TWI461583B - On the stitching sewing machine - Google Patents

On the stitching sewing machine Download PDF

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TWI461583B
TWI461583B TW098112290A TW98112290A TWI461583B TW I461583 B TWI461583 B TW I461583B TW 098112290 A TW098112290 A TW 098112290A TW 98112290 A TW98112290 A TW 98112290A TW I461583 B TWI461583 B TW I461583B
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shaft
hook
carrier
rotation
sewing machine
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TW098112290A
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TW201009150A (en
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Juki Kk
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上裝飾縫合縫紉機Decorative sewing sewing machine 技術領域Technical field

本發明是有關於一種可調節複數縫紉針的間隔之上裝飾縫合縫紉機。SUMMARY OF THE INVENTION The present invention is directed to a decorative stitching sewing machine having an adjustable spacing of a plurality of sewing needles.

背景技術Background technique

如第8圖所示,上裝飾縫合縫紉機係一種藉由複數縫紉針來進行相對平行形成之複數縫紉針跡B,使上裝飾線K左右蛇行之同時縫入平行縫紉針跡之縫紉的縫紉機。As shown in Fig. 8, the upper decorative stitching sewing machine is a sewing machine in which a plurality of sewing stitches B are formed in a relatively parallel manner by a plurality of sewing needles, and the upper decorative thread K is sewn to the sewing machine of the parallel sewing stitches while being meandered.

習知之上裝飾縫合縫紉機即所謂的拼縫機式的上裝飾縫合縫紉機。該縫紉機如第9圖所示,係藉由設置於壓布腳110之固定刀與移動刀共同運作於將端緣部互相壓擠而以朝上方起立狀態搬送之兩塊布料,而切除端緣部起立之上端以使端部對齊,並使對齊之端部倒下後令其中一方重合於另外一方之上,並在該重合部進行上裝飾之縫合者。The above-mentioned decorative sewing sewing machine is a so-called stitching type upper decorative sewing machine. As shown in Fig. 9, the sewing machine is operated by a fixed knife and a moving knife which are disposed on the presser foot 110 to press the edge portions to press each other to lift the two fabrics in an upwardly standing state, and the cutting edge is cut off. The upper end of the portion is erected so that the ends are aligned, and the aligned ends are lowered, and one of the ends is placed on the other side, and the stitching is performed on the overlapping portion.

前述上裝飾縫合縫紉機100具有:針棒105,係具有沿著與布運送方向(A箭頭方向)垂直之方向配置成一列之四根縫紉針101~104者;壓布腳110,係從上方壓住被縫製物之布料者;壓布棒111,係以下端部支撐壓布腳110者;壓力彈簧112,係透過壓布棒111而賦予以壓布腳110產生之壓布壓力者;載緯器(carrier)121及拉鉤(hook)122,係共同運作而一面使上裝飾線K保持在伸展狀態一面搖動,以於下針之際使上裝飾線K在縫紉針102與103之間朝運送方向交叉渡過者;縫紉機之主軸106,係藉由縫紉機馬達而進行全旋轉者;動力傳動機構130,係將搖動(往復)運動傳達至搖動旋動軸107者;第一傳動機構140,係由搖動旋動軸107傳達搖動旋動力至載緯器121者;及第二傳動機構150,係由搖動旋動軸107傳達搖動旋動力至拉鉤122者針棒105之下端部設置有用於保持四根縫紉針101~104之針夾108。The upper decorative stitching sewing machine 100 has a needle bar 105 having four sewing needles 101 to 104 arranged in a line in a direction perpendicular to the cloth transport direction (A arrow direction); the presser foot 110 is pressed from above The cloth sticking the object to be sewn; the pressing bar 111 is the bottom end supporting the pressing foot 110; the pressure spring 112 is the pressing cloth pressure generated by the pressing foot 110 through the pressing bar 111; The carrier 121 and the hook 122 are operated together while the upper decorative line K is held in an extended state, so that the upper decorative line K is transported between the sewing needles 102 and 103 at the time of the lower needle. The direction crosses the person; the main shaft 106 of the sewing machine is fully rotated by the sewing machine motor; the power transmission mechanism 130 transmits the shaking (reciprocating) motion to the swinging rotary shaft 107; the first transmission mechanism 140 The rocking rotary shaft 107 transmits the rocking power to the carrier 12; and the second transmission mechanism 150 transmits the rocking power to the hook 122 by the rocking rotary shaft 107. The lower end of the needle bar 105 is provided for holding the fourth The needle holder 108 of the root sewing needles 101 to 104.

將壓布腳110保持在下端部之壓布棒111鄰接於針棒105,且由未圖示之縫紉機框架支撐。The presser bar 111 holding the presser foot 110 at the lower end portion is adjacent to the needle bar 105 and supported by a sewing machine frame (not shown).

搖動旋動軸107為筒狀,且前述壓布棒111插入筒內。藉由未圖示之縫紉機框架,前述搖動旋動軸107透過金屬軸承109而可旋動地被支撐,且搖動旋動軸107之旋動中心與壓布棒111之軸心一致。The swinging rotary shaft 107 has a cylindrical shape, and the aforementioned pressing rod 111 is inserted into the cylinder. The swinging rotary shaft 107 is rotatably supported by the metal bearing 109 by a sewing machine frame (not shown), and the center of rotation of the swinging rotary shaft 107 coincides with the axial center of the pressing rod 111.

賦予前述搖動旋動軸107搖動旋動之動力傳動機構130係由固定裝設於主軸106之偏心凸輪131、將該偏心凸輪131可旋轉地保持在一端部之往復桿132、及連結於往復桿132之另一端部,並保持搖動旋動軸107之上端部的包軸構件133所構成。The power transmission mechanism 130 that imparts the swinging and rotating shaft 107 to the swinging rotation shaft 107 is an eccentric cam 131 fixedly mounted on the main shaft 106, a reciprocating rod 132 that rotatably holds the eccentric cam 131 at one end portion, and a reciprocating rod The other end portion of the 132 is held by a shaft member 133 that swings the upper end portion of the swing shaft 107.

往復桿132與主軸106垂直且朝向幾乎水平之方向。由於偏心凸輪131相對主軸106偏心,因此當主軸106進行旋轉驅動,則往復桿132之一端部會進行以主軸作為中心之環繞運動。當往復桿132之一端部進行環繞運動時,該環繞運動只有水平方向分量傳達至另一端部,且該另一端部會進行幾乎沿著水平方向之進退運動。往復桿132之另一端部透過球面軸承132a而連結於包軸構件133,且沿著往復桿132延伸方向的進退運動會傳達至包軸構件133。結果,包軸構件133會與搖動旋動軸107一起進行以壓布棒111為中心之旋轉運動,且搖動旋動軸107會進行搖動旋動。往復桿132之另一端部雖然係進行直線的移動,但藉由球面軸承132a之作用,可容許沿著包軸構件133的圓周之動作。The reciprocating rod 132 is perpendicular to the main shaft 106 and faces an almost horizontal direction. Since the eccentric cam 131 is eccentric with respect to the main shaft 106, when the main shaft 106 is rotationally driven, one end portion of the reciprocating rod 132 performs a wraparound motion centering on the main shaft. When one end of the reciprocating rod 132 performs a circular motion, only the horizontal direction component is transmitted to the other end portion, and the other end portion performs an advancing and retreating motion almost in the horizontal direction. The other end portion of the reciprocating rod 132 is coupled to the wrap shaft member 133 through the spherical bearing 132a, and the forward and backward movement in the direction in which the reciprocating rod 132 extends is transmitted to the wrap shaft member 133. As a result, the wrap shaft member 133 performs a rotational motion centering on the press bar 111 together with the swing rotary shaft 107, and the swing rotary shaft 107 performs the wobble rotation. Although the other end portion of the reciprocating rod 132 is linearly moved, the operation of the circumference of the wrap shaft member 133 can be accommodated by the action of the spherical bearing 132a.

在第10圖及第11圖中,第一傳動機構140之構成具有連結於搖動旋動軸107之下端部之旋動臂141、一端部連結於旋動臂141之旋動端部之傳動連桿142、及槓桿先端連結於傳動連桿142之另一端部之槓桿軸143。In FIGS. 10 and 11, the first transmission mechanism 140 has a rotation arm 141 coupled to the lower end portion of the swing rotary shaft 107, and a drive end coupled to the rotary end portion of the rotary arm 141 at one end. The lever 142 and the lever end are coupled to the lever shaft 143 at the other end of the transmission link 142.

