TWI462189B - Thin film transistor substrate and method of making the same, and display including the thin film transistor substrate - Google Patents

Thin film transistor substrate and method of making the same, and display including the thin film transistor substrate Download PDF

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TWI462189B
TWI462189B TW101108635A TW101108635A TWI462189B TW I462189 B TWI462189 B TW I462189B TW 101108635 A TW101108635 A TW 101108635A TW 101108635 A TW101108635 A TW 101108635A TW I462189 B TWI462189 B TW I462189B
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layer
thin film
film transistor
transistor substrate
substrate
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TW101108635A
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TW201338050A (en
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Chin Lung Ti
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Innocom Tech Shenzhen Co Ltd
Innolux Corp
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Description

薄膜電晶體基板及其製作方法,及具有薄膜電晶體基板的顯示器Thin film transistor substrate and manufacturing method thereof, and display having thin film transistor substrate

本發明是有關於一種薄膜電晶體基板及其製作方法,特別是指一種具有短通道之薄膜電晶體基板及其製作方法,及一種具有短通道之薄膜電晶體基板的顯示器。The present invention relates to a thin film transistor substrate and a method of fabricating the same, and more particularly to a thin film transistor substrate having a short channel and a method of fabricating the same, and a display of a thin film transistor substrate having a short channel.

參閱圖1,為目前常見的液晶顯示器,主要包括一背光模組11,及一位於背光模組11上的液晶顯示面板12。Referring to FIG. 1 , a conventional liquid crystal display mainly includes a backlight module 11 and a liquid crystal display panel 12 on the backlight module 11 .

詳細地說,該背光模組11位於液晶顯示面板12的背面,並朝向液晶顯示面板12發光。液晶顯示面板12具有一薄膜電晶體基板13、一彩色濾光片基板14、介於上述兩基板12、13之間的一液晶層15、二配向層16及二偏光板17。該薄膜電晶體基板13包括一基板層131、複數薄膜電晶體132、複數電路走線(未繪示)、複數儲存電容151,及一畫素電極層152。該彩色濾光片基板14包括一基板層141、複數黑色矩陣142、複數彩色濾光片143(包括紅、綠、藍三種顏色)及一透明的共用電極層144。當液晶層15受驅動電壓而改變其狀態,影響穿透光之延遲量,光經由偏光板17後會呈現灰階顯示效果。In detail, the backlight module 11 is located on the back surface of the liquid crystal display panel 12 and emits light toward the liquid crystal display panel 12. The liquid crystal display panel 12 has a thin film transistor substrate 13 , a color filter substrate 14 , a liquid crystal layer 15 , a second alignment layer 16 , and two polarizing plates 17 interposed between the two substrates 12 and 13 . The thin film transistor substrate 13 includes a substrate layer 131, a plurality of thin film transistors 132, a plurality of circuit traces (not shown), a plurality of storage capacitors 151, and a pixel electrode layer 152. The color filter substrate 14 includes a substrate layer 141, a plurality of black matrixes 142, a plurality of color filters 143 (including three colors of red, green, and blue) and a transparent common electrode layer 144. When the liquid crystal layer 15 is changed in its state by the driving voltage, affecting the amount of delay of the transmitted light, the light will exhibit a gray scale display effect after passing through the polarizing plate 17.

配合參閱圖2,其中,該薄膜電晶體基板13之底閘極式薄膜電晶體132包括一閘極133、一閘極絕緣層134、一半導體層135、一歐姆接觸層136、一源極137、一汲極138及一保護層139。該圖案化之閘極133形成於基板層131上,該閘極絕緣層134覆蓋該基板層131及該閘極133。圖案化之該半導體層135相對該閘極133而形成於閘極絕緣層134上,接著於其上方形成圖案化之歐姆接觸層136,該歐姆接觸層136之兩邊界定義下方半導體層135之一通道,此通道長度與薄膜電晶體之導電特性相關,一般而言,通道長度短則導電特性佳。接著將圖案化之源極137及汲極138分別覆蓋該半導體層135兩側,再覆蓋具有一接觸孔140之保護層139。Referring to FIG. 2, the bottom gate thin film transistor 132 of the thin film transistor substrate 13 includes a gate 133, a gate insulating layer 134, a semiconductor layer 135, an ohmic contact layer 136, and a source 137. , a drain 138 and a protective layer 139. The patterned gate 133 is formed on the substrate layer 131, and the gate insulating layer 134 covers the substrate layer 131 and the gate 133. The patterned semiconductor layer 135 is formed on the gate insulating layer 134 with respect to the gate 133, and then a patterned ohmic contact layer 136 is formed thereon. The two boundaries of the ohmic contact layer 136 define one of the lower semiconductor layers 135. The channel, the length of which is related to the conductive properties of the thin film transistor. Generally, the short length of the channel gives good conductivity. The patterned source 137 and the drain 138 are respectively covered on both sides of the semiconductor layer 135, and then covered with a protective layer 139 having a contact hole 140.

目前此類底閘極式薄膜電晶體132之通道長度受限於黃光及蝕刻製程的限制,約為數個微米(um),難以繼續微縮,所以無法對應高頻驅動之產品。如何縮短通道長度關係著產品技術之提升,亦可有效降低成本。At present, the channel length of such a bottom gate thin film transistor 132 is limited by the limitation of yellow light and etching process, and is about several micrometers (um), which is difficult to continue to shrink, so it cannot correspond to a high frequency driven product. How to shorten the channel length is related to the improvement of product technology, and can also effectively reduce costs.

因此,本發明之目的在提供一種具有短通道之薄膜電晶體基板。本發明之另一目的,在提供一種具有短通道之薄膜電晶體基板的製作方法。本發明之另一目的,在提供一種具有短通道之薄膜電晶體基板的顯示器。Accordingly, it is an object of the present invention to provide a thin film transistor substrate having a short channel. Another object of the present invention is to provide a method of fabricating a thin film transistor substrate having short vias. Another object of the present invention is to provide a display having a thin channel plasma substrate.

本發明薄膜電晶體基板,包含一基板層、一位於該基板層上之閘極、一位於該閘極上之閘極絕緣層、一位於該閘極絕緣層上之一半導體層,及一電極層,該半導體層位於該閘極絕緣層上,包括一第一平坦部、一第二平坦部,及一連接該第一平坦部與該第二平坦部的斜坡部。該電極層包括一汲極及一源極,該汲極位於該第一平坦部上,該源極位於該第二平坦部之上。The thin film transistor substrate of the present invention comprises a substrate layer, a gate on the substrate layer, a gate insulating layer on the gate, a semiconductor layer on the gate insulating layer, and an electrode layer The semiconductor layer is disposed on the gate insulating layer and includes a first flat portion, a second flat portion, and a slope portion connecting the first flat portion and the second flat portion. The electrode layer includes a drain and a source, the drain is located on the first flat portion, and the source is located above the second flat portion.

另外,本發明薄膜電晶體基板的製作方法包括一步驟(a)、一步驟(b)、一步驟(c),及一步驟(d)。In addition, the method for fabricating the thin film transistor substrate of the present invention comprises a step (a), a step (b), a step (c), and a step (d).

該步驟(a)於一基板層上形成一閘極。In the step (a), a gate is formed on a substrate layer.

該步驟(b)於該閘極及該基板層上依序形成一閘極絕緣層、一半導體層及一電極準備層,其中該半導體層具有一第一平坦部、一第二平坦部,及一連接該第一平坦部與該第二平坦部的斜坡部。The step (b) sequentially forming a gate insulating layer, a semiconductor layer and an electrode preparation layer on the gate and the substrate layer, wherein the semiconductor layer has a first flat portion and a second flat portion, and A slope connecting the first flat portion and the second flat portion.

該步驟(c)於該電極準備層上形成一圖案化的光阻層,該光阻層包括一第一光阻層、一第二光阻層及一第三光阻層,其中該第二光阻層相對該斜坡部設置,且該第二光阻層厚度小於該第一光阻層厚度及該第三光阻層厚度,再將該第二光阻層移除。In the step (c), a patterned photoresist layer is formed on the electrode preparation layer, the photoresist layer includes a first photoresist layer, a second photoresist layer and a third photoresist layer, wherein the second layer The photoresist layer is disposed opposite to the slope portion, and the thickness of the second photoresist layer is less than the thickness of the first photoresist layer and the thickness of the third photoresist layer, and the second photoresist layer is removed.

該步驟(d)移除相對該第二光阻層之該電極準備層,直到裸露該半導體層。This step (d) removes the electrode preparation layer from the second photoresist layer until the semiconductor layer is exposed.

該步驟(e)移除該第一光阻層及該第三光阻層。The step (e) removes the first photoresist layer and the third photoresist layer.

