TWI460368B - Method for jointing a nut of a pipe and the pipe structure thereof - Google Patents

Method for jointing a nut of a pipe and the pipe structure thereof Download PDF

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Publication number
TWI460368B
TWI460368B TW101117307A TW101117307A TWI460368B TW I460368 B TWI460368 B TW I460368B TW 101117307 A TW101117307 A TW 101117307A TW 101117307 A TW101117307 A TW 101117307A TW I460368 B TWI460368 B TW I460368B
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Taiwan
Prior art keywords
nut
sleeve portion
pipe
positioning
pipe member
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TW101117307A
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Chinese (zh)
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TW201348623A (en
Inventor
Jia Fu Hong
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Jia Fu Hong
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Priority to TW101117307A priority Critical patent/TWI460368B/en
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Publication of TWI460368B publication Critical patent/TWI460368B/en

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Description

管件之螺帽接合方法及具有螺帽之管件結構Nut joint method of pipe fitting and pipe structure with nut

本發明提供一種管件之螺帽接合方法及具有螺帽之管件結構,其是與以銲接的方式接合管件及螺帽的製造方法、以及管件的結構有關。The present invention provides a nut joint method for a pipe member and a pipe member structure having a nut, which is related to a method of manufacturing a pipe member and a nut by welding, and a structure of the pipe member.

一般的伸縮套管主要為一外管10套設一內管,並藉由一螺件11由外管10穿入以迫緊內管形成定位,而該外管10為配合螺件11而必需設置一螺帽12以螺設該螺件11,如第1至3圖所示為一般的外管10,該外管10接合螺帽12的方式是將該螺帽12以電弧銲的方式直接銲接於該外管10的外周側,銲接後螺件11得以螺設於該螺帽12上並穿入該外管10內;然,由於該外管10通常的形態為圓形管件,因此接合的過程必須穩定螺帽12與外管10的位置並同時進行CO2 銲接,且又必須配合銲條進行銲接工作,如此使得銲接的難度大幅提升,而有銲接效率不彰,以及銲接費時過長導致生產成本提高之缺失;同時,由於銲接時是配合消耗性的銲條進行銲接,因此於銲接完成後會產生明顯的銲道X,而又造成銲接後的產品不美觀之問題;甚者,也由於螺帽12與外管10的接合處是位於外管10的外表面處,則外露的接合處就更易受到撞擊或破壞,而造成該螺帽12的脫落之損壞狀況;有鑑於此,本發明人潛心研究並更深入構思,歷經多 次研發試作後,終於發明出一種管件之螺帽接合方法及具有螺帽之管件結構。A general telescopic sleeve is mainly provided with an inner tube for an outer tube 10, and is inserted by the outer tube 10 by a screw member 11 to force the inner tube to form a position, and the outer tube 10 is required to fit the screw member 11. A nut 12 is disposed to screw the screw member 11, as shown in FIGS. 1 to 3, which is a general outer tube 10, and the outer tube 10 is engaged with the nut 12 by directly welding the nut 12 by means of arc welding. Soldering on the outer peripheral side of the outer tube 10, the screw 11 is screwed onto the nut 12 and penetrates into the outer tube 10; however, since the outer tube 10 is generally in the form of a circular tube, the joint The process must stabilize the position of the nut 12 and the outer tube 10 and perform CO 2 welding at the same time, and must be welded with the welding rod, so that the welding difficulty is greatly improved, and the welding efficiency is not good, and the welding takes too long. The lack of production cost improvement; at the same time, because welding is performed with consumable welding rods, it will produce obvious weld bead X after welding, which will cause the problem of unsightly products after welding; The joint of the nut 12 and the outer tube 10 is located on the outer surface of the outer tube 10. At the same time, the exposed joint is more susceptible to impact or damage, resulting in the damage of the nut 12 falling off; in view of this, the inventors have studied and studied more deeply, and after many research and development trials, finally invented A nut jointing method for a pipe member and a pipe member structure having a nut.