旋動臂141具有與設置於搖動旋動軸107之下端部的鉤狀部107a卡止之凹部141a,且與搖動旋動軸107一體地進行以壓布棒111為中心之旋動。而且,旋動臂141朝以壓棒105為中心之半徑方向延伸出去,且在延伸出去之旋動端部的其中一側面的附近與傳動連桿142之一端部連結。The swing arm 141 has a recessed portion 141a that is locked with the hook portion 107a provided at the lower end portion of the swing rotary shaft 107, and is rotated integrally with the swing rotary shaft 107 around the presser bar 111. Further, the swing arm 141 extends in a radial direction centered on the press bar 105, and is coupled to one end of the drive link 142 in the vicinity of one of the side faces of the extended end portion.

槓桿軸143係由支軸部143a及槓桿部143b所一體地形成,其中支軸部143a係在軸心沿著上下方向之狀態下可旋動地受壓布腳110支撐者,而槓桿部143b係在支軸部143a之上端部朝垂直方向延伸出者。又,槓桿部143b之前端部連結於傳動連桿142之另一端部,且支軸部143a之下端部作為載緯器121之軸而支撐之。The lever shaft 143 is integrally formed by the support shaft portion 143a and the lever portion 143b, wherein the support shaft portion 143a is rotatably supported by the presser foot 110 in a state in which the axial center is in the up and down direction, and the lever portion 143b The upper end portion of the support shaft portion 143a extends in the vertical direction. Further, the front end portion of the lever portion 143b is coupled to the other end portion of the transmission link 142, and the lower end portion of the support shaft portion 143a is supported as the shaft of the carrier 12.

藉由前述構成,第一傳動機構140構成以搖動旋動軸107作為一節之四節連桿機構,且為可同步於搖動旋動軸107而將其搖動旋動傳達至載緯器121之構造。According to the above configuration, the first transmission mechanism 140 constitutes a four-node link mechanism that swings the rotary shaft 107 as a section, and is configured to transmit the swing rotation to the carrier 12 in synchronization with the swinging of the rotary shaft 107. .

第二傳動機構150係與第一傳動機構140共有旋動臂141而使用之構成,且係由旋動臂141、一端部連結於旋動臂141之旋動端部之傳動連桿152、及槓桿先端連結於傳動連桿152之另一端部之槓桿軸153所構成。The second transmission mechanism 150 is configured to share the rotation arm 141 with the first transmission mechanism 140, and is composed of a rotation arm 141, a transmission link 152 whose one end is coupled to the rotation end of the rotation arm 141, and The lever shaft 153 is coupled to the lever shaft 153 at the other end of the transmission link 152.

槓桿軸153係由支軸部153a及槓桿部153b所一體地形成,其中支軸部153a係在軸心沿著上下方向之狀態下可旋動地支撐於壓布腳110者,而槓桿部153b係在支軸部153a之上端部朝垂直方向延伸出者。又,槓桿部153b之前端部連結於傳動連桿152之另一端部,且支軸部153a之下端部作為拉鉤122之軸而支撐之。The lever shaft 153 is integrally formed by the support shaft portion 153a and the lever portion 153b, wherein the support shaft portion 153a is rotatably supported by the presser foot 110 in a state in which the axial center is in the up and down direction, and the lever portion 153b The upper end portion of the support shaft portion 153a extends in the vertical direction. Further, the front end portion of the lever portion 153b is coupled to the other end portion of the transmission link 152, and the lower end portion of the support shaft portion 153a is supported as the shaft of the hook 122.

第二傳動機構150與第一傳動機構140相同,亦構成以搖動旋動軸107作為一節之四節連桿機構,且為可同步於搖動旋動軸107而將其搖動旋動傳達至拉鉤122之構造。The second transmission mechanism 150 is the same as the first transmission mechanism 140, and also constitutes a four-node linkage mechanism that swings the rotary shaft 107, and transmits the swinging rotation to the hook 122 in synchronization with the swinging rotation shaft 107. Construction.

在第13圖及第14圖中,載緯器121藉由搖動旋動來使其轉動端部反覆地前進(朝縫紉針101~104接近之方向)及後退(從縫紉針101~104朝布運送方向靠向自己之一側離開之方向),且該旋動前端部係由引導上裝飾線K之筒狀部121a及爪部121b所形成。筒狀部121a係以插通保持上裝飾線K之方式,使載緯器121不論朝前後任一方向移動皆可保持上裝飾線,且爪部121b只在前進時保持上裝飾線K,在後退時係變為可解放之形狀(例如前方開放之形狀)。又,筒狀部121a較爪部121b位於旋動中心之外側,且由線供給源輸出之上裝飾線K從外側插通筒狀部121a。又,載緯器121前進時,筒狀部121a到達左外針(將布運送方向A作為前方時,最左側之縫紉針)101之外側(左側),且爪部121b到達左外針101與左中針102之間。In Figs. 13 and 14, the carrier 121 is rotated by the rotation to repeatedly advance the rotating end portion (toward the sewing needles 101 to 104) and to retreat (from the sewing needles 101 to 104 toward the cloth). The conveying direction is in a direction away from one side of the self, and the rotating front end portion is formed by the cylindrical portion 121a and the claw portion 121b that guide the upper decorative line K. The tubular portion 121a maintains the upper decorative line regardless of whether the carrier 12 is moved in either of the front and rear directions, and the claw portion 121b holds the upper decorative line K only when advancing. When retreating, it becomes a liberate shape (for example, a shape that is open in front). Further, the tubular portion 121a is located outside the center of the rotation center of the claw portion 121b, and the cylindrical wire portion 121a is inserted from the outside by the wire supply source output upper decorative wire K. Further, when the carrier 12 is advanced, the tubular portion 121a reaches the outer side (left side) of the left outer needle (the leftmost sewing needle when the cloth transport direction A is the front), and the claw portion 121b reaches the left outer needle 101 and Between the left middle needle 102.

拉鉤122藉由搖動旋動,使其旋動端部以與載緯器121前進後退相同的時機反覆進行往縫紉針101~104之右側接近(第13圖)之方向的移動(前進)及從縫紉針101~104往與布運送方向相反且朝左側離開(第14圖)之方向的移動(後退)。拉鉤122之旋動前端部形成有用以捕捉上裝飾線K之鉤部122a。該鉤部122a於較拉鉤之底面更下方處突出,且為使銳利的前端部往後退方向退還之構造。藉此,拉鉤122前進時可捕捉從載緯器121移向布料之上裝飾線K。The hook 122 is swung by a swing so that the swivel end portion is repeatedly moved (advanced) and from the direction toward the right side (Fig. 13) of the sewing needles 101 to 104 at the same timing as the advance and retreat of the carrier 12 The sewing needles 101 to 104 are moved (retracted) in a direction opposite to the cloth transport direction and away from the left side (Fig. 14). The swivel front end portion of the hook 122 forms a hook portion 122a for catching the upper decorative line K. The hook portion 122a protrudes below the bottom surface of the hook and has a structure in which the sharp front end portion is retracted in the backward direction. Thereby, the hook 122 can be caught from the carrier 12 toward the fabric upper decorative line K as it advances.

由前述構成所成之上裝飾縫合縫紉機100,藉由驅動縫紉機馬達來使主軸106進行旋轉驅動,且使針棒105進行上下運動。於是,主軸106之旋轉驅動透過動力傳動機構130變換成搖動旋動動作而傳達至搖動旋動軸107,並且第一傳動機構140及第二傳動機構150同步於縫紉針101~104之上下運動而使載緯器121及拉鉤122搖動旋動。In the above-described decorative sewing machine 100, the main shaft 106 is rotationally driven by driving the sewing machine motor, and the needle bar 105 is moved up and down. Then, the rotational driving of the main shaft 106 is converted into a rocking and rotating motion by the power transmission mechanism 130 and transmitted to the rocking rotary shaft 107, and the first transmission mechanism 140 and the second transmission mechanism 150 are synchronized with the sewing needles 101 to 104 to move up and down. The carrier 12 and the hook 122 are swung and rotated.

於是,下針前的瞬間如第13圖所示,載緯器121及拉鉤122前進,且載緯器121之環狀部121a到達左外針101之左方、爪部121b到達左外針101與左中針102之間,而拉鉤122之鉤部122a到達右外針104之右後方。藉此,上裝飾線K之上游部分(線供給源側)K1被保持在左外針101與左中針102的運送方向內側,而下游部分(布料側)K2之彎曲部(loop)則被鉤部122a捕捉,且前後穿過左中針102與右中針103之間,而被保持在右中針103與右外針104的運送方向後側。然後,在此狀態下進行下針以將上裝飾線K縫進去。Then, as shown in Fig. 13, the carrier 12 and the hook 122 advance, and the annular portion 121a of the carrier 121 reaches the left of the left outer needle 101, and the claw 121b reaches the left outer needle 101. Between the left middle needle 102 and the hook 122a of the hook 122 reaches the right rear of the right outer needle 104. Thereby, the upstream portion (line supply source side) K1 of the upper decorative line K is held inside the left outer needle 101 and the left middle needle 102 in the transport direction, and the loop portion of the downstream portion (cloth side) K2 is The hook portion 122a is caught and passed between the left middle needle 102 and the right middle needle 103, and is held at the rear side in the transport direction of the right middle needle 103 and the right outer needle 104. Then, the lower needle is performed in this state to sew the upper decorative line K.

