TWI451470B - Sealing structure of short-arc discharge lamp - Google Patents
Sealing structure of short-arc discharge lamp Download PDFInfo
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- TWI451470B TWI451470B TW098104816A TW98104816A TWI451470B TW I451470 B TWI451470 B TW I451470B TW 098104816 A TW098104816 A TW 098104816A TW 98104816 A TW98104816 A TW 98104816A TW I451470 B TWI451470 B TW I451470B
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Description
本發明係有關於一種短弧放電型燈之密封部構造,特別是有關於一種在半導體或液晶之製造領域等使用之短弧型放電燈之密封管內之構造。The present invention relates to a seal portion structure of a short arc discharge type lamp, and more particularly to a structure in a sealed tube of a short arc type discharge lamp used in the field of semiconductor or liquid crystal manufacturing.
為提高半導體或液晶之製造領域之生產效率,發展短弧型放電燈之大電力化。因此,有製造燈時,對金屬箔施加極大之應力,密封部破損等問題。其對策係令密封部為雙重密封構造為有效。在雙重密封構造,由於製造燈時,不對金屬箔施加極大之應力,故可解決金屬箔破裂之弊端。又,即使電極大型,非常重,仍可將零件正確熔接於密封管,密封部之機械強度提高,減少燈製造時或輸送時之破損之危險性。以下,說明短弧型放電燈之雙重密封構造之習知技術。In order to improve the production efficiency in the manufacturing field of semiconductors or liquid crystals, the development of short-discharge discharge lamps has been greatly increased. Therefore, when manufacturing a lamp, there is a problem that a great stress is applied to the metal foil, and the sealing portion is broken. The countermeasure is to make the sealing portion effective in a double seal structure. In the double seal structure, since the metal foil is not subjected to a great stress when the lamp is manufactured, the drawback of the metal foil crack can be solved. Moreover, even if the electrode is large and heavy, the part can be welded to the sealing tube correctly, and the mechanical strength of the sealing portion is improved, thereby reducing the risk of breakage during manufacture or transportation. Hereinafter, a conventional technique of a double seal structure of a short arc type discharge lamp will be described.
一面參照第7圖及第8圖,一面說明本案申請人在專利文獻1提出之習知雙重密封構造之短弧型放電燈。第7圖係習知雙重密封構造之短弧型放電燈之截面圖。如第7圖所示,有形成放電空間之發光管1。一對電極(陽極2、陰極3) 相對配置於發光管1內。放電空間S係封入水銀及稀有氣體,產生放電之空間。頭粗內部玻璃管236係於放電空間側擴大外徑之內部玻璃管。A short arc type discharge lamp of the conventional double seal structure proposed by the applicant in the patent document 1 will be described with reference to Figs. 7 and 8. Fig. 7 is a cross-sectional view of a short arc type discharge lamp of a conventional double seal structure. As shown in Fig. 7, there is an arc tube 1 which forms a discharge space. a pair of electrodes (anode 2, cathode 3) The light is disposed in the arc tube 1 . The discharge space S is sealed with mercury and a rare gas to generate a space for discharge. The head-thick inner glass tube 236 is an inner glass tube that expands the outer diameter on the side of the discharge space.
第8圖係短弧型放電燈之密封部之截面圖。在第8圖,電極支撐棒4係支撐陽極之金屬構件。導棒5係用以供給電力之導電性構件。外側密封管11係發光管之延長之圓筒狀部份。內部密封管12係用以密封成氣密之圓筒狀玻璃構件,為外徑較外部內側密封管大之內側密封管。外部密封管13係用以密封成氣密之圓筒狀玻璃構件,為外徑小於內部內側密封管之內側密封管。玻璃棒18係在構造上連結導棒5與電極支撐棒4之玻璃構件。頭粗內部玻璃管236為於放電空間側外徑擴大之內部玻璃管,係保持電極支撐棒4之構件。小徑部237係頭粗內部玻璃管之徑小之部份。大徑部238係頭粗內部玻璃管之徑大之部份。Figure 8 is a cross-sectional view of the sealing portion of the short arc type discharge lamp. In Fig. 8, the electrode support rod 4 supports the metal member of the anode. The guide bar 5 is a conductive member for supplying electric power. The outer sealing tube 11 is an elongated cylindrical portion of the arc tube. The inner seal tube 12 is an inner seal tube that is sealed to be an airtight cylindrical glass member and has a larger outer diameter than the outer inner seal tube. The outer sealing tube 13 is for sealing an airtight cylindrical glass member, and is an inner sealing tube having an outer diameter smaller than that of the inner inner sealing tube. The glass rod 18 is a glass member that structurally connects the guide bar 5 and the electrode support rod 4. The head-thick internal glass tube 236 is an internal glass tube whose outer diameter is enlarged on the discharge space side, and is a member that holds the electrode support rod 4. The small diameter portion 237 is a small portion of the small inner glass tube. The large diameter portion of the 238 is a large part of the large internal glass tube.
傾斜部239係頭粗內部玻璃管之大徑部與小徑部間之部份。外部玻璃管7係保持導棒5之玻璃構件。金屬箔8係界在玻璃棒18與外部密封管13間,將內部金屬環與外部金屬環電連接之金屬製構件。固定環9係抑制外部密封管13在軸方向之移動之石英製構件。內部金屬環14係將電極支撐棒4與金屬箔8電連接之金屬製構件。外部金屬環15係將導棒5與金屬箔8電連接之金屬製構件。熔接端部224係頭粗內部玻璃管與外側密封管之熔接部之放電空間側之圓周狀終 端。熔接端徑D1係頭粗內部玻璃管之放電空間側之熔接端之徑。The inclined portion 239 is a portion between the large diameter portion and the small diameter portion of the thick inner glass tube. The outer glass tube 7 holds the glass member of the guide bar 5. The metal foil 8 is a metal member that is connected between the glass rod 18 and the outer sealing tube 13 and electrically connects the inner metal ring to the outer metal ring. The fixing ring 9 is a quartz member that suppresses the movement of the outer sealing tube 13 in the axial direction. The inner metal ring 14 is a metal member that electrically connects the electrode support rod 4 and the metal foil 8. The outer metal ring 15 is a metal member that electrically connects the guide bar 5 and the metal foil 8. The welded end portion 224 is a circumferential end of the discharge space side of the welded portion of the thick inner glass tube and the outer sealed tube end. The diameter of the welded end of the discharge space side of the thick inner glass tube of the welded end diameter D1 is the diameter of the welded end.
