TWI471395B - Curing components, adhesive compositions and curing of thermoplastic resins Temperature method - Google Patents

Curing components, adhesive compositions and curing of thermoplastic resins Temperature method Download PDF

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TWI471395B
TWI471395B TW102102215A TW102102215A TWI471395B TW I471395 B TWI471395 B TW I471395B TW 102102215 A TW102102215 A TW 102102215A TW 102102215 A TW102102215 A TW 102102215A TW I471395 B TWI471395 B TW I471395B
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curing
stearic acid
salt
weight
thermoplastic resin
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TW201430081A (en
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China Steel Corp
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Description

固化組份、黏著組成物及提昇熱塑性樹脂之固化 溫度的方法Curing component, adhesive composition and curing of cured thermoplastic resin Temperature method

本發明是有關於一種固化組份及其應用,特別是指一種包含硬脂酸或其鹽類的固化組份、一種包含該固化組份的黏著組成物,及一種提昇熱塑性樹脂之固化溫度的方法。The present invention relates to a curing component and its use, in particular to a curing component comprising stearic acid or a salt thereof, an adhesive composition comprising the curing component, and a curing temperature of the thermoplastic resin. method.

在工業上,熱塑性樹脂是一種應用廣泛的黏結劑,例如應用在不定形耐火材料上,以結合該不定形耐火材料中的各種組分。該不定形耐火材料可例如用在高爐出鐵口的堵泥材。堵泥材包含黏著組成物,在使用時需預先放置在一堵泥機中並予以攪拌。黏著組成物包括熱塑性酚醛樹脂及固化劑,黏著組成物的固化原理是固化劑六亞甲基四胺在溫度超過60℃下會發生分解反應,形成能跟該熱塑性酚醛樹脂發生交聯反應的甲醛,使該黏著組成物固化,進而使該堵泥材固化。然,堵泥機在運作期間,機器內部溫度極易升高至超過60℃,致使六亞甲基四胺容易分解,而讓黏著組成物固化,導致堵泥材在堵泥機內就固化,以致無法於高爐出鐵口上施作,造成堵泥材的浪費、生產成本的提高,及造成堵泥機損壞等問題。In the industry, thermoplastic resins are a widely used binder, for example, applied to amorphous refractories to combine various components of the amorphous refractory. The amorphous refractory material can be used, for example, as a plugging material for the blast furnace tap. The plugged mud material contains an adhesive composition, which is placed in a mud machine and stirred before use. The adhesive composition comprises a thermoplastic phenolic resin and a curing agent, and the curing principle of the adhesive composition is that the curing agent hexamethylenetetramine is decomposed at a temperature exceeding 60 ° C to form a formaldehyde capable of crosslinking reaction with the thermoplastic phenolic resin. The adhesive composition is cured to solidify the plug. However, during operation, the internal temperature of the machine is easily raised to over 60 ° C, which makes the hexamethylenetetramine easy to decompose, and the adhesive composition is solidified, causing the plugged material to solidify in the mud damper. Therefore, it is impossible to apply on the taphole of the blast furnace, which causes waste of the plugged mud, increase of production cost, and damage to the mud breaker.

除了六亞甲基四胺會造成上述問題外,其他胺系固化劑與熱塑性酚醛樹脂組合使用時,亦會發生黏著組成物在堵泥機內固化而影響後續施作的問題。除了尋求其他固化劑外,如美國專利公告第6,046,252號所提出的烷氧基化三聚氰胺-甲醛樹脂(alkoxylated melamine-formaldehyde resin),就現有胺系固化劑,尚未有人提出解決其與熱塑性酚醛樹脂併用時所產生固化問題的解決方案。因此,就目前業界而言,如何解決現有胺系固化劑與熱塑性樹脂併用時的固化問題,仍存有一極大需求。In addition to the above problems caused by hexamethylenetetramine, when other amine-based curing agents are used in combination with a thermoplastic phenolic resin, the problem that the adhesive composition is solidified in the sludge plugging device and affects subsequent application occurs. In addition to the use of other curing agents, such as the alkoxylated melamine-formaldehyde resin proposed in U.S. Patent No. 6,046,252, the existing amine-based curing agent has not been proposed to be used in combination with a thermoplastic phenolic resin. A solution to the curing problem that arises. Therefore, in the current industry, there is still a great demand for how to solve the problem of curing of the existing amine-based curing agent in combination with a thermoplastic resin.