更進一步,當縫紉針101~104上升而從布料退出時。如第14圖所示,載緯器121及拉鉤122後退,而拉鉤122之鉤部122a從捕捉之上裝飾線K之下游部分K2之彎曲部脫出,且藉由載緯器121之後退,使拉鉤122闖進由線供給源至剛才之縫合針跡間的上裝飾線K所新形成之三角形的彎曲部K3。前述拉鉤122於下一次前進時,鉤部122a會捕捉上裝飾線K而形成第13圖之彎曲部。然後,以反覆前述行為來實行上裝飾縫合。(參照非專利文獻1)Further, when the sewing needles 101 to 104 are raised to exit from the cloth. As shown in Fig. 14, the carrier 121 and the hook 122 are retracted, and the hook portion 122a of the hook 122 is disengaged from the curved portion of the downstream portion K2 of the upper decorative line K, and is retracted by the carrier 121. The hook 122 is caused to break into the triangular curved portion K3 newly formed by the upper decorative line K between the thread supply source and the previous stitching stitch. When the hook 122 is advanced for the next time, the hook portion 122a catches the upper decorative line K to form the curved portion of Fig. 13. Then, the upper decorative stitching is carried out in response to the aforementioned behavior. (Refer to Non-Patent Document 1)

[非專利文獻1]JUKI股份有限公司發行「送腕型飾”36200Series 」p.30-37,發行年月日:2006年12月[Non-Patent Document 1] JUKI Co., Ltd. issued "Send Out Wrist watch "36200Series P.30-37, issue date: December 2006

然而,前述上裝飾縫合縫紉機可對應縫紉針跡之改變而交換針夾108及未圖示之針板,以進行針幅(各縫紉針之間隔)之改變調節。此時,由於各縫紉針之下針位置也會產生改變,所以有前述載緯器121之筒狀部121a及爪部121b與縫紉針發生干涉之情形。因此,會產生改變載緯器121之臂長的必要性,然而,由於對載緯器121進行如此之調節時,由爪部121b至鉤部122a之線路徑會改變,且有拉鉤122無法捕捉線之情形,所以拉鉤122亦會產生改變臂長的必要性。However, the above-described upper decorative sewing machine can exchange the needle holder 108 and the needle plate (not shown) in response to the change of the sewing stitch to perform the change adjustment of the needle width (the interval between the sewing needles). At this time, since the position of the needle under each sewing needle is also changed, the cylindrical portion 121a and the claw portion 121b of the above-described carrier 12 interfere with the sewing needle. Therefore, the necessity of changing the arm length of the carrier 12 is generated, however, since the carrier 111 is adjusted as such, the line path from the claw portion 121b to the hook portion 122a is changed, and the hook 122 cannot be caught. In the case of the line, the hook 122 also has the necessity of changing the length of the arm.

如此,習知之上裝飾縫合縫紉機改變針幅時,有著需要交換載緯器、拉鉤之問題。Thus, it is known that when the decorative sewing machine changes the needle width, there is a problem in that the carrier and the hook are exchanged.

又,由於載緯器121、拉鉤122、對該等之傳動機構140、150皆裝入壓布腳110上而單位化,所以調節改變針幅時,會以壓布腳110為單位進行交換,然而,前述壓布腳110在安裝時需要調整以調節左右之位置或避免產生上下動作之競爭。特別是進行壓布腳110之位置調整以使上下動作無競爭而流暢地動作很困難,如前述調整不夠充分,則壓布腳110之動作無法追隨布料之段部等,為產生縫合不良之原因。因此,於改變調整針幅時,亦有著需要可進行繁雜且精密之位置調節的壓布腳110之問題。Moreover, since the carrier 12, the hook 122, and the transmission mechanisms 140 and 150 are all united on the pressing foot 110, the adjustment of the needle width is performed by the pressing foot 110. However, the aforementioned presser foot 110 needs to be adjusted during installation to adjust the left and right positions or to avoid competition for up and down motion. In particular, it is difficult to smoothly adjust the position of the presser foot 110 so that the vertical movement does not compete without competing. If the adjustment is insufficient, the action of the presser foot 110 cannot follow the section of the cloth, etc., for the cause of poor stitching. . Therefore, there is also a problem in that the presser foot 110 that requires complicated and precise position adjustment is required when the needle width is changed.

並且,伴隨針幅改變而產生下針位置改變時,載緯器121及拉鉤122之搖動角度亦需要改變。改變拉鉤122之搖動角度,要交換包軸構件133,以改變從包軸構件133的旋轉中心至球面軸承132a的中心之心間距離。交換前述包軸構件133時,係以從壓布棒111拆除壓布腳110,並取下壓力彈簧112後,將壓布棒111從縫紉機框架取下,並將包軸構件133從往復桿132及搖動旋動軸107拆除,而交換對應針幅之包軸構件133之方式來進行。並且,交換包軸構件133後,為了使搖動旋動軸107在正確的相位下使載緯器121及拉鉤122動作,亦有著不可缺少包軸構件133及搖動旋動軸107之相位調整作業之問題。Further, when the position of the lower needle is changed as the needle width is changed, the rocking angle of the carrier 12 and the hook 122 also needs to be changed. To change the rocking angle of the hook 122, the wrap member 133 is exchanged to change the inter-center distance from the center of rotation of the wrap member 133 to the center of the spherical bearing 132a. When the aforementioned shaft member 133 is exchanged, the presser foot 110 is removed from the press bar 111, and after the pressure spring 112 is removed, the press bar 111 is removed from the sewing machine frame, and the shaft member 133 is removed from the reciprocating rod 132. And the rocking and rotating shaft 107 is removed, and the shaft member 133 corresponding to the needle width is exchanged. Further, after the package shaft member 133 is exchanged, in order to operate the carrier slider 121 and the hook 122 in the correct phase in the swing rotation shaft 107, the phase adjustment operation of the shaft shaft member 133 and the rocking shaft 107 is also indispensable. problem.

如此,改變針幅時,不只要交換針夾與針板,且會產生交換並調整其他多數零件之繁雜作業的問題。In this way, when the needle width is changed, it is not only necessary to exchange the needle holder and the needle plate, and there is a problem that the complicated work of most other parts is exchanged and adjusted.

本發明係以即使改變針幅也不用交換載緯器及拉鉤,且容易調整載緯器與拉鉤,而提高工作效率為目的。The invention aims to improve the working efficiency by changing the needle width without changing the carrier and the hook, and easily adjusting the carrier and the hook.

申請專利範圍第1項所記載之發明係一種上裝飾縫合縫紉機,該上裝飾縫合縫紉機具有:複數縫紉針,係沿著與布運送方向交叉之方向配設成列,且上下往復移動者;載緯器及拉鉤,係藉由與通過前述複數縫紉針之針線共同運作,而保持形成上裝飾縫紉針跡之裝飾線,且連動於前述縫紉針之往復移動而搖動旋動者;搖動旋動軸,係連動於縫紉機之主軸,而可以垂直軸線為中心搖動旋轉者;第一傳動機構,係配置於前述搖動旋動軸與載緯器之間,將前述搖動旋動軸之搖動旋動力傳達至載緯器者;及第二傳動機構,係配置於前述搖動旋動軸與拉鉤之間,將前述搖動旋動軸之搖動旋動力傳達至拉鉤者,且具有第一調節機構,係調節從前述載緯器之旋動中心至前端部之距離者;及第二調節機構,係調節從前述拉鉤之旋動中心至前端部之距離者。The invention described in claim 1 is an upper decorative stitching sewing machine having: a plurality of sewing needles arranged in a row in a direction intersecting the cloth conveying direction, and reciprocating up and down; The weft and the hook are kept together with the needle thread passing through the plurality of sewing needles, and the decorative thread forming the upper decorative sewing stitch is maintained, and the reciprocating movement of the sewing needle is linked to shake the swinging person; the rotating rotating shaft is shaken Linking to the main shaft of the sewing machine, and rotating the rotator about the vertical axis; the first transmission mechanism is disposed between the rocking rotary shaft and the carrier, and transmits the rocking power of the rocking rotary shaft to And a second transmission mechanism disposed between the rocking rotary shaft and the hook, transmitting the rocking power of the rocking rotary shaft to the puller, and having a first adjusting mechanism, adjusting from the foregoing The distance from the center of rotation of the carrier to the front end; and the second adjustment mechanism adjusts the distance from the center of rotation of the hook to the front end.

