TWI446484B - Sheet support fixture - Google Patents
Sheet support fixture Download PDFInfo
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- TWI446484B TWI446484B TW100142043A TW100142043A TWI446484B TW I446484 B TWI446484 B TW I446484B TW 100142043 A TW100142043 A TW 100142043A TW 100142043 A TW100142043 A TW 100142043A TW I446484 B TWI446484 B TW I446484B
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Description
本發明涉及一種薄板支撐治具,尤其是能運用現有製程設備進行薄板製程。The invention relates to a thin plate supporting jig, in particular to a thin plate process which can be processed by using existing process equipment.
隨著電器產品輕薄短小的趨勢發展,傳統厚板的電路板(硬式電路板)已不符合厚度的規格,使得厚度小於250μm的薄板發展逐漸成為主流。在傳統厚板的製程,在進行各項製程時厚板載入設備,是在設備中採三點接觸,也就是兩端及中間支撐,若將薄板載入這些設備時,由於薄板的機械強度不足,載入到設備中後會薄板在未被支撐處會形成凹陷,而使得藥物殘留、產品良率不佳,甚至因為凹陷導致機械無法順利運作。With the trend of thin and light electrical products, the traditional thick plate circuit board (hard circuit board) has not conformed to the thickness specification, and the development of thin plates with thickness less than 250μm has gradually become the mainstream. In the traditional thick plate process, the thick plate loading device is used in various processes, which is to take three points of contact in the equipment, that is, the two ends and the intermediate support. If the thin plate is loaded into these devices, due to the mechanical strength of the thin plate Insufficient, after loading into the device, the thin plate will form a depression at the unsupported position, which will result in drug residue, poor product yield, and even the mechanical failure of the machine due to the depression.
另外,進一步地,新的製程設備也在發展,目前的方式是採用機械手臂抓握、拉張方式來支撐住薄板,但是這種支撐方式有一些缺點,例如,利用機械手臂抓握需要較大的面積,而減少了薄板的使用率,同時,藥物殘留較為嚴重,另外,在抓握支撐的方式,由於機械手臂的拉張,可能會改變薄板上電路圖案的尺寸,而且更換新的製程生產設備,價錢相當昂貴。In addition, further, new process equipment is also developing. The current method is to use a mechanical arm to grasp and stretch to support the thin plate. However, this support method has some disadvantages, for example, the use of a mechanical arm for gripping needs to be large. The area is reduced, and the use of the sheet is reduced. At the same time, the drug residue is more serious. In addition, in the manner of grasping the support, the size of the circuit pattern on the thin plate may be changed due to the stretching of the mechanical arm, and the new process is replaced. Equipment, the price is quite expensive.
本發明的主要目的是提供一種薄板支撐治具,是用來支撐厚度小於250μm的薄板。本發明薄板支撐治具包含一主框架、複數個支撐墊、複數個連接架,以及至少二彈性支撐體,該主框架、該等支撐墊以及該等連接架係以如一耐酸鹼材料所製成,並連結為一體。SUMMARY OF THE INVENTION A primary object of the present invention is to provide a thin plate support jig for supporting a thin plate having a thickness of less than 250 μm. The thin plate supporting jig of the present invention comprises a main frame, a plurality of supporting mats, a plurality of connecting brackets, and at least two elastic supporting bodies, wherein the main frame, the supporting mats and the connecting racks are made of an acid and alkali resistant material. Into, and link together.
主框架為一矩形中空框架,具有四個邊架,圍繞一中空區域。複數個支撐墊係從該等邊架的內壁向中空區域延伸,且在每一支撐墊上設置一固定銷,固定銷的位置係對應於薄板上的固定孔。複數個連接架係設置於邊架上的凹槽處。每一彈性支撐體的由兩個該連接架所固定,而至少將二彈性支撐體交叉排列,而橫跨該中空區域,而彈性地支撐薄板,該彈性支撐體為線狀,係由耐酸鹼的彈性材料所製成。The main frame is a rectangular hollow frame with four side frames surrounding a hollow area. A plurality of support pads extend from the inner wall of the side frame to the hollow region, and a fixing pin is disposed on each of the support pads, and the position of the fixing pin corresponds to the fixing hole of the thin plate. A plurality of connecting frames are disposed at the grooves on the side frames. Each of the elastic support bodies is fixed by two of the connecting frames, and at least the two elastic supporting bodies are arranged at the same time, and the thin plate is elastically supported across the hollow region, and the elastic supporting body is linear and is resistant to acid. Made of an alkali elastic material.
