TWI472772B - Probe, probe card and manufacturing method thereof - Google Patents

Probe, probe card and manufacturing method thereof Download PDF

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Publication number
TWI472772B
TWI472772B TW102101178A TW102101178A TWI472772B TW I472772 B TWI472772 B TW I472772B TW 102101178 A TW102101178 A TW 102101178A TW 102101178 A TW102101178 A TW 102101178A TW I472772 B TWI472772 B TW I472772B
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Taiwan
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needle
probe
segment
needle body
side surfaces
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TW102101178A
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Chinese (zh)
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TW201428299A (en
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Horngkuang Fan
Hsienta Hsu
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Mpi Corp
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  • Measuring Leads Or Probes (AREA)

Description

探針、探針卡與製作探針的方法Probe, probe card and method of making probe

本發明是有關於一種探針,特別是一種用於探針卡的探針。The present invention relates to a probe, and more particularly to a probe for a probe card.

隨著積體電路的快速發展,具有高密度元件的積體電路為業界發展的趨勢。為了確保積體電路的良率,測試積體電路為一不可或缺的過程。而用以測試積體電路之裝置,其通常利用探針接觸積體電路之元件,傳輸電訊號加以測試,因此探針之間的距離勢必也會隨著元件密度增加而變小。然而在針距縮小的情況下,當探針皆處於通電狀態時,探針與探針之間便可能會有電接觸的情況產生,從而影響檢測結果,甚至可能損害待測的元件。With the rapid development of integrated circuits, integrated circuits with high-density components are a trend in the industry. In order to ensure the yield of the integrated circuit, testing the integrated circuit is an indispensable process. The device for testing the integrated circuit usually uses the probe to contact the components of the integrated circuit and transmits the electrical signal for testing, so the distance between the probes is bound to become smaller as the density of the components increases. However, in the case of a narrow stitch length, when the probes are all energized, there may be electrical contact between the probe and the probe, which may affect the detection result and may even damage the component to be tested.

因此本發明之一態樣提供一種探針,其針身段之一側鍍上金屬氧化物層以當作絕緣層,以避免探針與探針之間互相接近時產生電接觸。探針包含針身段、針尖段與金屬氧化物層。針尖段連接針身段。金屬氧化物層位於針 身段的至少一側上。Accordingly, one aspect of the present invention provides a probe having a metal oxide layer on one side of the body portion as an insulating layer to avoid electrical contact when the probe and the probe are in close proximity to each other. The probe includes a needle body section, a needle tip section and a metal oxide layer. The needle tip section connects the needle body section. Metal oxide layer is located on the needle On at least one side of the body.

本發明之另一態樣提供一種探針卡,包含印刷電路板、複數個探針以及固持件。每一探針包含針尾段、針尖段、針身段與金屬氧化物層。針尾段電性連接印刷電路板。針身段位於針尾段及針尖段之間。金屬氧化物層位於針身段的至少一側上。固持件固持探針,使探針以針身段的一側方向排列。Another aspect of the present invention provides a probe card comprising a printed circuit board, a plurality of probes, and a holder. Each probe comprises a needle tail section, a needle tip section, a needle body section and a metal oxide layer. The pin tail section is electrically connected to the printed circuit board. The needle body section is located between the needle tail section and the needle tip section. The metal oxide layer is on at least one side of the needle body section. The holder holds the probe so that the probes are aligned in one side of the needle body section.

本發明又一態樣提供一種製作探針的方法,包含(應瞭解到,在本實施方式中所提及的步驟,除特別敘明其順序者外,均可依實際需要調整其前後順序,甚至可同時或部分同時執行):提供鍍層治具;將探針放置在鍍層治具上;鍍金屬層於探針之針身段的至少一側上;以及將金屬層氧化以形成金屬氧化物層。Another aspect of the present invention provides a method of fabricating a probe, which comprises (it should be understood that the steps mentioned in the present embodiment can be adjusted according to actual needs, unless otherwise specified. Even simultaneously or partially simultaneously): providing a plating fixture; placing the probe on the plating fixture; plating a metal layer on at least one side of the needle body of the probe; and oxidizing the metal layer to form a metal oxide layer .

緣此,本發明的主要目的在於提供一種探針,因探針的針身段至少一側上具有一金屬氧化物層。故,探針與探針接觸時,不會產生電接觸,亦不會互相干擾。Accordingly, it is a primary object of the present invention to provide a probe having a metal oxide layer on at least one side of the needle body portion of the probe. Therefore, when the probe is in contact with the probe, electrical contact does not occur and the mutual interference does not occur.

本發明的再一目的在於提供一種探針,因探針的針身段至少一側上具有一金屬氧化物層。故,可以僅需在探針的針身段與探針的針身段之間會接觸的一側上進行絕緣,故可以節省成本、增加時效。It is still another object of the present invention to provide a probe having a metal oxide layer on at least one side of the needle body section of the probe. Therefore, it is only necessary to insulate the side of the probe between the needle body section and the needle body section of the probe, thereby saving cost and increasing aging.

本發明的又一目的在於提供一種探針,因探針的針身段至少一側上具有一金屬氧化物層。故,對探針本身 性能影響較小。It is still another object of the present invention to provide a probe having a metal oxide layer on at least one side of the needle body section of the probe. Therefore, the probe itself The performance impact is small.

本發明的另一目的在於提供一種探針卡,其中探針卡中所使用的探針,因探針的針身段至少一側上具有一金屬氧化物層。故,探針與探針接觸時,不會產生電接觸,亦不會互相干擾。Another object of the present invention is to provide a probe card in which the probe used in the probe card has a metal oxide layer on at least one side of the needle body portion of the probe. Therefore, when the probe is in contact with the probe, electrical contact does not occur and the mutual interference does not occur.

本發明的再一目的在於提供一種探針的製作方法,其中依此製作方法所製作的探針,因探針的針身段至少一側上具有一金屬氧化物層。故,探針與探針接觸時,不會產生電接觸,亦不會互相干擾。It is still another object of the present invention to provide a probe manufacturing method in which the probe produced by the method has a metal oxide layer on at least one side of the needle body portion of the probe. Therefore, when the probe is in contact with the probe, electrical contact does not occur and the mutual interference does not occur.

110‧‧‧垂直針110‧‧‧Vertical needle

120、220、420‧‧‧針身段120, 220, 420‧‧‧ needle body

122‧‧‧第一側表面122‧‧‧First side surface

124‧‧‧第二側表面124‧‧‧Second side surface

130、230、430‧‧‧針尖段130, 230, 430‧‧‧ needle tip

140、240、440‧‧‧針尾段140, 240, 440‧‧‧ pin tail segments

150、152、250、252、450‧‧‧金屬氧化物層150, 152, 250, 252, 450‧‧‧ metal oxide layers

160、162、260、262‧‧‧金屬層160, 162, 260, 262‧‧‧ metal layers

210‧‧‧懸臂針210‧‧‧Cantilever needle

222‧‧‧側表面222‧‧‧ side surface

226、236‧‧‧軸向226, 236‧‧‧ axial

276‧‧‧虛擬表面276‧‧‧Virtual surface

300‧‧‧印刷電路板300‧‧‧Printed circuit board

400‧‧‧探針400‧‧‧ probe

500‧‧‧固持件500‧‧‧ holding parts

600‧‧‧鍍層治具600‧‧‧coating fixture

610‧‧‧凹部610‧‧‧ recess

700、800‧‧‧治具蓋700, 800‧‧ ‧ fixture cover

第1圖繪示本發明第一實施方式之探針的示意圖。Fig. 1 is a schematic view showing a probe according to a first embodiment of the present invention.

第2圖繪示第1圖之探針的針身段的正視圖。Fig. 2 is a front elevational view showing the needle body section of the probe of Fig. 1.