本發明提供一種管件之螺帽接合方法及具有螺帽之管件結構,其主要目的是解決習知接合方法難度高而造成生產成本高之問題;而另一目的是解決習知接合方法製成之具有螺帽的管件不美觀且容易損壞而使用壽命低之缺失。The invention provides a nut jointing method for a pipe fitting and a pipe fitting structure having a nut, the main purpose of which is to solve the problem that the conventional joining method is difficult and the production cost is high; and another object is to solve the conventional joining method. The pipe fitting with the nut is not aesthetically pleasing and easily damaged, and the service life is low.

為達前述目的,本發明提供一種管件之螺帽接合方法,主要是配合一定位治具以接合一螺帽及一管件,而該接合方法包含:螺帽定位步驟,該定位治具由一第一穿套部上成形一第二穿套部所構成,而該螺帽由一鎖結套部的端緣成形一抵緣所構成,且該螺帽的鎖結套部具有一內螺紋孔;該螺帽定位步驟是將該螺帽以鎖結套部的內螺紋孔套設於該定位治具的第二穿套部並使抵緣靠抵於該第一穿套部上;管件定位步驟,該管件周面具有一穿孔,該管件定位步驟是將該管件穿套於該定位治具的第一穿套部上,且使該穿孔再穿套該螺帽的鎖結套部,使該螺帽的鎖結套部由該管件的穿孔穿出,而該螺帽的抵緣則靠抵於該管件的內周面;以及點銲接合步驟,對該管件外周面對應螺帽之處進行點銲接合。In order to achieve the above object, the present invention provides a nut joining method for a pipe fitting, which is mainly for engaging a positioning jig to engage a nut and a pipe member, and the joining method comprises: a nut positioning step, the positioning jig is provided by a first Forming a second sleeve portion on a sleeve portion, and the nut member is formed by an end edge of a lock sleeve portion, and the lock sleeve portion of the nut has an internally threaded hole; The nut positioning step is that the nut is sleeved on the second threaded portion of the locking fixture and the abutting edge abuts against the first sleeve portion; the tube positioning step The tube peripheral mask has a perforation, and the tube positioning step is to insert the tube member on the first sleeve portion of the positioning fixture, and the perforation is further inserted into the locking sleeve portion of the nut, so that the tube The locking sleeve portion of the nut is pierced by the perforation of the tubular member, and the abutting edge of the nut is abutted against the inner circumferential surface of the tubular member; and the spot welding step is performed, and the outer peripheral surface of the tubular member is corresponding to the nut Spot welding.

藉由定位治具的搭配使用,使螺帽及管件能定位於定位治具並位於接合位置,如此便能簡化點銲接合之難度,同時提昇點銲接合之生產效率,提高經濟效益。By using the positioning fixture, the nut and the pipe fitting can be positioned at the positioning fixture and located at the joint position, which simplifies the difficulty of the spot welding, and improves the production efficiency of the spot welding and improves the economic efficiency.

另外,為達本發明另一目的,本發明提供一種具有螺帽之管件結構,包含:一管件,空心管體結構,且該管件周面具有一穿孔;以及一螺帽,由一鎖結套部的端緣成形一抵緣所構成,且該螺帽的鎖結套部具有一內螺紋孔,該管件的穿孔穿套該螺帽的鎖結套部,該鎖結套部由穿孔穿出該管件,而該螺帽的抵緣貼抵於該管件的內周面並熔融接合,該螺帽可供以螺接一螺件。In addition, in order to achieve another object of the present invention, the present invention provides a pipe structure having a nut, comprising: a pipe member, a hollow pipe body structure, and the pipe member has a perforation; and a nut, a lock sleeve The end edge of the portion is formed by abutting edge, and the locking sleeve portion of the nut has an internally threaded hole, and the through hole of the tubular member is sleeved through the locking sleeve portion of the nut, and the locking sleeve portion is pierced by the through hole The pipe member has an abutment against the inner circumferential surface of the pipe member and is fusion-bonded, and the nut is screwed to a screw member.

