TWI474969B - Inert gas purification method - Google Patents
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Description
本發明係關於用以將抗氧化或抗氮化時所使用之惰性氣體予以再利用之惰性氣體精製方法。The present invention relates to an inert gas refining method for reusing an inert gas used in oxidation resistance or nitriding resistance.
本申請案係根據2011年8月31日於日本提出申請之日本特願2011-188788號而主張優先權,並在此援引該內容。The present application claims priority based on Japanese Patent Application No. 2011-188788, filed on Jan.
在加熱陶瓷或金屬等之加熱爐中,為了抗氧化或抗氮化,係使用氮氣或氬氣等之惰性氣體。由於此時所使用之惰性氣體的量極多,故較佳係精製使用後之氣體而將惰性氣體予以再利用。In a heating furnace for heating ceramics or metals, an inert gas such as nitrogen or argon is used for the purpose of oxidation resistance or nitriding resistance. Since the amount of the inert gas used at this time is extremely large, it is preferable to re-use the inert gas by purifying the gas after use.
專利文獻1中,係揭示一種進行作為惰性氣體之氬氣的精製之氬氣精製方法及氬氣精製裝置。該方法中,係將氧添加於含有一氧化碳或氫等的還原性氣體之氬氣中來進行三階段的催化反應,藉此進行各還原性氣體的氧化。Patent Document 1 discloses an argon gas purification method and an argon gas purification device for purifying argon gas as an inert gas. In this method, oxygen is added to an argon gas containing a reducing gas such as carbon monoxide or hydrogen to carry out a three-stage catalytic reaction, whereby oxidation of each reducing gas is performed.
具體而言,上述專利文獻1中,係揭示有在第1催化塔中將氧添加於含有一氧化碳或氫之氬氣中使一氧化碳氧化,接著在第2及第3催化塔中添加氧使氫氧化,並在後段的吸附塔中去除在此等催化塔中所生成之反應生成物的 二氧化碳與水分。Specifically, in Patent Document 1, it is disclosed that oxygen is added to argon gas containing carbon monoxide or hydrogen in the first catalytic column to oxidize carbon monoxide, and then oxygen is added to the second and third catalytic columns to oxidize And removing the reaction product formed in the catalytic towers in the adsorption column in the latter stage Carbon dioxide and moisture.
專利文獻1:日本特開2010-180067號公報Patent Document 1: Japanese Laid-Open Patent Publication No. 2010-180067
然而,專利文獻1所記載之氬氣精製方法中,由於在催化塔中藉由氧來使一氧化碳及氫的全部量氧化,故需準備極多量的氧及催化劑,而使成本增加。However, in the argon gas purification method described in Patent Document 1, since the entire amount of carbon monoxide and hydrogen is oxidized by oxygen in the catalyst column, it is necessary to prepare an extremely large amount of oxygen and a catalyst to increase the cost.
亦即,專利文獻1所記載之氬氣精製方法中,乃存在著無法有效率地精製惰性氣體之問題。In other words, in the argon gas purification method described in Patent Document 1, there is a problem that the inert gas cannot be efficiently purified.
因此,本發明之目的在於提供一種可有效率地精製惰性氣體之惰性氣體精製方法。Accordingly, it is an object of the present invention to provide an inert gas purification method which can efficiently purify an inert gas.
為了解決上述課題,本發明係提供下列方法。In order to solve the above problems, the present invention provides the following methods.
本發明是一種惰性氣體精製方法,為精製含有氫及一氧化碳之惰性氣體之惰性氣體精製方法,其特徵為包含:將氧添加於前述惰性氣體,並藉由使用催化劑之反應使氫成為水之第1步驟;以及在前述第1步驟後,藉由吸附劑,從前述惰性氣體中去除前述一氧化碳、前述水、及在第1步驟由前述一氧化碳的氧化所產生之二氧化碳之第2步驟。The present invention relates to a method for purifying an inert gas, which is an inert gas purification method for purifying an inert gas containing hydrogen and carbon monoxide, which comprises the steps of: adding oxygen to the inert gas, and making hydrogen into water by using a catalyst. And a second step of removing the carbon monoxide, the water, and the carbon dioxide generated by the oxidation of the carbon monoxide in the first step by the adsorbent after the first step.
(1).亦即,本發明之第一態樣是一種惰性氣體精製方法,為精製含有氫及一氧化碳之惰性氣體之惰性氣體精製 方法,其特徵為包含:將氧添加於前述惰性氣體,並藉由使用催化劑之反應使氫成為水之第1步驟;以及在前述第1步驟後,藉由吸附劑,從前述惰性氣體中去除前述一氧化碳及前述水之第2步驟。(1) That is, the first aspect of the present invention is an inert gas purification method for purifying an inert gas for purifying an inert gas containing hydrogen and carbon monoxide. The method comprising: a first step of adding oxygen to the inert gas and making hydrogen into water by a reaction using a catalyst; and removing the inert gas from the inert gas by an adsorbent after the first step The second step of the carbon monoxide and the water.
(2).上述本發明之方法,較佳者,在前述第1步驟中,前述催化劑的溫度位於135至200℃的範圍內。(2) The method of the present invention described above, preferably, in the first step, the temperature of the catalyst is in the range of 135 to 200 °C.
(3).如(1)或(2)所述之上述本發明之方法,較佳者,在前述第1步驟中,添加於前述惰性氣體之前述氧的濃度為1vol%以下。(3) The method of the present invention according to (1) or (2), wherein, in the first step, the concentration of the oxygen added to the inert gas is 1 vol% or less.
(4).如上述(1)至(3)所述之上述本發明之方法,較佳者,前述催化劑為在氧化鋁撐持有鈀之催化劑。(4) The method of the present invention as described in the above (1) to (3), wherein the catalyst is preferably a catalyst having palladium supported on alumina.