再者,本發明具有薄膜電晶體基板的顯示器,包含一電路單元、一薄膜電晶體基板,及一顯示單元。Furthermore, the display of the present invention has a thin film transistor substrate, comprising a circuit unit, a thin film transistor substrate, and a display unit.

該薄膜電晶體基板與該電路單元電性連接以驅動,該薄膜電晶體基板包括一基板層、位於該基板層上之一閘極、位於該閘極上之一閘極絕緣層、位於該閘極絕緣層上之一半導體層,及一位於該半導體層上之一電極層,其中該半導體層包括一第一平坦部、一第二平坦部,及一連接該第一平坦部與該第二平坦部的斜坡部,該電極層包括一汲極及一源極,其中該汲極位於該第一平坦部之上,而該源極位於該第二平坦部之上。該顯示單元設置於該薄膜電晶體基板上而被控制地產生預定影像。The thin film transistor substrate is electrically connected to the circuit unit for driving. The thin film transistor substrate includes a substrate layer, a gate on the substrate layer, a gate insulating layer on the gate, and the gate. a semiconductor layer on the insulating layer, and an electrode layer on the semiconductor layer, wherein the semiconductor layer includes a first flat portion, a second flat portion, and a first flat portion and the second flat portion In the slope portion of the portion, the electrode layer includes a drain and a source, wherein the drain is located above the first flat portion, and the source is located above the second flat portion. The display unit is disposed on the thin film transistor substrate to controllably generate a predetermined image.

本發明之功效:利用光阻層於具坡度的第二光阻層的厚度小於第一光阻層與第三光阻層的厚度,再配合蝕刻,而使作為通道的該半導體層的斜坡部的長度明顯縮短至奈米尺度,進而提升薄膜電晶體的驅動特性,同時提升充放電及開關效果。The effect of the invention is that the thickness of the second photoresist layer having a gradient of the photoresist layer is smaller than the thickness of the first photoresist layer and the third photoresist layer, and then etching is performed to make the slope of the semiconductor layer as a channel The length is significantly shortened to the nanometer scale, thereby improving the driving characteristics of the thin film transistor, while improving the charge and discharge and switching effects.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之二個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments of the invention.

在本發明被詳細描述之前,要注意的是,在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖3,為本發明薄膜電晶體基板2的一第一較佳實施例,包含一基板層21、一閘極22、一閘極絕緣層23、一半導體層24,一歐姆接觸層26、一電極層25、一保護層27及一畫素電極層28。Referring to FIG. 3, a first preferred embodiment of a thin film transistor substrate 2 of the present invention includes a substrate layer 21, a gate 22, a gate insulating layer 23, a semiconductor layer 24, an ohmic contact layer 26, An electrode layer 25, a protective layer 27 and a pixel electrode layer 28.

該閘極22設置於該基板層21上;該閘極絕緣層23由絕緣介電材料且實質等厚度地覆蓋於該基板層21與該閘極22上;該半導體層24由半導體材料且實質同膜厚地覆蓋該閘極絕緣層23表面,並包括一相對位於該閘極22上方的第一平坦部241、一自該第一平坦部241的邊緣向外延伸且高度漸減的斜坡部242,及一自該斜坡部242的邊緣向外延伸的第二平坦部243,則該斜坡部242連接該第一平坦部241與該第二平坦部243;該電極層25包括一設置於該第一平坦部241及該第二平坦部243其中之一的汲極251,及一與該汲極251互不電導通地設置於該第一平坦部241與該第二平坦部243其中之另一的源極252。當施與該閘極22對該源極252及該汲極251對該源極252間預定電位差時,電流自該汲極251經該半導體層24的斜坡部242至該源極252而電導通。The gate electrode 22 is disposed on the substrate layer 21; the gate insulating layer 23 is covered by the insulating dielectric material and substantially equal in thickness on the substrate layer 21 and the gate 22; the semiconductor layer 24 is made of a semiconductor material and substantially Covering the surface of the gate insulating layer 23 with a film thickness, and including a first flat portion 241 opposite to the gate 22, a slope portion 242 extending outward from the edge of the first flat portion 241 and decreasing in height, And a second flat portion 243 extending outward from the edge of the slope portion 242, the slope portion 242 is connected to the first flat portion 241 and the second flat portion 243; the electrode layer 25 includes a first portion a drain 251 of one of the flat portion 241 and the second flat portion 243, and a drain 251 and the drain 251 are electrically connected to each other of the first flat portion 241 and the second flat portion 243 Source 252. When a predetermined potential difference between the source 252 and the drain 251 and the source 252 is applied to the gate 22, a current is electrically conducted from the drain 251 through the slope portion 242 of the semiconductor layer 24 to the source 252. .

詳細地說,該基板層21為支撐其他元件形成於其上的支撐體,在該第一較佳實施例中,該基板層21可以為表面平坦的玻璃基板。基板層21亦可以塑膠基板、薄金屬基板(Metal Foil)或其他高分子複合材料基板,但不以為限。In detail, the substrate layer 21 is a support body on which other elements are supported. In the first preferred embodiment, the substrate layer 21 may be a glass substrate having a flat surface. The substrate layer 21 may also be a plastic substrate, a thin metal substrate (Metal Foil) or other polymer composite substrate, but is not limited thereto.

該閘極22形成於該基板層21的表面,且具有一實質平坦的頂面221,及自該頂面221周緣往該基板層21方向斜向延伸的側面222,該側面222與該基板層21的表面成一不小於90°的夾角ψ1 。該閘極22材料可為Al、Mo、Ti、Cu、Mg、In、Zn、Mn、Ag、Au...等金屬或上述金屬之合金、氧化物或氮化物,以單層或多層之結構堆疊形成(例如Ag、Mo/Al、MoN/Al,Ti/Cu、Mo/Cu...等),其厚度範圍介於500~5000之間。The gate 22 is formed on the surface of the substrate layer 21 and has a substantially flat top surface 221 and a side surface 222 extending obliquely from the periphery of the top surface 221 toward the substrate layer 21, the side surface 222 and the substrate layer The surface of 21 is at an angle of not less than 90° ψ 1 . The material of the gate 22 may be a metal such as Al, Mo, Ti, Cu, Mg, In, Zn, Mn, Ag, Au, or an alloy, oxide or nitride of the above metal, and has a single layer or a plurality of layers. Stack formation (eg Ag, Mo/Al, MoN/Al, Ti/Cu, Mo/Cu, etc.) with a thickness range of 500 ~5000 between.

該閘極絕緣層23實質呈等厚度地覆蓋於該基板層21及該閘極22的表面。該閘極絕緣層23為透明的絕緣介電材料,可以是氮化矽(SiNx)、氧化矽(SiOx)、氧化鋁(AlOx)或其他有機材料,但不以該些為限。該閘極絕緣層23的厚度範圍為500~5000,而可使形成於該閘極絕緣層23表面的元件與該閘極22間有著良好的絕緣介電特性。The gate insulating layer 23 covers the surface of the substrate layer 21 and the gate 22 substantially in equal thickness. The gate insulating layer 23 is a transparent insulating dielectric material, which may be tantalum nitride (SiNx), yttrium oxide (SiOx), aluminum oxide (AlOx) or other organic materials, but is not limited thereto. The thickness of the gate insulating layer 23 ranges from 500 ~5000 The element formed on the surface of the gate insulating layer 23 and the gate 22 have good dielectric properties.

該半導體層24實質同膜厚地覆蓋該閘極絕緣層23表面。該半導體層24可以是非晶矽(α-Si)、多晶矽(poly-Si)或透明非晶氧化半導體(;Transparent Amorphous Oxide Semiconductor,簡稱TAOS,如IGZO、IZO...等),但不以此為限。該半導體層24的膜厚範圍為500~5000,端視該薄膜電晶體之設計調整其厚度。該半導體層24包括一相對位於該閘極22上方的第一平坦部241、一自該第一平坦部241的邊緣向外延伸的斜坡部242,及一自該斜坡部242邊緣沿伸的第二平坦部243。The semiconductor layer 24 covers the surface of the gate insulating layer 23 substantially in film thickness. The semiconductor layer 24 may be amorphous germanium (α-Si), polycrystalline germanium (poly-Si) or transparent amorphous oxide semiconductor (Transparent Amorphous Oxide Semiconductor (TAOS, such as IGZO, IZO, etc.), but not Limited. The semiconductor layer 24 has a film thickness ranging from 500 ~5000 The thickness of the thin film transistor is adjusted according to the design of the thin film transistor. The semiconductor layer 24 includes a first flat portion 241 opposite to the gate 22, a slope portion 242 extending outward from an edge of the first flat portion 241, and a second extending from the edge of the slope portion 242. Two flat portions 243.

