TWI523722B - A pipe structure having a terminal connecting element - Google Patents

A pipe structure having a terminal connecting element Download PDF

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Publication number
TWI523722B
TWI523722B TW101117684A TW101117684A TWI523722B TW I523722 B TWI523722 B TW I523722B TW 101117684 A TW101117684 A TW 101117684A TW 101117684 A TW101117684 A TW 101117684A TW I523722 B TWI523722 B TW I523722B
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Taiwan
Prior art keywords
joint
pipe
joint portion
tubular
connecting member
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TW101117684A
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Chinese (zh)
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TW201347887A (en
Inventor
洪家富
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洪家富
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Publication of TWI523722B publication Critical patent/TWI523722B/en

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Description

具有端部連接件的管件結構 Pipe structure with end connectors

本發明提供一種具有端部連接件的管件結構,其是與管件的結構有關。 The present invention provides a tubular structure having an end connector that is related to the structure of the tubular.

一般垂直接合的圓管件10如第1、2圖所示,是直接以兩圓管件10相垂直設置後於接合處銲接接合,且銲接的方式多以消耗式銲條配合電弧銲的銲接進行,然,由於接合的兩管件10皆為圓形管件,於銲接的過程除了必須穩定兩管件10之接合位置之外,還需配合銲條操作的銲接方式導致銲接的難度提高,而造成銲接效率低,提高生產成本之缺失;同時,這樣的接合方式更會於接合處產生明顯且不平整的銲道X,顯然影響接合後的美觀; 另外,接合後的管件10於承受應力時將會集中於銲接的接合處,亦即,銲道X處將必須承受極大的應力,而使兩管件10極易發生由接合處斷裂損壞的狀況;有鑑於此,本發明人潛心研究並更深入構思,歷經多次研發試作後,終於發明出一種具有端部連接件的管件之接合方法及其結構。 Generally, as shown in the first and second figures, the vertically joined round pipe member 10 is directly welded to the joint at the joint of the two round pipe members 10, and the welding method is mostly performed by welding the consumable welding rod with the arc welding. Since the two pipe members 10 are all round pipe fittings, in addition to the need to stabilize the joint position of the two pipe members 10 in the welding process, the welding method required to cooperate with the welding rods leads to an increase in the difficulty of welding, resulting in low welding efficiency and improvement. The lack of production cost; at the same time, such a joint method will produce a distinct and uneven weld bead X at the joint, which obviously affects the appearance after joining; In addition, the joined pipe member 10 will concentrate on the welded joint when subjected to stress, that is, the weld bead X will have to withstand great stress, and the two pipe members 10 are extremely susceptible to damage caused by the joint breakage; In view of this, the inventors have diligently studied and further conceived, and after many trials and developments, finally invented a joining method of a pipe member having an end connecting member and a structure thereof.

本發明提供一種具有端部連接件的管件結構,其主要目的是解決習知接合方法製成之兩垂直接合管件不美觀且容易損壞而使用壽命低之缺失。 The present invention provides a tubular structure having an end connector, the main purpose of which is to solve the problem that the two vertical jointed tubular members made by the conventional joining method are unsightly and easily damaged and have a low service life.

為達前述目的,本發明提供一種具有端部連接件的管件結構,包含:一端部連接件,由一第一接合部的一端成形一第二接合部所構成,且該第一接合部具有一穿套口;而該第二接合部則是由該穿套口延伸成形,且該第二接合部的延伸方向垂直該第一接合部的延伸方向;以及一管件,空心管體結構,該管件一端具有一端口,該管件的端口重疊穿套於該端部連接件的第一接合部,使該管件的周面貼抵於該端部連接件的第一接合部並熔融接合,而該第二接合部供以接合另一管件。 In order to achieve the above object, the present invention provides a tubular structure having an end connecting member, comprising: an end connecting member formed by forming a second engaging portion at one end of a first engaging portion, and the first engaging portion has a Wearing a sleeve; and the second joint is formed by the sleeve opening, and the extending direction of the second joint is perpendicular to the extending direction of the first joint; and a pipe member, a hollow pipe structure, the pipe member One end has a port, and the port of the tube member is overlaid on the first joint portion of the end connector, so that the circumferential surface of the tube member abuts against the first joint portion of the end connector and is fusion-bonded, and the first portion The two joints are adapted to engage another tubular member.