第3圖繪示本發明第二實施方式之探針的示意圖。Fig. 3 is a schematic view showing the probe of the second embodiment of the present invention.

第4圖繪示本發明第三實施方式之探針的示意圖。Fig. 4 is a schematic view showing a probe of a third embodiment of the present invention.

第5圖繪示本發明第四實施方式之探針的示意圖。Fig. 5 is a schematic view showing a probe according to a fourth embodiment of the present invention.

第6圖繪示本發明第五實施方式之探針的局部示意圖。Fig. 6 is a partial schematic view showing the probe of the fifth embodiment of the present invention.

第7圖繪示第6圖之懸臂針的示意圖。Fig. 7 is a schematic view showing the cantilever needle of Fig. 6.

第8圖繪示第6圖之探針的針身段的上視圖。Figure 8 is a top view of the needle body section of the probe of Figure 6.

第9圖繪示本發明第六實施方式之探針的示意圖。Fig. 9 is a schematic view showing the probe of the sixth embodiment of the present invention.

第10圖繪示本發明第七實施方式之探針的示意圖。Fig. 10 is a schematic view showing a probe of a seventh embodiment of the present invention.

第11圖繪示本發明第八實施方式之探針的示意圖。Figure 11 is a schematic view showing the probe of the eighth embodiment of the present invention.

第12圖繪示本發明一實施方式之探針卡的側視圖。Fig. 12 is a side view showing a probe card according to an embodiment of the present invention.

第13圖繪示第12圖之區域P的放大立體圖。Fig. 13 is an enlarged perspective view showing a region P of Fig. 12.

第14至19圖繪示本發明第一實施方式之製作探針的方法的製造流程示意圖。14 to 19 are schematic views showing a manufacturing process of a method of manufacturing a probe according to a first embodiment of the present invention.

第20至25圖繪示本發明第三實施方式之製作探針的方法的製造流程示意圖。20 to 25 are schematic views showing a manufacturing process of a method of manufacturing a probe according to a third embodiment of the present invention.

以下將以圖式揭露本發明的複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本發明。也就是說,在本發明部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。The embodiments of the present invention are disclosed in the following drawings, and for the purpose of clarity However, it should be understood that these practical details are not intended to limit the invention. That is, in some embodiments of the invention, these practical details are not necessary. In addition, some of the conventional structures and elements are shown in the drawings in a simplified schematic manner in order to simplify the drawings.

第1圖繪示本發明第一實施方式之探針的示意圖。探針包含針身段120、針尖段130與金屬氧化物層150。針尖段130連接針身段120。金屬氧化物層150位於針身段120的至少一側上。上述之金屬氧化物層150可作為絕緣層用,因此當應用此探針作成探針卡時,縱使探針與探針之間因為針距過近而接觸,金屬氧化物層150也可以阻隔兩者,讓兩者不致電性接觸,故不會互相干擾。此外,僅需在探針的針身段120與探針的針身段120之間會接觸的一側上進行絕緣,故可以節省成本、增加時效。又,因探針的針身段120至少一側上具有一金屬氧化物層 150。故,對探針本身性能影響較小。Fig. 1 is a schematic view showing a probe according to a first embodiment of the present invention. The probe includes a needle body section 120, a needle tip section 130, and a metal oxide layer 150. The tip section 130 is coupled to the needle section 120. A metal oxide layer 150 is located on at least one side of the needle body section 120. The metal oxide layer 150 can be used as an insulating layer. Therefore, when the probe is used as a probe card, the metal oxide layer 150 can block two even if the probe and the probe are in contact due to the needle pitch being too close. Let the two not make sexual contact, so they will not interfere with each other. In addition, it is only necessary to insulate on the side that the needle body segment 120 of the probe contacts with the needle body segment 120 of the probe, thereby saving cost and increasing aging. Moreover, since the needle body segment 120 of the probe has a metal oxide layer on at least one side thereof 150. Therefore, the performance of the probe itself is less affected.

上述之針身段120與針尖段130可共同構成一成型針,此成型針是已經先行製作出來的探針。在本實施方式中,探針可更包含針尾段140,針身段120在針尖段130與針尾段140之間,並且共同構成一垂直針(Vertical Probe)110。詳細而言,針身段120具有相對兩第一側表面122與相對兩第二側表面124。每一第一側表面122的面積均小於每一第二側表面124的面積。金屬氧化物層150位於第一側表面122其中之一者上。因此當垂直針110相互靠近時,位於針身段120之金屬氧化物層150可防止探針與探針之間的電接觸。The needle body segment 120 and the needle tip segment 130 described above may together form a forming needle which is a probe which has been previously produced. In the present embodiment, the probe may further include a needle tail segment 140 between the needle tip segment 130 and the needle tail segment 140 and together form a vertical probe 110. In detail, the needle body section 120 has opposite first side surfaces 122 and opposite second side surfaces 124. The area of each of the first side surfaces 122 is smaller than the area of each of the second side surfaces 124. Metal oxide layer 150 is located on one of first side surfaces 122. Thus, when the vertical pins 110 are close to each other, the metal oxide layer 150 at the body portion 120 prevents electrical contact between the probe and the probe.

請參照第2圖,其繪示第1圖之針身段120的正視圖。在製造上,製造者可先鍍一層金屬層於針身段120的第一側表面122其中之一者上,然後再氧化該層金屬層而形成金屬氧化物層150。若採用此製造方式,金屬氧化物層150將可以牢靠地附著於針身段120上,而不容易自針身段120脫落。從結構上來看,若採用此製造方式,則金屬氧化物層150之相對兩端部的厚度將較其中央的厚度薄。Please refer to FIG. 2, which is a front elevational view of the needle body section 120 of FIG. In manufacturing, the manufacturer may first plate a layer of metal on one of the first side surfaces 122 of the body portion 120 and then oxidize the layer of metal to form the metal oxide layer 150. If this manufacturing method is employed, the metal oxide layer 150 will be securely attached to the needle body section 120 without being easily detached from the needle body section 120. Structurally, if this manufacturing method is employed, the thickness of the opposite end portions of the metal oxide layer 150 will be thinner than the thickness of the center.

在以上實施方式中,針身段120、針尖段130與針尾段140可為一體成型的金屬。此外,金屬氧化物層150的材質可為氧化鋁、二氧化鈦或上述之任意組合。應了解到,以上所舉之材質僅為例示,而非用以限制本發明,本發明所屬技術領域中具有通常知識者,應視實際需 要,彈性選擇相關元件的材質。In the above embodiment, the needle body section 120, the needle tip section 130 and the needle tail section 140 may be integrally formed metal. In addition, the material of the metal oxide layer 150 may be alumina, titania or any combination thereof. It should be understood that the above-mentioned materials are merely illustrative and not intended to limit the present invention. Those having ordinary knowledge in the technical field of the present invention should be considered as needed. To, elastically select the material of the relevant component.

請參照第3圖,其繪示本發明第二實施方式之探針的示意圖。第二實施方式與第一實施方式的差異處在於金屬氧化物層150的數量與位置。雖然在第一實施方式中,金屬氧化物層150只位於針身段120的第一側表面122其中之一者上。當複數個探針沿著第一側表面122方向排列時,金屬氧化物層150即可達到絕緣的效果。然而在第二實施方式中,金屬氧化物層150也可位於針身段120的兩第一側表面122上,以加強探針之間的絕緣。至於其他結構與製程細節,由於皆與第一實施方式相同,因此便不再重複贅述。Please refer to FIG. 3, which is a schematic view of a probe according to a second embodiment of the present invention. The difference between the second embodiment and the first embodiment lies in the number and location of the metal oxide layers 150. Although in the first embodiment, the metal oxide layer 150 is only located on one of the first side surfaces 122 of the needle body section 120. When a plurality of probes are arranged along the direction of the first side surface 122, the metal oxide layer 150 can achieve an insulating effect. In the second embodiment, however, metal oxide layer 150 may also be located on both first side surfaces 122 of needle body section 120 to enhance insulation between the probes. As for the other structures and process details, since they are the same as the first embodiment, the description will not be repeated.

