power source 80 is connected to the linear motor current supply unit 71. The DC power source 80 is composed of a rectifier 82 that converts an alternating current of the alternating current power source 90 into a direct current diode, a capacitor 82 that smoothes a direct current output from the rectifier 82, and the like.

合模處理部62向電磁鐵用電流供給部72輸出表示供給於電磁鐵49的線圈48之電流之訊號。基於後述的合模力感測器(例如應變感測器55)的檢測值,對供給於電磁鐵49的線圈48之電流進行反饋控制,以使得合模力成為目標值。電磁鐵用電流供給部72例如由包含複數個功率模組之變頻器等構成。電磁鐵用電流供給部72向電磁鐵49的線圈48供給與合模處理部62所供給之訊號對應之電 流。電磁鐵用電流供給部72具有改變流向電磁鐵49的線圈48之直流電流的方向及強度(大小)之功能。電磁鐵用電流供給部72上連接有直流電源80。The mold clamping processing unit 62 outputs a signal indicating the current supplied to the coil 48 of the electromagnet 49 to the electromagnet current supply unit 72. The current supplied to the coil 48 of the electromagnet 49 is feedback-controlled based on the detected value of the mold clamping force sensor (for example, the strain sensor 55) to be described later so that the mold clamping force becomes the target value. The electromagnet current supply unit 72 is constituted by, for example, an inverter including a plurality of power modules. The electromagnet current supply unit 72 supplies the electric power corresponding to the signal supplied from the mold clamping processing unit 62 to the coil 48 of the electromagnet 49. flow. The electromagnet current supply unit 72 has a function of changing the direction and intensity (size) of the direct current flowing to the coil 48 of the electromagnet 49. A DC power supply 80 is connected to the electromagnet current supply unit 72.

控制部60還具備合模力監控部64,其在解除合模力時監控合模力是否在預定值以下。例如,合模力監控部64根據用於檢測合模力的合模力感測器的檢測值,監控合模力是否在預定值以下。例如使用檢測與合模力對應伸長之連接桿14的應變(伸長量)之應變感測器55來作為合模力感測器。由於合模力越下降連接桿14的應變越小,因此根據連接桿14的應變是否在預定值以下來判斷合模力是否在預定值以下。作為合模力感測器,可以使用檢測施加於桿39上之荷載之力量感測器等荷載感測器及檢測電磁鐵49的磁場之磁感測器來代替應變感測器55,合模力感測器的種類可以是多種多樣的。例如,應變感測器不僅能夠運用於連接桿14,還能夠運用於桿39。這是因為桿39的應變(收縮量)與合模力成比例。並且,合模力監控部64可以根據距預定構件閉模時的位置之位置差(距離差),監控合模力是否在預定值以下。由於合模力越下降位置差越小,因此根據位置差是否在預定值以下來判斷合模力是否在預定值以下。預定構件可為位置與連接桿14的伸長量對應偏離之構件。作為該構件,可舉出固定壓板11、活動壓板12、吸附板22及線性馬達28的活動件31等。例如活動件31的位置差能夠藉由位置感測器53進行檢測。為了提高可靠性,合模力監控部64可根據合模力 感測器的檢測值及位置差的雙方來監控合模力是否在預定值以下。The control unit 60 further includes a mold clamping force monitoring unit 64 that monitors whether or not the mold clamping force is equal to or lower than a predetermined value when the mold clamping force is released. For example, the mold clamping force monitoring unit 64 monitors whether or not the mold clamping force is equal to or lower than a predetermined value based on the detection value of the mold clamping force sensor for detecting the mold clamping force. For example, a strain sensor 55 that detects the strain (elongation amount) of the connecting rod 14 that is elongated corresponding to the mold clamping force is used as the mold clamping force sensor. Since the strain of the connecting rod 14 is smaller as the mold clamping force is lower, it is judged whether or not the mold clamping force is equal to or lower than a predetermined value depending on whether or not the strain of the connecting rod 14 is below a predetermined value. As the mold clamping force sensor, a load sensor such as a force sensor that detects a load applied to the rod 39 and a magnetic sensor that detects the magnetic field of the electromagnet 49 can be used instead of the strain sensor 55, and the mold clamping can be performed. The types of force sensors can be varied. For example, the strain sensor can be applied not only to the connecting rod 14, but also to the rod 39. This is because the strain (the amount of contraction) of the rod 39 is proportional to the mold clamping force. Further, the mold clamping force monitoring unit 64 can monitor whether or not the mold clamping force is equal to or lower than a predetermined value based on a positional difference (distance difference) from a position at which the predetermined member is closed. Since the positional difference is smaller as the mold clamping force is lowered, it is judged whether or not the mold clamping force is equal to or lower than a predetermined value depending on whether or not the positional difference is equal to or lower than a predetermined value. The predetermined member may be a member that is displaced in position from the amount of elongation of the connecting rod 14. Examples of the member include a movable platen 11 to which the fixed platen 11, the movable platen 12, the suction plate 22, and the linear motor 28 are fixed. For example, the position difference of the movable member 31 can be detected by the position sensor 53. In order to improve the reliability, the mold clamping force monitoring portion 64 can be based on the mold clamping force Both the detected value of the sensor and the position difference are used to monitor whether the clamping force is below a predetermined value.