藉由相垂直的兩管件之間藉由端部連接件接合,且第一接合部是貼抵於管件的周面,並以點銲熔接的方式接合端部連接件及管件,使該管件外周不會產生粗糙之銲道,維持美觀效果;且各管件又分別能以面接合的方式接合於第一接合部及第二接合部,接合強度高能提昇使用壽命。 The tubular members are joined by the end joints, and the first joint portion is abutted against the circumferential surface of the tubular member, and the end joints and the tubular members are joined by spot welding to make the outer circumference of the tubular member The rough weld bead is not produced, and the aesthetic effect is maintained; and each of the pipe members can be joined to the first joint portion and the second joint portion in a surface joint manner, and the joint strength is high to improve the service life.

為使貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如后:本發明具有端部連接件的管件結構之接合方法的較佳實施例如第4至8圖所示,主要是配合一具有一定位治具21的電阻點銲機20以接合一端部連接件30及一管件40,而該接合方法包含:端部連接件定位步驟A,該電阻點銲機20上固定設置該定位 治具21,該定位治具21由一靠抵部211上成形一穿套部212所構成,本實施例之該靠抵部211與該穿套部212相垂直,且該穿套部212為圓柱結構,而該端部連接件30由一第一接合部31的一端成形一第二接合部32所構成,且該第一接合部31為完整的圓環結構並具有一穿套口311;而該第二接合部32則是由該穿套口311延伸成形為弧形片體,該第二接合部32的延伸方向垂直該第一接合部31的延伸方向,且該第二接合部32供以接合另一管件50;該端部連接件定位步驟A是將該端部連接件30以第一接合部31的穿套口311穿套於該定位治具21的穿套部212並使第二接合部32靠抵於該靠抵部211上,如第5圖所示;管件定位步驟B,該管件40的一端具有一端口41,該管件定位步驟B是以該管件40的端口41穿套於該定位治具21的穿套部212上之端部連接件30的第一接合部31上,使該端部連接件30的第一接合部31靠抵於該管件40的內周面,如第6圖所示;點銲接合步驟C,該電阻點銲機20具有一銲接電極22,以該電阻點銲機20的銲接電極22觸碰該管件40外周面對應端部連接件30之處通以電流並施加壓力進行點銲接合,如第7圖所示。 In order to enable the reviewing committee to have a better understanding and understanding of the purpose, features and effects of the present invention, please refer to the following [detailed description of the drawings] as follows: The joining method of the tubular structure of the present invention having the end connecting member A preferred embodiment, as shown in Figures 4 through 8, is primarily provided with a resistance spot welder 20 having a positioning fixture 21 for engaging an end connector 30 and a tubular member 40, the bonding method comprising: end connection Positioning step A, the positioning is fixed on the resistance spot welding machine 20 The fixture 21 is formed by forming a sleeve portion 212 on the abutting portion 211. The abutting portion 211 of the embodiment is perpendicular to the sleeve portion 212, and the sleeve portion 212 is a cylindrical structure, and the end of the first joint portion 31 is formed by a second joint portion 32, and the first joint portion 31 is a complete annular structure and has a sleeve 311; The second joint portion 32 is formed as an arc-shaped sheet extending from the sleeve opening 311. The extending direction of the second joint portion 32 is perpendicular to the extending direction of the first joint portion 31, and the second joint portion 32 is extended. The other connecting member 50 is engaged; the end connecting member positioning step A is to pass the end connecting member 30 through the wearing portion 311 of the first engaging portion 31 to the wearing portion 212 of the positioning jig 21 and The second engaging portion 32 abuts against the abutting portion 211, as shown in Fig. 5; the tube positioning step B, one end of the tube member 40 has a port 41, and the tube positioning step B is the port 41 of the tube member 40. Wearing the first joint portion 31 of the end connector 30 on the sleeve portion 212 of the positioning fixture 21 to make the first joint of the end connector 30 31 is abutted against the inner circumferential surface of the pipe member 40, as shown in Fig. 6; in the spot welding step C, the resistance spot welding machine 20 has a welding electrode 22, and the welding electrode 22 of the resistance spot welding machine 20 is touched. The outer peripheral surface of the pipe member 40 is spot-welded at a position corresponding to the end connecting member 30 by electric current and pressure, as shown in Fig. 7.