(5).上述(1)至(4)之本發明之方法,較佳者,前述吸附劑是由沸石、氧化鋁、活性碳中的至少1種所構成。(5) The method of the present invention according to (1) to (4) above, wherein the adsorbent is preferably composed of at least one of zeolite, alumina, and activated carbon.
(6).上述(1)至(5)之本發明之方法,較佳者,在第1步驟前,係包含測定含有氫及一氧化碳之惰性氣體中所含有的氫濃度之次步驟;於第1步驟中所添加之氧的量,為在前述次步驟中所測定之氫濃度之1/2的量。(6) The method of the present invention according to (1) to (5) above, preferably, before the first step, the step of measuring the concentration of hydrogen contained in the inert gas containing hydrogen and carbon monoxide; The amount of oxygen added in the first step is an amount of 1/2 of the hydrogen concentration measured in the previous step.
(7).上述(1)至(3)、(5)至(6)之本發明之方法,較佳者,前述催化劑為在氧化鋁撐持有鉑之催化劑。(7) The method of the present invention according to the above (1) to (3), (5) to (6), preferably, the catalyst is a catalyst in which platinum is held in an alumina support.
(8).上述(1)至(7)之本發明之方法,較佳者,在第1步驟前,係包含測定含有氫及一氧化碳之惰性氣體中所含有的氫濃度之次步驟;於第1步驟中所添加之氧的量,為在前述次步驟中所 測定之氫濃度之1/2至1的量,並且添加於前述惰性氣體之氧的濃度為1vol%以下;前述催化劑為在氧化鋁撐持有鈀之催化劑以及在氧化鋁撐持有鉑之催化劑中的任一種;較佳為前述催化劑的溫度被控制在135至200℃的範圍內。上述第1步驟中所添加之氧的量,亦佳為在前述次步驟中所測定之氫濃度之1/2的量。(8) The method of the present invention according to (1) to (7) above, preferably, before the first step, the step of measuring the concentration of hydrogen contained in the inert gas containing hydrogen and carbon monoxide; The amount of oxygen added in the first step is in the previous step Measured to a concentration of 1/2 to 1 of the hydrogen concentration, and the concentration of oxygen added to the inert gas is 1 vol% or less; the catalyst is a catalyst for holding palladium in alumina and a catalyst for holding platinum in alumina. Any one of them; preferably, the temperature of the aforementioned catalyst is controlled in the range of 135 to 200 °C. The amount of oxygen added in the above first step is also preferably an amount of 1/2 of the hydrogen concentration measured in the above-mentioned substep.
(9).上述(1)至(8)之本發明之方法,較佳者,第1步驟是由下列步驟(a)至(b)所構成:(a):於氫濃度超過2vol%之含有氫及一氧化碳之惰性氣體中,添加相對於前述惰性氣體為1vol%以下的氧,並藉由使用催化劑之反應使氫成為水之步驟;以及(b):於藉由(a)步驟進行處理後之氫濃度成為2vol%以下之含有氫及一氧化碳之惰性氣體中,以相對於前述惰性氣體成為1vol%以下之方式添加氧,並藉由使用催化劑之反應使氫成為水之步驟。(9) The method of the present invention according to (1) to (8) above, preferably, the first step is constituted by the following steps (a) to (b): (a): the hydrogen concentration exceeds 2 vol% In the inert gas containing hydrogen and carbon monoxide, 1 vol% or less of oxygen is added to the inert gas, and hydrogen is added to water by a reaction using a catalyst; and (b) is treated by the step (a) In the inert gas containing hydrogen and carbon monoxide having a hydrogen concentration of 2 vol% or less, oxygen is added in an amount of 1 vol% or less with respect to the inert gas, and hydrogen is brought into water by a reaction using a catalyst.
(10).上述(1)至(9)之本發明之方法,較佳者,在第2步驟中,係將在第1步驟中由前述一氧化碳的氧化所產生之二氧化碳予以去除。(10) The method of the present invention according to (1) to (9) above, preferably, in the second step, the carbon dioxide generated by the oxidation of the carbon monoxide in the first step is removed.
此外,根據上述本發明之方法,較佳者,前述惰性氣體為氬氣。Further, according to the above method of the present invention, preferably, the inert gas is argon.
根據本發明,係包含:將氧添加於惰性氣體,並藉由使用催化劑之反應使氫成為水之第1步驟;以及在第1步 驟後,藉由吸附劑,從惰性氣體中去除一氧化碳、水、及因應必要之二氧化碳之第2步驟,藉此,可選擇地使屬於難吸附成分的氫氧化而成為易吸附成分的水,之後可容易地吸附去除易吸附成分的一氧化碳及水。藉此,與先前的惰性氣體精製方法相比,能夠更有效率地進行惰性氣體的精製。According to the present invention, there is provided a first step of adding oxygen to an inert gas and making hydrogen into water by a reaction using a catalyst; and in the first step After the second step, the second step of removing carbon monoxide, water, and carbon dioxide necessary from the inert gas by the adsorbent, thereby selectively making the hydroxide which is a poorly adsorbable component into an easily adsorbable component, and then The carbon monoxide and water which are easily adsorbed can be easily adsorbed and removed. Thereby, the purification of the inert gas can be performed more efficiently than the conventional inert gas purification method.
