TWI451914B - Rotary bearing automatic blowout mechanism - Google Patents
Rotary bearing automatic blowout mechanism Download PDFInfo
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- TWI451914B TWI451914B TW100132953A TW100132953A TWI451914B TW I451914 B TWI451914 B TW I451914B TW 100132953 A TW100132953 A TW 100132953A TW 100132953 A TW100132953 A TW 100132953A TW I451914 B TWI451914 B TW I451914B
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Description
本發明係有關一種吹清機構,更特別有關一種迴轉式軸承自動化吹清機構。The present invention relates to a blowing mechanism, and more particularly to a rotary bearing automatic blowing mechanism.
傳統的迴轉式軸承清洗作業在軸承吊運的過程中,會發生滴油,容易造成地面濕滑,人員因此會有滑倒的危險。另外,軸承以清洗油清洗後,殘留的清洗油需要靠人工使用壓縮空氣吹拭乾淨,雖有布廉吸收油霧,但角度不易控制。另外,同時轉動及擦拭滾柱軸承,不僅作業相當不便,且四周環境油氣瀰漫,人員有吸入油氣的危害。In the traditional rotary bearing cleaning operation, oil drops occur during the lifting process of the bearing, which may cause the ground to slippery and the personnel may slip. In addition, after the bearing is cleaned with cleaning oil, the residual cleaning oil needs to be cleaned by manual use of compressed air. Although the cloth absorbs the oil mist, the angle is not easy to control. In addition, the simultaneous rotation and wiping of the roller bearing not only makes the operation quite inconvenient, but also the surrounding environment is filled with oil and gas, and the personnel have the danger of inhaling oil and gas.
有鑑於此,便有需要提出一種方案,以解決上述問題。In view of this, there is a need to propose a solution to solve the above problems.
本發明提供一種迴轉式軸承自動化吹清機構,係未使用人力來吹清軸承,可避免人員工作上的傷害。The invention provides an automatic blowing mechanism for a rotary bearing, which uses no manpower to blow out the bearing, and can avoid injury to the work of the person.
為達上述目的,本發明之迴轉式軸承自動化吹清機構,包含:一軸承轉動裝置,包含有一軸承轉盤與一馬達,其中該馬達係帶動該軸承轉盤轉動,該軸承轉盤係用以承載一軸承;一護蓋,用以蓋住該軸承轉盤;一軸承吹清管路,具有複數個出口,用以供應壓縮空氣從該等出口吹出並吹向該軸承轉盤上的軸承;以及一鼓風機,用以將該吹清後的氣體從該護蓋內抽吸出。To achieve the above objective, the rotary bearing automatic blowing mechanism of the present invention comprises: a bearing rotating device comprising a bearing turntable and a motor, wherein the motor drives the bearing turntable to rotate, the bearing turntable is used to carry a bearing a cover for covering the bearing turntable; a bearing blow clearing pipe having a plurality of outlets for supplying compressed air from the outlets and blowing the bearings on the bearing turntable; and a blower for The blown gas is sucked from the cover.
根據本發明之迴轉式軸承自動化吹清機構,其中該軸承轉動裝置更包含:一傘型齒輪,與該軸承轉盤連結;以及一鍊條,與該傘型齒輪及該馬達連結,其中該馬達係藉由該鍊條帶動該傘型齒輪,該傘型齒輪則帶動該軸承轉盤轉動。A rotary bearing automatic blowing mechanism according to the present invention, wherein the bearing rotating device further comprises: an umbrella gear coupled to the bearing turntable; and a chain coupled to the bevel gear and the motor, wherein the motor is The bevel gear is driven by the chain, and the bevel gear drives the bearing turntable to rotate.
根據本發明之迴轉式軸承自動化吹清機構,其中更包含:複數個活動軌輪,設置於該軸承轉盤的下方;以及複數個鐵氟龍,設置在該軸承轉盤的表面。The rotary bearing automatic blowing mechanism according to the present invention further comprises: a plurality of movable rail wheels disposed under the bearing turntable; and a plurality of Teflon disposed on a surface of the bearing turntable.
根據本發明之迴轉式軸承自動化吹清機構,其中更包含:一軸承箱清洗機;以及一活動式閥門,設置於該鼓風機的排氣口與該軸承箱清洗機的連結處,其中該活動式閥門未開啟時,該鼓風機無法啟動。An automatic blowing mechanism for a rotary bearing according to the present invention, further comprising: a bearing box cleaning machine; and a movable valve disposed at a joint of the exhaust port of the air blower and the bearing box cleaning machine, wherein the movable type The blower does not start when the valve is not open.