申請專利範圍第2項所記載之發明具有與申請專利範圍第1項所記載之發明相同的構成,而且其中前述第一調節機構具有第一旋動軸及設置成相對前述第一旋動軸偏心且支撐前述載緯器之第一偏心軸部,前述第二調節機構具有第二旋動軸及設置成相對前述第二旋動軸偏心且支撐前述拉鉤之第二偏心軸部。The invention described in claim 2 has the same configuration as the invention described in claim 1, wherein the first adjustment mechanism has a first rotation axis and is disposed eccentrically with respect to the first rotation axis And supporting the first eccentric shaft portion of the carrier, the second adjustment mechanism has a second rotation shaft and a second eccentric shaft portion that is eccentric with respect to the second rotation shaft and supports the hook.

申請專利範圍第3項所記載之發明具有與申請專利範圍第1或2項所記載之發明相同的構成,而且係藉由固定於前述搖動旋動軸並朝該搖動旋動軸之徑向方向延伸出之臂構件及兩端連結於該臂構件與前述縫紉機之主軸之進退構件,來賦予前述搖動旋動軸搖動旋動運動;又,前述臂構件與前述進退構件之連結部設有可將該等之連結位置沿著前述徑向方向移動調節之旋動角度調整機構。The invention described in claim 3 has the same configuration as the invention described in claim 1 or 2, and is fixed in the radial direction of the rocking shaft by being fixed to the rocking rotary shaft. An extending arm member and an advancing and retracting member at both ends of the arm member and the main shaft of the sewing machine are provided to impart a wobble motion to the swinging rotary shaft; and a connecting portion between the arm member and the advancing and retracting member is provided The connected positions are moved along the radial direction to adjust the adjustment of the rotation angle adjustment mechanism.

申請專利範圍第4項所記載之發明具有與申請專利範圍第3項所記載之發明相同的構成,而且其中前述旋動角度調整機構具有沿著前述徑向方向形成於前述臂構件之長孔及於前述長孔之長方向上可移動卡止地貫通的卡止構件。The invention described in claim 4 has the same configuration as the invention described in claim 3, wherein the rotation angle adjustment mechanism has a long hole formed in the arm member along the radial direction and A locking member that is locked in the longitudinal direction of the long hole is movable.

申請專利範圍第1項所記載之發明可於改變調整針幅時不交換載緯器及拉鉤。結果,由於不用進行伴隨著交換載緯器、拉鉤而來的交換壓布腳作業,所以亦可不用進行繁雜的壓布腳位置調整作業。The invention described in the first aspect of the patent application can exchange the weft feeder and the hook when the needle width is changed. As a result, since it is not necessary to perform the work of exchanging the presser foot with the exchange of the carrier and the hook, it is not necessary to perform complicated work of adjusting the position of the presser foot.

因此,改變縫紉機之針幅之際,不用進行伴隨而來的零件交換或位置調節等繁雜作業,而可容易地進行調節針幅。Therefore, when the needle width of the sewing machine is changed, it is possible to easily adjust the needle width without performing complicated operations such as part exchange or position adjustment.

申請專利範圍第2項所記載之發明可藉由操作並旋轉旋動軸來對應偏心量調整從載緯器與拉鉤之旋動端部至旋動中心的距離。因此,可使伴隨調整針幅而來的載緯器與拉鉤之旋動半徑調整作業較容易進行。The invention described in claim 2 can adjust the distance from the rotary end of the carrier and the hook to the center of the rotation by operating and rotating the rotary shaft in accordance with the eccentric amount. Therefore, the adjustment of the rotational radius of the carrier and the hook accompanying the adjustment of the needle width can be easily performed.

申請專利範圍第3項所記載之發明於伴隨改變針幅而產生改變載緯器及拉鉤之搖動角度的必要性時,可只藉由連結位置之調節作業來改變調節搖動角度,且不需要對賦予搖動旋動軸動力的動力傳動機構進行構件交換作業,而可提高工作性。In the invention described in claim 3, when it is necessary to change the needle width to change the rocking angle of the carrier and the hook, the adjustment swing angle can be changed only by the adjustment operation of the joint position, and it is not necessary to The power transmission mechanism that imparts power to the swinging shaft is subjected to component exchange work, and workability can be improved.

申請專利範圍第4項所記載之發明係藉由簡單之構成而可更簡單地調整,來提高工作效率。The invention described in claim 4 of the patent application can be more easily adjusted by a simple configuration to improve work efficiency.

較佳實施例之詳細說明Detailed description of the preferred embodiment

(發明實施態樣之整體構成)(The overall composition of the embodiment of the invention)

以下依據第1圖至第7圖來說明本發明實施態樣之上裝飾縫合縫紉機10。又,與前述習知之上裝飾縫合縫紉機100相同之構成則取相同之符號並省略重複之說明。Hereinafter, the decorative stitch sewing machine 10 according to the embodiment of the present invention will be described with reference to Figs. 1 to 7 . The same components as those of the above-described decorative sewing machine 100 are designated by the same reference numerals and the description thereof will not be repeated.

上裝飾縫合縫紉機10如第1圖及第2圖所示,具有前述之針棒105、壓布腳110、壓布棒111、壓力彈簧112、載緯器121、拉鉤122、主軸106、及搖動旋動軸107,且更具有從主軸106將動力傳達至搖動旋動軸107之動力傳動機構30、從搖動旋動軸107對載緯器121進行傳達搖動旋動力之第一傳動機構40、從搖動旋動軸107對拉鉤122進行傳達搖動旋動力之第二傳動機構50、調節從載緯器121之旋動端部至轉動中心的距離之第一調節機構70、及調節從拉鉤122之旋動端部至旋動中心的距離之第二調節機構80,並將該等構成全部保持於縫紉機框架20內。As shown in FIGS. 1 and 2, the upper decorative sewing machine 10 has the above-described needle bar 105, presser foot 110, presser bar 111, pressure spring 112, carrier 12, hook 122, spindle 106, and shaking. The shaft 107 is rotated, and further includes a power transmission mechanism 30 that transmits power from the main shaft 106 to the swing rotary shaft 107, and a first transmission mechanism 40 that transmits the rocking power to the carrier 12 from the swing rotary shaft 107. The swinging rotary shaft 107 transmits the second transmission mechanism 50 for swinging the rotary power to the pull hook 122, the first adjustment mechanism 70 for adjusting the distance from the rotary end portion of the carrier 12 to the rotation center, and the rotation of the slave hook 122. The second adjustment mechanism 80, which is the distance from the end to the center of rotation, holds all of these components in the sewing machine frame 20.

又,前述上裝飾縫合縫紉機10亦係曲臂型裝飾縫合縫紉機(拼縫機式),且沿著縫紉機框架20之床部21進行移送作為被縫製物之布料,且於縫製作業之際,由於操作者係從縱軀幹部22側進行縫製作業,為了使手邊動作容易看清楚,縫紉機框架20係使床部21與臂部23不重疊之形狀。亦即,床部21與臂部23以縱軀幹部22為中心朝不同方向延伸出來,且臂部23設計成在途中彎曲而使其前端部在床部21之前端部的正上方。In addition, the above-described upper decorative stitching sewing machine 10 is also a curved arm type decorative stitching sewing machine (stitching type), and conveys the cloth as a material to be sewn along the bed portion 21 of the sewing machine frame 20, and at the time of the sewing operation, The operator performs the sewing operation from the side of the vertical trunk portion 22, and the sewing machine frame 20 has a shape in which the bed portion 21 and the arm portion 23 do not overlap in order to make the hand movement easy to see. That is, the bed portion 21 and the arm portion 23 extend in different directions around the vertical trunk portion 22, and the arm portion 23 is designed to be bent in the middle so that the front end portion is directly above the end portion of the bed portion 21.

(動力傳動機構)(power transmission mechanism)

在第3圖、第4圖中,將搖動旋動賦予搖動旋動軸107的動力傳動機構30之構成具有固定裝設於主軸106之偏心凸輪31、可旋轉地與該偏心凸輪31嵌合且使其插入而被保持之凸輪從屬件34、固定於搖動旋動軸107之上端部之包軸構件33、調節搖動旋動軸107之搖動旋動角度之旋動角度調整機構35、及透過該旋動角度調整機構35而連結固定於搖動旋動軸107之包軸構件33及受主軸支撐之凸輪從屬件34的往復桿32。亦即,往復桿32之兩端連結於搖動旋動軸107及主軸106。In the third and fourth figures, the power transmission mechanism 30 that imparts the swinging rotation to the swinging rotary shaft 107 has an eccentric cam 31 fixedly mounted to the main shaft 106, and is rotatably fitted to the eccentric cam 31. a cam member 34 that is inserted and held, a shaft shaft member 33 fixed to an upper end portion of the swinging rotary shaft 107, a swing angle adjusting mechanism 35 that adjusts a swinging rotation angle of the swinging rotary shaft 107, and a transmission The rotation angle adjusting mechanism 35 is coupled to the shaft member 33 that is fixed to the swinging rotary shaft 107 and the reciprocating rod 32 of the cam member 34 that is supported by the spindle. That is, both ends of the reciprocating rod 32 are coupled to the swing rotary shaft 107 and the main shaft 106.