因此,再更詳細地區分,對應地位於該閘極22上方的該第一平坦部241表面與該閘極22的頂面221平行且同向延伸。該斜坡部242自該第一平坦部241的兩相反側的邊緣向外斜向延伸,且沿著該閘極22側面222而形成坡度。該第二平坦部243自該斜坡部242的邊緣向外延伸,且與該基板21的表面平行且同向延伸。則若以基板21為基準面,該第一平坦部241的高於該第二平坦部243。較佳地,該斜坡部242與該第二平坦部243形成的夾角ψ2 大於90°,且小於150°。Therefore, in more detail, the surface of the first flat portion 241 correspondingly above the gate 22 is parallel to the top surface 221 of the gate 22 and extends in the same direction. The slope portion 242 extends obliquely outward from the opposite sides of the first flat portion 241 and forms a slope along the side surface 222 of the gate 22 . The second flat portion 243 extends outward from the edge of the slope portion 242 and extends parallel to the surface of the substrate 21 and in the same direction. When the substrate 21 is used as a reference surface, the first flat portion 241 is higher than the second flat portion 243. Preferably, the angle ψ 2 formed by the slope portion 242 and the second flat portion 243 is greater than 90° and less than 150°.

該歐姆接觸層26係對該半導體層24之表面進行離子佈值處理(doping)以改變其導電特性。該歐姆接觸層之導電特性可降低導體與半導體接面的接觸阻抗,若接觸阻抗合乎驅動之需求,則該歐姆接觸層26可選擇性刪除。該歐姆接觸層26係為圖案化,具有一第一歐姆接觸層261及至少一第二歐姆接觸層262。其中,該第一歐姆接觸層261位於半導體層24的第一平坦部241之上,而該第二歐姆接觸層262位於半導體層24的第二平坦部243之上,半導體層24的斜坡部242部分無歐姆接觸層26覆蓋。該歐姆接觸層26厚度介於100~1000The ohmic contact layer 26 is subjected to ion doping to change the conductive properties of the surface of the semiconductor layer 24. The conductive property of the ohmic contact layer can reduce the contact resistance of the conductor to the semiconductor junction, and the ohmic contact layer 26 can be selectively removed if the contact resistance is suitable for driving. The ohmic contact layer 26 is patterned and has a first ohmic contact layer 261 and at least one second ohmic contact layer 262. Wherein, the first ohmic contact layer 261 is located above the first flat portion 241 of the semiconductor layer 24, and the second ohmic contact layer 262 is located above the second flat portion 243 of the semiconductor layer 24, and the slope portion 242 of the semiconductor layer 24 Part of the ohmless contact layer 26 is covered. The ohmic contact layer 26 has a thickness of 100 ~1000 .

該電極層25包括一汲極251及一源極252,且形成於該些圖案化的歐姆接觸層26之上,且該汲極251及該源極252分別相對該半導體層24的第一平坦部241或第二平坦部243設置,也就是說,該歐姆接觸層26夾置於該電極層25及該半導體層24間。在該第一較佳實施例中,是以該汲極251相對位於該第一平坦部241及該第一歐姆接觸層261,而該源極252相對位於該第二平坦部243及該第二歐姆接觸層262的情況作說明。該汲極251及該源極252可依照設計交換其對應該半導體層24的位置。The electrode layer 25 includes a drain 251 and a source 252, and is formed on the patterned ohmic contact layer 26, and the drain 251 and the source 252 are respectively opposite to the first flat of the semiconductor layer 24. The portion 241 or the second flat portion 243 is disposed, that is, the ohmic contact layer 26 is interposed between the electrode layer 25 and the semiconductor layer 24. In the first preferred embodiment, the drain 251 is opposite to the first flat portion 241 and the first ohmic contact layer 261, and the source 252 is opposite to the second flat portion 243 and the second portion. The case of the ohmic contact layer 262 will be described. The drain 251 and the source 252 can be swapped for their position to correspond to the semiconductor layer 24.

該汲極251與該源極252的材料可為Al、Mo、Ti、Cu、Mg、In、Zn、Mn、Ag、Au...等金屬或上述金屬之合金、氧化物或氮化物,以單層或多層之結構堆疊形成(例如Ag、Mo/Al、MoN/Al,Ti/Cu、Mo/Cu...等),其厚度範圍介於500~5000之間。The material of the drain 251 and the source 252 may be a metal such as Al, Mo, Ti, Cu, Mg, In, Zn, Mn, Ag, Au, or an alloy, oxide or nitride of the above metal, Single or multi-layer structures are stacked (eg, Ag, Mo/Al, MoN/Al, Ti/Cu, Mo/Cu, etc.) with a thickness ranging from 500 ~5000 between.

該保護層27實質呈等厚度地覆蓋於該電極層25、該歐姆接觸層26及該閘極絕緣層23的表面,且在汲極251上具有至少一接觸孔271,該接觸孔271為電極間連接之用。該接觸孔亦可位於源極252位置,端視設計所需。該保護層可以是氮化矽(SiNx)、氧化矽(SiOx)、氧化鋁(AlOx)或其他有機材料,但不以為限。該保護層27的厚度範圍為500~5000The protective layer 27 covers the surface of the electrode layer 25, the ohmic contact layer 26 and the gate insulating layer 23 substantially in equal thickness, and has at least one contact hole 271 on the drain 251. The contact hole 271 is an electrode. For interconnection. The contact hole can also be located at the source 252, as desired for the end view. The protective layer may be, but is not limited to, tantalum nitride (SiNx), yttrium oxide (SiOx), aluminum oxide (AlOx) or other organic materials. The protective layer 27 has a thickness in the range of 500 ~5000 .

該畫素電極層28經圖案化後,部分覆蓋於保護層27表面作為畫素顯示區域,另部分填充於接觸孔271內,而作為與電極層25電性連接之用。該畫素電極層28可為透明導電材質,例如:氧化銦錫(ITO)、氧化銦鋅(IZO)等。該畫素電極層28厚度介於500~5000After being patterned, the pixel electrode layer 28 partially covers the surface of the protective layer 27 as a pixel display region, and is partially filled in the contact hole 271 to be electrically connected to the electrode layer 25. The pixel electrode layer 28 may be a transparent conductive material such as indium tin oxide (ITO) or indium zinc oxide (IZO). The pixel electrode layer 28 has a thickness of 500 ~5000 .

該閘極22、該閘極絕緣層23、該半導體層24、該歐姆接觸層26、該汲極251及該源極252構成一薄膜電晶體(Thin Film Transistor,TFT)之功能。其中,該閘極絕緣層23作為介電層,該半導體層24的斜坡部242可形成通道(channel),該通道長度約以兩相鄰之歐姆接觸層邊界作為定義,亦可粗略以該源極252及該汲極251之邊界作為定義。The gate 22, the gate insulating layer 23, the semiconductor layer 24, the ohmic contact layer 26, the drain 251, and the source 252 function as a Thin Film Transistor (TFT). Wherein, the gate insulating layer 23 serves as a dielectric layer, and the slope portion 242 of the semiconductor layer 24 can form a channel. The length of the channel is defined by two adjacent ohmic contact layer boundaries, and the source can also be roughly used. The boundary between the pole 252 and the drain 251 is defined.

若本發明應用於顯示器,當閘極驅動訊號經由閘極線(未繪示)施予該閘極22一開啟預定電壓,位於該半導體層24之斜坡部242的通道形成,此時薄膜電晶體為開啟狀態,畫素資料訊號可經由資料線(未繪示),依順序由該源極252、該第二歐姆接觸層262、該半導體層24之斜坡部242的通道、該第一歐姆接觸層261傳送至該汲極251,再經由該接觸孔271施予該畫素電極層28一預定灰階電壓,改變畫素單元的液晶狀態。相反地,當施予該閘極22一關閉預定電壓時,半導體層24之斜坡部242的通道未形成,薄膜電晶體為關閉狀態,因此該源極252與該汲極251之間無法電性導通,畫素資料訊號無法送入畫素單元。在該較佳實施例中,是以n型電晶體為例作說明,因此供該斜坡部242形成通道的電壓為正值;若是p型電晶體,則該閘極22對該源極252的間的預定電壓為負值,而此也為熟習此領域的技術人士所熟習,在此不再多加贅述。If the present invention is applied to a display, when a gate driving signal is applied to the gate 22 via a gate line (not shown) to turn on a predetermined voltage, a channel located in the slope portion 242 of the semiconductor layer 24 is formed, and the thin film transistor is formed. In the on state, the pixel data signal may be sequentially passed through the data line (not shown), the source 252, the second ohmic contact layer 262, the channel of the slope portion 242 of the semiconductor layer 24, and the first ohmic contact. The layer 261 is transferred to the drain 251, and the pixel electrode layer 28 is applied with a predetermined gray scale voltage via the contact hole 271 to change the liquid crystal state of the pixel unit. Conversely, when the gate 22 is applied to turn off the predetermined voltage, the channel of the slope portion 242 of the semiconductor layer 24 is not formed, and the thin film transistor is in a closed state, so that the source 252 and the drain 251 are not electrically connected. Turned on, the pixel data signal cannot be sent to the pixel unit. In the preferred embodiment, an n-type transistor is taken as an example, so that the voltage for forming the channel by the ramp portion 242 is a positive value; and if the p-type transistor is used, the gate 22 is for the source electrode 252. The predetermined voltage between them is a negative value, and this is also familiar to those skilled in the art, and will not be further described herein.