因一般在使用探針測試積體電路時,探針的針尖段130可能會因接觸積體電路的元件而受力,使得針身段120挫曲變形。然而,由於金屬氧化物層150的延展性一般遠不如針身段120,因此當針身段120挫曲變形時,金屬氧化物層150有時會因此而斷裂。Since the tip portion 130 of the probe is generally subjected to contact with the components of the integrated circuit when the integrated circuit is tested using the probe, the needle body segment 120 is deformed by buckling. However, since the ductility of the metal oxide layer 150 is generally much less than that of the needle body section 120, the metal oxide layer 150 sometimes breaks when the needle body section 120 is deformed by buckling.

為了解決這個問題,在第三實施方式中,如第4圖所繪示,金屬氧化物層152的數量可為複數個,且金屬氧化物層152可間隔分布於針身段120的第一側表面122其中之一者上。如此一來,因金屬氧化物層152間隔分布於針身段120的第一側表面122上,因此在針身段120挫曲變形時,金屬氧化物層152便不會和針身段120有一樣大的變形量,使得金屬氧化物層152斷裂的情況得以減少。此外,由於金屬氧化物層152具有其一定的厚度,因 此仍然可防止針身段120互相接觸而導致電接觸。至於其他結構與製程細節,由於皆與第一實施方式相同,因此便不再重複贅述。In order to solve this problem, in the third embodiment, as shown in FIG. 4, the number of metal oxide layers 152 may be plural, and the metal oxide layer 152 may be spaced apart from the first side surface of the needle body segment 120. 122 one of them. As a result, since the metal oxide layer 152 is spaced apart from the first side surface 122 of the needle body section 120, the metal oxide layer 152 is not as large as the needle body section 120 when the needle body section 120 is deflected and deformed. The amount of deformation causes the metal oxide layer 152 to be broken. In addition, since the metal oxide layer 152 has a certain thickness, This still prevents the needle body segments 120 from contacting each other and causing electrical contact. As for the other structures and process details, since they are the same as the first embodiment, the description will not be repeated.

請參照第5圖,其繪示本發明第四實施方式之探針的示意圖。第四實施方式與第三實施方式的差異處在於金屬氧化物層152的數量與位置。雖然在第三實施方式中,金屬氧化物層152只位於針身段120的第一側表面122其中之一者上,但在第四實施方式中,金屬氧化物層152也可位於針身段220的兩第一側表面122上,以加強探針之間的絕緣。至於其他結構與製程細節,由於皆與第三實施方式相同,因此便不再重複贅述。Please refer to FIG. 5, which is a schematic view of a probe according to a fourth embodiment of the present invention. The fourth embodiment differs from the third embodiment in the number and location of the metal oxide layers 152. Although in the third embodiment, the metal oxide layer 152 is only located on one of the first side surfaces 122 of the needle body section 120, in the fourth embodiment, the metal oxide layer 152 may also be located in the needle body section 220. The two first side surfaces 122 are reinforced to insulate between the probes. As for the other structures and process details, since they are the same as the third embodiment, the description will not be repeated.

接著同時請參照第6圖與第7圖,其中第6圖繪示本發明第五實施方式之探針的局部示意圖,第7圖繪示第6圖之懸臂針的示意圖。第五實施方式與第一實施方式之不同處在於探針的形狀。詳細而言,第五實施方式之探針包含針身段220、針尖段230與金屬氧化物層250。針尖段230連接針身段220。金屬氧化物層250位於針身段220的至少一側上。針身段220與針尖段230共同構成一懸臂針(Cantilever Probe)210,針尖段230的軸向236與針身段220的軸向226交錯,且針尖段230的軸向236與針身段220的軸向226共同位於一虛擬平面276上。針身段220具有兩側表面222,此兩側表面222隔著虛擬平面276相對,且金屬氧化物層250位於側表面222其中之一者上。應注意的是,為了清楚起見,懸臂針210與虛擬平 面276之交界處以虛線表示之。Next, please refer to FIG. 6 and FIG. 7 , wherein FIG. 6 is a partial schematic view of the probe according to the fifth embodiment of the present invention, and FIG. 7 is a schematic view showing the cantilever needle of FIG. 6 . The fifth embodiment differs from the first embodiment in the shape of the probe. In detail, the probe of the fifth embodiment includes the needle body section 220, the needle tip section 230, and the metal oxide layer 250. The needle tip section 230 connects the needle body section 220. Metal oxide layer 250 is located on at least one side of needle body segment 220. The needle body section 220 and the needle tip section 230 together form a cantilever probe 210 in which the axial direction 236 of the needle tip section 230 is interleaved with the axial direction 226 of the needle body section 220, and the axial direction 236 of the needle tip section 230 and the axial direction of the needle body section 220. 226 are co-located on a virtual plane 276. The needle body section 220 has two side surfaces 222 that are opposite each other across the virtual plane 276 and that the metal oxide layer 250 is located on one of the side surfaces 222. It should be noted that, for the sake of clarity, the cantilever needle 210 and the virtual flat The junction of face 276 is indicated by a dashed line.

請參照第8圖,其繪示第6圖之探針的針身段220的正視圖。在製造上,製造者可先鍍一層金屬層於針身段220的側表面222其中之一者上,然後再氧化該層金屬層而形成金屬氧化物層250。若採用此製造方式,金屬氧化物層250將可以牢靠地附著於針身段220上,而不容易自針身段220脫落。從結構上來看,若採用此製造方式,則金屬氧化物層250之相對兩端部的厚度將較其中央的厚度薄。至於其他結構與製程細節,由於皆與第一實施方式相同,因此便不再重複贅述。Referring to Figure 8, a front view of the needle body section 220 of the probe of Figure 6 is shown. In manufacturing, the manufacturer may first plate a layer of metal on one of the side surfaces 222 of the body portion 220 and then oxidize the layer of metal to form the metal oxide layer 250. If this manufacturing method is employed, the metal oxide layer 250 will be securely attached to the needle body section 220 without being easily detached from the needle body section 220. Structurally, if this manufacturing method is employed, the thickness of the opposite end portions of the metal oxide layer 250 will be thinner than the thickness at the center thereof. As for the other structures and process details, since they are the same as the first embodiment, the description will not be repeated.

請參照第9圖,其繪示本發明第六實施方式之探針的示意圖。第六實施方式與第五實施方式的差異處在於金屬氧化物層250的數量與位置。雖然在第五實施方式中,金屬氧化物層250只位於針身段220的側表面222其中之一者上,但在第六實施方式中,金屬氧化物層250也可位於針身段220的兩側表面222上,以加強探針之間的絕緣。至於其他結構與製程細節,由於皆與第五實施方式相同,因此便不再重複贅述。Referring to FIG. 9, a schematic diagram of a probe according to a sixth embodiment of the present invention is shown. The sixth embodiment differs from the fifth embodiment in the number and location of the metal oxide layers 250. Although in the fifth embodiment, the metal oxide layer 250 is only located on one of the side surfaces 222 of the needle body section 220, in the sixth embodiment, the metal oxide layer 250 may also be located on both sides of the needle body section 220. Surface 222 is used to strengthen the insulation between the probes. As for the other structures and process details, since they are the same as the fifth embodiment, the description will not be repeated.