接著,對上述構成的射出成形機10的動作進行說明。射出成形機10的各種動作在基於控制部60的控制下進行。Next, the operation of the injection molding machine 10 having the above configuration will be described. The various operations of the injection molding machine 10 are performed under the control of the control unit 60.

控制部60藉由模開閉處理部61控制閉模過程。模開閉處理部61在第2圖的狀態(開模狀態)下向線性馬達28的線圈35供給電流,使活動壓板12前進。如第1圖所示,動模16與定模15相抵接。此時,在後壓板13與吸附板22之間,亦即在電磁鐵49與吸附部51之間形成間隙δ0。另外,與合模力相比,閉模所需之力十分小。The control unit 60 controls the mold closing process by the mold opening and closing processing unit 61. The mold opening/closing processing unit 61 supplies a current to the coil 35 of the linear motor 28 in the state (opening state) of Fig. 2 to advance the movable platen 12. As shown in Fig. 1, the movable mold 16 abuts against the fixed mold 15. At this time, a gap δ0 is formed between the rear platen 13 and the adsorption plate 22, that is, between the electromagnet 49 and the adsorption portion 51. In addition, the force required to close the mold is very small compared to the mold clamping force.

接著,控制部60藉由合模處理部62控制合模過程。合模處理部62向電磁鐵49的線圈48供給直流電流,將吸附部51吸附於電磁鐵49。該吸附力經由桿39傳遞至活動壓板12,在活動壓板12與固定壓板11之間產生合模力。由於連接桿14與合模力成比例地彈性伸長,因此如第1圖中以雙點線所示,固定壓板11、活動壓板12、吸附板22及線性馬達28的活動件31略微前進。合模時形成於後壓板13與吸附板22之間之間隙δ1小於閉模時的間隙δ0。Next, the control unit 60 controls the mold clamping process by the mold clamping processing unit 62. The mold clamping processing unit 62 supplies a direct current to the coil 48 of the electromagnet 49, and adsorbs the adsorption unit 51 to the electromagnet 49. This adsorption force is transmitted to the movable platen 12 via the rod 39, and a mold clamping force is generated between the movable platen 12 and the fixed platen 11. Since the connecting rod 14 is elastically elongated in proportion to the mold clamping force, the movable member 31 of the fixed pressure plate 11, the movable platen 12, the suction plate 22, and the linear motor 28 is slightly advanced as indicated by the double dotted line in Fig. 1 . The gap δ1 formed between the rear platen 13 and the adsorption plate 22 at the time of mold clamping is smaller than the gap δ0 at the time of mold closing.

熔融之樹脂填充於合模狀態的模具裝置19的型腔空間。若樹脂冷卻並硬化,則合模處理部62調整向電磁鐵49的線圈48供給之電流,並解除合模力。由於連接桿14隨著合模力的解除而彈性恢復,因此動模16、吸附板22 及線性馬達28的活動件31略微後退。The molten resin is filled in the cavity space of the mold device 19 in the mold clamping state. When the resin is cooled and hardened, the mold clamping processing unit 62 adjusts the current supplied to the coil 48 of the electromagnet 49, and releases the mold clamping force. Since the connecting rod 14 is elastically restored as the mold clamping force is released, the movable mold 16 and the suction plate 22 are removed. The movable member 31 of the linear motor 28 is slightly retracted.

接著,控制部60藉由模開閉處理部61控制開模過程。模開閉處理部61向線性馬達28的線圈35供給電流,使活動壓板12後退。如第2圖所示,動模16後退而進行開模。Next, the control unit 60 controls the mold opening process by the mold opening and closing processing unit 61. The mold opening/closing processing unit 61 supplies a current to the coil 35 of the linear motor 28 to move the movable platen 12 backward. As shown in Fig. 2, the movable mold 16 is retracted to perform mold opening.