本發明提供一種不同於以往“通道對應地位於該閘極上方,且該汲極251與該源極252對稱地位於該通道兩側部”的水平通道型薄膜電晶體。本發明的汲極251位於該閘極22上方,而該源極252對應地位於該閘極22旁側,且該半導體層24的斜坡部242為通道,而可根據該閘極22與該基板層21間的高度差及該閘極絕緣層23與該半導體層24的厚度決定通道的長度。由於該斜坡部242的長度L1 遠小於該閘極22的長度L2 (約為水平通道型1/10~1/20的長度,0.05微米~1微米之間),因此本發明薄膜電晶體的導通電流可遠大於目前應用於顯示器的薄膜電晶體的導通電流,約可提升5~50倍。The present invention provides a horizontal channel type thin film transistor which is different from the conventional "channel correspondingly above the gate, and the drain 251 and the source 252 are symmetrically located on both sides of the channel". The drain 251 of the present invention is located above the gate 22, and the source 252 is correspondingly located on the side of the gate 22, and the slope portion 242 of the semiconductor layer 24 is a channel, and the gate 22 and the substrate can be used according to the gate 22 The height difference between the layers 21 and the thickness of the gate insulating layer 23 and the semiconductor layer 24 determine the length of the channel. Since the length L 1 of the slope portion 242 is much smaller than the length L 2 of the gate 22 (about 1/10 to 1/20 of the horizontal channel type, between 0.05 μm and 1 μm), the thin film transistor of the present invention The on-current can be much larger than the on-state current of the thin film transistor currently applied to the display, which can be increased by about 5 to 50 times.

需說明的是,若將本發明薄膜電晶體基板應用於其他裝置中,則可省略該畫素電極層28與該保護層27。It should be noted that the pixel electrode layer 28 and the protective layer 27 may be omitted if the thin film transistor substrate of the present invention is applied to other devices.

而本發明的第一較佳實施例的製作方法,再通過以下的說明後,當可更加清楚明白。The method for fabricating the first preferred embodiment of the present invention will become more apparent from the following description.

參閱圖4,該第一較佳實施例的製作方法,包含一步驟31、一步驟32、一步驟33、一步驟34,一步驟35,一步驟36及一步驟37。Referring to FIG. 4, the manufacturing method of the first preferred embodiment includes a step 31, a step 32, a step 33, a step 34, a step 35, a step 36 and a step 37.

該步驟31是於一基板層上形成一頂面高於該基板層表面的閘極。該步驟32是依該基板層與該閘極構成態樣地於該閘極與該基板上依序形成一閘極絕緣層、一半導體層,及一電極準備層。該步驟33是塗佈光阻層,形成一相對位於該閘極上方的第一光阻層、一自該第一光阻層邊緣延伸,且高度漸減的第二光阻層,及一自該第二光阻層邊緣延伸第二平坦部的第三光阻層,第二光阻層厚度小於該第一光阻層厚度及該第三光阻層厚度,將第二光阻層移除,直到該第二光阻層下方的電極準備層裸露,也就是將該第二光阻層移除,裸露下方之該閘極絕緣層、該半導體層及該電極準備層,並移除未被光阻層覆蓋之該閘極絕緣層、該半導體層、該歐姆接觸準備層及該電極準備層。該步驟34是移除該裸露部分的該電極準備層,直到下方的半導體層裸露。該步驟35是移除剩餘的光阻。該步驟36為形成一具有一貫穿至該電極準備層的接觸孔的保護層,該步驟37是形成覆蓋於該保護層表面且充填於該接觸孔的畫素電極層。In step 31, a gate having a top surface higher than a surface of the substrate layer is formed on a substrate layer. In the step 32, a gate insulating layer, a semiconductor layer, and an electrode preparation layer are sequentially formed on the gate and the substrate according to the substrate layer and the gate. The step 33 is to apply a photoresist layer to form a first photoresist layer opposite to the gate, a second photoresist layer extending from the edge of the first photoresist layer, and having a decreasing height, and a The second photoresist layer extends to the third photoresist layer of the second flat portion. The second photoresist layer has a thickness smaller than the thickness of the first photoresist layer and the thickness of the third photoresist layer, and the second photoresist layer is removed. Until the electrode preparation layer under the second photoresist layer is exposed, that is, the second photoresist layer is removed, the gate insulating layer under the bare, the semiconductor layer and the electrode preparation layer are exposed, and the light is removed. The gate insulating layer, the semiconductor layer, the ohmic contact preparation layer, and the electrode preparation layer covered by the resist layer. This step 34 is to remove the electrode preparation layer of the bare portion until the underlying semiconductor layer is exposed. This step 35 is to remove the remaining photoresist. The step 36 is to form a protective layer having a contact hole penetrating the electrode preparation layer, and the step 37 is to form a pixel electrode layer covering the surface of the protective layer and filling the contact hole.

以下將對該第一較佳實施例的製作方法做更詳細的說明。The manufacturing method of the first preferred embodiment will be described in more detail below.

配合參閱圖5,首先,進行該步驟31,先準備該基板層21,再於該基板層21表面形成一閘極準備層51。其中,該第一較佳實施例的基板21是玻璃基材。接著,再以一閘極光罩,並配合微影及蝕刻的製程移除部分該閘極準備層51定義出該閘極22。Referring to FIG. 5, first, in step 31, the substrate layer 21 is prepared, and a gate preparation layer 51 is formed on the surface of the substrate layer 21. The substrate 21 of the first preferred embodiment is a glass substrate. Then, the gate 22 is defined by a gate mask and a lithography and etching process removing portion of the gate preparation layer 51.

參閱圖4和圖6,接著,進行該步驟32,於該閘極22及該基板層21上形成該閘極絕緣層23,該閘極絕緣層23例如是氧化矽。該閘極絕緣層23是沿著該基板層21及該閘極22共同構成的外觀態樣形成,且該閘極絕緣層23實質成等膜厚。Referring to FIG. 4 and FIG. 6, then, in step 32, the gate insulating layer 23 is formed on the gate 22 and the substrate layer 21. The gate insulating layer 23 is, for example, hafnium oxide. The gate insulating layer 23 is formed along the appearance of the substrate layer 21 and the gate 22, and the gate insulating layer 23 is substantially equal in film thickness.

接著,於該閘極絕緣層23表面沉積該半導體層24,該半導體層24的構成態樣類似於該閘極絕緣層23的態樣,並具有第一平坦部241、斜坡部242及第二平坦部243,且該斜坡部242連接該第一平坦部241與該第二平坦部243。在該第一較佳實施例的製作方法中,該半導體層24係非晶矽。Next, the semiconductor layer 24 is deposited on the surface of the gate insulating layer 23. The semiconductor layer 24 has a configuration similar to that of the gate insulating layer 23, and has a first flat portion 241, a slope portion 242, and a second portion. The flat portion 243 is connected to the first flat portion 241 and the second flat portion 243. In the fabrication method of the first preferred embodiment, the semiconductor layer 24 is amorphous.

接著,自該半導體層24表面以摻雜的方式摻雜進入n型載子,並以摻雜時的載子種類、能量強弱或溫度高低控制n型摻雜的深度,而形成一歐姆接觸準備層52。Then, the surface of the semiconductor layer 24 is doped into the n-type carrier in a doped manner, and the depth of the n-type doping is controlled by the type of the carrier at the time of doping, the intensity of the energy, or the temperature, thereby forming an ohmic contact preparation. Layer 52.

接著,於該歐姆接觸準備層52表面形成一實質同膜厚的電極準備層53。需說明的是,亦可直接於該半導體層24上形成該電極準備層53,而省略形成該歐姆接觸準備層52的程序。Next, an electrode preparation layer 53 having substantially the same film thickness is formed on the surface of the ohmic contact preparation layer 52. It should be noted that the electrode preparation layer 53 may be formed directly on the semiconductor layer 24, and the procedure for forming the ohmic contact preparation layer 52 may be omitted.