鑒於上述問題,本發明人嘗試朝以下兩方面進行考量:(1)提昇黏著組成物的固化溫度;以及(2)提昇現有固化劑的分解溫度。In view of the above problems, the inventors attempted to consider two aspects: (1) increasing the curing temperature of the adhesive composition; and (2) increasing the decomposition temperature of the existing curing agent.

因此,本發明之第一目的,在於提供一種固化組份。Accordingly, a first object of the present invention is to provide a curing component.

於是,本發明固化組份包含胺系固化劑、硬脂酸或其鹽類,及能溶解硬脂酸或其鹽類的溶劑。其中,以該固化組份的總重為100 wt%計,該胺系固化劑的含量範圍為10至30 wt%,該硬脂酸或其鹽類的含量範圍為10至35 wt%,及該溶劑的含量範圍為50至70 wt%。Thus, the cured component of the present invention contains an amine curing agent, stearic acid or a salt thereof, and a solvent capable of dissolving stearic acid or a salt thereof. Wherein, the amine-based curing agent is contained in an amount ranging from 10 to 30% by weight based on the total weight of the cured component, and the stearic acid or a salt thereof is contained in an amount ranging from 10 to 35 wt%, and The solvent is present in an amount ranging from 50 to 70 wt%.

本發明之第二目的,在於提供一種包含該固化組份的黏著組成物。A second object of the present invention is to provide an adhesive composition comprising the cured component.

於是,本發明黏著組成物,包含熱塑性樹脂及 固化組份,該固化組份是由上所述。Thus, the adhesive composition of the present invention comprises a thermoplastic resin and The cured component is as described above.

本發明之第三目的,在於提供一種利用該固化組份來提昇熱塑性樹脂之固化溫度的方法。A third object of the present invention is to provide a method for improving the curing temperature of a thermoplastic resin by using the cured component.

於是,本發明提昇熱塑性樹脂之固化溫度的方法,包含提供上述固化組份,及將該固化組份與熱塑性樹脂進行混合。Accordingly, the present invention provides a method for increasing the curing temperature of a thermoplastic resin comprising providing the above-mentioned cured component, and mixing the cured component with a thermoplastic resin.

本發明固化組份透過使用硬脂酸或其鹽類及能溶解硬脂酸或其鹽類的溶劑,能有效提昇胺系固化劑的分解溫度,使後續應用製得的黏著組成物得以提昇固化溫度。因此,包含該黏著組成物的堵泥材不會於堵泥機內發生固化而得以順利進行後續施作,也能避免造成堵泥機損壞,及堵泥材的浪費等問題。The curing component of the present invention can effectively increase the decomposition temperature of the amine curing agent by using stearic acid or a salt thereof and a solvent capable of dissolving stearic acid or a salt thereof, so that the adhesive composition obtained by the subsequent application can be cured and cured. temperature. Therefore, the plugging material containing the adhesive composition does not solidify in the mud damper, and can be smoothly applied for subsequent operations, and can also avoid problems such as damage to the mud damper and waste of the mud material.

本發明固化組份包含胺系固化劑、硬脂酸或其鹽類,及能溶解硬脂酸或其鹽類的溶劑。其中,以該固化組份的總重為100 wt%計,該胺系固化劑的含量範圍為10至30 wt%,該硬脂酸或其鹽類的含量範圍為10至35 wt%,及該溶劑的含量範圍為50至70 wt%。The cured component of the present invention contains an amine curing agent, stearic acid or a salt thereof, and a solvent capable of dissolving stearic acid or a salt thereof. Wherein, the amine-based curing agent is contained in an amount ranging from 10 to 30% by weight based on the total weight of the cured component, and the stearic acid or a salt thereof is contained in an amount ranging from 10 to 35 wt%, and The solvent is present in an amount ranging from 50 to 70 wt%.

較佳地,以該固化組份的總重為100 wt%計,該胺系固化劑的含量範圍為12至18 wt%,該硬脂酸或其鹽類的含量範圍為23至25 wt%,及該溶劑的含量範圍為59至63 wt%。Preferably, the amine-based curing agent is contained in an amount ranging from 12 to 18% by weight based on the total weight of the cured component, and the stearic acid or a salt thereof is contained in an amount ranging from 23 to 25 wt%. And the content of the solvent ranges from 59 to 63 wt%.