同樣地,為了避免金屬氧化物層250斷裂,在第七實施方式中,如第10圖所繪示,金屬氧化物層252的數量可為複數個,且金屬氧化物層252可間隔分布於針身段220的側表面222其中之一者上。如此一來,因金屬氧化物層252間隔分布於針身段220的側表面222上,因此在針身段220彎曲變形時,金屬氧化物層252便不會和針 身段120有一樣大的變形量,這樣可以減少金屬氧化物層252斷裂的情況發生。此外,因金屬氧化物層252具有其一定的厚度,因此仍然可防止針身段220互相接觸而導致電接觸。至於其他結構與製程細節,由於皆與第五實施方式相同,因此便不再重複贅述。Similarly, in order to avoid the metal oxide layer 250 from being broken, in the seventh embodiment, as shown in FIG. 10, the number of metal oxide layers 252 may be plural, and the metal oxide layer 252 may be spaced apart from the needle. One of the side surfaces 222 of the body 220 is on. As a result, since the metal oxide layer 252 is spaced apart from the side surface 222 of the needle body section 220, the metal oxide layer 252 does not and the needle when the needle body section 220 is bent and deformed. The body 120 has the same large amount of deformation, which can reduce the occurrence of breakage of the metal oxide layer 252. In addition, since the metal oxide layer 252 has a certain thickness, it is still possible to prevent the needle body segments 220 from coming into contact with each other to cause electrical contact. As for the other structures and process details, since they are the same as the fifth embodiment, the description will not be repeated.

請參照第11圖,其繪示本發明第八實施方式之探針的示意圖。第八實施方式與第七實施方式的差異處在於金屬氧化物層252的數量與位置。雖然在第七實施方式中,金屬氧化物層252只位於針身段220的側表面222其中之一者上,但在第八實施方式中,金屬氧化物層252也可位於針身段220的兩側表面222上,以加強探針之間的絕緣。至於其他結構與製程細節,由於皆與第七實施方式相同,因此便不再重複贅述。Referring to Figure 11, there is shown a schematic view of a probe according to an eighth embodiment of the present invention. The eighth embodiment differs from the seventh embodiment in the number and location of the metal oxide layers 252. Although in the seventh embodiment, the metal oxide layer 252 is only located on one of the side surfaces 222 of the needle body section 220, in the eighth embodiment, the metal oxide layer 252 may also be located on both sides of the needle body section 220. Surface 222 is used to strengthen the insulation between the probes. Since the other structures and process details are the same as those of the seventh embodiment, the description thereof will not be repeated.

上述之探針可應用在探針卡上,用以達到探針卡上之各探針之間互相絕緣的目的。接著請同時參照第12圖與第13圖,其中第12圖繪示本發明一實施方式之探針卡的側視圖,第13圖繪示第12圖之區域P的放大立體圖。探針卡包含印刷電路板300、複數個探針400與固持件500。每一探針400均包含針身段420、針尖段430、針尾段440與金屬氧化物層450。針尾段440電性連接印刷電路板300。針身段420位於針尾段440與針尖段430之間。金屬氧化物層450位於針身段420的至少一側上。固持件500固持探針400,使探針400以針身段420的該側方向排列,使得任兩相鄰之探針的針身段420之間,均 具有一金屬氧化物層450。如此一來,縱使探針400與探針400之間因為針距過近而接觸,金屬氧化物層450也可以阻隔兩者,讓兩者不致電性接觸。The above probe can be applied to the probe card for the purpose of insulating each of the probes on the probe card. Next, please refer to FIG. 12 and FIG. 13 simultaneously. FIG. 12 is a side view of the probe card according to an embodiment of the present invention, and FIG. 13 is an enlarged perspective view of a region P of FIG. The probe card includes a printed circuit board 300, a plurality of probes 400, and a holder 500. Each probe 400 includes a needle body section 420, a needle tip section 430, a needle tail section 440, and a metal oxide layer 450. The pin tail section 440 is electrically connected to the printed circuit board 300. The needle body section 420 is located between the needle tail section 440 and the needle tip section 430. A metal oxide layer 450 is located on at least one side of the needle body section 420. The holder 500 holds the probe 400 such that the probes 400 are aligned in the side direction of the needle body section 420 such that between the needle body sections 420 of any two adjacent probes There is a metal oxide layer 450. In this way, even if the probe 400 and the probe 400 are in contact due to the needle pitch being too close, the metal oxide layer 450 can also block the two, so that the two do not make contact with each other.

在一或多個實施方式中,固持件500的材質可為黑膠。黑膠可包覆探針400的針身段420與金屬氧化物層450。然而在其他的實施方式中,固持件也可為探針頭,探針頭可固持探針的針尾段與針身段,在此情況下,探針是指第一實施方式之探針,也就是垂直針,例如可以參考美國專利第5534784號的內容,可以看到完整的垂直式探針卡架構,探針頭是指美國專利第5534784號中的「探針頭(Probe Head)68」。In one or more embodiments, the material of the holder 500 may be black rubber. The black glue can coat the needle body section 420 of the probe 400 with the metal oxide layer 450. In other embodiments, the holding member can also be a probe head, and the probe head can hold the needle tail portion and the needle body portion of the probe. In this case, the probe refers to the probe of the first embodiment, that is, For a vertical pin, for example, reference is made to the contents of U.S. Patent No. 5,534,784, which is incorporated herein by reference.

應注意的是,雖然第12圖與13圖中,探針400的樣式為懸臂針,且金屬氧化物層450僅位於懸臂針的針身段420之一側表面,然而本發明不以此為限。上述之第一實施方式至第八實施方式的探針皆可應用於此探針卡上。具體而言,當探針400的樣式為懸臂針時,金屬氧化物層450可位於針身段420的一或二側表面上,或可選擇複數個金屬氧化物層間隔分布於側表面上。同樣的,當探針400的樣式為垂直針時,金屬氧化物層450可位於針身段的一或二第一側表面(如第1圖所繪示)上,或可選擇複數個金屬氧化物層間隔分布於第一側表面上。此外,金屬氧化物層450可以限制製作在固持件500內,請參考第12圖與13圖,以探針為懸臂針為例,固持件500也僅是包覆探針400的針身段420的一部分,但針身段420最寬 的地方就是位於固持件500之內,因此,也最有可能是兩相鄰探針之間最容易造成電性接觸的位置,因此,將金屬氧化物層450設置在這個區段即可達到阻隔兩者效果。It should be noted that although the patterns of the probe 400 are the cantilever needles in FIGS. 12 and 13, and the metal oxide layer 450 is only located on one side surface of the needle body section 420 of the cantilever needle, the present invention is not limited thereto. . The probes of the first to eighth embodiments described above can be applied to the probe card. In particular, when the pattern of the probe 400 is a cantilever needle, the metal oxide layer 450 may be located on one or both side surfaces of the needle body section 420, or a plurality of metal oxide layers may be spaced apart on the side surface. Similarly, when the pattern of the probe 400 is a vertical needle, the metal oxide layer 450 may be located on one or two first side surfaces of the needle body segment (as shown in FIG. 1), or a plurality of metal oxides may be selected. The layers are spaced apart on the first side surface. In addition, the metal oxide layer 450 can be limited to be formed in the holder 500. Referring to FIGS. 12 and 13, the probe is a cantilever needle, and the holder 500 is only the needle body portion 420 of the probe 400. Part, but the needle body section 420 is the widest The place is located within the holder 500, and therefore, it is most likely the position between the two adjacent probes which is most likely to cause electrical contact. Therefore, the metal oxide layer 450 is disposed in this section to achieve the barrier. Both effects.

本發明之另一態樣提供一種製作探針的方法。請參照第14至19圖,其繪示本發明第一實施方式之製作探針的方法的製造流程示意圖。請先參照第14圖。首先,製作者可先提供一鍍層治具600,此鍍層治具600用以承載欲鍍金屬氧化物層的探針,且此鍍層治具600可具有一凹部610。Another aspect of the invention provides a method of making a probe. Please refer to FIGS. 14 to 19, which are schematic diagrams showing the manufacturing process of the method for manufacturing a probe according to the first embodiment of the present invention. Please refer to Figure 14 first. First, the manufacturer may first provide a plating fixture 600 for carrying a probe to be coated with a metal oxide layer, and the plating fixture 600 may have a recess 610.