而以上述接合方式製成之管件結構則如第8圖所示,包含:一端部連接件30,由一第一接合部31的一端成形一第二接合部32所構成,且該第一接合部31為完整的圓環結構並具有一穿套口311;而該第二接合部32則是由該穿套口311延伸成形為弧形片體,且該第二接合部32的延伸方向垂直該第一接合部31 的延伸方向;以及一管件40,空心管體結構,且該管件40一端具有一端口41,該管件40的端口41重疊穿套於該端部連接件30的第一接合部31,使該管件40的內周面貼抵於該端部連接件30的第一接合部31並熔融接合,而該第二接合部32供以接合另一管件50。 The tube structure formed by the above-mentioned joining method is as shown in FIG. 8 and includes: one end connecting member 30, a second joint portion 32 is formed by one end of a first joint portion 31, and the first joint is formed. The portion 31 is a complete annular structure and has a sleeve 311. The second joint portion 32 is formed by the sleeve opening 311 as an arcuate sheet, and the second joint portion 32 extends perpendicularly. The first joint portion 31 And a tube member 40 having a hollow tube structure, and the tube member 40 has a port 41 at one end thereof, and the port 41 of the tube member 40 is overlapped and sleeved on the first joint portion 31 of the end connector 30, so that the tube member The inner peripheral surface of 40 is abutted against the first joint portion 31 of the end joint 30 and is fusion-bonded, and the second joint portion 32 is provided to engage another tubular member 50.

以上為本發明具有端部連接件的管件之接合方法及其結構,而本發明接合管件40及端部連接件30的方法,由於配合設置有定位治具21的電阻點銲機20使用接合,因此於接合的過程中,只要配合該定位治具21便能將端部連接件30及管件40定位於接合位置,如此即能輕易地進行點銲接合的工作,能大幅降低接合工作的難度,同時亦能同時提昇接合工作的生產效率,降低生產成本,創造更高的經濟效益;而以上述接合方法製成的管件結構之端部連接件30之第一接合部31是穿入該管件40再以點銲的方式接合,因此該管件40的外表面不會有不平整的銲道,如此又能維持該管件40的美觀;且該端部連接件30的第二接合部32是供以接合另一管件50,則兩管件40、50之間透過該端部連接件30進行接合,該端部連接件30的第一接合部31以完整的圓周面接合該管件40,並以第二接合部32接合另一管件50的外周面,兩管件40、50皆以面接觸的接合方式接合於該端部連接件30,如此能提高結構的接合強度並能有效避免應力集中及損壞的狀況發生,能有效提升使用壽命。 The above is the joining method of the pipe fitting having the end connecting member of the present invention and the structure thereof, and the method of joining the pipe fitting 40 and the end connecting member 30 of the present invention is performed by using the resistance spot welding machine 20 provided with the positioning jig 21, Therefore, in the process of joining, the end connecting member 30 and the pipe member 40 can be positioned at the engaging position by the positioning of the positioning jig 21, so that the spot welding work can be easily performed, and the difficulty of the joining work can be greatly reduced. At the same time, it is also possible to simultaneously improve the production efficiency of the joining work, reduce the production cost, and create a higher economic benefit; and the first joint portion 31 of the end connecting member 30 of the pipe structure made by the above joining method penetrates the pipe member 40. Then, it is joined by spot welding, so that the outer surface of the pipe member 40 does not have an uneven bead, so that the appearance of the pipe member 40 can be maintained; and the second joint portion 32 of the end connector 30 is provided. The other tubular member 50 is joined, and the two tubular members 40, 50 are engaged through the end connecting member 30. The first engaging portion 31 of the end connecting member 30 engages the tubular member 40 with a complete circumferential surface, and is second. Joint 3 2, the outer peripheral surface of the other tubular member 50 is joined, and the two tubular members 40, 50 are joined to the end connecting member 30 in a surface contact manner, so that the joint strength of the structure can be improved and stress concentration and damage can be effectively prevented. Can effectively improve the service life.