於連接於發光管1之外側密封管11內部,至頭粗內部玻璃管236之傾斜部239附近為止,存在內部密封管12。內部密封管12不露出至放電空間S。因此,為裂紋之發生要因之部份較習知之雙重密封構造少,可靠度提高,熔接狀態之檢查時間亦可縮短。The inner sealed tube 12 is present in the vicinity of the inclined portion 239 which is connected to the outer side of the light-emitting tube 1 and to the vicinity of the inclined portion 239 of the inner glass tube 236. The inner sealed tube 12 is not exposed to the discharge space S. Therefore, it is less common in the occurrence of cracks than in the conventional double seal structure, the reliability is improved, and the inspection time of the welded state can be shortened.
如上述,在習知之雙重密封構造,令短弧型放電燈之密封部構造為使用具有小徑部及大徑部之頭粗內部玻璃管,構成安裝零件,使內側密封管之放電空間側之端部對準頭粗內部玻璃管之小徑部與大徑部間,熔接頭粗內部玻璃管及外側密封管,而使內側密封管之放電空間側之端部不露出至放電空間之結構,故可提高雙重密封構造之可靠度及製造效率。As described above, in the conventional double seal structure, the seal portion of the short arc type discharge lamp is configured to use a thick inner glass tube having a small diameter portion and a large diameter portion to constitute a mounting member, and the discharge space side of the inner seal tube is formed. The end portion is aligned between the small diameter portion and the large diameter portion of the thick inner glass tube, and the inner tube and the outer sealing tube are thickly welded, and the end portion of the inner sealing tube on the discharge space side is not exposed to the discharge space. The reliability and manufacturing efficiency of the double seal structure can be improved.
又,為縮短短弧型放電燈亮燈時之上升時間,而致力於縮小密封部之熱容量。專利文獻2揭示之「短弧型水銀燈」係具有良好之上升特性之大型水銀燈。由一對電極相對配置,封入有水銀及稀有氣體之發光部及形成於其兩端之密封部構成。發光部由主發光空間部、形成於此主發光空間部之密封部側之根空間部構成,主發光空間部之內容積與根空間部之內容積之比率為0.01~0.09。Further, in order to shorten the rise time when the short arc type discharge lamp is turned on, it is working to reduce the heat capacity of the sealing portion. The "short arc type mercury lamp" disclosed in Patent Document 2 is a large mercury lamp having a good rising characteristic. The pair of electrodes are disposed to face each other, and a light-emitting portion of mercury and a rare gas and a sealing portion formed at both ends thereof are sealed. The light-emitting portion is constituted by a main light-emitting space portion and a root space portion formed on the seal portion side of the main light-emitting space portion, and the ratio of the internal volume of the main light-emitting space portion to the internal volume of the root space portion is 0.01 to 0.09.
【專利文獻1】日本專利公開公報2007-157513號[Patent Document 1] Japanese Patent Laid-Open Publication No. 2007-157513
【專利文獻2】日本專利公開公報2007-128755號[Patent Document 2] Japanese Patent Laid-Open Publication No. 2007-128755
然而,在習知之雙重密封構造中,有因熱應力集中於密封部,易破裂之問題及至穩定亮度為止之上升時間增長之問題。However, in the conventional double seal structure, there is a problem that the thermal stress concentrates on the seal portion, the problem of easy breakage, and the rise time until stable brightness is increased.
應力集中於密封部而破裂之理由如下。短弧型放電燈根據對應於其燈電流之金屬箔片數,決定內部金屬環之外徑。由於習知之雙重密封構造於頭粗內部玻璃管之放電空間側設置大徑部,故露出至放電空間之熔接端徑D1大於習知之一重密封構造。當熔接端徑D1增大時,因應力集中於熔接端部224,產生微小之裂紋,故有成為燈亮燈時之破裂之起點之情形。The reason why the stress concentrates on the sealing portion and is broken is as follows. The short arc type discharge lamp determines the outer diameter of the inner metal ring based on the number of metal foils corresponding to the lamp current. Since the conventional double seal structure is provided with a large diameter portion on the discharge space side of the thick inner glass tube, the welded end diameter D1 exposed to the discharge space is larger than that of the conventional one heavy seal structure. When the welding end diameter D1 is increased, since the stress concentrates on the welded end portion 224, minute cracks are generated, so that the starting point of the cracking when the lamp is turned on may occur.
至穩定亮燈為止之時間增長之理由如下。短弧型放電燈之從放電開始至上升至稱為穩定亮燈狀態之額定燈電壓之時間(上升時間)宜短。在習知之雙重密封構造,由於頭粗內部玻璃管之放電空間側有大徑部,故放電空間側之頭粗內部玻璃管236之熱容量大於一重管密封構造。因此,頭粗內部玻璃管236附近成為最冷部,不易升溫,水銀難以蒸 發,對放電無助益,故上升至穩定亮燈之放電電壓耗費時間,而無法迅速移轉至穩定亮燈。The reason for the increase in time until steady lighting is as follows. The time (rise time) of the short arc type discharge lamp from the start of discharge to the rise of the rated lamp voltage called the steady lighting state should be short. In the conventional double seal structure, since the large-diameter portion is formed on the discharge space side of the head inner glass tube, the heat capacity of the thick inner glass tube 236 at the discharge space side is larger than that of the single-tube seal structure. Therefore, the vicinity of the first thick inner glass tube 236 becomes the coldest portion, and it is difficult to heat up, and it is difficult to steam the mercury. The hair is not helpful for the discharge, so it takes time to rise to the stable discharge voltage, and it cannot be quickly transferred to the stable lighting.