凸輪從屬件34使偏心凸輪31可旋轉地被支撐,且於主軸106旋轉之際,藉由偏心凸輪31進行環繞運動。The cam follower 34 rotatably supports the eccentric cam 31, and performs a wraparound motion by the eccentric cam 31 as the main shaft 106 rotates.

包軸構件33藉由鎖螺絲而固定設置於搖動旋動軸107之上端部。The shaft shaft member 33 is fixedly disposed at an upper end portion of the swing rotary shaft 107 by a lock screw.

往復桿32之兩端部設有球面軸承32a,且透過該球面軸承32a而連結凸輪從屬件34及包軸構件33。A spherical bearing 32a is provided at both end portions of the reciprocating rod 32, and the cam member 34 and the bobbin member 33 are coupled to the spherical bearing 32a.

延伸部(旋動臂部)36係一體地形成於包軸構件33並從搖動旋動軸107的徑向方向延伸出,且延伸部36沿著其延伸方向(搖動旋動軸107的徑向方向)形成有長孔36a,藉由螺絲桿37貫通往復桿32之球面軸承32a,再插通長孔36a,並以螺帽鎖緊,可使其連結在一起。The extension portion (swirl arm portion) 36 is integrally formed on the shaft shaft member 33 and extends from the radial direction of the swing rotary shaft 107, and the extension portion 36 is along the extending direction thereof (shake the radial direction of the rotation shaft 107) In the direction), a long hole 36a is formed, and the screw bearing 37 passes through the spherical bearing 32a of the reciprocating rod 32, and is inserted into the long hole 36a, and is locked by a nut to be joined together.

由於往復桿32於其兩端部保有球面軸承32a,所以當凸輪從屬件34進行環繞運動時,只有沿著往復桿32長方向之往復變位可傳達至包軸構件33側。Since the reciprocating rod 32 holds the spherical bearing 32a at both end portions thereof, when the cam subordinate member 34 performs the encircling motion, only the reciprocating displacement along the longitudinal direction of the reciprocating rod 32 can be transmitted to the side of the wrap shaft member 33.

於是,螺絲桿37以鬆開設於其下端部之螺帽之方式,而可沿著長孔36a任意地調節位置,且藉由鎖緊螺帽可固定於任意位置。藉由螺絲桿37及螺帽38可構成卡止構件。Thus, the screw rod 37 can be arbitrarily adjusted along the long hole 36a by loosely opening the nut at the lower end portion thereof, and can be fixed at any position by the lock nut. The locking member can be formed by the screw lever 37 and the nut 38.

藉此,將螺絲桿37朝延伸部36之旋動半徑內側靠近而固定時,由於從包軸構件33之旋轉中心至球面軸承32a之中心的心間距離縮短,所以可使往復桿32之往復運動所造成之搖動旋動軸107之搖動旋動角度增大,而將螺絲桿37朝延伸部36之旋動半徑外側靠近而固定時,由於從包軸構件33之旋轉中心至球面軸承32a之中心的心間距離變長,所以可使往復桿32之往復運動所造成之搖動旋動軸107之搖動旋動角度變小。亦即,藉由調整螺絲桿37之位置可任意調節搖動旋動軸107之旋動角度之幅度。因此,藉由長孔36a、螺絲桿37、及螺帽38可構成旋動角度調整機構35。Thereby, when the screw lever 37 is fixed toward the inner side of the swivel radius of the extending portion 36, since the inter-center distance from the center of rotation of the bobbin member 33 to the center of the spherical bearing 32a is shortened, the reciprocating rod 32 can be reciprocated. The swinging rotation angle of the swinging rotation shaft 107 caused by the movement is increased, and when the screw rod 37 is brought closer to the outside of the rotation radius of the extending portion 36, since it is fixed from the rotation center of the shaft shaft member 33 to the spherical bearing 32a Since the center-to-center distance becomes long, the swinging angle of the swinging rotary shaft 107 caused by the reciprocating motion of the reciprocating rod 32 can be made small. That is, the amplitude of the swing angle of the swing rotary shaft 107 can be arbitrarily adjusted by adjusting the position of the screw lever 37. Therefore, the rotation angle adjusting mechanism 35 can be configured by the long hole 36a, the screw shaft 37, and the nut 38.

在第5圖中,第一傳動機構40之構成具有連結於搖動旋動軸107之下端部之旋動臂141、一端部連結於旋動臂141之旋動端部之傳動連桿142、及槓桿先端連結於傳動連桿142之另一端部之槓桿軸43。In Fig. 5, the first transmission mechanism 40 has a rotation arm 141 coupled to the lower end portion of the swing rotary shaft 107, a transmission link 142 whose one end portion is coupled to the rotation end portion of the rotary arm 141, and The lever tip is coupled to the lever shaft 43 at the other end of the transmission link 142.

槓桿軸43係以個別構件之支軸43a及臂構件43b所構成,其中支軸43a係在軸心沿著上下方向之狀態下作為可旋動地受壓布腳110支撐之第一旋動軸者,臂構件43b則係可安裝於支軸43a之上端部而朝垂直該支軸43a之方向延伸出者,且支軸43a之下端部係透過調節載緯器121之旋動前端部之旋動半徑的第一調節機構70來連結於載緯器121。The lever shaft 43 is constituted by a support shaft 43a of an individual member and an arm member 43b, wherein the support shaft 43a is a first rotation shaft supported by the rotatably pressed foot 110 in a state where the shaft center is in the up and down direction. The arm member 43b is attached to the upper end portion of the support shaft 43a and extends in the direction perpendicular to the support shaft 43a, and the lower end portion of the support shaft 43a is transmitted through the rotation of the front end portion of the carrier weft 121. The first adjustment mechanism 70 of the moving radius is coupled to the carrier 121.

藉由前述構成,第一傳動機構40構成以搖動旋動軸107作為一節之四節連桿機構,且為可同步於搖動旋動軸107而將其搖動旋動傳達至載緯器121之構造。According to the above configuration, the first transmission mechanism 40 is configured to swing the rotary shaft 107 as a four-node link mechanism, and is configured to transmit the swing rotation to the carrier 12 in synchronism with the swing rotation shaft 107. .

[0026][0026]

第二傳動機構50係與第一傳動機構40共有旋動臂141而使用之構成,且係由旋動臂141、一端部連結於旋動臂141之旋動端部之傳動連桿152、及槓桿先端連結於傳動連桿152之另一端部之槓桿軸53所構成。The second transmission mechanism 50 is configured to share the rotation arm 141 with the first transmission mechanism 40, and is composed of a rotation arm 141, a transmission link 152 whose one end is coupled to the rotation end of the rotation arm 141, and The lever shaft 53 is coupled to the lever shaft 53 at the other end of the transmission link 152.

槓桿軸53係由支軸53a及槓桿部53b所形成,其中支軸53a係在軸心沿著上下方向之狀態下作為可旋動地受壓布腳110支撐之第二旋動軸者,槓桿部53b則係可安裝於支軸53a之上端部而朝垂直支軸53a之方向延伸出者,且支軸53a之下端部係透過調節拉鉤122之旋動前端部之旋動半徑的第二調節機構80來連結於拉鉤122之基端部。The lever shaft 53 is formed by a support shaft 53a and a lever portion 53b, wherein the support shaft 53a is a second rotation shaft supported by the rotatably pressed foot 110 in a state in which the axial center is in the up and down direction, the lever The portion 53b is attachable to the upper end portion of the support shaft 53a and extends in the direction of the vertical support shaft 53a, and the lower end portion of the support shaft 53a is transmitted through the second adjustment of the rotational radius of the rotary front end portion of the adjustment hook 122. The mechanism 80 is coupled to the base end of the hook 122.

第二傳動機構50亦具有與第一傳動機構40相同之構造,並構成以搖動旋動軸107作為一節之四節連桿機構,且為可同步於搖動旋動軸107而將其搖動旋動傳達至拉鉤122之構造。The second transmission mechanism 50 also has the same configuration as the first transmission mechanism 40, and is configured to swing the rotary shaft 107 as a four-node linkage mechanism, and to swing and rotate it synchronously with the swinging rotary shaft 107. Communicated to the construction of the hook 122.