10、30‧‧‧惰性氣體精製裝置10, 30‧‧‧ inert gas refining device
11‧‧‧緩衝槽11‧‧‧buffer tank
13‧‧‧催化塔13‧‧‧ Catalyst Tower
14‧‧‧第1氣體輸送管線14‧‧‧1st gas transfer pipeline
15‧‧‧氫濃度分析儀15‧‧‧Hydrogen concentration analyzer
16‧‧‧氧供給管線16‧‧‧Oxygen supply pipeline
18‧‧‧熱交換器18‧‧‧ heat exchanger
21‧‧‧第2氣體輸送管線21‧‧‧2nd gas transfer pipeline
23‧‧‧吸附分離部23‧‧‧Adsorption and Separation Department
24‧‧‧氣體排出管線24‧‧‧ gas discharge line
第1圖係顯示本發明之實施形態之惰性氣體精製裝置的概略構成之圖。Fig. 1 is a view showing a schematic configuration of an inert gas purifying apparatus according to an embodiment of the present invention.
第2圖係顯示本發明之實施形態的變形例之惰性氣體精製裝置的概略構成之圖。Fig. 2 is a view showing a schematic configuration of an inert gas purifying apparatus according to a modification of the embodiment of the present invention.
第3圖係顯示在實施例的第1-1實驗中,於50至280℃的範圍內改變催化劑的溫度時,從催化塔所排出的原料氣體中所含有之氫及一氧化碳的濃度之圖。Fig. 3 is a graph showing the concentrations of hydrogen and carbon monoxide contained in the material gas discharged from the catalyst column when the temperature of the catalyst was changed in the range of 50 to 280 °C in the experiment 1-1 of the example.
第4圖係顯示在實施例的第1-2實驗中,於50至280℃的範圍內改變催化劑的溫度時,從催化塔所排出的原料氣體中所含有之氫及一氧化碳的濃度之圖。Fig. 4 is a graph showing the concentrations of hydrogen and carbon monoxide contained in the material gas discharged from the catalyst column when the temperature of the catalyst was changed in the range of 50 to 280 °C in the first experiment of the examples.
第5圖係顯示在實施例的第2實驗中,於30至280℃的範圍內改變催化劑的溫度時,從催化塔所排出的原料氣體中所含有之氫及一氧化碳的濃度之圖。Fig. 5 is a graph showing the concentrations of hydrogen and carbon monoxide contained in the material gas discharged from the catalyst column when the temperature of the catalyst was changed in the range of 30 to 280 °C in the second experiment of the example.
第6圖係顯示在實施例的第3實驗中,於30至400℃的範圍內改變催化劑的溫度時,從催化塔所排出的原料氣體中所含有之氫及一氧化碳的濃度之圖。Fig. 6 is a graph showing the concentrations of hydrogen and carbon monoxide contained in the material gas discharged from the catalyst column when the temperature of the catalyst was changed in the range of 30 to 400 °C in the third experiment of the example.
第7圖係顯示在實施例的第4實驗中,於30至280℃ 的範圍內改變催化劑的溫度時,從催化塔所排出的原料氣體中所含有之氫及一氧化碳的濃度之圖。Figure 7 is shown in the fourth experiment of the examples, at 30 to 280 ° C A graph showing the concentrations of hydrogen and carbon monoxide contained in the material gas discharged from the catalyst column when the temperature of the catalyst is changed within the range.
以下係參照圖式來說明本發明之較佳實施形態。然而,本發明並不僅限定於此等例子。在無特別記載時,可因應必要來選擇或追加或省略數量、位置、材料等。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. However, the present invention is not limited to these examples. When there is no special mention, the quantity, position, material, etc. may be selected or added or omitted as necessary.
第1圖係顯示本發明之實施形態之惰性氣體精製裝置的概略構成之圖。Fig. 1 is a view showing a schematic configuration of an inert gas purifying apparatus according to an embodiment of the present invention.
參照第1圖,本實施形態之惰性氣體精製裝置10,係具有:緩衝槽11、催化塔13、第1氣體輸送管線14、氫濃度分析儀15、氧供給管線16、熱交換器18、第2氣體輸送管線21、吸附分離部23、及氣體排出管線24。Referring to Fig. 1, the inert gas purification apparatus 10 of the present embodiment includes a buffer tank 11, a catalyst tower 13, a first gas delivery line 14, a hydrogen concentration analyzer 15, an oxygen supply line 16, and a heat exchanger 18, 2 gas transfer line 21, adsorption separation unit 23, and gas discharge line 24.
緩衝槽11,為貯存含有一氧化碳及氫之惰性氣體(更具體而言為來自熔融陶瓷或金屬等之加熱爐(未圖示)的排氣等)之原料氣體(以下稱為「原料氣體A」)的槽。緩衝槽11與第1氣體輸送管線14連接。原料氣體只要是含有一氧化碳及氫之惰性氣體者即可,並無特別限定。例如,原料氣體A較佳亦實質上僅由一氧化碳、氫及氬氣所構成之氣體。亦可為僅由一氧化碳、氫、及至少1種惰性氣體所構成之氣體。此外,原料氣體A較佳亦為不含二氧化碳之氣體。The buffer tank 11 is a material gas for storing an inert gas containing carbon monoxide and hydrogen (more specifically, an exhaust gas from a heating furnace (not shown) such as molten ceramic or metal) (hereinafter referred to as "raw material gas A"). The slot. The buffer tank 11 is connected to the first gas transfer line 14. The material gas is not particularly limited as long as it is an inert gas containing carbon monoxide and hydrogen. For example, the material gas A is preferably substantially only a gas composed of carbon monoxide, hydrogen, and argon. It may also be a gas composed only of carbon monoxide, hydrogen, and at least one inert gas. Further, the material gas A is preferably also a gas containing no carbon dioxide.
催化塔13係經由第1氣體輸送管線14與緩衝槽11連接。催化塔13,係設置在第1氣體輸送管線14中先通過 一次熱交換器18後之部分。催化塔13與第2氣體輸送管線21的一端連接。The catalytic tower 13 is connected to the buffer tank 11 via the first gas delivery line 14. The catalytic tower 13 is disposed in the first gas delivery line 14 first. The portion after the primary heat exchanger 18. The catalytic tower 13 is connected to one end of the second gas delivery line 21.