然而,在合模過程中解除合模力時,合模力由於電磁鐵49的反應延遲的影響而不會立刻下降至0(零)。電磁鐵49的反應延遲由於電磁鐵49(例如磁芯46等)中殘留之磁性的影響而產生。However, when the mold clamping force is released during the mold clamping process, the mold clamping force does not immediately drop to 0 (zero) due to the influence of the reaction delay of the electromagnet 49. The reaction delay of the electromagnet 49 is caused by the influence of the magnetic force remaining in the electromagnet 49 (for example, the magnetic core 46 or the like).

因此,模開閉處理部61禁止開模動作直至藉由合模力監控部64檢測出合模力在預定值以下為止,若藉由合模力監控部64檢測出合模力在預定值以下,則向線性馬達28供給電流來進行開模動作。藉此,在合模力較低的狀態下進行開模動作,因此能夠降低用於開模動作的電力消耗,並且能夠使開模動作穩定化。Therefore, the mold opening/closing processing unit 61 prohibits the mold opening operation until the mold clamping force monitoring unit 64 detects that the mold clamping force is equal to or lower than a predetermined value, and when the mold clamping force monitoring unit 64 detects that the mold clamping force is equal to or lower than a predetermined value, The linear motor 28 supplies a current to perform a mold opening operation. Thereby, since the mold opening operation is performed in a state where the mold clamping force is low, the power consumption for the mold opening operation can be reduced, and the mold opening operation can be stabilized.

接著,藉由第4圖對基於合模處理部62之合模力解除處理進行說明。以下的處理在將預定合模力施加於模具裝置19後且在開模前進行。Next, the mold clamping force release processing by the mold clamping processing unit 62 will be described with reference to Fig. 4 . The following processing is performed after the predetermined mold clamping force is applied to the mold device 19 and before the mold opening.

第4圖(a)表示向電磁鐵的線圈的供給電流隨時間的變化,第4圖(b)表示基於電磁鐵之合模力隨時間的變化。第4圖中,虛線表示在時刻t0 將電流值設定為0之情況,實線表示在時刻t0 將電流方向反轉之情況,單點線表示在時刻t1 維持電流值之情況。在任一情況下,合模處理部62向電磁鐵49的線圈48供給恆定的直流電流I0 直 至時刻t0 ,藉此產生預定合模力P0 (第4圖中只有虛線圖示時刻t0 之前的資料)。Fig. 4(a) shows changes in the supply current to the coil of the electromagnet with time, and Fig. 4(b) shows changes in the mold clamping force with time based on the electromagnet. FIG. 4, dotted line at time T 0 the current value is set to 0, the solid line represents the case where the time point T 0 of the reverse current direction, maintaining the single dotted line represents the current value at time t 1. In either case, the mold clamping processing unit 62 supplies a constant direct current I 0 to the coil 48 of the electromagnet 49 until the time t 0 , thereby generating a predetermined mold clamping force P 0 (only the dotted line shows the time t 0 in Fig. 4). Previous information).

在解除預定合模力P0 時,如第4圖(a)中以虛線所示,合模處理部62可以在時刻t0 截斷向電磁鐵49的線圈48的供給電流。時刻t0 以後,由於在電磁鐵49的線圈48內無電流流動,因此如第4圖(b)中以虛線所示,合模力由於電磁鐵49的反應延遲的影響而緩慢下降。電磁鐵49的反應延遲由於電磁鐵49的磁芯46等中殘留之磁性的影響而產生。When the predetermined mold clamping force P 0 is released, the mold clamping processing unit 62 can cut off the supply current to the coil 48 of the electromagnet 49 at time t 0 as indicated by a broken line in Fig. 4(a). After time t 0, since no current flows in the coil 48 of the electromagnet 49, so as of FIG. 4 (b) are shown in phantom, the clamping force the electromagnet 49 due to the reaction of the delayed slow decline. The reaction delay of the electromagnet 49 is caused by the influence of the magnetic force remaining in the magnetic core 46 of the electromagnet 49 or the like.