(第一及第二調節機構)(first and second adjustment mechanisms)

在第6圖、第7圖中,第一調節機構70具有第一平面部71及第二平面部72、鎖合螺絲73、偏心軸部74、及鎖合螺絲75,其中第一平面部71及第二平面部72係形成於前述第一傳動機構40之支軸43a之外緣上端部者,鎖合螺絲73係可選擇並固定臂構件43b相對支軸43a之相對角度者,偏心軸部74係嵌入裝設於一體地形成於支軸43a之下端部的載緯器121之基部而作為第一偏心軸部者、鎖合螺絲75係可將載緯器121以任意角度固定於偏心軸部74者。又,第二調節機構80具有與第一調節機構70相同之構成,且具有第一平面部81及第二平面部82、鎖合螺絲83、嵌入裝設於拉鉤122之基部而作為第二偏心軸部之偏心軸部84、及鎖合螺絲85。In FIGS. 6 and 7, the first adjustment mechanism 70 has a first planar portion 71 and a second planar portion 72, a locking screw 73, an eccentric shaft portion 74, and a locking screw 75, wherein the first planar portion 71 And the second flat portion 72 is formed on the outer edge of the outer edge of the support shaft 43a of the first transmission mechanism 40, and the locking screw 73 can select and fix the relative angle of the arm member 43b with respect to the support shaft 43a, and the eccentric shaft portion The 74-series is fitted to the base of the carrier 12 integrally formed at the lower end portion of the support shaft 43a, and as the first eccentric shaft portion, the lock screw 75 can fix the carrier 12 at an arbitrary angle to the eccentric shaft. Part 74. Further, the second adjustment mechanism 80 has the same configuration as the first adjustment mechanism 70, and has a first planar portion 81 and a second planar portion 82, a locking screw 83, and a base portion that is fitted to the hook 122 as a second eccentricity. The eccentric shaft portion 84 of the shaft portion and the lock screw 85.

如第7圖所示,由於偏心軸部74(84)相對支軸43a(53a)的中心線為偏心,所以當旋轉維持著以支軸43a(53a)作為中心之臂構件43b(53b)與載緯器121(拉鉤122)的角度之支軸43a(53a)時,連結於下端部之載緯器121(拉鉤122)之前端部至旋動中心(支軸43a(53a))的距離會改變。As shown in Fig. 7, since the center line of the eccentric shaft portion 74 (84) with respect to the support shaft 43a (53a) is eccentric, the arm member 43b (53b) with the support shaft 43a (53a) as the center is maintained while the rotation is maintained. When the angle of the carrier 121 (the hook 122) is the support shaft 43a (53a), the distance from the front end of the carrier 121 (the hook 122) to the center of the rotation (the support shaft 43a (53a)) change.

在本實施例中,由於設想是有兩種類之針幅可變更,所以需要使載緯器121及拉鉤122之旋動半徑長度可在兩種類間切換。因此,支軸43a(53a)之上端部設有2個平面部71、72(81、82),且分別藉由鎖合螺絲73(83)來在兩種類之支軸43a(53a)相對臂構件43b(53b)之軸角度中選擇並固定之。In the present embodiment, since it is conceivable that there are two types of needle widths that can be changed, it is necessary to switch the length of the swirl radius of the carrier 12 and the hook 122 between the two types. Therefore, the upper end portion of the support shaft 43a (53a) is provided with two flat portions 71, 72 (81, 82), and the opposite arms of the two types of the support shafts 43a (53a) are respectively supported by the lock screws 73 (83). The axis angle of the member 43b (53b) is selected and fixed.

結果,在維持著以支軸43a(53a)作為中心之臂構件43b(53b)與載緯器121(拉鉤122)的角度之狀態下,以鎖合螺絲73(83)對平面部71(81)固定軸角度時,載緯器121(拉鉤122)之旋動半徑(從旋動中心至旋動前端部的距離)會被設定成L1,而以鎖合螺絲73(83)對平面部72(82)固定軸角度時,載緯器121(拉鉤122)之旋動半徑(從旋動中心至旋動前端部的距離)會被設定成L2。As a result, in a state in which the angle of the arm member 43b (53b) centering on the support shaft 43a (53a) and the carrier 12 (the hook 122) is maintained, the flat portion 71 (81) is locked by the lock screw 73 (83). When the shaft angle is fixed, the turning radius of the carrier 12 (the hook 122) (the distance from the center of the rotation to the front end of the rotation) is set to L1, and the locking portion 73 (83) is opposed to the flat portion 72. (82) When the shaft angle is fixed, the turning radius of the carrier 121 (the hook 122) (the distance from the center of the rotation to the front end of the rotation) is set to L2.

又,支軸43a(53a)之上端面施加有為了使切換軸角度容易進行而以狹縫76(86)等工具可進行旋轉操作之加工。Further, the end surface of the support shaft 43a (53a) is subjected to a machining operation by a tool such as the slit 76 (86) so that the angle of the switching shaft can be easily performed.

又,各平面部71、72(81、82)之位置,及偏心軸部74(84)之偏心量可對應針幅之調節量而作適當之設定。又,平面部並不限定於兩種類,而可設置更多,且亦可不設置成平面而係在周圍的面選擇任意之角度。Further, the position of each of the flat portions 71, 72 (81, 82) and the eccentric amount of the eccentric shaft portion 74 (84) can be appropriately set in accordance with the adjustment amount of the needle width. Further, the flat portion is not limited to two types, and may be provided in a larger number, and may be set to an arbitrary angle without being arranged in a plane.

(上裝飾縫合縫紉機的動作說明)(Description of the operation of the upper sewing sewing machine)

由於上裝飾縫合縫紉機10之縫紉動作本身與前述習知之上裝飾縫合縫紉機100相同,所以省略說明。Since the sewing operation of the upper decorative stitching sewing machine 10 itself is the same as that of the above-described conventional decorative sewing sewing machine 100, the description thereof will be omitted.

在此,就伴隨切換針幅而實行之各部的設定切換作業來作說明。Here, the setting switching operation of each part performed by switching the needle width will be described.

藉由交換針夾108來切換針幅時,首先,操作並旋轉固定於主軸106之滑輪(未圖示),使載緯器121與最前進位置之相位配合。又,為了對應針幅改變所造成之縫紉針101~104的位置變化,而進行調節載緯器121及拉鉤122的旋動半徑。亦即,在維持著以支軸43a(53a)作為中心之臂構件43b(53b)與載緯器121(拉鉤122)的角度之狀態下,鬆開鎖合螺絲73、83、75、85,並使用工具操作支軸43a、53a而將其旋轉180度。結果,載緯器121與拉鉤122個別之旋動半徑被進行切換。切換後將鎖合螺絲73、83、75、85鎖緊。When the needle width is switched by exchanging the needle holder 108, first, a pulley (not shown) fixed to the main shaft 106 is operated and rotated to match the phase of the carrier 12 to the most advanced position. Further, in order to change the position of the sewing needles 101 to 104 caused by the change in the needle width, the turning radius of the carrier 121 and the hook 122 is adjusted. That is, in a state where the angle of the arm member 43b (53b) centering on the support shaft 43a (53a) and the carrier 12 (the hook 122) is maintained, the lock screws 73, 83, 75, 85 are loosened, and The fulcrum 43a, 53a is operated by a tool to rotate it by 180 degrees. As a result, the individual turning radii of the carrier 121 and the hook 122 are switched. After the switching, the locking screws 73, 83, 75, 85 are locked.

更進一步,藉由旋動角度調整機構35來調節載緯器121及拉鉤122之旋動行程。亦即,鬆開旋動角度調整機構35之螺帽38,且使螺絲桿37沿著延伸部36之長孔36a移動。藉此,由於載緯器121及拉鉤122之最前進位置、最後退位置、及旋動行程改變,所以將螺絲桿37之位置配合至適當之位置,且將螺帽38鎖緊而固定。Further, the rotation stroke of the carrier 12 and the hook 122 is adjusted by the rotation angle adjustment mechanism 35. That is, the nut 38 of the rotation angle adjusting mechanism 35 is loosened, and the screw rod 37 is moved along the long hole 36a of the extending portion 36. Thereby, since the most advanced position, the retracted position, and the swivel stroke of the carrier 121 and the hook 122 are changed, the position of the screw lever 37 is fitted to an appropriate position, and the nut 38 is locked and fixed.

藉此,改變針幅所造成之各部的調整結束。Thereby, the adjustment of each part caused by the change of the needle width is completed.