於催化塔13中,係藉由第1氣體輸送管線14而輸送添加有氧之原料氣體A。催化塔13中,係藉由催化劑使原料氣體A中所含有的氫與被添加的氧進行反應(催化反應)而生成水。In the catalytic column 13, the raw material gas A to which oxygen is added is transported by the first gas transfer line 14. In the catalyst column 13, the hydrogen contained in the source gas A is reacted (catalyzed) with the added oxygen to form water.
催化反應後的原料氣體A,先冷卻至大約室溫(例如25℃)後,再導入至吸附分離部23。The material gas A after the catalytic reaction is first cooled to about room temperature (for example, 25 ° C), and then introduced into the adsorption separation unit 23.
催化塔13中所使用之催化劑,只要是可使氫氧化之催化劑即可,可任意地使用。具體而言,作為上述催化劑較佳例如為在氧化鋁、二氧化矽、矽酸鋁等之撐體,撐持有鉑、鈀、銠、及釕中的至少1種之催化劑。特佳為使用氧化鋁和鈀。The catalyst used in the catalyst column 13 can be used arbitrarily as long as it is a catalyst capable of oxidizing. Specifically, as the catalyst, for example, a support of at least one of platinum, palladium, rhodium, and iridium is supported by a support such as alumina, ruthenium dioxide, or aluminum ruthenate. It is particularly preferred to use alumina and palladium.
此外,可使氫氧化之催化劑,一般亦可使一氧化碳氧化。因此,從為了有效率地進行氫的氧化而抑制一氧化碳的氧化之觀點來看,較佳係控制催化塔13的溫度。溫度可因應必要來選擇。為了避免由於從一氧化碳形成為二氧化碳而使氫的氧化受到抑制,雖因條件而有所不同,但較佳係設定為200℃以下。以高濃度添加氧時,例如添加1.5至2.5vol%的氧時,由於容易引起溫度上升,所以可將上限設為300℃以下,但較佳需考量溫度上的對策。此外,就促進氫的氧化之觀點來看,溫度較佳為70℃以上,尤佳為135℃以上。因此,尤佳為設定在135至200℃的範圍內。催化層之溫度的確認,可藉由如熱電偶之類的溫度計等來 進行,溫度的控制,可藉由經溫度調節器所控制之加熱器等來進行。前述溫度特佳為位於160至200℃的範圍內。催化塔13,可為裝載有加熱器及溫度計之催化塔13。In addition, the catalyst for hydration can generally be oxidized by carbon monoxide. Therefore, it is preferable to control the temperature of the catalyst column 13 from the viewpoint of suppressing oxidation of carbon monoxide in order to efficiently perform oxidation of hydrogen. The temperature can be chosen as necessary. In order to prevent the oxidation of hydrogen from being suppressed from carbon monoxide to carbon dioxide, the conditions are different, but it is preferably set to 200 ° C or lower. When oxygen is added at a high concentration, for example, when 1.5 to 2.5 vol% of oxygen is added, since the temperature rise is likely to occur, the upper limit can be made 300 ° C or lower, but it is preferable to take measures against temperature. Further, from the viewpoint of promoting oxidation of hydrogen, the temperature is preferably 70 ° C or higher, and particularly preferably 135 ° C or higher. Therefore, it is particularly preferable to set it in the range of 135 to 200 °C. The temperature of the catalytic layer can be confirmed by a thermometer such as a thermocouple. The temperature control can be performed by a heater controlled by a temperature regulator or the like. The aforementioned temperature is particularly preferably in the range of 160 to 200 °C. The catalytic tower 13 can be a catalytic tower 13 loaded with a heater and a thermometer.
氫濃度分析儀15,係測量出於第1氣體輸送管線14中在位於緩衝槽11與氧供給管線16之間的部分中流通之原料氣體A中所含有之氫濃度。氫濃度分析儀15,可藉由任意選擇之手段,將測量出之原料氣體A中所含有之氫濃度的結果,傳送至氧供給管線16。The hydrogen concentration analyzer 15 measures the concentration of hydrogen contained in the material gas A flowing through the portion between the buffer tank 11 and the oxygen supply line 16 in the first gas delivery line 14. The hydrogen concentration analyzer 15 can transmit the result of measuring the concentration of hydrogen contained in the material gas A to the oxygen supply line 16 by any means selected.
氧供給管線16,為從第1氣體輸送管線14中位於氫濃度分析儀15的分析位置與熱交換器18之間的部分中所分支之分支管線。氧供給管線16,係用以將氧添加於藉由第1氣體輸送管線14所輸送之原料氣體A之管線。The oxygen supply line 16 is a branch line branched from a portion of the first gas transfer line 14 located between the analysis position of the hydrogen concentration analyzer 15 and the heat exchanger 18. The oxygen supply line 16 is a line for adding oxygen to the material gas A transported by the first gas transfer line 14.
氧供給管線16係將氧,較佳將藉由氫濃度分析儀15所測量之原料氣體A中所含有之氫濃度的1/2的量的氧,添加於原料氣體A。藉由該比率,可有效率地使反應進行。例如,當原料氣體A中的氫濃度為2%時,可將所添加之氧的量設為1%。The oxygen supply line 16 is made of oxygen, and is preferably added to the material gas A by oxygen in an amount of 1/2 of the hydrogen concentration contained in the material gas A measured by the hydrogen concentration analyzer 15. By this ratio, the reaction can be efficiently carried out. For example, when the hydrogen concentration in the material gas A is 2%, the amount of oxygen added can be set to 1%.