並且,在解除預定合模力P0 時,如第4圖(a)中以實線所示,合模處理部62可以在時刻t0 使直流電流的方向反轉,並使與產生預定合模力P0 之方向相反方向的直流電流I1 流向電磁鐵49的線圈48。抵銷電磁鐵49中殘留之磁場之方向的磁場形成,如第4圖(b)中以實線所示促進合模力下降。因此,能夠縮短至開模為止之等待時間。Further, when the predetermined mold clamping force P 0 is released, as shown by the solid line in Fig. 4(a), the mold clamping processing unit 62 can reverse the direction of the direct current at time t 0 and make the predetermined combination direct current I P mold clamping force of a direction opposite to direction 0 1 49 to the coil 48 of the electromagnet. The magnetic field in the direction of the magnetic field remaining in the electromagnet 49 is formed, and the mold clamping force is reduced as indicated by the solid line in Fig. 4(b). Therefore, the waiting time until the mold opening can be shortened.

反方向的直流電流I1 的強度(大小)越大,至開模為止之等待時間越短。該等待時間越短,則生產效率越高,另一方面,合模力的下降速度越快,施加於模具裝置19等之負荷的變動越急劇。因此,反方向的直流電流I1 的強度要考慮生產效率和施加於模具裝置19等之負荷的變動這兩方面,藉由試驗等來預先決定。並且,反方向的直流電流I1 的強度亦可以基於產生預定合模力P0 時的直流電流I0 的強度來決定。The greater the intensity (size) of the direct current I 1 in the opposite direction, the shorter the waiting time until the mold is opened. The shorter the waiting time is, the higher the production efficiency is. On the other hand, the faster the mold clamping force is lowered, the more rapid the fluctuation of the load applied to the mold device 19 or the like is. Therefore, the strength of the DC current I 1 in the reverse direction is determined in advance by trial or the like in consideration of both the production efficiency and the fluctuation of the load applied to the mold device 19 and the like. Further, the intensity of the direct current I 1 in the reverse direction may be determined based on the intensity of the direct current I 0 when the predetermined clamping force P 0 is generated.

但是,若使反方向的直流電流I1 流動之時間變長,則電磁鐵49與吸附部51會再吸附,因此,如第4圖(b)中以單點線所示,合模力再次增加。另外,可以推斷合模力恢復為零之前再次增加是因為電磁鐵49中殘留之磁場不均,且磁場消失之時間隨著位置的不同而不同。However, when the reverse direction of flow of direct current I 1 of time becomes longer, the electromagnet 49 and the suction unit 51 will be re-adsorbed, so as of FIG. 4 (b) shown by the dotted line to a single clamping force again increase. In addition, it can be inferred that the increase in the mold clamping force before returning to zero is because the residual magnetic field in the electromagnet 49 is uneven, and the time during which the magnetic field disappears varies with the position.

因此,為了抑制合模力再增加,在解除合模力時,可以藉由控制部60所具備之合模力判定部66來判定合模力是否在預定範圍內(Pmin~Pmax)。該判定基於作為合模力感測器的應變感測器55的檢測值及/或位置感測器53的檢測值(位置差)來進行,可以按每一預定時間重複進行。Therefore, in order to suppress the increase in the mold clamping force, it is possible to determine whether or not the mold clamping force is within a predetermined range (Pmin to Pmax) by the mold clamping force determining unit 66 included in the control unit 60 when the mold clamping force is released. This determination is made based on the detection value of the strain sensor 55 as the mold clamping force sensor and/or the detection value (position difference) of the position sensor 53, and can be repeated for each predetermined time.

當合模力判定部66判定合模力在預定範圍內時,合模處理部62可以中止向電磁鐵49的線圈48的電流供給。中止向電磁鐵49的線圈48供給電流之時間可以在合模力再增加的途中,但在合模力下降的途中為較佳。由於在中止向電磁鐵49的線圈48的電流供給後,線圈48內無電流流動,因此合模力以與電磁鐵49的反應延遲對應之速度下降。When the mold clamping force determining unit 66 determines that the mold clamping force is within the predetermined range, the mold clamping processing unit 62 can stop the supply of current to the coil 48 of the electromagnet 49. The time for suspending the supply of current to the coil 48 of the electromagnet 49 may be in the middle of increasing the mold clamping force, but it is preferable in the middle of the mold clamping force being lowered. Since no current flows in the coil 48 after the supply of current to the coil 48 of the electromagnet 49 is suspended, the mold clamping force decreases at a speed corresponding to the reaction delay of the electromagnet 49.

接著,藉由第5圖對基於合模處理部62之合模力解除處理的變形例進行說明。以下的處理在將預定合模力施加於模具裝置19後且於開模前進行。Next, a modification example of the mold clamping force releasing process by the mold clamping processing unit 62 will be described with reference to FIG. The following processing is performed after the predetermined mold clamping force is applied to the mold device 19 and before the mold opening.