(實施態樣之效果)(effect of the implementation)

在由前述構成所成之上裝飾縫合縫紉機10中,由於其具有可調節從載緯器121之旋動前端部至旋動中心的距離之第一調節機構70、及可調節從拉鉤122之旋動前端部至旋動中心的距離之第二調節機構80,所以在改變調整針幅時,可以不交換載緯器121及拉鉤122。結果,由於不需要進行伴隨交換載緯器121及拉鉤122而來之交換壓布腳,所以亦可不進行繁雜之壓布腳位置調節作業。In the decorative stitching sewing machine 10 which is formed by the above-described configuration, since it has the first adjusting mechanism 70 which can adjust the distance from the rotating front end portion of the carrier 12 to the center of the rotation, and the adjustable rotation from the hook 122 Since the second adjustment mechanism 80 of the distance from the front end portion to the center of the rotation is moved, the carrier 12 and the hook 122 may not be exchanged when the adjustment of the needle width is changed. As a result, since it is not necessary to exchange the presser foot with the exchange of the carrier 12 and the hook 122, the complicated presser foot position adjustment work can be omitted.

又,由於分別作為載緯器121及拉鉤122的軸而支撐之的支軸43a、53a係透過相對其旋動中心偏心之偏心軸部74、84而分別連結於載緯器121及拉鉤122,所以藉由操作旋轉各支軸43a、53a可對應偏心量而調整載緯器121及拉鉤122的旋動半徑。因此,可使伴隨針幅調整而來之載緯器與拉鉤的旋動半徑調整作業較容易進行。Further, the support shafts 43a and 53a supported as the shafts of the carrier 12 and the hook 122 are respectively coupled to the eccentric shaft portions 74 and 84 that are eccentric with respect to the center of the rotation, and are coupled to the carrier 121 and the hook 122, respectively. Therefore, the rotational radius of the carrier 12 and the hook 122 can be adjusted by operating the rotating shafts 43a, 53a corresponding to the eccentric amount. Therefore, it is possible to easily perform the adjustment of the turning radius of the carrier and the hook accompanying the adjustment of the needle width.

因此,在改變縫紉機之針幅之際,不需要進行伴隨之零件交換或位置調整等繁雜的作業,可容易地進行針幅調整。Therefore, when the needle width of the sewing machine is changed, complicated work such as replacement of parts or position adjustment is not required, and needle width adjustment can be easily performed.

又,由於上裝飾縫合縫紉機10在驅動傳動機構30之連結桿32與延伸部36之間設有可將該等之連結位置沿著半徑方向調節的旋動角度調整機構35,所以需要伴隨針幅之改變而改變載緯器121及拉鉤122之旋動行程時,只由螺絲桿37與螺帽38之鎖合作業即可改變調節旋動角度,而不需要賦予搖動旋動軸107動力之構件交換作業,可提高工作性。Further, since the upper decorative stitching sewing machine 10 is provided between the connecting rod 32 of the drive transmission mechanism 30 and the extending portion 36, the turning angle adjusting mechanism 35 that can adjust the connecting position along the radial direction is required, so that the needle width is required. When the rotation stroke of the carrier 12 and the hook 122 is changed by the change, the adjustment rotation angle can be changed only by the cooperation of the screw rod 37 and the nut 38, without the need to impart the power for shaking the rotation shaft 107. Exchange work to improve workability.

(其他)(other)

雖然上裝飾縫合縫紉機10係藉由交換針夾108來實施變更針幅,但並非特別限定於此方法者,例如亦可使用各縫紉針101~104可相對針夾移動調節之構造。Although the upper decorative sewing machine 10 performs the change of the needle width by exchanging the needle holder 108, the method is not particularly limited. For example, the sewing needles 101 to 104 can be used to adjust the movement of the needles 101 to 104.

又,雖然載緯器121與拉鉤122係透過主軸106來從縫紉機馬達獲得旋動動作之動力,但亦可具有獨立之共通或個別之驅動源。Further, although the carrier 121 and the hook 122 pass through the main shaft 106 to obtain the driving force of the spinning operation from the sewing machine motor, they may have independent common or individual driving sources.

又,雖然第一及第二調節機構70、80之任一者皆係利用偏心軸部74、84來調節載緯器121與拉鉤122之旋動半徑,但只要可調節旋動半徑之長度即可,而非特別限定於此方法。例如,亦可使用將載緯器121(拉鉤122)設置成位於支軸43a(53a)並可沿著其旋動半徑產生位移之方向進行滑行移動,且具有固定在任意位置之固定機構的構成。Further, although either of the first and second adjustment mechanisms 70, 80 adjusts the rotational radius of the carrier 12 and the hook 122 by the eccentric shaft portions 74, 84, the length of the rotation radius can be adjusted as long as Yes, but not particularly limited to this method. For example, it is also possible to use a configuration in which the carrier 12 (the hook 122) is disposed so as to be slidably movable in the direction in which the fulcrum radius is displaced along the fulcrum 43a (53a), and has a fixing mechanism fixed at an arbitrary position. .

又,調節搖動旋動軸107之搖動旋動角度的旋動角度調整機構35亦可以說是相同。例如,在旋動角度調整機構35中,雖然延伸部36之旋動半徑係藉由螺絲桿37之滑動操作來調整,但並非限定於此方法,亦可以偏心凸輪構造來改變調節旋動半徑。Further, the rotation angle adjusting mechanism 35 for adjusting the swinging rotation angle of the swinging rotary shaft 107 can be said to be the same. For example, in the turning angle adjusting mechanism 35, although the turning radius of the extending portion 36 is adjusted by the sliding operation of the screw lever 37, the present invention is not limited to this method, and the adjusting cam radius may be changed by the eccentric cam structure.

10...上裝飾縫合縫紉機10. . . Decorative sewing sewing machine

20...縫紉機框架20. . . Sewing machine frame

21...床部twenty one. . . Bed

22...縱軀幹部twenty two. . . Longitudinal trunk

23...臂部twenty three. . . Arm

30...動力傳動機構30. . . Power transmission mechanism

31...偏心凸輪31. . . Eccentric cam

32...往復桿32. . . Reciprocating rod

32a...球面軸承32a. . . Spherical bearing

33...包軸構件33. . . Package shaft member

34...凸輪從屬件34. . . Cam slave

35...旋動角度調整機構35. . . Rotation angle adjustment mechanism

36...延伸部36. . . Extension

36a...長孔36a. . . Long hole

37...螺絲桿37. . . Screw rod

38...螺帽38. . . Nut

40...第一傳動機構40. . . First transmission

43...槓桿軸43. . . Lever shaft

43a...支軸43a. . . Support shaft

43b...臂構件43b. . . Arm member

50...第二傳動機構50. . . Second transmission mechanism

53...槓桿軸53. . . Lever shaft

53a...支軸53a. . . Support shaft

53b...槓桿部53b. . . Lever department

70...第一調節機構70. . . First adjustment mechanism

71...第一平面部71. . . First plane

72...第二平面部72. . . Second plane

73...鎖合螺絲73. . . Locking screw

74...偏心軸部74. . . Eccentric shaft

75...鎖合螺絲75. . . Locking screw

76...狹縫76. . . Slit

80...第二調節機構80. . . Second adjustment mechanism

81...第一平面部81. . . First plane

82...第二平面部82. . . Second plane

83...鎖合螺絲83. . . Locking screw

84...偏心軸部84. . . Eccentric shaft

85...鎖合螺絲85. . . Locking screw

86...狹縫86. . . Slit

100...上裝飾縫合縫紉機100. . . Decorative sewing sewing machine

101...縫紉針(左外針)101. . . Sewing needle (left outer needle)

102...縫紉針(左中針)102. . . Sewing needle (left middle needle)

103...縫紉針(右中針)103. . . Sewing needle (right middle needle)

104...縫紉針(右外針)104. . . Sewing needle (right outer needle)

105...針棒105. . . Needle bar

106...主軸106. . . Spindle

107...搖動旋動軸107. . . Shake the rotating shaft

107a...鉤狀部107a. . . Hook

108...針夾108. . . Needle clip

109...金屬軸承109. . . Metal bearing

110...壓布腳110. . . Pressing foot

111...壓布棒111. . . Pressing bar

112...壓力彈簧112. . . Pressure spring

121...載緯器121. . . Carrier

121a...筒狀部121a. . . Cylindrical part

121b...爪部121b. . . Claw

122...拉鉤122. . . Pull hook

122a...鉤部122a. . . Hook

130...動力傳動機構130. . . Power transmission mechanism

131...偏心凸輪131. . . Eccentric cam

132...往復桿132. . . Reciprocating rod

132a...球面軸承132a. . . Spherical bearing

133...包軸構件133. . . Package shaft member

140...第一傳動機構140. . . First transmission

141...旋動臂141. . . Rotating arm

142...傳動連桿142. . . Transmission link

143...槓桿軸143. . . Lever shaft

143a...支軸部143a. . . Support shaft

143b...槓桿部143b. . . Lever department

150...第二傳動機構150. . . Second transmission mechanism

152...傳動連桿152. . . Transmission link

153...槓桿軸153. . . Lever shaft

153a...支軸部153a. . . Support shaft

153b...槓桿部153b. . . Lever department

A...布運送方向A. . . Cloth shipping direction

B...縫紉針跡B. . . Sewing stitch

K...上裝飾線K. . . Decorative line

K1...上游部分K1. . . Upstream part

K2...下游部分K2. . . Downstream part

K3...彎曲部K3. . . Bending

L1...旋動半徑L1. . . Rotation radius

L2...旋動半徑L2. . . Rotation radius

[第1圖]顯示發明實施態樣之上裝飾縫合縫紉機的整體構成之立體圖。[Fig. 1] A perspective view showing the overall configuration of a decorative stitching sewing machine on the embodiment of the invention.

