CN206393031U - A kind of pipe argonaut welding frock clamp - Google Patents
A kind of pipe argonaut welding frock clamp Download PDFInfo
- Publication number
- CN206393031U CN206393031U CN201621403459.7U CN201621403459U CN206393031U CN 206393031 U CN206393031 U CN 206393031U CN 201621403459 U CN201621403459 U CN 201621403459U CN 206393031 U CN206393031 U CN 206393031U
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- pipe
- fixed plate
- rigidity fixed
- basetray
- welded
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Abstract
The utility model discloses a kind of pipe argonaut welding frock clamp, the frock clamp includes pipe basetray, two pieces of rigidity fixed plates, four fastening bolts, two pieces of adjustable rigidity fixed plates and the clamp nut matched with fastening bolt, the rigidity fixed plate is provided with two fixing holes, the distance between described two fixing holes are equal to the external diameter of pipe to be welded, described fastening bolt one end is vertically fixed in rigidity fixed plate by fixing hole, the pipe basetray is horizontally placed in rigidity fixed plate, the adjustable rigidity fixed plate is provided with through hole, adjustable rigidity fixed plate is set in the top of fastening bolt by through hole, adjustable rigidity fixed plate is placed in the top of pipe to be welded, the clamp nut will be fastened between adjustable rigidity fixed plate and the outer wall of pipe to be welded.The utility model reduces the operation difficulty and working strength of welder, the assembly precision of pipe is reached that pipe argonaut welding connects the requirement of technique, it is to avoid various weld defects.
Description
Technical field
The utility model belongs to welding operation technical field during shipbuilding, and in particular to a kind of automatic argon arc of pipe
Welding fixture.
Background technology
Chemical tanker inside tube species is various(Such as liquid goods pipe, heating tube, washing of tanks pipe), substantial amounts are intricate,
Not only tube welding workload is big but also also high to the sealing property and mechanical property requirements of weld seam.How narrow and small, compact
Space, smoothly implements weld job and obtains the weld seam of high-quality, and improves welding efficiency, shortens shipbuilding period, is smooth build
The key link of this kind of ship.
Pipe argonaut welding connects technique, using advanced works such as pulsed wire feeding, pulse heated filament, overlapped high-frequency+spikes
Skill, has reached melting bath stirring, crystal grain refinement, fusion penetration increase and other effects, has easily obtained the welding quality of high-quality.The technique has weldering
The advantages of efficiency high, production cost are low, penetration is good, welding deformation is small is connect, is now widely used for a variety of inside chemical tanker
Piping(Such as liquid goods pipe, heating tube, washing of tanks pipe)Welding.
Generally pipe argonaut welding connects assembly precision before technique, butt welding and requires very high, is mainly reflected in following
2 points:As long as ensureing reaching within 1. root gap of weld 1mm for docking pipe, otherwise easily burn;2. welding seam misalignment amount
Within 0.5mm, you can obtain steady quality, shape quality weld attractive in appearance, otherwise easily occur lack of penetration.But current butt tube
The group of son to, be fitted by electric welder's manual setting control, there is artificial randomness, and the welder of long working holds
Easily there is fatigue, cause the assembly precision of pipe to be unable to reach the requirement that argonaut welding connects technique.
Especially 6 o'clock and 12 o'clock position.Under normal circumstances, outfield operation can not meet pipe argonaut welding and connect technique
Assembly precision requirement.If producing weld defect in welding process, 3 times of man-hours will be expended by reprocessing.Therefore, how to take effectively
Control measure, to ensure the assembly precision of pipe before being welded in real ship construction complex working condition, eliminate weld defect, reduction is reprocessed secondary
Number, makes welding quality and welding efficiency while being improved, it is ensured that the smooth production of shipbuilding, is that ship-builder is urgently to be resolved hurrily
Problem.
The content of the invention
To overcome above-mentioned produced problem, the utility model provides a kind of pipe argonaut welding frock clamp, Neng Goubao
The assembly precision of pipe reaches that pipe argonaut welding connects the requirement of technique before card welding, it is to avoid the generation of various weld defects,
Obtain steady quality, shape quality weld attractive in appearance.
To achieve the above object, the utility model uses following technical scheme:
A kind of pipe argonaut welding frock clamp, the frock clamp include pipe basetray, two pieces of rigidity fixed plates,
In four fastening bolts, two pieces of adjustable rigidity fixed plates and the clamp nut matched with fastening bolt, the rigidity fixed plate
Provided with two fixing holes, the distance between described two fixing holes are equal to the external diameter of pipe to be welded, and described fastening bolt one end leads to
Cross fixing hole to be vertically fixed in rigidity fixed plate, the pipe basetray is horizontally placed in rigidity fixed plate, described adjustable
Rigidity fixed plate is provided with through hole, and adjustable rigidity fixed plate is set in the top of fastening bolt by through hole, and adjustable rigidity is fixed
Plate is placed in the top of pipe to be welded, and the clamp nut will be fastened between adjustable rigidity fixed plate and the outer wall of pipe to be welded.