支撐墊包含一第一部分及一第二部分,第一部份及第二部份的高度都小於邊架的厚度。第一部分從邊架延伸出,第二部分與第一部分連接,其高度較第一部分為高,且在第二部分設置固定銷。The support pad includes a first portion and a second portion, the height of the first portion and the second portion being less than the thickness of the side frame. The first portion extends from the side frame, the second portion is coupled to the first portion, the height is higher than the first portion, and the fixed pin is disposed in the second portion.
進一步地,本發明薄板支撐治具包含複數個貫穿區域,該等貫穿區域,係將邊架的部份區域貫穿,以減輕薄板支撐治具的總重量。另外,在電鍍製程時,可以貼上金屬箔使薄板與本發明薄板支撐治具電氣導通。Further, the thin plate supporting jig of the present invention comprises a plurality of penetrating regions which penetrate a partial region of the side frame to reduce the total weight of the thin plate supporting jig. In addition, during the electroplating process, a metal foil may be attached to electrically connect the thin plate to the thin plate supporting jig of the present invention.
本發明的主要特徵在於,藉由固定銷以及彈性支撐體來支撐薄板,可以避免薄板的凹陷,更可大幅提升整塊薄板的利用率,在製程中也能減少藥水的殘留、減少刮傷而提升了良率。並且,在將薄板固定於本發明的薄板支撐治具後,利用現有的三點支撐器具來進行各項製程,而無須購買新的夾具,大幅減少了設備成本,另外,可以預先將薄板固定,而增加了製程的彈性、減少等待時間,增加產率。The main feature of the present invention is that the support plate and the elastic support body support the thin plate, thereby avoiding the depression of the thin plate, and greatly improving the utilization rate of the whole thin plate, and also reducing the residual of the syrup and reducing the scratch during the process. Increased yield. Moreover, after the thin plate is fixed to the thin plate supporting jig of the present invention, the existing three-point supporting device is used to carry out various processes without purchasing a new jig, thereby greatly reducing the equipment cost, and the thin plate can be fixed in advance. It increases the flexibility of the process, reduces waiting time, and increases productivity.
還有,本發明在電鍍過程時,由於是將整塊的薄板同時進行電鍍,能有效地分散電流密度,另外,當利用金屬材料來作為薄板支撐治具的材料時,藉由金屬材料所提供的屏蔽效應,能減少外部磁場的干擾,並且,能夠由將電流通過的面積擴大,而達到電流密度更佳均勻的效果。Further, in the electroplating process, since the entire thin plate is simultaneously plated, the current density can be effectively dispersed, and when the metal material is used as the material of the thin plate supporting jig, it is provided by the metal material. The shielding effect can reduce the interference of the external magnetic field, and can expand the area through which the current flows to achieve a better uniformity of the current density.
以下配合圖式及元件符號對本創作之實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。The implementation of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement the present specification after studying the present specification.
參閱第一圖,本發明薄板支撐治具的立體圖。如第一圖所示,本發明薄板支撐治具100,主要是用來支撐厚度小於250μm的薄板200。本發明薄板支撐治具100包含一主框架10、複數個支撐墊20、複數個連接架30,以及至少二彈性支撐體40,該主框架10、該等支撐墊20以及該等連接架30係以如316不銹鋼等的耐酸鹼材料所製成,連結為一體,可以利用模鑄方式或是沖模方式成形。Referring to the first figure, a perspective view of a thin plate supporting jig of the present invention. As shown in the first figure, the sheet supporting jig 100 of the present invention is mainly used to support the sheet 200 having a thickness of less than 250 μm. The thin plate supporting jig 100 of the present invention comprises a main frame 10, a plurality of supporting mats 20, a plurality of connecting brackets 30, and at least two elastic supporting bodies 40, the main frame 10, the supporting mats 20 and the connecting brackets 30 Made of acid-resistant and alkali-resistant materials such as 316 stainless steel, they can be joined together by die-casting or die-forming.