接著請參照第15圖。製作者此時可將探針放置在鍍層治具600上,其中探針可為成型針,例如:垂直針110或懸臂針210。具體而言,垂直針110與懸臂針210皆可置於鍍層治具600上,且分別橫跨鍍層治具600的凹部610,使得垂直針110的針身段120與懸臂針210的針身段220皆置於凹部610的上方,而垂直針110的針尖段130與針尾段140,以及懸臂針210的針尖段230與針尾段240,皆可被固定於鍍層治具600上。Please refer to Figure 15 below. The author can now place the probe on the plating fixture 600, where the probe can be a forming needle, such as a vertical needle 110 or a cantilever needle 210. In particular, both the vertical needle 110 and the cantilever needle 210 can be placed on the plating fixture 600 and traverse the recess 610 of the plating fixture 600 such that the needle body 120 of the vertical needle 110 and the needle body section 220 of the cantilever needle 210 are both Placed above the recess 610, the needle tip section 130 and the needle tail section 140 of the vertical needle 110, and the needle tip section 230 and the needle tail section 240 of the cantilever needle 210 can be fixed to the plating fixture 600.

接著請參照第16圖。製作者此時放置二治具蓋700,以遮住垂直針110的針尖段130與針尾段140,以及懸臂針210的針尖段230與針尾段240(皆如第15圖所繪示)。因針尖段130與230用以接觸積體電路之元件,而針尾段140與240則用以電性連接印刷電路板,因此在一或多個實施方式中,針尖段130、230與針尾段140、240可不必製作金屬氧化物層,以具有較好的導電性質。 且,如此一來,對探針本身性能影響也較小。Please refer to Figure 16 below. At this point, the author places a ruler cover 700 to cover the needle tip section 130 and the needle tail section 140 of the vertical needle 110, as well as the needle tip section 230 and the needle tail section 240 of the cantilever needle 210 (all as shown in Fig. 15). Since the tip segments 130 and 230 are used to contact the components of the integrated circuit, the pintail segments 140 and 240 are used to electrically connect the printed circuit board. Thus, in one or more embodiments, the tip segments 130, 230 and the tail segments 140 , 240 may not need to make a metal oxide layer to have better conductive properties. Moreover, the impact on the performance of the probe itself is also small.

接著請參照第17圖。製作者此時可鍍一金屬層於垂直針的針身段120的一第一側表面122上,與懸臂針的針身段220之一側表面222上,以分別在垂直針之的針身段120與懸臂針的針身段220形成金屬層160與260。製作者可選擇將金屬層以濺鍍或蒸鍍方式鍍於第一側表面122與側表面222上,本發明不以此為限。另一方面,因有治具蓋700的存在,因此金屬層並不會鍍於垂直針110的針尖段130與針尾段140,以及懸臂針210的針尖段230與針尾段240(皆如第15圖所繪示)上。上述之金屬層之材質例如可為鋁、鈦或上述之任意組合,本發明不以此為限。Please refer to Figure 17 below. At this point, the author can plate a metal layer on a first side surface 122 of the needle body 120 of the vertical needle, and a side surface 222 of the needle body 220 of the cantilever needle, respectively, with the needle body section 120 of the vertical needle. The needle body section 220 of the cantilever needle forms metal layers 160 and 260. The metal layer may be plated or vapor-deposited on the first side surface 122 and the side surface 222, which is not limited thereto. On the other hand, due to the presence of the jig cover 700, the metal layer is not plated on the needle tip segment 130 and the needle tail segment 140 of the vertical needle 110, and the needle tip segment 230 and the needle tip segment 240 of the cantilever needle 210 (all as 15th) The figure is shown). The material of the above metal layer may be, for example, aluminum, titanium or any combination thereof, and the invention is not limited thereto.

接著請參照第18圖。製作者此時可將金屬層160與260(皆如第17圖所繪示)氧化以形成金屬氧化物層150與250。氧化的方式包含高溫氧化、酸性氧化或化學氧化,本發明不以此為限。Please refer to Figure 18 below. The author can now oxidize metal layers 160 and 260 (all as depicted in FIG. 17) to form metal oxide layers 150 and 250. The method of oxidation includes high temperature oxidation, acidic oxidation or chemical oxidation, and the invention is not limited thereto.

在此步驟中,由於金屬層160與260的外側比較容易氧化成金屬氧化物,但在金屬層160與260接觸針身段120與220的一側則較不易形成金屬氧化物。因此一般來說,所形成之金屬氧化物層150與250與針身段120與220之間可能還存在一些金屬,這部分的金屬可強化金屬氧化物層150與250與針身段120與220之間的附著力。In this step, since the outer sides of the metal layers 160 and 260 are relatively easily oxidized to the metal oxide, the metal oxide is less likely to form on the side where the metal layers 160 and 260 contact the needle body segments 120 and 220. Thus, in general, there may be some metal between the formed metal oxide layers 150 and 250 and the body segments 120 and 220. This portion of the metal may strengthen the metal oxide layers 150 and 250 and the body segments 120 and 220. Adhesion.

接著請參照第19圖。此時製作者可將治具蓋700(如第16圖所繪示)除去,並將已形成金屬氧化物層150與250之垂直針110與懸臂針210卸下鍍層治具600(如第 14圖所繪示)。如此一來,製作完成的探針即分別為上述之第一實施方式之探針與第五實施方式之探針。而雖然本實施方式的治具蓋700在金屬氧化物層150與250完成後才自鍍層治具600上卸下,然而在其他實施方式中,治具蓋700也可在鍍完金屬層後即可卸下,本發明不以此為限。如此一來,上述之探針的針身段120與220的一側具有金屬氧化物層150與250,因此當探針卡之複數個探針彼此之間依鍍上金屬氧化物層150與250的方向排列時,探針之間互相靠近也不致於因通電而造成電接觸,其針距便可進一步再縮小。Please refer to Figure 19 below. At this time, the creator can remove the jig cover 700 (as shown in FIG. 16), and remove the vertical pin 110 and the cantilever pin 210 that have formed the metal oxide layers 150 and 250 from the plating jig 600 (eg, Figure 14 shows). In this way, the probes that have been fabricated are the probes of the first embodiment described above and the probes of the fifth embodiment. However, although the jig cover 700 of the present embodiment is detached from the plating jig 600 after the metal oxide layers 150 and 250 are completed, in other embodiments, the jig cover 700 may be after the metal layer is plated. It can be removed, and the invention is not limited thereto. As a result, the probe body has a metal oxide layer 150 and 250 on one side of the body segments 120 and 220, so that when the plurality of probes of the probe card are plated with each other, the metal oxide layers 150 and 250 are plated. When the directions are arranged, the probes are close to each other and do not cause electrical contact due to energization, and the stitch length can be further reduced.