藉由使螺帽的抵緣係貼抵於管件的內周面設置,且是以點銲熔接的方式接合螺帽及管件,使該管件外周不會產生影響美觀之銲道,而螺帽的設置方式更能避免使用時碰撞接合處的狀況發生,能確實提昇使用壽命。By arranging the abutting edge of the nut against the inner circumferential surface of the pipe member, and welding the nut and the pipe member by spot welding, the outer circumference of the pipe member does not cause a weld bead which affects the appearance, and the nut is The setting method can avoid the occurrence of the collision joint at the time of use, and can surely improve the service life.

為使貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如后:本發明管件之螺帽接合方法之較佳實施例如第4至8圖所示,主要是配合一具有一定位治具21的電阻點銲機20以接合一螺帽30及一管件40,而該接合方法包含:螺帽定位步驟A,該電阻點銲機20上固定設置該定位治具21,該定位治具21由一第一穿套部211上成形一第二穿套部212所構成,本實施例之該第一穿套部211及該第二穿套部212皆為圓柱結構,而該螺帽30由一鎖結套部31的端緣成形一抵緣32所構成,且該螺帽30的鎖結套部31具有一內螺紋孔311;該螺帽定 位步驟A是將該螺帽30以鎖結套部31的內螺紋孔311套設於該定位治具21的第二穿套部212,並使該抵緣32靠抵於該第一穿套部211上,如第6圖所示;管件定位步驟B,該管件40周面具有一穿孔41,該管件定位步驟B是將該管件40穿套於該定位治具21的第一穿套部211上,且使該穿孔41再穿套該螺帽30的鎖結套部31,使該螺帽30的鎖結套部31由該管件40的穿孔41穿出,而該螺帽30的抵緣32則靠抵於該管件40的內周面,如第7圖所示;點銲接合步驟C,該電阻點銲機20具有一銲接電極22,以該電阻點銲機20的銲接電極22觸碰該管件40外周面對應螺帽30之處通以電流並施加壓力進行點銲接合,如第8圖所示。In order to enable the reviewing committee to have a better understanding and understanding of the purpose, features and effects of the present invention, the following is a detailed description of the following: a preferred embodiment of the nut joining method of the tubular member of the present invention, for example. As shown in FIGS. 4 to 8, the resistance spot welding machine 20 having a positioning jig 21 is mainly engaged to engage a nut 30 and a pipe member 40, and the joining method includes: a nut positioning step A, the resistance point The positioning fixture 21 is fixedly formed on the welding machine 20, and the positioning fixture 21 is formed by forming a second sleeve portion 212 on the first sleeve portion 211. The first sleeve portion 211 and the same in the embodiment The second sleeve portion 212 is a cylindrical structure, and the nut 30 is formed by a flange 32 formed by the end edge of the lock sleeve portion 31, and the lock sleeve portion 31 of the nut 30 has an internally threaded hole. 311; the nut is set In step A, the nut 30 is sleeved on the second threaded portion 212 of the positioning fixture 21 with the female threaded hole 311 of the locking sleeve portion 31, and the flange 32 is abutted against the first sleeve. The portion 211 is as shown in Fig. 6; the tube positioning step B, the tube member 40 has a perforation 41 in the mask, and the tube positioning step B is to insert the tube member 40 on the first sleeve portion of the positioning jig 21 211, and the perforation 41 is further inserted into the locking sleeve portion 31 of the nut 30, so that the locking sleeve portion 31 of the nut 30 is pierced by the through hole 41 of the tubular member 40, and the nut 30 is abutted. The edge 32 abuts against the inner circumferential surface of the pipe member 40, as shown in Fig. 7; the spot welding step C, the resistance spot welding machine 20 has a welding electrode 22, and the welding electrode 22 of the resistance spot welding machine 20 When the outer peripheral surface of the pipe member 40 is touched to the nut 30, a current is applied and pressure is applied to perform spot welding, as shown in FIG.