本發明之目的係解決上述習知問題,提高短弧型放電燈之雙重密封構造之可靠度,且可縮短時間。SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned conventional problems, to improve the reliability of a double seal structure of a short arc type discharge lamp, and to shorten the time.
為解決上述課題,本發明係雙重密封構造之短弧型放電燈之密封部構造,其包含有玻璃製發光管、連接於前述發光管之玻璃製外側密封管、與前述外側密封管之內側熔接成同軸狀之內側密封管、封閉在前述發光管內之一對電極、支撐前述電極之金屬製電極支撐棒、電連接於前述電極之內部金屬環、將電力供給至前述電極之導棒、電連接於前述導棒之外部金屬環、電連接於前述內部金屬環及前述外部金屬環之複數片金屬箔、支撐前述導棒之外部玻璃管、支撐前述導棒、前述內部金屬環、前述外部金屬環、前述電極支撐棒及前述金屬箔之玻璃棒、支撐前述電極支撐棒之內部玻璃管;內部玻璃管之結構係具有徑大於前述內部金屬環之大徑部,於發光管側具有徑小於前述大徑部之小徑部。前述大徑部係從接觸前述內部金屬環之部份至前述小徑部之部份。前述內部玻璃管從前述大徑部至接觸前述內部金屬環之部份具有外徑與前述內部金屬環約略相等之基徑部。前述大徑部之軸方向截面為山形。In order to solve the above problems, the present invention is a seal portion structure of a short arc type discharge lamp having a double seal structure, comprising a glass light-emitting tube, a glass outer seal tube connected to the light-emitting tube, and a welded inner side of the outer seal tube a coaxial inner sealing tube, a pair of electrodes enclosed in the arc tube, a metal electrode supporting rod supporting the electrode, an inner metal ring electrically connected to the electrode, and a guide rod for supplying electric power to the electrode and electricity An outer metal ring connected to the guide bar, a plurality of metal foils electrically connected to the inner metal ring and the outer metal ring, an outer glass tube supporting the guide bar, supporting the guide bar, the inner metal ring, and the outer metal a ring, the electrode support rod and the glass rod of the metal foil, and an inner glass tube supporting the electrode support rod; the internal glass tube has a larger diameter portion than the inner metal ring, and has a smaller diameter on the side of the light-emitting tube than the foregoing The small diameter section of the large diameter section. The large diameter portion is from a portion contacting the inner metal ring to a portion of the small diameter portion. The inner glass tube has a base diameter portion having an outer diameter approximately equal to the inner metal ring from a portion of the large diameter portion to a portion contacting the inner metal ring. The axial direction cross section of the large diameter portion is a mountain shape.
如上述構成,藉使雙重密封構造之短弧型放電燈之熔接端部之徑小至與一重密封構造相同程度,可減輕為破裂原因之應力集中,可提高可靠度,亦可縮短熔接端部之熔接狀態之檢查時間。再者,放電空間側之熱容量即使為雙重密封構造亦可縮小至與一重密封構造相同之程度,故亮度上升加速。又,即使將強度必要之密封部外徑增大,套圈之外徑不增大,亦可防止套圈之過熱。又,由於可將雙重密封管密封一次,故即使為雙重密封構造,亦為與一重密封同等之密封步驟,而可縮短作業時間。According to the above configuration, the diameter of the welded end portion of the short arc type discharge lamp having the double seal structure is as small as that of the one heavy seal structure, the stress concentration for the cause of the crack can be reduced, the reliability can be improved, and the welded end portion can be shortened. The inspection time of the welding state. Further, even if the heat capacity on the discharge space side is a double seal structure, the heat capacity can be reduced to the same extent as that of the one heavy seal structure, so that the brightness rise is accelerated. Further, even if the outer diameter of the seal portion necessary for strength is increased, the outer diameter of the ferrule is not increased, and overheating of the ferrule can be prevented. Further, since the double sealed tube can be sealed once, even if it is a double seal structure, it is a sealing step equivalent to a heavy seal, and the working time can be shortened.
以下,參照第1圖~第6圖,就用以實施本發明之最佳形態詳細說明Hereinafter, the best mode for carrying out the invention will be described in detail with reference to Figs. 1 to 6 .
本發明之第1實施例係使用於放電空間側具有小徑部之頭細內部玻璃管,構成安裝零件,使頭細內部密封管之放電空間側之端部對準頭細內部玻璃管之大徑部端面而密封之短弧型放電燈之密封構造。According to a first embodiment of the present invention, a thin inner glass tube having a small diameter portion on a discharge space side is used to constitute a mounting member, and an end portion of the discharge space side of the head thin inner sealing tube is aligned with a large diameter of the thin internal glass tube. The sealing structure of the short arc type discharge lamp with the end face sealed.
第1圖係顯示本發明第1實施例之短弧型放電燈之密封部構造之全體截面圖。在第1圖中,發光管1係封入有水銀 之石英玻璃製管。陽極2係正側之電極。陰極3係負側之電極。放電空間S係封入水銀及稀有氣體,產生放電之空間。頭細內部玻璃管36係於放電空間側具有細徑部之內部玻璃管。Fig. 1 is a cross-sectional view showing the entire structure of a sealing portion of a short arc type discharge lamp according to a first embodiment of the present invention. In Fig. 1, the arc tube 1 is sealed with mercury. Quartz glass tube. The anode 2 is an electrode on the positive side. The cathode 3 is an electrode on the negative side. The discharge space S is sealed with mercury and a rare gas to generate a space for discharge. The head thin inner glass tube 36 is an inner glass tube having a small diameter portion on the discharge space side.
