TWI470214B - Optical testing equipment and methods - Google Patents

Optical testing equipment and methods Download PDF

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Publication number
TWI470214B
TWI470214B TW102135559A TW102135559A TWI470214B TW I470214 B TWI470214 B TW I470214B TW 102135559 A TW102135559 A TW 102135559A TW 102135559 A TW102135559 A TW 102135559A TW I470214 B TWI470214 B TW I470214B
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light
emitting portion
tested
camera
ring
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TW102135559A
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Chinese (zh)
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TW201514477A (en
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Teng Wen Chen
Yu Cheng Lin
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Utechzone Co Ltd
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Priority to TW102135559A priority Critical patent/TWI470214B/en
Priority to CN201310600914.7A priority patent/CN104515775A/en
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Publication of TW201514477A publication Critical patent/TW201514477A/en

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Description

光學檢測設備及方法Optical detection device and method

本發明是有關於一種光學檢測設備及方法。The present invention relates to an optical detection apparatus and method.

由於電子產品的興起,帶動了很多的產業蓬勃發展,像是一些專門生產電子元件的工廠等等。然而由於電子產品內部電子元件的構造越來越複雜,所以則必然要在組裝完成電子產品前,就先對各式的電子元件進行檢測,以確保出貨時給消費者的良率。Due to the rise of electronic products, many industries have flourished, such as factories that specialize in the production of electronic components. However, due to the increasingly complex construction of electronic components inside electronic products, it is inevitable to test various electronic components before assembling electronic products to ensure the yield to consumers at the time of shipment.

參閱圖1,現有一種光學檢測架構,包含:一攝影機61及一環形燈62。當該光學檢測架構用於檢測一待測物63,該待測物63置於該環形燈62的中央,且該環形燈62位於該攝影機61與該待測物63之間,並透過該環形燈62發光,使該待測物63的漫射光被攝影機61所擷取。然而當該待測物63具有弧形邊緣631的時候,自該環形燈62發射出的光線會在該弧形邊緣631上,則會如圖2所示產生入射角等於反射角,且反射光剛好射入該攝影機61的正反射,因為正反射的原因,該攝影機61在該等區域收到過多的光線,因而會如圖3所示,在一影像64上出現兩個相互間隔的過曝亮帶641,而該二過曝亮帶641分別是來自於 該待測物63的二弧形邊緣631,導致再進行檢測該待測物63時,無法辨別該二過曝亮帶641是否有瑕疵問題。Referring to FIG. 1, an optical inspection architecture includes a camera 61 and a ring lamp 62. When the optical detection architecture is used to detect a sample to be tested 63, the object to be tested 63 is placed in the center of the ring lamp 62, and the ring lamp 62 is located between the camera 61 and the object to be tested 63 and passes through the ring. The lamp 62 emits light so that the diffused light of the object 63 is captured by the camera 61. However, when the object to be tested 63 has a curved edge 631, the light emitted from the ring lamp 62 will be on the curved edge 631, and the incident angle will be equal to the reflection angle as shown in FIG. Just as the positive reflection of the camera 61 is incident, the camera 61 receives too much light in the areas due to the regular reflection, so that as shown in Fig. 3, two mutually spaced overexposures appear on an image 64. Bright band 641, and the two over-exposure bands 641 are from The two curved edges 631 of the object to be tested 63 cause the detection of the object 63 to be detected again, and it is impossible to distinguish whether the two overexposure bands 641 have a problem.

因此,本發明之一目的,即在提供一種能夠檢測具有弧形邊緣待測物的光學檢測設備。Accordingly, it is an object of the present invention to provide an optical detecting apparatus capable of detecting an object having a curved edge.

於是,本發明光學檢測設備,係用以檢測一弧面待測物,並包含:一攝影機和一環形燈。該攝影機,間隔地面向一弧面待測物。該環形燈,位於該攝影機與該弧面待測物間,且其中心位在該攝影機與該弧面待測物的連線上,該環形燈分割成不同時發光的一第二發光部與一第一發光部,該第二發光部和該第一發光部會分別朝該弧面待測物發光,且其光線通過在該弧面待測物的表面漫射至該攝影機分別形成一第一影像與一第二影像。Therefore, the optical detecting device of the present invention is for detecting a curved surface object to be tested, and comprises: a camera and a ring lamp. The camera faces the curved object to be tested at intervals. The ring lamp is located between the camera and the object to be tested, and has a center at a line connecting the camera and the object to be tested, and the ring lamp is divided into a second light-emitting portion that emits light at different times. a first light-emitting portion, the second light-emitting portion and the first light-emitting portion respectively emit light toward the arc-shaped object to be tested, and the light rays are diffused to the camera on the surface of the object to be tested on the curved surface to form a first An image and a second image.