本發明進一步提供第二實施方式之製作探針的方法。第二實施方式之製作探針的方法與第一實施方式之製作探針的方法的差異處在於金屬氧化物層150與250的數量與位置。雖然在第一實施方式之製作探針的方法中,金屬氧化物層150與250只位於針身段120與220的側表面222其中之一者上,但在第二實施方式之製作探針的方法中,金屬氧化物層150與250也可位於針身段120與220的兩側表面222上,以加強探針之間的絕緣。因此,製作在針身段120與220的兩側表面222上時,可以同時使針身段120與220的兩側表面222鍍上金屬層後再進行金屬氧化;當然地,亦可以先使針身段120與220的側表面222其中之一者鍍上金屬層進行金屬氧化後,再完成另一側表面222,可視實際需求而定。至於其他結構與製程細節,由於皆與第一實施方式之製作探針的方法相同,因此 便不再重複贅述。The present invention further provides a method of fabricating a probe of the second embodiment. The method of fabricating the probe of the second embodiment differs from the method of fabricating the probe of the first embodiment in the number and position of the metal oxide layers 150 and 250. Although in the method of fabricating the probe of the first embodiment, the metal oxide layers 150 and 250 are located only on one of the side surfaces 222 of the body segments 120 and 220, the method of fabricating the probe in the second embodiment The metal oxide layers 150 and 250 may also be located on both side surfaces 222 of the body segments 120 and 220 to enhance insulation between the probes. Therefore, when the two side surfaces 222 of the needle body sections 120 and 220 are formed, the metal surface layers of the needle body sections 120 and 220 can be simultaneously plated with metal to perform metal oxidation; of course, the needle body section 120 can also be first made. After one of the side surfaces 222 of 220 is plated with a metal layer for metal oxidation, the other side surface 222 is completed, depending on actual needs. As for other structure and process details, since they are the same as the method of fabricating the probe of the first embodiment, The details will not be repeated.

接著請參照第20至25圖,其繪示本發明第三實施方式之製作探針的方法的製造流程示意圖。請先參照第20圖。首先,製作者可先提供一鍍層治具600,此鍍層治具600用以承載欲鍍金屬氧化物層的探針,且此鍍層治具600可具有一凹部610。Next, please refer to FIGS. 20 to 25, which are schematic diagrams showing the manufacturing process of the method for fabricating the probe according to the third embodiment of the present invention. Please refer to Figure 20 first. First, the manufacturer may first provide a plating fixture 600 for carrying a probe to be coated with a metal oxide layer, and the plating fixture 600 may have a recess 610.

接著請參照第21圖。製作者此時可將探針放置在鍍層治具600上,其中探針可為成型針,例如:垂直針110或懸臂針210。具體而言,垂直針110與懸臂針210皆可置於鍍層治具600上,且分別橫跨鍍層治具600的凹部610,使得垂直針110的針身段120與懸臂針210的針身段220皆置於凹部610的上方,而垂直針110的針尖段130與針尾段140,以及懸臂針210的針尖段230與針尾段240,皆可被固定於鍍層治具600上。Please refer to Figure 21 below. The author can now place the probe on the plating fixture 600, where the probe can be a forming needle, such as a vertical needle 110 or a cantilever needle 210. In particular, both the vertical needle 110 and the cantilever needle 210 can be placed on the plating fixture 600 and traverse the recess 610 of the plating fixture 600 such that the needle body 120 of the vertical needle 110 and the needle body section 220 of the cantilever needle 210 are both Placed above the recess 610, the needle tip section 130 and the needle tail section 140 of the vertical needle 110, and the needle tip section 230 and the needle tail section 240 of the cantilever needle 210 can be fixed to the plating fixture 600.

接著請參照第22圖。製作者此時放置一治具蓋800,以遮住垂直針110的針尖段130、針尾段140與針身段120之第一側表面122的局部區域,以及懸臂針210的針尖段230、針尾段240與針身段220之側表面222的局部區域(皆如第21圖所繪示)。因針尖段130與230用以接觸積體電路之元件,而針尾段140與240則用以電性連接印刷電路板,因此在一或多個實施方式中,針尖段130、230與針尾段140、240可不必製作金屬氧化物層,以具有較好的導電性質。Please refer to Figure 22 below. The author then places a jig cover 800 to cover the needle tip segment 130 of the vertical needle 110, the needle tail segment 140 and a partial region of the first side surface 122 of the needle body segment 120, and the needle tip segment 230 and the needle tail segment of the cantilever needle 210. 240 and a partial area of the side surface 222 of the needle body section 220 (all as shown in Fig. 21). Since the tip segments 130 and 230 are used to contact the components of the integrated circuit, the pintail segments 140 and 240 are used to electrically connect the printed circuit board. Thus, in one or more embodiments, the tip segments 130, 230 and the tail segments 140 , 240 may not need to make a metal oxide layer to have better conductive properties.

接著請參照第23圖。製作者此時可鍍一金屬層於 垂直針的針身段120之一第一側表面122上,與懸臂針的針身段220之一側表面222上,以分別在垂直針的針身段120與懸臂針的針身段220形成複數個金屬層162與262。製作者可選擇將金屬層以濺鍍或蒸鍍方式鍍於第一側表面122與側表面222,本發明不以此為限。另一方面,因有治具蓋800的存在,因此金屬層並不會鍍於垂直針110的針尖段130、針尾段140與針身段120之第一側表面122的該些局部區域,以及懸臂針210的針尖段230、針尾段240與針身段220之側表面222的該些局部區域(皆如第21圖所繪示)上。上述之金屬層之材質例如可為鋁、鈦或上述之任意組合,本發明不以此為限。Please refer to Figure 23 below. The author can now plate a metal layer A first side surface 122 of the needle body 120 of the vertical needle and a side surface 222 of the needle body 220 of the cantilever needle form a plurality of metal layers respectively on the needle body 120 of the vertical needle and the needle body section 220 of the cantilever needle. 162 and 262. The manufacturer may choose to plate the metal layer on the first side surface 122 and the side surface 222 by sputtering or evaporation, which is not limited thereto. On the other hand, due to the presence of the jig cover 800, the metal layer is not plated on the needle tip segment 130 of the vertical needle 110, the needle tail segment 140 and the partial regions of the first side surface 122 of the needle body segment 120, and the cantilever The needle tip section 230, the needle tail section 240 of the needle 210 and the partial areas 222 of the side surface 222 of the needle body section 220 (both as shown in Fig. 21). The material of the above metal layer may be, for example, aluminum, titanium or any combination thereof, and the invention is not limited thereto.

接著請參照第24圖。製作者此時可將金屬層162與金屬層262(皆如第23圖所繪示)氧化以形成複數個金屬氧化物層152與252。氧化的方式包含高溫氧化、酸性氧化或化學氧化,本發明不以此為限。Please refer to Figure 24 below. The author can now oxidize the metal layer 162 and the metal layer 262 (both as shown in FIG. 23) to form a plurality of metal oxide layers 152 and 252. The method of oxidation includes high temperature oxidation, acidic oxidation or chemical oxidation, and the invention is not limited thereto.

在此步驟中,由於金屬層162與262的外側比較容易氧化成金屬氧化物,但在金屬層162與262接觸針身段120與220的一側則較不易形成金屬氧化物。因此一般來說,所形成之金屬氧化物層152與252與針身段120與220之間可能還存在一些金屬,這部分的金屬可強化金屬氧化物層152與252於針身段120與220之間的附著力。In this step, since the outer sides of the metal layers 162 and 262 are more easily oxidized to the metal oxide, the metal oxide is less likely to form on the side where the metal layers 162 and 262 contact the needle body segments 120 and 220. Thus, in general, there may be some metal between the formed metal oxide layers 152 and 252 and the body segments 120 and 220. This portion of the metal may strengthen the metal oxide layers 152 and 252 between the needle segments 120 and 220. Adhesion.