而以上述接合方式製成之管件結構則如第9、10圖所示,包含:一管件40,空心管體結構,且該管件40周面具有一穿孔41;以及一螺帽30,由一鎖結套部31的端緣成形一抵緣32所構成,且該螺帽30的鎖結套部31具有一內螺紋孔311,該管件40的穿孔41穿套該螺帽30的鎖結套部31,該鎖結套部31由穿孔41穿出該管件40,而該螺帽30的抵緣32貼抵於該管件40的內周面並熔融接合,該螺帽30可供以螺接一螺件50。The pipe structure made by the above jointing method is as shown in Figures 9 and 10, comprising: a pipe member 40, a hollow pipe body structure, and the pipe member 40 has a perforation 41; and a nut 30, The end edge of the locking sleeve portion 31 is formed by a flange 32, and the locking sleeve portion 31 of the nut 30 has an internally threaded hole 311, and the through hole 41 of the tube member 40 is sleeved through the locking sleeve of the nut 30. The locking portion 31 is threaded out of the tubular member 40 by the through hole 41, and the abutting edge 32 of the nut 30 abuts against the inner circumferential surface of the tubular member 40 and is fusion-bonded. The nut 30 can be screwed. A screw 50.

以上為本發明管件之螺帽接合方法及具有螺帽之管件結構,而本發明於接合管件及螺帽的方法由於配合設置有定位治具21的 電阻點銲機20使用接合,因此於接合的過程中,只要配合該定位治具21便能將螺帽30及管件40定位於接合位置,如此即能輕易地進行點銲接合的工作,能大幅降低接合工作的難度,同時亦能同時提昇接合工作的生產效率,降低生產成本,創造更高的經濟效益;而以上述接合方法製成的管件結構之螺帽30僅穿出鎖結套部31於該管件40外,因此該管件40的外表面不會有不平整的銲道,能維持該管件40的美觀;同時,由於該螺帽30是以該抵緣32抵貼管件40的內周面並接合,因此該螺帽30與該管件40的接合處並非外露形態,故能降低螺帽30與該管件40接合處遭受破壞之可能,如此又能延長該管件結構之使用壽命。The above is the nut jointing method of the pipe fitting of the present invention and the pipe fitting structure having the nut, and the method for joining the pipe fitting and the nut of the present invention is provided with the positioning jig 21 Since the resistance spot welding machine 20 uses the joint, the nut 30 and the pipe member 40 can be positioned at the joint position by the positioning of the positioning jig 21 during the joining process, so that the spot welding work can be easily performed, which can greatly The difficulty of the joining work is reduced, and at the same time, the production efficiency of the joining work can be simultaneously improved, the production cost is reduced, and the economic benefit is created. The nut 30 of the pipe structure made by the above joining method only passes through the locking sleeve portion 31. Outside the tube member 40, the outer surface of the tube member 40 does not have an uneven bead, which can maintain the aesthetic appearance of the tube member 40. At the same time, since the nut 30 abuts against the inner circumference of the tube member 40 by the flange 32. The joints and the joints of the nut 30 are not exposed, so that the joint between the nut 30 and the tubular member 40 can be reduced, which can extend the service life of the tubular structure.

《習知技術》"Knowledge Technology"

10‧‧‧外管10‧‧‧External management

11‧‧‧螺件11‧‧‧ screw

12‧‧‧螺帽12‧‧‧ Nuts

X‧‧‧銲道X‧‧‧weld

《本發明》"this invention"

20‧‧‧電阻點銲機20‧‧‧Resistance spot welding machine

21‧‧‧定位治具21‧‧‧ positioning fixture

211‧‧‧第一穿套部211‧‧‧First wearing part

212‧‧‧第二穿套部212‧‧‧Second wear parts

22‧‧‧銲接電極22‧‧‧ welding electrode

30‧‧‧螺帽30‧‧‧ Nuts

31‧‧‧鎖結套部31‧‧‧Lock knots

311‧‧‧內螺紋孔311‧‧‧Threaded hole

32‧‧‧抵緣32‧‧‧Resist

40‧‧‧管件40‧‧‧ Pipe fittings

41‧‧‧穿孔41‧‧‧Perforation

50‧‧‧螺件50‧‧‧ screw

A‧‧‧螺帽定位步驟A‧‧‧ Nut positioning steps

B‧‧‧管件定位步驟B‧‧‧ Pipe positioning steps

C‧‧‧點銲接合步驟C‧‧‧ point welding step

第1圖 為習用外管配合螺帽之分解示意圖。Figure 1 is a schematic exploded view of a conventional outer tube with a nut.