此外,可因應必要,將添加於原料氣體A之氧的量變更為上述比率以外。亦可相對於氫稍微過剩地添加。例如,相對於原料氣體A中所含有之氫的體積,氧的量例如可為0.5至1.2倍的體積,較佳亦可為0.5至1倍的體積,更佳為0.5至0.55倍的體積。Further, the amount of oxygen added to the material gas A may be changed to be other than the above ratio as necessary. It may also be added in a slight excess with respect to hydrogen. For example, the amount of oxygen may be, for example, 0.5 to 1.2 times the volume of the hydrogen contained in the material gas A, preferably 0.5 to 1 times the volume, more preferably 0.5 to 0.55 times the volume.
添加於原料氣體A之氧的添加量,就抑制催化塔13的溫度上升之觀點來看,相對於原料氣體A,較佳係設為 1vol%以下。氧的下限值並無特別設定,但為了進行氫的氧化,在本發明中乃須設為較0vol%更大。The amount of oxygen added to the material gas A is preferably set to be higher than the material gas A from the viewpoint of suppressing the temperature rise of the catalyst column 13. 1 vol% or less. The lower limit of oxygen is not particularly set, but in order to carry out hydrogen oxidation, it is necessary to set it to be larger than 0 vol% in the present invention.
第2圖係顯示本發明之實施形態的變形例之惰性氣體精製裝置的概略構成之圖。第2圖中,對於與第1圖所示之惰性氣體精製裝置10為同一構成部分,係附加同一圖號。Fig. 2 is a view showing a schematic configuration of an inert gas purifying apparatus according to a modification of the embodiment of the present invention. In the second drawing, the same components as those of the inert gas refining device 10 shown in Fig. 1 are denoted by the same reference numerals.
第2圖中,吸附分離部23是由2個吸附槽所構成。可同時使用兩方的吸附槽,或是每次僅使用單方,以更換使用完畢的槽而能夠連續地進行吸附分離。本發明中,吸附槽的數目無特別限制,只要是一個以上即可,可任意使用。In Fig. 2, the adsorption separation unit 23 is composed of two adsorption grooves. It is possible to use both adsorption tanks at the same time, or to use only one side at a time, to replace the used tanks, and to continuously perform adsorption separation. In the present invention, the number of the adsorption tanks is not particularly limited, and may be any one as long as it is one or more.
以上係已說明添加於原料氣體A之氧的添加量較佳設為1vol%以下。然而,當原料氣體A中的氫濃度超過2vol%時,若為了抑制溫度上升而將氧的添加量設為相對於原料氣體A為1vol%以下,則氫會殘留於對原料氣體A進行處理所得之氣體中。In the above, it has been described that the amount of oxygen added to the material gas A is preferably 1 vol% or less. However, when the hydrogen concentration in the material gas A exceeds 2 vol%, if the amount of oxygen added is 1 vol% or less with respect to the material gas A in order to suppress the temperature rise, hydrogen remains in the treatment of the material gas A. In the gas.
因此,在假定原料氣體A中的氫濃度增高之情形時,可使用2個以上的催化槽。例如,如第2圖所示,係採用:在緩衝槽11與吸附分離部23之間,串聯地設置有複數個由催化塔13、第1氣體輸送管線14、氫濃度分析儀15、氧供給管線16、熱交換器18、及第2氣體輸送管線21所構成之單元(第2圖中為2個)之惰性氣體精製裝置30,並將導入至各催化塔13之原料氣體A中所添加之氧的添加量設為1vol%以下。Therefore, when it is assumed that the hydrogen concentration in the material gas A is increased, two or more catalytic tanks can be used. For example, as shown in Fig. 2, a plurality of catalytic towers 13, a first gas delivery line 14, a hydrogen concentration analyzer 15, and an oxygen supply are provided in series between the buffer tank 11 and the adsorption separation unit 23. The inert gas purifying device 30 of the unit (two in the second drawing) constituted by the line 16, the heat exchanger 18, and the second gas transfer line 21 is added to the raw material gas A introduced into each of the catalytic columns 13. The amount of oxygen added is set to 1 vol% or less.
熱交換器18,係設置在位於催化塔13的前段之第1 氣體輸送管線14以及位於催化塔13的後段之第2氣體輸送管線21。The heat exchanger 18 is disposed at the first stage of the front stage of the catalytic tower 13 The gas transfer line 14 and the second gas transfer line 21 located at the rear of the catalytic tower 13.
如此,藉由將熱交換器18設置在位於催化塔13的前段之第1氣體輸送管線14以及位於催化塔13的後段之第2氣體輸送管線21,可提升催化處理步驟中的熱效率。Thus, by providing the heat exchanger 18 in the first gas delivery line 14 located in the front stage of the catalytic tower 13 and the second gas delivery line 21 located in the subsequent stage of the catalytic tower 13, the thermal efficiency in the catalytic treatment step can be improved.
吸附分離部23,該一端與第2氣體輸送管線21之分支的另一端連接,另一端與氣體排出管線24連接。第2氣體輸送管線21,係將通過熱交換器18從催化塔13排出且溫度被冷卻至室溫(例如25℃)左右之原料氣體A(從原料氣體A中幾乎完全去除氫之後的氣體)輸送至吸附分離部23。The adsorption separation unit 23 is connected to the other end of the branch of the second gas delivery line 21, and the other end is connected to the gas discharge line 24. The second gas delivery line 21 is a raw material gas A which is discharged from the catalytic tower 13 through the heat exchanger 18 and whose temperature is cooled to about room temperature (for example, 25 ° C) (a gas which is almost completely removed from the raw material gas A) It is sent to the adsorption separation unit 23.