較佳地,其中,該攝影機具有一感光的電荷耦合裝置,以及一設於該環形燈與該電荷耦合裝置間的透鏡。Preferably, the camera has a photosensitive charge coupling device and a lens disposed between the ring lamp and the charge coupling device.

較佳地,其中,該環形燈的橫截面為正圓形。Preferably, wherein the annular lamp has a circular cross section.

較佳地,其中,該第二發光部和該第一發光部對稱地自該環形燈分割,使該第一發光部與該第二發光部之橫截面分別呈一半圓形。Preferably, the second light emitting portion and the first light emitting portion are symmetrically divided from the ring light, so that the cross sections of the first light emitting portion and the second light emitting portion are respectively semicircular.

較佳地,本光學檢測設備還包含一控制單元,該控制單元用以控制該第二發光部與該第一發光部輪流發光。Preferably, the optical detecting device further includes a control unit for controlling the second light emitting portion and the first light emitting portion to emit light in turn.

本發明之另一目的,即在提供一種能夠檢測具 有弧形邊緣待測物的光學檢測方法。Another object of the present invention is to provide a detectable tool An optical detection method for a curved edge test object.

該方法包含一下步驟:將一環形燈的一第一發光部朝一弧面待測物發光。利用一攝影機擷取自該弧面待測物漫射的光線形成一第一影像並進行檢測。將該環形燈的一第二發光部朝該弧面待測物發光。利用該攝影機擷取自該弧面待測物漫射的光線形成一第二影像並進行檢測。將該第一影像與該第二影像對位比較找出該弧面待測物是否有瑕疵。The method comprises the step of illuminating a first illuminating portion of a ring light toward a curved surface object to be tested. A camera diffuses light from the curved surface object to form a first image and detects it. A second light emitting portion of the ring light is illuminated toward the arc surface object. The camera draws light from the curved surface of the object to be tested to form a second image and detects it. Comparing the first image with the second image to find out whether the arc surface object is flawed.

較佳地,其中,該第二發光部與該第一發光部對稱地自該環形燈分割。Preferably, the second light emitting portion is divided from the ring light symmetrically with the first light emitting portion.

本發明之功效在於:透過將該環形燈分割成該第二發光部和該第一發光部,以及閃頻方式的發光,再做兩次的拍攝,就能夠確切的檢測具有弧形邊緣的弧面待測物是否具有瑕疵,故確實能達成本發明之目的。The effect of the invention is that the arc having the curved edge can be accurately detected by dividing the ring lamp into the second light-emitting portion and the first light-emitting portion, and the flashing light, and performing two more shots. Whether or not the object to be tested has flaws can indeed achieve the object of the present invention.