根據本發明之迴轉式軸承自動化吹清機構,其中更包含一氣壓缸,用以控制該活動式閥門的啟閉。The rotary bearing automatic blowing mechanism according to the present invention further comprises a pneumatic cylinder for controlling opening and closing of the movable valve.
根據本發明之迴轉式軸承自動化吹清機構,其中更包含:一電磁閥;以及一護蓋連桿手動卡榫開關,與該電磁閥連結,其中當該護蓋連桿手動卡榫開關被打開時,該軸承轉動裝置將停止作動,且該壓縮空氣亦停止供應。The rotary bearing automatic blowing mechanism according to the present invention further comprises: a solenoid valve; and a cover link manual latch switch coupled to the solenoid valve, wherein the cover link manual latch switch is opened At this time, the bearing rotating device will stop operating and the compressed air will also stop supplying.
根據本發明之迴轉式軸承自動化吹清機構,其中該軸承轉動裝置更包含一氣壓缸,用以控制該軸承轉盤的升降。The rotary bearing automatic blowing mechanism according to the present invention, wherein the bearing rotating device further comprises a pneumatic cylinder for controlling the lifting and lowering of the bearing turntable.
根據本發明之迴轉式軸承自動化吹清機構,其中該護蓋係為推拉式護蓋,係利用軌道及軌輪來滑動。The rotary bearing automatic blowing mechanism according to the present invention, wherein the cover is a push-pull cover, is slid by a rail and a rail.
根據本發明之迴轉式軸承自動化吹清機構,其中更包含一軸承清洗台,設置在該軸承轉動裝置旁,該軸承清洗台上設置有一軸承清洗區及一盛油盤置放區。The rotary bearing automatic blowing mechanism according to the present invention further comprises a bearing cleaning station disposed beside the bearing rotating device, the bearing cleaning table being provided with a bearing cleaning zone and an oil pan placement area.
根據本發明之迴轉式軸承自動化吹清機構,其中更包含一軸承組置放車,其上設置有一軸承組裝置放格,該軸承組裝置放格下方設置有複數個彈簧。The rotary bearing automatic blowing mechanism according to the present invention further comprises a bearing set placing vehicle on which a bearing set device is placed, and a plurality of springs are disposed below the parking unit.
為了讓本發明之上述和其他目的、特徵和優點能更明顯,下文將配合所附圖示,詳細說明如下。此外,於本發明之說明中,相同之構件係以相同之符號表示,於此先述明。The above and other objects, features, and advantages of the present invention will become more apparent from the accompanying drawings. In the description of the present invention, the same components are denoted by the same reference numerals and will be described.
參考第1至8b圖,本發明之迴轉式軸承自動化吹清機構100包含有一軸承轉動裝置110、一軸承吹清管路120、一鼓風機130、軸承組置放車150、軸承清洗台160以及軸承箱清洗機180等裝置。Referring to Figures 1 to 8b, the rotary bearing automatic blowing mechanism 100 of the present invention comprises a bearing rotating device 110, a bearing blowing line 120, a blower 130, a bearing set placing vehicle 150, a bearing washing station 160, and a bearing. A device such as a tank washing machine 180.
參考第2圖,軸承轉動裝置110包含有一軸承轉盤111、一傘形齒輪112、一鍊條113以及一馬達114。馬達114係利用鍊條113來帶動傘形齒輪112,而傘形齒輪112則再帶動軸承轉盤111使之轉動。參考第3圖,在軸承轉盤111的下方安裝有複數個活動軌輪117,可達到容易轉動的效果。而在軸承轉盤111與軸承190的接觸面,裝設有複數個鐵氟龍115,可防止軸承190損壞,並有排油的功能。此外,軸承轉盤111上還設置有清洗油排放槽116,可排放清洗油。Referring to FIG. 2, the bearing rotating device 110 includes a bearing turntable 111, a bevel gear 112, a chain 113, and a motor 114. The motor 114 uses the chain 113 to drive the bevel gear 112, and the bevel gear 112 drives the bearing turntable 111 to rotate. Referring to Fig. 3, a plurality of movable rail wheels 117 are mounted below the bearing turntable 111 to achieve an easy turning effect. On the contact surface of the bearing turntable 111 and the bearing 190, a plurality of Teflon 115s are installed to prevent the bearing 190 from being damaged and have the function of discharging oil. In addition, the bearing turntable 111 is further provided with a cleaning oil discharge groove 116 for discharging the cleaning oil.