吸附分離部23中,藉由吸附劑,來去除上述原料氣體A中所含有之一氧化碳以及於催化塔13中所生成之水。藉此,可從吸附分離部23的出口側,經由氣體排出管線24來取出精製後之惰性氣體。精製後之惰性氣體中,一氧化碳及氫的量,與處理前的原料氣體A相比已大幅減少。In the adsorption separation unit 23, one of the oxidized carbon contained in the source gas A and the water generated in the catalyst column 13 are removed by the adsorbent. Thereby, the purified inert gas can be taken out from the outlet side of the adsorption separation unit 23 via the gas discharge line 24. The amount of carbon monoxide and hydrogen in the purified inert gas is significantly reduced as compared with the raw material gas A before the treatment.
吸附分離部23中所使用之吸附劑並無特別限定,可使用能夠吸附一氧化碳及水之吸附劑。The adsorbent used in the adsorptive separation unit 23 is not particularly limited, and an adsorbent capable of adsorbing carbon monoxide and water can be used.
催化塔13中,由於一部分的一氧化碳氧化,可能會生成二氧化碳。因此,吸附分離部23中所使用之吸附劑,更佳係使用可吸附一氧化碳及水,並且亦可吸附微量的二氧化碳之吸附劑。In the catalytic column 13, carbon dioxide may be generated due to oxidation of a part of carbon monoxide. Therefore, the adsorbent used in the adsorptive separation unit 23 is preferably an adsorbent which adsorbs carbon monoxide and water and also adsorbs a small amount of carbon dioxide.
就此種吸附劑而言,例如可使用由沸石、氧化鋁、活性碳中的至少1種所構成者。可使用2種以上的材料將吸 附劑構成為積層構造。最適合構成作為積層構造的吸附劑之組合之一,例如有依序積層氧化鋁及沸石者。As such an adsorbent, for example, at least one of zeolite, alumina, and activated carbon can be used. Can be used with more than 2 materials The applicator is constructed as a laminated structure. It is most suitable to constitute one of the combinations of adsorbents as a laminated structure, for example, those in which alumina and zeolite are sequentially laminated.
根據本實施形態之惰性氣體精製方法,係包含:將氧添加於含有氫及一氧化碳之惰性氣體,並藉由催化反應使氫成為水之第1步驟;以及在第1步驟後,藉由吸附劑,從惰性氣體中去除一氧化碳、水、及因應必要之二氧化碳之第2步驟。藉此,可選擇地使難吸附成分的氫氧化而成為易吸附成分的水,之後可容易地吸附去除易吸附成分的一氧化碳及水。The inert gas purification method according to the present embodiment includes: a first step of adding oxygen to an inert gas containing hydrogen and carbon monoxide, and causing hydrogen to become water by a catalytic reaction; and, after the first step, by an adsorbent The second step of removing carbon monoxide, water, and carbon dioxide from the inert gas from the inert gas. Thereby, water which is easily adsorbed by hydrogenation of the hardly adsorbable component can be selectively selected, and then carbon monoxide and water which are easily adsorbed components can be easily adsorbed and removed.
藉此,與先前的惰性氣體精製方法相比,能夠更有效率地進行惰性氣體的精製。Thereby, the purification of the inert gas can be performed more efficiently than the conventional inert gas purification method.
本發明之方法中所處理之惰性氣體並無特別限制,可選自氬氣、氮氣、氦氣、氖氣、氙氣等之一般的惰性氣體。藉由本發明之方法進行精製處理之惰性氣體中所含有之氫及一氧化碳的量,亦可任意地設定。氫的量較佳為0.01%至10%,尤佳為0.1%至10%,更佳為0.1%至4%,特佳為0.1%至1%。一氧化碳的量較佳為1%至50%,尤佳為1%至20%,更佳為1%至10%,特佳為1%至5%。The inert gas to be treated in the method of the present invention is not particularly limited, and may be selected from general inert gases such as argon, nitrogen, helium, neon, xenon, and the like. The amount of hydrogen and carbon monoxide contained in the inert gas purified by the method of the present invention may be arbitrarily set. The amount of hydrogen is preferably from 0.01% to 10%, particularly preferably from 0.1% to 10%, more preferably from 0.1% to 4%, particularly preferably from 0.1% to 1%. The amount of carbon monoxide is preferably from 1% to 50%, particularly preferably from 1% to 20%, more preferably from 1% to 10%, particularly preferably from 1% to 5%.
以上係已詳細說明本發明之較佳實施形態,但本發明並不限定於該特定實施形態。於申請專利範圍內所記載之本發明的主旨範圍內,可進行各種變形及變更。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific embodiments. Various modifications and changes can be made without departing from the spirit and scope of the invention.
以下係說明本發明之方法之第1步驟的較佳條件(催化劑的溫度條件)下之優異效果。以下的例子係說明本發明 的較佳例子,但本發明並不僅限定於此。The following is a description of the excellent effects under the preferred conditions (temperature conditions of the catalyst) of the first step of the process of the present invention. The following examples illustrate the invention A preferred example, but the invention is not limited thereto.
評估中,係使用與第1圖所示者為相同之惰性氣體精製裝置。In the evaluation, the same inert gas refining device as that shown in Fig. 1 was used.
「第1-1實驗」"The 1-1st experiment"
(催化劑反應溫度的評估(其1))(Evaluation of catalyst reaction temperature (1))
首先準備含有一氧化碳(5vol%)、氫(0.1vol%)、及氧(0.1vol%)之氬氣7.0L/min。First, argon gas containing carbon monoxide (5 vol%), hydrogen (0.1 vol%), and oxygen (0.1 vol%) was prepared at 7.0 L/min.