[第2圖]縫紉機框架內的主要構成之立體圖。[Fig. 2] A perspective view of the main configuration of the sewing machine frame.

[第3圖]動力傳動機構的立體圖。[Fig. 3] A perspective view of the power transmission mechanism.

[第4圖]動力傳動機構的重要部位之立體圖。[Fig. 4] A perspective view of an important part of the power transmission mechanism.

[第5圖]顯示載緯器、拉鉤、及該等之傳動機構的立體圖。[Fig. 5] A perspective view showing the carrier, the hook, and the transmission mechanisms.

[第6圖]第一(第二)傳動機構之槓桿軸之支軸部的立體圖。[Fig. 6] A perspective view of a shaft portion of a lever shaft of the first (second) transmission mechanism.

[第7圖]第一(第二)調節機構所為的調整動作說明圖,其中(A)係顯示旋動半徑較短之情況,(B)係顯示旋動半徑較長之情況。[Fig. 7] An explanatory diagram of the adjustment operation by the first (second) adjustment mechanism, in which (A) shows a case where the rotation radius is short, and (B) shows a case where the rotation radius is long.

[第8圖]顯示習知之上裝飾縫合縫紉機的縫紉針跡之平面圖。[Fig. 8] A plan view showing a sewing stitch of a conventionally decorated sewing machine.

[第9圖]習知之縫紉機框架內的主要構成之立體圖。[Fig. 9] A perspective view of a main configuration of a conventional sewing machine frame.

[第10圖]顯示習知之壓布腳的周圍構成之擴大立體圖。[Fig. 10] An enlarged perspective view showing the surrounding structure of a conventional presser foot.

[第11圖]顯示習知之載緯器、拉鉤、及傳動機構立體圖。[Fig. 11] A perspective view showing a conventional carrier, a hook, and a transmission mechanism.

[第12圖]顯示載緯器與拉鉤所為之保持上裝飾線狀態的動作說明圖。[Fig. 12] An operation explanatory diagram showing the state in which the carrier and the hook are kept in the decorative line state.

[第13圖]顯示載緯器與拉鉤所為之保持上裝飾線狀態的動作說明圖,並顯示載緯器的最前進狀態。[Fig. 13] An operation explanatory diagram showing the state in which the carrier and the hook are held in the decorative line state, and shows the most advanced state of the carrier.

[第14圖]顯示載緯器與拉鉤所為之保持上裝飾線狀態的動作說明圖,並顯示載緯器的最後退狀態。[Fig. 14] An operation explanatory diagram showing the state in which the carrier and the hook are held in the decorative line state, and the final state of the carrier is displayed.

43a...支軸43a. . . Support shaft

43b...臂構件43b. . . Arm member

53a...支軸53a. . . Support shaft

53b...槓桿部53b. . . Lever department

70...第一調節機構70. . . First adjustment mechanism

71...第一平面部71. . . First plane

72...第二平面部72. . . Second plane

73...鎖合螺絲73. . . Locking screw

74...偏心軸部74. . . Eccentric shaft

80...第二調節機構80. . . Second adjustment mechanism

81...第一平面部81. . . First plane

82...第二平面部82. . . Second plane

83...鎖合螺絲83. . . Locking screw

84...偏心軸部84. . . Eccentric shaft

121...載緯器121. . . Carrier

122...拉鉤122. . . Pull hook

L1...旋動半徑L1. . . Rotation radius

L2...旋動半徑L2. . . Rotation radius

Claims (3)

一種上裝飾縫合縫紉機,具有:複數縫紉針,係沿著與布運送方向交叉之方向配設成列,且上下往復移動者;載緯器及拉鉤,係保持藉由與通過前述複數縫紉針之針線共同運作而形成上裝飾縫合線跡之裝飾線,且連動於前述縫紉針之往復移動而搖動旋動者;搖動旋動軸,係連動於縫紉機之主軸,而可以垂直軸線為中心搖動旋轉者;第一傳動機構,係配置於前述搖動旋動軸與載緯器之間,將前述搖動旋動軸之搖動旋動力傳達至載緯器者;及第二傳動機構,係配置於前述搖動旋動軸與拉鉤之間,將前述搖動旋動軸之搖動旋動力傳達至拉鉤者,前述上裝飾縫合縫紉機之特徵在於具有:第一調節機構,係調節從前述載緯器之旋動中心至前端部之距離者;及第二調節機構,係調節從前述拉鉤之旋動中心至前端部之距離者,前述第一調節機構具有第一旋動軸及設置成相對前述第一旋動軸偏心且支撐前述載緯器的第一偏心軸部,前述第二調節機構具有第二旋動軸及設置成相對前述第二旋動軸偏心且支撐前述拉鉤的第二偏心軸部。 An upper decorative sewing sewing machine, comprising: a plurality of sewing needles arranged in a row in a direction crossing the cloth conveying direction, and moving up and down; the carrier and the hook are held by the plurality of sewing needles The needle thread cooperates to form a decorative line of the decorative suture stitch, and is connected to the reciprocating movement of the sewing needle to shake the swirling person; the rotating rotating shaft is linked to the main shaft of the sewing machine, and the rotating shaft can be shaken around the vertical axis. a first transmission mechanism disposed between the rocking rotary shaft and the carrier, transmitting the rocking power of the rocking rotary shaft to the carrier; and the second transmission mechanism is disposed in the rocking The swinging rotary power of the rocking rotary shaft is transmitted to the puller between the moving shaft and the hook, and the upper decorative stitching sewing machine is characterized by: a first adjusting mechanism for adjusting the rotation center from the carrier to the front end a distance adjusting portion; and a second adjusting mechanism for adjusting a distance from a center of rotation of the hook to a front end portion, wherein the first adjusting mechanism has a first rotating shaft and Positioning a first eccentric shaft portion eccentric with respect to the first rotation axis and supporting the carrier, the second adjustment mechanism having a second rotation shaft and eccentricity disposed opposite to the second rotation shaft and supporting the hook The second eccentric shaft portion. 如申請專利範圍第1項之上裝飾縫合縫紉機,其係藉由固定於前述搖動旋動軸並朝該搖動旋動軸之徑向方向延伸出的臂構件及兩端連結於該臂構件與前述縫紉機之主軸的進退構件,來賦予前述搖動旋動軸搖動旋動運動;並設置旋動角度調整機構,前述旋動角度調整機構設於前述臂構件與前述進退構件之連結部,可將該等之連結位置沿著前述徑向方向進行移動調節。 The decorative stitch sewing machine according to claim 1, wherein the arm member and the both ends are coupled to the arm member by being fixed to the rocking rotary shaft and extending in a radial direction of the rocking rotary shaft a forward/backward member of the main shaft of the sewing machine to impart a swinging motion to the swinging rotary shaft; and a turning angle adjusting mechanism, wherein the turning angle adjusting mechanism is provided at a connecting portion between the arm member and the forward and backward member, and the same The joint position is moved and adjusted along the aforementioned radial direction. 如申請專利範圍第2項之上裝飾縫合縫紉機,其中前述旋動角度調整機構具有沿著前述徑向方向形成於前述臂構件的長孔及於前述長孔之長方向上可移動卡止地貫通的卡止構件。 The decorative stitch sewing machine according to the second aspect of the invention, wherein the rotation angle adjusting mechanism has a long hole formed in the radial direction along the radial direction and is movably locked in a longitudinal direction of the long hole. The locking member.
TW098112290A 2008-04-15 2009-04-14 On the stitching sewing machine TWI461583B (en)

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KR101517982B1 (en) * 2013-04-24 2015-05-06 조이현 Sewing machine
CN108018657B (en) * 2018-01-25 2021-04-02 兰明吾 Sewing method of rivet decorative sheet

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JPS62114591A (en) * 1985-11-14 1987-05-26 ペガサスミシン製造株式会社 Decorative needle thread looper of decorative stitch sewing machine
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CN101560719B (en) 2013-05-29

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