第2圖 為習用外管接合螺帽之立體外觀示意圖。Figure 2 is a schematic perspective view of a conventional outer tube joint nut.

第3圖 為習用外管接合螺帽之剖視圖。Figure 3 is a cross-sectional view of a conventional outer tube joint nut.

第4圖 為本發明管件之螺帽接合方法的步驟流程圖。Figure 4 is a flow chart showing the steps of the nut joining method of the pipe fitting of the present invention.

第5圖 為本發明管件之螺帽接合方法中配合構件之示意圖。Fig. 5 is a schematic view showing a fitting member in a nut joining method of a pipe member according to the present invention.

第6圖 為本發明管件之螺帽接合方法中螺帽定位步驟的示意圖。Fig. 6 is a schematic view showing the step of positioning the nut in the nut joining method of the pipe member of the present invention.

第7圖 為本發明管件之螺帽接合方法中管件定位步驟的示意圖。Fig. 7 is a schematic view showing the step of positioning a pipe member in the nut joining method of the pipe member of the present invention.

第8圖 為本發明管件之螺帽接合方法中點銲接合步驟的示意圖。Fig. 8 is a schematic view showing the point welding step in the nut joining method of the pipe member of the present invention.

第9圖 為本發明管件之螺帽接合方法製成之具有螺帽之管件結構的立體外觀示意圖。Fig. 9 is a perspective view showing the structure of a pipe member having a nut made by the nut joining method of the pipe member of the present invention.

第10圖 為本發明管件之螺帽接合方法製成之具有螺帽之管件結構的剖視圖。Fig. 10 is a cross-sectional view showing the structure of a pipe member having a nut made by a nut joining method of a pipe member of the present invention.

20‧‧‧電阻點銲機20‧‧‧Resistance spot welding machine

21‧‧‧定位治具21‧‧‧ positioning fixture

211‧‧‧第一穿套部211‧‧‧First wearing part

212‧‧‧第二穿套部212‧‧‧Second wear parts

22‧‧‧銲接電極22‧‧‧ welding electrode

30‧‧‧螺帽30‧‧‧ Nuts

31‧‧‧鎖結套部31‧‧‧Lock knots

311‧‧‧內螺紋孔311‧‧‧Threaded hole

32‧‧‧抵緣32‧‧‧Resist

40‧‧‧管件40‧‧‧ Pipe fittings

41‧‧‧穿孔41‧‧‧Perforation

Claims (5)