參考第4圖,軸承吹清管路120內運送有壓縮空氣,其在靠近軸承轉盤111處有三個出口126,係分別在軸承內環與保持器上方、上、下保持器間以及軸承內環與保持器下方,以三個不同的角度對軸承190進行吹清。軸承吹清管路120上設置有控制閥122,且還安裝有三點組合124,可達到壓力控制以及空氣水分濾除的目的。參考第5a、5b及5c圖,為了能夠在密閉空氣內吹清軸承190以避免油霧散逸,本發明還設置有推拉式護蓋140,利用軌道142及軌輪144來使護蓋140能夠滑動,當軸承190放置在軸承轉盤111上後,護蓋140可滑動以關閉軸承190。Referring to Fig. 4, compressed air is carried in the bearing blowing line 120, which has three outlets 126 near the bearing turntable 111, respectively, between the inner ring of the bearing and the retainer, between the upper and lower retainers, and the inner ring of the bearing. Below the retainer, the bearing 190 is blown at three different angles. The bearing purge line 120 is provided with a control valve 122, and is also equipped with a three-point combination 124 for pressure control and air moisture filtration. Referring to Figures 5a, 5b and 5c, in order to be able to blow the bearing 190 in the enclosed air to avoid oil mist dissipation, the present invention is further provided with a push-pull cover 140, which can be slid by the rail 142 and the rail wheel 144. When the bearing 190 is placed on the bearing turntable 111, the cover 140 is slidable to close the bearing 190.
參考第6圖,鼓風機130係設置在一箱體132內,採雙導流方式抽吸,用來在軸承190吹清過程中,將油霧抽吸至軸承箱清洗機180內。另外,在軸承轉盤111與鼓風機130之間,裝設有防護網134,可防止人員手部伸入而有捲夾的危險。在鼓風機130與軸承箱清洗機180之間,設置有一活動式閥門138,並利用一氣壓缸136來控制閥門138的啟閉,以達到油霧收集的最大效果。Referring to Fig. 6, the blower 130 is disposed in a casing 132 and is pumped by a double pilot to draw the oil mist into the bearing tank washer 180 during the blowing of the bearing 190. In addition, a protective net 134 is installed between the bearing turntable 111 and the blower 130 to prevent the risk of curling of the hand by the hand. Between the blower 130 and the bearing box washer 180, a movable valve 138 is provided, and a pneumatic cylinder 136 is used to control the opening and closing of the valve 138 to achieve the maximum effect of oil mist collection.
為了安全的使用,本發明之迴轉式軸承自動化吹清機構100還設置有安全裝置。舉例而言,參考第7圖,當鼓風機130與軸承箱清洗機180之間的活動式閥門138未打開時,無法啟動鼓風機130,以避免造成油霧瀰漫。另外,參考第8a與8b圖,本發明還設置有一護蓋連桿手動卡榫開關146,其並與一電磁閥148作連結。當人員打開開關146時,軸承轉動裝置110就會停止作動,且軸承吹清管路120也會停止供應壓縮空氣,讓空氣不會從三個出口126吹出。For safe use, the rotary bearing automatic blowing mechanism 100 of the present invention is also provided with a safety device. For example, referring to Fig. 7, when the movable valve 138 between the blower 130 and the bearing housing cleaner 180 is not opened, the blower 130 cannot be activated to avoid causing oil mist to diffuse. Further, referring to Figures 8a and 8b, the present invention is further provided with a cover link manual latch switch 146 which is coupled to a solenoid valve 148. When the person opens the switch 146, the bearing rotating device 110 stops acting, and the bearing blowing line 120 also stops supplying compressed air so that air does not blow out from the three outlets 126.
再請參考第1圖,軸承清洗台160係設置在軸承轉動裝置110旁,其上設置有軸承清洗區162與盛油盤置放區164,其中軸承清洗區162內安裝有鐵氟龍,可防止清洗軸承時碰撞而損壞。Referring to FIG. 1 again, the bearing cleaning station 160 is disposed beside the bearing rotating device 110, and is provided with a bearing cleaning area 162 and a oil pan placement area 164, wherein the bearing cleaning area 162 is provided with Teflon. Prevents collision and damage when cleaning bearings.