第5圖(a)表示向電磁鐵的線圈的供給電流隨時間變化,第5圖(b)表示基於電磁鐵之合模力隨時間變化。Fig. 5(a) shows the supply current to the coil of the electromagnet as a function of time, and Fig. 5(b) shows the change with time due to the mold clamping force of the electromagnet.

第5圖所示之變形例中,在解除預定合模力P0 時,使流向電磁鐵49的線圈48之直流電流的強度從時刻t0 開始緩慢減少,在時刻t11 成為零後,改變直流電流的方向使直流電流的強度緩慢增加。如此,使得與產生預定合模力P0 之方向相反方向的直流電流I11 流向電磁鐵49的線圈48後,在開模前,使流向電磁鐵49的線圈48之直流電流的方向反轉1次以上。每當反轉時,可以較小地設定直流電流強度的最大值(I11 >I12 >I13 >I14 >I15 )。反轉時間(t12 <t13 <t14 <t15 )可以為電磁鐵49與吸附部51的再吸附即將開始之前,亦即,合模力即將開始增加之前。When modification of the embodiment shown in FIG. 5, the predetermined clamping force is released P 0, flowing to the solenoid coil 48 of the strength of the DC current t 0 of 49 slowly reduced from time, at time t 11 becomes zero after change The direction of the direct current causes the intensity of the direct current to increase slowly. Thus, such that the predetermined mold clamping force is generated in the P direction opposite to the direction 0 of DC current I 11 to the coil 49 of the electromagnet 48, before opening the mold, flowing to the solenoid coil 48 of the direct current of reversing the direction of 49 1 More than once. Whenever the inversion is performed, the maximum value of the direct current intensity can be set small (I 11 >I 12 >I 13 >I 14 >I 15 ). The inversion time (t 12 <t 13 <t 14 <t 15 ) may be before the re-adsorption of the electromagnet 49 and the adsorption portion 51 is started, that is, immediately before the mold clamping force starts to increase.

如此,藉由使流向電磁鐵49的線圈48之直流電流的方向反轉,能夠降低電磁鐵49中殘留之磁場不均的影響,並能夠進一步促進合模力下降,而且能夠進一步提高生產效率。By inverting the direction of the direct current flowing to the coil 48 of the electromagnet 49, the influence of the magnetic field unevenness remaining in the electromagnet 49 can be reduced, and the mold clamping force can be further reduced, and the production efficiency can be further improved.

並且,當電流供給時間較長且合模力再次增加時,能夠藉由流向電磁鐵49的線圈48之直流電流的方向反轉來使合模力再度下降。因此,圖案設定的自由度較高,控制較輕鬆。Further, when the current supply time is long and the mold clamping force is increased again, the mold clamping force can be lowered again by the direction of the direct current flowing to the coil 48 of the electromagnet 49. Therefore, the degree of freedom in pattern setting is higher and the control is easier.

以上,對本發明的一實施形態等進行了說明,但本發明不限定於上述實施形態等,在不脫離本發明的範圍內,能夠對上述實施形態等加以各種變形或替換。In the above, the embodiment and the like of the present invention are not limited to the above-described embodiments, and various modifications and changes can be made to the above-described embodiments and the like without departing from the scope of the invention.

例如,第4圖中以實線表示之例子中,在時刻t0 使流向電磁鐵49的線圈48之直流電流的方向反轉,但亦可以 在時刻t0 暫時停止向電磁鐵49的電流供給,在預定時間過後,將反方向的直流電流I1 供給於電磁鐵49的線圈48。For example, the example of FIG. 4 and indicated with a solid line at time t 0 49 flowing to the solenoid coil 48 in the direction of the DC current reversal, but can also be t 0 temporarily stop the current supply to the electromagnet 49 at time After the predetermined time elapses, the DC current I 1 in the reverse direction is supplied to the coil 48 of the electromagnet 49.