將該混合氣體導入至充填有在氧化鋁上撐持有鈀之催化劑(42cc)(N.E.Chemcat公司製ND-101)之催化塔13(參照第1圖)。This mixed gas was introduced into a catalyst column 13 (see Fig. 1) filled with a catalyst (42 cc) (ND-101 manufactured by N.E. Chemcat Co., Ltd.) in which palladium was supported on alumina.
然後進行於50至280℃的範圍內改變催化劑的溫度之實驗。具體而言,在所設定之各溫度中進行60分鐘的催化處理並進行評估。對此時從催化塔13所排出的原料氣體中所含有之氫及一氧化碳的濃度進行評估。以下,將該實驗稱為「第1-1實驗」。An experiment of changing the temperature of the catalyst in the range of 50 to 280 ° C was then carried out. Specifically, catalytic treatment was carried out for 60 minutes at each of the set temperatures and evaluated. At this time, the concentrations of hydrogen and carbon monoxide contained in the material gas discharged from the catalyst column 13 were evaluated. Hereinafter, this experiment is referred to as "the 1-1st experiment."
該結果如第3圖所示。第3圖係顯示於50至280℃的範圍內改變催化劑的溫度時,測定出從催化塔所排出的原料氣體中所含有之氫及一氧化碳的濃度之結果之圖。(該評估中所使用之氫及一氧化碳的濃度測定器,於第1圖中並未顯示)。The result is shown in Figure 3. Fig. 3 is a graph showing the results of measuring the concentrations of hydrogen and carbon monoxide contained in the material gas discharged from the catalyst column when the temperature of the catalyst was changed within the range of 50 to 280 °C. (The concentration of hydrogen and carbon monoxide used in this evaluation is not shown in Figure 1).
參照第3圖,可確認到當催化劑的溫度超過50℃時,氫的氧化逐漸開始,當催化劑的溫度成為135至200℃時,氫優先氧化而使氫濃度成為0.01vol%。Referring to Fig. 3, it was confirmed that when the temperature of the catalyst exceeds 50 °C, the oxidation of hydrogen gradually starts. When the temperature of the catalyst is 135 to 200 °C, hydrogen is preferentially oxidized to have a hydrogen concentration of 0.01 vol%.
此外,可得知當催化劑的溫度超過200℃時,氫的反 應率減少,一氧化碳的氧化較氫的氧化更優先開始。In addition, it can be known that when the temperature of the catalyst exceeds 200 ° C, the reverse of hydrogen The rate of reduction is reduced, and the oxidation of carbon monoxide is more preferential than the oxidation of hydrogen.
「第1-2實驗」"The 1-2th experiment"
此外,除了使用在氧化鋁上撐持有鉑者(N.E.Chemcat公司製NM-101)作為催化劑之外,其他進行與上述實驗為相同條件之實驗。此時亦同樣如第4圖所示,係得到在135至200℃中氫優先氧化之結果。Further, an experiment in which the same conditions as the above experiment were carried out was carried out except that a platinum (NM-101 manufactured by N.E. Chemcat Co., Ltd.) was used as a catalyst on alumina. At the same time, as shown in Fig. 4, the result of preferential oxidation of hydrogen at 135 to 200 ° C was obtained.
亦即,係確認到催化劑的溫度可設定在135至200℃的範圍內。That is, it was confirmed that the temperature of the catalyst can be set in the range of 135 to 200 °C.
「第2實驗」"Second experiment"
(催化劑反應溫度的評估(其2))(Evaluation of catalyst reaction temperature (2))
與先前說明之第1-1實驗相比,除了改變惰性氣體中所含有之氫的濃度以及對應於此之氧的量之外,其他進行同樣實驗。The same experiment was carried out except that the concentration of hydrogen contained in the inert gas and the amount of oxygen corresponding thereto were changed as compared with the first experiment of the first to 1-1.
首先準備含有一氧化碳(5vol%)、氫(1vol%)、及氧(1vol%)之氬氣7.0L/min。將該混合氣體導入至充填有在氧化鋁上撐持有鈀之催化劑(42cc)之催化塔13(參照第1圖)。然後於25至280℃的範圍內改變催化劑的溫度,並對此時從催化塔13所排出的原料氣體中所含有之氫濃度進行評估。以下將該實驗稱為「第2實驗」。First, argon gas containing carbon monoxide (5 vol%), hydrogen (1 vol%), and oxygen (1 vol%) was prepared at 7.0 L/min. This mixed gas was introduced into a catalyst column 13 (see Fig. 1) filled with a catalyst (42 cc) supporting palladium on alumina. Then, the temperature of the catalyst was changed in the range of 25 to 280 ° C, and the concentration of hydrogen contained in the material gas discharged from the catalyst column 13 at this time was evaluated. Hereinafter, this experiment is referred to as a "second experiment."
此時,當催化劑的溫度超過100℃時,氫與氧的反應開始,由於該反應熱,使溫度急遽上升至200℃附近。此時,亦即催化劑的溫度為200℃時之催化塔的出口側之惰性氣體中所含有之氫的濃度為0.0vol%,一氧化碳的濃度為4.0vol%(參照第5圖)。At this time, when the temperature of the catalyst exceeds 100 ° C, the reaction of hydrogen and oxygen starts, and the temperature rises rapidly to around 200 ° C due to the heat of reaction. At this time, that is, the concentration of hydrogen contained in the inert gas on the outlet side of the catalyst column when the temperature of the catalyst was 200 ° C was 0.0 vol%, and the concentration of carbon monoxide was 4.0 vol% (refer to Fig. 5).
可得知在該條件下,惰性氣體中所含有之全部的氫被氧化,且一部分的一氧化碳亦產生反應。It can be seen that under this condition, all of the hydrogen contained in the inert gas is oxidized, and a part of the carbon monoxide is also reacted.