另外,再請配合參閱第9至11圖所示,以上述實施例之點銲接合步驟C接合管件40及端部連接件30之後,還能於該管件40外再穿套一空心管體結構之補強件60,穿套該補強件60後再次進行點銲接合,如第10圖所示,藉此,使該管件40的內面接合該端部連接件30,而管件40的外面則接合該補強件60,如第11圖所示,使該管件40與該端部連接件30的結合更為穩固,更為提昇結構的穩定性;再者,除了上述將該補強件60穿套於該管件40外進行點銲接合之外,也可將該補強件60穿套於該管件40內,而該端部連接件30則穿套於該管件40外,亦即,先穿套該管件40於該定位治具21後再重疊穿套該端部連接件30於定位治具21,以此方式進行點銲接合也能達成與上述實施例相同之效;且更能如第12圖所示,該補強件60的端緣成形一接合緣61,而該端部連接件30的第一接合部31及該第二接合部32之間則成形一階狀結構之中介接合部321,藉此,使該補強件60穿套於該管件40內,而該端部連接件30重疊穿套於該管件40外,並藉由該中介接合部321壓抵於該補強件60的接合緣61,且於點銲接合時則能點銲該補強件60、該管件40及該第一接合部31重疊的位置,以及該中介接合部321重疊該接合緣的位置,如此,能更加提升各結構間的結合強度,確保結構的穩定性 In addition, as shown in the figures 9 to 11, after the pipe joint 40 and the end connecting member 30 are joined by the spot welding step C of the above embodiment, a hollow pipe structure can be further disposed outside the pipe member 40. The reinforcing member 60 is again subjected to spot welding after being passed through the reinforcing member 60, as shown in Fig. 10, whereby the inner surface of the tubular member 40 is joined to the end connecting member 30, and the outer surface of the tubular member 40 is joined. The reinforcing member 60, as shown in FIG. 11, makes the combination of the tube member 40 and the end connecting member 30 more stable, and further improves the stability of the structure; further, in addition to the above-mentioned reinforcing member 60 is worn over In addition to the spot welding of the tube member 40, the reinforcing member 60 can be sleeved in the tube member 40, and the end connecting member 30 is sleeved outside the tube member 40, that is, the tube member is firstly sheathed. 40, after the positioning jig 21 is overlapped and overlaid on the end connecting member 30 on the positioning jig 21, the spot welding in this manner can also achieve the same effect as the above embodiment; and can be more as shown in FIG. The end edge of the reinforcing member 60 is formed with a joint edge 61, and the first joint portion 31 of the end joint member 30 and the second joint Between the 32s, the intermediate joint portion 321 of the first-order structure is formed, whereby the reinforcing member 60 is sleeved in the tubular member 40, and the end connecting member 30 is overlapped and sleeved outside the tubular member 40, and The intermediate joint portion 321 is pressed against the joint edge 61 of the reinforcing member 60, and when the joint is welded, the reinforcing member 60, the position at which the tubular member 40 and the first joint portion 31 overlap, and the intermediate joint can be spot welded. The portion 321 overlaps the position of the joint edge, so that the joint strength between the structures can be further improved, and the stability of the structure can be ensured.

《習知技術》 "Knowledge Technology"

10‧‧‧管件 10‧‧‧ Pipe fittings

X‧‧‧銲道 X‧‧‧weld

《本發明》 "this invention"

A‧‧‧端部連接件定位步驟 A‧‧‧End connector positioning steps

B‧‧‧管件定位步驟 B‧‧‧ Pipe positioning steps

C‧‧‧點銲接合步驟 C‧‧‧ point welding step

20‧‧‧電阻點銲機 20‧‧‧Resistance spot welding machine

21‧‧‧定位治具 21‧‧‧ positioning fixture

211‧‧‧靠抵部 211‧‧‧Responsible

212‧‧‧穿套部 212‧‧‧ wearing sets

22‧‧‧銲接電極 22‧‧‧ welding electrode

30‧‧‧端部連接件 30‧‧‧End connector

31‧‧‧第一接合部 31‧‧‧First joint

311‧‧‧穿套口 311‧‧‧ wearing a mouthpiece

32‧‧‧第二接合部 32‧‧‧Second joint

321‧‧‧中介接合部 321‧‧‧Intermediate joint

40‧‧‧管件 40‧‧‧ Pipe fittings

41‧‧‧端口 41‧‧‧port

50‧‧‧管件 50‧‧‧ pipe fittings

60‧‧‧補強件 60‧‧‧Reinforcement

61‧‧‧接合緣 61‧‧‧ joint edge

第1圖 為習知圓管件垂直接合之分解示意圖。 Figure 1 is an exploded perspective view of a conventional circular pipe joint.

第2圖 為習知圓管件垂直接合之立體外觀示意圖。 Fig. 2 is a schematic perspective view showing the vertical joint of a conventional round pipe member.

第3圖 為本發明具有端部連接件的管件之接合方法的步驟流程圖。 Figure 3 is a flow chart showing the steps of the method of joining the tubular members having the end connectors of the present invention.

第4圖 為本發明具有端部連接件的管件之接合方法中各結構之示意圖。 Fig. 4 is a schematic view showing the respective structures in the joining method of the pipe member having the end connecting member of the present invention.

第5圖 為本發明具有端部連接件的管件之接合方法中端部連接件定位步驟的示意圖。 Fig. 5 is a schematic view showing the step of positioning the end connecting member in the joining method of the pipe member having the end connecting member of the present invention.

第6圖 為本發明具有端部連接件的管件之接合方法中管件定位步驟的示意圖。 Fig. 6 is a schematic view showing the step of positioning a pipe member in the joining method of the pipe member having the end connecting member of the present invention.

第7圖 為本發明具有端部連接件的管件之接合方法中點銲接合步驟的示意圖。 Fig. 7 is a schematic view showing the point welding step of the joining method of the pipe member having the end connecting member of the present invention.