第2圖係顯示短弧型放電燈之密封部構造之部份截面圖。在第2圖中,電極支撐棒4係支撐陽極之金屬構件。導棒5係用以供給電力之導電性構件。金屬箔8係界在玻璃棒18與內部玻璃管6之間,將內部金屬環與外部金屬環電連接之金屬構件。固定環9係抑制內側密封管在軸方向之移動之石英製構件。外側密封管11係發光管之延長之圓筒狀部份。內部密封部12係用以密封成氣密之圓筒狀玻璃構件,係外徑較外部密封管大之內側密封管。外部密封管13係用以密封成氣密之圓筒狀玻璃構件,係外徑較內部內側密封管小之內側密封管。內部金屬環14係將電極支撐棒4及金屬箔8電連接之金屬製構件。外部玻璃管15係保持導棒5之玻璃構件。Fig. 2 is a partial cross-sectional view showing the structure of a seal portion of a short arc type discharge lamp. In Fig. 2, the electrode support rod 4 supports the metal member of the anode. The guide bar 5 is a conductive member for supplying electric power. The metal foil 8 is a metal member that is connected between the glass rod 18 and the inner glass tube 6 and electrically connects the inner metal ring to the outer metal ring. The fixing ring 9 is a quartz member that suppresses the movement of the inner sealing tube in the axial direction. The outer sealing tube 11 is an elongated cylindrical portion of the arc tube. The inner seal portion 12 is a cylindrical glass member that is sealed to be airtight, and is an inner seal tube having an outer diameter larger than that of the outer seal tube. The outer sealing tube 13 is a cylindrical glass member sealed to be airtight, and is an inner sealing tube having an outer diameter smaller than that of the inner inner sealing tube. The inner metal ring 14 is a metal member that electrically connects the electrode support rod 4 and the metal foil 8. The outer glass tube 15 is a glass member that holds the guide bar 5.
內部端部16係內側密封管10之放電空間側之端部。外部端部17係內側密封管10之固定環側之端部。玻璃棒18係在構造上連結導棒與電極支撐棒4之玻璃構件。熔接端部24係頭細內部玻璃管與外側密封管之熔接部之放電空間側之圓筒狀終端。即,粗前端內部玻璃管236之放電空間側呈局部整平之形狀,熔接端部24厚度薄。外部金屬環25係將導棒與金屬箔電連接之金屬製構件。頭細內部玻璃管36係於 放電空間側具有細徑部之內部玻璃管,係保持電極支撐棒4之構件。小徑部37係頭細內部玻璃管之徑小之部份。大徑部38係頭細內部玻璃管之徑大之部份。大徑部端面39係內部金屬環側之大徑部之端面。密封管內徑D2係頭細內部玻璃管露出至放電空間之面之徑。The inner end portion 16 is an end portion of the inner side sealed tube 10 on the discharge space side. The outer end portion 17 is an end portion of the inner side sealing tube 10 on the side of the fixing ring. The glass rod 18 is a glass member that structurally connects the guide bar and the electrode support rod 4. The welded end portion 24 is a cylindrical terminal end on the discharge space side of the welded portion of the thin inner glass tube and the outer sealed tube. That is, the discharge space side of the thick front inner glass tube 236 is partially flattened, and the welded end portion 24 is thin. The outer metal ring 25 is a metal member that electrically connects the guide bar to the metal foil. The head thin internal glass tube 36 is attached to The inner glass tube having a small diameter portion on the discharge space side is a member that holds the electrode support rod 4. The small-diameter portion 37 is a small portion of the small inner glass tube. The large-diameter part 38 is the part of the large internal glass tube. The large diameter portion end surface 39 is an end surface of the large diameter portion on the inner metal ring side. The inner diameter of the sealing tube D2 is the diameter of the thin inner glass tube exposed to the surface of the discharge space.
第3圖係顯示將短弧型放電燈之密封部構造之安裝零件插入至內側密封管內之狀態之截面圖。在第3圖,固定環9係用以抑制外部密封管在軸方向之移動之環狀零件。熔接前之內部密封管22係以燃燒器等之熱縮徑而熔接前之內側密封管,與外部密封管比較,內徑相同,外徑較大之內側密封管。熔接前之外部密封管23係熔接前之外部密封管,係與內部密封管相較,內徑相同,外徑較小之內側密封管。內部端部26係熔接前之內部密封管之放電空間側之端部。外部端部27係與熔接前之外部密封管之放電空間相反之側之端部。安裝零件19係使用頭細內部玻璃管之安裝零件。Fig. 3 is a cross-sectional view showing a state in which a mounting member of a seal portion structure of a short arc type discharge lamp is inserted into an inner sealing tube. In Fig. 3, the fixing ring 9 is an annular member for suppressing the movement of the outer sealing tube in the axial direction. The inner seal pipe 22 before welding is an inner seal pipe which is welded before the heat shrinkage diameter of a burner or the like, and has an inner diameter of the outer seal pipe which has the same inner diameter and a larger outer diameter than the outer seal pipe. The outer sealing tube 23 before welding is an outer sealing tube before welding, and is an inner sealing tube having the same inner diameter and a smaller outer diameter than the inner sealing tube. The inner end portion 26 is an end portion on the discharge space side of the inner sealed tube before welding. The outer end portion 27 is an end portion on the side opposite to the discharge space of the outer sealed tube before welding. The mounting part 19 is a mounting part that uses a thin internal glass tube.
第4圖係顯示將短弧型放電燈之密封部構造之安裝零件插入外側密封管中,配置於所期位置之狀態之截面圖。在第4圖中,熔接前之外側密封管21係以燃燒器等之熱縮徑而熔接前之外側密封管。Fig. 4 is a cross-sectional view showing a state in which a mounting member of a seal portion structure of a short arc type discharge lamp is inserted into an outer sealed tube and placed at a desired position. In Fig. 4, the outer side seal pipe 21 before welding is welded to the outer side seal pipe by a heat shrinkage diameter of a burner or the like.