1‧‧‧攝影機1‧‧‧ camera

11‧‧‧電荷耦合裝置11‧‧‧Charge-coupled device

12‧‧‧透鏡12‧‧‧ lens

2‧‧‧環形燈2‧‧‧ ring lights

21‧‧‧第二發光部21‧‧‧Second light department

22‧‧‧第一發光部22‧‧‧ first light department

3‧‧‧控制單元3‧‧‧Control unit

4‧‧‧弧面待測物4‧‧‧Arc surface test object

41‧‧‧弧形邊緣41‧‧‧ curved edges

51‧‧‧第二影像51‧‧‧Second image

511‧‧‧過曝亮帶511‧‧‧Over exposed light strip

52‧‧‧第一影像52‧‧‧ first image

521‧‧‧過曝亮帶521‧‧‧Over exposed light strip

61‧‧‧攝影機61‧‧‧ camera

62‧‧‧環形燈62‧‧‧ ring lights

63‧‧‧待測物63‧‧‧Test objects

631‧‧‧弧形邊緣631‧‧‧Arc edge

64‧‧‧影像64‧‧‧Image

641‧‧‧過曝亮帶641‧‧‧Over exposed light strip

本發明之其他的特徵及功效,將於參照圖式的較佳實施例詳細說明中清楚地呈現,其中:圖1是一示意圖,說明先前技術;圖2是先前技術的局部放大示意圖;圖3是一示意圖,說明該先前技術拍攝的一影像;圖4是一示意圖,說明本發明光學檢測設備的一較佳實施例;圖5是一仰視圖,說明該較佳實施例的一弧面待測物與一環形燈的相對位置關係; 圖6是一示意圖,說明該較佳實施例拍攝的一第一影像;圖7是本發明光學檢測方法的流程示意圖;圖8是一示意圖,說明該較佳實施例;及圖9是一示意圖,說明該較佳實施例拍攝的一第二影像。Other features and advantages of the present invention will be apparent from the detailed description of the preferred embodiments illustrated in the accompanying drawings in which: FIG. 1 is a schematic diagram illustrating the prior art; FIG. 2 is a partially enlarged schematic view of the prior art; Is a schematic view showing an image taken by the prior art; FIG. 4 is a schematic view showing a preferred embodiment of the optical detecting device of the present invention; and FIG. 5 is a bottom view showing a curved surface of the preferred embodiment The relative positional relationship between the object and a ring lamp; 6 is a schematic view showing a first image taken by the preferred embodiment; FIG. 7 is a schematic flow chart of the optical detecting method of the present invention; FIG. 8 is a schematic view showing the preferred embodiment; and FIG. A second image taken by the preferred embodiment is illustrated.

在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖4與圖5,本發明光學檢測設備之一較佳實施例,係用以檢測一弧面待測物4,並包含:一攝影機1、一環形燈2與一控制單元3。該攝影機1間隔地面向一弧面待測物4。該環形燈2位於該攝影機1與該弧面待測物4間,且其中心位在該攝影機1與該弧面待測物4的連線上,該環形燈2分割成不同時發光的一第二發光部21與一第一發光部22,且具體來說,該環形燈2具有一燈座23及數個設置於該燈座23上的LED燈,該等LED燈面朝該弧面待測物4,且其中一半數量的LED燈24屬於該第二發光部21,另一半數量的LED燈24屬於該第一發光部22,換句話說,該等LED燈24會分成兩部分輪流發光。該控制單元3用以控制該第二發光部21與該第一發光部22輪流發光。惟前所述之環形燈2態樣僅為舉例,本發明並非以此為限,詳細來說,該攝影機1具有一感光的面陣電荷耦合裝置11(Area CCD),以及一設於該環形燈2與該電荷耦合裝置 11間的透鏡12。該弧面待測物4具有二面向該攝影機1的弧形邊緣41。該環形燈2的橫截面能夠為正圓形、正方形等等,但以正圓形效果最佳。該第二發光部21和該第一發光部22對稱地自該環形燈2分割,且該弧面待測物4位於該環形燈2的中央,該二弧形邊緣41分別鄰近該第二發光部21和該第一發光部22。Referring to FIG. 4 and FIG. 5, a preferred embodiment of the optical detecting device of the present invention is for detecting an arc-shaped object to be tested 4, and comprises: a camera 1, a ring lamp 2 and a control unit 3. The camera 1 faces the arc-shaped object to be tested 4 at intervals. The ring lamp 2 is located between the camera 1 and the arc-shaped object to be tested 4, and its center is located on the line connecting the camera 1 and the arc-shaped object to be tested 4. The ring lamp 2 is divided into ones that are not illuminated at the same time. The second light-emitting portion 21 and a first light-emitting portion 22, and specifically, the ring-shaped lamp 2 has a lamp holder 23 and a plurality of LED lamps disposed on the lamp holder 23, and the LED lamps face the curved surface The object to be tested 4, and half of the number of LED lamps 24 belong to the second light-emitting portion 21, and the other half of the number of LED lamps 24 belong to the first light-emitting portion 22, in other words, the LED lamps 24 are divided into two parts. Glowing. The control unit 3 is configured to control the second light emitting portion 21 and the first light emitting portion 22 to alternately emit light. The first embodiment of the ring light 2 is only an example, and the present invention is not limited thereto. In detail, the camera 1 has a photosensitive area array charge coupled device 11 (Area CCD), and a ring is disposed on the ring. Lamp 2 and the charge coupled device 11 lenses 12 . The arc-shaped object to be tested 4 has two curved edges 41 facing the camera 1. The cross-section of the ring lamp 2 can be a perfect circle, a square or the like, but is optimal in a perfect circular shape. The second light emitting portion 21 and the first light emitting portion 22 are symmetrically divided from the ring light 2, and the curved surface object to be tested 4 is located at the center of the ring light 2, and the two curved edges 41 are respectively adjacent to the second light emitting portion The portion 21 and the first light emitting portion 22.