「第3實驗」"3rd experiment"
(催化劑反應溫度的評估(其3))(Evaluation of catalyst reaction temperature (3))
除了使用含有一氧化碳(5vol%)、氫(4vol%)、及氧(2vol%)之氬氣之外,其他進行與第2實驗為相同條件之實驗。The experiment was carried out under the same conditions as in the second experiment except that argon gas containing carbon monoxide (5 vol%), hydrogen (4 vol%), and oxygen (2 vol%) was used.
此時,當催化劑的溫度超過60℃時,由於反應熱,使催化劑的溫度急遽到達至300℃,然後到達400℃。此外,催化劑的溫度為300℃時之催化塔13的出口側之氫的濃度為3.5vol%,一氧化碳的濃度為1.5vol%(參照第6圖)。將該實驗稱為「第3實驗」。At this time, when the temperature of the catalyst exceeded 60 ° C, the temperature of the catalyst rapidly reached 300 ° C due to the heat of reaction, and then reached 400 ° C. Further, the concentration of hydrogen on the outlet side of the catalyst column 13 at a temperature of the catalyst of 300 ° C was 3.5 vol%, and the concentration of carbon monoxide was 1.5 vol% (refer to Fig. 6). This experiment is referred to as "the third experiment."
與第2實驗相比,可確認到有更多的一氧化碳反應而成為二氧化碳,使氫的反應受到抑制。Compared with the second experiment, it was confirmed that more carbon monoxide reacted to become carbon dioxide, and the reaction of hydrogen was suppressed.
「第4實驗」"The 4th Experiment"
(催化劑反應溫度的評估(其4))(Evaluation of catalyst reaction temperature (4))
除了使用含有一氧化碳(5vol%)、氫(1vol%)、及氧(0.5vol%)之氬氣之外,其他進行與第2實驗為相同條件之實驗。將該實驗稱為「第4實驗」。可得到在200℃以下氫優先氧化之結果。該結果如第7圖所示。The experiment was carried out under the same conditions as in the second experiment except that argon gas containing carbon monoxide (5 vol%), hydrogen (1 vol%), and oxygen (0.5 vol%) was used. This experiment is referred to as "the fourth experiment." The result of preferential oxidation of hydrogen below 200 ° C can be obtained. The result is shown in Figure 7.
本發明可提供一種與先前的惰性氣體精製方法相比,能夠更有效率地進行惰性氣體的精製之惰性氣體精製方法。本發明可適用在用以將抗氧化或抗氮化時所使用之惰 性氣體予以再利用之惰性氣體精製方法。The present invention can provide an inert gas purification method capable of more efficiently purifying an inert gas than the conventional inert gas purification method. The invention is applicable to the inertness used to resist oxidation or nitridation An inert gas purification method in which a gas is reused.
10‧‧‧惰性氣體精製裝置10‧‧‧Inert gas refining device
11‧‧‧緩衝槽11‧‧‧buffer tank
13‧‧‧催化塔13‧‧‧ Catalyst Tower
14‧‧‧第1氣體輸送管線14‧‧‧1st gas transfer pipeline
15‧‧‧氫濃度分析儀15‧‧‧Hydrogen concentration analyzer
16‧‧‧氧供給管線16‧‧‧Oxygen supply pipeline
18‧‧‧熱交換器18‧‧‧ heat exchanger
21‧‧‧第2氣體輸送管線21‧‧‧2nd gas transfer pipeline
23‧‧‧吸附分離部23‧‧‧Adsorption and Separation Department
24‧‧‧氣體排出管線24‧‧‧ gas discharge line
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JPS60204608A (en) * | 1984-03-30 | 1985-10-16 | Hitachi Ltd | Method and apparatus for recovery of argon |
JPH03218910A (en) * | 1990-01-22 | 1991-09-26 | Nippon Sanso Kk | Method and device for recovering argon |
JPH07138007A (en) * | 1993-11-17 | 1995-05-30 | Nippon Sanso Kk | Purification of argon gas and apparatus therefor |
JPH10114508A (en) * | 1996-09-30 | 1998-05-06 | Boc Group Inc:The | Method for purifying flow of inert gas |
TW201109077A (en) * | 2009-02-24 | 2011-03-16 | Taiyo Nippon Sanso Corp | Gas purification method and gas purification apparatus |
CN102153057A (en) * | 2010-02-10 | 2011-08-17 | 住友精化株式会社 | Method and device for purifying argon gas |
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JPS59152210A (en) * | 1983-02-18 | 1984-08-30 | Hitachi Ltd | Recovery method of argon |
FR2729582A1 (en) * | 1995-01-25 | 1996-07-26 | Air Liquide | PROCESS FOR REMOVING AN IMPURITY CONTAINED IN A GASEOUS COMPOUND |
CN101993072B (en) * | 2009-08-31 | 2012-11-14 | 中国石油化工股份有限公司 | Method for removing hydrogen through selective oxidation of CO gas mixture |
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JPS60204608A (en) * | 1984-03-30 | 1985-10-16 | Hitachi Ltd | Method and apparatus for recovery of argon |
JPH03218910A (en) * | 1990-01-22 | 1991-09-26 | Nippon Sanso Kk | Method and device for recovering argon |
JPH07138007A (en) * | 1993-11-17 | 1995-05-30 | Nippon Sanso Kk | Purification of argon gas and apparatus therefor |
JPH10114508A (en) * | 1996-09-30 | 1998-05-06 | Boc Group Inc:The | Method for purifying flow of inert gas |
TW201109077A (en) * | 2009-02-24 | 2011-03-16 | Taiyo Nippon Sanso Corp | Gas purification method and gas purification apparatus |
CN102153057A (en) * | 2010-02-10 | 2011-08-17 | 住友精化株式会社 | Method and device for purifying argon gas |
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