說明如以上構成之本發明第1實施例之短弧型放電燈之密封部構造及製造方法。首先,參照第1圖及第2圖,說 明短弧型放電燈之全體構造。短弧型放電燈具有中央部膨脹之發光管1,於發光管1內具有相對之一對陽極2及陰極3。再者,具有以從放電燈外部將電力供給至內部電極之一連串金屬性零件及保持該等之玻璃零件構成之安裝零件19。具體言之,安裝零件19以陽極2、電極支撐棒4、導棒5、玻璃棒18、頭細內部玻璃管36、外部玻璃管7、金屬箔8、內部金屬環14、外部金屬環15構成。A sealing portion structure and a manufacturing method of a short arc type discharge lamp according to a first embodiment of the present invention configured as above will be described. First, referring to Figure 1 and Figure 2, The overall structure of the short-arc discharge lamp. The short arc type discharge lamp has an arc tube 1 which is expanded at the center, and has a pair of anodes 2 and cathodes 3 in the arc tube 1. Further, the mounting member 19 is provided with a series of metallic components that supply electric power from the outside of the discharge lamp to the internal electrodes and that holds the glass components. Specifically, the mounting component 19 is composed of an anode 2, an electrode support rod 4, a guide bar 5, a glass rod 18, a head thin inner glass tube 36, an outer glass tube 7, a metal foil 8, an inner metal ring 14, and an outer metal ring 15. .
接著,一面參照第3圖,一面就安裝零件作說明。使用頭細內部玻璃管36,與習知同樣地製作頭細之安裝零件19。將所製作之頭細之安裝零件19插入至熔接前之內部密封管22及熔接前之外部密封管23內,以固定環9阻止軸方向之移動。Next, the components will be described with reference to Fig. 3. Using the head thin inner glass tube 36, the head-mounted mounting member 19 is produced in the same manner as in the prior art. The manufactured head-mounted mounting member 19 is inserted into the inner sealing tube 22 before welding and the outer sealing tube 23 before welding, and the fixing ring 9 prevents the movement in the axial direction.
如第3圖所示,熔接前之內部密封管22之內部端部26與頭細內部玻璃管36之大徑部端面39接觸而固定。大徑部端面39係發揮卡止內部密封管22之一端之停止器之功能者。熔接前之外部密封管23之外部端部27與固定環9接觸。因此,可以大徑部端面39及固定環9,抑制熔接前之內部密封管22及熔接前之外部密封管23在軸方向之移動。As shown in Fig. 3, the inner end portion 26 of the inner seal tube 22 before welding is brought into contact with and fixed to the large-diameter end surface 39 of the head thin inner glass tube 36. The large-diameter portion end surface 39 functions as a stopper that locks one end of the inner seal tube 22. The outer end portion 27 of the outer seal tube 23 before welding is in contact with the fixed ring 9. Therefore, the large-diameter portion end surface 39 and the fixing ring 9 can be prevented from moving in the axial direction of the inner seal pipe 22 before welding and the outer seal pipe 23 before welding.
接著,一面參照第4圖,一面就安裝零件之配置方法作說明。將保持有內部密封管22及外部密封管23之安裝零件19插入至熔接前之外側密封管21中,將陽極2配置於放電空 間S內之所期位置。令外側密封管內(放電空間內)為負壓狀態,以燃燒器等加熱,將熔接前之外側密封管21、內部密封管22及外部密封管23縮徑,將外側密封管21、內部密封管22、外部密封管23、安裝零件19熔接。如此,可進行一次雙重密封構造之密封。就使用外徑不同之2種內側密封管之例作了說明,亦可依需要之強度,使用3種以上外徑不同之內側密封管,而簡單獲得具有所期強度及形狀之雙重密封構造。Next, the method of arranging the components will be described with reference to Fig. 4. The mounting member 19 holding the inner sealing tube 22 and the outer sealing tube 23 is inserted into the outer sealing tube 21 before welding, and the anode 2 is placed in the discharge space. The location of the location within S. The inside of the outer sealed tube (in the discharge space) is in a negative pressure state, and is heated by a burner or the like to reduce the diameter of the outer seal tube 21, the inner seal tube 22, and the outer seal tube 23 before welding, and seal the outer seal tube 21 and the inside. The tube 22, the outer sealing tube 23, and the mounting member 19 are welded. In this way, a double seal construction seal can be performed. An example in which two types of inner sealing tubes having different outer diameters are used is used, and three or more inner sealing tubes having different outer diameters may be used depending on the required strength, and a double sealing structure having a desired strength and shape can be easily obtained.
與使用第7圖所示之習知頭粗內部玻璃管時之放電空間側之熔接端部之徑D1相較,如第1圖所示,當使用頭細內部玻璃管36時,可縮小熔接端部之徑D2,故可防止對頭細內部玻璃管之應力之集中。由於可作為與習知一重管密封構造相同之放電空間側之熔接端部24之徑,故可減少熔融端部之裂紋之產生。再者,由於可使放電空間側之內部玻璃管端面為小徑,故亮燈開始時之溫度上升加速,亮燈之上升加速。Compared with the diameter D1 of the welded end portion on the discharge space side when the conventional thick inner glass tube shown in Fig. 7 is used, as shown in Fig. 1, when the head thin inner glass tube 36 is used, the welding can be reduced. The diameter D2 of the end portion prevents the concentration of stress on the thin inner glass tube of the head. Since the diameter of the welded end portion 24 on the discharge space side which is the same as the conventional one heavy pipe sealing structure can be used, the occurrence of cracks at the melt end portion can be reduced. Further, since the end face of the inner glass tube on the discharge space side can be made small, the temperature rise at the start of the lighting is accelerated, and the rise of the lighting is accelerated.
如上述,在本發明之第1實施例中,令短弧型放電燈之密封部構造為使用於放電空間側具有小徑部之頭細內部玻璃管,構成安裝零件,使內部密封管之放電空間對準頭細內部玻璃管之大徑部端面而密封之結構,故可靠度提高,亮燈上升時間縮短。As described above, in the first embodiment of the present invention, the sealing portion of the short arc type discharge lamp is configured to be a thin inner glass tube having a small diameter portion on the discharge space side to constitute a mounting member for discharging the inner sealing tube. Since the space is aligned with the end surface of the large-diameter portion of the inner glass tube, the structure is sealed, so that the reliability is improved and the rise time of the lighting is shortened.