參閱圖4、圖7、圖8,進行該步驟33,於該電極膜53表面塗佈一光阻層54,由於光阻層54於硬烤手續前是呈黏滯且可流動之狀態,所以當光阻層54塗佈於該電極準備層53表面時,除了附著於該電極準備層53表面外,還會依著高低起伏流動,因此形成一相對於該第一平坦部241的第一光阻層541、一自該第一光阻層541邊緣延伸相對於該斜坡部242的第二光阻層542及一自該第二光阻層542邊緣延伸相對於該第二平坦部243的第三光阻層543。其中,由於光阻未固化前尚具流動性,因此該第二光阻層54膜厚即小於該第一光阻層541厚度及該第三光阻層543厚度。Referring to FIG. 4, FIG. 7, and FIG. 8, the step 33 is performed, and a photoresist layer 54 is coated on the surface of the electrode film 53. Since the photoresist layer 54 is viscous and flowable before the hard baking process, When the photoresist layer 54 is applied to the surface of the electrode preparation layer 53, in addition to being attached to the surface of the electrode preparation layer 53, the undulations flow according to the height, thereby forming a first light with respect to the first flat portion 241. a resistive layer 541, a second photoresist layer 542 extending from an edge of the first photoresist layer 541 with respect to the slope portion 242, and a second extending from the edge of the second photoresist layer 542 with respect to the second flat portion 243 Three photoresist layer 543. The film thickness of the second photoresist layer 54 is smaller than the thickness of the first photoresist layer 541 and the thickness of the third photoresist layer 543, since the photoresist has fluidity before the photoresist is cured.

接著,以一光罩配合微影定義後續將成為該電極層25及通道(請參閱圖3)的區域,並以例如硬烤的方式硬化該光阻層54使該光阻層54定型,再移除不為該光阻層54覆蓋的該電極準備層53、該歐姆接觸準備層52及該半導體層24而成圖案化的光阻層54。Next, a mask is used in conjunction with the lithography to define a region that will later become the electrode layer 25 and the channel (see FIG. 3), and the photoresist layer 54 is hardened, for example, by hard baking to shape the photoresist layer 54. The electrode preparation layer 53, which is not covered by the photoresist layer 54, the ohmic contact preparation layer 52 and the photoresist layer 54 patterned by the semiconductor layer 24 are removed.

接著,對該光阻層54進行灰化處理(ashing process),利用高溫氧氣燃燒移除該光阻層54的部分結構,由於該第二光阻層542的厚度小於該第一光阻層541厚度及該第三光阻層543的厚度,所以該第二光阻層542會先移除完成,當該電極準備層53裸露時停止灰化,保留尚未被完全移除的該第一光阻層541及該第三光阻層543之部分結構。Then, the photoresist layer 54 is subjected to an ashing process, and a portion of the structure of the photoresist layer 54 is removed by high-temperature oxygen combustion, since the thickness of the second photoresist layer 542 is smaller than the first photoresist layer 541. The thickness and the thickness of the third photoresist layer 543, so the second photoresist layer 542 is removed first, and the ashing is stopped when the electrode preparation layer 53 is exposed, leaving the first photoresist that has not been completely removed. Part of the structure of the layer 541 and the third photoresist layer 543.

參閱圖4、圖7、圖9,進行該步驟34,移除該電極準備層53的部分結構。在該第一較佳實施例的製作方法中,是以濕式蝕刻的方式移除該裸露的電極準備層53,直到下方的歐姆接觸準備層52裸露,而形成分別對應地位於該半導體層24的第一平坦部241與第二平坦部243上方的汲極251及源極252。Referring to FIG. 4, FIG. 7, and FIG. 9, this step 34 is performed to remove a part of the structure of the electrode preparation layer 53. In the manufacturing method of the first preferred embodiment, the bare electrode preparation layer 53 is removed by wet etching until the underlying ohmic contact preparation layer 52 is exposed, and is formed correspondingly to the semiconductor layer 24, respectively. The first flat portion 241 and the drain 251 and the source 252 above the second flat portion 243.

接著,再以乾式蝕刻的方式將裸露的歐姆接觸準備層52移除,也就是移除對應地位於該半導體層24的斜坡部242上的歐姆接觸準備層52,而形成互不連接且相對於該半導體層24的第一平坦部241與第二平坦部243的第一歐姆接觸層261及第二歐姆接觸層262。於此步驟中,半導體層24亦有可能被蝕刻,係因乾蝕刻為物理性,且須確保第一歐姆接觸層261及第二歐姆接觸層262無電性連接。Then, the exposed ohmic contact preparation layer 52 is removed by dry etching, that is, the ohmic contact preparation layer 52 correspondingly located on the slope portion 242 of the semiconductor layer 24 is removed, and is formed without being connected to each other and relative to The first flat portion 241 of the semiconductor layer 24 and the first ohmic contact layer 261 and the second ohmic contact layer 262 of the second flat portion 243. In this step, the semiconductor layer 24 may also be etched due to physical etching by dry etching, and it is necessary to ensure that the first ohmic contact layer 261 and the second ohmic contact layer 262 are electrically connected.

需說明的是,若是省略n型摻雜這道程序時,由於不會形成該歐姆接觸準備層52,則在移除裸露的電極準備層53後,該半導體層24的斜坡部242即可裸露,可選擇性使用或不使用乾式蝕刻的程序。It should be noted that, if the n-type doping process is omitted, since the ohmic contact preparation layer 52 is not formed, the slope portion 242 of the semiconductor layer 24 can be exposed after the exposed electrode preparation layer 53 is removed. A program that can be used with or without dry etching.

參閱圖3、圖4,接著,進行該步驟35,移除剩除的光阻層54,也就是移除剩餘的第一光阻層541與第三光阻層543。Referring to FIG. 3 and FIG. 4, then, step 35 is performed to remove the remaining photoresist layer 54, that is, to remove the remaining first photoresist layer 541 and third photoresist layer 543.

接著,進行該步驟36,形成一保護層27,並形成一貫穿至該電極層25的接觸孔271。最後,進行該步驟37,形成一圖案化之畫素電極層28,該畫素電極層28填充於該接觸孔271作為電性連接之用。完成本發明該第一較佳實施例薄膜電晶體基板2,該薄膜電晶體基板2可使用於一般穿透型液晶顯示器、反射型液晶顯示器、半穿透半反射型液晶顯示器、有機電激發光二極體顯示器、偵測器或其他具有半導體開關元件之裝置。Then, the step 36 is performed to form a protective layer 27 and form a contact hole 271 penetrating the electrode layer 25. Finally, step 37 is performed to form a patterned pixel electrode layer 28, and the pixel electrode layer 28 is filled in the contact hole 271 for electrical connection. The thin film transistor substrate 2 of the first preferred embodiment of the present invention is completed, and the thin film transistor substrate 2 can be used for a general transparent liquid crystal display, a reflective liquid crystal display, a transflective liquid crystal display, and an organic electroluminescence A polar body display, detector or other device having a semiconductor switching element.

目前的薄膜電晶體必須經過再一道光罩配合微影及蝕刻等程序,才能構成通道,且這種製作通道的方法受限於黃光製程設備的極限,而僅能控制在數個微米(um)的尺度,無法再進一步地微縮通道至奈米尺度,造成薄膜電晶體的驅動能力及電性表現無法達到要求。反觀本發明該第一較佳實施例的製作方法,是利用光阻層54本身可自然流動的特性,使得該第二光阻層542厚度小於該第一光阻層541厚度及該第三光阻層543厚度,而可在灰化光阻層54的過程中首先被完全移除,下方相對斜坡部242的電極準備層53及歐姆接觸準備層52可先被蝕刻移除。因此,本發明的通道的長度不再受黃光設備的限制,而是可利用該光阻層54形成時的態樣並配合各層厚度,使薄膜電晶體61的通道長度大幅降低至奈米(nm)尺度,進而可有效提升薄膜電晶體的電性表現。The current thin film transistor must pass through a reticle with lithography and etching to form a channel, and the method of making the channel is limited by the limit of the yellow light processing device, and can only be controlled in a few micrometers (um The scale of the film can no longer further reduce the channel to the nanometer scale, which makes the driving ability and electrical performance of the thin film transistor unable to meet the requirements. In contrast, the manufacturing method of the first preferred embodiment of the present invention utilizes the characteristic that the photoresist layer 54 itself can naturally flow, such that the thickness of the second photoresist layer 542 is smaller than the thickness of the first photoresist layer 541 and the third light. The thickness of the resist layer 543 can be completely removed first during the process of ashing the photoresist layer 54, and the electrode preparation layer 53 and the ohmic contact preparation layer 52 of the lower opposite slope portion 242 can be removed by etching first. Therefore, the length of the channel of the present invention is no longer limited by the yellow light device, but the shape of the photoresist layer 54 can be utilized to match the thickness of each layer, so that the channel length of the thin film transistor 61 is greatly reduced to nanometer ( The nm) scale can effectively improve the electrical performance of the thin film transistor.