較佳地,該胺系固化劑為六亞甲基四胺、烷氧基化三聚氰胺-甲醛樹脂。Preferably, the amine curing agent is hexamethylenetetramine or alkoxylated melamine-formaldehyde resin.

較佳地,該硬脂酸鹽類是選自於硬脂酸鎂、硬脂酸鈉、硬脂酸鋅、硬脂酸鈣或前述之一組合。Preferably, the stearate is selected from the group consisting of magnesium stearate, sodium stearate, zinc stearate, calcium stearate or a combination of the foregoing.

較佳地,該能溶解硬脂酸或其鹽類的溶劑的沸點範圍為100至200℃。較佳地,該能溶解硬脂酸或其鹽類的溶劑是選自於二甲苯、二甲基亞碸、醋酸戊酯、甲苯或上述之一組合。更佳地,該能溶解硬脂酸或其鹽類的溶劑是選自於二甲苯、二甲基亞碸或上述之一組合。又更佳地,該能溶解硬脂酸或其鹽類的溶劑是二甲基亞碸。Preferably, the solvent capable of dissolving stearic acid or a salt thereof has a boiling point in the range of 100 to 200 °C. Preferably, the solvent capable of dissolving stearic acid or a salt thereof is selected from the group consisting of xylene, dimethyl hydrazine, amyl acetate, toluene or a combination thereof. More preferably, the solvent capable of dissolving stearic acid or a salt thereof is selected from the group consisting of xylene, dimethyl hydrazine or a combination of the above. Still more preferably, the solvent capable of dissolving stearic acid or a salt thereof is dimethyl hydrazine.

本發明黏著組成物包含熱塑性樹脂及上述固化組份。The adhesive composition of the present invention comprises a thermoplastic resin and the above-mentioned cured component.

較佳地,以該熱塑性樹脂的總重為100重量份,該固化組份使用量範圍為20至50重量份。Preferably, the curing component is used in an amount ranging from 20 to 50 parts by weight based on 100 parts by weight of the total of the thermoplastic resin.

更佳地,以該熱塑性樹脂的總重為100重量份,該固化組份使用量範圍為34至48重量份。More preferably, the curing component is used in an amount ranging from 34 to 48 parts by weight based on 100 parts by weight of the total of the thermoplastic resin.

較佳地,該熱塑性樹脂為熱塑性酚醛樹脂。Preferably, the thermoplastic resin is a thermoplastic phenolic resin.

本發明提昇熱塑性樹脂之固化溫度的方法,包含提供一由上所述的固化組份;及將該固化組份與熱塑性樹脂混合。The method of the present invention for increasing the curing temperature of a thermoplastic resin comprises providing a curing component as described above; and mixing the curing component with a thermoplastic resin.

較佳地,以該熱塑性樹脂的總重為100重量份,該固化組份使用量範圍為20至50重量份。Preferably, the curing component is used in an amount ranging from 20 to 50 parts by weight based on 100 parts by weight of the total of the thermoplastic resin.

更佳地,以該熱塑性樹脂的總重為100重量份,該固化組份使用含量範圍為34至48重量份。More preferably, the curing component is used in an amount ranging from 34 to 48 parts by weight based on 100 parts by weight of the total of the thermoplastic resin.

較佳地,該熱塑性樹脂為熱塑性酚醛樹脂。Preferably, the thermoplastic resin is a thermoplastic phenolic resin.

本發明將就以下實施例做進一步說明,但應瞭解的是,該實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。The invention is further described in the following examples, but it should be understood that this embodiment is intended to be illustrative only and not to be construed as limiting.

<實施例><Example>

[製備例1]固化組份的製備[Preparation Example 1] Preparation of solidified component

依據表1所示的組成及用量比例,取六亞甲基四胺17.5 wt%、硬脂酸23.5 wt%,及二甲基亞碸59 wt%。將上述各成份混合均勻,即可製得製備例1的固化組份。According to the composition and the proportion shown in Table 1, 7.5 wt% of hexamethylenetetramine, 23.5 wt% of stearic acid, and 59 wt% of dimethylammonium were taken. The cured component of Preparation Example 1 was obtained by uniformly mixing the above components.