本發明之第2實施例係使用於中間部形成有大徑部之中間粗內部玻璃管,構成安裝零件,使內部密封管之放電空間側之端部對準中間粗內部玻璃管之大徑部端面,將中間粗內部玻璃管及外側密封管熔接之短弧型放電燈之密封部構造。In the second embodiment of the present invention, the intermediate thick glass tube having the large diameter portion formed in the intermediate portion is used to form the mounting member, and the end portion of the inner sealed tube on the discharge space side is aligned with the large diameter portion of the intermediate thick inner glass tube. The end surface is configured by a sealing portion of a short arc type discharge lamp in which the intermediate thick inner glass tube and the outer sealed tube are welded.
第5圖係短弧型放電燈之密封部構造之部份截面圖。在第5圖中,內部端部16係內側密封管10之放電空間側之端部。外部端部17係內側密封管10之固定環側之端部。玻璃棒18係在構造上連結導棒與電極支撐棒4之玻璃構件。中間粗內部玻璃管136係保持電極支撐棒4之內部玻璃管。於中間粗內部玻璃管之放電空間側與內部金屬環側之中間部有軸方向截面形狀呈山形或梯形之大徑部(徑為D3)。大徑部宜位於內部玻璃管之軸方向之中心附近。小徑部137為頭細內部玻璃管之徑小之部份。大徑部138係頭細內部玻璃管之徑大之部份。基徑部140係與內部金屬環之徑相同之D4之徑之中間粗內部玻璃管之部份。在第5圖,由於具有金屬箔之厚度而描繪,故基徑部之徑看起來大於內部金屬環之徑,由於實際之金屬箔為薄箔,故基徑部之徑與內部金屬環之徑約略相等。大徑部端面139為內部金屬環側之大徑部之端面。熔接端部124為中間粗內部玻璃管與外側密封管之熔接部之放電空間側之圓周狀終端。與第1實施例相同之部份省略說明。Fig. 5 is a partial cross-sectional view showing the structure of a seal portion of a short arc type discharge lamp. In Fig. 5, the inner end portion 16 is the end portion on the discharge space side of the inner seal tube 10. The outer end portion 17 is an end portion of the inner side sealing tube 10 on the side of the fixing ring. The glass rod 18 is a glass member that structurally connects the guide bar and the electrode support rod 4. The intermediate thick inner glass tube 136 holds the inner glass tube of the electrode support rod 4. The intermediate portion between the discharge space side and the inner metal ring side of the intermediate thick inner glass tube has a large-diameter portion (diameter D3) having a mountain-shaped or trapezoidal cross-sectional shape in the axial direction. The large diameter portion should be located near the center of the axis of the inner glass tube. The small diameter portion 137 is a small portion of the diameter of the inner thin glass tube. The large-diameter part 138 is the part of the large internal glass tube. The base diameter portion 140 is a portion of the middle of the thick inner glass tube which is the same diameter as the inner metal ring. In Fig. 5, since the thickness of the metal foil is drawn, the diameter of the base diameter portion appears to be larger than the diameter of the inner metal ring. Since the actual metal foil is a thin foil, the diameter of the base diameter portion and the diameter of the inner metal ring are About equal. The large diameter portion end surface 139 is an end surface of the large diameter portion on the inner metal ring side. The welded end portion 124 is a circumferential end of the discharge space side of the welded portion of the intermediate thick inner glass tube and the outer sealed tube. The description of the same portions as those of the first embodiment will be omitted.
第6圖係顯示將短弧型放電燈之密封部構造之安裝零件插入至內側密封管內之狀態之截面圖。在第6圖中,固定環9係用以抑制外部密封管在軸方向之移動之環狀零件。熔接前之內部密封管22係以燃燒器等之熱縮徑而熔接前之內側密封管,係與外部密封管比較,內徑相同,外徑較大之內側密封管。熔接前之外部密封管23為熔接前之外部密封管,與內部密封管比較,係內徑相同,外徑較小之內側密封管。內部端部26係熔接前之內部密封管之放電空間側之端部。外部端部27係與熔接前之外部密封管之放電空間相反之側之端部。安裝零件19係使用中間粗內部玻璃管之安裝零件。Fig. 6 is a cross-sectional view showing a state in which a mounting member of a seal portion structure of a short arc type discharge lamp is inserted into an inner sealing tube. In Fig. 6, the fixing ring 9 is an annular member for suppressing the movement of the outer sealing tube in the axial direction. The inner seal pipe 22 before welding is an inner seal pipe before welding by a heat shrinkage diameter of a burner or the like, and is an inner seal pipe having the same inner diameter and a larger outer diameter than the outer seal pipe. The outer sealing tube 23 before welding is an outer sealing tube before welding, and the inner sealing tube having the same inner diameter and smaller outer diameter than the inner sealing tube. The inner end portion 26 is an end portion on the discharge space side of the inner sealed tube before welding. The outer end portion 27 is an end portion on the side opposite to the discharge space of the outer sealed tube before welding. The mounting part 19 is a mounting part using an intermediate thick internal glass tube.
說明如上述構成之本發明第2實施例之短弧型放電燈之密封部構造及製造方法。參照第6圖,就安裝零件作說明。使用中間粗內部玻璃管136,與習知同樣地製作中間粗之安裝零件119。將所製作之中間粗之安裝零件119插入至熔接前之內部密封管22及熔接前之外部密封管23內,以固定環9阻止軸方向之移動。A sealing portion structure and a manufacturing method of a short arc type discharge lamp according to a second embodiment of the present invention configured as described above will be described. Refer to Figure 6 for a description of the mounting parts. Using the intermediate thick inner glass tube 136, an intermediate thick mounting member 119 is produced in the same manner as in the prior art. The prepared intermediate thick mounting member 119 is inserted into the inner sealing tube 22 before welding and the outer sealing tube 23 before welding, and the fixing ring 9 prevents the movement in the axial direction.