需說明的是,由於若將本發明應用於其他半導體裝置時,可省略該步驟36與該步驟37,也就是省略畫素電極層28及保護層27並直接與外界連接,亦是完整的薄膜電晶體的製作方法。It should be noted that, if the present invention is applied to other semiconductor devices, the step 36 and the step 37 may be omitted, that is, the pixel electrode layer 28 and the protective layer 27 are omitted and directly connected to the outside, which is also a complete film. A method of making a transistor.

參閱圖10,為本發明一第二較佳實施例,該第二較佳實施例與該第一較佳實施例相似,其不同處在於該第二較佳實施例的基板層21包括一透明的基材211、一自該透明的基材211往上延伸的圖案化的遮光層212,及一覆蓋於該遮光層212及該基材211表面的填充材213。該遮光層212對應該閘極22及該半導體層24的斜坡部242設置,其寬度可遮蔽形成於斜坡部242之半導體通道不被光線照射而形成老化或漏電,可延長薄膜電晶體的使用壽命。該遮光層212係為黑色矩陣(BM),其材料係例如是黑色光阻或是Cr等不透明物質。該填充材213可約略平坦化基板層21表面,使得後續薄膜電晶體的製程或特性不致因為表面之不平整而發生問題。該填充材213是以透明的材料構成,可以是一般光阻。Referring to FIG. 10, a second preferred embodiment of the present invention is similar to the first preferred embodiment, except that the substrate layer 21 of the second preferred embodiment includes a transparent The substrate 211, a patterned light shielding layer 212 extending upward from the transparent substrate 211, and a filler 213 covering the light shielding layer 212 and the surface of the substrate 211. The light shielding layer 212 is disposed corresponding to the gate portion 22 and the slope portion 242 of the semiconductor layer 24, and the width thereof can shield the semiconductor channel formed on the slope portion 242 from being irradiated by light to form aging or leakage, thereby prolonging the service life of the thin film transistor. . The light shielding layer 212 is a black matrix (BM), and the material thereof is, for example, a black photoresist or an opaque substance such as Cr. The filler 213 can approximately planarize the surface of the substrate layer 21 such that the process or characteristics of the subsequent thin film transistor do not cause problems due to unevenness of the surface. The filler 213 is made of a transparent material and may be a general photoresist.

參閱圖圖4、11,為該第二較佳實施例的製作方法,該第二較佳實施例的製作方法與該第一較佳實施例的製作方法類似,其不同處在於該步驟31還包括二子步驟311、312。Referring to Figures 4 and 11, the manufacturing method of the second preferred embodiment is similar to the manufacturing method of the first preferred embodiment, except that the step 31 is further Two sub-steps 311, 312 are included.

參閱圖10、圖11、圖12,該子步驟311是先準備一透明的基材211,再於該基材上塗佈形成一遮光準備層544,並藉由一遮罩配合微影及蝕刻製程,移除該遮光準備層544的部分結構,形成該圖案化遮光層212;接著,再於該遮光層212及該基材裸露的表面形成該透明的填充材213並固化,供後續的步驟可於成平坦表面的基板層21上繼續進行。該子步驟312是將該閘極22形成於基板層21表面且對應地位於該遮光層212上方,且該步驟34裸露的半導體層24之斜坡部242對應地位於該遮光層212上方。Referring to FIG. 10, FIG. 11, and FIG. 12, the sub-step 311 is to prepare a transparent substrate 211, and then apply a light-shielding preparation layer 544 on the substrate, and cooperate with the lithography and etching by a mask. a portion of the structure of the light-shielding preparation layer 544 is removed to form the patterned light-shielding layer 212. Then, the transparent filler material 213 is formed on the light-shielding layer 212 and the exposed surface of the substrate and cured for subsequent steps. This can be continued on the substrate layer 21 which is a flat surface. The sub-step 312 is formed on the surface of the substrate layer 21 and correspondingly above the light-shielding layer 212, and the slope portion 242 of the semiconductor layer 24 exposed in the step 34 is correspondingly located above the light-shielding layer 212.

參閱圖13,若將本發明具體地供液晶顯示器使用,則該應用於穿透型顯示器時包含一電路單元8、一薄膜電晶體基板2,及一顯示單元7。該薄膜電晶體基板2與該電路單元8電連接以傳輸驅動訊號。該薄膜電晶體基板2一如該第一較佳實施例所述之且具有多數個成陣列排列的之薄膜電晶體,該顯示單元7設置於該薄膜電晶體基板2上而透過該等薄膜電晶體控制產生預定影像。Referring to FIG. 13, if the present invention is specifically used for a liquid crystal display, the application to the transmissive display includes a circuit unit 8, a thin film transistor substrate 2, and a display unit 7. The thin film transistor substrate 2 is electrically connected to the circuit unit 8 to transmit a driving signal. The thin film transistor substrate 2 is as described in the first preferred embodiment and has a plurality of thin film transistors arranged in an array. The display unit 7 is disposed on the thin film transistor substrate 2 and transmits the thin film through the thin film. Crystal control produces a predetermined image.

該顯示單元7包含一彩色濾光片基板71、一液晶層72、二配向層73、二光學膜片74,及一背光膜組75。更詳細地說,該彩色濾光片基板71相對該薄膜電晶體基板2設置,並具有一彩色濾光片711、一黑色矩陣712及一共用電極層713。該薄膜電晶體基板2及該彩色濾光片基板71之間具有一液晶層72。該等配向層73分別位於該液晶層72與該薄膜電晶體基板2及該彩色濾光片基板71之間。該等光學膜片74分別位於該薄膜電晶體基板2及該彩色濾光片基板71外側表面,該光學膜片74例如是偏振片、補償膜或是複合膜。該背光模組75相對於該薄膜電晶體基板2設置,且該薄膜電晶體基板2介於該彩色濾光片基板74及該背光模組75之間。The display unit 7 includes a color filter substrate 71, a liquid crystal layer 72, two alignment layers 73, two optical films 74, and a backlight film group 75. In more detail, the color filter substrate 71 is disposed opposite to the thin film transistor substrate 2, and has a color filter 711, a black matrix 712, and a common electrode layer 713. A liquid crystal layer 72 is interposed between the thin film transistor substrate 2 and the color filter substrate 71. The alignment layers 73 are respectively located between the liquid crystal layer 72 and the thin film transistor substrate 2 and the color filter substrate 71. The optical films 74 are respectively located on the outer surface of the thin film transistor substrate 2 and the color filter substrate 71. The optical film 74 is, for example, a polarizing plate, a compensation film or a composite film. The backlight module 75 is disposed relative to the thin film transistor substrate 2 , and the thin film transistor substrate 2 is interposed between the color filter substrate 74 and the backlight module 75 .

參閱圖14,特別地,由於該背光模組75的光會先穿過該薄膜電晶體基板2,當光通過半導體層24之斜坡部242時,通道將受到影響而影響薄膜電晶體開關特性,所以若該薄膜電晶體基板2係上述該第二較佳實施例所述,將可阻擋來自該背光單元的光線照射至該半導體層24,避免影響通道特性。Referring to FIG. 14, in particular, since the light of the backlight module 75 first passes through the thin film transistor substrate 2, when light passes through the slope portion 242 of the semiconductor layer 24, the channel will be affected to affect the characteristics of the thin film transistor switch. Therefore, if the thin film transistor substrate 2 is as described in the second preferred embodiment above, light from the backlight unit can be blocked from being irradiated to the semiconductor layer 24 to avoid affecting channel characteristics.

值得一提的是,若本發明薄膜電晶體基板應用於有機發光二極體顯示器時,該顯示單元為有機發光二極體元件,且該有機發光二極體元件具有一般所熟知之一電極層(圖未示),及夾置於該電極層與薄膜電晶體基板的畫素電極層間的有機發光層(圖未示)。It is worth mentioning that, when the thin film transistor substrate of the present invention is applied to an organic light emitting diode display, the display unit is an organic light emitting diode element, and the organic light emitting diode element has one electrode layer generally known. (not shown), and an organic light-emitting layer (not shown) interposed between the electrode layer and the pixel electrode layer of the thin film transistor substrate.