軸承組置放車150上設置有軸承組裝置放格152與杯環置放格154,其中杯環置放格154係用以置放軸承杯環用,而軸承組裝置放格152係供軸承組裝用,其下方安裝有複數根彈簧153,作為升降支撐用。The bearing set placement vehicle 150 is provided with a bearing set device compartment 152 and a cup ring setting compartment 154, wherein the cup ring setting grid 154 is used for placing the bearing cup ring, and the bearing set device is 152 series for bearing. For assembly, a plurality of springs 153 are mounted below the lifting support.
根據本發明之迴轉式軸承自動化吹清機構,可使用氣壓缸來控制軸承轉盤111的升降,可讓軸承轉盤111上升至與工作檯面等高,讓人員可輕鬆地移動軸承190至軸承組置放車150上。According to the rotary bearing automatic blowing mechanism of the present invention, the pneumatic cylinder can be used to control the lifting and lowering of the bearing turntable 111, so that the bearing turntable 111 can be raised to the same height as the work surface, so that the person can easily move the bearing 190 to the bearing set. On the car 150.
根據本發明之迴轉式軸承自動化吹清機構,當軸承190在軸承清洗區162清洗完畢後,被移至軸承轉盤111上,而後拉動護蓋140以關閉軸承190。當軸承190關閉後,啟動馬達114以使軸承轉盤111上的軸承190轉動。在此同時,軸承吹清管路120內的壓縮空氣也由三個出口126吹出,以吹清軸承190上所附著的油漬。被壓縮空氣吹出的油漬會呈油霧狀,並會被鼓風機130抽吸至軸承箱清洗機180內,然後再利用抽氣機構排放置外界。當軸承190吹清完畢後,停止軸承轉盤111的轉動以及壓縮空氣的吹出,而後打開護蓋連桿手動卡榫開關146並開啟護蓋140,將軸承190移至軸承組置放車150上。According to the rotary bearing automatic blowing mechanism of the present invention, when the bearing 190 is cleaned in the bearing cleaning zone 162, it is moved to the bearing turntable 111, and then the cover 140 is pulled to close the bearing 190. When the bearing 190 is closed, the motor 114 is activated to rotate the bearing 190 on the bearing turntable 111. At the same time, the compressed air in the bearing purge line 120 is also blown out by the three outlets 126 to purge the oil stains attached to the bearing 190. The oil stained by the compressed air will be oil mist and will be sucked into the bearing box washer 180 by the blower 130, and then placed outside by the pumping mechanism. When the bearing 190 is blown off, the rotation of the bearing turntable 111 and the blowing of the compressed air are stopped, and then the cover link manual snap switch 146 is opened and the cover 140 is opened to move the bearing 190 to the bearing set placement vehicle 150.
根據本發明之迴轉式軸承自動化吹清機構,未使用人力來吹清軸承,可避免人員工作上的傷害。According to the automatic blowing mechanism of the rotary bearing of the present invention, the bearing is not used to blow the bearing, and the injury of the personnel can be avoided.
雖然本發明已以前述實例揭示,然其並非用以限定本發明,任何本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與修改。因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the present invention has been disclosed by the foregoing examples, it is not intended to be construed as limiting the scope of the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.
100...自動化吹清機構100. . . Automated blowing mechanism
110...軸承轉動裝置110. . . Bearing turning device
111...軸承轉盤111. . . Bearing turntable
112...傘型齒輪112. . . Umbrella gear
113...鍊條113. . . Chain
114...馬達114. . . motor
115...鐵氟龍115. . . Teflon
116...排放槽116. . . Drainage tank
117...活動軌輪117. . . Active rail
120...吹清管路120. . . Blow off the pipeline
122...控制閥122. . . Control valve
124...三點組合124. . . Three-point combination
126...出口126. . . Export
130...鼓風機130. . . Blower
132...箱體132. . . Box
134...防護網134. . . Protective net
136...氣壓缸136. . . Pneumatic cylinder
138...活動式閥門138. . . Movable valve
140...推拉式護蓋140. . . Push-pull cover
142...軌道142. . . track
144...軌輪144. . . Rail wheel
146...護蓋連桿手動卡榫開關146. . . Cover connecting rod manual cassette switch
148...電磁閥148. . . The electromagnetic valve
150...軸承組置放車150. . . Bearing set car
152...軸承組裝置放格152. . . Bearing unit device
153...彈簧153. . . spring
154...杯環置放格154. . . Cup ring
160...軸承清洗台160. . . Bearing cleaning table
162...軸承清洗區162. . . Bearing cleaning zone
164...盛油盤置放區164. . . Oil pan placement area
180...軸承箱清洗機180. . . Bearing box cleaning machine
190...軸承190. . . Bearing
第1圖顯示本發明之迴轉式軸承自動化吹清機構。Fig. 1 shows an automatic blowing mechanism for a rotary bearing of the present invention.
