Claims (10)
一種高電阻係數錳鋅鐵氧磁粉,包含:一主成分,以該主成分之總莫耳百分比為100mol%計,該主成分包含:48mol%至49.5mol%的三氧化二鐵;氧化錳;以及氧化鋅,其中該氧化錳之莫耳百分比與該氧化鋅之莫耳百分比的比值為1.05至2.3,且該三氧化二鐵、該氧化錳與該氧化鋅之莫耳百分比的和為100mol%;以及一副成分,以該主成分之總重量百分比為100wt%計,該副成分包含:0.02wt%至0.05wt%的氧化鈣;0.005wt%至0.01wt%的二氧化矽;0.1wt%至0.5wt%的氧化鈷;0wt%至0.05wt%的二氧化鈦;0wt%至0.01wt%的三氧化二鉍;以及0wt%至0.02wt%的三氧化鉬。A high-resistance manganese-zinc ferrite powder comprising: a main component, wherein the main component comprises: from 48 mol% to 49.5 mol% of ferric oxide; manganese oxide; And zinc oxide, wherein a ratio of the molar percentage of the manganese oxide to the molar percentage of the zinc oxide is 1.05 to 2.3, and the sum of the ferric oxide, the manganese oxide and the molar percentage of the zinc oxide is 100 mol% And a component comprising 100% by weight of the total weight of the main component, the secondary component comprising: 0.02 wt% to 0.05 wt% of calcium oxide; 0.005 wt% to 0.01 wt% of cerium oxide; 0.1 wt% To 0.5 wt% of cobalt oxide; 0 wt% to 0.05 wt% of titanium dioxide; 0 wt% to 0.01 wt% of antimony trioxide; and 0 wt% to 0.02 wt% of molybdenum trioxide.
如請求項1所述之高電阻係數錳鋅鐵氧磁粉,其中以該主成分之總莫耳百分比為100mol%計,該主成分包含該三氧化二鐵49mol%,該氧化錳之莫耳百分比與該氧化鋅之莫耳百分比的比值為2;以及以該主成分之總重量百分比為100wt%計,該副成分包含該氧化鈣0.03wt%、該二氧化矽0.005wt%、該氧化鈷0.5wt%、以及該三氧化二鉍0.01wt%。The high-resistance MnZn ferromagnetic powder according to claim 1, wherein the main component comprises 49 mol% of the ferric oxide, and the molar percentage of the manganese oxide is 100 mol% of the total molar percentage of the main component. The ratio of the percentage of moles of the zinc oxide is 2; and the by-component comprises 0.03 wt% of the calcium oxide, 0.005 wt% of the ceria, and 0.5 of the cobalt oxide, based on 100 wt% of the total weight of the main component. Wt%, and the antimony trioxide is 0.01 wt%.
如請求項1所述之高電阻係數錳鋅鐵氧磁粉,其中以該主成分之總莫耳百分比為100mol%計,該主成分包含該三氧化二鐵48.5mol%,該氧化錳之莫耳百分比與該氧化鋅之莫耳百分比的比值為2;以及以該主成分之總重量百分比為100wt%計,該副成分包含該氧化鈣0.05wt%、該二氧化矽0.005wt%、該氧化鈷0.1wt%、以及該二氧化鈦0.05wt%。The high-resistance manganese-zinc ferrite powder according to claim 1, wherein the main component comprises 48.5 mol% of the ferric oxide based on a total molar percentage of the main component of 100 mol%, the manganese oxide a ratio of the percentage to the percentage of moles of the zinc oxide; and the by-component comprises 0.05% by weight of the calcium oxide, 0.005% by weight of the cerium oxide, and the cobalt oxide, based on 100% by weight of the total weight of the main component 0.1 wt%, and the titanium dioxide 0.05 wt%.
如請求項1所述之高電阻係數錳鋅鐵氧磁粉,其中以該主成分之總莫耳百分比為100mol%計,該主成分包含該三氧化二鐵49mol%,該氧化錳之莫耳百分比與該氧化鋅之莫耳百分比的比值為2.3;以及以該主成分之總重量百分比為100wt%計,該副成分包含該氧化鈣0.05wt%、該二氧化矽0.005wt%、該氧化鈷0.5wt%、以及該三氧化鉬0.02wt%。The high-resistance MnZn ferromagnetic powder according to claim 1, wherein the main component comprises 49 mol% of the ferric oxide, and the molar percentage of the manganese oxide is 100 mol% of the total molar percentage of the main component. The ratio of the percentage of moles of the zinc oxide is 2.3; and the by-component comprises 0.05% by weight of the calcium oxide, 0.005% by weight of the cerium oxide, and 0.5% by weight based on 100% by weight of the total weight of the main component. Wt%, and the molybdenum trioxide 0.02 wt%.