10‧‧‧射出成形機10‧‧‧ Injection molding machine

15‧‧‧定模15‧‧ ‧ fixed mode

16‧‧‧動模16‧‧‧moving

28‧‧‧線性馬達(模開閉驅動部)28‧‧‧Linear motor (mould opening and closing drive unit)

31‧‧‧線性馬達的活動件31‧‧‧moving parts for linear motors

35‧‧‧線性馬達的線圈35‧‧‧Linear motor coil

48‧‧‧電磁鐵的線圈48‧‧‧ coil of electromagnet

49‧‧‧電磁鐵(合模驅動部)49‧‧‧Electromagnet (Molding drive unit)

51‧‧‧吸附部51‧‧‧Adsorption Department

55‧‧‧應變感測器55‧‧‧ strain sensor

60‧‧‧控制部60‧‧‧Control Department

61‧‧‧模開閉處理部61‧‧‧Mold opening and closing processing department

62‧‧‧合模處理部62‧‧‧Molding Processing Department

64‧‧‧合模力監控部64‧‧‧Molding force monitoring department

66‧‧‧合模力判定部66‧‧‧Molding force judgment department

第1圖係表示基於本發明的一實施形態之射出成形機閉模時及合模時的狀態之圖。Fig. 1 is a view showing a state at the time of mold closing and mold clamping in an injection molding machine according to an embodiment of the present invention.

第2圖係表示基於本發明的一實施形態之射出成形機開模時的狀態之圖。Fig. 2 is a view showing a state at the time of mold opening of the injection molding machine according to the embodiment of the present invention.

第3圖係表示基於本發明的一實施形態之射出成形機的控制系之圖。Fig. 3 is a view showing a control system of an injection molding machine according to an embodiment of the present invention.

第4圖係表示向電磁鐵的線圈的供給電流隨時間變化及基於電磁鐵之合模力隨時間變化之圖。Fig. 4 is a graph showing changes with time in the supply current to the coil of the electromagnet and a change in the mold clamping force based on the electromagnet.

第5圖係表示向電磁鐵的線圈的供給電流隨時間變化及基於電磁鐵之合模力隨時間變化之圖。Fig. 5 is a graph showing changes with time in the supply current to the coil of the electromagnet and a change in the mold clamping force based on the electromagnet.

80‧‧‧直流電源80‧‧‧DC power supply

90‧‧‧交流電源90‧‧‧AC power supply

82‧‧‧整流器82‧‧‧Rectifier

84‧‧‧電容器84‧‧‧ capacitor

72‧‧‧電磁鐵用電流供給部72‧‧‧Electromagnetic current supply unit

35、48‧‧‧線圈35, 48‧‧‧ coil

71‧‧‧線性馬達用電流供給部71‧‧‧ Current supply unit for linear motors

53‧‧‧位置感測器53‧‧‧ position sensor

60‧‧‧控制部60‧‧‧Control Department

61‧‧‧模開閉處理部61‧‧‧Mold opening and closing processing department

64‧‧‧合模力監控部64‧‧‧Molding force monitoring department

62‧‧‧合模處理部62‧‧‧Molding Processing Department

66‧‧‧合模力判定部66‧‧‧Molding force judgment department

55‧‧‧應變感測器55‧‧‧ strain sensor

Claims (3)

一種射出成形機,其特徵為,該射出成形機具備:模開閉驅動部,驅動模開閉動作;合模驅動部,驅動合模動作;及控制部,控制前述模開閉驅動部的動作及前述合模驅動部的動作,前述控制部包括合模力監控部,在解除合模力時監控合模力是否在預定值以下,當藉由該合模力監控部檢測出合模力在預定值以下時,藉由前述模開閉驅動部進行開模動作。An injection molding machine comprising: a mold opening and closing drive unit that drives a mold opening and closing operation; a mold clamping drive unit that drives a mold clamping operation; and a control unit that controls an operation of the mold opening and closing drive unit and the combination In the operation of the die driving unit, the control unit includes a mold clamping force monitoring unit that monitors whether the mold clamping force is equal to or lower than a predetermined value when the mold clamping force is released, and when the mold clamping force monitoring unit detects that the mold clamping force is below a predetermined value. The mold opening operation is performed by the mold opening and closing drive unit. 如申請專利範圍第1項記載之射出成形機,其中,前述合模力監控部基於合模力感測器的檢測值,監控前述合模力是否在預定值以下。The injection molding machine according to the first aspect of the invention, wherein the mold clamping force monitoring unit monitors whether the mold clamping force is equal to or lower than a predetermined value based on a detection value of a mold clamping force sensor. 如申請專利範圍第1或2項記載之射出成形機,其中,前述合模力監控部基於距預定構件閉模時的位置之位置差,監控前述合模力是否在預定值以下。The injection molding machine according to the first or second aspect of the invention, wherein the mold clamping force monitoring unit monitors whether the mold clamping force is equal to or lower than a predetermined value based on a positional difference from a position at which the predetermined member is closed.
TW101134462A 2011-12-26 2012-09-20 Injection molding machine TWI477382B (en)

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