綜上所述,本發明薄膜電晶體以半導體層24的斜坡部242作為通道,不同於以往的通道是與該閘極的頂面平行;再者,由於是利用位於該斜坡部242上的光阻層54的厚度小於其他區域的光阻層54厚度,而不受限於黃光設備的尺寸極限,大幅縮短通道長度,提升薄膜電晶體開關能力,提高更新頻率,達成本發明之目的。In summary, the thin film transistor of the present invention uses the slope portion 242 of the semiconductor layer 24 as a channel, which is different from the conventional channel in parallel with the top surface of the gate; further, since the light located on the slope portion 242 is utilized The thickness of the resist layer 54 is smaller than the thickness of the photoresist layer 54 in other regions, without being limited by the size limit of the yellow light device, the channel length is greatly shortened, the thin film transistor switching capability is improved, and the update frequency is increased to achieve the object of the present invention.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

2...薄膜電晶體基板2. . . Thin film transistor substrate

21...基板層twenty one. . . Substrate layer

211...基材211. . . Substrate

212...遮光層212. . . Shading layer

213...填充材213. . . Filler

22...閘極twenty two. . . Gate

221...頂面221. . . Top surface

222...側面222. . . side

23...閘極絕緣層twenty three. . . Gate insulation

24...半導體層twenty four. . . Semiconductor layer

241...第一平坦部241. . . First flat

242...斜坡部242. . . Slope

243...第二平坦部243. . . Second flat

25...電極層25. . . Electrode layer

251...汲極251. . . Bungee

252...源極252. . . Source

26...歐姆接觸層26. . . Ohmic contact layer

261...第一歐姆接觸層261. . . First ohmic contact layer

262...第二歐姆接觸層262. . . Second ohmic contact layer

27...保護層27. . . The protective layer

271...接觸孔271. . . Contact hole

28...晝素電極層28. . . Alizarin electrode layer

L1 ...長度L 1 . . . length

L2 ...長度L 2 . . . length

ψ1 ...夾角ψ 1 . . . Angle

ψ2 ...夾角ψ 2 . . . Angle

31...步驟31. . . step

311...子步驟311. . . Substep

312...子步驟312. . . Substep

32...步驟32. . . step

33...步驟33. . . step

34...步驟34. . . step

35...步驟35. . . step

36...步驟36. . . step

37...步驟37. . . step

51...閘極準備層51. . . Gate preparation layer

52...歐姆接觸準備層52. . . Ohmic contact preparation layer

53...電極準備層53. . . Electrode preparation layer

54...光阻層54. . . Photoresist layer

541...第一光阻層541. . . First photoresist layer

542...第二光阻層542. . . Second photoresist layer

543...第三光阻層543. . . Third photoresist layer

544...遮光準備層544. . . Shading preparation layer

6...背光模組6. . . Backlight module

7...顯示單元7. . . Display unit

71...彩色濾光片基板71. . . Color filter substrate

711...彩色濾光片711. . . Color filter

712...黑色矩陣712. . . Black matrix

713...共用電極層713. . . Common electrode layer

72...液晶層72. . . Liquid crystal layer

73...配向層73. . . Alignment layer

74...光學膜片74. . . Optical diaphragm

75...配向層75. . . Alignment layer

8...電路單元8. . . Circuit unit

圖1是一剖視示視圖,說明目前一液晶顯示器;Figure 1 is a cross-sectional view showing a liquid crystal display;

圖2是一剖視示意圖,說明目前一薄膜電晶體基板;Figure 2 is a schematic cross-sectional view showing a thin film transistor substrate;

圖3是一剖視示意圖,說明本發明薄膜電晶體基板一第一較佳實施例;Figure 3 is a cross-sectional view showing a first preferred embodiment of the thin film transistor substrate of the present invention;

圖4是一流程圖,說明該第一較佳實施例的製作方法;Figure 4 is a flow chart showing the manufacturing method of the first preferred embodiment;

圖5是一剖視示意圖,說明該第一較佳實施例的製作方法的一步驟31;Figure 5 is a cross-sectional view showing a step 31 of the manufacturing method of the first preferred embodiment;

圖6是一剖視示意圖,說明該第一較佳實施例的製作方法的一步驟32;Figure 6 is a cross-sectional view showing a step 32 of the manufacturing method of the first preferred embodiment;

圖7是一剖視示意圖,說明該第一較佳實施例的製作方法的一步驟33;Figure 7 is a schematic cross-sectional view showing a step 33 of the manufacturing method of the first preferred embodiment;

圖8是一剖視示意圖,說明該第一較佳實施例的製作方法的一步驟33;Figure 8 is a schematic cross-sectional view showing a step 33 of the manufacturing method of the first preferred embodiment;

圖9是一剖視示意圖,說明該第一較佳實施例的製作方法的一步驟34;Figure 9 is a cross-sectional view showing a step 34 of the manufacturing method of the first preferred embodiment;

圖10是一剖視示意圖,說明本發明薄膜電晶體一第二較佳實施例;Figure 10 is a cross-sectional view showing a second preferred embodiment of the thin film transistor of the present invention;

圖11是一流程圖,說明本發明薄膜電晶體一第二較佳實施例的製作方法;Figure 11 is a flow chart showing a method of fabricating a second preferred embodiment of the thin film transistor of the present invention;

圖12是一剖視示意圖,說明該第二較佳實施例的製作方法的該步驟31還包括一步驟311及一步驟312;Figure 12 is a cross-sectional view showing the step 31 of the manufacturing method of the second preferred embodiment further including a step 311 and a step 312;

圖13是一剖視示意圖,說明一具有該第一較佳實施例薄膜電晶體的液晶顯示器;及Figure 13 is a cross-sectional view showing a liquid crystal display having the thin film transistor of the first preferred embodiment; and

圖14是一剖視示意圖,說明一具有該第二較佳實施例薄膜電晶體的液晶顯示器。Figure 14 is a cross-sectional view showing a liquid crystal display having the thin film transistor of the second preferred embodiment.

2...薄膜電晶體基板2. . . Thin film transistor substrate

21...基板層twenty one. . . Substrate layer

22...閘極twenty two. . . Gate

221...頂面221. . . Top surface

222...側面222. . . side

23...閘極絕緣層twenty three. . . Gate insulation

24...半導體層twenty four. . . Semiconductor layer

241...第一平坦部241. . . First flat

242...斜坡部242. . . Slope

243...第二平坦部243. . . Second flat

25...電極層25. . . Electrode layer

251...汲極251. . . Bungee

252...源極252. . . Source

26...歐姆接觸層26. . . Ohmic contact layer

261...第一歐姆接觸層261. . . First ohmic contact layer

262...第二歐姆接觸層262. . . Second ohmic contact layer

27...保護層27. . . The protective layer

271...接觸孔271. . . Contact hole

28...晝素電極層28. . . Alizarin electrode layer

L1 ...長度L 1 . . . length

L2 ...長度L 2 . . . length

ψ1 ...夾角ψ 1 . . . Angle

ψ2 ...夾角ψ 2 . . . Angle

Claims (19)