The pipe basetray is cuboid basetray, and the inner surface of the cuboid basetray is concave arc shape
Surface, the radian of the concave arc is consistent with the radian of pipe to be welded.
The length of the pipe basetray is more than 30cm, and pipe weld to be welded is located at basetray center during welding.
The fixing hole is blind circular hole.
The application method of the utility model pipe argonaut welding frock clamp, comprises the following steps:
The first step:By two pieces of rigidity fixed plate horizontal positioneds, its four blind circular holes, which are respectively perpendicular, is fixedly connected described four
Root fastening bolt;
Second step:Pipe basetray is placed horizontally in rigidity fixed plate;
3rd step:By workpiece to be welded(Pipe)Pipe basetray is put into, and according to workpiece to be welded(Pipe)External diameter adjust
The height of adjustable rigidity fixed plate is saved, and adjusts the groove gap of workpiece to be welded, makes two workpiece grooves alignment to be welded(Manage
Son assembles error-free variable, zero clearance);
4th step:Tightening clamp nut makes adjustable rigidity fixed plate be tightly pressed against above workpiece pipe to be welded, that is, treats welder
Part is locked on pipe basetray;
5th step:Pipe to be welded is fixed in spot welding;
6th step:Frock clamp is removed, automatic welding device is placed and starts formal welding.
Trial show that, the utility model is in Ship production field joint pipe argonaut welding operation process, the work
Clamps substantially improve workpiece to be welded(Pipe)Assembling precision, eliminate conventional hand assembled pipe(Fixed spot welding)Cause pipe
Sub- assembling precision is unstable(Gap and wrong variable, which exist, to be changed)And the weld defect triggered(Such as lack of penetration, burn-through and undercut
Deng), fusion penetration stabilization, the weld seam that surface is smooth, reinforcement is concordant can be obtained.According to the different external diameter of pipe sizes, it can design multigroup
Similar frock clamp is used to aid in welding, and is not only readily available steady quality, shapes quality weld attractive in appearance, reduces and reprocess
Work, is greatly improved welding efficiency, and alleviates the labor intensity of welder, reduces production cost.In addition, the present apparatus makes light
Ingeniously, it is easy to carry, simple to operate, using reliable, can be widely applied to Ship production welding procedure scene.
Compared with prior art, the beneficial effects of the utility model are:
1. welding quality is improved, patch work of doing over again is reduced, while improving production efficiency, production cost is saved;2. drop
The operation difficulty and working strength of low welder, makes the assembly precision of pipe reach that pipe argonaut welding connects the requirement of technique, keeps away
Exempt from various weld defects, it is final to obtain fusion penetration stabilization, the weld seam that surface is smooth, reinforcement is concordant;3. the present apparatus makes light and handy, carrying
It is convenient, simple to operate, using reliable, can be widely used for Ship Welding job site.
Brief description of the drawings
Fig. 1 is the utility model pipe argonaut welding Tool clamp structure schematic diagram.
Fig. 2 is that the utility model pipe argonaut welding frock clamp uses schematic diagram.
Embodiment
The utility model is further described below in conjunction with accompanying drawing, but protection domain of the present utility model should not be limited with this.
As depicted in figs. 1 and 2, the present embodiment pipe argonaut welding frock clamp, the frock clamp includes pipe pallet
Base 1, two pieces of rigidity fixed plates 2, four fastening bolts 3, two pieces of adjustable rigidity fixed plates 4 and match with fastening bolt 3
Clamp nut 5, the rigidity fixed plate 2 is provided with two fixing holes 6, and the distance between described two fixing holes 6 are equal to be welded
The external diameter of pipe, described one end of fastening bolt 3 is vertically fixed in rigidity fixed plate 2 by fixing hole 6, the pipe tray bottom
Seat 1 is horizontally placed in rigidity fixed plate 2, and the adjustable rigidity fixed plate 4 is provided with through hole, and adjustable rigidity fixed plate 4 passes through logical
Borehole jack is located at the top of fastening bolt 3, and adjustable rigidity fixed plate 4 is placed in the top of pipe to be welded, and the clamp nut 5 will be adjustable
Fastened between the outer wall of rigidity fixed plate 4 and pipe to be welded.