接著請參照第25圖。此時製作者可將治具蓋800(如第22圖所繪示)除去,並將已形成金屬氧化物層152與252之垂直針110與懸臂針210卸下鍍層治具600(如第 20圖所繪示)。如此一來,製作完成的探針即分別為上述之第三實施方式之探針與第七實施方式之探針。而雖然本實施方式的治具蓋800在金屬氧化物層152與252完成後才自鍍層治具600上卸下,然而在其他實施方式中,治具蓋800也可在鍍完金屬層後即可卸下,本發明不以此為限。如此一來,上述之探針的針身段120與220之一側具有金屬氧化物層152與252,因此當探針卡之複數個探針彼此之間依鍍上金屬氧化物層152與252的方向排列時,探針之間互相靠近也不致於因通電而造成電接觸,探針之間的針距便可進一步再縮小。Please refer to Figure 25 below. At this time, the creator can remove the jig cover 800 (as shown in FIG. 22), and remove the vertical pin 110 and the cantilever pin 210 of the metal oxide layers 152 and 252 from the plating jig 600 (eg, Figure 20 shows). In this way, the probes that have been fabricated are the probes of the third embodiment described above and the probes of the seventh embodiment. However, although the jig cover 800 of the present embodiment is detached from the plating jig 600 after the metal oxide layers 152 and 252 are completed, in other embodiments, the jig cover 800 may be after the metal layer is plated. It can be removed, and the invention is not limited thereto. As a result, the probe body has a metal oxide layer 152 and 252 on one side of the body segments 120 and 220, so that when the plurality of probes of the probe card are plated with each other, the metal oxide layers 152 and 252 are plated. When the directions are arranged, the probes are close to each other and do not cause electrical contact due to energization, and the stitch length between the probes can be further reduced.

本發明進一步提供第四實施方式之製作探針的方法。第四實施方式之製作探針的方法與第三實施方式之製作探針的方法的差異處在於金屬氧化物層150與250的數量與位置。雖然在第三實施方式之製作探針的方法中,金屬氧化物層150與250只位於針身段120與220的側表面222其中之一者上,但在第四實施方式之製作探針的方法中,金屬氧化物層150與250也可位於針身段120與220的兩側表面222上,以加強探針之間的絕緣。因此,製作在針身段120與220的兩側表面222上時,可以同時使針身段120與220的兩側表面222鍍上金屬層後再進行金屬氧化;當然地,亦可以先使針身段120與220的側表面222其中之一者鍍上金屬層進行金屬氧化後,再完成另一側表面222,可視實際需求而定。至於其他結構與製程細節,由於皆與第三實施方式之製作探針的方法相同,因此 便不再重複贅述。The present invention further provides a method of fabricating a probe of the fourth embodiment. The method of fabricating the probe of the fourth embodiment differs from the method of fabricating the probe of the third embodiment by the number and position of the metal oxide layers 150 and 250. Although in the method of fabricating the probe of the third embodiment, the metal oxide layers 150 and 250 are located only on one of the side surfaces 222 of the body segments 120 and 220, the method of fabricating the probe in the fourth embodiment The metal oxide layers 150 and 250 may also be located on both side surfaces 222 of the body segments 120 and 220 to enhance insulation between the probes. Therefore, when the two side surfaces 222 of the needle body sections 120 and 220 are formed, the metal surface layers of the needle body sections 120 and 220 can be simultaneously plated with metal to perform metal oxidation; of course, the needle body section 120 can also be first made. After one of the side surfaces 222 of 220 is plated with a metal layer for metal oxidation, the other side surface 222 is completed, depending on actual needs. As for other structure and process details, since they are the same as the method of fabricating the probe of the third embodiment, The details will not be repeated.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached.

110‧‧‧垂直針110‧‧‧Vertical needle

120‧‧‧針身段120‧‧‧ needle body

122‧‧‧第一側表面122‧‧‧First side surface

124‧‧‧第二側表面124‧‧‧Second side surface

130‧‧‧針尖段130‧‧‧needle section

140‧‧‧針尾段140‧‧‧needle section

150‧‧‧金屬氧化物層150‧‧‧metal oxide layer

Claims (20)