參閱圖7,接下來說明該較佳實施例的光學檢測方法,首先步驟S1-將該環形燈2的該第一發光部22朝該弧面待測物4發光。如圖4所示,由於該環形燈2的該第一發光部22鄰近該弧面待測物4的其中半側,因而只有在該弧面待測物4鄰近該第一發光部22的弧形邊緣41會產生正反射,而另一側的弧形邊緣41則不會有此現象產生。Referring to Fig. 7, the optical detecting method of the preferred embodiment will be described next. First, in step S1, the first light emitting portion 22 of the ring lamp 2 is illuminated toward the arc surface to be tested 4. As shown in FIG. 4, since the first light-emitting portion 22 of the ring-shaped lamp 2 is adjacent to the half-side of the arc-shaped object 4, only the arc of the object to be tested 4 is adjacent to the arc of the first portion The shaped edge 41 produces a regular reflection, while the curved edge 41 on the other side does not.

步驟S2-利用該攝影機1擷取自該弧面待測物4漫射的光線形成一影像5並進行檢測。如圖6所示,自該第一發光部22發光後產生的一第一影像52只具有一過曝亮帶521,因而在對該第一影像52進行檢測時,將避開具有該過曝亮帶521的部分。Step S2: The camera 1 captures the light diffused from the curved surface object 4 to form an image 5 and performs detection. As shown in FIG. 6, a first image 52 generated after the first light-emitting portion 22 emits light has only an over-exposure light strip 521, so that when the first image 52 is detected, the over-exposure will be avoided. The part of the bright band 521.

步驟S3-將該環形燈2的該第二發光部21朝該弧面待測物4發光。如圖8所示,由於該環形燈2的該第二發光部21鄰近該弧面待測物4的另一半側,因而只有在該弧面待測物4鄰近該第二發光部21的弧形邊緣41會產生正反射。Step S3 - the second light-emitting portion 21 of the ring-shaped lamp 2 is illuminated toward the arc-shaped object to be tested 4. As shown in FIG. 8, since the second light-emitting portion 21 of the ring-shaped lamp 2 is adjacent to the other half of the arc-shaped object 4, only the arc of the object-to-be-measured object 4 adjacent to the second light-emitting portion 21 is adjacent. The shaped edge 41 produces a regular reflection.

步驟S4-利用該攝影機1擷取自該弧面待測物4漫射的光線形成一第二影像51並進行檢測。如圖9所示 ,自該第二發光部21發光後產生的該第二影像51只具有一過曝亮帶511,因而在對該第二影像51進行檢測時,將避開具有該過曝亮帶511的部分。Step S4: The camera 1 captures the light diffused from the curved surface object 4 to form a second image 51 and performs detection. As shown in Figure 9. The second image 51 generated after the second light-emitting portion 21 emits light has only an over-exposure bright band 511. Therefore, when the second image 51 is detected, the portion having the over-exposed bright band 511 will be avoided. .

步驟S5-將該第一影像52和該第二影像51對位比較找出該弧面待測物4是否有瑕疵。將該第二發光部21和該第一發光部22發光所分別產生的該第一影像52和該第二影像51重疊,並避開該過曝亮帶521和該過曝亮帶511,則可以完整的確認該弧面待測物4是否有瑕疵。Step S5 - comparing the first image 52 with the second image 51 to find out whether the arc surface test object 4 has flaws. The first image 52 and the second image 51 respectively generated by the second light emitting portion 21 and the first light emitting portion 22 are overlapped, and the overexposed bright band 521 and the overexposed bright band 511 are avoided. It can be completely confirmed whether the arc surface test object 4 has flaws.