Preferably, the present embodiment pipe basetray 1 be cuboid basetray, the cuboid basetray it is interior
Surface is concave arc shape surface, and the radian of the concave arc is consistent with the radian of pipe to be welded.
As further preferred, the length of the present embodiment pipe basetray is more than 30cm, pipe weld 8 to be welded during welding
Positioned at basetray center.
As still more preferably, the present embodiment fixing hole is blind circular hole.
The application method of the present embodiment pipe argonaut welding frock clamp, comprises the following steps:
The first step:By two pieces of rigidity fixed plate horizontal positioneds, its four blind circular holes, which are respectively perpendicular, is fixedly connected described four
Root fastening bolt;
Second step:Pipe basetray is placed horizontally in rigidity fixed plate;
3rd step:By workpiece to be welded(Pipe)Pipe basetray is put into, and according to workpiece to be welded(Pipe)External diameter adjust
The height of adjustable rigidity fixed plate is saved, and adjusts the groove gap of workpiece to be welded, makes two workpiece grooves alignment to be welded(Manage
Son assembles error-free variable, zero clearance);
4th step:Tightening clamp nut makes adjustable rigidity fixed plate be tightly pressed against above workpiece pipe to be welded, that is, treats welder
Part is locked on pipe basetray.
5th step:Pipe to be welded is fixed in spot welding;
6th step:Frock clamp is removed, automatic welding device is placed and starts formal welding.
Although above-described embodiment makes specific descriptions to this hair utility model, for the ordinary skill people of this area
Member for, it is understood that can not depart within spirit and scope of the present utility model be based on the utility model disclosed in
Content is modified or improved, and these modification and improvement are all within spirit and scope of the present utility model.
Claims (4)
1. a kind of pipe argonaut welding frock clamp, it is characterised in that the frock clamp includes pipe basetray(1), two
Block rigidity fixed plate(2), four pieces fastening bolts(3), two pieces of adjustable rigidity fixed plates(4)With with fastening bolt(3)Match
Clamp nut(5), the rigidity fixed plate(2)Provided with two fixing holes(6), described two fixing holes(6)The distance between
Equal to the external diameter of pipe to be welded, the fastening bolt(3)One end passes through fixing hole(6)It is vertically fixed on rigidity fixed plate(2)On,
The pipe basetray(1)It is horizontally placed at rigidity fixed plate(2)On, the adjustable rigidity fixed plate(4)Through hole is provided with, can
Adjust rigidity fixed plate(4)Fastening bolt is set in by through hole(3)Top, adjustable rigidity fixed plate(4)It is placed in pipe to be welded
(7)Top, the clamp nut(5)By adjustable rigidity fixed plate(4)Fastened between the outer wall of pipe to be welded.
2. pipe argonaut welding frock clamp according to claim 1, it is characterised in that the pipe basetray
(1)For cuboid basetray, the inner surface of the cuboid basetray is concave arc shape surface, the radian of the concave arc
It is consistent with the radian of pipe to be welded.
3. pipe argonaut welding frock clamp according to claim 1, it is characterised in that the pipe basetray
(1)Length be more than 30cm, pipe weld to be welded during welding(8)Positioned at basetray center.
4. pipe argonaut welding frock clamp according to claim 1, it is characterised in that the fixing hole is blind circle
Hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621403459.7U CN206393031U (en) | 2016-12-21 | 2016-12-21 | A kind of pipe argonaut welding frock clamp |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621403459.7U CN206393031U (en) | 2016-12-21 | 2016-12-21 | A kind of pipe argonaut welding frock clamp |
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Publication Number | Publication Date |
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CN206393031U true CN206393031U (en) | 2017-08-11 |
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ID=59510662
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CN201621403459.7U Active CN206393031U (en) | 2016-12-21 | 2016-12-21 | A kind of pipe argonaut welding frock clamp |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107297595A (en) * | 2017-08-17 | 2017-10-27 | 江苏阳明船舶装备制造技术有限公司 | Ensure beveling and cutting and weld indeformable fixing device |
CN113927136A (en) * | 2021-11-18 | 2022-01-14 | 沪东中华造船(集团)有限公司 | Argon arc welding device and method for nonferrous metal pipe with collar or flange |
-
2016
- 2016-12-21 CN CN201621403459.7U patent/CN206393031U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107297595A (en) * | 2017-08-17 | 2017-10-27 | 江苏阳明船舶装备制造技术有限公司 | Ensure beveling and cutting and weld indeformable fixing device |
CN113927136A (en) * | 2021-11-18 | 2022-01-14 | 沪东中华造船(集团)有限公司 | Argon arc welding device and method for nonferrous metal pipe with collar or flange |
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