第8圖 為本發明具有端部連接件的管件結構之示意圖。 Figure 8 is a schematic view showing the structure of a pipe member having an end connecting member of the present invention.

第9圖 為本發明具有端部連接件的管件之接合方法再配合補強件之示意圖。 Fig. 9 is a schematic view showing the joining method of the pipe fitting having the end connecting member and the reinforcing member.

第10圖 為本發明具有端部連接件的管件之接合方法點銲接合補強件之示意圖。 Fig. 10 is a schematic view showing the joining method of the joint of the pipe fittings having the end connecting members of the present invention.

第11圖 為本發明具有端部連接件的管件之另一實施例剖視圖。 Figure 11 is a cross-sectional view showing another embodiment of the pipe member having the end connecting member of the present invention.

第12圖 為本發明具有端部連結件的管件之再一實施例剖視圖。 Figure 12 is a cross-sectional view showing still another embodiment of the pipe member having the end joint member of the present invention.

20‧‧‧電阻點銲機 20‧‧‧Resistance spot welding machine

21‧‧‧定位治具 21‧‧‧ positioning fixture

211‧‧‧靠抵部 211‧‧‧Responsible

212‧‧‧穿套部 212‧‧‧ wearing sets

22‧‧‧銲接電極 22‧‧‧ welding electrode

30‧‧‧端部連接件 30‧‧‧End connector

31‧‧‧第一接合部 31‧‧‧First joint

311‧‧‧穿套口 311‧‧‧ wearing a mouthpiece

32‧‧‧第二接合部 32‧‧‧Second joint

40‧‧‧管件 40‧‧‧ Pipe fittings

41‧‧‧端口 41‧‧‧port

Claims (4)

一種具有端部連接件的管件結構,包含:一端部連接件,由一第一接合部的一端成形一第二接合部所構成,且該第一接合部具有一穿套口;而該第二接合部則是由該穿套口延伸成形,且該第二接合部的延伸方向垂直該第一接合部的延伸方向;以及一管件,空心管體結構,該管件一端具有一端口,該管件的端口重疊穿套於該端部連接件的第一接合部,使該管件的周面貼抵於該端部連接件的第一接合部並熔融接合,而該第二接合部供以接合另一管件。 A tubular structure having an end connecting member, comprising: an end connecting member, wherein a second engaging portion is formed by one end of a first engaging portion, and the first engaging portion has a wearing sleeve; and the second portion The joint portion is formed by extending through the sleeve, and the extending direction of the second joint portion is perpendicular to the extending direction of the first joint portion; and a tubular member having a hollow tubular body structure having a port at one end thereof, the tubular member having a port The port overlaps the first joint of the end connector such that the circumferential surface of the tube abuts against the first joint of the end connector and is fusion-bonded, and the second joint is adapted to engage another Pipe fittings. 如申請專利範圍第1項所述的具有端部連接件的管件結構,其中,該端部連接件的第一接合部為完整的圓環結構,該第二接合部為弧形片體,且該管件為圓管結構。 The tubular structure having an end connector according to claim 1, wherein the first joint portion of the end joint is a complete annular structure, and the second joint portion is a curved sheet body, and The pipe is a round pipe structure. 如申請專利範圍第1項所述的具有端部連接件的管件結構,其中,該管件是以內周面貼抵於該端部連接件的第一接合部,且該管件的外面穿套接合一空心管體結構之補強件。 The pipe structure having an end connector according to claim 1, wherein the pipe member is attached to the first joint portion of the end joint member by an inner peripheral surface, and the outer sleeve of the pipe member is joined by a sleeve. Reinforcement of the hollow pipe structure. 如申請專利範圍第1項所述的具有端部連接件的管件結構,其中,該管件是以外周面貼抵於該端部連接件的第一接合部,且該管件的內面穿套接合一空心管體結構之補強件,該補強件端緣更成形一接合緣,而該第一接合部與該第二接合部之間成形一階狀結構之中介接合部,且該中介接合部壓抵連接於該補強件的接合緣。 The pipe structure having an end connector according to claim 1, wherein the pipe member is a first joint portion to which the outer peripheral surface abuts the end joint member, and the inner surface of the pipe member is sleeved and joined. a reinforcing member of a hollow tubular structure, the edge of the reinforcing member is further formed with a joint edge, and an intermediate joint portion of the stepped structure is formed between the first joint portion and the second joint portion, and the intermediate joint portion is pressed The joint is connected to the joint edge of the reinforcing member.
TW101117684A 2012-05-18 2012-05-18 A pipe structure having a terminal connecting element TWI523722B (en)

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