[製備例2至7及比較製備例1至5]固化組份的製備[Preparation Examples 2 to 7 and Comparative Preparation Examples 1 to 5] Preparation of Curing Components

製備例2至7及比較製備例1至5的固化組份是以相同於製備製備例1的方式製備,不同之處在於各組份的種類及用量,其中,各組份的種類及用量由表1所示。The curing compositions of Preparation Examples 2 to 7 and Comparative Preparation Examples 1 to 5 were prepared in the same manner as in Preparation Preparation 1, except for the types and amounts of the respective components, wherein the types and amounts of the respective components were determined by Table 1 shows.

[實施例1]黏著組成物的製備[Example 1] Preparation of adhesive composition

依據表2所示的組成及用量比例,以熱塑性酚醛樹脂的總重為100重量份,取製備例1的固化組份34重量份與該熱塑性酚醛樹脂混合,即製得實施例1的黏著組成物。According to the composition and the amount ratio shown in Table 2, 34 parts by weight of the cured component of Preparation Example 1 was mixed with the thermoplastic phenol resin in a total weight of the thermoplastic phenol resin, and the adhesive composition of Example 1 was obtained. Things.

[實施例2至7及比較例1至5]黏著組成物的製備[Examples 2 to 7 and Comparative Examples 1 to 5] Preparation of Adhesive Composition

實施例2至7及比較例1至5的黏著組成物是以相同於製備實施例1的方式製備,不同之處在於各組份 的種類及用量,其中,該組份的種類及用量由表2所示。The adhesive compositions of Examples 2 to 7 and Comparative Examples 1 to 5 were prepared in the same manner as in Production Example 1, except that the components were The types and amounts of the components, wherein the types and amounts of the components are shown in Table 2.

[固化溫度測試][Curing temperature test]

為方便描述量測過程,以下以實施例1進行說明,其餘實施例及比較例皆依照該方式進行量測。所得結果由如表2所示。To facilitate the description of the measurement process, the following description will be made with reference to Embodiment 1, and the remaining embodiments and comparative examples are measured in accordance with this mode. The results obtained are shown in Table 2.

將實施例1黏著組成物置於50℃烘箱中加熱,加熱1小時後取出攪拌,確認六亞甲基四胺均勻溶解於熱塑性酚醛樹脂中,再將實施例1黏著組成物置於烘箱中加熱,每1小時升溫10℃,測試實施例1黏著組成物發生固化時的溫度。The adhesive composition of Example 1 was placed in an oven at 50 ° C for heating, and after heating for 1 hour, the stirring was taken out, and it was confirmed that hexamethylenetetramine was uniformly dissolved in the thermoplastic phenol resin, and the adhesive composition of Example 1 was placed in an oven for heating. The temperature at which the adhesive composition of Example 1 was cured was measured by heating at 10 ° C for 1 hour.

由表2結果可知,實施例1至7透過使用硬脂酸及能溶解硬脂酸或其鹽類的溶劑,能提昇胺系固化劑的分解溫度,進而讓黏著組成物提高至70℃至120℃時膠化。而比較例1至5因為未同時含有胺系固化劑、硬脂酸或其鹽類及能溶解硬脂酸或其鹽類的溶劑,而於60℃就發 生膠化現象。From the results of Table 2, it can be seen that Examples 1 to 7 can increase the decomposition temperature of the amine-based curing agent by using stearic acid and a solvent capable of dissolving stearic acid or a salt thereof, thereby increasing the adhesive composition to 70 ° C to 120. Gel at °C. Comparative Examples 1 to 5 were produced at 60 ° C because they did not contain an amine curing agent, stearic acid or a salt thereof, and a solvent capable of dissolving stearic acid or a salt thereof. Biogelation phenomenon.

綜上所述,本發明固化組份,透過使用硬脂酸或其鹽類及能溶解硬脂酸或其鹽類的溶劑,能有效提昇胺系固化劑的分解溫度,使後續應用製得的黏著組成物得以提昇固化溫度。因此,當該黏著組成物應用在高爐堵泥材時,因固化溫度提昇而確實能提高堵泥材在備料時的塑性與在堵泥機內的應用溫度,同時避免該堵泥材在堵泥機內固化。In summary, the curing component of the present invention can effectively increase the decomposition temperature of the amine curing agent by using stearic acid or a salt thereof and a solvent capable of dissolving stearic acid or a salt thereof, and can be obtained by subsequent application. The adhesive composition increases the curing temperature. Therefore, when the adhesive composition is applied to the blast furnace to block the mud material, the plasticity of the plugged mud material during the preparation of the mud and the application temperature in the mud plugging machine can be improved due to the improvement of the curing temperature, and the mud block is prevented from being muddy. Cured inside the machine.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.

