TWI465725B - Bistable constant force system with protection mechanism - Google Patents

Bistable constant force system with protection mechanism Download PDF

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Publication number
TWI465725B
TWI465725B TW099132586A TW99132586A TWI465725B TW I465725 B TWI465725 B TW I465725B TW 099132586 A TW099132586 A TW 099132586A TW 99132586 A TW99132586 A TW 99132586A TW I465725 B TWI465725 B TW I465725B
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force
flexible
constant
bistable
protection mechanism
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TW099132586A
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TW201213811A (en
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Univ Nat Chunghsing
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具有保護機制的雙穩態恆力系統Bi-stable constant force system with protection mechanism

本發明是有關於一種恆力系統,特別是指一種具有保護機制的雙穩態恆力系統。The invention relates to a constant force system, in particular to a bistable constant force system with a protection mechanism.

恆力機械(constant force mechanism),可以維持相互接觸的二個物件,以穩定的作用力接觸,藉此,避免物件損傷外,及提高動作或加工精密度,而廣泛應用於各類機具,如探測系統、刮刀、機械手臂、印刷機、微機電系統...等。The constant force mechanism can maintain two objects in contact with each other and contact with a stable force, thereby avoiding damage to objects and improving the precision of movement or processing, and is widely used in various types of machines, such as Detection systems, scrapers, robotic arms, printing presses, MEMS, etc.

參閱圖1所示,以結合一探針11的一恆力系統(compliant constant-force compression mechanisms)12為例,主要包含有樞設在一定點的二擺臂121,及連結該等擺臂121與該探針11的二撓性元件122。當該探針11與一物件2的表面21接觸,且依循該表面21移動時,該探針11會隨該物件2表面的高低起伏承受一作用力,使該探針11在該等撓性元件122彈性變形的過程中,維持一恆力作用於該物件2。As shown in FIG. 1 , a compliant constant-force compression mechanism 12 is used as an example, and mainly includes two swing arms 121 pivoted at a certain point, and connecting the swing arms 121 Two flexible elements 122 with the probe 11. When the probe 11 is in contact with the surface 21 of an object 2 and moves along the surface 21, the probe 11 receives a force with the height of the surface of the object 2, so that the probe 11 is at the flexibility. During the elastic deformation of the element 122, a constant force is applied to the object 2.

參閱圖1、圖2,由公式N(力)=K(彈性系統)×S(應變量,相當於該探針11的位移量),可以得知,前述所謂的恆力是指該探針11在位移量不變的情形下,可以輸出恆力,惟,只要位移量改變,輸出的力就會跟著改變,因此,在該等撓性元件122的應變量具有極限的情形下,當該物件2的表面21起伏過大,或留存有粒徑較大的異物或雜質,而使該等撓性元件122的應變量到達極限點A時,該等撓性元件122會因為無法再變形而導致應變能愈來愈大,此時,仍然維持與該物件2接觸的探針11,也會因為輸出的力愈來愈大,有毀損甚或是影響整個系統的缺失,嚴重影響精度與使用壽命,而不具有實用性。Referring to Fig. 1 and Fig. 2, by the formula N (force) = K (elastic system) × S (strain variable, corresponding to the displacement amount of the probe 11), it can be known that the aforementioned constant force refers to the probe. 11 In the case where the displacement amount is constant, a constant force can be output, but as long as the displacement amount changes, the output force will change accordingly, and therefore, in the case where the strain amount of the flexible members 122 has a limit, The surface 21 of the object 2 is excessively undulated, or foreign matter or impurities having a large particle size are retained, and when the strain amount of the flexible member 122 reaches the limit point A, the flexible member 122 may be deformed due to no deformation. The strain energy is getting bigger and bigger. At this time, the probe 11 that is still in contact with the object 2 is maintained, and the output force is getting larger and larger, which may damage the entire system, and seriously affect the accuracy and service life. Not practical.

因此,本發明之目的,即在提供一種能夠維持恆力輸出,進而提升使用安全性與壽命的具有保護機制的雙穩態恆力系統。Accordingly, it is an object of the present invention to provide a bistable constant force system having a protection mechanism capable of maintaining a constant force output and thereby improving safety and life.