一種管件之螺帽接合方法,主要是配合一定位治具以接合一螺帽及一管件,而該接合方法包含:螺帽定位步驟,該定位治具由一第一穿套部上成形一第二穿套部所構成,而該螺帽由一鎖結套部的端緣成形一抵緣所構成,該鎖結套部具有一內螺紋孔;該螺帽定位步驟是將該螺帽以鎖結套部的內螺紋孔套設於該定位治具的第二穿套部並使抵緣靠抵於該第一穿套部上;管件定位步驟,該管件周面具有一穿孔,該管件定位步驟是將該管件穿套於該定位治具的第一穿套部上,且使該穿孔再穿套該螺帽的鎖結套部,使該螺帽的鎖結套部由該管件的穿孔穿出,而該螺帽的抵緣則靠抵於該管件的內周面;以及點銲接合步驟,對該管件外周面對應螺帽之處進行點銲接合。A nut jointing method for a pipe fitting is mainly for engaging a positioning jig to engage a nut and a pipe member, and the joining method comprises: a nut positioning step, wherein the positioning jig is formed by a first bushing portion The nut is formed by a sleeve portion formed by an end edge of a lock sleeve portion, the lock sleeve portion having an internally threaded hole; the nut positioning step is to lock the nut The inner threaded hole of the sleeve portion is sleeved on the second sleeve portion of the positioning fixture and the abutting edge abuts against the first sleeve portion; in the tube positioning step, the tube member has a perforation in the circumference of the tube member, and the tube member is positioned The step of inserting the tube member on the first sleeve portion of the positioning fixture, and allowing the perforation to pass through the locking sleeve portion of the nut, so that the locking sleeve portion of the nut is perforated by the tube member The nut is worn out, and the abutting edge of the nut is abutted against the inner peripheral surface of the pipe member; and the spot welding step is performed, and the outer peripheral surface of the pipe member is spot-welded at the corresponding nut. 如申請專利範圍第1項所述的管件之螺帽接合方法,其中,該定位治具固定設置於一電阻點銲機上。The nut jointing method of the pipe fitting according to the first aspect of the invention, wherein the positioning jig is fixedly disposed on a resistance spot welding machine. 如申請專利範圍第1項所述的管件之螺帽接合方法,其中,該第一穿套部及該第二穿套部皆為圓柱結構。The nut jointing method of the pipe fitting according to the first aspect of the invention, wherein the first piercing portion and the second piercing portion are both cylindrical structures. 如申請專利範圍第2項所述的管件之螺帽接合方法,其中,該電阻點銲機具有一銲接電極,而該點銲接合步驟是以該電阻點銲機的銲接電極觸碰該管件外周面對應螺帽之處通以電流並施加壓力進行點銲接合。The nut joint welding method of the pipe fitting according to the second aspect of the invention, wherein the resistance spot welding machine has a welding electrode, and the welding step of the spot is to touch the outer circumference of the pipe member by the welding electrode of the resistance spot welding machine. When the surface corresponds to the nut, the current is applied and pressure is applied to perform spot welding. 一種具有螺帽之管件結構,包含: 一管件,空心管體結構,且該管件周面具有一穿孔;以及一螺帽,由一鎖結套部的端緣成形一抵緣所構成,且該螺帽的鎖結套部具有一內螺紋孔,該管件的穿孔穿套該螺帽的鎖結套部,該鎖結套部由穿孔穿出該管件,而該螺帽的抵緣貼抵於該管件的內周面並熔融接合,該螺帽可供以螺接一螺件。A pipe structure having a nut, comprising: a tubular member having a hollow tubular body structure and having a perforation in the peripheral portion of the tubular member; and a nut formed by forming an abutment at an end edge of the locking sleeve portion, and the locking sleeve portion of the nut having an inner portion a threaded hole, the through hole of the pipe member is sleeved through the lock sleeve portion of the nut, the lock sleeve portion is pierced out of the pipe member by the through hole, and the abutting edge of the nut is abutted against the inner peripheral surface of the pipe member and is fusion-bonded. The nut can be screwed to a screw.
TW101117307A 2012-05-16 2012-05-16 Method for jointing a nut of a pipe and the pipe structure thereof TWI460368B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5746561A (en) * 1996-07-24 1998-05-05 Lockheed Martin Corporation Alignment tolerant fastening system
US20040013492A1 (en) * 2002-07-16 2004-01-22 Clinch James Patrick Cage nut assembly having a stand-off nut
TWM300737U (en) * 2006-03-09 2006-11-11 Sumeeko Ind Co Ltd Flat welding nuts
CN202215556U (en) * 2011-08-24 2012-05-09 兴化市新迅达不锈钢标准件有限公司 Spot welding bolt used for connecting chemical tower tray

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5746561A (en) * 1996-07-24 1998-05-05 Lockheed Martin Corporation Alignment tolerant fastening system
US20040013492A1 (en) * 2002-07-16 2004-01-22 Clinch James Patrick Cage nut assembly having a stand-off nut
TWM300737U (en) * 2006-03-09 2006-11-11 Sumeeko Ind Co Ltd Flat welding nuts
CN202215556U (en) * 2011-08-24 2012-05-09 兴化市新迅达不锈钢标准件有限公司 Spot welding bolt used for connecting chemical tower tray

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