Claims (10)

一種固化組份,包含:胺系固化劑;硬脂酸或其鹽類;及能溶解硬脂酸或其鹽類的溶劑;其中,以該固化組份的總重為100 wt%,該胺系固化劑的含量範圍為10至30 wt%,該硬脂酸或其鹽類的含量範圍為10至35 wt%,及該溶劑的含量範圍為50至70 wt%。A curing component comprising: an amine curing agent; stearic acid or a salt thereof; and a solvent capable of dissolving stearic acid or a salt thereof; wherein the amine is 100 wt% based on the total weight of the solidified component The content of the curing agent is in the range of 10 to 30% by weight, the content of the stearic acid or a salt thereof is in the range of 10 to 35 wt%, and the content of the solvent is in the range of 50 to 70% by weight. 如請求項1所述的固化組份,其中,該能溶解硬脂酸或其鹽類的溶劑的沸點範圍為100至200℃。The curing component according to claim 1, wherein the solvent capable of dissolving stearic acid or a salt thereof has a boiling point in the range of 100 to 200 °C. 如請求項2所述的固化組份,其中,該能溶解硬脂酸或其鹽類的溶劑是選自於二甲苯、二甲基亞碸、醋酸戊酯、甲苯或上述之一組合。The curing component according to claim 2, wherein the solvent capable of dissolving stearic acid or a salt thereof is selected from the group consisting of xylene, dimethyl hydrazine, amyl acetate, toluene or a combination thereof. 如請求項1所述的固化組份,其中,該胺系固化劑為六亞甲基四胺、烷氧基化三聚氰胺-甲醛樹脂。The curing component according to claim 1, wherein the amine curing agent is hexamethylenetetramine or alkoxylated melamine-formaldehyde resin. 如請求項1所述的固化組份,其中,該硬脂酸鹽類是選自於硬脂酸鎂、硬脂酸鋅、硬脂酸鈣、硬脂酸鈉或此等之一組合。The curing component according to claim 1, wherein the stearate is selected from the group consisting of magnesium stearate, zinc stearate, calcium stearate, sodium stearate or a combination thereof. 一種黏著組成物,包含熱塑性樹脂及請求項1至5中任一項所述的固化組份。An adhesive composition comprising a thermoplastic resin and the cured component according to any one of claims 1 to 5. 如請求項6所述的黏著組成物,其中,該熱塑性樹脂為熱塑性酚醛樹脂。The adhesive composition according to claim 6, wherein the thermoplastic resin is a thermoplastic phenol resin. 如請求項6所述的黏著組成物,其中,以該熱塑性樹脂 的總重為100重量份,該固化組份的使用量範圍為20至50重量份。The adhesive composition according to claim 6, wherein the thermoplastic resin is The total weight is 100 parts by weight, and the curing component is used in an amount ranging from 20 to 50 parts by weight. 一種提昇熱塑性樹脂之固化溫度的方法,包含:提供一由請求項1至5中任一項所述的固化組份;及將該固化組份與熱塑性樹脂進行混合。A method of raising a curing temperature of a thermoplastic resin, comprising: providing a curing component according to any one of claims 1 to 5; and mixing the curing component with a thermoplastic resin. 如請求項9所述的方法,其中,以該熱塑性樹脂的總重為100重量份,該固化組份的使用量範圍為20至50重量份。The method according to claim 9, wherein the curing component is used in an amount ranging from 20 to 50 parts by weight based on 100 parts by weight of the total weight of the thermoplastic resin.
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WO2003011936A1 (en) * 2001-07-31 2003-02-13 Ppg Industries Ohio, Inc. Modified aminoplast crosslinkers and powder coating compositions containing such crosslinkers

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* Cited by examiner, † Cited by third party
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WO2003011936A1 (en) * 2001-07-31 2003-02-13 Ppg Industries Ohio, Inc. Modified aminoplast crosslinkers and powder coating compositions containing such crosslinkers

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