於是,本發明的具有保護機制的雙穩態恆力系統,包含一作動元件,及一撓性元件組。該作動元件用於傳遞一作用力。該撓性元件組具有作用於該作動元件的至少一第一撓性元件,及作用於該第一撓性元件的至少一第二撓性元件,該第一、第二撓性元件用於承受前述作用力產生變形,使該作動元件在一彈動範圍內彈動,及以前述作用力的一臨界值,輸出為常數的一恆力。Thus, the bistable constant force system of the present invention having a protection mechanism includes an actuating element and a flexible element set. The actuating element is used to transmit a force. The flexible element set has at least one first flexible element that acts on the actuating element, and at least one second flexible element that acts on the first flexible element, the first and second flexible elements are adapted to withstand The force is deformed such that the actuating element springs in a range of bounce and outputs a constant force as a constant at a critical value of the aforementioned force.

本發明的功效是能夠在作用力未超過臨界值時,不受前述彈動範圍的影響維持恆力輸出,且能夠在作用力超過臨界值時,啟動保護機制,提升使用安全性與壽命。The function of the invention is that when the force does not exceed the critical value, the constant force output can be maintained without being affected by the aforementioned bounce range, and when the force exceeds the critical value, the protection mechanism can be activated to improve the safety and life of use.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之一個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments.

參閱圖3,本發明具有保護機制的雙穩態恆力系統的一較佳實施例包含一作動元件3、一載體4、一對支撐件5、,及一撓性元件組6。Referring to Figure 3, a preferred embodiment of the bistable constant force system of the present invention having a protective mechanism includes an actuating element 3, a carrier 4, a pair of supports 5, and a flexible element set 6.

該作動元件3用於傳遞一作用力。The actuating element 3 is used to transmit a force.

該載體4用於載置該作動元件3。This carrier 4 is used to mount the actuating element 3.

該對支撐件5併列在該載體4二側,且固定在定點。The pair of supports 5 are juxtaposed on both sides of the carrier 4 and are fixed at fixed points.

該撓性元件組6具有二第一撓性元件61及二第二撓性元件62。該等第一撓性元件61懸置在該載體4內,並分別具有固定在該載體4的二固結端611,及與該作動元件3連結的一撓變部612。該等第二撓性元件62分別具有固定在該對支撐件5的二固定端621,及與該載體4連結的一撓動部622。參閱圖3,及圖7、圖8,當該作動元件3接觸一物件(圖未示)並承受一作用力Fa ,且位移量停留在原點a而為0時,該等第一撓性元件61與該等第二撓性元件62沒有任何變形,所產生的應變量及應變能同樣為0,該作動元件3輸出的力為0。The flexible element group 6 has two first flexible elements 61 and two second flexible elements 62. The first flexible elements 61 are suspended in the carrier 4 and have a two-consolidated end 611 fixed to the carrier 4 and a flexure 612 coupled to the actuating element 3. The second flexible members 62 respectively have two fixed ends 621 fixed to the pair of supports 5 and a bending portion 622 coupled to the carrier 4. Referring to FIG. 3, and FIG. 7 and FIG. 8, when the actuating member 3 contacts an object (not shown) and receives a force F a , and the displacement amount stays at the origin a and is 0, the first flexibility The element 61 and the second flexible element 62 are not deformed, and the strain and strain energy generated are also zero, and the force output by the actuating element 3 is zero.

參閱圖4,及圖7、圖8,該當作動元件3接觸該物件並承受大於該作用力Fa 的一作用力Fc ,而由原點a位移至點c時,該等第一撓性元件61與該等第二撓性元件62會分別產生彈性變形,此時,該等第一撓性元件61的撓動幅度明顯大於該等第二撓性元件62,且該等第一撓性元件61與該等第二撓性元件62的總應變能會著隨總應變量以一斜率上升,而該作動元件3會隨著位移量加大,輸出逐漸趨於穩定的一恆力。Referring to FIG. 4, and FIG. 7, FIG. 8, as the movable member 3 contacts the object and subjected to the force F a is greater than a force F c, while when the former is displaced to the point a point C, the plurality of first flexible The element 61 and the second flexible element 62 are respectively elastically deformed, and at this time, the first flexible element 61 has a significantly larger deflection amplitude than the second flexible element 62, and the first flexibility The total strain energy of the element 61 and the second flexible element 62 will rise with a slope of the total strain, and the actuating element 3 will gradually stabilize with a constant force as the displacement increases.