主框架10為一矩形中空框架,具有四個邊架11,圍繞一中空區域13。複數個支撐墊20係從該四個邊架11的內壁向中空區域13延伸,且在每一支撐墊20上設置一固定銷21,固定銷21的位置係對應於薄板200上的固定孔210。複數個連接架30係設置於邊架11上的凹槽15處,該連接架30的高度低於該邊架的高度。至少二彈性支撐體40的每一個由兩個該連接架30所固定,而至少將二彈性支撐體40交叉排列,而橫跨該中空區域13,而彈性地支撐薄板200,該彈性支撐體40為線狀,係由耐酸鹼的彈性材料所製成,例如,鐵弗龍、玻璃纖維等。The main frame 10 is a rectangular hollow frame having four side frames 11 surrounding a hollow region 13. A plurality of support pads 20 extend from the inner wall of the four side frames 11 toward the hollow region 13 , and a fixing pin 21 is disposed on each of the support pads 20 , and the position of the fixing pins 21 corresponds to the fixing holes on the thin plate 200 . 210. A plurality of connecting brackets 30 are disposed at the recesses 15 on the side frame 11, and the height of the connecting brackets 30 is lower than the height of the side frames. Each of the at least two elastic supporting bodies 40 is fixed by the two connecting brackets 30, and at least the two elastic supporting bodies 40 are arranged at a cross, and the thin plate 200 is elastically supported across the hollow region 13, and the elastic supporting body 40 is elastically supported. It is linear and is made of an acid-resistant elastic material such as Teflon, glass fiber, and the like.
進一步參閱第二圖,為第一圖A區域的放大圖。如第二圖所示,支撐墊20包含一第一部分23及一第二部分25,第一部份23及第二部份25的高度都小於邊架11的厚度。第一部分23從邊架11延伸出,第二部分25與第一部分23連接,其高度較第一部分23為高,且在第二部分25設置固定銷21。Referring further to the second figure, it is an enlarged view of the area of the first map A. As shown in the second figure, the support pad 20 includes a first portion 23 and a second portion 25. The heights of the first portion 23 and the second portion 25 are smaller than the thickness of the side frame 11. The first portion 23 extends from the side frame 11, and the second portion 25 is connected to the first portion 23, the height of which is higher than that of the first portion 23, and the fixing pin 21 is provided at the second portion 25.
更進一步,參閱第三圖,為第二圖中固定銷的剖面放大圖。如第二圖及三圖所示,固定銷21實際上可以由圓錐狀的上部份51以及圓柱狀的下部份53所組成,而在下部份53中具有凹槽55,上部份51的形狀較易將固定銷21穿入薄板的固定孔210,而藉由凹槽55將薄板200固定,且使薄板200的各處維持在同一水平。Furthermore, referring to the third figure, it is an enlarged cross-sectional view of the fixing pin in the second figure. As shown in the second and third figures, the fixing pin 21 may actually be composed of a conical upper portion 51 and a cylindrical lower portion 53 having a groove 55 in the lower portion 53 and an upper portion 51. The shape is easier to penetrate the fixing pin 21 into the fixing hole 210 of the thin plate, and the thin plate 200 is fixed by the groove 55, and the portions of the thin plate 200 are maintained at the same level.
進一步地,本發明薄板支撐治具100包含複數個貫穿區域50,該等貫穿區域50,係將邊架11的部份區域貫穿,以減輕薄板支撐治具100的總重量。Further, the thin plate supporting jig 100 of the present invention comprises a plurality of penetrating regions 50 which penetrate a partial region of the side frame 11 to reduce the total weight of the thin plate supporting jig 100.
更進一步地,在利用如316不繡鋼的金屬材料來製作本發明的薄板支撐治具的狀況,在電鍍製程時,可以貼上金屬箔(未顯示)使薄板與本發明薄板支撐治具100電氣導通。Further, in the case where the thin plate supporting jig of the present invention is produced by using a metal material such as 316 stainless steel, a metal foil (not shown) may be attached to the thin plate and the thin plate supporting jig 100 of the present invention during the electroplating process. Electrically conductive.