綜上所述,透過將該環形燈2分割成該第二發光部21和該第一發光部22,以及閃頻方式的發光,再分別做兩次的拍攝動作,就能夠確切的檢測具有弧形邊緣41的弧面待測物4是否具有瑕疵,故確實能達成本發明之目的。As described above, by dividing the ring lamp 2 into the second light-emitting portion 21 and the first light-emitting portion 22, and the flashing light, and performing two separate shooting operations, it is possible to accurately detect the arc. Whether or not the arc-shaped object 4 of the shaped edge 41 has flaws can indeed achieve the object of the present invention.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.

1‧‧‧攝影機1‧‧‧ camera

11‧‧‧電荷耦合裝置11‧‧‧Charge-coupled device

12‧‧‧透鏡12‧‧‧ lens

2‧‧‧環形燈2‧‧‧ ring lights

21‧‧‧第二發光部21‧‧‧Second light department

22‧‧‧第一發光部22‧‧‧ first light department

3‧‧‧控制單元3‧‧‧Control unit

4‧‧‧弧面待測物4‧‧‧Arc surface test object

41‧‧‧弧形邊緣41‧‧‧ curved edges

Claims (5)

一種光學檢測設備,係用以檢測一弧面待測物,包含:一攝影機,間隔地面向該弧面待測物;以及一環形燈,位於該攝影機與該弧面待測物間,且其中心位在該攝影機與該弧面待測物的連線上,該環形燈分割成不同時發光的一第二發光部與一第一發光部,該第二發光部和該第一發光部會分別朝該弧面待測物發光,且其光線通過在該弧面待測物的表面漫射至該攝影機分別形成一第一影像與一第二影像,其中,該第二發光部和該第一發光部對稱地自該環形燈分割,使該第一發光部與該第二發光部之橫截面分別呈一半圓形。 An optical detecting device for detecting a curved surface object to be tested, comprising: a camera facing the arc surface to be tested at intervals; and a ring lamp located between the camera and the curved surface object to be tested, and The central position is on a line connecting the camera and the arc-shaped object to be tested, and the ring-shaped lamp is divided into a second light-emitting portion and a first light-emitting portion that emit light at different times, and the second light-emitting portion and the first light-emitting portion Illuminating the object to be detected on the arc surface, respectively, and the light is diffused to the camera to form a first image and a second image respectively on the surface of the object to be tested, wherein the second light emitting portion and the second light A light emitting portion is symmetrically divided from the ring light, so that the cross sections of the first light emitting portion and the second light emitting portion are respectively semicircular. 如請求項1所述光學檢測設備,其中,該攝影機具有一感光的電荷耦合裝置,以及一設於該環形燈與該電荷耦合裝置間的透鏡。 The optical detecting device of claim 1, wherein the camera has a photosensitive charge coupling device and a lens disposed between the ring lamp and the charge coupled device. 如請求項1所述光學檢測設備,其中,該環形燈的橫截面為正圓形。 The optical detecting device of claim 1, wherein the annular lamp has a circular cross section. 如請求項3所述光學檢測設備,還包含一控制單元,該控制單元用以控制該第二發光部與該第一發光部輪流發光。 The optical detecting device of claim 3, further comprising a control unit, configured to control the second light emitting portion and the first light emitting portion to emit light in turn. 一種光學檢測方法,包含以下步驟:將一環形燈的一第一發光部朝一弧面待測物發光;利用一攝影機擷取自該弧面待測物漫射的光線形成一第一影像並進行檢測; 將該環形燈的一第二發光部朝該弧面待測物發光;利用該攝影機擷取自該弧面待測物漫射的光線形成一第二影像並進行檢測;以及將該第一影像與該第二影像對位比較找出該弧面待測物是否有瑕疵,其中,該第二發光部與該第一發光部對稱地自該環形燈分割。An optical detecting method comprising the steps of: illuminating a first illuminating portion of a ring lamp toward an arc-shaped object to be tested; and using a camera to extract a light diffused from the arc-shaped object to be tested to form a first image and performing Detection Lighting a second light-emitting portion of the ring-shaped lamp toward the arc-shaped object to be tested; using the camera to extract a light diffused from the arc-shaped object to be tested to form a second image and detecting; and the first image Comparing with the second image alignment to find out whether the arc surface object has flaws, wherein the second light emitting portion is divided from the ring light symmetrically with the first light emitting portion.
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