參閱圖5,及圖7、圖8,該當作動元件3接觸該物件並承受大於該作用力Fc 的一作用力Fd ,而持續位移至點d時,該等第一撓性元件61與該等第二撓性元件62的總應變能已經趨近於極限,此時,該作動元件3的位移量仍然持續加大,且輸出的恆力再次提升,藉此,作用力Fd 可以視為是一臨界值,而原點a至點c可以視為該作動元件3的彈動範圍,而在點b位移至點c間的作用力可以視為輸出約為常數的恆力。Referring to FIG. 5, and FIG. 7 and FIG. 8, the first flexible element 61 and the actuating element 3 are in contact with the object and are subjected to a force F d greater than the force F c and continuously displaced to the point d. The total strain energy of the second flexible member 62 has approached the limit. At this time, the displacement of the actuating member 3 continues to increase, and the constant force of the output is increased again, whereby the force F d can be regarded as To be a critical value, the origin a to point c can be regarded as the bounce range of the actuating element 3, and the force displaced between the point b and the point c can be regarded as a constant force whose output is approximately constant.

參閱圖6,及圖7、圖8,當該作動元件3承受大於該作用力Fd 的一作用力Fe 時,該第一撓性元件61會產生無法復原的變形,使該作動元件3跳動且穩定於脫離前述彈動範圍的一靜態位置即點e,此時,該等第一撓性元件61的應變能會迅速歸0,而該等第二持性元件62的應變態則穩定於一常數。藉此,該等第一撓性元件61與該等第二撓性元件62的總應變能會維持於該常數。Referring to FIG. 6 , FIG. 7 and FIG. 8 , when the actuating element 3 receives a force F e greater than the force F d , the first flexible element 61 generates an irreversible deformation, and the actuating element 3 is caused. Jumping and stabilizing at a static position, i.e., point e, from the aforementioned bounce range. At this time, the strain energy of the first flexible members 61 is quickly returned to zero, and the strain states of the second retaining members 62 are stabilized. On a constant. Thereby, the total strain energy of the first flexible element 61 and the second flexible elements 62 is maintained at the constant.

在本較佳實施例中,當該作動元件3穩定於該靜態位置即點e時,該作動元件3會脫離該物件,因此,輸出的力會為0。In the preferred embodiment, when the actuating element 3 is stabilized at the static position, i.e., point e, the actuating element 3 will disengage from the object and, therefore, the output force will be zero.

據上所述可知,本發明之具有保護機制的雙穩態恆力系統具有下列優點及功效:本發明是在該作動元件3承受大於臨界值的一作用力時,自動啟動保護機制,使該作動元件3維持一恆力輸出,進而能避免機構毀損,及能提升使用安全性與壽命。。According to the above description, the bistable constant force system with the protection mechanism of the present invention has the following advantages and effects: the present invention automatically activates the protection mechanism when the actuation element 3 is subjected to a force greater than a critical value. The actuating element 3 maintains a constant force output, thereby avoiding damage to the mechanism and improving safety and life. .

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

3...作動元件3. . . Actuating element

4...載體4. . . Carrier

5...支撐件5. . . supporting item

6...撓性元件組6. . . Flexible component group

61...第一撓性元件61. . . First flexible element

611...固定端611. . . Fixed end

612...撓變部612. . . Flexure

62...第二撓性元件62. . . Second flexible element

621...固結端621. . . Consolidation end

622...撓動部622. . . Twisting department

Fa ~Fe ...作用力F a ~F e . . . Force

圖1是一示意圖,說明一般的恆力系統;Figure 1 is a schematic view showing a general constant force system;

圖2是一曲線圖,說明前述恆力系統中應變能與應變量的關係;2 is a graph illustrating the relationship between the strain energy and the strain amount in the aforementioned constant force system;

圖3是一正視圖,說明本發明一具有保護機制的雙穩態恆力系統的一較佳實施例;Figure 3 is a front elevational view showing a preferred embodiment of a bistable constant force system having a protection mechanism of the present invention;

圖4是該較佳實施例中一作動元件位於點c的一正視圖;Figure 4 is a front elevational view of an actuating member at point c in the preferred embodiment;

圖5是該較佳實施例中該作動元件位於點d的一正視圖;Figure 5 is a front elevational view of the actuating member at point d in the preferred embodiment;

圖6是該較佳實施例中該作動元件位於點e的一正視圖;Figure 6 is a front elevational view of the actuating member at point e in the preferred embodiment;

圖7是一曲線圖,說明該較佳實施例中該作動元件輸出的力與位移量的關係;及Figure 7 is a graph showing the relationship between the force output and the displacement amount of the actuating member in the preferred embodiment; and

圖8是一曲線圖,說明該較佳實施例中一撓性元件組應變能與應變量的關係。Figure 8 is a graph showing the relationship between strain energy and strain amount of a flexible component group in the preferred embodiment.