一種探針,包含:一針身段;一針尖段,連接該針身段;以及一金屬氧化物層,位於該針身段的至少一側上,其中該金屬氧化物層的材質為氧化鋁、二氧化鈦或上述之任意組合。 A probe comprising: a needle body segment; a needle tip segment connecting the needle body segment; and a metal oxide layer on at least one side of the needle body segment, wherein the metal oxide layer is made of aluminum oxide, titanium dioxide or Any combination of the above. 如請求項1所述之探針,其中該金屬氧化物層的數量為複數個,且該些金屬氧化物層間隔分布於該針身段的該一側上。 The probe of claim 1, wherein the number of the metal oxide layers is plural, and the metal oxide layers are spaced apart on the one side of the needle body segment. 如請求項1所述之探針,其中該金屬氧化物層之相對兩端部的厚度較其中央的厚度薄。 The probe according to claim 1, wherein the thickness of the opposite ends of the metal oxide layer is thinner than the thickness of the center. 如請求項1所述之探針,更包含:一針尾段,其中該針身段在該針尖段與該針尾段之間,並共同構成一垂直針,該針身段具有相對兩第一側表面與相對兩第二側表面,每一該些第一側表面的面積均小於每一該些第二側表面的面積,該金屬氧化物層位於該些第一側表面其中之一者上。 The probe of claim 1, further comprising: a needle tail segment, wherein the needle body segment is between the needle tip segment and the needle tail segment, and together constitute a vertical needle, the needle body segment having opposite first side surfaces and The area of each of the first side surfaces is smaller than the area of each of the second side surfaces, and the metal oxide layer is located on one of the first side surfaces. 如請求項1所述之探針,更包含:一針尾段,其中該針身段在該針尖段與該針尾段之 間,並共同構成一垂直針,該針身段具有相對兩第一側表面與相對兩第二側表面,每一該些第一側表面的面積均小於每一該些第二側表面的面積,該金屬氧化物層位於該兩第一側表面上。 The probe of claim 1, further comprising: a needle tail segment, wherein the needle body segment is between the needle tip segment and the needle tail segment And a plurality of first side surfaces and opposite second side surfaces, each of the first side surfaces having an area smaller than an area of each of the second side surfaces, The metal oxide layer is on the two first side surfaces. 如請求項1所述之探針,其中該針身段與該針尖段共同構成一懸臂針,該針尖段的軸向與該針身段的軸向交錯,且該針尖段的軸向與該針身段的軸向共同位於一虛擬平面上,該針身段具有兩側表面,該兩側表面隔著該虛擬平面相對,該金屬氧化物層位於該些側表面其中之一者上。 The probe of claim 1, wherein the needle body segment and the needle tip segment together form a cantilever needle, the axial direction of the needle tip segment is interdigitated with the axial direction of the needle body segment, and the axial direction of the needle tip segment and the needle body segment The axial axes are co-located on a virtual plane, the needle body segments having two side surfaces opposite the virtual plane, the metal oxide layer being located on one of the side surfaces. 如請求項1所述之探針,其中該針身段與該針尖段共同構成一懸臂針,該針尖段的軸向與該針身段的軸向交錯,且該針尖段的軸向與該針身段的軸向共同位於一虛擬平面上,該針身段具有兩側表面,該兩側表面隔著該虛擬平面相對,該金屬氧化物層位於該兩側表面上。 The probe of claim 1, wherein the needle body segment and the needle tip segment together form a cantilever needle, the axial direction of the needle tip segment is interdigitated with the axial direction of the needle body segment, and the axial direction of the needle tip segment and the needle body segment The axial directions are co-located on a virtual plane, and the needle body has two side surfaces opposite to each other across the virtual plane, and the metal oxide layer is located on the two side surfaces. 如請求項1所述之探針,其中該針身段與該針尖段共同構成一成型針。 The probe of claim 1, wherein the needle body segment and the needle tip segment together form a forming needle. 一種探針卡,包含:一印刷電路板;複數個探針,每一該些探針包含: 一針尾段,電性連接該印刷電路板;一針尖段;一針身段,位於該針尾段及該針尖段之間;以及一金屬氧化物層,位於該針身段的至少一側上,其中該金屬氧化物層的材質為氧化鋁、二氧化鈦或上述之任意組合;以及一固持件,固持該些探針,使該些探針以該針身段的該一側方向排列。 A probe card comprising: a printed circuit board; a plurality of probes, each of the probes comprising: a pin tail segment electrically connected to the printed circuit board; a needle tip segment; a needle body segment between the needle tail segment and the needle tip segment; and a metal oxide layer on at least one side of the needle body segment, wherein the needle pin segment The metal oxide layer is made of aluminum oxide, titanium dioxide or any combination thereof; and a holding member that holds the probes such that the probes are aligned in the one side direction of the needle body segment. 如請求項9所述之探針卡,其中該固持件為黑膠,該固持件包覆該些探針之該些針身段與該些金屬氧化物層。 The probe card of claim 9, wherein the holding member is a black rubber, and the holding member covers the needle body segments of the probes and the metal oxide layers. 如請求項9所述之探針卡,其中該固持件為探針頭,該固持件固持該些探針之該些針尾段與該些針身段。 The probe card of claim 9, wherein the holding member is a probe head, and the holding member holds the needle tail segments of the probes and the needle body segments. 如請求項9所述之探針卡,其中該針身段、該針尖段與該針尾段共同構成一垂直針,該針身段具有相對兩第一側表面與相對兩第二側表面,每一該些第一側表面的面積均小於每一該些第二側表面的面積,該金屬氧化物層位於該些第一側表面其中之一者上,該些探針以該針身段的該第一側表面方向排列。 The probe card of claim 9, wherein the needle body segment, the needle tip segment and the needle tail segment together form a vertical needle, the needle body segment having opposite first side surfaces and opposite second side surfaces, each of the The area of the first side surface is smaller than the area of each of the second side surfaces, and the metal oxide layer is located on one of the first side surfaces, and the probes are the first part of the needle body segment The side surfaces are arranged in the direction. 如請求項9所述之探針卡,其中該針身段、該針尖段與該針尾段共同構成一垂直針,該針身段具有相對兩第一側表面與相對兩第二側表面,每一該些第一側表面的面積均小於每一該些第二側表面的面積,該金屬氧化物層位於該兩第一側表面上,該些探針以該針身段的該第一側表面方向排列。 The probe card of claim 9, wherein the needle body segment, the needle tip segment and the needle tail segment together form a vertical needle, the needle body segment having opposite first side surfaces and opposite second side surfaces, each of the The area of the first side surface is smaller than the area of each of the second side surfaces, the metal oxide layer is located on the two first side surfaces, and the probes are arranged in the direction of the first side surface of the needle body segment . 如請求項9所述之探針卡,其中該針身段、該針尖段共同構成一懸臂針,該針尖段的軸向與該針身段的軸向交錯,且該針尖段的軸向與該針身段的軸向共同位於一虛擬平面上,該針身段具有兩側表面,該兩側表面隔著該虛擬平面相對,該金屬氧化物層位於該些側表面其中之一者上,該些探針以該針身段的該兩側表面方向排列。 The probe card of claim 9, wherein the needle body segment and the needle tip segment together form a cantilever needle, the axial direction of the needle tip segment is interlaced with the axial direction of the needle body segment, and the axial direction of the needle tip segment is opposite to the needle The axial direction of the body portion is co-located on a virtual plane, the needle body segment has two side surfaces, the two side surfaces are opposite to each other across the virtual plane, and the metal oxide layer is located on one of the side surfaces, the probes Arranged in the direction of the two side surfaces of the needle body segment. 如請求項9所述之探針卡,其中該針身段、該針尖段共同構成一懸臂針,該針尖段的軸向與該針身段的軸向交錯,且該針尖段的軸向與該針身段的軸向共同位於一虛擬平面上,該針身段具有兩側表面,該兩側表面隔著該虛擬平面相對,該金屬氧化物層位於該兩側表面上,該些探針以該針身段的該兩側表面方向排列。 The probe card of claim 9, wherein the needle body segment and the needle tip segment together form a cantilever needle, the axial direction of the needle tip segment is interlaced with the axial direction of the needle body segment, and the axial direction of the needle tip segment is opposite to the needle The axial direction of the body portion is co-located on a virtual plane, the needle body segment has two side surfaces, the two side surfaces are opposite to each other across the virtual plane, the metal oxide layer is located on the two side surfaces, and the probes are in the needle body segment The sides of the two sides are aligned in the direction. 一種製作探針的方法,包含:提供一鍍層治具;將一探針放置在該鍍層治具上; 鍍一金屬層於該探針之一針身段的至少一側上;以及將該金屬層氧化以形成一金屬氧化物層。 A method of making a probe, comprising: providing a plating fixture; placing a probe on the plating fixture; Plating a metal layer on at least one side of one of the needle segments of the probe; and oxidizing the metal layer to form a metal oxide layer. 如請求項16所述之製作探針的方法,其中鍍該金屬層之步驟包含:濺鍍或蒸鍍該金屬層於該探針之該針身段的該一側上。 The method of making a probe of claim 16, wherein the step of plating the metal layer comprises sputtering or vapor depositing the metal layer on the side of the needle body segment of the probe. 如請求項16所述之製作探針的方法,在鍍該金屬層的步驟之前,更包含:放置一治具蓋,以遮住該探針之一針尖段及一針尾段,當鍍該金屬層時,使得該金屬層不會鍍在該探針之該針尖段與該針尾段上。 The method for manufacturing a probe according to claim 16, before the step of plating the metal layer, further comprising: placing a jig cover to cover a needle tip segment and a needle tail segment of the probe when the metal is plated The layer is such that the metal layer is not plated on the tip portion of the probe and the tail portion. 如請求項16所述之製作探針的方法,在鍍該金屬層的步驟之前,更包含:放置一治具蓋,以遮住該探針之該針身段之該一側的局部區域,當鍍該金屬層時,使得鍍在該探針之該針身段之該側上的該金屬層為複數個,且該些金屬層間隔分布於該探針之該針身段的該一側上。 The method for manufacturing a probe according to claim 16, before the step of plating the metal layer, further comprising: placing a jig cover to cover a partial area of the side of the needle body portion of the probe, when When the metal layer is plated, the metal layer is plated on the side of the needle body portion of the probe, and the metal layers are spaced apart on the one side of the needle body portion of the probe. 如請求項16所述之製作探針的方法,其中鍍該金屬層之步驟更包含:鍍該金屬層於該探針之該針身段的相對兩側表面上。The method of making a probe according to claim 16, wherein the step of plating the metal layer further comprises: plating the metal layer on opposite side surfaces of the needle body portion of the probe.
TW102101178A 2013-01-11 2013-01-11 Probe, probe card and manufacturing method thereof TWI472772B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6452406B1 (en) * 1996-09-13 2002-09-17 International Business Machines Corporation Probe structure having a plurality of discrete insulated probe tips
TW200931026A (en) * 2007-10-17 2009-07-16 Yamaichi Electronics Co Ltd Contact-type probe and its manufacturing method
TWI315791B (en) * 2005-09-09 2009-10-11 Nhk Spring Co Ltd Conductive contact element and manufacturing method of conductive contact element
TWM425278U (en) * 2011-12-13 2012-03-21 Jian-Li Chen Thin film probe structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6452406B1 (en) * 1996-09-13 2002-09-17 International Business Machines Corporation Probe structure having a plurality of discrete insulated probe tips
TWI315791B (en) * 2005-09-09 2009-10-11 Nhk Spring Co Ltd Conductive contact element and manufacturing method of conductive contact element
TW200931026A (en) * 2007-10-17 2009-07-16 Yamaichi Electronics Co Ltd Contact-type probe and its manufacturing method
TWM425278U (en) * 2011-12-13 2012-03-21 Jian-Li Chen Thin film probe structure

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