如第5圖所示,熔接前之內部密封管22之內部端部26與中間粗內部玻璃管136之大徑部端面139接觸而固定。大徑部端面139係發揮卡止內部密封管22之一端之停止器功能者。熔接前之外部密封管23之外部端部27接觸固定環9。因 此,可以大徑部端面139及固定環9,抑制熔接前之內部密封管22及熔接前之外部密封管23在軸方向之移動。As shown in Fig. 5, the inner end portion 26 of the inner seal tube 22 before welding is brought into contact with and fixed to the large-diameter end surface 139 of the intermediate thick inner glass tube 136. The large-diameter portion end surface 139 functions as a stopper that locks one end of the inner seal tube 22. The outer end portion 27 of the outer seal tube 23 before welding is in contact with the retaining ring 9. because Therefore, the large-diameter portion end surface 139 and the fixing ring 9 can be used to suppress the movement of the inner sealing tube 22 before welding and the outer sealing tube 23 before welding in the axial direction.
與第1實施例同樣地,使用中間粗內部玻璃管136,將熔接端部之徑D2縮小至與習知一重管密封構造相同程度。因而,可縮小在中間粗內部玻璃管之應力之集中,而可減少熔接端部之裂紋。再者,由於可使放電空間側之中間粗內部玻璃管端面為小徑,故亮燈開始時之溫度上升加速,亮燈之上升加速。Similarly to the first embodiment, the intermediate thick glass tube 136 is used to reduce the diameter D2 of the welded end portion to the same extent as the conventional one-tube sealing structure. Therefore, the concentration of stress in the intermediate thick inner glass tube can be reduced, and the crack at the welded end portion can be reduced. Further, since the end surface of the intermediate thick glass tube on the discharge space side can be made small, the temperature rise at the start of the lighting is accelerated, and the rise of the lighting is accelerated.
於連接於發光管1之外側密封管11與安裝零件119間,至中間粗內部玻璃管136之大徑部端面139附近為止,存在內部密封管12。因此,在第1實施例中,將內部密封管之內部端面與頭細內部玻璃管之大徑部端面熔接,相對於此,在第2實施例,將內部密封管之內表面與中間粗內部玻璃管之基徑部之圓周外面熔接。是故,相較於第1實施例,第2實施例可較確實地將內部密封管與內部玻璃管熔接。因而,可減少內部金屬環附近之裂紋為原因之破裂的危險性,而可提高可靠度。The inner sealed tube 12 is provided between the outer side sealing tube 11 and the mounting member 119 connected to the light-emitting tube 1, and to the vicinity of the large-diameter portion end surface 139 of the intermediate thick inner glass tube 136. Therefore, in the first embodiment, the inner end surface of the inner sealing tube is welded to the end surface of the large diameter portion of the thin inner glass tube. In contrast, in the second embodiment, the inner surface of the inner sealing tube and the intermediate inner portion are formed. The circumference of the base diameter portion of the glass tube is welded outside. Therefore, compared with the first embodiment, the second embodiment can weld the inner sealed tube and the inner glass tube more reliably. Therefore, the risk of cracking due to cracks in the vicinity of the inner metal ring can be reduced, and reliability can be improved.
如上述,在本發明第2實施例中,由於將短弧型放電燈之密封部構造為使用具有放電空間側之小徑部、中間部之大徑部及內部金屬環側之基徑部之中間粗內部玻璃管,構成安裝零件,使內部密封管之放電空間側之端部對準中間 粗內部玻璃管之大徑部端面,將中間粗內部玻璃管及外側密封管熔接之結構,故可提高雙重密封構造之可靠度,提高亮燈上升特性。再者,由於可確實地進行內側密封管及內部玻璃管之熔接,故可提高對破裂之可靠度。As described above, in the second embodiment of the present invention, the sealing portion of the short arc type discharge lamp is configured to use the small diameter portion having the discharge space side, the large diameter portion of the intermediate portion, and the base diameter portion of the inner metal ring side. The middle thick inner glass tube constitutes the mounting part, and the end of the discharge space side of the inner sealing tube is aligned with the middle The end surface of the large-diameter portion of the thick inner glass tube has a structure in which the intermediate inner glass tube and the outer sealed tube are welded together, so that the reliability of the double-sealed structure can be improved, and the rising characteristic of the lighting can be improved. Further, since the inner seal tube and the inner glass tube can be welded to each other reliably, the reliability against cracking can be improved.
本發明之短弧放電型燈之密封部構造最適合作為在半導體或液晶之製造領域等使用之短弧型放電燈之密封部構造。The seal portion structure of the short arc discharge type lamp of the present invention is most suitable as a seal portion structure of a short arc type discharge lamp used in the field of semiconductor or liquid crystal production.
1‧‧‧發光管1‧‧‧Light tube
2‧‧‧陽極2‧‧‧Anode
3‧‧‧陰極3‧‧‧ cathode
4‧‧‧電極支撐棒4‧‧‧electrode support rod
5‧‧‧導棒5‧‧‧Guide bars
7‧‧‧外部玻璃管7‧‧‧External glass tube
8‧‧‧金屬箔8‧‧‧metal foil
9‧‧‧固定環9‧‧‧Fixed ring
11‧‧‧外側密封管11‧‧‧Outer sealing tube
12‧‧‧內部密封管12‧‧‧Internal sealed tube
13‧‧‧外部密封管13‧‧‧External sealing tube
14‧‧‧內部金屬環14‧‧‧Internal metal rings
15‧‧‧外部金屬環15‧‧‧External metal ring
16‧‧‧內部端部16‧‧‧Internal end
17‧‧‧外部端部17‧‧‧External end
18‧‧‧玻璃棒18‧‧‧ glass rod
19‧‧‧安裝零件19‧‧‧Installation parts
21‧‧‧外側密封管21‧‧‧Outer sealing tube
22‧‧‧內部密封管22‧‧‧Internal sealed tube
23‧‧‧外部密封管23‧‧‧External sealing tube
24‧‧‧熔接端部24‧‧‧weld end
25‧‧‧外部金屬環25‧‧‧External metal ring
26‧‧‧內部端部26‧‧‧Internal end
27‧‧‧外部端部27‧‧‧External end
36‧‧‧頭細內部玻璃管36‧‧‧ head thin internal glass tube
37‧‧‧小徑部37‧‧‧Little Trails Department
38‧‧‧大徑部38‧‧‧Great Path Department
39‧‧‧大徑部端面39‧‧‧ Large diameter end face
119‧‧‧中間粗安裝零件119‧‧‧ intermediate rough mounting parts
124‧‧‧熔接端部124‧‧‧welding end
136‧‧‧中間粗內部玻璃管136‧‧‧ Middle thick internal glass tube
137‧‧‧小徑部137‧‧‧Little Trails Department
138‧‧‧大徑部138‧‧‧The Great Trails Department
139‧‧‧大徑部端面139‧‧‧ Large diameter end face
140‧‧‧基徑部140‧‧‧Foundation
224‧‧‧熔接端部224‧‧‧weld end
236‧‧‧頭細內部玻璃管236‧‧‧ head thin internal glass tube
237‧‧‧小徑部237‧‧‧Little Trails Department
238‧‧‧大徑部238‧‧‧The Great Trails Department
239‧‧‧傾斜部239‧‧‧ inclined section
D1‧‧‧熔接端徑D1‧‧‧weld end diameter
D2‧‧‧密封管內徑D2‧‧‧ Sealing tube inner diameter
D3‧‧‧徑D3‧‧ Path
D4‧‧‧徑D4‧‧ Path
S‧‧‧放電空間S‧‧‧discharge space
第1圖係顯示本發明第1實施例之短弧型放電燈之密封部構造之全體截面圖。Fig. 1 is a cross-sectional view showing the entire structure of a sealing portion of a short arc type discharge lamp according to a first embodiment of the present invention.