3...作動元件3. . . Actuating element

4...載體4. . . Carrier

5...支撐件5. . . supporting item

6...撓性元件組6. . . Flexible component group

61...第一撓性元件61. . . First flexible element

611...固定端611. . . Fixed end

612...撓變部612. . . Flexure

62...第二撓性元件62. . . Second flexible element

621...固結端621. . . Consolidation end

622...撓動部622. . . Twisting department

Fa ...作用力F a . . . Force

Claims (4)

一種具有保護機制的雙穩態恆力系統,包含:一作動元件,用於傳遞一作用力;一載體,載置該作動元件;至少一支撐件,固定在一定點;及一撓性元件組,具有與該作動件元件連結且懸置在該載體內而作用於該作動元件的至少一第一撓性元件,及作用於該第一撓性元件的至少一第二撓性元件,該第二撓性元件具有固定在該支撐件的二固定端,及形成在該等固定端間且與該載體連結的一撓動部,該第一、第二撓性元件用於承受前述作用力產生變形,使該作動元件在一彈動範圍內彈動,及以前述作用力的一臨界值,輸出為常數的一恆力。 A bistable constant force system having a protection mechanism, comprising: an actuating element for transmitting a force; a carrier for mounting the actuating element; at least one support member fixed at a certain point; and a flexible element group Having at least one first flexible element coupled to the actuator element and suspended in the carrier to act on the actuating element, and at least one second flexible element acting on the first flexible element, the The second flexible member has two fixed ends fixed to the support member, and a flexible portion formed between the fixed ends and coupled to the carrier, the first and second flexible members for receiving the aforementioned force generation The deformation causes the actuating element to spring in a range of bounce, and outputs a constant force as a constant at a critical value of the aforementioned force. 依據申請專利範圍第1項所述之具有保護機制的雙穩態恆力系統,其中,該第一撓性元件具有固定在該載體的二固結端,及形成在該等固結端間且與該作動元件連結的一撓變部。 A bistable constant force system having a protection mechanism according to claim 1, wherein the first flexible element has a second consolidation end fixed to the carrier, and is formed between the consolidation ends a flexure coupled to the actuating element. 依據申請專利範圍第1項所述之具有保護機制的雙穩態恆力系統,其中,該第一撓性元件受前述作用力由靜態的一原點在該彈動範圍內彈動。 A bistable constant-force system having a protection mechanism according to claim 1, wherein the first flexible member is bounced within the bounce range by a static origin from the static force. 依據申請專利範圍第3項所述之具有保護機制的雙穩態恆力系統,其中,該第一撓性元件承受大於等於前述臨界值的作用力,會產生無法復原的變形,使該作動元件穩定於脫離前述彈動範圍的一靜態位置。 A bistable constant force system having a protection mechanism according to claim 3, wherein the first flexible member is subjected to a force greater than or equal to the aforementioned critical value, and an unrecoverable deformation is generated, so that the actuating member Stabilized in a static position away from the aforementioned bounce range.
TW099132586A 2010-09-27 2010-09-27 Bistable constant force system with protection mechanism TWI465725B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI585594B (en) * 2016-08-22 2017-06-01 The flexible element of the steady state system

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5974662A (en) * 1993-11-16 1999-11-02 Formfactor, Inc. Method of planarizing tips of probe elements of a probe card assembly
TW578346B (en) * 2000-12-22 2004-03-01 Formfactor Inc Composite microelectronic spring structure and method for making same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5974662A (en) * 1993-11-16 1999-11-02 Formfactor, Inc. Method of planarizing tips of probe elements of a probe card assembly
TW578346B (en) * 2000-12-22 2004-03-01 Formfactor Inc Composite microelectronic spring structure and method for making same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI585594B (en) * 2016-08-22 2017-06-01 The flexible element of the steady state system

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