一種薄膜電晶體基板,包含:一基板層;一閘極,位於該基板層上;一閘極絕緣層,位於該閘極上;一半導體層,位於該閘極絕緣層上,包括一第一平坦部、一第二平坦部,及一連接該第一平坦部與該第二平坦部的斜坡部;及一電極層,包括一汲極及一源極,該汲極位於該第一平坦部之上,該源極位於該第二平坦部之上。A thin film transistor substrate comprising: a substrate layer; a gate on the substrate layer; a gate insulating layer on the gate; a semiconductor layer on the gate insulating layer, including a first flat a second flat portion, and a slope portion connecting the first flat portion and the second flat portion; and an electrode layer including a drain and a source, the drain being located at the first flat portion Above, the source is located above the second flat portion. 依據申請專利範圍第1項所述之薄膜電晶體基板,其中,該斜坡部與該第二平坦部形成一夾角,該夾角大於90°且小於150°。The thin film transistor substrate of claim 1, wherein the slope portion forms an angle with the second flat portion, the angle being greater than 90° and less than 150°. 依據申請專利範圍第1項所述之薄膜電晶體基板,其中,該基板層具有一遮光層,該遮光層相對於該斜坡部設置。The thin film transistor substrate of claim 1, wherein the substrate layer has a light shielding layer disposed relative to the slope portion. 依據申請專利範圍第1項所述之薄膜電晶體基板,其中,該汲極及該第一平坦部之間具有一第一歐姆接觸層,該源極及該第二平坦部之間具有一第二歐姆接觸層。The thin film transistor substrate of claim 1, wherein the first ohmic contact layer is between the drain and the first flat portion, and the first and second flat portions have a first Two ohmic contact layer. 依據申請專利範圍第1項所述之薄膜電晶體基板,還包含一保護層及一畫素電極層,該保護層介於該畫素電極層及該電極層之間,該保護層包含一接觸孔,而該畫素電極層經由該接觸孔與該源極電性連接。The thin film transistor substrate of claim 1, further comprising a protective layer and a pixel electrode layer interposed between the pixel electrode layer and the electrode layer, the protective layer comprising a contact a hole through which the pixel electrode layer is electrically connected to the source. 依據申請專利範圍第1項所述之薄膜電晶體基板,其中,該斜坡部長度介於0.05微米~1微米。 The thin film transistor substrate according to claim 1, wherein the slope portion has a length of from 0.05 μm to 1 μm. 一種薄膜電晶體基板的製作方法,包含:(a)於一基板層上形成一閘極;(b)於該閘極及該基板層上依序形成一閘極絕緣層、一半導體層及一電極準備層,其中該半導體層具有一第一平坦部、一第二平坦部,及一連接該第一平坦部與該第二平坦部的斜坡部;(c)於該電極準備層上形成一圖案化的光阻層,該光阻層包括一第一光阻層、一第二光阻層及一第三光阻層,其中該第二光阻層相對該斜坡部設置,且該第二光阻層厚度小於該第一光阻層厚度及該第三光阻層厚度,再將該第二光阻層移除;(d)移除相對該第二光阻層之該電極準備層,直到裸露該半導體層,而形成分別對應地位於該第一平坦部與該第二平坦部上方之一汲極及一源極;及(e)移除該第一光阻層及該第三光阻層。 A method for fabricating a thin film transistor substrate comprises: (a) forming a gate on a substrate layer; (b) sequentially forming a gate insulating layer, a semiconductor layer and a gate on the gate and the substrate layer; An electrode preparation layer, wherein the semiconductor layer has a first flat portion, a second flat portion, and a slope portion connecting the first flat portion and the second flat portion; (c) forming a layer on the electrode preparation layer a patterned photoresist layer, the photoresist layer includes a first photoresist layer, a second photoresist layer, and a third photoresist layer, wherein the second photoresist layer is disposed opposite to the slope portion, and the second layer The thickness of the photoresist layer is less than the thickness of the first photoresist layer and the thickness of the third photoresist layer, and then removing the second photoresist layer; (d) removing the electrode preparation layer opposite to the second photoresist layer, Until the semiconductor layer is exposed, forming a drain and a source respectively corresponding to the first flat portion and the second flat portion; and (e) removing the first photoresist layer and the third light Resistance layer. 依據申請專利範圍第7項所述之薄膜電晶體基板的製作方法,其中,該步驟(a)於一基材上形成一圖案化遮光層,再於該圖案化遮光層上形成一填充材,而形成該基板層。 The method for fabricating a thin film transistor substrate according to claim 7 , wherein the step (a) forms a patterned light shielding layer on a substrate, and then forms a filling material on the patterned light shielding layer. The substrate layer is formed. 依據申請專利範圍第7項所述之薄膜電晶體基板的製作方法,其中,該步驟(b)還於該半導體層及該電極準備層之間形成一圖案化的歐姆接觸準備層。 The method for fabricating a thin film transistor substrate according to claim 7, wherein the step (b) further forms a patterned ohmic contact preparation layer between the semiconductor layer and the electrode preparation layer. 依據申請專利範圍第7項所述之薄膜電晶體基板的製作 方法,還包含於該步驟(e)後的一步驟(f)及一步驟(g),該步驟(f)為形成一保護層,該保護層具有一接觸孔,該步驟(g)為形成一畫素電極層,該畫素電極層由該接觸孔與該汲極電性連接。 Fabrication of a thin film transistor substrate according to item 7 of the patent application scope The method further includes a step (f) and a step (g) after the step (e), wherein the step (f) is to form a protective layer, the protective layer has a contact hole, and the step (g) is forming a pixel electrode layer, the pixel electrode layer being electrically connected to the drain electrode by the contact hole. 一種具有薄膜電晶體基板的顯示器,包含:一電路單元;一薄膜電晶體基板,該薄膜電晶體基板與該電路單元電性連接以驅動,該薄膜電晶體基板包括:一基板層,一閘極,位於該基板層上,一閘極絕緣層,位於該閘極上,一半導體層,位於該閘極絕緣層上,包括一第一平坦部、一斜坡部及一第二平坦部,及一電極層,包括一汲極及一源極,該汲極位於該第一平坦部之上,該源極位於該第二平坦部之上;及一顯示單元,設置於該薄膜電晶體基板上而被控制地產生預定影像。 A display having a thin film transistor substrate, comprising: a circuit unit; a thin film transistor substrate electrically connected to the circuit unit for driving, the thin film transistor substrate comprising: a substrate layer, a gate On the substrate layer, a gate insulating layer is disposed on the gate, and a semiconductor layer is disposed on the gate insulating layer, including a first flat portion, a slope portion and a second flat portion, and an electrode The layer includes a drain and a source, the drain is located above the first flat portion, the source is located above the second flat portion, and a display unit is disposed on the thin film transistor substrate A predetermined image is produced in a controlled manner. 依據申請專利範圍第11項所述之具有薄膜電晶體基板的顯示器,其中,該薄膜電晶體基板之該斜坡部與該第二平坦部形成一夾角,該夾角大於90°且小於150°。 A display having a thin film transistor substrate according to claim 11, wherein the slope portion of the thin film transistor substrate forms an angle with the second flat portion, the angle being greater than 90° and less than 150°. 依據申請專利範圍第11項所述之具有薄膜電晶體基板的顯示器,其中,該薄膜電晶體基板之該基板層具有一遮光層,該遮光層相對於該斜坡部設置。 A display having a thin film transistor substrate according to claim 11, wherein the substrate layer of the thin film transistor substrate has a light shielding layer disposed relative to the slope portion. 依據申請專利範圍第11項所述之具有薄膜電晶體基板的 顯示器,其中,該薄膜電晶體基板之該汲極及該第一平坦部之間具有一第一歐姆接觸層,該源極及該第二平坦部之間具有一第二歐姆接觸層。 According to the invention of claim 11, the thin film transistor substrate The display has a first ohmic contact layer between the drain of the thin film transistor substrate and the first flat portion, and a second ohmic contact layer between the source and the second flat portion. 依據申請專利範圍第11項所述之具有薄膜電晶體基板的顯示器,其中,該薄膜電晶體基板還包含一保護層及一畫素電極層,該保護層介於該畫素電極層及該電極層之間,該保護層包含一接觸孔,而該畫素電極層經由該接觸孔與該源極電性連接。 The display device with a thin film transistor substrate according to claim 11, wherein the thin film transistor substrate further comprises a protective layer and a pixel electrode layer, the protective layer being interposed between the pixel electrode layer and the electrode Between the layers, the protective layer includes a contact hole, and the pixel electrode layer is electrically connected to the source via the contact hole. 依據申請專利範圍第11項所述之具有薄膜電晶體基板的顯示器,其中,該薄膜電晶體基板之該斜坡部長度介於0.05微米~1微米。 A display having a thin film transistor substrate according to claim 11, wherein the slope of the thin film transistor substrate has a length of from 0.05 μm to 1 μm. 依據申請專利範圍第11項所述之顯示器,其中,該顯示單元包括一彩色濾光片基板,該彩色濾光片基板相對設置於該薄膜電晶體基板上方。 The display unit of claim 11, wherein the display unit comprises a color filter substrate, and the color filter substrate is disposed opposite to the thin film transistor substrate. 依據申請專利範圍第17項所述之具有薄膜電晶體基板的顯示器,其中,該顯示單元包括一液晶層,該液晶層介於該薄膜電晶體基板及該彩色濾光片基板之間。 A display having a thin film transistor substrate according to claim 17, wherein the display unit comprises a liquid crystal layer interposed between the thin film transistor substrate and the color filter substrate. 依據申請專利範圍第18項所述之具有薄膜電晶體基板的顯示器,其中,該顯示單元包括一背光模組,該背光模組相對於該薄膜電晶體基板設置,該薄膜電晶體基板介於該彩色濾光片基板及該背光模組之間。 The display unit having a thin film transistor substrate according to claim 18, wherein the display unit comprises a backlight module, wherein the backlight module is disposed relative to the thin film transistor substrate, and the thin film transistor substrate is interposed therebetween Between the color filter substrate and the backlight module.
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Citations (3)

* Cited by examiner, † Cited by third party
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US20100123860A1 (en) * 2008-11-18 2010-05-20 Jang-Sub Kim Thin film transistor substrate and a fabricating method thereof
JP2011008239A (en) * 2009-05-29 2011-01-13 Semiconductor Energy Lab Co Ltd Liquid crystal display device and method for manufacturing the same
TW201104868A (en) * 2009-07-28 2011-02-01 Chi Mei Optoelectronics Corp Method of fabricating thin film transistor and fabricating patterned photo resist layer on substrate

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100123860A1 (en) * 2008-11-18 2010-05-20 Jang-Sub Kim Thin film transistor substrate and a fabricating method thereof
JP2011008239A (en) * 2009-05-29 2011-01-13 Semiconductor Energy Lab Co Ltd Liquid crystal display device and method for manufacturing the same
TW201104868A (en) * 2009-07-28 2011-02-01 Chi Mei Optoelectronics Corp Method of fabricating thin film transistor and fabricating patterned photo resist layer on substrate

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