第2圖係顯示本發明第1實施例之短弧型放電燈之密封部構造之部份截面圖。Fig. 2 is a partial cross-sectional view showing the structure of a sealing portion of a short arc type discharge lamp according to a first embodiment of the present invention.
第3圖係顯示將本發明第1實施例之短弧型放電燈之密封部構造之安裝零件插入至內側密封管內之截面圖。Fig. 3 is a cross-sectional view showing the mounting member of the seal portion structure of the short arc type discharge lamp according to the first embodiment of the present invention inserted into the inner seal tube.
第4圖係顯示將本發明第1實施例之短弧型放電燈之密封部構造之安裝零件插入至外側密封管中,配置於所期之位置之狀態的截面圖。Fig. 4 is a cross-sectional view showing a state in which a mounting member of a seal portion structure of a short arc type discharge lamp according to a first embodiment of the present invention is inserted into an outer sealed tube and placed at a desired position.
第5圖係顯示本發明第2實施例之短弧型放電燈之密封部構造之部份截面圖。Fig. 5 is a partial cross-sectional view showing the structure of a sealing portion of a short arc type discharge lamp according to a second embodiment of the present invention.
第6圖係顯示將本發明第2實施例之短弧型放電燈之密封部構造之安裝零件插入至內側密封管內之狀態之截面圖。Fig. 6 is a cross-sectional view showing a state in which a mounting member of a seal portion structure of a short arc type discharge lamp according to a second embodiment of the present invention is inserted into an inner seal tube.
第7圖係顯示具有習知雙重密封構造之短弧型放電燈 之構造之截面圖。Figure 7 shows a short arc discharge lamp with a conventional double seal construction A cross-sectional view of the structure.
第8圖係具有習知雙重密封構造之短弧型放電燈之密封部之擴大截面圖。Fig. 8 is an enlarged cross-sectional view showing a seal portion of a short arc type discharge lamp having a conventional double seal structure.
1‧‧‧發光管1‧‧‧Light tube
2‧‧‧陽極2‧‧‧Anode
4‧‧‧電極支撐棒4‧‧‧electrode support rod
5‧‧‧導棒5‧‧‧Guide bars
8‧‧‧金屬箔8‧‧‧metal foil
9‧‧‧固定環9‧‧‧Fixed ring
11‧‧‧外側密封管11‧‧‧Outer sealing tube
12‧‧‧內部密封管12‧‧‧Internal sealed tube
13‧‧‧外部密封管13‧‧‧External sealing tube
14‧‧‧內部金屬環14‧‧‧Internal metal rings
15‧‧‧外部金屬環15‧‧‧External metal ring
16‧‧‧內部端部16‧‧‧Internal end
17‧‧‧外部端部17‧‧‧External end
18‧‧‧玻璃棒18‧‧‧ glass rod
24‧‧‧熔接端部24‧‧‧weld end
25‧‧‧外部金屬環25‧‧‧External metal ring
36‧‧‧頭細內部玻璃管36‧‧‧ head thin internal glass tube
37‧‧‧小徑部37‧‧‧Little Trails Department
38‧‧‧大徑部38‧‧‧Great Path Department
39‧‧‧大徑部端面39‧‧‧ Large diameter end face
D2‧‧‧密封管內徑D2‧‧‧ Sealing tube inner diameter
S‧‧‧放電空間S‧‧‧discharge space
Claims (4)
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JP2008063776A JP5072665B2 (en) | 2008-03-13 | 2008-03-13 | Sealing structure of short arc type discharge lamp |
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US20060238127A1 (en) * | 2003-08-11 | 2006-10-26 | Koninklijke Philips Electronics N.V. | High-pressure discharge lamp |
JP2007095328A (en) * | 2005-09-27 | 2007-04-12 | Orc Mfg Co Ltd | Seal structure of short arc discharge lamp |
TW200719385A (en) * | 2005-10-18 | 2007-05-16 | Orc Mfg Co Ltd | Sealing structure of discharge lamp |
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JP4662471B2 (en) * | 2005-12-06 | 2011-03-30 | 株式会社オーク製作所 | Sealing part structure of short arc type discharge lamp and manufacturing method thereof |
JP4487969B2 (en) * | 2006-04-10 | 2010-06-23 | ウシオ電機株式会社 | Discharge lamp |
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US20060238127A1 (en) * | 2003-08-11 | 2006-10-26 | Koninklijke Philips Electronics N.V. | High-pressure discharge lamp |
JP2007095328A (en) * | 2005-09-27 | 2007-04-12 | Orc Mfg Co Ltd | Seal structure of short arc discharge lamp |
TW200719385A (en) * | 2005-10-18 | 2007-05-16 | Orc Mfg Co Ltd | Sealing structure of discharge lamp |
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