本發明的主要特徵在於,藉由固定銷以及彈性支撐體來支撐薄板,可以避免薄板的凹陷,更可大幅提升整塊薄板的利用率,在製程中也能減少藥水的殘留、減少刮傷而提升了良率。並且,在將薄板固定於本發明的薄板支撐治具後,利用現有的三點支撐器具來進行各項製程,而無須購買新的夾具,大幅減少了設備成本,另外,可以預先將薄板固定,而增加了製程的彈性、減少等待時間,增加產率。The main feature of the present invention is that the support plate and the elastic support body support the thin plate, thereby avoiding the depression of the thin plate, and greatly improving the utilization rate of the whole thin plate, and also reducing the residual of the syrup and reducing the scratch during the process. Increased yield. Moreover, after the thin plate is fixed to the thin plate supporting jig of the present invention, the existing three-point supporting device is used to carry out various processes without purchasing a new jig, thereby greatly reducing the equipment cost, and the thin plate can be fixed in advance. It increases the flexibility of the process, reduces waiting time, and increases productivity.
還有,本發明在電鍍過程時,由於是將整塊的薄板同時進行電鍍,能有效地分散電流密度,另外,當利用金屬材料來作為薄板支撐治具的材料時,藉由金屬材料所提供的屏蔽效應,能減少外部磁場的干擾,並且,能夠由將電流通過的面積擴大,而達到電流密度更佳均勻的效果。Further, in the electroplating process, since the entire thin plate is simultaneously plated, the current density can be effectively dispersed, and when the metal material is used as the material of the thin plate supporting jig, it is provided by the metal material. The shielding effect can reduce the interference of the external magnetic field, and can expand the area through which the current flows to achieve a better uniformity of the current density.
以上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所作有關本發明之任何修飾或變更,皆仍應包括在本發明意圖保護之範疇。The above is only a preferred embodiment for explaining the present invention, and is not intended to limit the present invention in any way, and any modifications or alterations to the present invention made in the spirit of the same invention. All should still be included in the scope of the intention of the present invention.
10...主框架10. . . Main frame
11...邊架11. . . Side frame
13...中空區域13. . . Hollow area
15...凹槽15. . . Groove
20...支撐墊20. . . Support pad
21...固定銷twenty one. . . Fixed pin
23...第一部份twenty three. . . first part
25...第二部份25. . . Second part
30...連接架30. . . Connection bracket
40...彈性支撐體40. . . Elastic support
50...貫穿區域50. . . Through-area
51...上部份51. . . Upper part
53...下部份所組成53. . . The following part
55...凹槽55. . . Groove
100...薄板支撐治具100. . . Thin plate support fixture
200...薄板200. . . sheet
210...固定孔210. . . Fixed hole
第一圖為本發明薄板支撐治具的立體圖。The first figure is a perspective view of a thin plate supporting jig of the present invention.
第二圖為第一圖A區域的放大圖。The second figure is an enlarged view of the area of the first map A.
第三圖為第二圖中固定銷的剖面放大圖。The third figure is an enlarged cross-sectional view of the fixing pin in the second figure.
10...主框架10. . . Main frame
11...邊架11. . . Side frame
13...中空區域13. . . Hollow area
15...凹槽15. . . Groove
20...支撐墊20. . . Support pad
21...固定銷twenty one. . . Fixed pin
30...連接架30. . . Connection bracket
40...彈性支撐體40. . . Elastic support
50...貫穿區域50. . . Through-area
100...薄板支撐治具100. . . Thin plate support fixture
200...薄板200. . . sheet
210...固定孔210. . . Fixed hole
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW100142043A TWI446484B (en) | 2011-11-17 | 2011-11-17 | Sheet support fixture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW100142043A TWI446484B (en) | 2011-11-17 | 2011-11-17 | Sheet support fixture |
Publications (2)
Publication Number | Publication Date |
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TW201322362A TW201322362A (en) | 2013-06-01 |
TWI446484B true TWI446484B (en) | 2014-07-21 |
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TW100142043A TWI446484B (en) | 2011-11-17 | 2011-11-17 | Sheet support fixture |
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TW (1) | TWI446484B (en) |
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2011
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