第2圖顯示本發明之吹清機構的軸承轉動裝置。Fig. 2 shows a bearing rotating device of the blowing mechanism of the present invention.
第3圖顯示本發明之吹清機構的軸承轉盤的結構。Fig. 3 is a view showing the structure of a bearing turntable of the blowing mechanism of the present invention.
第4圖顯示本發明之吹清機構的軸承吹清管路。Fig. 4 shows the bearing blowing line of the blowing mechanism of the present invention.
第5a、5b及5c圖顯示本發明之吹清機構的推拉式護蓋的作動原理。Figures 5a, 5b and 5c show the principle of operation of the push-pull cover of the blowing mechanism of the present invention.
第6圖顯示本發明之吹清機構的鼓風機的位置。Figure 6 shows the position of the blower of the blowing mechanism of the present invention.
第7圖顯示設置在本發明之吹清機構的鼓風機與軸承箱清洗機之間的活動式閥門呈關閉的狀態。Fig. 7 shows a state in which the movable valve provided between the blower of the blowing mechanism of the present invention and the bearing box washing machine is closed.
第8a與8b圖顯示本發明之吹清機構的安全裝置。Figures 8a and 8b show the safety device of the blowing mechanism of the present invention.
100...自動化吹清機構100. . . Automated blowing mechanism
110...軸承轉動裝置110. . . Bearing turning device
111...軸承轉盤111. . . Bearing turntable
120...吹清管路120. . . Blow off the pipeline
122...控制閥122. . . Control valve
124...三點組合124. . . Three-point combination
126...出口126. . . Export
136...氣壓缸136. . . Pneumatic cylinder
140...推拉式護蓋140. . . Push-pull cover
142...軌道142. . . track
144...軌輪144. . . Rail wheel
146...護蓋連桿手動卡榫開關146. . . Cover connecting rod manual cassette switch
148...電磁閥148. . . The electromagnetic valve
150...軸承組置放車150. . . Bearing set car
152...軸承組裝置放格152. . . Bearing unit device
153...彈簧153. . . spring
154...杯環置放格154. . . Cup ring
160...軸承清洗台160. . . Bearing cleaning table
162...軸承清洗區162. . . Bearing cleaning zone
164...盛油盤置放區164. . . Oil pan placement area
180...軸承箱清洗機180. . . Bearing box cleaning machine
190...軸承190. . . Bearing
Claims (9)
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TW100132953A TWI451914B (en) | 2011-09-14 | 2011-09-14 | Rotary bearing automatic blowout mechanism |
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TW100132953A TWI451914B (en) | 2011-09-14 | 2011-09-14 | Rotary bearing automatic blowout mechanism |
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CN107421316A (en) * | 2017-07-26 | 2017-12-01 | 长春工业大学 | A kind of automatic purge apparatus |
CN110369395A (en) * | 2018-04-12 | 2019-10-25 | 宁波舜宇光电信息有限公司 | Cleaner for motor lens assembly |
CN113634556A (en) * | 2021-08-10 | 2021-11-12 | 叶建蓉 | Silicon chip surface removes liquid clean-up equipment |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1984871A (en) * | 1928-03-22 | 1934-12-18 | John H Fedeler | Air cleaning and blowing apparatus |
JP2008136994A (en) * | 2006-11-30 | 2008-06-19 | Sanzo Kikai Buhin Kako Center:Kk | Rotary air blowing device for cleaning screw hole |
JP4328872B2 (en) * | 2000-04-27 | 2009-09-09 | 株式会社パーカーコーポレーション | Cleaning and air blow device |
-
2011
- 2011-09-14 TW TW100132953A patent/TWI451914B/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1984871A (en) * | 1928-03-22 | 1934-12-18 | John H Fedeler | Air cleaning and blowing apparatus |
JP4328872B2 (en) * | 2000-04-27 | 2009-09-09 | 株式会社パーカーコーポレーション | Cleaning and air blow device |
JP2008136994A (en) * | 2006-11-30 | 2008-06-19 | Sanzo Kikai Buhin Kako Center:Kk | Rotary air blowing device for cleaning screw hole |
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