如請求項1所述之高電阻係數錳鋅鐵氧磁粉,其中以該主成分之總莫耳百分比為100mol%計,該主成分包含該三氧化二鐵49mol%,該氧化錳之莫耳百分比與該氧化鋅之莫耳百分比的比值為2.3;以及以該主成分之總重量百分比為100wt%計,該副成分包含該氧化鈣0.05wt%、該二氧化矽0.005wt%、該氧化鈷0.1wt%、該三氧化二鉍0.01wt%、以及該三氧化鉬0.02wt%。The high-resistance MnZn ferromagnetic powder according to claim 1, wherein the main component comprises 49 mol% of the ferric oxide, and the molar percentage of the manganese oxide is 100 mol% of the total molar percentage of the main component. The ratio of the percentage of moles of the zinc oxide is 2.3; and the by-component comprises 0.05% by weight of the calcium oxide, 0.005% by weight of the cerium oxide, and 0.1% by weight of the total weight percent of the main component. Wt%, the antimony trioxide 0.01 wt%, and the molybdenum trioxide 0.02 wt%.
一種高電阻係數錳鋅鐵氧磁蕊之製造方法,包含:提供一主成分,其中以該主成分之總莫耳百分比為
100mol%計,該主成分包含:48mol%至49.5mol%的三氧化二鐵;氧化錳;以及氧化鋅,其中該氧化錳之莫耳百分比與該氧化鋅之莫耳百分比的比值為1.05至2.3,且三氧化二鐵、氧化錳與氧化鋅之莫耳百分比的和為100mol%;對該主成分進行一煆燒處理;將一副成分加入該主成分中,以形成一混合物,其中以該主成分之總重量百分比為100wt%計,該副成分包含:0.02wt%至0.05wt%的氧化鈣;0.005wt%至0.01wt%的二氧化矽;0.1wt%至0.5wt%的氧化鈷;0wt%至0.05wt%的二氧化鈦;0wt%至0.01wt%的三氧化二鉍;以及0wt%至0.02wt%的三氧化鉬;以及對該混合物進行一濕式研磨步驟,以形成複數個顆粒;利用該些顆粒形成一生胚;對該生胚進行一燒結處理。A method for manufacturing a high resistivity manganese-zinc ferrite magnetic core, comprising: providing a principal component, wherein a percentage of total moles of the principal component is
100 mol%, the main component comprises: 48 mol% to 49.5 mol% of ferric oxide; manganese oxide; and zinc oxide, wherein the ratio of the molar percentage of the manganese oxide to the molar percentage of the zinc oxide is 1.05 to 2.3 And the sum of the percentages of the molars of ferric oxide, manganese oxide and zinc oxide is 100 mol%; the main component is subjected to a calcining treatment; a component is added to the main component to form a mixture, wherein The total weight percentage of the main component is 100% by weight, and the auxiliary component comprises: 0.02% by weight to 0.05% by weight of calcium oxide; 0.005% by weight to 0.01% by weight of cerium oxide; 0.1% by weight to 0.5% by weight of cobalt oxide; 0 wt% to 0.05 wt% of titanium dioxide; 0 wt% to 0.01 wt% of antimony trioxide; and 0 wt% to 0.02 wt% of molybdenum trioxide; and a wet grinding step of the mixture to form a plurality of particles; A plurality of particles are used to form a green embryo; the raw embryo is subjected to a sintering treatment.
如請求項6所述之高電阻係數錳鋅鐵氧磁蕊之製造方法,其中該煆燒處理之溫度為900℃。The method for producing a high-resistance MnZn ferrite core according to claim 6, wherein the temperature of the sinter treatment is 900 °C.
如請求項6所述之高電阻係數錳鋅鐵氧磁蕊之製造方法,其中該濕式研磨步驟包含加入一黏結劑於該混合物中,且於該濕式研磨步驟後,該高電阻係數錳鋅鐵氧磁蕊之製造方法更包含進行一造粒處理。The method for producing a high-resistance Mn-Zn ferrite core according to claim 6, wherein the wet-grinding step comprises adding a binder to the mixture, and after the wet-grinding step, the high-resistance manganese The method for producing zinc ferrite magnetic core further comprises performing a granulation treatment.
如請求項6所述之高電阻係數錳鋅鐵氧磁蕊之製造方法,其中每一該些顆粒之粒徑為80μm至240μm。A method for producing a high-resistance Mn-Zn ferrite core according to claim 6, wherein each of the particles has a particle diameter of from 80 μm to 240 μm.
如請求項6所述之高電阻係數錳鋅鐵氧磁蕊之製造方法,其中該燒結處理包含在製程氣氛為空氣的情況下:以100℃/小時的升溫速率,使一製程溫度從常溫提升至500℃;以200℃/小時的升溫速率,使該製程溫度提升至900℃;以250℃/小時的升溫速率,使該製程溫度提升至1220℃,再持溫2小時;以200℃/小時的冷卻速率,使該製程溫度降至1100℃;以及以240℃/小時的冷卻速率,使該製程溫度降至常溫。The method for manufacturing a high-resistance Mn-Zn ferrite core according to claim 6, wherein the sintering treatment is carried out in a case where the process atmosphere is air: at a temperature increase rate of 100 ° C / hour, a process temperature is raised from a normal temperature. Up to 500 ° C; at a heating rate of 200 ° C / hour, the process temperature is raised to 900 ° C; at a heating rate of 250 ° C / hour, the process temperature is raised to 1220 ° C, and then held for 2 hours; 200 ° C / The cooling rate of the hour reduced the process temperature to 1100 ° C; and the process temperature was lowered to room temperature at a cooling rate of 240 ° C / hour.